Weider WESY9510 User's Manual
Contents
1. 6 1614 8 e lp1 p 91 9 18 109 X 91 6 1 HO 5 62 91 8 1 108 2 1 Z 8 6 1 yog 2 1 Z X 91 8 ZZ 2 1 Z X 91 9 002 8 JSYSEM 161 91 6 HO Z 91 8 2 sl 21 108 Z 8 6 O 86 Z iD 9 1 01 1814 21 12 muyoo7 UOIAN 8 6 A ez g muxo07 UOIAN 91 6 2 nupo7 UOIAN 7 1 4 O REMOVE THIS PART LIST EXPLODED DRAWING FROM THE MANUAL PART LIST Model WESY95100 Key No Qty Key No Qty 0 0 NNO A 5 D 00 A 00 N Description 5 16 x 2 1 2 Carriage Bolt 1 4 Nylon Locknut 5 16 Nylon Locknut Base Stabilizer 3 8 x 2 1 2 Bolt 5 16 Flat Washer 3 8 Flat Washer 1 4 Flat Washer 5 16 x 2 3 4 Bolt 3 8 x 2 Bolt Seat 5 16 x 2 3 4 Carriage Bolt 3 1 2 Pulley 3 8 x 1 2 Bolt Press Frame 1 4 x 1 2 Screw Weight Bumper Pulley Bracket 3 8 Nylon Locknut 5 16 x 2 1 2 Bolt Long Cable 1 4 x 2 Screw Weight Weight Pin 2 Square Inner Cap 12 1 2 Pa2. EXPLODED DRAWING Model No 831 159460 Riz
3. Bolt 33 Attach the Leg Lever 29 to the Seat Frame 36 with the 5 16 x 2 1 4 Bolt and a 5 16 Nylon Locknut 3 Attach the Short Cable 35 to one of the three holes in the Leg Lever 29 with a 5 16 x 3 4 Bolt 89 a 5 16 Washer 8 and a 5 16 Nylon Locknut 3 Note The three holes are for cable adjustment Insert the Short Cable between the welded rod and the Leg Lever Press a 1 Round Inner Cap 49 into each end of the Curl Bar 86 Slide the 5 8 x 3 8 Bushing 91 the Curl Bar and the Short Cable 35 onto the 5 16 x 1 1 4 Carriage Bolt 90 Hand tighten a 5 16 Nylon Locknut 3 onto the Carriage Bolt Rest the Seat Frame 36 on the indicated pin in the Front Upright 42 Attach the Seat Frame to the Front Upright with a 5 16 x 2 3 4 Carriage Bolt 14 and the Seat Knob 40 14 SEAT ASSEMBLY 33 34 35 Press 3 4 Round Inner Caps 34 into the ends of both 12 1 2 Pad Tubes 28 Insert one 12 1 2 Pad Tube 28 into the Seat Frame 36 Slide a 5 1 2 Pad 30 onto each end of the Pad Tube Insert the other 12 1 2 Pad Tube 28 into the Leg Lever 29 Slide a 5 1 2 Pad 30 onto each end of the Pad Tube See the left inset drawing Insert the head of the 5 16 x 1 1 4 Carriage Bolt 90 into the keyhole in the Leg Lever 29 Be sure that the shoulder of the Carriage Bolt is firmly seated in the square part of the keyho
4. Flat Washer 10 Do not completely tighten the Nylon Locknut It should be threaded onto the end of the Cable so only a couple of threads are showing above the Nylon Locknut as shown in the inset drawing Attach the Long Cable 23 to the Small U Bracket 67 with a 1 4 Nylon Locknut 2 and a 1 4 Flat Washer 10 Do not com pletely tighten the Nylon Locknut It should be threaded onto the end of the Cable only a couple of turns as shown in the inset drawing Attach the Small U Bracket 67 to the Weight Tube 63 with the 5 16 x 1 3 4 Bolt 72 and a 5 16 Nylon Locknut 3 Attach the Backrest 41 to the Front Upright 42 with two 1 4 x 2 1 2 Screws 43 and two 1 4 Flat Washers 10 The Backrest must be turned so the thickest end is at the bottom 13 Thickest End SEAT ASSEMBLY 29 30 31 32 Press a 1 1 2 Square Inner Cap 32 into the Seat Frame 36 Insert the 1 4 x 2 Carriage Bolt 38 into the center hole in the Seat Plate 37 Attach the Seat Plate to the Seat 13 with two 1 4 x 1 2 Screws 18 Insert the 1 4 x 2 Carriage Bolt 38 into the indicated hole in the Seat Frame 36 Tighten a 1 4 Nylon Locknut 2 with a 1 4 Flat Washer 10 onto the Carriage Bolt Attach the other end of the Seat 13 to the Seat Frame 36 with a 1 4 Flat Washer 10 and a 1 4 x 2 Screw 24 Lubricate the 5 16 x 2 1 4
5. EXPLODED DRAWING are attached to the center of this manual Remove the PART IDENTIFICATION CHART and the PART LIST EXPLODED DRAWING before beginning assembly LIMITED WARRANTY ICON Health amp Fitness Inc ICON warrants this product to be free from defects in workmanship and material under normal use and service conditions for a period of ninety 90 days from the date of pur chase This warranty extends only to the original purchaser ICON s obligation under this warranty is lim ited to replacing or repairing at ICON s option the product at one of its authorized service centers All products for which warranty claim is made must be received by ICON at one of its authorized service