Wells RW-1 User's Manual
Contents
1. 041 WELLS MANUFACTURING COMPANY 2 ERIK CIRCLE P O Box 280 Verdi NV 89439 Customer Service 775 345 0444 Ext 502 fax 775 345 0569 www wellsbloomfield com OPERATION MANUAL FREE STANDING DRAWER WARMERS MODELS RW 1 thru RW 4 Standard RW 1HD thru RW 3HD Heavy Duty RWN 1 thru RWN 3 Narrow Includes INSTALLATION and USE amp CARE Model RWN 2 Model RW 2HD IMPORTANT DO NOT DISCARD THIS MANUAL This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant or to the person responsible for TRAINING OPERATORS of this appliance Additional manuals are available from your WELLS DEALER THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR INSTALLING THIS APPLIANCE Contact your WELLS DEALER if you have any questions concerning installation operation or maintenance of this equipment p n 303335 Rev A M041 072502 cps Unless otherwise specified all commercial cooking equip ment manufactured by WELLS MFG CO is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory whichever comes first and is for the benefit of the original purchaser only THIS WARRANTY IS THE COMPLETE AND ONLY WAR RANTY EXPRESSED OR IMPLIED IN LAW OR IN FACT INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICU2. CLOSE air vent for moist operation Water in pan evaporated or low Add water to pan Food gets soggy Food contacting water Use a Humitrol Rack Water level too high Water should be no more than 1 2 deep Humidity control air vent not set OPEN air vent for dry operation CLOSE air vent for moist operation Drawer falls open Catch roller not extended before Be sure catch roller is extended closing drawer before installing drawer Drawer catch damaged Contact an Authorized Wells Service Agency for repairs Drawer falls out when opened Drawer stop dirty Clean and lubricate drawer stop Drawer stop damaged Contact an Authorized Wells Service Agency for repairs CAUTION ELECTRIC SHOCK HAZARD Disconnect appliance from electric power before cleaning CAUTION HOT SURFACE Exposed surfaces can be hot to the touch and may cause burns Allow appliance to cool before cleaning ADJUSTMENTS AND LUBRICATION PRECAUTIONS Turn control knob to OFF Unplug warmer Allow drawers to cool before proceeding Remove drawer pans and Humitrol racks FREQUENCY Minimum monthly Every 2 weeks recommended TOOLS Screwdrivers Phillips and flat blade Nut drivers 3 8 and 7 16 Food grade lubricant Check slides on cabinet and drawers for cleanliness Check all rollers on cabinet and drawers for cleanliness and tightness Lubricate Check cabinet drawer stops for operation Non spring stops must rotat
3. unpacked notify the transportation company or carrier immediately and file CONCEALED DAMAGE claim with them This should be done within fifteen 15 days from the date the delivery was made to you Be sure to retain the container for inspection Wells Manufacturing cannot assume liability for damage or loss incurred in transit We will however at your request supply you with the necessary documents to support your claim WARRANTY SPECIFICATIONS FEATURES amp OPERATING CONTROLS PRECAUTIONS amp GENERAL INFORMATION AGENCY LISTING INFORMATION INSTALLATION OPERATION CLEANING INSTRUCTIONS TROUBLESHOOTING SUGGESTIONS MAINTENANCE INSTRUCTIONS PARTS amp SERVICE CUSTOMER SERVICE DATA O 0 0 FP OON x Thank You for purchasing this Wells Manufacturing Co appliance Proper installation professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long economical service life This manual contains the information needed to properly install this appliance and to use and care for the appliance in a manner which will ensure its optimum performance VOLTS MODELS 50 60 Hz 10 WATTS POWER CORD RW 1 RW 1HD 120 VAC 450 W NEMA 5 15P RWN 1 208 VAC 338 W NEMA 6 15P 240 VAC 450 W NEMA 6 15P RW 2 RW 2HD 120 VAC 900 W NEMA 5 15P as mono NOTE Units with T in suffix e g RWT 1HD are built with the optional thermometer and are electrically identica
