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Whirlpool 9700S User's Manual

1. 7 1 5 DIVE 7 1 5 GENERAL SAFETY FIRST Your safety and the safety of others is very important We have provided many important safety messages in this Job Aid and on the appliance Always read and obey all safety messages This is the safety alert symbol This symbol alerts you to hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word DANGER or WARNING These words mean Y be killed lenstwinlured if vou don t PIN DANG ER immediately dices if you don AWARNING bes can ne or seriously injured if you don t ollow instructions All safety messages will tell you what the potential hazard is tell you how to reduce the chance of injury and tell you what can happen if the instructions are not followed MODEL SERIAL NUMBER DESIGNATIONS MODEL NUMBER MODEL NUMBER M E D 9 7 00 5 0 PRODUCT GROUP FUEL E Electric G Gas PRODUCT 5 LEAP 6 Oasis 7 24 Front Load 8 Mid Line Front Load 9 Full Size Front Load PRICE POINT LEVEL 1 9 TRADE PARTNER ID 00 Branded YEAR OF INTRODUCTION S 2006 T 2007 COLOR CODE B Black White ENGINEERING CHANGE SERIAL NUMBER SERIAL NUMBER 26 13227 DIVISION Marion OH YEAR OF PRODUCTION T 2006 WEEK OF PRODUCTI
2. G 91 3 BU ee P1 2 NEUTRAL NO SWITCH NEUTRAL p 1 4 USER INTERFACE MOTOR O THERMAL FUSE ACTIVE OVERLAY or e N 196 F 91 C 5M ALTERNATE TECHNOLOGY CENTRIFUGAL SWITCH gt 4 24 360 2 1 YR MEE SWITCH 75 q o O pos MOIST RTN pP22 BK oo DRIVE MOTOR SENSOR 1 3 H P MODEL DP2 3 J MOVS RELAY MODEL RTN OP2 4 THERMISTOR O2S0TERMINAL TEMP 22 5 RW l SO TERMINAL HEATER RTN rEMp RTN P2 6 10k Q 3 N C DP2 7 ELECTRONIC CONTROL R BK O HIGH LIMIT O O 9 THERMAL CUT OFF THERMOSTAT HEATER TCO 352 F 178 C 295 F 146 C 78 1180 GAS DRYER 120 VOLTS U S 115 VOLTS CANADA LINE L2 W NEUTRAL R PLUG 9 DRUM LAMP 5 15 GND BK ok e NCO W Q OO P133 BU BU NO DOURG CO Opoor SWITCH P1 2 NEUTRAL W USER INTERFACE MOTOR D ACTIVE OVERLAY OR ALTERNATE TECHNOLOGY 1 10 SENSOR MOVS CENTRIFUGAL T gt SWITCH RELAY MOISTATN BK 7 GND BELT SWITCH 2 3 mpu l 1 6M MODEL MODEL RTN START 0 250 TERMINAL O THERMISTOR p25 R DRIVE MOTOR 1 3 V G IW GR HEATER RTN O O CO 9 0 O IGNITOR 0 250
3. Drive Motor High Limit Thermostat Heater Or Gas Burner NOT SHOWN Door Switch amp X e Moisture Sensor Burner k Gas Burner Flame Funnel Assembly Sensor A Ignitor gt lt High Limit Thermostat Col 2 Assembly Gas Regulator REMOVING THE ELECTRONIC CONTROL BOARD AWARNING bracket and remove the cover from the unit NOTE Make sure that the tabs slide under the bracket catches when you rein Stall the top cover Under Bracket Catch Cover Flange Tab Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Pull the dryer away from the wall far Slide Top Cover Back enough to access the back 4 Remove the three hex head screws from the rear flange of the dryer s top cover NOTE The top cover screws have nylon flat washers on them Be sure to use these screws when you reinstall the top cover Electronic Control Board Bracket 6 Remove the three screws from the elec tronic control board bracket and pull the bracket away from the side of the dryer so you can access the connectors Top Cover Rear Flange Screws W Nylon Flat Washers Screws 7 Disconnect the 3 wire connector from the main harness 4 2 8 Remove
4. L SS il E 2 SALZ 2 Thermistor Thermal Fuse ej Continued the next page 4 Electric Dryers Only a Connect the ohmmeter test probes to the red wires at the thermal cutoff and the heater e f the resistance is approximately 10 Q proceed to step c e f an open circuit is detected go to step b b Visually check the wire connections to the thermal cutoff the high limit thermo stat and the heater If okay check for continuity 0 across each of the com ponents Replace the one that is elec trically open Heater Element Thermal Cut Off N ON So KA JY ED Xm Sew 4 SS 6 C If no open circuit is detected measure the resistance between P2 5 red white wire and P2 6 black wire at the elec tronic control board e If 6 to 7 are measured replace the electronic control board e f the resistance is less than 1 replace the thermistor Heat will not shut off 1 Unplug dryer or disconnect power 2 Use an ohmmeter and touch the test leads to electronic control board points P2 5 red white wire and P2 6 black wire e If 6to 7 are measured replace the electronic control board e f the resistance is much greater than 7 replace the thermistor TEST THERMISTOR TEST The electronic control board monitors the ex haust temperature using the thermistor and cycles the heater relay on and off to maintain the desired tempe
5. Ground wire green or bare wire must be connected to green ground connector Connect remaining 2 supply wires to remaining 2 terminals gold Securely tighten all electrical connections Failure to do so can result in death fire or electrical shock A Strain relief tab pointing up B Hole below terminal block opening C Clamp section D Strain relief tab pointing down Put power supply cord through the strain relief Be sure that the wire insulation on the power supply cord is inside the strain relief The strain relief should have a tight fit with the dryer cabinet and be in a horizontal position Do not further tighten strain relief screws at this point 5 Style 2 Direct wire strain relief Unscrew the removable conduit connector and any screws from 4 1 9 cm UL listed strain relief UL marking on strain relief Put the threaded section of the strain relief through the hole below the terminal block opening Reaching inside the terminal block opening screw the removable conduit connector onto the strain relief threads 9 A Removable conduit connector B Hole below terminal block opening C Strain relief threads Put direct wire cable through the strain relief The strain relief should have a tight fit with the dryer cabinet and be in a horizontal position Tighten strain relief screw against the direct wire cable 4 Nowcomplete installation following in
6. 4 12 Remo ving The Light SOCK Cl 4 15 Removing The Moisture 4 17 Removing The Burner Assembly Flame Sensor And High Limit Thermostat 4 18 RU MATE 5 1 2212 5 1 TOOT OU 5 2 ave serene E 5 3 AAE E A E T E AE IESE A E A N 5 4 Thermal Cutoff Electric Dryers m 5 5 DOO Me teers EAEE 5 6 tcI t E t 5 7 MR 5 7 Flame SeriSol 5 8 mile Eier NR TET TERES 5 8 DIAGNOSTICS AND TROUBLESHOOTING 1 211 6 1 Bite piel RETE 6 1 TER E eE n in RA Eii EERE RO EE ERE 6 1 DEP ETO tereti edu E E E 6 2 6 2 ROONG Oo 6 4 THOUS SIO OUI CUO Ts 6 4 Troubleshooting NIMM UM MEE PA EE ERES 6 4 WIRING DIAGRAMS rset 7 1 25 21
7. DELICATE Low 28 Lingerie blouses washable woolens Extra Care Feature When you are unable to remove a load of clothes from the dryer as soon as it stops wrinkles can form The Extra Care feature periodically tumbles rearranges and fluffs the load to help reduce wrinkling Press the Extra Care feature to get up to 120 minutes of heat free periodic tumbling at the end of a cycle Stop at any time by pressing the Extra Care feature or opening the dryer door For the Casual Cycle the Extra Care feature is preset to The other Automatic Cycles will retain the Extra Care feature setting For example if you select the Extra Care feature in the Normal cycle the Extra Care feature will be on the next SUPER DELICATE Exercise wear sheer curtains lace ExtraLow 22 Estimated Time with Dryness Level medium setting Use Manual Cycles to select a specific amount of drying time and a drying temperature When a Manual Cycle is selected the ESTIMATED TIME REMAINING display shows the actual time remaining in your cycle You can change the actual time in the cycle by pressing the Manual Dry Time or buttons Timed Dry Use this cycle to complete drying if items are still damp after an Automatic Cycle Timed Dry is also useful for drying heavyweight and bulky items such as bedspreads and work clothes Touchup Use this setting to help smooth out wrinkles from such items as clothes packed in a suitcase or items wrink
8. 135 9 cm For a garage installation you will need to place the pedestal at least 3 5 8 9 cm above the floor Optional pedestal To order call the dealer from whom you purchased your dryer or refer to the Assistance or Service section of this manual Pedestal Color Part Number Height 15 5 39 4 cm White WHP1500SQ 15 5 39 4 cm Black WHP1500SB Stack Kit Are you planning to stack your washer and dryer To do so you will need to purchase a Stack Kit To order call the dealer from whom you purchased your dryer or refer to the Assistance or Service section of this manual Ask for Part Number 8541503 AWARNING Explosion Hazard Keep flammable materials and vapors such as gasoline away from dryer Place dryer least 18 inches 46 cm above the floor for a garage installation Failure to do so can result in death explosion or fire You will need A location that allows for proper exhaust installation See Venting Requirements A separate 30 amp circuit If you are using a power supply cord a grounded electrical outlet located within 2 ft 61 cm of either side of the dryer see Electrical Requirements A sturdy floor to support the total dryer weight of 200 lbs 90 7 kg The combined weight of a companion appliance should also be considered A level floor with a maximum slope of 1 2 5 cm under entire dryer If slope is greater than 1 2 5 cm install Extended Dryer Feet Kit Part Number
9. Replace the console electronics and housing No beep sound is heard If the associated LEDs do light up it is pos sible that the beeper circuit has failed Check functions of buttons before replacing the elec tronic control board No dryer function is activated when a particular button is pressed If the associated LEDs do light up it is pos sible that the electronic control board has failed Check functions of buttons before replacing the electronic control board error code is displayed If the E3 error code is displayed there is a user interface or software mismatch It is also pos sible that a component on the console elec tronics or the electronic control board has failed Check functions of buttons before re placing the electronic control board See Checking The Button Functions on page 6 12 Checking The Button Functions Before replacing the electronic control board check for proper button function as follows e Unplug dryer or disconnect power e Disconnect the ribbon cables at P3 and P4 on the electronic control board The illustration below shows the connector locations Using an ohmmeter touch the meter test leads to the ribbon cable connector pin locations dicated in the table Press the associated but ton and measure resistance NOTE The meter must be connected with the proper polarity For most analog meters the connection polarity is opposite that of digital e If using a dig
10. see following chart Items containing foam rubber or plastic must be dried on a clothesline or by using the Air Only temperature setting 6 You must select a time by pressing the MANUAL DRY TIME or buttons Reset time as needed to complete drying Refer to the following table 7 Press and hold HOLD TO START button about 1 second NOTE You must remove rack for normal tumbling Do not use automatic cycles with the drying rack This chart shows examples of items that can be rack dried and the suggested cycle temperature setting and drying time Actual drying time will depend on the amount of moisture items hold Rack Dry Setting Time Wool Sweaters Timed Low 60 Block to shape and lay flat on Dry the rack Stuffed toys or pillows Timed Low 60 Cotton or polyester fiber filled Stuffed toys or pillows Timed Air Only 90 Foam rubber filled Dry no heat Sneakers or canvas shoes Timed Air Only 90 Dry no heat Minutes Reset time to complete drying if needed 3 5 55 This section instructs you on how to service each component inside the Epic Front Loading Gas and Electric Dryers The components and their locations are shown below COMPONENT LOCATIONS Electronic Control Board Drum Roller gt 1 of 4 1 1 1 Thermal Cutoff vL Electric Only Belt Switch Mounted On Drive Motor Bracket
11. touch the ohmmeter test lead to P1 14 and leave it there during the tests Touch the other test lead to the test points indi cated in the chart Digital Meter Lead On P1 14 Cycle Selection Heavy Duty Timed Dry Touch Up EN Rapid Dry EN JER ema ema Casual 3 5 Infinite 290 kQ TEST 6 DOOR SWITCH TEST Go into the Diagnostic Test mode on page 6 2 The door switch function is verified with a beep each time the door is opened and closed and an alpha numeric code appears in the display OE Og 1E or 2E e If any of the conditions are not met or if one of the dryer model codes listed above is displayed when the door is closed check that the wires between the door switch and the electronic con trol board are properly connected e Ifthe connections are okay replace the door switch assembly and its wiring and retest e f the door switch assembly and wiring have been replaced and dryer still does not start replace the electronic control board Analog Meter Lead On P1 14 sw pem pano ems wa 6 13 5 6 14 WIRING DIAGRAMS ELECTRIC DRYER LILINE BK LINELL m 240 VOLTS 120 VOLTS W NEUTRAL O NEUTRAL BK DL BR TERMINAL CO hic LINKED TO DRUM LAMP w
