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Whirlpool FGS335E Q User's Manual

1. BROIL RELAY BAKE RELAY DOOR LOCK SOLENOID DOOR LATCH SW BAKE IGNITOR THE OVEN CONTROL Refer to the illustrations on pages 2 6 and 2 7 while you read this description When the range is plugged in line voltage is applied to the electronic oven control L1 BK BK OVEN 2 6 P1 1 E DOOR The voltage travels through the low voltage transformer to the neutral side of the line and turns the oven control on PF is displayed on the control display OVEN LIGHT LIGHT SW TEMP l SENSOR I E DSP pi 3 BU LATCH a LE SOLENOID pe 0 o P o 0000 o had LATCH SOLENOID pes RELAY a io E Ss AT I I I l R E _ E L P3 4 a A BAKE VALVE O Po SEE BROIL i BU l P3 2 Q __ RELAY BAKE IGNITOR TT FT Oh A 1 P2 4 W u E E E i BROIL VALVE BAKE P2 2 RELAY n TRE BROIL IGNITOR Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 2 7 MON HEAT BAKE BROIL LOCKED CLEAN TIMER DELAY STOP START OFF BAKE CUSTOM AUTO CLOCK TIMER TIMER BROIL CLEAN TIME SET OFF Aos CANCEL 5 SEC BK OVEN CONTROL OVEN LIGHT DOOR LOCK SOLENOID LATCH SOLENOID OVEN TEMP RELAY SENSOR LF E lt BROIL RELAY BAKE RELAY BAKE IGNITOR 2 7 THE BAKE FUNCTION Refer to the illustrations on pages 2 8 and 2 9 while you read this description
2. 1996 Whirlpool Corporation Page 4 11 Troubleshooting Chart A WARNING Electrical Shock Hazard Certain procedures in this section require electrical tests or measurements while power is applied to the range Exercise extreme caution at all times If test points are not easily accessible disconnect power attach test equipment and reapply power to test PROBLEM POSSIBLE CAUSE SOLUTION Oven will not operate Oven control is not set properly Reset the oven control see the Use amp Care Guide for instructions describing the function you are operating A delay start has been programmed Wait for the start time to be reached Burner fails to light Range is not plugged in Plug power cord into a live AC outlet A household fuse or circuit breaker Replace fuse or reset the breaker has opened Burner ports are clogged Clean burner ports with straight pin Burner ports are clogged Clean burner ports with straight pin Burner flames lift off ports are yel The air to gas mixture is incorrect Adjust air shutters for bake or broil low or are noisy when turned off burners Top burner ports are clogged Clean or replace burner Burner makes popping noise when Allow burner to dry on Burners spark It is normal for all four burners to spark briefly when e A draft is blowing on the burners Avery large pot on burner causes flame to be unstable The burner is turned on but has not ignited
3. Continuous sparking may be caused when e A switch contact is wet Allow switch to dry There is a faulty ignitor module Replace the ignitor module The wall outlet wiring is not Rewire wall outlet correct 4 11 PROBLEM POSSIBLE CAUSE SOLUTION Control knob will not turn Press in on the knob before turning If knob is still hard to turn replace the gas valve The self clean cycle will not operate A delay start time has been pro Wait for the start time to be reached grammed The cooling fan is not running Check the cooling fan wiring Testthe control panel shutdown switch Replace the motor PF shows on the display There has been a power failure Reset the clock A failure code E3 F1 etc is show Press the CANCEL OFF keypad If the code does not disappear refer ing on the display to page 4 14 and identify the cause of the error message to help you correct the problem The keypads do not operate The Control Lock has been set Press and hold the Control Lock key pad for 5 seconds to unlock the key pads The range is not properly grounded 4 12 1 Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 4 13 OVEN TEMPERATURE CALIBRATION ELECTRONIC OVEN CONTROLS The oven temperature is factory calibrated The calibration temperature can be increased to a maximum 35 in 5 increments To change the calibration temperature perf
4. REMOVE SCREWS 3 23 6 10 Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 3 23 REMOVE SCREWS Remove the front and back mounting screws from the bake burner BACK OF OVEN LINER MOUNTING il EA BAKEBURNER ops A ES BRACKET ap A SCREW cae Y MOUNTING SCREWS ue gt BAKE 7 Info IGNITOR O Ta SE HOLE IN BOTTOM LINER J AS QUICK DISCONNECT PLUGS LOCATED IN STORAGE AREA Remove the storage drawer From inside the storage drawer area discon nect the bake ignitor quick disconnect plug from the main harness Remove the bake burner and ignitor assem bly from the oven Reinstall the new bake burner and ignitor assembly and reassemble the range REMOVING THE BROIL BURNER amp IGNITOR AWARNING Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp BROIL IGNITOR a OVEN LINER he Remove the clip holding the ignitor wires to the rear oven liner LA BROIL BURNER E O L e s Ja A N MOUNTING BRACKET edges may be present and you can cut yourself if gt 0 you are not careful MOUNTING SCREWS ANT 1 Turn off the gas to the range and disconnect l l
5. When the unit is plugged in and line voltage is applied to the electronic oven control the following keyboard actions are used to setthe BAKE function The clock is set to the time of day e The BAKE keypad is selected e The BAKE temperature is selected L1 BK BK Oven Control On Cm BAKE Circuit The BAKE path is also through the normally closed N C contacts of the BROIL relay 2 8 When the preceding events occur the BAKE relay energizes and its contacts close This provides an electrical circuit through the BAKE ignitor and the BAKE valve to the neutral side of the line As electrical current flows through the BAKE ignitor it heats up When the BAKE valve opens gas flows through the burner and the hot ignitor ignites the gas and air mixture and a flame is produced N OVEN LIGHT P1 1 Y OVEN DOOR TEMP 0002 i LIGHT SW TRANSFORMER E SENSOR Es eG pi 3 BU LATCH ne BE SOLENOID E Lo oy Pt oe 0000 mo LATCH SOLENOID I ly I Doo e Ss l I I l I CSS l I O Doo OZ MA I O Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 2 9 BAKE TEMPERATURE gt gt 50 EE Y as OF DAY HEAT BAKE BROIL LOCKED CLEAN TIMER D STOP START OFF BAKE CUSTOM AUTS TIMER BROIL ENTER CANCEL 5sec BK F I I BK I Ww O O I OVEN LIGHT I I TRANSFORMER I GN
6. 2 Turn the power on and set the thermostat to 350 F 3 Check the ampere draw at the bimetal valve a Using a wraparound ammeter testone leg for ampere draw at D or C 1 NORTON flat Ignitor 3 2 to 3 6 amps 2 CARBORUNDUM round Ignitor 2 5 to 3 0 amps If the ampere draw is NOT within the proper range replace the ignitor b If the correct ampere draw is present replace the valve For safety purposes when measuring the current flow through the ignitor circuit shut off the main or the oven gas shut off valve NOTE A simple circuit is shown The actual circuit may include fuses clock selector switch or other items ELECTRONC OVEN CONTROL SAFETY VALVE D Cooking Products Service Manual Original 4321891 Page 2 5 July 1996 1996 Whirlpool Corporation L1 BK OVEN LIGHT BK Ses W OVEN CONTROL 5 I 1 00000 TO E Pl ily DOOR ED yog r LIGHT SW SENSOR l TRANSFORMER b e Yo P16 y pra BU i l l T dad fd o LATCH AR boyd ha SOLENOID ee ES Pt7 Ho ot 0000 mo Wise 4 LATCH SOLENOID a i i RELAY la I I A D RS 1 I y l IO 1 aa ipsa R O O RAE BK pa a BAKE VALVE O O pl Yj PRE BROIL 1 p32 BU A LO _ _ RELAY O BAKE IGNITOR TT spears P2 4 W 10 0 l a O ici O O me a DZ BROIL VALVE l RELAY LEE A IAS NRA EEE a BROIL IGNITOR Wiring Diagram B L1 N OVEN CONTROL OVEN LIGHT TRANSFORMER O LATCH SOLENOID OVEN TEMP RELAY
7. FT tt 1 P2 4 W E 19 O I O O O O E 1 S BROIL VALVE P2 2 RELAY o Yj Oe ee AE BROIL IGNITOR SURFACE BURNER IGNITOR SWITCHES IGNITOR MODULE BK i BK O ya DOOR d SW i Y 4 OVEN TEMP I SENSOR age a vi poa l l I l l BK WIRING DIAGRAM 2 OVEN CONTROL EEE E E See P4 3 P4 1 DUDO 3 FE I UUU TRANSFORMER I I I a P4 4 P3 3 I I I P3 4 O PES a LATCH SOLENOID RELAY I I P3 6 TV q NX BROIL RELAY BAKE RELAY SURFACE BURNER IGNITOR SWITCHES 9 2 BK BR OVEN LIGHT DOOR LOCK SOLENOID BAKE IGNITOR IGNITOR MODULE W DOOR LATCH SW Cooking Products Service Manual gt Whirlpool Original July 1996 4321891 yon 1996 Whirlpool Corporation Page 5 3 STRIP CIRCUITS OVEN CONTROL L1 PRE ve ASS CET N TRANSFORMER E P5 oO PZ MONTS CYYN OVEN CONTROL mens ae l BROILRELAY EN ro PROVALE BAKE RELAY BK BU P3 1 0 A eee eee ee NE E ere 1 v vo P16 lt lt Ptr E E SENSOR Lo OVEN CONTROL L1 ieee A AA N P5 Ou 09 P2 1 OVEN CONTROL BAKE VALVE QUICK DISCONNECT PLUGS P 2110 000 18000 9 3 CLEAN OVEN CONTROL L1 AS ee N E P5 O O 9 PRA OVEN CONTROL BROIL RELAY PARE VALVE BAKE RELAY LATCH SOLENOID W oo pai o O o CCU PULSE 1 SECOND CLOCK DISPLAY ON L1 OVEN CON
8. MECHANICAL LATCH SCREWS EXE o a EXE Mo SWITCH LOWER HEAT Te SHIELD f REMOVING THE UPPER CONSOLE AAWARNING Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful 1 Pull the range away from the wall so that you can access the back 2 Turn off the gas to the range and disconnect the power cord from the wall outlet 3 From behind the range remove the upper access cover 5 screws and the lower access cover 8 screws OVEN CONTROL UPPER CONSOLE A 4 Remove the oven control and green ground wire if present from the upper console It is not necessary to disconnect the wires from the control 3 18 5 Remove the ignitor module from the console use the procedure on page 3 8 or on page 3 10 It is not necessary to disconnect the wires from the module 6 Disconnectthe wires from the terminals of the manual oven light switch not on all models 7 Note the orientation of the rocker arm color on the manual oven light switch and then press the locking arms against the body of the switch and push it out of the upper console COLORED PART OF ROCKER ARM MANUAL OVEN LIGHT SWITCH UPPER CONSOLE 8 R
9. Reassemble the range CONVENTIONAL BURNERS Remove the grates from the burners Lift the maintop until the support rods lock Remove the four burners from the burner support bracket and from over the gas valves NOTE Ifinstalled remove the shipping screws from the burners before you remove them A N Na burner shipping screw el CS po gas valve Removing one orifice spud at a time use a 3 8 combination wrench and replace the natu ral gas orifice spuds with the L P gas orifice spuds NOTE When you are finished place the natural gas orifice spuds in a plastic bag and store them in a safe place for possible future use Also keep the literature that was supplied with the orifice spuds in the same bag orifice spuds Remove and replace the orifice spuds brass brass gas manifold L R L F R F R R 9 500 BTU 9 500 BTU 9 500 BTU 9 500 BTU Reassemble the range Cooking Products Service Manual Original July 1996 4321891 Page 1 13 1996 Whirlpool Corporation CHECKING THE MAINTOP BURNER OPERATION LO FLAME SETTING ADJUSTMENT SOME MODELS Some gas ranges have a low flame burner adjust ment located inside the shaft of each gas valve see the illustration below To adjust the flame Install the maintop burner caps on the burn ers If not already done turn on the gas and electrical supplies to the range Push and tum each of the maintop burner knobs to t
10. noid from the bracket NOTE The plunger is separate from the solenoid If you wish to use the old plunger with the new solenoid leave it connected to the latching assembly other wise remove the pin and disconnect it lf you are using the old plunger insert it into the body of the new solenoid If not connect the plunger of the new solenoid to the latching assembly place the actuating pin between the arms of the two sensing switches and mount the new solenoid to the bracket Connect the wires to the new solenoid Reassemble the range MOVING THE MECHANICAL LATCH e Pull the range away from the wall so that you can access the back Turn off the gas to the range and disconnect the power cord from the wall outlet Frombehindthe range removethe upper and lower access covers andtthe lower heatshield Remove the two screws from the mechanical latch and remove it and the solenoid plunger from the bracket Hook the arm of the mechanical latch over the actuator rod on the bracket and slide the solenoid plunger into the solenoid body then mountthe latch assembly tothe bracket with ts two screws Reassemble the range gt Cooking Products Service Manual Whirlpool Original July 1996 4321891 Home Appliances 1996 Whirlpool Corporation Page 3 17 BACK OF RANGE LATCH fr a SOLENOID oe SWITCH ARMS ae ASSEMBLY PT BRACKET SES SCREW TS vu SOLENOID SCREWS alo romo ET
11. Screw the bulb and lens into the light socket OVEN LINER SOCKET K gt Cooking Products Service Manual Whirlpool Original July 1996 4321891 os 1996 Whirlpool Corporation Page 3 29 REMOVING THE OVEN DOOR GASKET 1 Turnoffthe gasto the range and disconnectthe AWA R N N e power cord from the wall outlet 2 Openthe oven door and pull the clips onthe old Electrical Shock Hazard fiberglass gasket out of the holes in the front of Disconnect from electrical supply before servic the oven and install the new gasket in its place ing unit 3 Close the oven door and check to make sure Failure to do so could result in death or electri thatthe gasketseal is tight and even around the cal shock door CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful A FIBERGLASS GASKET h SNAP CLIP INTO HOLE oven LINER 3 29 REMOVING THE OVEN DOOR HANDLE TOP TRIM amp OUTER DOOR GLASS ALAWARNING REMOVING THE TOP TRIM amp OUTER DOOR GLASS Electrical Shock Hazard 1 Turn off the gas to the range and disconnect the power cord from the wall outlet Disconnect from electrical supply before servic ing unit 2 Remove the oven door see page 1 20 for the procedure and position it on the floor with the handle and outer door glass facing up 3 Raise the top of the door and remove the two
12. a i 4 Disconnect the wire harness from the old oven temperature sensor and remove the sensor from the range REAR PANEL A OF OVEN MOUNTING 2 WIRE HARNESS CONNECTOR OVEN TEMPERATURE SENSOR o 2 WIRE SENSOR CONNECTOR 5 Mount the new oven temperature sensor to the range and connect the wire harness 6 Reassemble the range 3 25 REMOVING A SIDE PANEL W A RN We NOTE The range is shown in the illustration on the next page with the maintop and burners removed for clarity Also the right side panel is shown Electrical Shock Hazard removed The left side panel is removed in the same manner Disconnect from electrical supply before servic ing unit o Remove the five screws that secure the side panel to the back of the range Remove the top screw from the upper console Failure to do so could result in death or electri cal shock 6 end cap CAUTION When you work on the gas range be 7 Remove the two screws from the burner box careful when handling the sheet metal paris Sharp that secure the side panel to the top of the edges may be present and you can cut yourselfif range you are not careful 8 Remove the front control knobs 1 Pull the range away from the wall so that you 9 Open the oven door and remove the three can access the back screws from the bottom of the manifold panel 2 Turn offthe gas to the range and disconnect and remove the panel the power cord from the
13. screws HOOD 4 Use a 2 combination wrench and turn the orifice hood at the base of the bake burner clockwise until it is just snug approximately 2 2 turns NO NOT OVERTIGHTEN THE HOOD Natural gas increases flame size in this direction decreases flame size in this direction CHECKING THE OVEN BURNER OPERATION THE BAKE BURNER NOTE The bake burner may be controlled by a knob or an electronic keypad Refer to the oven control that is used on the range you are testing Control Knob 1 Remove the oven racks 2 Remove the two screws from the oven floor and remove the floor 3 Remove the screws from the heat shield over the bake burner and remove the shield SCrews 4 Push and turn the oven selector control knob for a setting of 350 F The oven burner should light in 50 to 60 seconds the delay is due to the time it takes for the gas valve to open and the gas to flow to the burner PUSH TO 2E TURN TURN OFF OVEN NO CLEAN e OVEN HEATING Piso DOOR LOCKED CLEANING BROIL CLOSE DOOR WHEN FLASHING 5 Check the flame coming from the burner bar If the flame is noisy or is blowing away from the bar there is too much air during combus tion If the flame is soft and not high enough there is not enough air If either of these conditions occur proceed to the next step With the burner lit loosen the locking screw and adjust the venturi air shutter opening for th