cen ters with all freight and other transportation charges prepaid accompanied by sufficient proof of purchase All returns must be pre authorized by ICON This warranty does not extend to any product or damage to a product caused by or attributable to freight damage abuse misuse improper or abnormal usage or repairs not provided by an ICON authorized service center to products used for commercial or rental pur poses or to products used as store display models No other warranty beyond that specifically set forth above is authorized by ICON ICON is not responsible or liable for indirect special or consequential damages arising out of or in con nection with the use or performance of the product or damages with respect to any economic loss loss of
6. inset drawing Attach a 3 1 2 Pulley 15 and a Cable Trap 66 to the indicated hole in the Long U Bracket 57 with a 3 8 x 2 Bolt 12 and a 3 8 Nylon Locknut 21 Be sure that the Cable Trap is inside the U Bracket Note This may come pre assem bled Route the Long Cable 23 around the 3 1 2 Pulley 15 and through the Long U Bracket 57 Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly 18 Note The Pulley in this drawing is pre assembled It is shown disassembled for easy part identification Route the Long Cable 23 around the 3 1 2 Pulley 15 attached to the bracket on the Top Frame 55 Tighten the 3 8 x 2 Bolt 12 and the 3 8 Nylon Locknut 21 Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly 10 CABLE ASSEMBLY 19 20 21 Assembly steps 19 through 21 show how to complete the assembly of several pre attached parts The 5 8 x 9 16 Spacer 73 has been pre attached on the wrong side of the 3 1 2 Pulley 15 for shipping purposes Remove the 3 8 Nylon Locknut 21 the Spacer and the Pulley from the 3 8 x 3 3 4 Bolt 71 Do not remove the Bolt The Bolt has been shown removed for part identification Reattach the 3 1 2 Pulley 15 with the 5 8 x 9 16 Spacer 73 between the Pulley and the Press Frame 17 Do not tighten
7. the 3 8 Nylon Locknut 21 yet Be sure that the 3 8 x 3 3 4 Bolt 71 the 3 8 Flat Washer 9 the 5 8 x 9 16 Spacer 73 the 3 1 2 Pulley and the 3 8 Nylon Locknut 21 are oriented as shown The indicated 3 8 x 3 3 4 Bolt 71 has been inserted from the wrong side for shipping pur poses Remove the Bolt and the 3 8 Nylon Locknut 21 Slide the Cable Trap 66 and the 3 1 2 Pulley 15 onto the 3 8 x 3 3 4 Bolt 71 Re insert the Bolt into the Front Upright 42 from the direction shown Hand tighten the 3 8 Nylon Locknut 21 with the 3 8 Flat Washer 9 onto the Bolt Be sure that all parts are oriented as shown Do not tight en the Nylon Locknut yet The indicated 3 8 x 3 3 4 Bolt 71 has also been inserted from the wrong side for ship ping purposes Remove the Bolt and the 3 8 Nylon Locknut 21 Slide the Cable Trap 66 and the 3 1 2 Pulley 15 onto the 3 8 x 3 3 4 Bolt 71 Re insert the Bolt into the Front Upright 42 from the direction shown Hand tighten the 3 8 Nylon Locknut 21 with the 3 8 Flat Washer 9 onto the Bolt Be sure that all parts are oriented as shown Do not tight en the Nylon Locknut yet 11 CABLE ASSEMBLY 22 Locate the Medium Cable 58 Route the Medium Cable 58 under the 3 1 2 Pulley 15 attached to the lower hole in the Press Frame 17 Be sure that the end of the Cable with the ball is on the ind
8. the Pulley and the hook Tighten the 3 8 x 3 3 4 Bolt 71 and the 3 8 Nylon Locknut not shown Wrap the Long Cable 23 around a V Pulley 6 Attach the V Pulley and a Long Cable Trap 50 to the indicated bracket on the Front Upright 42 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 Be sure that the Long Cable Trap is positioned to hold the Cable in place Route the Long Cable 23 around the V Pulley 6 on the Left Arm 47 Be sure that the Cable is in the groove of the Pulley and that the Long Cable Trap 50 is posi tioned to hold the Cable in place Tighten the 3 8 x 2 1 2 Bolt 7 and the 3 8 Nylon Locknut not shown CABLE ASSEMBLY 15 Route the Long Cable 23 around the V Pulley 6 on the Right Arm 48 Be sure that the Cable is in the groove of the V Pulley and that the Long Cable Trap 50 is turned to hold the Cable in place Tighten the 3 8 x 2 1 2 Bolt 7 and the 3 8 Nylon Locknut not shown 16 Route the Long Cable 23 around the 3 1 2 Pulley 15 attached to the Pulley Bracket 20 Be sure that the Cable is in the groove of the Pulley and that the Cable Trap 66 is turned to hold the Cable in place Tighten the 3 8 x 2 Bolt 12 and the 3 8 Nylon Locknut not shown Make sure that the 5 16 x 5 Bolt 68 is properly tightened and that the Pulley Bracket 20 can move freely 17 See the