12. 279810 Clothes may not tumble properly and automatic sensor cycles may not operate correctly if dryer is not level For a garage installation you will need to place the dryer at least 18 46 cm above the floor If you are using a 10 25 4 cm pedestal you will need to place the pedestal at least 9 22 9 cm above the floor With a 13 33 cm pedestal you will need to place the pedestal at least 6 15 2 cm above the floor With a 15 5 39 4 cm pedestal you will need to place the pedestal at least 3 7 6 cm above the floor Do not operate your dryer at temperatures below 45 F 7 C At lower temperatures the dryer might not shut off at the end of an automatic cycle This can result in longer drying times The dryer must not be installed or stored in an area where it will be exposed to water and or weather Check code requirements Some codes limit or do not permit installation of the dryer in garages closets mobile homes or sleeping quarters Contact your local building inspector Installation clearances The location must be large enough to allow the dryer door to open fully 2 2 Dryer Dimensions 5 114 130 81 Most installations require a minimum 5 12 7 cm clearance behind the dryer for the exhaust vent with elbow See Venting Requirements Installation spacing for recessed area or closet installation The following spacing dimensions are recommended for this dryer This dryer ha
13. AND PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS SO THESE EXCLUSIONS OR LIMITATIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Outside the 50 United States and Canada this warranty does not apply Contact your authorized Maytag dealer to determine if an other warranty applies If you need service first see the Troubleshooting section of the Use amp Care Guide After checking Troubleshooting additional help can be found by checking the Assistance or Service section or by calling Maytag In the U S A call 1 800 688 9900 In Canada call 1 800 688 2002 5 06 Keep this book and your sales slip together for future Dealer name reference You must provide proof of purchase or installation date for in warranty service Address Write down the following information about your major appliance to better help you obtain assistance or service if you ever need it Phone number 2 You will need to know your complete model number and serial number You can find this information on the model and serial number label located on the product Model number Serial number 02 Purchase date 1 5 INSTALLATION INSTRUCTIONS Gather the required tools and parts before starting installation R
14. If your outlet looks like this 4 wire receptacle 14 301 Then choose a 4 wire power supply cord with ring or spade terminals and UL listed strain relief The 4 wire power supply cord at least 4 ft 1 22 m long must have four 10 gauge copper wires and match a 4 wire receptacle of NEMA 14 30R The ground wire ground conductor may be either green or bare The neutral conductor must be identified by a white cover If your outlet looks like this 3 wire receptacle 10 30 Then choose a 3 wire power supply cord with ring or spade terminals and UL listed strain relief The 3 wire power supply cord at least 4 ft 1 22 m long must have three 10 gauge copper wires and match a 3 wire receptacle of NEMA Type 10 30R If connecting by direct wire Power supply cable must match power supply 4 wire or 3 wire and be Flexible armored cable or nonmetallic sheathed copper cable with ground wire protected with flexible metallic conduit All current carrying wires must be insulated 10 gauge solid copper wire do not use aluminum GROUNDING INSTRUCTIONS For a grounded cord connected dryer This dryer must be grounded In the event of malfunction or breakdown grounding will reduce the risk of electric shock by providing a path of least resistance for electric current This dryer uses a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an ap
15. TERMINAL P2 6 BK 10kQ 3 EN TEMP RTN O VALVE MOV VALVE NO 1 ELECTRONIC N C DP27 T d CONTROL m 4 ASSIST 5 NC 2 VALVE No 2 TF2 R 5 THERMAL FUSE d 52 FLAME SENSOR 91 C 196 idco 22 000 BTU HR C HEATER V 7 1 NOTES 7 2 PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION SOURCES IN THE UNITED STATES FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL FOR WHIRLPOOL PRODUCTS 1 800 253 1301 FOR KITCHENAID PRODUCTS 1 800 422 1230 FOR ROPER PRODUCTS 1 800 447 6737 FOR MAYTAG PRODUCTS 1 800 688 9900 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER S HOME CALL THE TECHNICAL ASSISTANCE LINE 1 800 253 2870 HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED SERVICER FOR LITERATURE ORDERS PHONE 1 800 851 4605 FOR TECHNICAL INFORMATION AND SERVICE POINTERS www servicematters com IN CANADA FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL 1 800 688 2002 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER S HOME CALL THE TECHNICAL ASSISTANCE LINE 1 800 488 4791 HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED SERVICER MAYTAG
16. direct path outdoors Plan the installation to use the fewest number of elbows and turns AWARNING Excessive Weight Hazard When using elbows or making turns allow as much room as possible Bend vent gradually to avoid kinking Use the fewest 90 turns possible Use two or more people to move and install dryer Failure do so can result in back or other injury Determine vent length and elbows needed for best drying performance 1 To protect the floor use a large flat piece of cardboard from the dryer carton Place cardboard under the entire back edge Use the following Vent system chart to determine type of vent material and hood combinations acceptable to use NOTE Do not use vent runs longer than those specified in the Vent system chart Exhaust systems longer than those specified will Shorten the life of the dryer Reduce performance resulting in longer drying times and increased energy usage The Vent system chart provides venting requirements that will help to achieve the best drying performance 2 13 of the dryer Firmly grasp the body of the dryer not the console panel Gently lay the dryer on the cardboard See illustration pa 2 4 c 3 Examine the leveling legs Find the diamond marking 2 Lift and pull forward on the door so that the keyhole clears the screw head Remove the door 3 Lay the dryer door on a flat protected surface with the insid
17. from end of cable leaving bare ground wire at 5 12 7 cm Cut 1 2 3 8 cm from 3 remaining wires Strip insulation back 1 2 5 cm Shape ends of wires into a hook shape p 12 7 When connecting to the terminal block place the hooked end of the wire under the screw of the terminal block hook facing right squeeze hooked end together and tighten screw as shown 1 Remove center silver colored terminal block screw 2 Remove neutral ground wire from external ground conductor screw Connect neutral ground wire and place the hooked end hook facing right of the neutral wire white or center wire of direct wire cable under the center screw of the terminal block Squeeze hooked ends together Tighten screw B A 6 p UM LEA pF E 2 4 A External ground conductor screw Dotted line shows position of NEUTRAL ground wire before being moved fo center silver colored terminal block screw B Center silver colored terminal block screw Neutral ground wire D Neutral wire white or center wire E 1 9 UL listed strain relief 3 Connect ground wire green or bare of direct wire cable to external ground conductor screw Tighten screw A D E B F A External ground conductor screw B Ground wire green or bare of power supply cord C 1 9 UL listed strain relief D Center silver Colore
18. in Canada the middle and at the bottom Remove the plug strip in the door opening and insert in the opposite side Plug into a grounded 4 prong outlet Turn on power 7 Remove any protective film or tape remaining on the dryer Read Dryer Use 9 Wipe the dryer drum interior thoroughly with a damp cloth to remove any dust 10 Set the dryer on a full heat cycle not an air cycle for 20 minutes and start the dryer If the dryer will not start check the following Controls are set in a running or On position Start button has been pushed firmly Dryer is plugged into a grounded outlet and or electrical supply is on Household fuse is intact and tight or circuit breaker has not tripped Dryer door is closed 2 15 DRYER USE CONTROL ON C AUTOMATIC MANUAL O High Estimated Time Heavy Duty Timed Dry Remaining O Medium Sensing O Normal Touchup O Low Wet O Casual Rapid Dry Extra Low O Air Only Off Damp Delicate Cool Down Q Super Delicate Cycle Complete O MANUAL CYCLE Extra Care O DRY TIME gib ce END SIGNAL Control Locked Hold for 3 seconds to lock unlock control AWARNING AWARNING Gh Explosion Hazard Fire Hazard Keep flammable materials and vapors such as No washer can completely remove oil gasoline away from dryer Do not dry anything that has ever had type of oil on Do not dry anything that has ever had anything it i
19. level Drying tips Follow care label directions when they are available If desired add a fabric softener sheet Follow package instructions Remove the load from the dryer as soon as tumbling stops to reduce wrinkling This is especially important for permanent press knits and synthetic fabrics Avoid drying heavy work clothes with lighter fabrics This could cause overdrying of lighter fabrics leading to increased shrinking or wrinkling Cycle tips Dry most loads using the preset cycle settings Refer to the Automatic or Manual Preset Cycle Settings chart in the Cycles section for a guide to drying various loads Drying temperature and Dryness Level are preset when you choose an Automatic Cycle You can choose a different dryness level depending on your load by pressing the DRYNESS LEVEL button to select MORE or LESS If you wish to adjust the cycle length of a Manual Cycle you must press the MANUAL DRY TIME or buttons Adjust the temperature of a Manual Cycle by pressing TEMP until the desired temperature is selected NOTE You cannot choose a Dryness Level with Manual Cycles You may follow the progress of your dryer with the drying status indicator lights Sensing Wet Damp Cool Down Cycle Complete O Extra Care O Control Locked O Sensing When a cycle is first turned on the Sensing light illuminates until a wet item is detected In an Automatic Cycle if a wet item has not bee
20. location Do not crush or kink vent 3 On gas models Check that there are no kinks in the flexible gas line 4 Once the exhaust vent connection is made remove the corner posts and cardboard You can change your door swing from a right side opening to a left side opening if desired Remove the door 1 Open the dryer door Remove the 4 screws that hold the door Reverse the hinge and hinge bracket hinge on the front panel of the dryer Loosen but do not 1 Place the inner door screw head side up on the work surface 2 Remove the 4 screws that hold the hinge to the door remove the screw with the top keyhole opening last second from the top A Dryer Do not remove C Dryer door 2 14 3 Remove the 2 screws that hold the handle bracket to the Style 2 Remove the label Peel off the label located on the opposite side of the door opening covering the hinge mounting holes Apply the label over the original hinge holes 2 6 Insert screw the second opening from the top of the hinge opening and partially tighten Hang the door by placing the top hinge keyhole over the second screw head and 4 Move hinge to the other side and reattach with the 4 screws tighten the screw By putting this screw in first the door will removed in Step 2 hang in place while you insert and tighten the remaining 5 Move handle bracket to the other side and reattac
21. ments must be made while dryer is un plugged or disconnected from power The table shown above gives the resis tance values that should be observed for the various temperature settings If needed use table at the top of the right column to find the temperatures and their associated resistance values f the thermistor resistance checks within normal limits replace the elec tronic control board TEST 3b THERMAL FUSE TEST 1 2 Unplug dryer or disconnect power Access the thermal fuse by first removing the toe panel Gas Dryers Only The thermal fuse is wired in series with the dryer gas valve If the thermal fuse is open replace it Electric Dryers Only The thermal fuse 5 wired in series with the dryer drive motor If the thermal fuse is open re place it TEST 3 GAS VALVE TEST GAS DRYERS ONLY Unplug dryer or disconnect power Access the gas valve by first removing the toe panel Use an ohmmeter to determine if a gas valve coil has failed Remove harness plugs Measure resistance across termi nals Readings should match those shown in the chart below If the readings are not as listed replace the gas valve coll IMPORTANT Be sure all harness wires are looped back through the strain relief after checking or replacing coils Resistance 1365 25 560 25 1220 50 Terminals TEST 3c THERMAL CUTOFF TEST ELECTRIC DRYERS ONLY If the dryer does not produce heat