14. screws that secure the top of the door trim and the handle to the door liner then remove the handle and top trim Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful REMOVING THE OVEN DOOR HANDLE 5 4 Lift the outer door glass off the door and set the new glass in its place so that the bottom edge is against the bottom trim Install the new top trim and handle onthe oven 1 Turn off the gas to the range and disconnect the power cord from the wall outlet Remove the oven door see page 1 20 for the door and secure them in place with their two mounting screws Reinstall the oven door on the range procedure and position it on the floor with the handle and outer door glass facing up 3 Remove the two door handle screws from the liner side of the door Remove the old handle and install the new one with the two screws 4 Reinstall the oven door on the range MOUNTING SCREWS TOP TRIM SET GLASS BOTTOM TRIM 3 30 Cooking Products Service Manual lt gt Whirlpool Original July 1996 4321891 woe 1996 Whirlpool Corporation Page 3 31 REMOVING A HINGE ASSEMBLY 6 On the hinge assembly that you wish to re AWA R N N G move place the bottom of your shoe against the end of the hinge and move it just eno
15. 00 4 Press in on the switch button and the meter should indicate continuity 5 Touch the leads of the ohmmeter to the silver terminals of the switch and the meter should show continuity 6 Press in on the switch button and the meter should indicate an open circuit in finity lt If the above results are not obtained the switch is defective and should be replaced 4 7 MANUAL OVEN LIGHT SWITCH SOME MODELS Description The manual oven light switch has two posi tions one position is off and the other is on When the switch is pushed to on the colored area of the switch rocker is exposed and 120 volts is applied to the oven light which then turns on Test Procedure To test the manual oven light switch perform the following steps 1 Useanohmmeterandsetthe range switch to R x 1 2 With no power applied remove the wires from the switch terminals 3 Press the switch rocker so the colored part is exposed On 4 Touch the leads of the ohmmeter to the terminals of the switch and the meter should show continuity 5 Press in on the switch rocker so that the colored area is not visible and the meter should indicate an open circuit infinity 00 Ifthe above results are not obtained the switch is defective and should be replaced OVEN LIGHT 3 Reconnect power to the range and touch the AC voltmeter leads to one of the light switch terminals and the neutral side of the line If the m
16. 1996 4321891 1996 Whirlpool Corporation Page 5 15 ETC SES CN mo CE ES oomme o o Dot o O O IES AAA 9 15 Gas Model Number Oven Features Continued Heat Seal Broiler Pan Finish Broiler Grid Finish Oven Light In Cavity Auto Oven Light Switch Manual Oven Light Switch Oven Door Features Oven Door Type Oven Door Window amp Size Door Latch Removable Door amp Hinge Oven Door Vent Color Oven Door Liner Finish Oven Door Handle Lower Panel Door Lower Broiler Panel Lower Storage Drawer Drawer Front Drawer Width Drawer Height Drawer Depth Glides Drawer Handle Literature Use amp Care Guide Tech Sheets Installation Instructions Other Specifications Corporate Symbol AGA Approval FGS335E Q a Fiberglass Porcelain Porcelain Le White Glass Yes Auto Yes Yes Color Coordinated Porcelain Towelbar a Yes S Porc Sd Pnl Coord Coord 2 95 2 95 O 3196295B 3196333 Yes tral On Backguard Yes Yes RE Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 5 17 Estate Model meme E CI CC CC 9 17 EE AU Cooktop Type High UpSwp Porc me on CI CS ES A O AE AA 9 18 Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 5 19 oro A Heat Seal Fiberglass CCC ES CCC EE eae CE EE E ES es A 9 19 MODEL AND SERIAL NUMBER EXPLANATION MODEL NU
17. 6 Y 64450 7 4 5 Cooking Products Service Manual Original 4321891 Page 4 5 July 1996 1996 Whirlpool Corporation 4 Spark Ignitor Switches SWITCH PART Y 68014 3 PRINT COLOR GREEN 0 REF RATING 10A 120 VAC ai ACTUATOR ROTATION CCW 100 ON 140 SWITCH PART Y 68014 1 PRINT COLOR BLACK gt 0 REF RATING 10A 120 VAC 55 OFF ACTUATOR ROTATION CCW ON 90 240 4 Burner Ignitors a The ignitor module provides high voltage pulses for the top burner igniters only CAU TION Do not attempt to measure the high voltage output of the module When a burner knob is turned to the LITE position the ignitor switch on the valve stem closes and provides power to the module Internally power is applied to a rectifier charg ing circuit that pulses a step up transformer two or three times per second The secondary of the transformer has two windings one for each pair of maintop burner igniters With two outputs one set of igniters can spark without the other set sparking There are no adjust ments for the ignitor module OVEN BURNER IGNITERS IGNITOR Steady State Current 2 5 TO 3 0 Amps 115 1 VAC 75 F 10 Ambient Cold Resistance 50 Q TO 1100 Q O 75 F 10 Ambient Maximum Operating Temperature Not To Exceed 2650 F O 115 1 VAC O 75 F 10 Ambient Description The purpose of the oven burner igniters is to ignite th
18. Grid Finish Oven Light In Cavity Auto Oven Light Switch Manual Oven Light Switch Oven Door Features Oven Door Type Oven Door Window amp Size Door Latch SF375PEE W N Fiberglass Porcelain Porcelain Yes 1 Yes Yes Rocker Black Glass Yes Standard SF375PEE Q Z Fiberglass Porcelain Porcelain Yes 1 lt D mn Yes Rocker White Glass Yes Standard Yes Auto Oven Door Vent Color Color Coord w Door Color Coord w Door Oven Door Liner Finish Oven Door Handle Lower Panel Door Lower Broiler Panel Lower Storage Drawer Drawer Front Drawer Width Drawer Height Drawer Depth Glides Drawer Handle Literature Use amp Care Guide Tech Sheets Installation Instructions Other Specifications Corporate Symbol AGA Approval Porcelain Whr Curved N A Yes Porc Sd Pnl Coord 22 0 2 95 16 26 Nylon Drawn Handle 3196291B 3196193 Yes On Backguard Yes 7 h Porcelain Whr Curved N A lt D mn Porc Sd Pnl Coord 16 26 Nylon Drawn Handle 3196291B 3196193 D O co D O1 O lt MD mn On Backguard lt D 0 SF385PEE W N Fiberglass Porcelain Porcelain Yes 1 Yes Yes Touch Black Glass Yes Standard Yes Auto Yes Color Coord w Door Porcelain Whr Curved N A Yes Porc Sd Pnl Coord 22 0 2 95 16 26 Nylon Drawn Handle 3196292B 3196061 Yes On Backgua
19. L P Gas 1 10 Checking The Maintop Burner Operation ccccconccnncccccnnnccccnnnoncnnnnnnnnonnnnnnnnononnnnnonennnnnnonanenenns 1 13 AGIUSUNO MS AMES AUS da 1 14 Converting The Oven Burners For L P Gas ecs ai 1 15 Checking the Oyen Burner Opera Ola A 1 16 Removing Reinstalling The Oven Door 1 20 THEORY OO de caos 2 1 SO FIMO OI Ul ACCES a sd ane ds 3 1 Removing The Maintop Sealed Burner Models erraram 3 2 Removing The Maintop Conventional Burner Models erre 3 4 Removing A Sealed Burner amp Venturi ss 3 5 REMOVING A Conventional BUET e eu 3 6 Removing A Spark Ignitor Switch Gas Valve eee renan 3 7 Removing The Ignitor Module amp A Burner Ignitor Sealed Burner Models 3 8 Removing The Ignitor Module amp A Burner Ignitor Conventional Burner Models 3 10 Removing The Oven Door Latch amp Actuator Rod Sealed Burner Models 3 12 Removing The Oven Door Latch amp Actuator Rod Conventional Burner Models 3 14 Removing The Latch Sensing Switches The Door Latch Solenoid S THe MECHANICA Cale Ms ntm en laine 3 16 Removing The Upper CONS Ole roas 3 18 Removing The Electronic Oven COnIlOlicsu tector dom en cea end tel ieee Ra 3 20 Removing At OVen Light Swit ieee es ane enr e die id quene 3 21 Removing The Gas Safety Valve amp Pressure Regulator eee 3 22 Removing The Bake Burner amp Ignit
20. PO RS 9 12 Gas Model Number Oven Features Continued Heat Seal Broiler Pan Finish Broiler Grid Finish Oven Light In Cavity Auto Oven Light Switch Manual Oven Light Switch Oven Door Features Oven Door Type Oven Door Window amp Size Door Latch Removable Door amp Hinge Oven Door Vent Color Oven Door Liner Finish Oven Door Handle Lower Panel Door Lower Broiler Panel Lower Storage Drawer Drawer Front Drawer Width Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 5 13 SF395LEE Q Z B aa Fiberglass Porcelain Porcelain Yes Yes Touch a Wht Alm BIk Glass Yes Large Yes Auto Yes S Color Coord w Door w Door Porcelain Whr Curved Yes es Porc Sd Pnl Porc Sd Pnl Coord Coord Drawer Depth 16 26 16 26 CCS me Eee A ET AGA Approval Roper Models Gas Model Number General Information e Oven Window amp Size Therm Therm Oven Light No Height Overall 46 Depth Overall DE Depth To Manifold Panel DR Depth With Handle Depth With Oven Door Open o Decoration Panel Color Panel Construction Shape Oven Control Location Therm Therm Countdown Timer Overlay amp Manifold Panel Color Safety Gas Shutoff Manual Oven Light Switch Oven Heating Light Indicator End Cap Color Black Plastic White Plastic 5 14 Backguard Features Approximate Shipping Weight Cooking Products Service Manual Original July
21. becomes hot enough and its electrical resistance low enough sufficient current is provided 2 5 to 3 0 amps through the bimetal arm heater to cause the arm to flex This opens the gas valve and allows gas to flow to the burner where the heat from the ignitor approximately 2500 F ignites it and produces a flame GAS OUTLET BIMETAL ARM LOW CURRENT FROM IGNITOR 4 VALVE CLOSED BIMETAL HEATER El GAS INLET DUAL GAS SAFETY VALVE 2 3 Cooking Products Service Manual July 1996 4321891 Page 2 3 Original 1996 Whirlpool Corporation The ignitor will remain energized at all times when the burner is lit As soon as the oven reaches its selected temperature the EOC relay opens and power is removed from the circuit Once this occurs the ignitor cools and the bimetal arm flexes and closes the gas safety valve turning off the gas to the burner and extinguishing the flame GAS OUTLET GAS VALVE OPENS III HEAT FROM BIMETAL HEATER FLEXES ARM HIGH CURRENT _ FROM IGNITOR GAS INLET TROUBLESHOOTING THE IGNITOR SYSTEM Refer to the illustration below while you read the following troubleshooting information Ignitor Does Not Glow 1 Disconnector remove the ignitor and mea sure its resistance Cold resistance should be between 50 and 150 Ohms The value of the resistance is not important as long as the ignitor is not open or shorted 2 Check the internal
22. extension cord with this range Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded Failure to follow these instructions could result in serious injury or death Equipment amp Property Damage Use a separate power line for this gas range and make sure that you connect it to the proper voltage source Failure to do so could result in improper operation equipment or property dam age A 3 wire single phase 120 volt 60 Hz AC only electrical supply is required on a sepa rate 10 ampere circuit fused on both sides of the line A time delay fuse or circuit breaker is recommended The fuse must be sized as per local codes in accordance with the electri cal rating of the appliance specified on the model serial rating plate which is located on the frame behind the storage door panel The gas range must be connected with cop per wire only Wire sizes and connections must conform to the requirements of the National Electrical Code ANSI NFPA 70 latest edition and all local codes and ordinances Wire sizes and connections must conform with the rating of the appliance Copies of the standards listed above may be obtained from National Fire Protection Association Batterymarch Park Quincy Massachusetts 02269 The gas range should be connected directly to the fused disconnect or circuit breaker through flexible armored or nonmetallic sheathed copper cabl
23. fuses switches and 120 VAC power supply 3 If power is working a Disconnect the oven power and re move wires at B and C 1 Check continuity between wire B and terminal C If continuity is present go to Step 4 b If continuity is NOT present remove wire at D and probe terminals D and C for continuity If NO continu ity replace the bimetal valve c If continuity is present at D and C probe wires B and D If NO continu ity replace the ignitor 4 Check for 120 VAC at the following loca tions and the relay s on the Electronic Oven Control you are servicing Also re fer to the wiring diagrams on the next page PROGRAM DIAGRAM A DIAGRAM B Bake P3 1 to P2 1 P2 3 to P2 4 Broil P3 1 to P2 1 P2 2 to P2 1 Diagram A Bake With the EOC programmed for the Bake mode you should obtain a read ing of 120 VAC between P3 1 and P2 4 and between P3 4 and P2 1 Diagram A Broil With the EOC programmed for the Broil mode you should obtain a read ing of 120 VAC between P3 2 and P2 1 and between P3 1 and P2 2 Diagram B Bake With the EOC programmed for the Bake mode you should obtain a read ing of 120 VAC between P2 4 and Neutral Diagram B Broil With the EOC programmed for the Broil mode you should obtain a read ing of 120 VAC between P2 1 and Neutral Ignitor Glows With No Ignition Check that gas is turned on to the range
24. gas usage must be done by a Pressure me gu Elo qualified service technician Do not remove the regulator to convert it To convert the regulator from natural to L P gas use the following procedure 4 G Natural Gas L P Gas SEALED BURNERS 1 Remove the grates and burner caps from the burners 2 Remove the screws from each of the four burners BURNER x MAINTOP 3 Lift each burner off the venturi and burner ignitor BURNER Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 1 11 Push the front of the maintop to the right while lifting the right corner and unclip it then push to the left and unclip the left corner Lift the front of the maintop and prop it up PUSH TO SIDE AND LIFT TO UNCLIP SIDE PANEL Remove the left and right venturi from the burner box Removing one orifice spud at a time use a 3 8 combination wrench and replace the four color coded natural gas orifice spuds with the same color L P gas orifice spuds NOTE When you are finished place the natural gas orifice spuds in a plastic bag and store them in a safe place for possible future use Also keep the literature that was supplied with the orifice spuds in the same bag Remove and replace the orifice spuds orifice spuds with the same color spuds 70 65 gas black brass manifold L R L F R F R R 7 500 BTU 8 500 BTU 8 500 BTU 6 500 BTU
25. inches WCP Maximum pressure 14 inches WCP L P Gas Minimum pressure 11 inches WCP Maximum pressure 14 inches WCP If the reading is not within the range shown the pressure regulator is defective and should be replaced 4 1 DUAL GAS SAFETY VALVE Description The purpose of the gas safety valve is to control gas to the bake and broil burners The dual gas safety valve has one gas input and two gas outlets one for the bake burner and one for the broil burner It uses two iden tical electrically operated devices one for each outlet to control the gas flow The devices are made of an electric heater coil wrapped around a bimetal strip One end of the bimetal is riveted to the plate of the valve and the other end has a rubber seal attached to it that cov ers a gas outlet At room temperature the spring force of the bimetal presses the rubber seal againstthe gas outlet When currentflows through the heater heat is applied to the bimetal strip The amount of heat necessary to warp the bimetal enough to open the valve requires a minimum of 3 2 amps of current flow in the circuit The reason the valve is designed not to open below 3 2 amps is to insure that the temperature of the oven igniter is above 1800 F before the valve opens Only one burner in the oven may be in operation at one time 4 2 Test Procedure 4MMWARNING Electrical Shock Hazard Disconnect from electrical supply before ser vicing unit