9. time you use the home gym system Replace any worn parts immediately The home gym system can be cleaned using a damp cloth and mild non abrasive detergent Do not use solvents TIGHTENING THE CABLES Woven cable the type of cable used on the home gym system can stretch slightly when it is first used If there is slack in the cables before resistance is felt the cables should be tightened Slack can be removed from the cables by tightening the 1 4 Nylon Locknuts 2 at the end of the Long Cable 23 see drawing 1 and at the end of the Short Cable 58 see drawing 2 To do this you may need to remove the Small 0 Bracket 67 from the Weight Tube 63 or remove the 3 1 2 Pulley 15 from the Long U Bracket 57 Make sure that the cables are not too tight or the Top Weight 76 will be lifted off the weight stack Additional slack can be removed by moving the 3 1 2 Pulley 15 to the other hole in the Long U Bracket 57 Remove the 3 8 Nylon Locknut 21 and the 3 8 x 2 Bolt 12 from the Cable Trap 66 Pulley and Long U Bracket Re attach the Pulley and Cable Trap Be sure that the Cable trap is in the proper position and that the Cable and Pulley move smoothly If the cables need to be replaced see the back cover of this manual 21 CABLE DIAGRAM The diagram below shows the proper routing of the Short Cable 35 the Medium Cable 58 and the Long Cable 23 Use the diagram
10. to be sure that the cables and the cable traps have been assembled correctly If the cables have not been correctly routed the home gym system will not function properly and damage may occur The inset drawings show the proper positioning of the cable traps The cable traps should be positioned so that the cables will not come off the pulleys Be sure that the cable traps do not touch or bind the cables 1 High Pulley ie 5 Long U Bracket Medium Cable 708 Short Cable 35 4 8 Weight Stack 2 1 Low Pulley 22 NOTES 23 ORDERING REPLACEMENT PARTS To order replacement parts simply call our Customer Service Department toll free at 1 800 225 0653 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please be pre pared to give the following information 1 The MODEL NUMBER of the product WESY95100 2 The NAME of the product WEIDER 9510 Home Gym System 3 The SERIAL NUMBER of the product see the front cover of this manual 4 The KEY NUMBER and DESCRIPTION of the part s see the PART LIST EXPLODED DRAWING attached at the center of the manual Part No 127244 R1295A 1995 ICON Health amp Fitness Inc Printed in Canada REMOVE THIS PART IDENTIFICATION CHART FROM THE MANUAL This chart is provided to help you identify the small parts used in assembly Important Some parts may have been pre assembled for shipp
11. weight stack insert the Weight Pin 26 under the desired Weight 25 Be sure to insert the Weight Pin until the bent end of the Weight Pin is touching the Weights and turn the bent end downward The weight setting of the weight stack can be changed from 6 5 pounds to 106 5 pounds in increments of 12 5 pounds Note Due to the cables and pulleys the actual amount of resistance at each exercise station may vary from the weight setting Use the WEIGHT RESISTANCE CHART on page 20 to find the actu al amount of resistance at each weight station ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION Attach the Lat Bar 54 to the Long Cable 23 with a Cable Clip 53 For some exercises the Chain 52 should be attached between the Lat Bar and the Long Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Long Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap 39 can be attached in the same manner ATTACHING THE LAT BAR OR NYLON STRAP TO THE LOW PULLEY STATION Attach the Lat Bar 54 to the Medium Cable 58 with a Cable Clip 53 For some exercises the Chain 52 should be attached between the Lat Bar and the Pulley Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Medium Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap 39 can be at