22. supply cord under center silver colored terminal block screw Tighten screw 2 7 gt D E A External ground conductor screw Dotted line shows position of NEUTRAL ground wire before being moved to center silver colored terminal block screw B Center silver colored terminal block screw C Neutral ground wire D Neutral wire white or center wire E 1 9 cm UL listed strain relief 3 Connect ground wire green or bare of power supply cord to external ground conductor screw Tighten screw A D B E A External ground conductor screw B Ground wire green or bare of power supply cord C 3f 1 9 UL listed strain relief D Center silver colored terminal block screw E Neutral ground wire Neutral wire white or center wire 4 Connect the other wires to outer terminal block screws Tighten screws sg ehe X Tighten strain relief screws Insert tab of terminal block cover into slot of dryer rear panel Secure cover with hold down screw You have completed your electrical connection Now go to Venting Requirements j 2 8 4 wire connection Direct wire IMPORTANT A 4 wire connection is required for mobile homes and where local codes do not permit the use of 3 wire connections Direct wire cable must have 5 ft 1 52 m of extra length so dryer can be moved if needed Strip 5 12 7 cm of outer covering
23. the burner assembly 2 Turn off gas supply to dryer 3 Remove the two hex head screws from the bottom flange of the toe panel Pull the panel out at the bottom pull down and remove the panel Burner Support jig Panel A _ OM Toe Panel Screws b Disconnect the following wires from the burner assembly Blue and white wires from the flame sensor terminals e 2 wire connector from the ignitor e 2 wire and 3 wire connectors from the coil assembly Flame Sensor Wht amp Blu Wires Assembly 2 Wire Connector d 4 k b 3 Wire Connector Ignitor Connector Disconnect the gas line from the burner manifold at the right rear corner of the dryer d Loosen the burner manifold clamp at the inside back of the dryer Manifold Clamp Screw Y 4 19 Remove the two hex head screws from the burner mounting bracket and pull the burner assembly out of the unit ru d Cm k J Tii F f Bracket Screws Ya Burner Assembly f Toremove the ignitor from the burner assembly loosen the 5 16 inch hex head screw and remove the ignitor from the mounting bracket Ignitor Screw Bracket Continued on the next page 0 To remove the coils from the burner b Remove the hex head screw from the assembly remove the two screws from flame sensor and r
24. the following connectors and 10 Squeeze the two board supports and re wires from the electronic control board move the electronic control board from the 5 wire connector at P1 bracket Red and black wires at relay 1 7 wire connector at P2 Ribbon cables at P3 and P4 P1 Relay K1 P2 Squeeze Ends Of Supports To Remove Board Electronic Control m Board 1 4 inch Screw Ribbon Cables 3 Wire P3 amp P4 Connector 9 HRemovethe 1 Ainch hex head screw from the electronic control board REMOVING THE CONSOLE amp THE TOUCHPAD SUBASSEMBLY AWA N G 6 dh the two screws from the console m Electrical Shock Hazard Console Bracket Screws Disconnect power before servicing 7 Open the door and pull out on the bottom Replace all parts and panels before of the console to release the locking tabs operating from the door panel Failure to do so can result in death or electrical shock Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Pull the dryer away from the wall and remove the top cover see steps 4 and 5 on page 4 2 for the procedure 4 Remove the three screws from the elec I jJ TT tronic control board bracket and tip the bracket assembly inside the dryer see step 6 on page 4 2 for the procedure 5 Disconnect the ends of the two ribbon 8 Liftthe console straight up until the brack cables from the electronic control board ets are free of the left and right si
25. the idler pulley Remove Belt 1 From Idler Pulley Hefer to the photos at the top of the right column for the next two steps c Reach around to the back of the drive motor and attach a 7 16 inch open end wrench over the flat of the motor shaft anda ratchet with a 1 2 inch drive on the blower wheel hub d Turntheblower wheel clockwise shown by the REMOVE arrow that is em bossed on the front of the wheel and remove the wheel from the motor shaft 4 8 7 16 inch Open End Wrench Tighten e Remove the three hex head screws from the blower housing and remove tt 4 Blower Housing Lift the top locking tab of the motor harness plug and pull the top pins away from the motor connector then release the bottom tab and remove the plug Motor Harness Plug Top Locking Tab h Remove the two hex washer head mounting screws from the drive motor then lift the right side of the motor slightly pull the two tabs on the left side out of the chassis slots and remove the drive motor Hex Washer Head Screws 4 9 9 To remove the belt switch a Remove the 3 8 inch hex shoulder washer screw from the idler pulley as sembly and remove the assembly 3 8 inch Hex Shoulder Washer Screw Idler Pulley Assembly b Remove the two screws from the belt switch and remove it from the motor Belt Switch Screws Disconnect the blue wires from the belt switc
26. 06 Whirlpool Corporation Benton Harbor MI 49022 TABLE OF CONTENTS Page ere 1 1 NRI ETE ERR scope etnies beeps sale sein eens E TA 1 1 Model amp Serial Number 4 48555 51 5 eut Us audiat pud ced mapas 1 2 Model amp Serial Number Label And Tech Sheet Locations 1 3 9121611 612 6 9 dE 1 4 Maytag Dryer Warranty 1 5 2 1 22 2 1 DRYER USE M 3 1 4 1 Component Locations 4 1 Removing The 4 2 Removing The Console amp The Touchpad Subassembly 4 4 Ie DOO WIC 4 6 Removing The Thermal Fuse Thermistor Drive Motor amp Belt Switch 4 7 Removing The Heater The High Limit Thermostat amp Thermal Cutoff 4 10 Removing The Belt Drum amp
27. ART BUTTON IS PRESSED down HOLD TO START for about 1 second 2 See TEST 2 3 See TEST 6 WILL NOT SHUT OFF WHEN EXPECTED CONTROL WILL NOT ACCEPT SELECTIONS 1 Check OFF Pause button See TEST 5 2 Console electronics and housing See TEST 5 3 Moisture Sensor See TEST 4 Console electronics and housing See TEST 5 1 Heater See TEST 3 WILL NOT HEAT 2 Check harness connections 3 Check installation HEATS IN AIR CYCLE SHUTS OFF BEFORE CLOTHES ARE DRY TROUBLESHOOTING TESTS NOTE These checks are done with the dryer unplugged or disconnected from power TEST 1 SUPPLY CONNECTIONS This test assumes that proper voltage is present at the outlet 1 Unplug dryer or disconnect power 2 Remove the cover plate from the top right corner of the back of the dryer Thermistor See TEST 3a Moisture Sensor See TEST 4 Gas Dryers Only a Check that the power cord is firmly con nected to the dryer s wire harness b Access the electronic control board without disconnecting any wiring to the control board Power Cord To Wire Harness Connection For Gas Dryer 6 4 With ohmmeter check for continuity between the neutral N terminal of the and 1 2 white wire on the elec tronic control board e f there is continuity go to step e f there is no continuity disconnect the white wire of the harness from the power cord at the location show
28. EMBLY NOTE Use the following illus tration as a guide when installing a new belt b Slide the belt off the drum Drive Motor Pulley Continued on the next page 4 13 DRUM INSTALLATION NOTE Be sure to position the drum with the clip toward the rear when you reinstall it Position Clip Towards Rear Install Drum NOTE There are two rollers on the front panel and two on the rear panel as shown below Rear Panel inside Front Panel inside Front Rollers Rear Rollers 12 To remove a roller a Pry the sides of the triangular ring out of the groove in the roller support with a small screwdriver Triangular Ring Partially Removed b Slide the roller off the roller support Roller Support 4 14 REMOVING THE DRUM LIGHT SOCKET 5 Remove the bulb from the drum light AWARNING socket 6 Remove the screw from the drum light ull holder and pull it forward so you can access the wires Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock Drum Light Holder Screw 1 Unplug dryer or disconnect power il 2 Turn off gas supply to dryer 3 Open the dryer door i 4 Remove the screw from the drum light lens and remove the lens 7 Disconnect the wire connectors from the light socket terminals Drum Light Lens gt Lens Screw Wire Conne
29. Esti mated Time Remaining 2 digit display ES flashes when there is a keyswitch or software mismatch This error code will ONLY appear when in the Diagnostic Test mode See TEST 5 If the entry into the diagnostic mode was un successful take the following actions for spe cific indications Indication 1 None of the indicators or display turns on Action Select any Manual Cycle If the indi cators turn on then try to change the dryer time by pressing the and buttons If either button fails to change the time something is faulty with one of those buttons and it is not possible to enter the diagnostic mode Remove the console electronics and housing If no in dicators come on after pressing the Manual Cycle buttons go to TEST 1 Supply Con nections on page 6 4 Indication 2 E1 or E2 flashes on the display Action Proceed to TEST Thermistor Test on page 6 8 Indication 3 E3 flashes on the display Action Check to make sure that the correct electronic control board console electronics and housing are installed Diagnostic Console switches indica tors Pressing each button or turning the cycle se lector to each cycle should cause a beep tone and control one or more LEDs Pressing the Hold To Start button will also control the motor and heater while the 2 digit display will indi cate a software project identification number AUTOMATIC Heavy Duty MANUAL Timed Dry CONT
30. ML 2 MAYIAG TECHNICAL EDUCATION FRONT LOADING GAS AND ELECTRIC DRYERS MODELS MED GD 97005 MED GD 9600S JOB AID 8178601 FORWARD This Maytag Job Aid Epic Front Loading Gas and Electric Dryers Part No 8178601 provides the In Home Service Professional with information on the installation operation and service of the Epic Front Loading Gas and Electric Dryers It is to be used as a training Job Aid and Service Manual For specific information on the model being serviced refer to the Use and Care Guide or Tech Sheet provided with the dryer The Wiring Diagrams used in this Job Aid are typical and should be used for training purposes only Always use the Wiring Diagram supplied with the product when servicing the unit GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the In Home Service Professional to properly diagnose malfunctions and repair the Maytag Epic Front Loading Gas and Electric Dryers The objectives of this Job Aid are to Understand and follow proper safety precautions Successfully troubleshoot and diagnose malfunctions e Successfully perform necessary repairs e Successfully return the Gas or Electric Dryer to its proper operational status WHIRLPOOL CORPORATION assumes no responsibility for any repairs made on our products by anyone other than Authorized In Home Service Professionals Copyright 20
31. ON 26 26th Week PRODUCT SEQUENCE NUMBER MODEL amp SERIAL NUMBER LABEL AND TECH SHEET LOCATIONS The Model Serial Number label and Tech Sheet locations are shown below Tech Sheet Location Behind Lower Access Panel SPECIFICATIONS MED GD9700S MED GD9600S Auto Dry Cycles 5 5 ManualDryCyciles 3 3 Temp Settings 2 0 20 000 BTU Silver on White WHH EH Silver on Black nee Dimensions 38 H x 27 W x 31 1 2 38 27 W x 31 1 2 D 1 4 MAYTAG CORPORATION MAJOR APPLIANCE WARRANTY ONE YEAR LIMITED WARRANTY For one year from the date of purchase when this major appliance is operated and maintained according to instructions attached to or furnished with the product Maytag Corporation or Maytag Limited hereafter Maytag will pay for Factory Specified Parts and repair labor to correct defects in materials or workmanship Service must be provided by a Maytag designated service company This lim ited warranty applies only when the major appliance is used in the country in which it was purchased ITEMS MAYTAG WILL NOT PAY FOR 1 Service calls to correct the installation of your major appliance to instruct you how to use your major appliance to replace repair house fuses or to correct house wiring or plumbing 2 Service calls to repair or replace appliance light bulbs air filters or water filters Those consumable parts are excluded fro m warranty coverag
32. ROL ON Sensing Wet Casual Start button controls these EDs Cool Down Damp Delicate Super Delicate Cycle Complete Extra Care Control Locked_ D CYCLES Touchup Rapid Dry DRY TIME Diagnostic Moisture Sensor Locate the two metal strips on the face of the lint screen housing Bridge these strips with a wet cloth or a finger If a beep is heard and software revision number is displayed on the console the sensor is okay If not or if a beep tone is heard before bridging the moisture strips go to TEST 4 Moisture Sensor Test step 2 on page 6 10 Diagnostic Door Switch Opening the door should cause a beep tone and a number and letter to be indicated in the 2 digit display Closing the door firmly should cause a beep tone and the display to go blank or indicate 88 High Controls Status LEDs and turns on dryer Medium Low Extra Low Air Only More Less TROUBLESHOOTING TROUBLESHOOTING GUIDE PROBLEM POSSIBLE CAUSE TEST NOTE Possible Cause Tests MUST be performed in the sequence shown for each problem WILL NOT POWER UP No response when Control On button is pressed 1 Supply connection See TEST 1 2 Check harness connections 3 Console electronics and housing See TEST 5 1 If number display flashes check to be sure the door is completely shut and press and hold WILL NOT START CYCLE WHEN ST