26. new ignitor into it can access the back 7 Mount the burner ignitor and ground strap to 2 Turn off the gas to the range and disconnect the burner bracket with its mounting screw the power cord from the wall outlet 8 From behind the range remove the upper 3 Remove the grates from the maintop access cover 9 Locate and disconnect the old burner ignitor wire from the ignitor module 10 Route the wire from the new burner ignitor through the upper console to the ignitor mod ule and connect it to the terminal 11 Reassemble the range 3 10 Cooking Products Service Manual gt Whirlp ol Original July 1996 4321891 AER 1996 Whirlpool Corporation Page 3 11 SIDE OF UPPER CONSOLE LOCKING TAB TO BURNER IGNITORS UPPER CONSOLE REMOVE UPPER ACCESS COVER q REMOVING THE OVEN DOOR LATCH amp ACTUATOR ROD Sealed Burner Models AAWARNING Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp e dges may be present and you can cut yourself if you are not careful 1 Pull the range away from the wall so that you can access the back Turn off the gas to the range and disconnect the power cord from the wall outlet Remove the maintop use the procedure start ing on page 3 2 Lift the le
27. range overtemp Clean range overtemp Door amp latch switches do not agree EU El El FS Solenoid not operating orlatch switch failure Latch during clean error 4 14 Likely Cause Corrective Action da Use the CANCEL OFF keypad and verify the failure if not displayed Disconnect the power for at least 30 seconds and re check Use the CANCEL OFF keypad and verify the failure if not displayed Disconnect the power for at least 30 seconds and re check Make sure that keypad cable is plugged in and seated in connector on back of control Reapply power and observe for a minimum of 1 minute If failure remains replace the control Measure the sensor value between the connector pins You should measure between 10009 032 F and 26970 900 F If the measurement does not correlate to real temperature replace the sensor and reference steps 3 through 5 Also measure from the sensor connector to the sensor casing for a possible short Trace the wires and connectors to the sensor from the control then from the sensor back to the control lf all connections are okay and there is no wire damage reference step 3 through 5 Disconnect the power for at least 30 seconds Reapply power and observe for a minimum of 1 minute If failure remains replace the control and then repeat step 4 If the door is latched Disconnect power and check wires and connectors from the control to the door switch then fr
28. the range follow these basic precautions Read all instructions before using the range Install or locate the range only in accor dance with the provided installation in structions It is recommended that the range be installed by a qualified installer The range must be properly connected to the correct gas supply and checked for leaks The range must also be properly connected to a grounded electrical sup ply Gas fuels and combustion can result in potential exposure to chemicals known to Cause cancer or reproductive harm For example benzene is a chemical which is a part of the gas supplied to the range It is consumed in the flame during combus tion However exposure to asmall amount of benzene is possible if a gas leak oc curs Formaldehyde and soot are by prod ucts of incomplete combustion Properly adjusted burners with a bluish rather than a yellow flame will minimize incomplete combustion Do not use the range for heating the room Persons could be burned or injured or a fire could start Do not leave children alone or unattended in area where the range is in use They should never be allowed to sit or stand on any part of the range They could be burned or injured Do not wear loose or hanging garments when using the range Clothing could ig nite if it touches a surface burner and you could be burned Do not repair or replace any part of the range unless specifically recommended in this manual All othe
29. wall outlet 10 Pull the rear of the side panel away from the 3 Remove the grates from the maintop range push the panel forward and unhook the three tabs from the slots at the front of the 4 Liftthe maintop and prop it up use the proce Side pa al dure on page 3 2 or 3 4 p 11 Replacethe side panel IMPORTANT REAS SEMBLY NOTE When you install the side panel position the top flange under the burner box 12 Reassemble the range 3 26 Cooking Products Service Manual lt gt Whirlpool Original July 1996 4321891 wae 1996 Whirlpool Corporation Page 3 27 REMOVE TOP END CAP SCREW REMOVE 5 REAR SCREWS ai IFOLD PANEL A SCREWS Y Y 3 27 REMOVING AN OVEN LIGHT SOCKET 4AMWARNING Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful 1 Turn off the gas to the range and disconnect the power cord from the wall outlet 3 28 Remove the racks from inside the oven Unscrew the lens and the light bulb from the old oven light socket Pry the oven light socket out of the oven liner cutout and disconnect the two wires from the terminals Connectthe wirestothe new oven light socket and snap the socket into the oven liner cutout
30. with the Manufactured Home Construction and Safety Stan dard Title 24 CFR Part 3280 formerly the Federal Standard for Mobile Home Construction and Safety Title 24 HUD Part 280 or when such standard is not applicable the Standard for Manufactured Home Installations ANSI A225 1 NFPA 510A or with local codes When this range is installed in a mobile home it must be secured to the floor during transit Any method of securing the range is adequate as long as it conforms to the standards listed above Copies of standards listed may be obtained from National Fire Protection Association Batterymarch Park Quincy Massachusetts 02269 CABINET DIMENSIONS Use only the cabinet opening dimensions that are shown below The dimensions shown are for mini mum clearances A grounded electrical outlet is required see page 1 4 proper gas supply connection must be available see page 1 6 Clearance Note A clearance of 30 minimum is required when the bottom of a wood or metal cabinet is protected by not less than 4 of flame retardant millboard covered with not less than 28 MSG sheet steel 0 015 stainless steel 0 024 aluminum or 0 020 copper A minimum clearance of 36 between the top of the cooking platform and the bottom of an unprotected wood or metal cabi net is required 13 30 min 30 s min 18 min clearance upper pe opening width cabinet to countertop 2 minimum co
31. yourself if you are not careful 1 Turn off the gas to the range and disconnect the power cord from the wall outlet 2 Remove the oven door see page 1 20 for the procedure 3 Remove the door handle top trim and outer door glass from the oven door see page 3 30 4 Remove the flat head screws from the bottom trim and remove the trim from the oven door 5 Remove one ofthe hinge assemblies from the oven door see page 3 31 6 Liftthe side of the insulation retainer and slide it out from under the remaining hinge assem bly 7 Fold back the door insulation and remove the defective inner door glass from the metal frame 3 33 INNER 10 11 12 13 14 15 16 lf you are replacing the window seal the rope type seal around the metal frame re move and replace it at this time Install the new inner door glass in the metal frame N gt gt e Position the insulation around the metal frame Reinstall the insulation retainer in the door so the edge is under the hinge assembly Position the arm on the hinge assembly to be installed to the broil stop position then mount it to the oven door with its two flat head screws Make sure thatthe tab atthe top of the hinge fits into the slot in the door liner before you mount the screws Using the bottom of your shoe press down on the hinge assembly arm and insert the pin into the hole in the arm Mount the bottom t
32. 1 Gas leak at the valve a Check to see if either the knob or the valve stem is rubbing the control panel If so align the manifold pipe before replacing the valve If the alignment is good replace the valve Note Any type of side pressure on the valve stem will cause the valve to leak 2 The valve stem is hard to turn or cannot be turned a Check to see if the control panel is preventing the stem from being pushed in If so adjust the manifold pipe If not replace the valve 3 Valve lock release has failed a Replace the valve 4 Valve is not greased a Replace the valve 5 Minimum flame too high a Make a minimum flame adjustment 6 Burner flame goes out when valve stem is fully rotated a Make a minimum flame adjustment TOP BURNER IGNITOR SYSTEM Description The maintop burner ignitor system consists of the following components Ignitor Module N INPUTS a lt a DD 1 3 LU HV IGNITOR PROBE SOpF awit MODULE SCOPE MEASURE ONE OUTPUT INDEPENDENTLY WITH REMAINING THREE TIED TOGETHER TO SCOPE COMMON OUTPUTS CE EE ery enews vou ose rs femme ef CI EC CI ETC OUTPUT ENERGY SEE MODEL CHART MIN SPARKS PER SECOND M gt D ADPU ENERGY OUTPUT PER BURNER MINIMUM OUTPUT VOLTAGE END TAB 1 END ONLY INPUT MODEL VOLTAGE Y 64450 1 120 VAC SNAP IN 16 kV SCREW Y 64450 2 120 VAC ane 16kV Y 64450 3 SCREW SCREW Y 64450 4 Y 64450 5 Y 64450
33. 253 1301 from anywhere in the U S A Registered Trademark TM of Whirlpool Corporation 9 21 NOTES 9 22
34. ANEL Use a screwdriver blade and adjust the air shutter as needed Close the air shutter to decrease the amount of air to the flame Open the air shutter to increase the amount of air to the flame E venturi air shutter IN NT amp SAR gt O Replace the manifold panel and control knobs and lower the maintop CONVENTIONAL BURNERS Lift the maintop until the support rods lock Adjust the air shutter openings as needed Close the air shutter to decrease the amount of air to the flame Open the air shutter to increase the amount of air to the flame air shutter AN AN Lower the maintop Cooking Products Service Manual lt gt Whirlpool Original July 1996 4321891 AE 1996 Whirlpool Corporation Page 1 15 CONVERTING THE OVEN BURNERS FOR L P GAS THE BAKE BURNER THE BROIL BURNER 1 Remove the oven racks 1 Remove the oven racks 2 Remove the two screws from the oven floor 2 Remove the two screws shown in the illustra and remove the floor tion from the broil burner and lift the burner off the orifice hood 3 Remove the screws from the heat shield over the bake burner and remove the shield cd L P gas decreases flame size in this direction Natural gas increases flame size in this direction 3 Use a 2 combination wrench and turn the orifice hood at the base of the broil burner clockwise until it is just snug approximately 2 2 turns NO NOT OVERTIGHTEN THE
35. BROIL valve opens gas flows through the burner and the hot ignitor ignites the gas and air mixture and a flame is produced N OVEN LIGHT Y DOOR LIGHT SW DOOR SOLENOID 000 o R O O LA BAKE IGNITOR Belle h Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 2 11 Li vil EAT BAKE 0 F BROIL LOCKED START OFF BAKE CUSTOM AUTO BROIL CLEAN ENTER o 01M 5sec BAKE VALVE y E a GND Lin BAKE IGNITOR BK OVEN CONTROL ee a 1 1 P4 3 p4 1 W Bk 5 0000 A I E TO OVEN LIGHT TRANSFORMER GND W I 3 e I I ya asa O P44 BK O O al I DOOR d z I DOOR LOCK SW SOLENOID Yam Lig Pas BR 40000 n LATCH SOLENOID DOOR OVEN TEMP RELAY l LATCH SW SENSOR giza 4 i lt P3 6 P3 1 a GY N O I Eu nm GY COM I l I LS P3 7 SS V ASS I I I I I I I I I I I BK 1 P2 2 po4 O I 1 BROIL RELAY i i P2 4 R BAKE RELAY 1 R W I I I I I I I Co Oven Control On BROIL Circuit 2 11 THE CLEAN FUNCTION Refer to the illustrations on pages 2 12 and 2 13 while you read this description When the unit is plugged in and line voltage is applied to the electronic oven control the following keyboard actions are used to set the oven CLEAN function e The CLEAN function is selected e The desired cleaning time is selected When the precedi
36. D W I e I 5 P4 4 4 BK Aa W rs P3 3 DOOR DOOR LOCK SW E SOLENOID LY 4 p3 4 Lo Coo a Lil LATCH SOLENOID DOOR OVEN TEMP RELAY i LATCH SW SENSOR Z d i mo V I P3 6 l P3 2 GY COM l l I Le K lt P3 7 V 1 I Loma I I I KO O1 P2 2 dr Bu BU F O P24 y BU 4 BU x L BU BROIL RELAY Y BROIL VALVE A rs i pos R BROIL IGNITOR 1 Bole O O i I o BAKE RELAY R nos G O O e BAKE VALVE Z A fe a SS EE a BAKE IGNITOR O Z O j Q gl Oven Control On CIA BAKE Circuit 2 9 THE BROIL FUNCTION Refer to the illustrations on pages 2 10 and 2 11 while you read this description When the unit is plugged in and line voltage is applied to the electronic oven control the following keyboard actions are used to setthe BROIL function The clock is set to the time of day e The CUSTOM BROIL keypad is se lected L1 BK OVEN TEMP SENSOR RELAY 2 Co Oven Control On CD BROIL Circuit The BROIL path is also through the normally closed N C contacts of the BAKE relay 2 10 When the preceding events occur the BROIL relay energizes and its contacts close This provides an electrical circuitthrough the BROIL ignitor and the BROIL valve to the neutral side of the line As electrical current flows through the BROIL ignitor it heats up When the
37. Do not obstruct the flow of combustion and manual and should be read carefully ventilation air Electrical Shock Hazard It is the customer s responsibility to e Contact a qualified electrical installer e Assurethatelectricalinstallation is adequate and in conformance with the National Elec Helpful information that explains a more com plicated step prior to carrying it out trical Code ANSI NFPA 70 latest edition and all local codes and ordinances Failure to do so could result in fire electrical shock or other personal injury Take special care when drilling holes into the wall for venting or electrical wiring Electrical wires may be concealed behind the wall cover ing Failure to do so could result in fire electrical shock or other personal injury ACAUTION Information that will help you avoid actions that could cause product damage scratches denis etc and damage to personal property A WARNING Information that alerts you to potentially dan ae o gerous conditions These conditions can dat ee Association Cause Serious personal injury burns fire and ai Nr electrical shock etc if the suggested proce dures are not observed WHIRLPOOL CORPORATION ASSUMES NO RE SPONSIBILITY FOR ANY REPAIRS MADE ON OUR PRODUCTS BY ANYONE OTHER THAN AUTHORIZED WHIRLPOOLS SERVICE TECH NICIANS A WARNING To reduce the risk of fire electrical shock injury to persons or damage when using
38. EWS SCREWS CONSOLE SHORTER BEND AT BACK LOWER ACCESS COVER REMOVING THE LATCH SENSING SWITCHES THE DOOR LATCH SOLENOID amp THE MECHANICAL LATCH REMOVING THE DOOR LATCH SOLENOID AWARNING Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful REMOVING A LATCH SENSING SWITCH 1 Pull the range away from the wall so that you can access the back 2 Turn off the gas to the range and disconnect the power cord from the wall outlet 3 From behind the range remove the upper and lower access covers andthe lower heat shield 4 Remove the wires from the latch sensing switch 5 Remove the latch sensing switch screws and remove the switch from the bracket 6 Mount the new latch sensing switch with the switch arm and the terminals as shown and connect the wires to the terminals 7 Reassemble the range 3 16 6 7 RE Pull the range away from the wall so that you can access the back Turn off the gas to the range and disconnect the power cord from the wall outlet From behind the range remove the upper and lower access covers and tthe lower heat shield Disconnect the wires and remove the sole