4. LAR PURPOSE AND OR FOR DIRECT INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS MFG CO PRODUCTS This warranty is void if it is determined that upon inspection by an authorized service agency the equipment has been modified misused misap plied improperly installed or damaged in transit or by fire flood or act of God It also does not apply if the serial name plate has been removed or if service is performed by unau 1 Resetting of safety thermostats circuit breakers over load protectors and or fuse replacements are not covered by this warranty unless warranted conditions are the cause 2 All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty Conversion to correct voltage and or phase must be the customer s responsibility 3 All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment are not covered by this warranty 4 Replacement of items subject to normal wear to include such items as knobs light bulbs and normal maintenance functions including adjustments of thermostats adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty 5 Damage to electrical cords and or plug due to exposure to excessive heat are not covered by this warranty 6 Full use care and maintenance instructions supplied with
5. ance with the supplied Installation Instructions and maintained according to the instructions in this manual Models with optional built in thermometer are NSF approved for potentially hazardous foods This appliance is Listed under UL File E6070 for 120V 208V and 240V This appliance is O Listed under UL File E6070 for 120V 208V and 240V STD 4 o L E6070 W E6070 NOTE DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual WARNING Risk of personal injury Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical and plumbing codes Failure can result in personal injury and property damage MOUNTS INTO THREADED HOLES IN WARMER FRAME TURN BOTTOM PORTION TO ADJUST i UNPACKING amp INSPECTION Carefully remove the appliance from the carton Remove all protective plastic film packing materials and accessories from the Appliance before connecting electrical power or otherwise performing any installation procedure Carefully read all instructions in this manual and the nstallation Instruction Sheet packed with the appliance before starting any installation Read and understand all labels and diagrams attached to the appliance Carefull
6. e freely Spring type stops must snap down positively Clean and adjust as required Check cabinet heating element fasteners for tightness Check all cabinet drawer catches for tightness and operation Lubricate Be certain roller is out before attempting to install drawer Check cabinet thermobulbs for condition Thermobulbs must be securely mounted in the appropriate holder Arrange repairs for damaged thermobulbs Check drawer faceplate and handle fasteners for tightness Check drawer catch clip for tightness For drawers equipped with gaskets examine condition of gasket Arrange repairs for torn or damaged gaskets 10 Reinstall drawers and check for proper operation Procedure is complete DESCRIPTION PART NO IMPORTANT Use only UMITROLS EK ae factory authorized service PAN STAINLESS ALL EXCEPT RWN 21488 E ana TEplacoment PAN STAINLESS RWN ONLY 22228 IETS For factory authorized LEG KIT 4 PLASTIC SET OF 4 20314 service or to order factory LEG KIT 4 METAL SET OF 4 20563 authorized replacement LEG KIT 6 METAL SET OF 4 21607 parts contact your Wells CASTER KIT 10 HIGH SET OF 4 21034 authorized service agency CASTER KIT 3 1 2 HIGH SET OF 4 21947 or call CASTER KIT 2 1 4 HIGH SET OF 4 22025 Wells Manufacturing Co 2 Erik Circle P O Box 280 Verdi NV 89439 phone 775 345 0444 fax 888 492 2783 Service Parts Dept Service Parts Department can supply you with
7. each machine Noted maintenance and preventative maintenance items such as servicing and thorized personnel The prices charged by Wells Mfg Co for its products are based upon the limitations in this war ranty Seller s obligation under this warranty is limited to the repair of defects without charge by a Wells Mfg Co factory authorized service agency or one of its sub service agen cies This service will be provided on customer s premises for non portable models Portable models a device with a cord and plug must be taken or shipped to the closest au thorized service agency transportation charges prepaid for service In addition to restrictions contained in this warranty specific limitations are shown in the Service Policy and Pro cedure Guide Wells Mfg Co authorized service agencies are located in principal cities This warranty is valid in the United States and Canada and void elsewhere Please con sult your classified telephone directory your foodservice equipment dealer or write the Factory Service Department Wells Manufacturing Company P O Box 280 Verdi Ne vada 89439 phone 775 345 0444 or 888 492 2782 for information and other details concerning warranty cleaning schedules are customer responsibility Those miscellaneous adjustments noted are customer responsibility Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance 7 Travel mileage