12. 291 Write the serial number inthe USER S MANUAL space above for reference Model No WESY95100 Serial No Serial Number Decal under seat QUESTIONS As a manufacturer we are com mitted to providing complete customer satisfaction If you have questions or find that there are missing or damaged parts we will guarantee you complete sat isfaction through direct assis tance from our factory TO AVOID UNNECESSARY DELAYS PLEASE CALL DIRECT TO OUR TOLL FREE CUSTOMER HOT LINE The trained techni cians on our customer hot line will provide immediate assis tance free of charge to you CUSTOMER HOT LINE 1 800 225 0653 Mon Fri 6 a m 6 p m MST CAUTION Read all precautions and instruc tions in this manual before using this equipment Save this manual for future reference PATENT PENDING TABLE OF CONTENTS EIMITED WARRANTY e E ahaha badge Mahara maid et ie 2 IMPORTANT PRECAUTIONS ooo 3 BEFORE YOU BEGIN a A ee O ie ia 4 ASSEMBLY taco eo pend Gagne eee ait ae Ga eet eae Gia hn ana aS ee ed ee Gia ae 5 ADJUSTMENT ctf tenting Sond hd a eh eee ed a alan Oe a aia ee da da 18 TROUBLE SHOOTING AND MAINTENANCE 21 CABLE DIAGRAM cocina 444124 bed a eA a Se eee Sa a ee ee Baht See a El 22 ORDERING REPLACEMENT PARTS Back Cover Note A PART IDENTIFICATION CHART and a PART LIST
13. RAME above Remove the Curl Bar 86 from the keyhole in the Leg Lever 29 Hold the Curl Bar as described for the exercise you are about to perform Be sure that the Short Cable 35 remains in the groove on the underside of the Leg Lever while you are using the Curl Bar It may be necessary to adjust the Short Cable 35 in order to perform certain exercises To do so see ADJUSTING THE SHORT CABLE on page 20 19 ADJUSTING THE SHORT CABLE The position of the Curl Bar 86 can be changed by adjusting the Short Cable 35 To adjust the Short Cable 35 remove the 5 16 x 3 4 Bolt 89 5 16 Flat Washer 8 and 5 16 Nylon Locknut 3 Re attach the Short Cable 35 to one of the other holes in the Leg Lever 29 with the 5 16 x 3 4 Bolt 89 5 16 Flat Washer 8 and 5 16 Nylon Locknut 3 Note The Short Cable should be attached so that the Curl Bar 86 is in the correct starting position for the exercise to be performed WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each exercise station Top refers to the 6 5 lb top weight The other numbers refer to the 12 5 lb weight plates The butterfly arm resistance listed is the resistance for each butterfly arm WEIGHT PRESS ARM BUTTERFLY ARM LEG LEVER HIGH PULLEY LOW PULLEY CURL BAR PLATES Ibs Ibs Ibs Ibs Ibs Ibs 20 TROUBLE SHOOTING AND MAINTENANCE Inspect and tighten all parts each
14. Top Frame 55 Slide the Right Arm 48 onto the right axle Note Be careful not to confuse the Right Arm with the Left Arm 47 refer to step 9 to identify the Right Arm Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame 55 Tap two 1 Retainers 69 and a 1 Round Cover Cap 70 onto the right axle Be sure that the teeth on the Retainers bend toward the Cover Cap as shown in the inset drawing Attach the Left Arm 47 in the same manner Press 1 3 4 Square Inner Caps 44 into the lower ends of the Right and Left Arms 47 48 Wet the lower end of each Arm with soapy water Slide a 10 Pad 45 onto the lower end of each Arm Welded Brackets 48 55 Bracket Lubricate Axle CABLE ASSEMBLY 11 During steps 11 through 27 refer to the CABLE DIAGRAM on page 22 of this manual to verify proper cable routing Before begin ning this section identify the Long Cable 23 the Medium Cable 58 and the Short Cable 35 by comparing the lengths and ends of the cables IMPORTANT While assembling the cables do not overtighten the bolts and nuts attaching the pulleys The pulleys must be able to turn freely Locate the Long Cable 23 Route the Long Cable around the indicated 3 1 2 Pulley 15 attached to the Top Frame 55 Be sure that the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable is between