39. Fallure to do so could result in death or electrical shock 1 Broilburner operates but the bake burner will not come on a Place the oven inthe BAKE mode set the oven thermostat to 350 degrees and observe the bake igniter If the igniter glows goto step c Ifthe igniter does not glow go to step b Disconnect power remove the wires from the bake side of the gas safety valve and connect an ohmmeter across the terminals of the gas safety valve If the meter reads approximately 1 Q the problem is in another compo nent of the bake circuit If the meter reads infinity replace the gas safety valve Connect an ampmeter to the bake cir cuit If the meter reads less than 3 2 amps replace the bake igniter If the meter reads over 3 2 amps replace the gas safety valve Cooking Products Service Manual July 1996 4321891 Page 4 3 Original 1996 Whirlpool Corporation Bake burner operates butthe broil burner b Disconnect power from the range and will not come on remove the wires from both sides of a Place the oven in the BROIL mode the gas safety valve Check each side set the oven thermostat to 350 and of the valve with an ohmmeter If the observe the broil igniter If the igniter meter reads approximately 1 2 on each glows go to step c If the igniter does side of the gas safety valve the prob not glow go to step b lem is in another component If the meter reads infinity on either side of b D
40. ITORS MOUNTING IGNITOR MODULE UPPER REMOVE UPPER CONSOLE ACCESS COVER ROUTE WIRES THROUGH ae UPPER CONSOLE A BURNER IGNITOR as 4321891 Page 3 9 REMOVING THE IGNITOR MODULE amp A BURNER IGNITOR Conventional Burner Models W A R N N G 4 Lift the maintop until the support rods lock Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp 5 Remove the screw from the burner ignitor e dges may be present and you can cut yourself if ground strap and unhook the strap from the you are not careful burner bracket REMOVING THE IGNITOR MODULE 1 GROUND STRAP SNAP IGNITOR Pull the range away from the wall so that you INTO SLOTS can access the back 2 Turn off the gas to the range and disconnect the power cord from the wall outlet 3 From behind the range remove the upper access cover 4 Disconnectthe wires from the old ignitor mod ule see the inset on the next page 5 Remove the old ignitor module from the upper console and mount the new one in its place 6 Connect the burner ignitor wires to the ignitor module terminals 7 Reassemble the range REMOVING A BURNER IGNITOR 6 Remove the ground strap from the old burner 1 Pull the range away from the wall so that you ignitor and snap the
41. MAINTOP 5 Remove the hinge pins from the old maintop and mount them to the new one 6 Install the new maintop 3 4 lt gt Whirl AWARNING Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful REMOVING A BURNER 1 Turn off the gas to the range and disconnect the power cord from the wall outlet 2 Remove the grates and burner caps from the maintop 3 Remove the screws from the defective burner SCREW a MAINTOP 4 Lift the defective burner off the venturi and replace it with a new one then reassemble the range BURNER BURNER IGNITOR VENTURI MAINTOP 3 9 Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 3 5 REMOVING A VENTURI 1 Turn off the gas to the range and disconnect the power cord from the wall outlet 2 Liftthe maintop and prop it up use the proce dure on page 3 2 3 Lift the defective venturi from the burner box and replace it with a new one 4 Lift the top of the coil around both venturi Openings so they are even with the top 5 Reassemble the range SLIDE COIL UP TO TOP OF VENTURI INSERT TAB INTO SLOT o o REMOVING CO
42. MBER MODEL NUMBER S F 3 9 5 L E EJQ INTERNATIONAL SALES IND OR MARKETING CHANNEL IF PRESENT PRODUCT GROUP S GAS RANGES PRODUCT IDENTIFICATION A ACCESSORY H HOODS C COOKTOP K KITS E EYE LEVEL S SET IN F FREE STANDING MODEL SIZE 0 20 OR 24 FREE STANDING 1 24 OR 27 BUILT IN OVEN 3 30 FREE STANDING 4 40 FREE STANDING 5 36 FREE STANDING 6 30 SET IN RANGES 8 BUILT IN COOKTOPS 9 EYE LEVEL DOUBLE OVEN OVEN TYPE DOES NOT APPLY TO COUNTERTOPS O THRU 2 STANDARD CLEAN 4 THRU 9 SELF CLEAN FEATURE VARIATIONS 2 OPEN BURNER 4 OPEN BURNER 5 SEALED BURNER DOOR TYPE B GLASS DOOR L LARGE WINDOW O STEEL DOOR P STANDARD WINDOW FEATURE CODE S PILOT IGNITION E ELECTRIC IGNITION YEAR OF INTRODUCTION E 1996 COLOR CODE B BLACK ON BLACK N ALMOND Q WHITE ON WHITE W WHITE Z ALMOND ON ALMOND SERIAL NUMBER R F 03 10001 Model Serial Number Plate PRODUCT SERIAL NUMBER WEEK OF MANUFACTURE 03 3rd WEEK YEAR OF MANUFACTURE F 1996 G 1997 MANUFACTURING SITE TULSA 9 20 Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 5 21 WHIRLPOOL WARRANTY LENGTH OF WARRANTY WHIRLPOOL WILL PAY FOR FULL ONE YEAR FSP replacement parts and repair labor to correct defects in ma WARRANTY terials or workmanship Service must be provide
43. Mirror Safety glasses Gloves ADDITIONAL MATERIAL Gas line shutoff valve 12 male pipe thread for connection to pressure regulator L P gas resistant pipe joint compound A G A design certified flexible metal connector 4 to 5 feet or rigid gas supply line Insulated pad or 4 plywood if range is installed over carpeting PARTS SUPPLIED 1 Anti tip bracket 2 Plastic anchors 2 Screws 10 x 1 1 2 NOTE The thick ness of the flooring may require longer screws These are available at your local hardware store 1 3 ILLUSTRATIONS LN Fog 3 8 ratchet W wood floor 1 8 drill bit concrete ceramic floors 3 16 carbide tipped masonry drill bit flat blade screwdriver Phillips screwdriver 15 16 1 2 and 3 8 combination wrench y mirror EY PLASTIC ANTI TIP BRACKET A O ELECTRICAL SUPPLY REQUIREMENTS The following information applies to the gas range wiring 4AWARNING Electrical Shock Hazard An electrical ground is required on this appli ance If a cold water pipe is interrupted by plastic nonmetallic gaskets or other insulating materi als do not use for grounding Do not ground to a gas pipe Do not change the power supply cord plug If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Do not use a fuse in the neutral or grounding circuit lt could result in an electrical shock Do not use an
44. NVENTIONAL BURNER 4 If installed remove the shipping screw from AWA PR N N e the burner then lift and unhook the burner from the burner bracket and remove it from Electrical Shock Hazard the range Disconnect from electrical supply before servic BURNER BRACKET ing unit Failure to do so could result in death or electri A q DD gt SHIPPING SCREWS cal shock ul je CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp BURNER edges may be present and you can cut yourself if you are not careful V ie Turn off the gas to the range and disconnect the power cord from the wall outlet Remove the grates from the maintop Lift the maintop until the support rods lock mM i 5 Install the new burner do not reinstall the shipping screw 6 Reassemble the range 3 6 Whirlp Home Appliances Cooking Products Service Manual July 1996 4321891 Page 3 7 Original 1996 Whirlpool Corporation REMOVING A SPARK IGNITOR SWITCH amp GAS VALVE AWARNING Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful 1 Turn off the gas to the range and disconnect the power cord from the wa
45. REWS ACTUATOR ROD 70 PULL TOP SN TO REMOVE BURNER BOX INSULATION p A io RETAINER aS DOOR LATCH LOWER A ACCESS COVER r SR Q 3 i Pa PULL TOP LOWER O J HEAT SHIELD mor Es CH TO REMOVE KT BURNER BOX INSULATION RETAINER FLAT HEAD SCREWS REMOVING THE OVEN DOOR LATCH amp ACTUATOR ROD Conventional Burner Models 8 Remove the two screws from the burner sup AWA f N N e port bracket see the previous illustration and remove the bracket and burner ignitors Electrical Shock Hazard 9 Pull the knobs off the gas valves Disconnect from electrical supply before servic 10 Open the oven door remove the three screws ing unit from the bottom of the manifold panel and remove the panel Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful 1 Pull the range away from the wall so that you can access the back 11 Remove the screws from the three gas mani fold brackets 7 2 Turn off the gas to the range and disconnect the power cord from the wall outlet 3 Remove the maintop use the procedure on page 3 4 4 Frombehindthe range remove the upper and lower access covers and the lower heat shield GAS MANIFOLD BRACKETS E l 5 Remove the two screws ho
46. SERVICE MANUAL for the FREESTANDING SELF CLEAN GAS RANGE THIS MANUAL CONTAINS INFORMATION NECESSARY FOR INSTALLING AND SERVICING THE FOLLOWING FREESTANDING SELF CLEAN GAS RANGES MODELS WHIRLPOOL SF350BEE W SF375PEE Q Z SF360BEE W N SF385PEE W N SF372BEE W N SF385PEE Q Z SF372BEE Q Z SF395LEE Q Z B SF375PEE W N ROPER FGS335E W N FGS335E Q ESTATE TGS325E W THE MANUAL IS DESIGNED TO BE USED ONLY BY QUALIFIED SERVICE PERSONNEL THE SERVICE INFORMATION IS ORGANIZED TO HELP YOU EASILY FIND WHAT YOU NEED CHECK YOUR LOCAL BUILDING CODE FOR THE PROPER MODE OF INSTALLATION IN THE ABSENCE OF LOCAL CODES THIS UNIT SHOULD BE INSTALLED IN ACCORDANCE WITH THE NATIONAL STANDARD NATIONAL FUEL GAS CODE ANSI 2223 1 LATEST EDITION National Gas Association 1515 Wilson Boulevard Arlington Virginia 22209 Cooking Products Service Manual gt Whirlpool Original July 1996 4321891 Home JP Apptances 1996 Whirlpool Corporation Page iii Table of Contents Page Important Salety IMOrMatiOn sanada ses endossa Ca Raia Said e nes ehedie enter V AS TANA LO ANIOS in ete chanoine 1 1 Range DIMENSION Siri r E sien 1 1 Cabinet DIMENSIONS assa a a a de alte et lie 1 2 Tools amp Material You Wil Need sens suas pus ensaia dg vee 1 3 Electrical Supply RequirementS SERRE a ea E Dhue date 1 4 Gas SUP DIY Requirements aid is 1 6 Metaling the randstad 1 7 Converting The Pressure Regulator amp Maintop Burners For
47. TION Be careful not to pull on the spark ignitor wires or you will pull them out of the ignitors UPPER ACCESS PANEL 4 ve UPPER CONSOLE HINGE PIN INSERT HINGE PIN IN BRACKET HOLE IN UPPER ACCESS PANEL HINGE af BRACKET Q al HINGE PIN 4 MAINTOP Remove the hinge pins from the old maintop and install them on the new one Install the new maintop and burner ignitors and reassemble the range REMOVING THE MAINTOP Conventional Burner Models 4 Slide the maintop to the left so that the hinge AWA R N N G pin is free of the right hinge bracket see the inset and to the right so that it is free of the Electrical Shock Hazard left bracket then remove the maintop Failure to do so could result in death or electri wee cal shock MOUNTING a sa f i we A CAUTION When you work on the gas range be of careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful eee Disconnect from electrical supply before servic ing unit 1 Turn off the gas to the range and disconnect PANEL Z the power cord from the wall outlet 2 Remove the grates from the maintop 3 Liftthe maintop as far as it will go and unsnap the support rods from the body sides INSERT HINGE PIN IN BRACKET HOLE IN UPPER ACCESS PANEL UPPER CONSOLE a HINGE af BRACKET A HINGE PIN 4
48. TROL N OVEN LIGHT OVEN LIGHT N L1 Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 5 5 SPECIFICATIONS Whirlpool Models Gas Model Number SF372BEE Q Z General Information MO O ft Cleaning System Self Clean Oven Door Type Wht Almd Glass Oven Window amp Size No Broiler Type Waist High Waist High Waist High Waist High Oven Controls CT 150 EZ150 Depth To Manifold Panel 25 Depth With Oven Door Open 45 94 Approximate Shipping Weight E Decoration Panel Color White Almond Panel Construction Shape Alum New WHR Oven Control Location Center Oven Controls CT 150 EZ150 Overlay amp Manifold Panel Color Coord w Oven Coord w Oven Coord w Oven Coord w Oven Door Door Door No O O Manual Oven Light Switch Oven Heating Light Indicator In Oven Control In Oven Control In Oven Control In Oven Control Coord w Cntrl Coord w Cntrl Coord w Cntrl Coord w Cntrl End Cap Color Panel Panel Panel Panel 9 9 ewmm f f ES a EO Em EE E E CO Dol ro os ee Z D Z Z S Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 5 7 ommen SE CS A PS SE ES Coord Coord Coord Coord CS PS PS PS CS O PS E ES FR IESO IESO E OOOO IO O IESO 9 7 Gas Model Number General Information Cleaning System Burner Type Valve Degrees Oven Door Type Oven Window amp Size Broiler Type Oven Contr
49. a ton must conform with the American National Standard National Fuel Gas Code ANSI Z223 1 latest edition Copies of the standards listed above may be ob tained from American Gas Association 1515 Wilson Boulevard Arlington Virginia 22209 Inputratings shown on the model serial rating plate located on the frame behind the storage door panel are for elevations up to 2 000 feet For elevations above 2 000 feet contact the local ser vice company 1 6 This range is factory set for use with natural gas It is designed certified by the American Gas Asso ciation A G A for natural or L P gases with the appropriate conversion The model serial rating plate has information on the type of gas that can be used If the type of gas listed does not agree with the type of gas available check with the local gas supplier Conversion must be done by a qualified service technician A rigid 9 4 gas supply pipe must be provided for both natural and L P gas at the gas range installa tion location Long lengths of smaller size pipe may result in an insufficient supply of gas to the range Pipe joint compounds made for use with natural and L P gas must be used If local codes and ordinances permit new A G A approved flexible metal tubing can be used for connecting the appliance to the gas supply line Do not kink or damage the flexible tubing when moving the appliance A 4 male pipe thread is needed for connecting t
50. al parts Sharp edges may be present and you can cut yourself if you are not careful REMOVING THE IGNITOR MODULE 1 Pull the range away from the wall so that you can access the back Turn off the gas to the range and disconnect the power cord from the wall outlet From behind the range remove the upper access cover Disconnect the wires from the old ignitor mod ule see the inset on the next page Remove the old ignitor module from the upper console and mount the new one in its place Connect the burner ignitor wires to the ignitor module terminals Reassemble the range REMOVING A BURNER IGNITOR 1 Pull the range away from the wall so that you can access the back 2 Turn off the gas to the range and disconnect the power cord from the wall outlet 3 Liftthe maintop and prop it up use the proce dure on page 3 2 4 From behind the range remove the upper access cover 5 Locate the wire coming from the defective burner ignitor and disconnect it from the igni tor module 6 Remove the defective burner ignitor from the maintop and install the new one in its place ADA IGNITOR MAINTOP a 7 Route the wire coming from the new burner ignitor to the ignitor module and connect it to the terminal 8 Reassemble the range 3 8 Cooking Products Service Manual Original July 1996 1996 Whirlpool Corporation SIDE OF UPPER CONSOLE LOCKING TAB IGNITOR MODULE TO BURNER IGN
51. can cut yourself if you are not careful 1 Turn off the gas to the range and disconnect the power cord from the wall outlet 2 Remove the grates and burner caps from the maintop 3 Remove the screws from each burner MAINTOP 4 Lift each burner off the venturi and burner ignitor BURNER 5 Push the front of the maintop to the right while lifting the right corner and unclip it then push to the left and unclip the left corner Lift the maintop and prop it up PUSH TO SIDE AND LIFT TO UNCLIP MAINTOP SIDE PANEL If you are removing the maintop continue to step 6 on the next page 3 2 lt gt Whirl 6 Pull the range away from the wall so that you 9 can access the back 7 From behind the range remove the upper and lower access covers andthe lower heat shield UPPER CONSOLE ROUTE WIRES THROUGH UPPER CONSOLE BURNER 8 Unplug the burner ignitor wires from the igni tor module pull them through the back of the upper console to the front and remove them from the maintop ene IGNITOR MAINTOP y 11 3 3 10 Cooking Products Service Manual July 1996 4321891 Page 3 3 Original 1996 Whirlpool Corporation Slide the maintop to the right so that the left hinge pin is free of the hinge bracket see the inset and then to the left so that the right hinge pin is free of its bracket then set the maintop with the burner ignitors on top of the range CAU