33. STIC GUIDE Before servicing check the following Make sure there is power at the wall outlet Has ahousehold fuse blown or circuit breaker tripped Time delay fuse Is dryer vent properly installed and clear of lint or obstructions All tests checks should be made with a VOM or DVM having a sensitivity of 20 000 ohms per volt DC or greater Check connections before replacing com ponents Look for broken or loose wires failed terminals or wires not pressed into connectors far enough The mostcommon cause for control failure is corrosion on connectors Therefore discon necting and reconnecting wires will be nec essary throughout test procedures Connectors Look at top of connector Check for broken or loose wires Check for wires not pressed into connector far enough to en gage metal barbs Resistance checks must be made with power cord unplugged from outlet IMPORTANT Electrostatic Discharge ESD Sensitive Electronics ESD problems are present everywhere ESD may damage or weaken the electronic con trol board The new control assembly may appear to work well after repair is finished but failure may occur at a later date due to ESD stress Use an anti static wrist strap Connect wrist strap to green ground connection point or unpainted metal in the appliance OR Touch your finger repeatedly to a green ground connection point orunpainted metal in the appliance Before removing the part fro
34. aker is recommended Connect to an individual branch circuit This dryer is equipped with a CSA International Certified Power Cord intended to be plugged into a standard 14 30R wall receptacle The cord is 5 ft 1 52 m in length Be sure wall receptacle is within reach of dryer final location ml 4 wire receptacle 14 30R Do not use an extension cord If you are using a replacement power supply cord it is recommended that you use Power Supply Cord Replacement Part Number 9831317 For further information please reference the service numbers located in the Assistance or Service section of this manual GROUNDING INSTRUCTIONS For a grounded cord connected dryer This dryer must be grounded In the event of malfunction or breakdown grounding will reduce the risk of electric shock by providing a path of least resistance for electric current This dryer is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service representative or personnel if you are in doubt as to whether the dryer is properly grounded Do not modify the plug provided with the dryer if it will not fit the outlet have a proper outlet ins
35. al fuse ee THERMISTOR 8 Refer to page 4 7 for the procedure for servic ing the thermistor The thermistor monitors the exhaust temper ature The changes in thermistor resistance signals the electronics control which cycles the high limit thermostat on and off to maintain the desired temperature 1 Turn the dryer off but keep the electrical supply connected 2 Make sure that the dryer is empty and that the lint screen is clean 3 Close the dryer door 4 Select Heavy Duty Timed Dry or Cycle End Signal Loud and Start 5 If error codes or E2 flash on the dis play after 1 minute and the dryer turns off the thermistor or the wire harness is ei ther shorted or open Check the wire con 9 Hold a glass bulb thermometer capable of reading from 32 C to 82 90 to 180 in the center of the exhaust outlet Mea sure the exhaust temperatures with the heater on and off The correct exhaust tem peratures for the various settings are shown in the following chart SET TING ON sr 155 F 10 60 C 36 140 F 210 52 C 36 125 F 10 41 C 282 105 F 5 6 8 C 10 15 below the heat turn off terrperature MEDIUM nections at the thermistor or the electronic control board If wiring checks okay re place the thermistor If the dryer seems to operate normally re If the exhaust temperature is not within the specified limits check the r
36. can result in death or electrical shock HEATER Refer to page 4 10 for the procedure for ser vicing the heater 1 Unplug dryer or disconnect power 2 Disconnect one of the wire connectors from the heater terminal block 3 Set the ohmmeter to the R X 1 scale 4 Touch the ohmmeter test leads to the ter minals on the heater terminal block The meter should indicate between 7 and 12 Q Heater Terminal Block 4 Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock DRIVE MOTOR Refer to page 4 7 for the procedure for servic ing the drive motor 2 3 Unplug dryer or disconnect power Turn off gas supply to dryer Disconnect the plug from the motor con nector Set the ohmmeter to the R X 1 scale Touch one ohmmeter test lead to the blue motor wire connector and the other test lead to connector pin 5 white orange wire The meter should indicate between 2 4 and 3 6 main winding 6 Touch one ohmmeter test lead to the blue motor wire connector and the other test lead to connector pin 3 violet wire The meter should indicate between 2 4 and 3 8 start winding If either resistance is much larger than 4 replace the motor If the resistances at the motor are correct check for a failed belt switch If the belt switch is okay check for an
37. care To use Manual Cycle Rotate the dial to select a Manual Cycle Press MANUAL DRY TIME or buttons until the desired drying time is displayed Tap or and the time will change by 1 minute intervals Press and hold or and the time will change by 5 minute intervals The initial time displayed is the actual drying time SM MANUAL DRY TIME NOTE The Manual Dry Time feature can be used only with Manual Cycles Press TEMP until the desired temperature illuminates NOTE Pressing the Dryness Level button will cause the triple beep indicating that this option is not selectable Also a Dryness Level is not indicated Press the EXTRA CARE feature button if this option is desired Press the CYCLE END SIGNAL button to set volume to desired level Press and hold HOLD TO START button until dryer starts about 1 second While a Manual Cycle is running you can change the settings for Time lemperature the Extra Care feature and the Cycle End Signal Press the OFF button twice to stop the dryer and clear the settings allowing you to select another cycle stop your dryer at any time Press OFF twice or open the door To pause the dryer at any time Open the door or press OFF once To restart the dryer Close the door and press and hold HOLD TO START button until dryer starts 3 2 NOTE Drying will continue from where the cycle was interrupted if you close the door and press Start within 5 minutes I
38. ce all parts and panels before operating Failure to do so can result in death or electrical shock DOOR SWITCH Refer to page 4 6 for the procedure for servic ing the door switch 1 Go into the Diagnostic Test mode on page 6 2 The door switch function is verified with a beep each time the door is opened and closed and an alpha numeric code ap pears in the display OE 0g 1E or AE 2 f any of the conditions are not met or if one of the dryer model codes listed above is displayed when the door is closed check that the wires between the door switch and the electronic control board are properly connected If the wiring 15 okay perform the resistance tests Door Switch Connector Door Switch Resistance Tests 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Close the dryer door 4 Disconnect the 3 wire connector from the door switch to the electronic control board 5 Setthe ohmmeter to the R X 1 scale Refer to the illustration below for the following tests 6 Touch the black ohmmeter test lead to the white wire pin in the connector and leave it there for the remaining tests Touch the red ohmmeter test lead to the brown wire pin in the connector The meter should indicate an open circuit infinite Touch the red ohmmeter test lead to the blue wire pin in the connector The meter should indicate a closed circuit O ohms Open the dryer door T
39. check the status of the thermal cutoff 1 Unplug dryer or disconnect power 2 Access the thermal cutoff by first remov ing the toe panel 3 Use anohmmeter and check the continu ity across the thermal cutoff e If the ohmmeter indicates an open cir cuit replace the failed thermal cutoff and high limit thermostat In addition check for failed heat element or blocked or improper exhaust system TEST 4 MOISTURE SENSOR TEST NOTE This test is performed when an auto matic cycle stops too soon or runs much longer than expected The test is started with the dryer completely assembled The dryer will shut down automatically after 2 1 2 hours The following items are part of the moisture sensor system Harness connection Metal sensor strips Electronic control board 1 Enter the Diagnostic Test mode 2 Open the dryer door If a beep tone is heard and a software revision number is displayed on the console as soon as the door is opened a short circuit exists in the moisture sensor system e f this does not occur proceed to step Otherwise go to step 4 NOTE Overdrying may be caused by a short circuit in the sensor system 3 Bridge the two metal sensor strips on the face of the lint screen housing with a wet cloth or your finger e f a beep is heard and a software revi sion number is displayed on the con sole the sensor has passed the test Proceed to step 4 e f the test is not succ
40. cle the Manual Dry Time or buttons will cause a triple beep indicating that the time cannot be changed Press the EXTRA CARE feature button if this option is desired 3 1 Press the CYCLE END SIGNAL button to set signal volume to desired level Press and hold HOLD TO START button until dryer starts about 1 second Once an Automatic cycle has started the Extra Care feature and the Cycle End Signal level can be adjusted Press the OFF button twice to stop the dryer and clear the settings allowing you to select another cycle and Dryness Level How Automatic Cycle Work This feature improves drying performance with Auto Moisture Sensing Plus which advances the cycle as moisture is extracted from clothing A thermistor electronic temperature sensor and moisture sensing strips in the dryer drum help measure the amount of moisture in the clothes as they tumble An electronic control determines the load type to help save time avoid overdrying and increase the accuracy of the end dryness level After the first 5 minutes of an automatic cycle the estimated time display will adjust based on the approximate load size cycle dryness level selected and amount of moisture left in the clothes When the clothes have reached approximately 80 of the dryness level selected the estimated time display will adjust again showing the final drying time Auto Moisture Sensing Plus takes the guesswork out of drying time and enhances fabric
41. ctors Light Socket Continued on the next page 4 15 8 Squeeze the locking arms and remove the socket from the drum light holder Squeeze Arms 4 16 REMOVING THE MOISTURE SENSOR 4AWARNING n Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Open the dryer door and remove the lint filter screen 4 Remove the two front screws from the outlet grille Lint Filter CLEAN BEFDRE EACH Lin Outlet Grille Screws 5 Remove the three inside screws from the outlet grille Outlet Grille Screw Screw Moisture Sensor Screw 6 Pull the moisture sensor away from the dryer and disconnect the black and yel low red wires from the moisture sensor strips ji vs konna an ft 1 d 4 17 REMOVING THE BURNER ASSEMBLY FLAME SENSOR AND HIGH LIMIT THERMOSTAT GAS DRYERS ONLY ANWARNING Burner Assembly Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or 4 remove the burner assembly electrical shock a Remove the two hex head screws from the burner support bracket and pull the 1 Unplug dryer or disconnect power bracket away from
42. d terminal block screw E Neutral ground wire F Neutral wire white or center wire 4 Place the hooked ends of the other direct wire cable wires under the outer terminal block screws hooks facing right Squeeze hooked ends together Tighten screws 3 NF 5 Tighten strain relief screw 6 Insert tab of terminal block cover into slot of dryer rear panel Secure cover with hold down screw 7 You have completed your electrical connection Now go to Venting Requirements 3 wire connection Power supply cord Use where local codes permit connecting cabinet ground conductor to neutral wire A 3 wire receptacle NEMA type 10 302 B 3 wire plug C Neutral prong D Spade terminals with up turned ends E 2f 1 9 cm UL listed strain relief E Ring terminals G Neutral white or center wire Loosen or remove center silver colored terminal block screw Connect neutral wire white or center wire of power supply cord to the center silver colored terminal screw of the terminal block Tighten screw GE Xi EF A External ground conductor screw B Neutral ground wire C Center silver colored terminal block screw D Neutral wire white or center wire E 2f 1 9 cm UL listed strain relief Connect the other wires to outer terminal block screws y 3 Tighten screws Tighten strain relief screws Insert tab of terminal block cover into slot of dry