15. d Tube Leg Lever 5 1 2 Pad Hand Grip 1 1 2 Square Inner Cap 5 16 x 2 1 4 Bolt 3 4 Round Inner Cap Short Cable Seat Frame Seat Plate 1 4 x 2 Carriage Bolt Nylon Strap Seat Knob Backrest Front Upright 1 4 x 2 1 2 Screw 1 3 4 Square Inner Cap 10 Pad Press Arm Left Arm A Aa dl dl dl A AA ERA dl ld 14 41 1 A A NA A A ADD 4 13 1 1 110 1 R1295A Description Right Arm 1 Round Inner Cap Long Cable Trap 2 Square Outer Cap Chain Cable Clip Lat Bar Top Frame Rear Upright Long U Bracket Medium Cable 3 8 x 8 Bolt 5 16 x 6 Bolt 1 2 x 3 4 Spacer Weight Guide Weight Tube Weight Tube Bumper 1 Square Inner Cap Cable Trap Small U Bracket 5 16 x 5 Bolt 1 Retainer 1 Round Cover Cap 3 8 x 3 3 4 Bolt 5 16 x 1 3 4 Bolt 5 8 x 9 16 Spacer 1 1 4 x 2 1 2 Plastic Bushing 1 x 7 8 Plastic Bushing Top Weight VKR Backrest VKR Arm Rest Left VKR Arm Right VKR Arm 5 16 x 3 Bolt Curl Pad Foot Rest Curl Frame Curl Knob Curl Bar 1 2 x 1 2 Bushing Brace 5 16 x 3 4 Bolt 5 16 x 1 1 4 Carriage Bolt 5 8 x 3 8 Bushing User s Manual Exercise Poster Note indicates a non illustrated part Specifications are subject to change without notice EXPLODED DRAWING Model WESY95100 995
16. d a 5 16 Nylon Locknut 8 Press a 2 Square Inner Cap 27 into the indi cated end of the Top Frame 55 Press a 1 3 4 Square Inner Cap 44 into each end of the crossbar on the Top Frame Press two 1 Round Inner Caps 49 into the top of the crossbar Attach the Top Frame 55 to the Front Upright 42 and the Rear Upright 56 with four 5 16 2 3 4 Bolts 11 four 5 16 Flat Washers 8 and four 5 16 Nylon Locknuts 3 Tighten all Nylon Locknuts used in steps 1 through 3 Set two Weight Bumpers 19 onto the indicat ed bracket on the Base 4 as shown Stack eight Weights 25 onto the Weight Bumpers 19 Be sure that the pin grooves are all on the indicated side and that the WEIDER logos are on top Pin Groove FRAME ASSEMBLY ARM ASSEMBLY 5 Press the Weight Tube Bumper 64 into the end of the Weight Tube 63 Insert the Weight Tube into the stack of Weights 25 Be sure that the pins on the Weight Tube are sitting in the pin grooves in the top Weight Lubricate the insides of the holes in the Top Weight 76 Set the Top Weight on the stack of Weights 25 Insert both Weight Guides 62 into the stack of Weights 25 Be sure that the indicated holes in the Weight Guides are at the top Attach the upper ends of the Weight Guides 62 to the Top Frame 55 with the 5 16 x 6 Bolt 60 two 1 2 x 3 4 Spacers 61 anda 5 16 Nylon Locknut 3 Be su
17. er 5 Hand tighten a 5 16 Nylon Locknut 3 onto the Carriage Bolt Attach the end of the Brace with the slotted hole to the Rear Upright 56 with a 5 16 x 2 3 4 Bolt 11 a 5 16 Flat Washer 8 and a 5 16 Nylon Locknut 3 Do not tighten the Nylon Locknuts yet As you assemble the WEIDER 9510 be sure that all parts are oriented as shown in the drawings Tighten all parts as you assemble them unless instructed to do otherwise THE FOLLOWING TOOLS NOT INCLUDED ARE REQUIRED FOR ASSEMBLY Two 2 adjustable wrenches ZI One 1 standard screwdriver One 1 phillips screwdriver One 1 rubber mallet Lubricant such as grease or petroleum jelly and soapy water will also be needed Assembly will be more convenient if you have the following tools A socket set a set of open end or closed end wrenches or a set of ratchet wrenches High Side of Bracket Slotted Hole FRAME ASSEMBLY Slide the Front Upright 42 onto the 5 16 x 2 1 2 Carriage Bolts 1 in the Base 4 Hand tighten a 5 16 Nylon Locknut 3 onto each Carriage Bolt Do not tighten the Nylon Locknuts yet Press a 1 Square Inner Cap 65 into the Front Upright 42 Press 1 Round Inner Cap 49 into each end of the Foot Rest 83 Attach the Foot Rest to the Rear Upright 56 with a 5 16 x 2 3 4 Bolt 11 two 5 16 Flat Washers 8 a 1 2 x 1 2 Bushing 87 an