8. eing connected to the wrong voltage or phase is NOT covered by warranty CAUTION HEATING OPTIONS HOT SURFACE 1 Moist heat with Humitrol Rack Exposed surfaces a MOIST operation prevents food from drying out as heat is can be hot to the touch applied to the warming chamber and may cause burns b Tosetfor MOIST operation remove the Humitrol Rack from bottom of drawer insert pan and carefully pour approximately 2 quarts of water 1 depth into the pan Reinstall rack HEATING c When the drawer is closed the Humitrol Rack allows water INDICATOR vapor to rise through the stored product in the drawer The Humitrol Rack also decreases the sloshing effect of the water in the pan when the drawer is opened THERMOSTATIC TEMPERATURE d Place the food directly on the rack The rack is designed to lt CONTROL support the food off of the steam vents where water droplets may form e Check the water level in the pan periodically and add water when necessary f Set the front air vent between fully closed and half open Actual setting will depend upon the type and amount of product stored in the drawer the temperature setting and the frequency with which the drawer is opened 2 Moist heat with pans NOTE a This Wells warmer is designed to accommodate any The chart below is intended combination of standard size steam table pans as a guide ONLY Your own b Placeasmall amount of water in drawer pan Place the steam exp
9. erience with this table pans in the drawer pan appliance type of foods and c Check the water level in the pan periodically and add water method of operation will when necessary nable you to determine the Su control and air A Bynea E a For some applications you may want to store previously vent settings best suited to prepared foods in a dry heat environment To do so place the your operation food directly into the empty i e no water drawer pan OPERATING CHART FOR DRAWER WARMERS PRODUCT RECOMMENDED TYPE CONTROL AIR VENT TYPE STORAGE TEMP OF HEAT SETTING SETTING Hard Rolls 160 185 F Dry 7 8 Full Open Soft Rolls 150 175 F Moist 6 7 Open Vegetables 175 185 F Moist 7 8 Open Meats 165 185 F Dry 6 8 Full Open Fish 165 185 F Moist 6 8 Closed Casseroles 150 175 F Dry 6 7 Full Open Pies Desserts 160 185 F Dry 6 7 Full Open Taco Shells 150 1 70 F Dry do not put water 4 6 Full Open Corn Chips 150 170 F Dry in the pan 4 6 Full Open OPERATION 1 2 3 4 Determine the type of food to be warmed Refer to the chart on page 6 to determine the type of heat reguired Set the air vent control for the type of heat and rotate the thermostat knob to the temperature setting desired Allow warmer to pre heat for approximately 30 minutes before use DO S and DON TS 1 DO DO NOT DO DO DO DO NOT DO DO NOT Always use a drawer pan Place food directly into the warmer cavity Check water
10. he touch and may cause burns Heating element will be very hot when in use Contact may cause serious burns The technical content of this manual including any wiring diagrams schematics parts breakdown illustrations and or adjustment procedures is intended for use by qualified technical personnel Any procedure which requires the use of tools must be performed by a qualified technician This manual is considered to be a permanent part of the appliance This manual and all supplied instructions diagrams schematics parts breakdown illustrations notices and labels must remain with the appliance if it is sold or moved to another location This appliance is made in the USA Unless otherwise noted this appliance has American sizes on all hardware WARNING Electric Shock hazard All servicing requiring access to non insulated electrical components must be performed by a factory authorized technician DO NOT open any access panel which requires the use of tools Failure to follow this warning can result in severe electrical shock CAUTION Risk of Damage DO NOT connect or energize this appliance until all installation instructions are read and followed Damage to the appliance will result if these instructions are not followed CAUTION Hot Surface Exposed surfaces can be hot to the touch and may cause burns This appliance conforms to NSF Standard 4 for sanitation only if installed in accord