43. de panel connectors P3 and P4 flanges and remove the console F ji 7 Viewed From Back Of Console Lift Console Bracket From Y Flange Both Sides Side Panel Flange Electronic Control Board Press In On Clips To Release Cables 4 4 10 Place the console assembly a padded work surface with the bracket side facing as shown in step 10 Hemove the four hex head screws from the console bracket and remove the bracket Console Bracket Screws Console Bracket 4 5 11 12 Remove the selector knob Hemove the touchpad subassembly from the console by unsnapping the six catches Use your thumb or a screwdriver Touchpad Subassembly Console Subpanel Catch 1 of 6 REMOVING THE DOOR SWITCH AWARNING ded the wire holder out of the chassis 6 Press a screwdriver blade against the locking arms on each side of the door switch from behind the cutout and push the switch and wiring harness out Electrical Shock Hazard Disconnect power before servicing m Replace all parts and panels before rating Screwdriver N 4 Failure to so can result in death or Removal electrical shock 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Pull the dryer away from the wall and remove the top cover see steps 4 and 5 on page 4 2 for the procedure 4 Remove the console se
44. e 3 Repairs when your major appliance is used for other than normal single family household use Damage resulting from accident alteration misuse abuse fire flood acts of God improper installation installation not in accordance with electrical or plumbing codes or use of products not approved by Maytag Any food loss due to refrigerator or freezer product failures Replacement parts or repair labor costs for units operated outside the United States or Canada Pickup and delivery This major appliance is designed to be repaired in the home Repairs to parts or systems resulting from unauthorized modifications made to the appliance Expenses for travel and transportation for product service in remote locations 0 The removal and reinstallation of your appliance if it is installed in an inaccessible location or is not installed in accordan ce with published installation instructions 11 Replacement parts or repair labor costs when the major appliance is used in a country other than the country in which it was purchased P A eS d DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES CUSTOMER S SOLE AND EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY SHALL BE PRODUCT REPAIR AS PROVIDED HEREIN IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR OR THE SHORTEST PERIOD ALLOWED BY LAW MAYTAG SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SOME STATES
45. e door assembly facing up Remove the last screw from Step 1 Remove the 2 screws holding the handle to the door 4 Screw the legs into the leg holes by hand Use a wrench to finish turning the legs until the diamond marking is no longer visible 5 Place a carton corner post from dryer packaging under each of the 2 dryer back corners Stand the dryer up Slide the dryer on the corner posts until it is close to its final location Leave enough room to connect the exhaust vent Check the levelness of the dryer Check levelness first side to side then front to back 4 Remove the 6 screws to release the outer door assembly from the inner door assembly see illustration It is important that you remove only the 6 indicated screws If the dryer is not level prop up the dryer using a wood block Use a wrench to adjust the legs up or down and check again for levelness 5 Lift the inner door assembly off of the outer door assembly 1 Using a 4 10 2 cm clamp connect vent to exhaust outlet in dryer If connecting to existing vent make sure the vent is clean The dryer vent must fit over the dryer exhaust outlet Unsnap the handle from the outer door assembly move it to the other side and snap in Set the outer door assembly aside and inside the exhaust hood Check that the vent is secured to exhaust hood with a 4 10 2 cm clamp 2 Move dryer into its final
46. e dryer Connect the ohmmeter test leads to the electronic control board at P1 2 neutral white wire and P1 3 door blue wire With the door closed the ohmmeter should indicate a closed circuit to 2 Q If not replace the door switch assembly TEST 3 HEATER TEST This test is performed when either of the fol lowing situations occur Dryer does not heat Heat will not shut off This test checks the components making up the heating circuit The following items are part of this system e Harness connection Heater relay e Thermal fuse gas dryer only e Thermal cutoff electric dryer only e High limit thermostat e Gas burner assembly gas dryer only Heat element assembly electric dryer only e Centrifugal switch e Thermistor e Electronic control board Console electronics amp housing e Gas supply gas dryer only Dryer does not heat 1 2 Unplug dryer or disconnect power Hemove the toe panel to access the ther mal components Gas Dryers Only a Perform TEST 3b Thermal Fuse Test If the thermal fuse is okay proceed to step b b Connect the ohmmeter test leads to the red wire and the blue wire of the high limit thermostat e Ifthere is an open circuit replace the high limit thermostat Otherwise proceed to step c Perform TEST Gas Valve Test If this is okay replace the electronic con trol board High Limit Thermostat N Flame Sensor
47. e page 4 4 for the procedure Tip the console back and lay iton a padded surface Door Switch Brown Wire N C Blue Wire White Wire N O COM REMOVING THE THERMAL FUSE THERMISTOR DRIVE MOTOR amp BELT SWITCH A WARNING E Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock Unplug dryer or disconnect power Turn off gas supply to dryer Open the dryer door and remove the lint filter screen then close the door 1 Lint Filter Screen Y Hemove the two hex head screws from the bottom flange of the toe panel Pull the panel out at the bottom pull down and remove the panel Toe Panel Screws 5 Remove the hex head screw from the lint duct bracket and remove the bracket 6 Remove the three hex head screws from the lint duct and remove the duct Lint Duct Screws 7 To remove the thermal fuse or ther mistor a Remove the two wires from the termi nals b Remove the two hex head screws Thermal Fuse 2 Screws x Thermistor a EK 2 Screws Continued on the next page 8 To remove the drive motor a Remove the wires from the thermal fuse and thermistor terminals see the photo in step 7 on page 4 7 b Reach around behind the drive motor and push the idler wheel arm to the left then remove the tension and remove the belt from
48. ead and follow the instructions provided with any tools listed here Flat blade screwdriver 2 Phillips screwdriver Adjustable wrench that opens to 1 2 5 cm or Vent clamps Caulking gun and compound for installing new exhaust vent hex head socket wrench for adjusting dryer feet Tin snips new vent installations 14 nut driver recommended Wire stripper direct wire installations Level Tape measure Parts supplied Remove parts packages from dryer drum Check that all parts are included 4 Leveling legs NOTE Do not use leveling legs if installing the dryer on a pedestal Parts needed Check local codes Check existing electrical supply and venting see Electrical Requirements and Venting Requirements before purchasing parts For close clearance installations between 31 5 80 01 cm and 37 93 98 cm see Plan Vent System section for venting requirements A 20 lt 37 93 98 cm Mobile home installations require metal exhaust system hardware available for purchase from the dealer from whom you purchased your dryer For further information please refer to the Assistance or Service section of this manual Pedestal Are you placing the dryer on a pedestal You have the option of purchasing a pedestal separately for this dryer You may select a 15 5 39 4 cm pedestal This pedestal will add to the total height of the dryer for a total height of approximately 53 5
49. earby window should be at least twice as large as the dryer exhaust opening It is your responsibility To contact a qualified electrical installer To be sure that the electrical connection is adequate and in conformance with the National Electrical Code ANSI NFPA 70 latest edition and all local codes and ordinances The National Electric Code requires a 4 wire power supply connection for homes built after 1996 dryer circuits involved in remodeling after 1996 and all mobile home installations Acopy of the above code standards can be obtained from National Fire Protection Association One Batterymarch Park Quincy MA 02269 To supply the required 3 or 4 wire single phase 120 240 volt 60 Hz AC only electrical supply or 3 or 4 wire 120 208 volt electrical supply if soecified on the serial rating plate ona separate 30 amp circuit fused on both sides of the line A time delay fuse or circuit breaker is recommended Connect to an individual branch circuit Do not have a fuse in the neutral or grounding circuit Do not use an extension cord If codes permit and a separate ground wire is used it is recommended that a qualified electrician determine that the ground path is adequate Electrical Connection properly install your dryer you must determine the type of electrical connection you will be using and follow the instructions provided for it here This dryer is manufactured ready to install with a 3 wire elect
50. eavy metal exhaust vent and clamps must be used Clamp If this is a new vent system Exhaust Recommended hood styles are shown here B 4 10 2 heavy metal exhaust vent J Vent products be purchased from your dealer by calling Maytag Services For more information see the Ss Assistance or Service section of this manual pem rem 10 2 cm A Louvered hood style B Box hood style The angled hood style shown here is acceptable 4 rT 10 2 nae TA 272 6 4 cm 2 11 An exhaust hood should cap the vent to keep rodents and Optional exhaust installations insects from entering the home This dryer can be converted to exhaust out the right side left side or any object that may be in the path of the exhaust such as dealer to have the dryer converted flowers rocks or bushes snow line etc Do not use an exhaust hood with a magnetic latch AWA R N Improper venting can cause moisture and lint to collect indoors which may result in Moisture damage to woodwork furniture paint wallpaper carpets etc Housecleaning problems and health problems Fire Hazard Cover unused exhaust holes with one of the following
51. emove the sensor the bracket and lift the two coils off the from the venturi cores 6 Toremove the high limit thermostat a Remove the venturi See step 5 b Disconnect the two wire connectors from the high limit thermostat c Remove the two hex head screws from the high limit thermostat and remove the thermostat High Limit Thermostat Screw 5 Toremove the flame sensor a Remove the two hex head screws from the venturi and pull it forward so you can access the flame sensor 4 20 COMPONENT TESTING Before testing any of the components perform e Checkall connections before replacing com the following checks ponents looking for broken or loose wires e Control failure can be the result of corro failed terminals or wires not pressed into sion on connectors Therefore disconnect connectors far enough ing and reconnecting wires will be neces Hesistance checks must be made with sary throughout test procedures power cord unplugged from outlet and with All tests checks should be made with a wiring harness or connectors disconnected VOM or DVM having a sensitivity of 20 000 ohms per volt DC or greater For any additional test beyond what is covered Tech Sheet that is supplied with the product in this Component Testing section refer to the Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so
52. er rear panel Secure cover with hold down screw You have completed your electrical connection Now go to Menting Requirements 3 wire connection Direct wire Use where local codes permit connecting cabinet ground conductor to neutral wire Direct wire cable must have 5 ft 1 52 m of extra length so dryer can be moved if needed otrip 31 2 8 9 cm of outer covering from end of cable Strip insulation back 1 2 5 cm If using 3 wire cable with ground wire cut bare wire even with outer covering Shape ends of wires into a hook shape P Y got C 59 U 31 2 s 9 cm When connecting to the terminal block place the hooked end of the wire under the screw of the terminal block hook facing right Optional 3 wire connection squeeze hooked end together and tighten screw as shown Use for direct wire or power supply cord where local codes do not permit connecting cabinet ground conductor to neutral wire e 1 Remove center silver colored terminal block screw 2 2 Remove neutral ground wire from external ground conductor screw Connect neutral ground wire and the neutral wire white or center wire of power supply cord cable under center silver colored terminal block screw Tighten screw 1 Loosen or remove center silver colored terminal block screw ot B pus gt 2 Place the hooked end of the neutral wire white or center wire of direct wire cable under the center
53. esistance of the thermistor as shown in the following chart If the resistance is okay replace the elec tronic control board move the exhaust vent and start the dryer 7 Selectthe desired temperature cycle to be tested and select 20 minutes of Timed Dry heat using the or pushbuttons THERMISTOR RESISTANCE TEMP RESISTANCE TEMP RESISTANCE C F K ohms C Kohne 21 70 4AWARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock THERMAL CUTOFF ELECTRIC DRYERS ONLY Refer to page 4 10 for the procedure for ser vicing the thermal cutoff The thermal cutoff is a non resettable device The cutoff temperature is 178 C 852 F If the dryer does not heat and there is 240 VAC to the dryer perform the following test 1 Unplug dryer or disconnect power 2 Disconnect the wires from the thermal cut off Set the ohmmeter to the R X 1 scale 4 Touch the ohmmeter test leads to the ther mal cutoff terminals The meter should in dicate continuity 0 If the meter indi cates an open circuit infinite replace both Heater Terminals the thermal cutoff and the high limit ther mostat In addition check for a failed heater element or a blocked or improper exhaust system A WARNING Electrical Shock Hazard Disconnect power before servicing Repla