52. d by an autho Prom Date o Purchase rized Whirlpool service company WHIRLPOOL WILL NOT PAY FOR A Service calls to 1 Correct the installation of the range 2 Instruct you how to use the range 3 Replace house fuses or correct house wiring or plumbing 4 Replace owner accessible light bulbs B Repairs when range is used in other than normal single family household use C Pickup and delivery Your range is designed to be repaired in the home D Damage to your range caused by accident misuse fire flood acts of God or use of producis not approved by Whirlpool E Repairs to parts or systems caused by unauthorized modifications made to the appliance WHIRLPOOL CORPORATION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow the exclusion or limitation of incidental or consequential damages so this exclusion or limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Outside the United States a different warranty may apply For details please contact your authorized Whirlpool distributor or military exchange If you need service first see the Troubleshooting section of the Use and Care Guide After checking Troubleshooting additional help can be found by checking the Requesting Assistance or Service section or by calling our Consumer Assistance Center telephone number 1 800
53. d hinge assembly out of the oven door and set it aside UNHOOK THE ee FROM OVEN DOOR LINER HINGE ASSEMBLY ANA KI SS E E FLAT HEAD SCREWS GLASS FRAME DOOR INSULATION INSULATION RETAINER HINGE ASSEMBLY TRIM BOTTOM TRIM 3 32 8 Use the bottom of your shoe and move the arm on the defective hinge assembly from the broil position to the fully closed position so that it cannot snap closed accidentally and cause an injury Install the new hinge assembly in the oven door liner Hook the tab at the top of the assembly into the slot in the door liner and secure the bottom with two flat head screws Using the bottom of your shoe press down on the hinge assembly arm that you just in stalled and insert the pin into the hole in the arm Reassemble the rest of the door and install it on the range DOOR LINER NNER DOOR GLASS WINDOW SEAL INNER GLASS HINGE ASSEMBLY RIGHT SIDE TRIM lt gt Whirlpool Home Appliances Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 3 33 REMOVING THE INNER DOOR GLASS AAWARNING Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut
54. e The flexible armored cable that extends from the appliance should be connected directly to the junction box Locate the junction box to allow as much slack as possible between the junction box and the appliance so that the appliance can be moved if Servicing is ever necessary Do not cut the conduit GENERAL lf codes permit and a separate grounding wire is used itis recommended that a qualified electrician determine that the grounding path is adequate U L listed 2 conduit connector must be provided at the junction box e Awiring diagram is located in the Tech Tips Section 5 of this manual 1 4 A WARNING Personal Injury Fire Hazard Do not under any circumstances cut or re move the grounding prong from the range cord Failure to provide proper polarization may cause shock and fire hazard ELECTRONIC IGNITION SYSTEM When connecting an appliance that has an elec tronic ignition system to a 120 volt AC receptacle it is very important that the receptacle wiring is cor rectly polarized and properly grounded If the plug is not polarized properly the ignitor module will not operate correctly 1 The 120 volt AC receptacle should use 3 wires and be polarized with two plug slots and around grounding pin Proper wiring for this type of receptacle is as follows a The white wire is connected to the neutral side of the plug b The black wire is connected to the hot 120 volt ac sid
55. e best flame then retighten the locking screw bake burner venturi SERS gas orifice oven base Turn the oven control knob to OFF When the oven cools reinstall the heat shield the oven floor and the oven racks CLOSE DOOR Fa BAKE 6 BROL 9 START 7 PREHEAT amp e CLEAN 8 e DOOR LOCKED CUSTOM ae TEMP Srani BRO Fes V 145 SEC L 1 8 8 O DOOR LOCKED A a aro 3 0 EE BROIL ES Mi TIMER ENTER Press the BAKE keypad e The BAKE indicator will light e 350 will appear in the display e The START indicator will begin to flash after 5 seconds Press the START ENTER keypad e The PREHEAT or HEAT and ON indica tors will appear NOTE The PREHEAT indicator light will not be displayed if the oven temperature is over 170 F e Thedisplay will show the automatic count down time 10 minutes needed to pre heat the oven for the selected tempera ture e The oven burner should light in 50 to 60 seconds the delay is due to the time it takes for the gas valve to open and the gas to flow to the burner e After preheat the PREHEAT indicator light will go out Control A only e A 1 second tone will sound e The countdown timer will change to 350 Open the storage drawer and check the flame coming from the burner bar If the flame is noisy or is blowing away from the bar there is too much air during combustion If the flame is soft and n
56. e gas at the bake or broiler burner The silicon carbide oven igniter material pro vides the temperature needed to safely ignite the oven burner When electrical power is applied to the silicon carbide the temperature of the material increases by two and the resis tance of the material decreases By placing a current sensitive safety valve electrically in series with the oven igniter the safety valve opens when the igniter goes above a certain temperature This combination used in the oven circuit is designed to have the safety valve open when the oven igniter is at or above 1800 F The current in the circuit is 3 2 amps 4 6 Test Procedure 4MAMWARNING Electrical Shock Hazard Disconnectfrom electrical supply before ser vicing unit Fallure to do so could result in death or electrical shock Igniter does not glow a D Turn the gas off and pull the range away from the wall Disconnect the oven igniter quick dis connect from the main harness con nector Connect an ohmmeter across the ter minals of the igniter plug lf the meter reads less than 1000 Q check the other components in the oven circuit for an open If the meter reads over 1000 Q replace the igniter Oven igniter glows but the gas safety valve does not open a D Turn the gas off and pull the range away from the wall Disconnect the oven igniter quick dis connect from the main harness con nector Connect an ampme
57. e of the plug c The green or bare wire is connected to the round grounding pin of the plug 3 WIRE AC RECEPTACLE Cooking Products Service Manual Original July 1996 4321891 Page 1 5 1996 Whirlpool Corporation Once you are sure that the plug is polarized prop erly perform the next step 2 Connectthe power cord plug on the gas range to a 120 volt AC receptacle that is on a sepa rately fused line 3 PRONG GROUNDING 3 PRONG TYPE WALL GROUNDING PLU RECEPTACLE A GROUNDING PRONG POWER SUPPLY CORD GAS SUPPLY REQUIREMENTS AWARNING Fire Hazard The gas appliance must be connected to a regulated gas supply Do not use an open flame to test for gas leaks from gas connections New A G A designed and certified flexible gas line should be used when codes permit Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of this or any other appliance If you smell gas Do not light any appliance Do not operate any electrical switches Do not use the telephone Call the gas supplier immediately from a neighbor s telephone and follow the gas supplier s instructions carefully If you cannot reach the gas supplier call the fire department Failure to follow these instructions could result in fire explosion or other personal injury GENERAL This installation must conform with local codes and ordinances In the absence of local codes install
58. e stopped before lighting pilots or burners Do not use an open flame to test for gas leaks Failure to follow these instructions could resultin a possible fire or explosion 1 Make sure that no open flame is present then open the gas line shutoff valve and the regu lator shutoff valve regulator shutoff valve to open position open gas line shutoff valve to range 2 Turn one of the burner gas valves on until the air in the line is expelled and gas begins to flow out the burner then turn the valve off 3 Useabrush and liquid detergent and check all the connections for possible leaks If bubbling occurs around the joint tighten the connec tion further until the bubbling just stops Do not overtighten the connection 1 9 Cooking Products Service Manual Original July 1996 4321891 Page 1 9 1996 Whirlpool Corporation CHECKING THE PRESSURE REGULATOR The pressure regulator must be checked at a minimum 1 water column above the set pressure The inlet pressure to the regulator should be set as follows a Set the minimum pressure using natural gas 5 and for L P gas 11 b Set the maximum pressure at 14 For testing the line pressure above gt psi with a pressure gauge a Disconnect the appliance and its individual shutoff valve from the gas supply when the pressures are greater than 2 psi 3 5 kPa For testing the line pressure 0 2 psi or lower with a pres
59. eads of the fitting before you connect the two components to gether again CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful 7 Mountthe new gas safety valve and pressure regulator assembly to the range with its mount 1 Pull the range away from the wall so that you ing hardware NOTE Make sure that the bake can access the back burner is positioned over the orifice hood 2 Turn off the gas to the range and disconnect the power cord from the wall outlet 3 Remove the bake burner from the oven see page 3 23 for the procedure TES BAKE BURNER TO MAINTOP __ BURNERS TO BAKE MOUNTING RED SHUTOFF VALVE 2 TERMINALS WHITE GAS SAFETY TO BROIL BURNER GAS SHUTOFF LEVER 3 22 Whirlp Home Appliances Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful 1 Turn off the gas to the range and disconnect the power cord from the wall outlet 2 Remove the oven door see page 1 20 for the procedure 3 Remove the racks from the oven 4 Remove the two screws from the oven floor and remove it
60. emove the maintop from the range use the procedure on page 3 2 or page 3 4 Refer to the inset and main illustration on the next page for the following steps 9 Remove the upper console screws from the back and the two screws from the endcaps that secure the upper console to the side panels 10 Lift the upper console assembly straight up and off the range 11 Remove the upper heat shield from the upper console 12 Remove the screws from the left and right endcaps and endcap posts and remove them from the upper console 13 Reassemble the upper console and mount it to the range 14 Reassemble the range Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 3 19 UPPER CONSOLE GREEN GROUND WIRE REMOVE THESE 3 SCREWS AT BOTH ENDS OF THE UPPER CONSOLE TO DISASSEMBLE AND REASSEMBLE THE UPPER CONSOLE REMOVE THESE TWO SCREWS AT BOTH SIDES OF THE RANGE TO REMOVE THE UPPER CONSOLE CONTROL A SCREW OVEN CONTROL CONTROL BRACKET MANUAL OVEN A OUGHT SWITCH SD A GREEN GROUND WIRE UPPER HEAT SHIELD ENDCAP SCREWS REMOVE THESE TWO SCREWS TO FREE UPPER CONSOLE 3 19 REMOVING THE ELECTRONIC OVEN CONTROL AWARNING MM Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling
61. ess steel tube with a thin film of plati num at the end It is located at the upper left rear corner of the oven cavity The RTD is a nonadjustable assembly but may be checked at room temperature or at 350 F A sensor resistance of less than 550 ohms is regarded as a shorted sensor and a resistance greater than 3000 ohms is regarded as an open sen sor When the oven control senses a resis tance of less than 550 ohms and greater than 3000 ohms the bake and broil functions will be turned off 4 10 Test Procedure AAWARNING Electrical Shock Hazard Disconnectfrom electrical supply before ser vicing unit Failure to do so could result in death or electrical shock To test the oven temperature sensor perform the following steps 1 Useanohmmeter and set the range switch to R x 10 With no power applied touch the leads of the ohmmeter to the connector pinsofthe sensor you do not have to separate the connectors Depending upon the oven temperature you should obtain the corre sponding reading Temperature F Resistance 32 1 9 1000 4 0 75 2 5 1091 5 3 250 4 4 1453 8 9 1654 10 8 1893 13 5 2047 15 8 2237 18 5 2697 24 4 390 5 4 450 6 9 550 8 2 650 8 6 900 13 6 NOTE If the readings vary more than 25 F from the selected setting the oven control should be calibrated as described on page 4 13 Cooking Products Service Manual Original July 1996 4321891
62. eter reads zero the wire from the terminal block of the switch is open If the meter reads 120 volts AC go to the next step 4 Turnthe light switch on and touch the AC voltmeter leads to the other light switch terminal and the neutral side of the line If the meter reads zero the switch is open If the meter reads 120 volts AC go to the next step Disconnect power from the range and remove the rear panel Reconnect power to the range and touch Test Procedure 4MAMWARNING Electrical Shock Hazard Disconnectfrom electrical supply before ser vicing unit 5 Failure to do so could result in death or electrical shock 6 If the oven light does not work 1 Remove the oven light bulb and test it for continuity If the meter reads infinity the bulb is defective If the meter shows con tinuity reinstall the light bulb and go to the next step Disconnect power from the range and check the automatic oven light switch and the manual light switch if one is installed for continuity with the switch contacts closed Also make sure that none of the wire terminals are loose or shorted to the chassis 4 8 the AC voltmeter leads to the red lead at the light socket terminals and neutral side of the line If the meter reads zero the wire from the light switch to the socket is open If the meter reads 120 volts AC go to the next step Touch the AC voltmeter leads to the white lead at the light socket termi
63. ft and right venturi from the burner box CD LEFT VENTURI L Pull the knobs off the gas valves Open the oven door remove the three screws from the bottom of the manifold panel and remove the panel MANIFOLD PANEL T 10 11 12 3 12 Remove the screws from the three gas mani fold brackets GAS MANIFOLD BRACKETS F Remove the two screws holding the burner box to the back of the range see the large inset on the next page Remove the eight top screws from the oven burner box Lift the front of the burner box and spread the left and right insulation retainers see the illustration on the next page then pull the burner box forward and remove it Remove the screws and rubber spacer from the oven door latch see the small inset onthe next page and unhook the end of the actua tor rod from the oven door latch arm To remove the actuator rod raise it straight up and unhook it from the solenoid and switch assembly bracket gt Cooking Products Service Manual Whirlpool Original July 1996 4321891 Home Apprances 1996 Whirlpool Corporation Page 3 13 ACTUATOR ROD 13 Hook the end of the actuator rod with the ZA shorter bend to the solenoid and switch as LONGER sembly bracket Hook the other end of the rod FRONT SHORTER to the oven door latch arm j D Det due BACK BACK OF RANGE WA y VA y a AY e E O ES 5 a gs g d 2 REAR BURNER BOX SC