11. ht slide rail until you reach the latches located at the front end of the cabinet mounted rails Press down on both left and right latch c Pull drawer away from warmer Clean drawers drawer pans Humitrol Racks and or insets with warm water and mild detergent Rinse all components thoroughly with clear water Dry all components prior to reinstalling them in warmer Sweep crumbs and other debris from warmer cavity Clean the outside of the unit by wiping with a clean cloth or sponge warm water and mild detergent Dry with a clean cloth then wipe with a polish formulated for stainless steel It is important to keep the slide rails clear and free from debris Periodic cleaning of the slide rails and other adjoining parts is necessary to assure smooth drawer operation Check drawer rollers Be sure they roll freely and that the slide rails are free from debris Be sure cabinet mounted drawer catch roller is up then re install drawers SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY No lights or heat Warmer unplugged Plug warmer into appropriate all drawers receptacle Circuit breaker off or tripped Reset circuit breaker Internal damage Contact an Authorized Wells Service Agency for repairs No heat one drawer Temperature control not set Set for desired temperature Internal damage Contact an Authorized Wells Service Agency for repairs Food dries out Humidity control air vent not set OPEN air vent for dry operation
12. is limited to sixty 60 miles from an Authorized Service Agency or one of its sub service agencies 8 All labor shall be performed during regular working hours Overtime premium will be charged to the buyer 9 All genuine Wells replacement parts are warranted for ninety 90 days from date of purchase on non warranty equipment This parts warranty is limited only to replacement of the defective part s Any use of non genuine Wells parts completely voids any warranty 10 Installation labor and job check outs are not considered warranty and are thus not covered by this warranty 11 Charges incurred by delays waiting time or operating restrictions that hinder the service technician s ability to perform service are not covered by warranty This includes institutional and correctional facilities NOTE For your protection please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory Upon accep tance of this shipment the transportation company assumes full responsibility for its safe delivery IF SHIPMENT ARRIVES DAMAGED 1 VISIBLE LOSS OR DAMAGE Be certain that any visible loss or damage is noted on the freight bill or express receipt and that the note of loss or damage is signed by the delivery person 2 FILE CLAIM FOR DAMAGE IMMEDIATELY Regardless of the extent of the damage 3 CONCEALED LOSS OR DAMAGE if damage is unnoticed until the merchandise is
13. l to units without a T HUMITROL RACK A DRAWER INSERT PAN OPTIONAL AIR VENT CONTROL 3 THERMOMETER HEATING SI INDICATOR A A K JK J TEMPERATURE CONTROL ADJUSTABLE POWER CORD LEG gt cen DRAWER GASKET gt DRAWER DRAWER STOP CATCH D DRAWER ROLLER DRAWER SLIDE HEATING ELEMENT DRAWER ROLLER DRAWER SLIDE This appliance is intended for use in commercial establishments only This appliance is intended to prepare food for human consumption No other use is recommended or authorized by the manufacturer or its agents Operators of this appliance must be familiar with the appliance use limitations and associated restrictions Operating instructions must be read and understood by all persons using or installing this appliance Cleanliness of this appliance is essential to good sanitation Read and follow all included cleaning instructions and schedules to ensure the safety of the food product Disconnect this appliance from electrical power before performing any maintenance or servicing DO NOT submerge this appliance in water This appliance is not jet stream approved Do not direct water jet or steam jet at this appliance or at any control panel or wiring Do not splash or pour water on in or over any controls control panel or wiring Do not wash floor around this appliance with water or steam jet Exposed surfaces of this appliance can be hot to t