54. essful unplug the dryer or disconnect power 6 10 Access the moisture sensor and discon nect the sensor wires from the harness see the illustration below Proceed to step 8 Harness Az 22 Connection Blower Housing l amp P d Unplug dryer or disconnect power Access the electronic control board and remove the P2 connector from the board Use an ohmmeter and touch the test leads to connector terminals 1 yellow red wire and 2 black wire e f the meter does not indicate an open circuit infinite go to step 6 e Otherwise measure the resistance at pins 1 and 2 of connector P2 on the electronic control board If a resistance less than 1 is measured inspect the control board for any debris bridg ing the pins If no debris is present re place the board Access the moisture sensor by removing the toe panel Disconnect the moisture sensor from the wire harness Measure the resistance across the outer most contacts of the cable that includes the two red discs MOVs e f a small resistance is measured re place the wire harness and moisture Sensor e Otherwise go to step 8 8 Measure the resistance across the pins of the mating connector If a small resistance is measured replace this harness 9 Measure the resistance across each of the outermost contacts and the center pin ground e If a resistance less than infinity is mea sured replace the wire harness and moist
55. f the cycle is interrupted for more than 5 minutes the dryer will shut off Select new cycle settings before restarting the dryer This feature allows you to lock your settings to avoid unintended use of the dryer You can also use the Control Locked feature to avoid unintended cycle or option changes during dryer operation To enable the Control Locked feature when dryer is running Press and hold the CYCLE END SIGNAL button for 3 seconds The control is locked when a single beep is heard and the Control Locked status light is on When the dryer is off it is not necessary to press the Control On button before activating the Control Locked feature To unlock Press and hold the CYCLE END SIGNAL button for 3 seconds to turn this feature off NOTE When the dryer is running and Control Locked is on the dryer can be stopped by pressing the Off button but be restarted until the control is unlocked Select the correct cycle and dryness level or temperature for your load If an Automatic Cycle is running the display shows the estimated cycle time when your dryer is automatically sensing the dryness level of your load If a Manual Cycle is running the display shows the exact number of minutes remaining in the cycle Cool Down tumbles the load without heat during the last few minutes of all cycles Cool Down makes the loads easier to handle and reduces wrinkling The length of the Cool Down depends on the load size and dryness
56. h terminals Wire Blue Wire Belt Switch REMOVING THE HEATER THE HIGH LIMIT THERMOSTAT amp THERMAL CUTOFF ELECTRIC DRYERS ONLY m Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock 1 Unplug dryer or disconnect power 2 Remove the two hex head screws from the bottom flange of the toe panel Pull the panel out at the bottom pull down and remove the panel Toe Panel Toe Panel Screws High Limit Thermostat Thermal Cutoff amp Heater Area 3 Hemove the hex head screw from the heater shield and remove the shield Heater Shield Screw 4 remove the heater a Remove the two wires from the termi nal block see photo in step 5 b Remove the hex head screw from the heater housing and slide the heater out of the duct BD Heater Housing Screw remove the high limit thermostat High Limit Thermostat m the thermal cutoff 12 Red White amp Black Wires a Disconnect the wires from the high g limit thermostat or the thermal cutoff b Remove the two hex head screws Thermal Cutoff Red amp Black Wires Heater Terminal Block Red amp Red White Wires 4 11 REMOVING THE BELT DRUM amp ROLLERS A WARNING Electrical Shock Hazard Disconnect power before servicing Replace al
57. h with the 4 screws 2 screws removed in Step 3 6 Set the inner door assembly aside Pai A o Reinstalling the door 1 Check for fingerprints on the glass Clean the glass if necessary 2 Place the inner door assembly into the outer door assembly Align the hinge in the opening on the side To fit correctly the inside door assembly edge is completely inside the outside door assembly edge 3 Reassemble the inner and outer door assemblies with the 6 screws A Dryer door B Dryer Insert this screw first 7 Close the door and check that it latches securely 1 Check that all parts are now installed If there is an extra part go back through the steps to see which step was skipped 2 Check that you have all of your tools 4 Replace the 2 handle screws for the door handle of the door 3 Dispose of recycle all packaging materials assembly 4 Check the dryer sFinal location Be sure the vent is not 5 Remove the plug strip or label crushed or kinked Style 1 Remove the plug strip 5 Check that the dryer is level See Level Dryer Use a small flat blade screwdriver to remove the plug gt strip the door opening Slide the head of the For power supply cord installation plug into a grounded screwdriver under the top portion of the plug strip being outlet For direct wire installation turn on power certain not to scratch the dryer surface Lift up Repeat in
58. ing Flexible metal vent Flexible metal vents are acceptable only if accessible for Fire Hazard cleaning Use a heavy metal vent Flexible metal vent must be fully extended and supported when the dryer is in its final location Cee epee ven Remove excess flexible metal vent to avoid sagging and Do not use a metal foil vent kinking that may result in reduced airflow and poor Failure to follow these instructions can result in death or fire Do not install flexible metal vent in enclosed walls ceilings or floors WARNING reduce the risk of fire this dryer MUST BE Elbows EXHAUSTED OUTDOORS 45 elbows provide better airflow than 90 elbows IMPORTANT Observe all governing codes and ordinances The dryer exhaust must not be connected into any gas vent chimney wall ceiling or a concealed space of a building If using an existing vent system Clean lint from the entire length of the system and make sure exhaust hood is not plugged with lint Replace any plastic or metal foil vent with rigid or flexible heavy metal vent Clamps Review Vent system chart Modify existing vent system if Use clamps to seal all joints necessary to achieve the best drying performance Exhaust vent must not be connected or secured with screws or other fastening devices that extend into the interior of the duct Do not use duct tape Vent material Use a heavy metal vent Do not use plastic or metal foil vent 4 10 2 cm h
59. ital meter the resistance reading should go from infinity down to approximately 1 to 3 5 megohms If available you can use the diode test function on the digital meter e f using an analog meter the resis tance reading should go from infinity open circuit to less than 40 If not reverse the polarity of the meter con nection and measure the resistance again If the reading is less than 40 the circuit is okay and you should con tinue the remainder of the resistance checks with the connections reversed from that indicated in the table meters Digital Meter Button Lead TEMP P3 12 EXTRA CARE P3 13 DRYNESS LEVEL P3 14 3 12 CYCLE END SIGNAL P3 12 HOLD TO START 3 14 OFF Pause P3 13 CONTROL ON P3 12 Lead P3 8 P3 8 P3 7 P3 7 P4 2 P3 9 Analog Meter Lead Lead P3 12 P3 13 P3 14 P3 7 P313 P312 P3 12 P4 2 P3 14 P4 2 Pag P312 ack Black White Blue pad i Red White e Green Y ellow 0 Y ellow R ed VERBA FH N 7 o 1 n Q E f P3 i 1 fi gt O 6 12 Checking The Rotary Cycle Selector Using the following table check the resistance at each cycle setting e When using a digital meter touch the ohmmeter test lead to P1 14 and leave it there during the tests Touch the other test lead to the test points indi cated in the chart e When using an analog meter
60. k for continuity between the L1 terminal of the plug and P1 5 black wire on the electronic con trol board e f there is continuity go to step e e f there is no continuity check that wires to the terminal block are me chanically secure If so replace the main wire harness and test the dryer e Check for continuity between the neu tral N terminal of the plug and P1 2 white wire at the control board e f there is continuity go to step f e f there is no continuity and the me chanical connections of the wire are secure replace the main wire har ness f If the dryer still does not operate re place the electronic control board TEST 2 MOTOR CIRCUIT TEST This test will check the wiring to the motor and the motor itself The following items are part of this system 6 e Harness connection e Thermal fuse electric dryers only Belt belt switch Drive motor Door switch e Electronic control board Unplug dryer or disconnect power Access the electronic control board and measure the resistance across P1 3 and 1 4 e If resistance across P1 3 and P1 4 is in the range of 1 to 6 ohms replace the electronic control board e Otherwise go to step 3 Check the wiring and components in the path between these measurement points referto the Wiring Diagrams in Section 7 Electric Dryers Only Check the thermal fuse see TEST page 6 9 Check the belt switch and drive moto
61. kits 279818 white Choose your exhaust installation type 279820 black Contact your local dealer Recommended exhaust installations Typical installations vent the dryer from the rear of the dryer Failure follow these instructions can result in death Other installations are possible fire electrical shock or serious injury B D A E F G H A Standard rear offset exhaust installation B Left or right side exhaust installation A Dryer E Clamps C Bottom exhaust installation B Elbow E Rigid metal or flexible metal vent C Wall G Vent length necessary to connect elbows hcd BEL OUI Altemate installations for close clearances Venting systems come in many varieties Select the type best for your installation Two close clearance installations are shown Refer to the manufacturer instructions A Over he top installation also available with one offset elbow B Periscope installation 2 12 NOTE The following kits for close clearance alternate installations are available for purchase Please see the Assistance or Service section of this manual to order Over the Top Installation Vent system chart NOTE Side and bottom exhaust installations have a 90 turn inside the dryer 10 determine maximum exhaust length add one 90 turn to the chart Part Number 4396028 Number of Type of Box or Angled Periscope Installation For use with dryer vent to wall vent 90 tur
62. l parts and panels before operating Failure to do so can result in death or electrical shock 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Pull the dryer away from the wall and remove the top cover see steps 4 and 5 on page 4 2 for the procedure 4 Remove the console see page 4 4 for the procedure 5 Remove the lint duct see steps 3 through 6 on page 4 7 for the procedure 6 Reach around behind the drive motor and push the idler wheel arm to the left then remove the tension and remove the belt from the idler pulley Hemove Belt b 8 From Idler Pulley 7 Disconnect the 3 wire moisture sensor con nector from the main harness connector EN HHH Moisture Sensor Connector 8 Disconnect the 3 wire door switch con nector from the electronic control board connector 3 Wire Door Switch Connector 9 Loosen the two top front panel screws Top Front Panel Screws 10 Remove the two bottom front panel screws Bottom Front Panel Screws 11 To remove the belt and drum c Lift the drum and remove it from the a Grasp the sides lift and pull the front panel forward so that the top screws TR i D unit are free of the keyhole slots Lower the panel so that the drum sits on the com ponents inside the cabinet and slide E 1 E L amm the front panel and rollers away from the drum REASS
63. led from being left in the dryer too long Rapid Dry Use this cycle for drying small loads or loads that need a short drying time Manual preset cycle settings Manual Cycles Temp Default Time Load Minutes TIMED DRY High 40 Heavyweight bulky items bedspreads work clothes TOUCHUP Medium 20 Helps to smooth out wrinkles RAPID DRY High 27 Small loads time you select the Normal cycle NOTE If you do not select the Extra Care feature the dryer stops after the cool down period Temperature Temperature settings are used with the Manual Cycles Press TEMP until the desired temperature setting illuminates Temperature settings cannot be used with the Automatic Cycles Q High O Medium Low Extra Low O Air Only Air Only Use the Air Only setting for items that require drying without heat such as rubber plastic and heat sensitive fabrics This chart shows examples of items that can be dried using Air Only Type of Load Time Minutes Foam rubber pillows padded bras 20 30 stuffed toys Plastic Shower curtains tablecloths 20 30 Rubber backed rugs 40 50 Olefin polypropylene sheer nylon 10 20 Reset time to complete drying if needed When using Air Only Check that coverings are securely stitched Shake and fluff pillows by hand periodically during the cycle Dry item completely Foam rubber pillows are slow to dry NOTE Automatic Cycles are