18. icated side of the Press Frame and that the Cable is between the Pulley and the crossbar on the Press Frame Tighten the 3 8 Nylon Locknut 21 and the 3 8 x 3 3 4 Bolt not shown 23 Route the Medium Cable 58 around the 3 1 2 Pulley 15 attached to the lower hole in the Front Upright 42 See the inset draw ing Be sure that the Cable Trap 66 is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown Tighten the 3 8 Nylon Locknut 21 and the 3 8 x 3 3 4 Bolt 71 Inset shows view from other side 24 Route the Medium Cable 58 around the 3 1 2 Pulley 15 attached to the upper hole in the Press Frame 17 Be sure that the Cable Trap 66 is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown Tighten the 3 8 Nylon Locknut 21 and the 3 8 x 3 1 2 Bolt not shown 25 Route the Medium Cable 58 around the 3 1 2 Pulley 15 attached to the upper hole in the Front Upright 42 See the inset draw ing Be sure that the Cable Trap 66 is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown Tighten the 3 8 Nylon Locknut 21 and the 3 8 x 3 3 4 Bolt 71 Inset shows view from other side 12 CABLE ASSEMBLY SEAT ASSEMBLY 26 27 28 Attach the end of the Medium Cable 58 to the Long U Bracket 57 with a 1 4 Nylon Locknut 2 and a 1 4
19. ing purposes If you cannot find a part in the parts bags check to see if it has been pre assembled The number in parenthesis below each part refers to the key number of the part The second number refers to the quantity needed for assembly Please Note The assembly is divided into five stages 1 frame assembly 2 press and butterfly arm assembly 3 cable and pulley assembly 4 seat and backrest assembly and 5 VKR assem bly The hardware for each stage is packaged separately Wait until you begin each assembly stage to open that parts bag R1295A OL el 1 2 1 2 Bushing 87 1 5 8 9 16 73 0 87 1 2 x 3 4 Spacer 61 _ oo OM 1 x 7 8 Plastic Bushing 75 5 8 x 3 8 Bushing 91 1 Square Inner Cap 65 2111 1 3 4 Square Inner 44 1 1 2 Square Inner Cap 32 2 Square Inner 27 2 Square Outer 51 1469 109 15 GE 0 deo 18409 1 6 ded punoy _ 69 64 dio 2 Bulysng 2 1 Z 89 109 8 91 8 09 108 9 91 9 12 HOE wH E 6 8 6 Od NW 91 Z L 8 6 AE ao ZL 109 LX 91 6 06 9 91 8 Of 68 109 X 91 6 81 mass 2 1 9 1
20. le See the right inset drawing Orient the Short Cable 35 and the Curl Bar 86 as shown Tighten the indicated 5 16 Nylon Locknut 3 Do not overtighten the Nylon Locknut This is the storage position for the Curl Bar Keyhole 90 Attach the Curl Pad 82 to the Curl Frame 84 with four 1 4 x 1 2 Screws 18 Insert a 1 1 2 Square Inner Cap 32 into each end of the Curl Frame 84 Note These Square Inner Caps may come pre assembled Attach the Curl Frame 84 to the Seat Frame 36 by inserting the pin on the Curl Frame into the upper hole in the Seat Frame Secure the Curl Frame with the Curl Knob 85 15 VKR ASSEMBLY 36 Press 1 1 2 Square Inner Caps 32 into the ends of the Left VKR Arm 79 and the Right VKR Arm 80 Press 1 Round Inner Caps 49 into the ends of the handles on the Left VKR Arm and the Right VKR Arm Attach the Left VKR Arm 79 and the Right VKR Arm 80 to the Rear Upright 56 with two 5 16 x 3 Bolts 81 and two 5 16 Nylon Locknuts 3 37 Attach a VKR Armrest 78 to the Right VKR Arm 80 with two 1 4 x 2 Screws 24 and two 1 4 Flat Washers 10 Attach a VKR Armrest 78 to the Left VKR Arm 79 in the same manner Attach the VKR Backrest 77 to the Rear Upright 56 with two 1 4 x 2 1 2 Screws 43 and two 1 4 Flat Washers 10 16 38 Remove the decals from the decal sheet not shown and apply them to the home gym s
21. le home gym system to tip exercising stop immediately and begin cool ing down 11 Never release the press arm butterfly arms leg lever lat bar or nylon strap while weights 4 Use the home gym system only on a level are raised The weights will fall with great surface Place a mat beneath the home gym force system to protect the floor or carpet 12 Make sure that the cables remain on the pul 5 Inspect and tighten all parts often Replace leys at all times If the cables bind while you any worn parts immediately are exercising stop immediately and make sure that the cables are on all of the pulleys 6 The home gym system is designed to be used by only one person at a time 13 Always disconnect the lat bar from the home gym system when performing an exercise 7 Keep small children and pets away from the that does not use the lat bar home gym system at all times WARNING Before beginning this or any exercise program consult your physician This is especially important for persons over the age of 35 or persons with pre existing health problems Read all instructions before using ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product BEFORE YOU BEGIN Thank you for selecting the versatile WEIDER 9510 Service Department toll free at 1 800 225 0653 Home Gym System The WEIDER 9510 offers Monday through Friday 6 a m until 6 p m Mountain selection of weight s