14. level in moist operation warmer freguently during use Use a Humitrol Rack or Insets to hold food for moist operation Use warm water to add to the pan during moist operation Put ice into a warmer pan Ice in the pan will cause condensation on the inside of the warmer cavity For heavy product potatoes etc use heavy duty warmer RW 1HD for example Use regular duty warmers for heavy produce CAUTION Hot Surface Exposed surfaces can be hot to the touch and may cause burns CAUTION Electrical Shock Hazard DO NOT splash or pour water onto control panel or wiring WIIN IMPORTANT DO NOT place food directly into the warmer cavity Always use a drawer pan IMPORTANT DO NOT put ice into a warmer pan Ice in the pan will cause condensation on the inside of the warmer cavity Damage caused by this type of condensation is NOT covered by warranty CAUTION ELECTRIC SHOCK HAZARD Disconnect appliance from electric power before cleaning CAUTION HOT SURFACE Exposed surfaces can be hot to the touch and may cause burns Allow appliance to cool before cleaning PRECAUTIONS Turn control knob to OFF Allow drawers to cool before proceeding Remove drawer pans and Humitrol racks FREQUENCY Minimum Daily TOOLS Warm water and mild detergent Clean cloth or sponge Remove drawers from warmer a Pull warmer drawer out until fully extended b Slide finger along left and rig
15. om coming all of the way out f Install drawer insert pans Avoid storing flammable or combustible materials in on or near the appliance ELECTRICAL Refer to electrical specifications on page 1 Circuit must meet or ex ceed the amperage and wattage reguirements listed 120 Volt units reguire a properly grounded NEMA 5 15R receptacle GROUT gt 0 NEMA 5 15P NEMA 5 15R PLUG RECEPTACLE 208 240 Volt units require a properly grounded NEMA 6 15R receptacle GROUND PIN U c NEMA 6 15P NEMA 6 15R PLUG RECEPTACLE WARNING Electric Shock hazard All servicing requiring access to non insulated electrical components must be performed by a factory authorized technician DO NOT open any access panel which requires the use of tools Failure to follow this warning can result in severe electrical shock CAUTION Risk of Damage DO NOT connect or energize this appliance until all installation instructions are read and followed Damage to the appliance will result if these instructions are not followed CAUTION Electrical Shock Hazard The ground prong of the power cord is part of a system designed to protect you from electric shock in the event of internal damage DO NOT cut off the large round ground prong or twist a blade to fit an existing receptacle T IMPORTANT Contact a licensed electrician to install and connect electrical power to the appliance IMPORTANT Damage due to b
16. the name and telephone number of the WELLS AUTHORIZED SERVICE AGENCY nearest you CUSTOMER SERVICE DATA please have this information available if calling for service RESTAURANT LOCATION INSTALLATION DATE TECHNICIAN SERVICE COMPANY ADDRESS STATE ZIP TELEPHONE NUMBER EQUIPMENT MODEL NO EQUIPMENT SERIAL NO VOLTAGE check one 120 Commercial Food Eguipment Service Association Wells Manufacturing proudly supports CFESA Commercial Food Eguipment Service Association SERVICE TRAINING OUALITY SERVICE CUSTOMER SATISFACTION D gt OG WELLS WELLS MANUFACTURING COMPANY DIVISION OF CARRIER REFRIGERATION 2 ERIK CIRCLE P O Box 280 Verdi NV 89439 Customer Service 775 345 0444 Ext 502 fax 775 345 0569 www wellsbloomfield com
17. y account for all components and accessories before discarding packing materials Store all accessories in a convenient place for later use COMPONENTS 1 4ea DRAWERS qty depends on model 1 4 ea HUMITROL RACKS if ordered with unit SETUP Setup the appliance only on a firm level non combustible surface Verify local codes for reguirements Concrete tile terrazzo or metal surfaces are recommended Metal over combustible material may not meet code for non combustible surfaces Install adjustable legs or optional casters one on each corner of the appliance in the holes provided Verify that the unit sits firmly ON ALL FOUR LEGS With a spirit level check that the appliance is level front to back and side to side With the adjustable legs adjust as required to level the appliance All four legs must be adjusted to firmly contact the floor in order to prevent tipping If drawers were removed during installation install drawer s in unit a Check the roller catch inside the cabinet The spring loaded roller arm must be extended b With the front of the drawer assembly tipped downward engage the roller on the drawer with the cabinet drawer slide c Raise the drawer to the horizontal position until the drawer mounted slide engages the dual roller assembly on the cabinet d Slide the drawer in until the catch engages The drawer should remain tightly closed e Slide the drawer out The drawer stop should prevent the drawer fr
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