64. loset installation Dryer on pedestal Bike 31 1 1 27 1 12 7 cm 80 0 2 5 2 5 cm 68 6 cm 2 5 M Required spacing For side or bottom venting 0 0 cm spacing is allowed Recommended installation spacing for recessed or closet installation with stacked washer and dryer The dimensions shown are for the recommended spacing 48 in 1 lt 97 gt lt vel I el 310 225 68 6 cm 25cm 25cm 80cm 12 7 Y A B 3 7 6 cm A Recessed area B Side view closet or confined area Required spacing For side or bottom venting 0 0 cm spacing is allowed 3 7 6 24 in 155 en gt 2 5 Required spacing 6 15 2 1 gt 27 gt 1 12 7 2 5 68 6 2 5 Required spacing Mobile home Additional installation requirements This dryer is suitable for mobile home installations The installation must conform to the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 formerly the Federal Standard for Mobile Home Construction and Safety Title 24 HUD Part 280 or Standard CAN CSA Z240 MH Mobile home installations require Metal exhaust system hardware which 15 available for purchase from your dealer Special provisions must be made in mobile homes to introduce outside air into the dryer The opening Such as a n
65. m its pack age touch the anti static bag to a green ground connection point or unpainted metal in the appliance Avoid touching electronic parts or terminal contacts handle electronic control board by edges only When repackaging failed electronic con trol board in anti static bag observe above instructions DISPLAY FAULT ERROR CODES DISPLAY DESCRIPTION EXPLANATION AND RECOMMENDED PROCEDURE PF flashes to indicate that a power failure occurred while PF Power failure the dryer was running Press HOLD TO START to continue the cycle or press OFF Pause to clear the display Thermistor E El flashes if the thermistor is open See TEST 3 E2 E2 flashes if the thermistor has shorted TEST 8a User interface or software mismatch DIAGNOSTIC TESTS These tests allow factory or service personnel to test and verify all inputs to the electronic control board It would be a good idea to per form a quick overall checkup of the dryer with these tests before going to any specific trouble shooting tests Activating The Diagnostic Test Mode 1 Be sure the dryer is in the Standby Mode plugged in and all indicators off Press the following button sequence within 5 seconds of power up more time less time more time less time If this test mode has been entered suc cessfully all indicators on the console are illuminated with 88 showing in the
66. n in step 3b Test the continuity of the power cord neutral wire as shown below If an open circuit is found re place the power cord e Otherwise proceed to step d Power Cord Plug Gas Dryers Power Cord Terminals d In a similar way check the continuity be tween the L1 terminal of the plug and P1 5 black wire on the control board e Ifthere is continuity replace the con trol board e f there is no continuity check the continuity of the power cord for the L1 wire e f an open circuit is found replace the power cord e Otherwise proceed to step e e Replace the main wire harness 4 Electric Dryers Only a With an ohmmeter check for continuity between the neutral N terminal of the plug and the center contact on the ter minal block Power Cord Plug Terminal Block Electric Dryers N L1 e f there is no continuity replace the power cord and test the dryer e f there is continuity go to step b b In a similar way check which terminal of the plug is connected to the left most contact on the terminal block and make a note of it This will be L1 black wire in the wiring diagram When this is found go to step c e f neither of the plug terminals have continuity with the left most contact of the terminal block replace the power cord and test the dryer C Access the electronic control board without disconnecting any wiring to the control board d With an ohmmeter chec
67. n detected within 10 minutes the Sensing light will turn off and the dryer will shut down In a Manual Cycle if a wet item is not detected after 10 minutes the Wet light turns on and the selected cycle continues Wet The Wet light will turn on when a wet item has been detected in the dryer The Wet light will remain on until The damp dry point is reached in an Automatic Cycle The dryer enters the cool down period in a Manual Cycle Damp The Damp light indicates that the load has reached the damp dry level NOTE The Damp light is not used with Manual Cycles Cool Down The Cool Down light illuminates during the cool down part of the cycle Laundry is cooling down for ease in handling Cycle Complete The Cycle Complete light illuminates when a drying cycle is finished If the Extra Care feature has been selected the Extra Care feature indicator light will also be on The Cycle Complete light turns off 1 hour after the end of a drying cycle including the Extra Care cycle of 2 hours when Off is pressed or when the door is opened Extra Care Feature The Extra Care feature light illuminates when this option is selected This indicator stays on with the Cycle Complete light Control Locked The Control Locked light illuminates when this option is enabled Indicator lights Other indicator lights on the control panel show Cycle Temperature and Cycle End Signal settings selected The time display will indicate the estima
68. ncluding cooking oils flammable on it even after washing Items containing foam rubber or plastic must be dried Failure to follow these instructions can result in death on a clothesline or by using an Air Cycle explosion or fire Failure to follow these instructions result in death or fire WARNING reduce the risk of fire electric shock or injury to Select DRYNESS LEVEL to adjust how dry you want the persons read the IMPORTANT SAFETY INSTRUCTIONS before load to be The time displayed is an estimated length of operating this appliance the cycle based on the Dryness Level selected As the cycle runs the control senses the dryness of the load and Follow these basic steps to start your dryer Please refer to adjusts the time automatically for the selected Dryness specific sections of this manual for more detailed information Level This manual covers several different models Your dryer may not have all of the cycles and features described More 1 Clean lint screen before or after each cycle See Cleaning the Lint Screen O Less 2 Place laundry in dryer and shut door 3 Rotate the dial to select either an Automatic or Manual Cycle then press the CONTROL ON button The preset settings and C drying time for the cycle chosen will be displayed DRYNESS To use an Automatic Cycle 0 NOTE Time is not adjustable for Automatic Cycles Pressing Point the dial to an Automatic Cy
69. not available when using the Air Only setting Cycle Signal The Cycle End Signal produces an audible sound when the drying cycle is finished Promptly removing clothes at the end of the cycle reduces wrinkling Loud O Soft O Off O CYCLE END SIGNAL Hold for 3 seconds to lock unlock control Press and release the ADJUSTABLE CYCLE END SIGNAL to adjust the sound level or turn off the signal Your dryer may vary from the model shown and may not have the same feature as shown here NOTE When the Extra Care feature is selected and the Cycle End Signal is on an audible sound will emit every 5 minutes until the clothes are removed or the Extra Care feature is finished The drying rack is useful for drying items you would not necessarily want to tumble dry or that you would normally line dry for example sweaters To use the drying rack Do not remove the lint screen 1 Open dryer door A Front edge 2 Place drying rack inside dryer drum positioning the back wire on the ledge of the inner dryer back panel Push down on front edge of drying rack to secure over the lint screen B A Dryer rack front edge Dryer back panel 3 Put the wet items on top of the rack Leave space between the items so air can reach all the surfaces NOTE Do not allow items to hang over the edge of the rack 4 Close the door 5 Select a Manual cycle and choose a temperature or Air Only
70. ns vent louvered hoods mismatch or elbows hoods Part Number 4396037 0 0 cm to 18 45 72 cm 0 Rigid metal 64 ft 20 m 58 ft 1 7 7 m mismatch Flexible metal 36 ft 11m 28 ft 8 5 Part Number 4396011 18 45 72 cm to 29 73 66 cm mismatch 1 Rigid metal 54ft 16 5m 48 ft 14 6 m Part Number 4396014 29 73 66 cm to 50 127 cm aS ROSSI TM 2 Rigid metal 44 ft 13 4m 38ft 11 6 m Special provisions for mobile home installations Flexible metal 27 ft 8 2 m 19 ft 5 8 m The exhaust vent must be securely fastened to a noncombustible portion of the mobile home structure and must not terminate 3 Rigid metal 35 ft 10 7 m 29 ft 8 8 m beneath the mobile home Terminate the exhaust vent outside Flexible metal 25ft 7 6m 17 5 2 m 4 Rigid metal 27 ft 8 2 m 21 ft 6 4 m Flexible metal 23 ft 7 m 15 ft 4 6 m 1 Install exhaust hood Use caulking compound to seal exterior wall opening around exhaust hood 2 Connect vent to exhaust hood Vent must fit inside exhaust hood Secure vent to exhaust hood with 4 10 2 cm clamp 3 Run vent to dryer location Use the straightest path possible See Determine vent path in Plan Vent System Avoid 90 turns Use clamps to seal all joints Do not use duct tape screws or other fastening devices that extend into the interior of the vent to secure vent Determine vent path Select the route that will provide the straightest and most
71. ohmmeter test leads to the 2 wire connector pins The meter should indicate between 50 and 250 2 Wire Connector Burner Ignitor A WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock FLAME SENSOR Refer to page 4 18 for the procedure for ser vicing the flame sensor 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Disconnect the wire connectors from the flame sensor terminals 4 Set the ohmmeter to the R X 1 scale 5 Touch the ohmmeter test leads to the flame sensor terminals The meter should indi cate a closed circuit 0 Flame Sensor Terminals HIGH LIMIT THERMOSTAT Refer to pages 4 10 or 4 18 for the procedure for servicing the high limit thermostat 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Disconnect the wire connectors from the high limit thermostat terminals 4 Setthe ohmmeter to the R X 1 scale 5 Touch the ohmmeter test leads to the high limit thermostat terminals The meter should indicate a closed circuit 0 Terminals High Limit Thermostat DIAGNOSTICS AND TROUBLESHOOTING DIAGNOSTICS AWARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock DIAGNO
72. open circuit between the motor and the elec tronic control board Connector E Pins white orange Pin 3 violet A WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock THERMAL FUSE Refer to page 4 7 for the procedure for servic ing the thermal fuse Electric Dryers The thermal fuse is wired in series with the drive motor If the thermal fuse opens 91 C 196 F power to the motor is turned off A centrifugal switch on the motor also opens the heater circuit Once the thermal fuse has opened it will not reset and must be replaced Check for a failed thermistor or a shorted heater element Gas Dryers The thermal fuse is wired in series with the gas valve If the thermal fuse opens 91 C 196 F power to the valve is turned off A centrifugal switch on the motor also opens the heater circuit Once the thermal fuse has opened it will not reset and must be replaced Check for a failed thermistor Thermal Fuse 91 C 196 F Blower Housing Unplug dryer or disconnect power Turn off gas supply to dryer Disconnect the wires from the thermal fuse Set the ohmmeter to the R X 1 scale Touch the ohmmeter test leads to the ther mal fuse terminals The meter should indi cate continuity 0 Q If the meter indicates an open circuit infinite replace the ther m
73. ouch the red ohmmeter test lead to the blue wire pin in the connector The meter should indicate an open circuit infinite Touch the red ohmmeter test lead to the brown wire pin in the connector The meter should indicate a closed circuit O ohms If the resistance test is incorrect replace the wire and door switch assembly see page 4 6 for the procedure and retest A WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock GAS BURNER COILS Refer to page 4 18 for the procedure for ser vicing the gas burner assembly 1 e 3 Unplug dryer or disconnect power Turn off gas supply to dryer Disconnect the wire connectors from the coil terminals Set the ohmmeter to the R X 100 scale Touch the ohmmeter test leads to the 2 terminal coil The meter should indicate between 1000 and 1300 Q Touch the ohmmeter test leads to the 3 terminal coil The meter should indicate as follows Pins 1 amp 2 1300 to 1400 Pins 1 amp 3 500 to 600 Q Pins 4 amp 5 1200 to 1300 Q BURNER IGNITOR Refer to page 4 18 for the procedure for ser vicing the gas burner assembly 1 e 3 Unplug dryer or disconnect power Turn off gas supply to dryer Disconnect the ignitor wire connector from the main harness connector Set the ohmmeter to the R X 1 scale Touch the