64. gas valves controlthe gas flow to the top burners The valve is a barrel and core grease sealed locking type valve Be fore the stem can be turned it must be pushed in to unlock the valve The valve is made up of a hollow core pressed into the barrel of the valve by a spring and sealed with grease Gas flows from the manifold pipe into the rear of the valve and enters into the hollow core The core has one large and two small holes in its side When the stem of the valve is rotated the core rotates with it As the core is rotated gas is allowed to flow from the large hole into the mixer elbow When the core is rotated 90 angular degrees the large hole in the core matches the hole in the barrel allowing the maximum amount of gas to flow When the core is rotated past 90 the gas flow is reduced When the core is rotated the full 210 the two small holes are aligned with the hole in the barrel and the only path for gas to flow from the core is through the two small holes The amount of gas that flows through the two small holes called the minimum flame is controlled by an adjust ment screw located in the center of the valve stem The adjustment of the minimum flame should be made at the time the range is in stalled 0 REFERENCE 4 4 Test Procedure 4MMVWARNING Electrical Shock Hazard Disconnectfrom electrical supply before ser vicing unit Failure to do so could result in death or electrical shock
65. ght in 50 to 60 seconds the delay is due to the time it takes for the gas valve to open and the gas to flow to the burner Open the storage drawer and check the flame coming from the broil burner bar use a mirror if necessary If the flame is noisy or is blow ing away from the bar there is too much air during combustion If the flame is soft and not high enough there is not enough air If either of these conditions occur refer to step 3 on page 1 18 Press the OFF CANCEL keypad A MER a custom auto M reno CLOCK Maid BRO CLEAN 7 TIMER Y T A DELAY CUSTOM AUTO TEMP COOK start ar BROIL CLEAN Y TIME TIME Cooking Products Service Manual Original July 1996 4321891 Page 1 19 1996 Whirlpool Corporation Electronic Oven Control 2 988 EM 88 88 HEAT BAKE EROL CLEAN THER ENTER RER LS OFF tau L ser 099 88 88 TIMER TIMER a SET OFF wae pron ON Hiouin citam MED SART com TAH D Press the CUSTOM BROIL keypad e HI will appear in the display e The BROIL indicator will light e The START indicator will begin to flash after 5 seconds Press the START ENTER keypad e The HEAT and ON indicators will light e The broil burner should light in 50 to 60 seconds the delay is due to the time it takes for the gas valve to open andthe gas to flow to the burner Open the storage drawer and check the flame coming from the broil burner bar use a mirr
66. he LITE position You should hear a snapping sound as the burner ignitors spark The gas at each burner should ignite after approximately 4 seconds When this occurs turn the knob to the HI setting NOTE Do not leave the knob in the LITE position after the burner lights otherwise the ignitors will con tinue to spark Check the maintop burners for the proper flame The small inner cone should have a very distinct blue flame that is approximately 8 long The outer cone will not be as distinct as the inner cone If the flame is noisy or is blowing there is too much air during combus tion If the flame is soft and not high enough there is not enough air If either of these conditions occur adjust the air shutters as shown on the next page K 5 8 Turn the maintop burners off 1 3 Turn the gas valve knob to its LOW or SIM MER setting and remove the control knob Adjust the screw inside the gas valve stem so that the flame size is as small as possible without going out when the valve is turned quickly from the LITE position to WARM posi tion 5 Turn off the burners and reinstall the knob Le Adjusting The Air Shutters SEALED BURNERS Liftthe maintop and prop itup see page 1 11 for the procedure Remove the control knobs Open the oven door and remove the three screws from the bottom of the manifold panel then pull down slightly on the panel and pull it away from the range MANIFOLD P
67. ires to the new automatic oven light switch then press the oven light switch into the oven cutout Reassemble the range Conventional Burner Models 1 3 21 Remove the screws from the right side panel at the back and top but do not remove the panel see page 3 26 Pull the back of the side panel out just enough to access the automatic oven light switch then push the old switch out of the cutout and disconnect the wires from the terminals Connect the wires to the new automatic oven light switch then press the oven light switch into the oven cutout Reassemble the range SEALED BURNER MODELS REACH DOWN THROUGH COOKTOP TO ACCESS LIGHT SWITCH CONVENTIONAL BURNER MODELS MOVE SIDE PANEL OUT TO ACCESS AUTOMATIC LIGHT SWITCH OVEN LIGHT SWITCH gt LOCKING ARM REMOVING THE GAS SAFETY VALVE amp PRESSURE REGULATOR 4 From behind the range disconnect the four AWA N N 5 wires and the gas line fittings from the gas safety valve and the pressure regulator Electrical Shock Hazard 5 Remove the gas safety valve and the pres Disconnect from electrical supply before servic sure regulator from the range ing unit 6 If you are not replacing the complete assem Failure to do so could result in death or electri bly separate the gas safety valve from the cal shock pressure regulator then replace the defective component NOTE Apply pipe sealant that is recognized by U L to the thr
68. isconnect power from the range re the valve replace the valve move the wires from the broil side of the gas safety valve and connect an Bake burner will not turn off ohmmeter across the terminals of the a Observe the bake igniter If the igniter safety valve If the meter reads ap is glowing check the selector switch proximately 1 Q the problem is in the thermostat and the electrical po another component of the broil circuit larity of AC receptacle for the power If the meter reads infinity replace the cord If the igniter is not glowing re gas safety valve place the gas safety valve c Connect an ampmeter to the broil cir cuit If the meter reads less than 3 2 amps replace the broil igniter If the meter reads over 3 2 amps replace the gas safety valve The bake and broil burners will not oper ate a Place the oven in the BAKE mode set the oven thermostat to 350 and ob serve the bake igniter Place the oven in the BROIL mode and observe the broil ignitor 4 3 Broil burner will not turn off a Observe the broil igniter If the igniter is glowing check the selector switch the thermostat and the electrical po larity of AC receptacle for the power cord If the igniter is not glowing re place the gas safety valve TOP BURNER GAS VALVES GAS OUTLET FRONT PANEL INDICATOR SHAFT IN OFF POSITION Valve Shaft Rotation FRONT KNOB VIEW Knob Layout Description The top burner
69. l l I I I PART GY COM ss V 1 I l I I I l BK l P2 2 O P2 1 L BU 5 E BU BROIL RELAY 1 P BROIL VALVE A RSA P2 4 R I Y G BAKE RELAY W P3 5 GND z BAKE VALVE I a ES BAKE IGNITOR Oven Control On Cm BAKE Circuit LATCH Circuit 2 13 THE OVEN LIGHT Refer to the illustration while you read this When the door switch or the switch in the description oven control closes the line voltage travels When the range is plugged in line voltage is through the lightto the neutral side of the line applied to the electronic oven control nm E r eer HEAT BAKE BROIL LOCKED CLEAN TIMER TIMER START OFF BAKE CUSTOM AUTO 1010 SET LIGHT BROIL CLEAN TIME TIMER ENTER CANCEL OFF A 5 SEC BK OVEN CONTROL j OAK 1 3 1 P4 3 P4 1 W 2 O 0000 o ut da dm EEE I TON i OVEN LIGHT 1 TRANSFORMER I W I I I I I O P3 3 DOOR DOOR LOCK SW yo SOLENOID LY 4 P3 4 O A LATCH SOLENOID DOOR OVEN TEMP a RELAY i LATCH SW I SENSOR yi Vo P3 6 aan GY O s I P3 2 Po EF GY COM L a I I I I O I I TT I BK IP E BU o el o BU BROIL RELAY 1 hi BROIL VALVE VA E a a 7 ut R BROIL IGNITOR ae 1 O I I O O1 A Pas R W BAKE RELAY a E TL BAKE VALVE I 0 Z DS BAKE IGNITOR VUOven Control On LIGHT Circuit 2 14 Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool C
70. lammable and should be 18 13 20 handled carefully Let fat cool before at tempting to handle it Do not allow grease to collect around range or in vents Wipe spillovers immediately Check to be sure glass cooking utensils are safe for use on the range Only certain types of glass glass ceramic earthen ware or other glazed utensils are suitable for ranges Other types may break due to the sudden change in temperature Turn pan handles inward but not over other burners This will help reduce the chance of burns igniting of flammable materials and spills due to bumping the pan Do not heat unopened containers They could explode The hot contents could cause burns and container particles could cause injury 21 22 23 24 25 26 27 Vii Cooking Products Service Manual July 1996 4321891 Page vil Original 1996 Whirlpool Corporation Do not use decorative covers or trivets over the surface burners Do not store things children might want abovethe range Children could be burned or injured while climbing on range Do not touch hot burners or areas near burners Areas near burners become hot enough to cause burns During use do not touch or let clothing or other flam mable materials contact burners or ar eas near burners Do not block the ventilation Never use a match or other flame to look for a gas leak Explosion and injury could result Make sure the burners a
71. lding the burner box to the back of the range see the large 12 Remove the top screws from the oven burner inset on the next page box 6 Unplug the burner ignitor wires from the igni tor module see page 3 9 7 Remove the four burners from the burner support bracket F K e er NT D fa EA BURNER E i gt IGNITORS 13 Lift the front of the burner box and from the rr SR 2 underside of the box push down on the left gt A and right insulation retainers then pull the Oy BURNER IST burner box forward and remove it SUPPORT e gt ISS 14 Remove the screws and rubber spacer from BRACKET P AAN the oven door latch see the small inset on the JE Pd next page and unhook the end of the actua DA BURNER tor rod from the oven door latch arm 3 14 lt gt Whirlpool 15 16 Home Appliances To remove the actuator rod raise it straight up and unhook it from the solenoid and switch assembly bracket Hook the end of the actuator rod with the shorter bend to the solenoid and switch as sembly bracket Hook the other end of the rod to the oven door latch arm BACK OF RANGE Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 3 15 ACTUATOR ROD LONGER A a BEND AT FRONT 17 Reassemble the range 2 REAR BURNER BOX ACTUATOR ROD NE DOOR LATCH SS Q i RUBBER FRONT k FLAT HEAD SCR
72. ll outlet 2 Remove the grates from the maintop 3 Liftthe maintop and prop it up use the proce dure on page 3 2 or page 3 4 4 Pull the knobs off the gas valves 5 Open the oven door and remove the three screws from the bottom ofthe manifold panel and remove the panel MANIFOLD PANEL KNOB 7 6 Remove the burner from the defective ignitor switch gas valve 7 Pullthe spark ignitor switch off the front of the defective gas valve 3 7 To remove a defective spark ignitor switch press a small screwdriver blade into the wire slots and pull the wires out of the connector then insert the wires into the new switch SPARK IGNITOR SWITCH dir eee S RELEASE ff PRESS SCREWDRIVER BLADE INTO SLOTS TO RELEASE WIRES 9 Toremove a defective gas valve remove the screw and rubber washer and remove the valve from the manifold 1 4 HEX WASHER HEAD SPARK IGNITOR SWITCH SU 1 of 4 AS MANIFOLD _ RUBBER WASHER SCREW HEAD Mount the new gas valve to the manifold Mount the spark ignitor switch to the gas valve Reassemble the range GAS VALVE 1 of 4 12 REMOVING THE IGNITOR MODULE amp A BURNER IGNITOR Sealed Burner Models AAWARNING Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet met
73. llustration below while you read this description When a surface burner control knob is turned to the lite position the gas valve opens and gas from the pressure regulator O flows into the manifold and through the open valve As gas passes through the valve and its orifice it is directed into the venturi O where it mixes with air to create the proper mixture necessary for combustion 120 VAC LINE VOLTAGE IGNITOR SWITCH W PRESSURE REGULATOR ao Y GAS cas MANIFOLD GAS INLET 2 1 Atthe same time line voltage is applied through the ignitor switch O to the ignitor module O which produces high voltage pulses to all of the burner ignitors O The pulses cause a spark O to occur between the burner ignitor and the grounded burner cap which ignites the gas and air mixture at the burner head and produces a flame IGNITOR MODULE BURNER CAP E BURNER Sx IGNITOR HIGH VOLTAGE e PULSES aay o re A d o J aS LS TO BURNER ES IGNITOR BURNER FLAME GAS FLOw ue VALVE VENTURI BURNER CONTROL KNOB IGNITOR SYSTEM OVERVIEW This gas range uses two Carborundum igni tors to provide a source for igniting gas from the bake and broil burners Norton ignitors were previously used in the Whirlpool gas ranges and both of these ignitors operate the same way The only differences are in the design see the illustrations and in the cur ren
74. nals and neutral side of the line If the meter reads zero the socket is defective If the meter reads 120 volts AC the neutral line is open Cooking Products Service Manual July 1996 4321891 Page 4 9 Original 1996 Whirlpool Corporation Test Procedure Electrical Shock Hazard Disconnect from electrical supply before ser vicing unit Failure to do so could result in death or electrical shock Description The purpose of the door latch is to lock the oven door during the self clean cycle The door latch assembly consists of a solenoid and a switch The latch assembly prevents the oven door from being opened during the self clean cycle when the oven temperature is above 600 F The door latch solenoid operates on a 120 volt dc pulse from the oven control When the door is in the unlocked position the solenoid plunger is extended When the latch sensing switch is open the control senses that the door is un locked When the latch sensing switch closes the oven control senses that the door is locked The latch sensing switch mounted on the solenoid bracket is in the N O normally open position During the self clean cycle the oven control sends a 120 volt dc pulse to the solenoid windings which pulls the plunger in and moves the latch actuator rod to lock the oven door The movement of the rod also activates the latch sensing switch and closes it When the self clean cycle is over and the oven tempe
75. ng events occur the BAKE relay energizes and its contacts close This provides an electrical circuitthrough the BAKE ignitor and the BAKE valve to the neutral side of the line L1 BK Oven Control On Ge BAKE Circuit LATCH Circuit P1 1 1 p4 5 LIGHT SW Because the oven reaches extremely hot tem peratures the oven door is latched during the CLEAN cycle and remains latched until the oven has cooled to a safe temperature The door latching operation occurs when the LATCH SOLENOID relay closes and electri cal current flows through the LATCH SOLE NOID After the CLEAN cycle has been completed the door latch will release when the oven temperature drops below 400 F OVEN LIGHT Y DOOR p SoD S008 O DUDO o O O O Z BROIL VALVE LZ BROIL IGNITOR 2 12 Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 2 13 cin ON 1 P CLEAN TIME HEAT BAKE BROIL LOCKED CLEAN TIMER DELAY STOP BAKE CUSTOM AUTO CLOCK TIMER TIMER BROIL CLEAN TIME SET OFF ENTER CANCEL 4 ssec START OFF BK OVEN CONTROL ooo DK I P4 3 W O Jl 6 BOS A A I TO i OVEN LIGHT TRANSFORMER GND N a I Y y E P44 BK ne W n P3 3 pra i DOOR LOCK E I gt I st BR SOLENOID T Ya P3 4 o e VAUT o LATCH SOLENOID DOOR OVEN TEMP l RELAY i LATCH SW SENSOR 4 oO P3 6 as i GY N O Lo 10 OO E PS2 pr e
76. o the power cord from the wall outlet PA CLIP 4 7 QUICK DISCONNECT PLUGS 2 Remove the oven door see page 1 20 for the cd LOCATED BEHIND RANGE procedure 6 3 Remove the oven racks 4 Remove the four heat shield screws and the front broil burner screw FRONT BROIL T BURNER SCREW 3 24 10 11 Remove the broil burner and ignitor assembly screws and pull the quick disconnect plugs for the ignitor through the hole at the rear of the oven liner Disconnect the broil ignitor quick disconnect plug from the main harness plug Remove the broil ignitor from the broil burner bracket Mount the new broil ignitor to the new broil burner Mountthe broil burner and ignitor assembly to the oven Reassemble the range lt gt Whirl Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful 1 Pull the range away from the wall so that you can access the back Turn off the gas to the range and disconnect the power cord from the wall outlet Cooking Products Service Manual Original July 1996 4321891 Page 3 25 1996 Whirlpool Corporation 3 From behind the range remove the lower access cover TEMPERATURE f 1