22. property loss of revenues or profits loss of enjoyment or use costs of removal installation or other consequential damages of whatsoever nature Some states do not allow the exclusion or limitation of inci dental or consequential damages Accordingly the above limitation may not apply to you The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein Some states do not allow limitations on how long an implied warranty lasts Accordingly the above limitation may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from state to state ICON HEALTH amp FITNESS INC 1500 S 1000 W LOGAN UT 84321 9813 IMPORTANT PRECAUTIONS WARNING To reduce the risk of serious injury read the following important precautions before using the home gym system 1 Read all instructions in this manual and in 8 Keep hands and feet away from moving the accompanying literature before using the parts home gym system 9 Always wear athletic shoes for foot protec 2 Itis the responsibility of the owner to ensure tion that all users of the home gym system are adequately informed of all precautions 10 Always stand on the foot plate when per forming an exercise that could cause the 3 If you feel pain or dizziness at any time whi
23. re that the Pulley Bracket 20 is in front of the right Weight Guide 62 as shown Press a 1 x 7 8 Plastic Bushing 75 onto each welded spacer on the Press Frame 17 Slide the Press Frame into place on the Base 4 Note This will be a tight fit The Plastic Bushings should fit on each end of the indicated tube in the Base Be sure that the 3 1 2 Pulleys 15 are on the indi cated side Lubricate the 3 8 x 8 Bolt 59 Attach the Press Frame 17 to the Base 4 with the 3 8 x 8 Bolt and a 3 8 Nylon Locknut 21 A Lubricate Welded Spacers ARM ASSEMBLY Wet the handle of one Press Arm 46 with soapy water Slide a Hand Grip 31 onto the handle Press a 1 Round Inner Cap 49 into the other end of the handle Press a 1 3 4 Square Inner Cap 44 into the Press Arm Attach the Press Arm 46 to one side of the Press Frame 17 with two 5 16 x 2 1 2 Bolts 22 and two 5 16 Nylon Locknuts 3 Assemble the other Press Arm 46 in the same manner Identify the Right Arm 48 and the Left Arm 47 Note the position of the welded bracket on each Arm Arm identification is very important for step 10 Attach a V Pulley 6 and a Long Cable Trap 50 to the Right Arm 48 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 Attach a V Pulley 6 and a Long Cable Trap 50 to the Left Arm 47 in the same manner Lubricate both axles on the
24. s and butterfly arm assembly 3 cable and pulley assembly 4 seat and back rest assembly and 5 VKR assembly The hard ware for each stage is packaged separately Wait until you begin each assembly stage to open that parts bag For help identifying the small parts used in assembly use the PART IDENTIFICATION CHART located in the center of this manual Note Some small parts may have been pre attached for shipping If a part is not in the parts bag check to see if it has been pre attached 1 Before beginning assembly be sure that you have read and understand the infor mation in the box above Press a 2 Square Outer Cap 51 onto each end of the Stabilizer 5 Press a 2 Square Inner Cap 27 into the end of the Base 4 Insert two 5 16 x 2 3 4 Carriage Bolts 14 up through the Stabilizer 5 Insert a 5 16 x 2 1 2 Carriage Bolt 1 up through the Stabilizer Insert two 5 16 x 2 1 2 Carriage Bolts 1 up through the Base 4 Slide the indicated end of the Base 4 onto the 5 16 x 2 3 4 Carriage Bolts 14 in the Stabilizer 5 Slide the Rear Upright 56 onto the Carriage Bolts The high side of the bracket on the Rear Upright must be on the side shown Hand tighten a 5 16 Nylon Locknut 3 onto each Carriage Bolt Do not tighten the Nylon Locknuts yet FRAME ASSEMBLY Slide the end of the Brace 88 with the round hole onto the 5 16 x 2 1 2 Carriage Bolt 1 in the Stabiliz