74. propriate outlet that is properly installed and grounded in accordance with all local codes and ordinances For a permanenily connected dryer This dryer must be connected to a grounded metal permanent wiring system or an equipment grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the dryer WARNING improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service representative or personnel if you are in doubt as to whether the dryer is properly grounded Do not modify the plug on the power supply cord if it will not fit the outlet have a proper outlet installed by a qualified electrician SAVE THESE INSTRUCTIONS A WARNING Electrical Shock Hazard Plug into a grounded 4 prong outlet Failure to do so can result in death or electrical shock It is your responsibility To contact a qualified electrical installer To be sure that the electrical connection is adequate and in conformance with the Canadian Electrical Code C22 1 latest edition and all local codes A copy of the above codes standard may be obtained from Canadian Standards Association 178 Rexdale Blvd Toronto ON M9W 1 CANADA To supply the required 4 wire single phase 120 240 volt 60 Hz AC only electrical supply on a separate 30 amp circuit fused on both sides of the line A time delay fuse or circuit bre
75. r Belt Switch Pulley A gt amp 7 NS Hemove the white connector from the drive motor switch Drive Motor Switch EEN SN White Connector ES SAE lt Check for the resistance values of the motor s Main and Start winding coils as shown in the following table NOTE Main and Start winding coils must be checked at the motor Winding Resistance Test Points 2 4 3 6 Blue wire in MAIN START Blue wire in ohms back amp violet Main Winding Blue Wire In Back And White Orange Wire Start Winding Blue Wire In Back And Violet Wire e f the resistance at the motor is correct there is an open circuit between the motor and electronic control board Check for a failed belt switch Check the belt switch by measuring resis tance between the two blue wires while pushing up on the belt switch pulley Y T Belt Switch Pulley e f the resistance reading goes from in finity to a few ohms as pulley arm closes the switch belt switch is okay If not replace the belt switch 10 If belt switch is okay and there is still an open circuit check and repair the wir ing harness If the Start winding is in question and the resistance is much greater than 4 ohms replace the motor Door switch problems can be found using the Diagnostic Tests on page 6 2 how ever if this was not done the following step 10 can be done without applying power to th
76. rature Begin with an empty dryer and a clean lint screen 1 Plugin dryer or reconnect power 2 Set the dryer for the following configura tion Door firmly closed e Press CONTROL ON Press CYCLE END SIGNAL Loud Press HOLD TO START 3 dfafter 60 seconds E1 or E2 flashes in the display and the dryer shuts off the ther mistor or wire harness is either shorted or open e Unplug dryer or disconnect power e Check the wire connections at the elec tronic control board and thermistor e If the wire connections are good re move the two wires from the thermistor and replace the thermistor e Plug in dryer or reconnect power If E1 or E2 does not flash in the display the connections to the thermistor are good Therefore check the thermistor s resis tance value at any or all of the temperature levels in question using the Timed Dry Cycle and the following process Hold a glass bulb thermometer capable of reading from 32 to 82 90 to 180 F in the center of the exhaust outlet The fol lowing table shows the correct exhaust temperatures Thermistor resistance value at heater shutoff digital or analog meter TEMP SETTING TEMPERATURE If the exhaust temperature is not within specified limits use the following table and checkthe resistance of the thermistor THERMISTOR RESISTANCE me 272 E 32 90 38 100 NOTE All thermistor resistance measure
77. rical supply connection The neutral ground conductor is permanently connected to the neutral conductor white wire within the dryer If the dryer is installed with a 4 wire electrical supply connection the neutral ground conductor must be removed from the external ground connector green screw and secured under the neutral terminal center or white wire of the terminal block When the neutral ground conductor is secured under the neutral terminal center or white wire of the terminal block the dryer cabinet is isolated from the neutral conductor If local codes do not permit the connection of a neutral ground wire to the neutral wire see Optional 3 wire connection section 2 4 A 4 wire power supply connection must be used when the appliance is installed in a location where grounding through the neutral conductor is prohibited Grounding through the neutral is prohibited for 1 new branch circuit installations 2 mobile homes 3 recreational vehicles and 4 areas where local codes prohibit grounding through the neutral conductors If using a power supply cord Use a UL listed power supply cord kit marked for use with clothes dryers The kit should contain A UL listed 30 amp power supply cord rated 120 240 volt minimum The cord should be type SRD or SRDT and be at least 4 ft 1 22 m long The wires that connect to the dryer must end in ring terminals or spade terminals with upturned ends A UL listed strain relief
78. s been tested for spacing of 0 0 cm clearance on the sides and rear Recommended spacing should be considered for the following reasons Additional spacing should be considered for ease of installation and servicing Additional clearances might be required for wall door and floor moldings Additional spacing should be considered on all sides of the dryer to reduce noise transfer For closet installation with a door minimum ventilation Openings in the top and bottom of the door are required Louvered doors with equivalent ventilation openings are acceptable Companion appliance spacing should also be considered Custom undercounter installation Dryer only 0 38 min 96 52 2 5 68 6 2 5 Required spacing Closet installation Dryer only Recommeneded installation spacing for cabinet installation 14 lt 35 6 48 55 For cabinet installation with door minimum ventilation n 310 cm f 910 enr 225555555559 openings the top of the cabinet are required 18 min D 17 8 17 8 D j op 24 in AN 155 cm 1 lt 31 92 9 2 5 80 12 7 A Side view closet or confined area B Closet door with vents Required spacing For side or bottom venting 0 0 cm spacing is allowed Recessed or c
79. screw of terminal block C hook facing right Squeeze hooked end together Tighten screw D A m pm E e B E LER m A p p E RR Cam A External ground conductor screw Center silver colored terminal block screw SM C Neutral ground wire D Neutral wire white or center wire A External ground conductor screw E 3071 9 UL listed strain relief 9 Grounding path determined by qualified electrician C Center silver colored terminal block screw E 3 Connect the other wires to outer terminal block screws E 2f 1 9 UL listed strain relief Tighten screws 3 Place the hooked ends of the other direct wire cable wires under the outer terminal block screws hooks facing right x Squeeze hooked ends together Tighten screws p 4 Tighten strain relief screws 5 Connect a separate copper ground wire from the external ground conductor screw to an adequate ground 4 Tighten strain relief screw 6 Insert tab of terminal block cover into slot of dryer rear panel 5 Insert tab of terminal block cover into slot of dryer rear panel Secure cover with hold down screw Secure cover with hold down screw 6 You have completed your electrical connection Now go to Venting Requirements 2 10 Rigid metal vent For best drying performance rigid metal vents are recommended AWARNING Rigid metal vent is recommended to avoid crushing and kink
80. structions for your type of electrical connection 4 wire recommended 3 wire if 4 wire is not available Electrical Connection Options If your home has And you willbe to Section connecting to 4 wire receptacle A UL listed 4 wire connection NEMA Type 14 30R 120 240 volt Power supply cord minimum 1 30 power supply 4 wire direct A fused 4 wire connection disconnect or Direct Wire circuit breaker 5 box 12 7 cm 3 wire receptacle A UL listed 3 wire connection NEMA type 10 30R 120 240 volt Power supply cord minimum 30 amp dryer power supply cord 3 wire direct A fused 3 wire connection disconnect or Direct Wire circuit breaker 31 2 box 8 9 cm If local codes do not permit the connection of a cabinet ground conductor to the neutral wire go to Optional 3 wire connection section 4 wire connection Power supply cord IMPORTANT 4 wire connection is required for mobile homes and where local codes do not permit the use of 3 wire connections A 4 wire receptacle NEMA type 14 30R B 4 prong plug C Ground prong D Neutral prong E Soade terminals with upturned ends 1 9 UL listed strain relief G Ring terminals 1 Remove center silver colored terminal block screw 2 Remove neutral ground wire from external ground conductor screw Connect neutral ground wire and the neutral wire white or center wire of power
81. talled by a qualified electrician SAVE THESE INSTRUCTIONS Power Supply Cord AWARNING Fire Hazard Use a new UL listed 30 amp power supply cord Use a UL listed strain relief Disconnect power before making electrical connections Connect neutral wire white or center wire to center terminal silver Ground wire green or bare wire must be connected to green ground connector Connect remaining 2 supply wires to remaining 2 terminals gold Securely tighten all electrical connections Failure to do so can result in death fire or electrical shock 1 Disconnect power 2 Remove the hold down screw and terminal block cover A Neutral ground wire B External ground conductor screw C Center silver colored terminal block screw D lerminal block cover and hold down screw 3 Install strain relief Style 1 Power supply cord strain relief Remove the screws from a 2 4 1 9 cm UL listed strain relief UL marking on strain relief Put the tabs of the two clamp sections into the hole below the terminal block opening so that one tab is pointing up and the other is pointing down and hold in place Tighten strain relief screws just enough to hold the two clamp sections together Direct Wire A WARNING Fire Hazard Use 10 gauge solid copper wire Use a UL listed strain relief Disconnect power before making electrical connections Connect neutral wire white or center wire to center terminal silver
82. ted or actual time remaining in a cycle Select the drying cycle that matches the type of load you are drying See Automatic preset or Manual preset cycle settings charts AUTOMATIC MANUAL H eavy Duty Timed Dry Normal Touchup Casual Rapid Dry Delicate Super Delicate Cycle control knob Automatic Cycles allow you to match the cycle to the load you are drying See the following Automatic preset cycle settings chart Each cycle dries certain fabrics at the recommended temperature A sensor detects the moisture in the load and automatically adjusts the drying time for optimal drying Heavy Duty Use this cycle to get High heat for heavyweight mixed loads cotton towels or jeans Normal Use this cycle to get Medium heat for drying sturdy fabrics such as work clothes and sheets Casual Use this cycle to get Medium heat for drying no iron fabrics such as sport shirts casual business clothes and permanent press blends Delicate Use this cycle to get Low heat for drying synthetic fabrics washable knit fabrics and no iron finishes Super Delicate Use this cycle to get Extra Low heat to gently dry items such as lingerie exercise wear or sheer curtains 3 3 Automatic preset cycle settings Automatic Cycles Temp Time Load Minutes HEAVY DUTY High 40 Heavyweight mixed loads towels jeans NORMAL Medium 34 Corduroys work clothes sheets CASUAL Medium 36 Permanent press synthetics
83. ure sensor 10 If moisture sensor diagnostic test passes check the thermistor perform Test 3 page 6 8 e If the problem persists after replacing the moisture sensor and thermistor re place the electronic control board TEST 5 BUTTON amp LED TEST Activate the Diagnostic Test mode and check for the following situations e None of the LEDs light up e A particular group of LEDs does not light up e A single LED does not light up No beep sound is heard No dryer function is activated when a particular button is pressed e error code is displayed None of the LEDs light up 1 See Diagnostic Guide on page 6 1 be fore servicing 2 Visually check that connectors P3 and P4 are inserted all the way into the electronic control board If these connections are good perform the checks described in Checking The Button Functions and Checking The Rotary Cycle Selector e f this visual test passes replace the electronic control board e Otherwise replace the console elec tronics and housing A particular group of LEDs does not light up A group or combination of LEDs share a com mon electronic connection If this connection is open all of the LEDs in the group will be disabled Replace the console electronics and housing A single LED does not light up Press the button or manipulate the dial asso ciated with the LED several times If the LED does not light up the LED has failed

Whirlpool 9700S User's Manual

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