77. o the female pipe threads of the pres sure regulator The supply line must be equipped with an ap proved shutoff valve This valve should be located in the same room as the appliance and should be in a location that allows easy access to turn the gas supply on and off Do not block the access to the shutoff valve Never reuse an old connector when installing a new range Cooking Products Service Manual Original July 1996 4321891 Page 1 7 1996 Whirlpool Corporation 5 Remove the cardboard shipping base from under the range 6 Remove the storage drawer from the range Electrical Shock Hazard 7 Using a s drive ratchet lower the rear level Take special care when drilling holes in the ing legs 2 turn floor or wall Electrical wires may be behind the wall or floor covering and could cause an E electrical shock if you touch them Y Locate the electrical circuits that could be af fected by the installation of the anti tip bracket and turn off power to these circuits Personal Injury Hazard aap lovslingl g To reduce the risk of tipping of the range the range must be secured by a properly installed floor mounted anti tip brack li ith the range CAN RER a wl 8 Use channel lock pliers and lower the front a o leveling legs 2 turn If range is moved to a new location the anti tip 9 Carefull th Hana bi bracket must be reinstalled in the new location E a ile A eb location Make sure that the rea
78. ols Oven Light Dimensions Height Overall Height To Maintop Depth Overall Depth To Manifold Panel Depth With Handle Depth With Oven Door Open Width Approximate Shipping Weight Backguard Features Decoration Panel Color Panel Construction Shape Backguard Height Oven Control Location Oven Controls Timer Countdown Timer Overlay amp Manifold Panel Color Safety Gas Shutoff Manual Oven Light Switch Oven Heating Light Indicator End Cap Color SF375PEE W N Self Clean Sealed Black Glass Yes Standard Waist High CT 150 EZ150 Yes 1 46 67 36 25 25 26 9 45 94 29 875 E Black Alum New WHR Center CT 150 EZ150 In CT 150 EZ150 lt 5 es Coord w Oven Door No Yes Rocker In Oven Control Coord w Cntrl Panel 5 8 Po ee un us Coord w Oven Door In Oven Control Coord w Cntrl Panel SF385PEE W N Self Clean Sealed 200 Black Glass Yes Standard Waist High LEOC EZ 200 Yes 1 46 67 36 20 20 26 9 45 94 29 875 E Black Alum New WHR Center 5 LEOC EZ 200 In EZ 200 Yes Coord w Oven Door No Yes Touch In Oven Control Coord w Cntrl Panel Cooking Products Service Manual Original July 1996 1996 Whirlpool Corporation 4321891 Page 5 9 CEE AS RS ES CCS AOS O EE ESTO AS O ES Gas Model Number Oven Features Continued Heat Seal Broiler Pan Finish Broiler
79. om the door switch to the control If okay proceed to step b Replace the door switch Reapply power and observe for a minimum of 1 minute If the door is not latched a Disconnect power and check wires and connectors from the control to the latch switch then from the latch switch to the control If okay proceed to step b b Repeat step a for the door switch Measure the door switch The door open switch open small low voltage terminals Measure the latch switch Unlatch switch open CAU TION The oven light contacts are closed If corrections are made reconnect the control and varify the operation If the failure remains replace the control Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 5 1 TECH TIPS WIRING DIAGRAM 1 TIMER em IF EQUIPPED nn ARS C OVEN LIGHT MANUAL se non OVEN LIGHT SWITCH DOOR GND IF EQUIPPED D _ LATCH SW A I I 2K Q O O Q BK Q O BK W po W N O W OVEN CONTROL ps bi ro A Oma I I I l SO OVEN gt Pty poor Y TEMP l KIND l LIGHT SW GY TRANSFORMER PTS SENSOR ee m or KG CRIS P1 3 o plo LATCH poa gp SOLENOID Bey Er Pi7 Ho ye 000 mo MA ne i LATCH SOLENOID ee l RELAY ll onmn RS i 1 I 1 O1 CS ER A cede adim i 4 P3 4 R a E R L L BK pat dai DZ BAKE VALVE m e um BROIL pss BU A Or BAKE IGNITOR
80. on the range you are testing Control Knob 1 Push and turn the oven selector control knob to BROIL The broil burner should light in 50 to 60 seconds the delay is due to the time it takes for the gas valve to open and the gas to flow to the burner netos WARM TURN OFF OVEN Pech arc e CLEAN a OVEN HEATING O ia BROIL 0 DOOR LOCKEIGLEANING 500 E 350 450 400 2 Check the flame coming from the broil burner bar If the flame is noisy or is blowing away from the bar there is too much air during combustion If the flame is soft and not high enough there is not enough air If either of these conditions occur proceed to the next step 4 oven liner gas orifice With the burner lit loosen the locking screw and adjust the air shutter opening for the best flame then retighten the locking screw broil burner venturi Turn the oven control knob to OFF CLOSE DOOR ris EEE DOOR LOCKED CUSTOM AUTO TEMP BROIL CLEAN V START ENTER 115 SEC or CANCEL 8 8 O DOOR LOCKED custom auto MM r mes CLOC START TIME ENTER CANCEL BROIL CLEAN pi TIMER ENTER Press the CUSTOM BROIL keypad e 525 or HI will appear in the display e The BROIL indicator will light e The START indicator will begin to flash after 5 seconds Press the START ENTER keypad e The HEAT Control B only and ON indi cators will light e The broil burner should li
81. or eee ss 3 23 Removing The Broil Burner amp lona nine Ah ES 3 24 Removing The Oven Temperature Sensor micci n iia 3 25 RAEMOVINO A Side Panel sam sis A ida 3 26 Removing An Oven Light SOCK CR assa ns licor o cual Gols nas 3 28 Removing The Ov n Door Gash Ct ES RE nn lie 3 29 Removing The Oven Door Handle Top Trim amp Outer Door Glass ooccccccoocnnncccoooos 3 30 REMOVING Ac FING eS ASSCMO Vesna 3 31 Removing li Inner Door Glass siii don dite eles 3 33 Removing The Storage Drawer Giles een ne Desta sda sas 3 34 Component Description S Testind SRE ES den ie 4 1 TOUTE SIO TING sis RD RD RD RR nee ne end RR 4 1 TIOUBIESNOOLINGUO ARE ss aros pasa e ii Lt 4 11 Oven Temperature Gallbtatio sanidad 4 13 Error O IS iO 4 13 MOGI WG ci O tuseranepemanitnnt Gentes 5 1 WNG Diagram AD RNP RARE ah a une tb ie leu 5 1 VITRO Darro ta ais 5 2 SIP CARO DIES ai A 5 3 A A e o a nt e et e 5 5 Model And Serial Number Explanation 5 20 Warran A O ne erent On Re O 5 21 IV Cooking Products Service Manual gt Whirlpool Original July 1996 4321891 oe 1996 Whirlpool Corporation Page v IMPORTANT SAFETY INFORMATION This service manual is intended for factory service technicians only We recommend that customers AWA E N N e DO NOT service their own units because of the complexity and risk of high voltage electrical shock Fire Hazard The following information is used throughout this
82. or if necessary If the flame is noisy or is blow ing away from the bar there is too much air during combustion If the flame is soft and not high enough there is not enough air If either of these conditions occur refer to step 3 on page 1 18 Press the OFF CANCEL keypad REMOVING REINSTALLING THE OVEN DOOR To remove the oven door To reinstall the oven door 1 Open the door approximately half way and 1 Insertthe hinge hangers into the front slots of install the shipping pin supplied with the the range as far as they will go then lift the range or a e allen wrench into the hinge door while you push against it and hook the hangers on each side of the door hinge slots in the pins insert shipping pin or remove shipping pin or allen wrench in this hole allen wrench from this hole a tas En q 8 te E AA 7 hinge a ON A Up Most met s hanger En dass range OF 5 Ts y A v 2 In pin oven doo hinge hanger slot 2 Remove the shipping pins and close the door 2 Close the oven door as far as the shipping pins will allow 3 Lift the door as far as possible so the slots in the hinge hangers clear the pins then rotate the top toward you and pull the hinges from the slots in the front of the range 2 ROTATE 1 20 Cooking Products Service Manual July 1996 4321891 Page 2 1 Original 1996 Whirlpool Corporation THEORY OF OPERATION THE COOKTOP BURNERS Refer to the i
83. orm the fol lowing steps Touch and hold the BAKE keypad for 4 seconds and the display will indicate the present oven calibration tempera ture Touch the BAKE keypad until the display increases by 5 then remove your finger from the keypad for 1 second To con tinue increasing the temperature in 5 increments touch and release the key pad in 1 second intervals until the de sired temperature is reached up to 35 3 To decrease the calibration temperature from the maximum setting press and re lease the BAKE keypad in 1 second inter vals The readings will change to 35 and decrease to O or its original temperature setting The cycle will then start over 4 Toexitthe temperature calibration mode press the CANCEL OFF keypad ERROR CODES ELECTRONIC OVEN CONTROLS NORMAL CODES The microcomputer contains self diagnostic codes that will be displayed on the control panel whenever a failure occurs when using 4 13 the range Each code can be cancelled by pressing the CANCEL OFF keypad The code will return ifthe user attempts to use the range before the failure has been corrected All error code data is shown on the next page 4 Digit Display Fl 3 Digit Displa EU El EC EU El E EEPROM communications EEPROM checksum failure UL A D error s Shorted keypad FO Keypad cable unplugged Oven sensor opened EU El Ec EJ FJ Oven sensor shorted Bake
84. orporation Page 3 1 COMPONENT ACCESS This section of the manual instructs you on how to The illustrations below show the location of all the service the individual components inside the sealed major components in the range Refer to them as burner and conventional burner gas ranges necessary UPPER CONSOLE 71 OVEN CONTROL MANUAL OVEN IGNITOR MODULE LIGHT SWITCH SEALED BURNER amp BURNER IGNITOR VENTURI LATCH SENSING BROIL BURNER SWITCHES amp DOOR amp IGNITOR LATCH SOLENOID OVEN DOOR OVEN LIGHT ss f OVEN TEMPERATURE GAS VALVE AP amp SPARK x SENSOR IGNITOR SWITCH PRESSURE amp LL AUTOMATIC OVEN LIGHT SWITCH REGULATOR L GAS SAFETY BAKE BURNER amp IGNITOR VALVE A A UPPER CONSOLE 7 OVEN CONTROL MANUAL OVEN IGNITOR MODULE LIGHT SWITCH BURNER IGNITOR CONVENTIONAL BURNER LATCH SENSING SWITCHES amp DOOR BROIL BURNER LATCH SOLENOID amp IGNITOR OVEN DOOR OVEN LIGHT LATCH GAS VALVE OVEN TEMPERATURE amp SPARK IGNITOR SWITCH AUTOMATIC OVEN PRESSURE LIGHT SWITCH REGULATOR lenta BAKE BURNER e amp IGNITOR 3 1 REMOVING THE MAINTOP Sealed Burner Models AWARNING Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you
85. ot high enough there is not enough air If either of these conditions occur refer to step 6 on page 1 16 Press the OFF CANCEL keypad A DELAY CUSTOM AUTO TEMP COOK stant ae BROIL CLEAN Y TIME TIME Cooking Products Service Manual July 1996 4321891 Page 1 17 Original 1996 Whirlpool Corporation Electronic Oven Control 2 8887 ON 88 88 TIMER TIMER a OFF M au L V ease Press the BAKE keypadl e The BAKE indicator will light e 350 will appear in the display e The START indicator will begin to flash after 5 seconds Control D only Press the START ENTER keypad e PrE and 10 00 will appear e The HEAT and ON indicators will light e The oven burner should light in 50 to 60 seconds the delay is due to the time it takes for the gas valve to open andthe gas to flow to the burner e The oven is preheated when the time in the display counts down to 0 00 e A 1 second tone will sound e PrE will change to 350 Open the storage drawer and checkthe flame coming from the burner bar If the flame is noisy or is blowing away from the bar there is too much air during combustion Ifthe flame is soft and not high enough there is not enough air If either of these conditions occur refer to step 6 on page 1 16 Press the OFF CANCEL keypad THE BROIL BURNER NOTE The broil burner may be controlled by a knob or an electronic keypad Refer to the oven control that is used
86. r leveling leg Because of the weight and size of this range is engaged in the anti tip bracket two or more people are required to move it Do not use the handle for lifting Failure to follow these instructions could result in injury INSTALLING TH E ANTI TI P slide leg in anti tip bracket BRACKET 10 If you are installing the range in a mobile 1 Use safety glasses and gloves to install the range to prevent damage to the floor cover ing home secure the range to the floor Use a range g method that complies with the standards in 2 Remove the oven racks and parts package the Mobile Home Installation instructions on from inside the oven Also remove all shipping page 1 1 materials tape and protective film from th range P p di 11 Placetheracksin the oven then place a level ru e on a rack and check to make sure that the 3 Slide a cardboard shipping base under the range is level Readjust the legs as neces sary NOTE For proper baking conditions the range must be level 4 Use the anti tip bracket template instruction sheet and install the anti tip bracket The anti tip bracket must be anchored securely to the sub floor Depending on the thickness of the flooring longer screws may be needed to anchor the bracket to the sub floor 1 7 A WARNING Fire Hazard When you make gas line connections espe cially to the pressure regulator do not make the connections too tight If you do you ma
87. r servicing should be referred to a qualified technician 8 V 10 11 12 13 14 16 Do not operate the range if it is not work ing properly or if it has been damaged or dropped Know where your main gas shut off valve is located Clean your range regularly See Care and Cleaning instructions that are in cluded with the range Use the range only for its intended use as described in this manual Do not store flammable materials on or near the range They could explode or burn Do not use water on grease fires Never pick up a flaming pan Smother flaming pan on range by covering with a well fitting lid cookie sheet or flat tray Flam ing grease outside of pan can be extin guished with baking soda or if available a multipurpose dry chemical or foam type extinguisher Use only dry potholders Moist or damp potholders on hot surfaces may result in burns from steam Do not let potholder touch an open flame Do not use a towel or bulky cloth for a potholder lt could catch on fire Make sure the utensils you use are large enough to contain food and avoid boilovers and spillovers Heavy splattering or spillovers left on a range can ignite and burn you Pan size is especially important in deep fat frying Never leave burners unattended at high flame settings boilover could result and cause smoking and greasy spillovers that may ignite lt gt Whirlpool 17 Grease is f
88. rature reaches approximately 600 the oven control sends a 120 volt dc pulse to the solenoid the plunger is pushed out the latch actuator rod releases the door and un locks it and the sensing switch opens There are no adjustments for the latch 4 9 Door Latch Solenoid pas TERMINALS LI SOLENOID To test the solenoid windings perform the following steps 1 Useanohmmeter and setthe range switch to Rx 1 2 With no power applied remove the wire from either solenoid terminal 3 Touch the leads of the ohmmeter to the terminals of the solenoid You should ob tain a reading of between 45 2 and 650 If the reading is not within the range shown the solenoid is defective and should be re placed Latch Sensing Switch A SWITCH To test the latch sensing switch perform the following steps 1 With no power applied touch the ohmme ter leads to the two switch terminals The meter should indicate an open circuit in finity oo Close the switch and the ohmmeter should indicate O Q short circuit Ifthe above results are not obtained the switch is defective and should be replaced OVEN TEMPERATURE SENSOR OVEN TEMPERATURE SENSOR SENSOR CONNECTOR Description The operation of the Bake Broil and Self Clean cycles is controlled by the oven control and the oven temperature sensor The oven temperature sensor is a Resistance Tem perature Detector RTD and is composed of a stainl