25. tached in the same manner 18 ATTACHING AND REMOVING THE SEAT Set the bracket on the Seat Frame 36 on the indi cated pins on the Front Upright 42 Attach the Seat Frame to the Front Upright with the 5 16 x 2 3 4 Carriage Bolt 14 and the Seat Knob 40 For some exercises the Seat Frame 36 must be re moved First be sure that the chain is not attached to the leg lever Next remove the Seat Knob 40 and the 5 16 x 2 3 4 Carriage Bolt 14 from the Seat Frame 36 Lift the Seat Frame off the Front Upright 42 ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION To use the Leg Lever 29 the seat must be attached to the front upright see ATTACHING AND REMOV ING THE SEAT above Attach one end of the Chain 52 to the Medium Cable 58 with a Cable Clip 53 Attach the other end of the Chain to the indicated bracket on the Leg Lever 29 with a Cable Clip ATTACHING AND REMOVING THE CURL FRAME For some exercises the Curl Frame 84 must be attached to the Seat Frame 36 To attach the Curl Frame to the Seat Frame insert the pin on the Frame into the upper hole in the Seat Frame Secure the Curl Frame with the Curl Knob 85 To remove the Curl Frame 84 from the Seat Frame 36 remove the Curl Knob 85 Lift the Curl Frame off the Seat Frame USING THE CURL BAR For most exercises that use the Curl Bar 86 the frame must be attached see ATTACHING AND REMOVING THE CURL F
26. tations designed to develop every Time excluding holidays To help us assist you major muscle group of the body Whether your goal is please note the product model number and serial to tone your body build dramatic muscle size and number before calling The model number is strength or improve your cardiovascular system the WESY95100 The serial number can be found on a WEIDER 9510 will help you to achieve the specific decal attached to the WEIDER 9510 see the front results you want cover of this manual For your benefit read this manual carefully before Before reading further please review the drawing using the WEIDER 9510 Home Gym System If you below and familiarize yourself with the parts that are have additional questions please call our Customer labeled ASSEMBLED DIMENSIONS Lat Bar Height 74 in Y Width 40 Length 58 in High Pulley Station Butterfly Arms Vertical Knee Raise Arm VKR Arm Curl Pad Backrest Press Arm Curl Frame Weight Stack Leg Lever Curl Bar Weight Pin Low Pulley Station Foot Plate ASSEMBLY Before beginning assembly carefully read the following information and instructions Place all parts of the WEIDER 9510 in a cleared area and remove the packing materials do not dispose of the packing materials until assembly is completed The assembly is divided into five stages 1 frame assembly 2 pres
27. ystem in the loca tions shown in the illustration below HIGH PULLEY OTHER SIDE BUTTERFLY PRO 9510 BENCH PRESS PREACHER CURL LEG DEVELOPER LOW PULLEY 39 Make sure that all parts have been properly tightened The use of the remaining parts will be explained in ADJUSTMENT beginning on page 18 of this manual Before using the home gym system pull each cable a few times to be sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPORTANT If the cables are not properly installed they may be damaged when heavy weight is used See the CABLE DIAGRAM on page 22 of this manual for proper cable routing If there is any slack in the cables you will need to remove it by tightening the cables See TROUBLE SHOOTING AND MAINTE NANCE on page 21 17 ADJUSTMENT The instructions below describe how each part of the home gym system can be adjusted Refer to the exercise guide accompanying this manual to see how the home gym system should be set up for each exercise IMPOR TANT When attaching the lat bar or nylon strap make sure that the attachments are in the correct start ing position for the exercise to be performed If there is any slack in the cables or chain as an exercise is performed the effectiveness of the exercise will be reduced CHANGING THE WEIGHT SETTING To change the weight setting of the
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