89. rd Yes Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 5 11 Gas Model Number SF385PEE Q Z SF395LEE Q Z B General Information Cleaning System Self Clean Self Clean Burner Type Sealed Sealed NO O O Valve Degrees 200 Wht Almd blk Wht Almd Glass Glass Oven Door Type Oven Window amp Size Yes Standard Yes Large Broiler Type Waist High Waist High Oven Controls LEOC EZ 200 EOC EZ 300 Oven Light Yes 1 Yes 1 Dimensions Height Overall 46 67 46 67 Height To Maintop 36 36 Depth Overall 20 25 Depth To Manifold Panel 25 25 Depth With Handle 26 9 26 9 Depth With Oven Door Open 45 94 45 94 Width 29 875 29 875 Approximate Shipping Weight Backguard Features White Almond Decoration Panel Color Wht Alm Blk Panel Construction Shape Alum New WHR Alum New WHR Backguard Height Center Oven Control Location Center LT o m I o m 5 Oven Controls LEOC EZ 200 EOC EZ 300 Timer In EZ 200 In EZ 300 lt O n Countdown Timer Yes Coord w Oven Door Coord w Oven Overlay amp Manifold Panel Color Door Z Z Safety Gas Shutoff Manual Oven Light Switch Yes Touch Yes Touch Oven Heating Light Indicator In Oven Control In Oven Control Coord w Cntrl End Cap Color Panel Black Plastic 5 11 CS IEA Bumer BTU Left Front BTU Left Front COS AE CE ES AAA A PS EA AS
90. re off when you are finished and when you are not watch ing Be sure all range parts are cool before cleaning NOTES Vili Cooking Products Service Manual Original July 1996 4321891 Page 1 1 1996 Whirlpool Corporation INSTALLATION HIGHLIGHTS RANGE DIMENSIONS GENERAL Proper installation is your responsibility A quali fied technician must install this range Make sure you have everything necessary for correct installa tion Itis the responsibility of the installer to comply with the installation clearances specified on the oven model serial rating plate This plate is located on the frame behind the storage door panel IM PORTANT Be sureto observe all governing codes and ordinances In the absence of local codes installation must conform with American National Standard National Fuel Gas Code ANSI Z223 1 latest edition American Gas Association 1515 Wilson Boulevard Arlington Virginia 22209 The dimensions of the range are shown below Check the location where the range will be in stalled The location should be away from strong draft areas such as windows doors and strong heating venis or fans The range should be located for convenient use in the kitchen 27 1 8 depth with handle x 24 13 16 Ne 29 7 8 width ALL OPENINGS IN THE WALL OR FLOOR ARE TO BE SEALED AFTER THE RANGE IS IN STALLED MOBILE HOME INSTALLATION The installation of this range must conform
91. re regulator is a mechanical device that reduces the higher incoming gas pres sure to a lower outgoing pressure and main tains a steady even flow of gas The pressure regulator has one outlet that is connected directly to the gas safety valve The inlet has a manual shutoff valve so that the gas to the safety valve can be turned off The common causes of pressure regulator failure are a Ruptured diaphragm b Broken or weak valve c Accumulated debris around the valve seat d Plugged vent The pressure regulator is normally replaced rather than serviced since it has few replace able or serviceable parts and is a relatively inexpensive device Test Procedure 4AMWARNING Electrical Shock Hazard Disconnect from electrical supply before ser vicing unit Fallure to do so could result in death or electrical shock Occasionally it may be necessary to adjust the outgoing pressure of the pressure regulator This is done by adjusting the tension spring of the regulator gas pressure test device called a manometer is used to monitor the outgoing pressure during adjustment To test the pressure regulator perform the following steps 1 Attach one side of a manometer to a gas source 2 Turn onthe gas and allow the pressure to move the water column When the water column has stopped the gas pressure can be determined from the scale The reading should be as follows Natural Gas Minimum pressure 5
92. rim to the oven door with its mounting screws Mount the outer door glass top trim and the door handle to the door Reinstall the oven door on the range REMOVING THE STORAGE DRAWER GLIDES 1 AWARNING Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful A y g v bZ a DRAWER 3 34 T FEET All i ee AN FRON aN LAN A a MOUNTING V D SCREW y Turn off the gas to the range and disconnect the power cord from the wall outlet Slide the storage drawer out of the range To replace a drawer glide remove the screw from the old drawer glide remove the glide and replace it with a new one To replace a front glide remove the screw from the old glide remove the glide and replace it with a new one To replace a front foot remove the screws from the old foot remove the foot and replace it with a new one Reinstall the storage drawer in the range and make sure that it operates smoothly DRAWER pr GLIDE Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 4 1 COMPONENT DESCRIPTION amp TESTING TROUBLESHOOTING PRESSURE REGULATOR Description The pressu
93. sure gauge a Close the gas supply shutoff valve to the appliance when the pressures are equal to or less than 2 psi 3 5 kPa NOTE If you are converting the range for L P gas proceed to the next page If not proceed to Check ing The Maintop Burner Operation on page 1 13 CONVERTING THE PRESSURE REGULATOR amp MAINTOP BURNERS FOR L P GAS THE PRESSURE REGULATOR 1 Remove the storage drawer from the range 2 Remove the plastic cover from the pressure regulator A WARNING Personal Injury Hazard Do not operate the burners of this range when using L P botiled gas before converting the pressure regulator burner orifices and oven pilot adjustment screw if applicable for L P gas usage 5 Reinstall the plastic cover on the pressure regulator 3 Use a wrench and turn the cap marked N on the front of the pressure regulator counter clockwise and remove it NOTE Do not dis turb the spring under the cap 4 Turn the cap over so that the letters L P are visible and reinstall it into the regulator Failure to follow these instructions could result in high flames and toxic fumes causing serious injury Pressure Regulator Fire Hazard Shut off the gas supply line valve Make all conversions before turning gas supply valve back on Failure to follow these instructions could result in explosion fire or other injury Conversions to the pressure regulator and burner orifices for L P
94. t ratings e Carborundum Ignitor 2 5 3 0 Amps A Carborundum ignitor uses a round design and limits the operating current flow to be tween 2 5 and 3 0 amperes A Norton ignitor uses a rectangular design and limits the operating current flow to be tween 3 2 and 3 6 amperes L Norton Ignitor 3 2 3 6 Amps IGNITOR SYSTEM OPERATION The oven ignitor system in these Whirlpool gas ranges has the following three main com ponents and is wired in a series parallel cir cuit see the illustration below 1 An Electronic Oven Control EOC 2 Two Carborundum Ignitors Bake amp All of the self clean gas ranges use these components When the EOC is set to the bake or broil mode and a temperature is selected the relay on the EOC closes and provides power to the ignitor With power applied cur rent flows through the ignitor circuit and the Broil ignitor begins to heat and glow 3 Dual Gas Safety Valve L1 ST ET N 7 ame BROILIGNITOR gt DUAL GAS N PAN S S SAFETY VALVE an aoe p Pe nA TR BAKE IGNITOR J ee E E E ELECTRONIC a OVEN CONTROL o EOC N a N ELECTRONIC OVEN CONTROL ra L1 RELAY BROIL IGNITOR BAKE VALVE BAKE IGNITOR 2 2 lt gt Whirl As the ignitor heats up and its electrical resis tance decreases current flow increases through the bimetal arm heater inside the dual gas safety valve When the ignitor
95. ter across the ter minals of the igniter plug If the meter reads 3 2 amps or higher check the gas pressure for gas at the safety valve and the safety valve itself If the meter reads less than 3 2 amps and the line voltage is over 100 volts AC replace the igniter If the voltage and current is normal check the output of the pressure regu lator If the pressure drops and bounces back more than 2 inch re place the regulator Cooking Products Service Manual Original July 1996 4321891 Page 4 7 1996 Whirlpool Corporation 4MAMVWARNING Electrical Shock Hazard Disconnect from electrical supply before ser vicing unit Failure to do so could result in death or electrical shock AUTOMATIC OVEN LIGHT SWITCH NORMALLY OPEN GOLD CONTACTS DOOR OPEN SWITCH OPEN NORMALLY CLOSED DOOR OPEN SWITCH CLOSED Description The automatic oven light switch contacts are normally open when the oven door is closed and the plunger is pushed in When the door opens the plunger is pushed out the contacts close and 120 volts is applied to the light which then turns on Test Procedure To test the automatic oven light switch per form the following steps 1 Useanohmmeter and setthe range switch toRx 1 2 With no power applied remove the wires from the switch terminals 3 Touch the leads of the ohmmeter to the gold terminals of the switch and the meter should indicate an open circuit infinity
96. the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful 1 Pull the range away from the wall so that you can access the back 5 2 Turn off the gas to the range and disconnect the power cord from the wall outlet 3 From behind the range remove the upper access cover UPPER CONSOLE A y AN OVEN CONTROL REMOVE UPPER ACCESS COVER 3 20 OVEN CONTROL 8 Pull the knob off the control shaft if present CONTROL KNOB Without disconnecting any wires remove the mounting screws from the electronic oven control and remove it from the back of the console MOUNTING SCREWS CONSOLE PANEL Mount the new electronic oven control to the upper console and install the knob if appli cable on the control shaft Unplug the connectors from the old oven control and reconnect them to the new oven control at the same callout P1 P2 etc location Reassemble the range lt gt Whirlpool Home Appliances Cooking Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation Page 3 21 REMOVING AN OVEN LIGHT SWITCH 4MMVWARNING Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if yo
97. u are not careful REMOVING THE MANUAL OVEN LIGHT SWITCH 1 Pull the range away from the wall so that you can access the back 2 Turn off the gas to the range and disconnect the power cord from the wall outlet 3 From behind the range remove the upper access cover 4 Disconnect the wires from the manual oven light switch terminals 5 Note the orientation of the rocker arm color on the manual oven light switch and then press the locking arms against the body of the switch and push it out of the upper console 6 Connect the wires to the terminals of the new manual oven light switch and snap the switch into the upper console opening 7 Reassemble the range COLORED PART MANUAL OF ROCKER ARM OVEN LIGHT SWITCH 74 CONSOLE REMOVING THE AUTOMATIC OVEN LIGHT SWITCH NOTE The automatic oven light switch can have two or four terminals The 4 terminal switch has different size terminals so that the wiring cannot be interchanged Pull the range away from the wall so that you can access the back Turn off the gas to the range and disconnect the power cord from the wall outlet Remove the grates from the maintop Lift the maintop and prop it up use the proce dure on page 3 2 or 3 4 Sealed Burner Models 1 3 Reach down through the corner of the cooktop and push the automatic oven light switch out of its cutout in front of the oven then discon nect the wires Connect the w
98. ugh Electrical Shock Hazard to remove the pin then slowly allow the spring to move the hinge back to the broil stop position and leave it there IMPORTANT Be careful not to disturb the arm when you re Failure to do so could result in death or electri move the hinge assembly on the next page cal shock Disconnect from electrical supply before servic ing unit CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful HINGE PIN 1 Turn off the gas to the range and disconnect P a Sean the power cord from the wall outlet O 2 Remove the oven door see page 1 20 for the O procedure HINGE IN CLOSED POSITION 3 Remove the door handle top trim and outer door glass from the oven door see page 3 30 4 Position the oven door with the hinge assem bly arms facing up 5 Remove the flat head screws from the bottom trim and remove the trim from the oven door CAUTION Personal Injury Hazard The hinge assembly arms are spring loaded and can snap back when the arm pins are removed Keep your HINGE IN BROIL STOP POSITION fingers clear of the space between the oven door liner and the arms when you perform the following steps HINGE PIN 7 LOCATION 3 31 LEFT SIDE Remove the two flat head screws from the bottom of the hinge assembly then without disturbing the arm carefully lift the ol
99. untertop space to side wall or other combustible material Contact a qualified floor covering installer to check that the floor covering can withstand at least 90 F above room temperature Use an insulated max upper a pr cabinet opening width in Refer to Clearance Note above Do not seal the range to the side cabinets If the cabinet depth is greater than 24 the oven frame must extend beyond the cabinet front by 1 2 minimum pad or 1 4 plywood under the range if installing the range over carpeting 4 1 2 The Anti Tip bracket MUST be installed See page 1 7 for details This shaded area shown in the illus tration is the recommended area for installation of rigid gas pipe Flexible gas pipe and an electrical outlet are recommended in either shaded area Do not pinch the power cord be tween the range and the wall when you push the range into its mount ing location 1 2 Cooking Products Service Manual Original 4321891 Page 1 3 July 1996 1996 Whirlpool Corporation TOOLS amp MATERIAL YOU WILL NEED TOOLS Standard flat bladed screwdriver Phillips screwdriver Robertson S2 screwdriver Que Torx T10 8 T20 screwdrivers Spirit level Pipe wrench Channel lock pliers Measuring tape 3 3 ratchet drive Hand or electric drill 1 8 wood drill bit or 9 15 carbide tipped masonry drill bit She 1 2 amp 8 combination wrench
100. y crack the regulator or pipe and cause a gas leak which could resultin a possible fire or explosion INSTALLING THE GAS LINE The following procedure is for a typical gas line installation and its associated components to the gas range Use pipe joint compound that is made for use with natural and L P gas to seal all of the connections Tighten all of the connections with an adjustable pipe wrench 1 Turn all of the range knobs to OFF 2 Remove the storage drawer so you can ac cess the regulator 3 Remove the plastic dust cap from the inlet of the pressure regulator 4 Assemble the rigid or flexible gas line be tween the gas supply pipe and the pressure regulator Typical installations are shown in the following two illustrations Use pipe joint compound that is made for L P gas to seal the connections pressure regulator O 90 elbow NI MAA A 90 elbow nipple union iron pipe union aa nipple gas shutoff valve 1 2 to 3 4 gas pipe A Typical Rigid Gas Line 1 8 gas shutoff valve 1 2 to 3 4 gas pipe A Typical Flexible Gas Line 5 Use a 1s combination wrench and channel lock pliers and tighten all of the fittings se curely 6 Seal all of the openings in the floor or wall around the range installation CHECKING FOR LEAKS A WARNING Fire Hazard Turn off the main gas supply before you try to stop a leak Be sure that all leaks ar

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