Weider WESY8520 User's Manual
Contents
1. For your benefit read this manual carefully before using the WEIDER 8520 Home Gym System If you have additional questions please call our Customer ASSEMBLED DIMENSIONS Height 76 in Width 38 in Length 59 in Butterfly Arms Backrest Leg Press Plate Leg Lever Low Pulley Station Foot Plate Service Department toll free at 1 800 999 3756 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please note the product model number and serial number before calling The model number is WESY85200 The serial number can be found on a decal attached to the WEIDER 8520 see the front cover of this manual Before reading further please review the drawing below and familiarize yourself with the parts that are labeled High Pulley Station Lat Bar Press Arm Weight Stack Weight Pin ASSEMBLY Before beginning assembly carefully read the llowing information and instructions fo FRAME ASSEMBLY Place all parts of the home gym system in a cleared area and remove the packing materials do not dispose of the packing materials until assembly is completed The assembly is divided into four stages 1 frame assembly 2 press and butterfly arm assembly 3 cable and pulley assembly and 4 seat and backrest assembly The hardware for each stage is packaged separately Wait until you begin each assembly stage to open that parts bag For hel2. Model No WESY85200 Serial No Write the serial number in the space above for reference Serial Number Decal QUESTIONS As a manufacturer we are com mitted to providing complete customer satisfaction If you have questions or find there are miss ing or damaged parts we will guarantee you complete satisfac tion through direct assistance from our factory TO AVOID UNNECESSARY DELAYS PLEASE CALL DIRECT TO OUR TOLL FREE CUSTOMER HOT LINE The trained techni cians on our customer hot line will provide immediate assis tance free of charge to you CUSTOMER HOT LINE 1 800 999 3756 Mon Fri 6 a m 6 p m MST CAUTION Read all precautions and instruc tions in this manual before using this equipment Save this manual for future reference IDERS520 PATENT PENDING USER S MANUAL TABLE OF CONTENTS 2 IMPORTANT PRECAUTIONS ooo 3 BEFORE YOU BEGIN O ee Pb ad 4 ASSEMBLY taco nc nnd ee AA Ate ete Greg Be ae 5 ADJUSTMENT rianda Bi Bod ad Gee oad idea toh iaia 16 TROUBLE SHOOTING AND MAINTENANCE LL 18 CABLE DIAGRAM cuicos bed eee Ps ite e Oa ened Padani Sah Banas 19 ORDERING REPLACEMENT PARTS Back Cover Note An EXPLODED DRAWING PART LIST and a PART IDENTIFICATION CHART are attached to the center of this manual Remove the EXPLODED DRAWING PART LIST and the PART IDENTIFICATION CHART before beginning assembly WEIDER is a registered trademark o
3. Plastic Bushing 1 x 7 8 Plastic Bushing Top Weight 3 1 2 Low Pulley Leg Press Plate Press Adjustment Tube Long Pad Tube User s Manual Exercise Poster Note indicates a non illustrated part Specifications are subject to change without notice EXPLODED DRAWING Model No WESY85200 ROS96A
4. x 2 1 2 Carriage Bolt 1 4 Nylon Locknut 5 16 Nylon Locknut Base Stabilizer V Pulley 3 8 x 2 1 2 Bolt 5 16 Flat Washer 3 8 Flat Washer 1 4 Flat Washer 5 16 x 2 3 4 Bolt 3 8 x 2 Bolt Seat 5 16 x 2 3 4 Carriage Bolt 3 1 2 Pulley 3 8 x 3 1 2 Bolt Press Frame 1 4 x 1 2 Screw Weight Bumper Pulley Bracket 3 8 Nylon Locknut 5 16 x 2 1 2 Bolt Long Cable 1 4 x 2 1 4 Screw Weight Weight Pin 2 Square Inner Cap Small Pad Tube Leg Lever 5 1 2 Pad Hand Grip Rocker Arm 3 8 Nylon Jam Nut 3 4 Round Inner Cap 3 8 x 3 1 4 Bolt Seat Frame Seat Plate 1 4 x 2 1 2 Carriage Bolt Nylon Strap L Pin Backrest Key No Qty oN AA 2 AAA NG 2 2 A ND H H AH KH 2 600 NAS OB HS 30896 Description Front Upright 1 4 x 2 1 2 Screw 1 3 4 Square Inner Cap 10 Pad Press Arm Left Arm Right Arm 1 Round Inner Cap Long Cable Trap 2 Square Outer Cap Chain Cable Clip Lat Bar Top Frame Rear Upright Long U Bracket Short Cable 3 8 x 8 Bolt 5 16 x 6 Bolt 1 2 x 3 4 Spacer Weight Guide Weight Tube Weight Tube Bumper 1 2 Tap Screw Cable Trap Small U Bracket 5 16 x 5 Bolt 1 Retainer 1 Round Cover Cap 3 8 x 3 3 4 Bolt 5 16 x 1 3 4 Bolt Bumper 1 1 8 x 2 1 2
5. step is pre attached It is shown removed for easy part identification Route the Short Cable 58 around the 3 1 2 Pulley 15 attached to the upper hole in the Front Upright 42 Be sure that the Cable Trap 66 is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown Tighten the 3 8 Nylon Locknut 21 and the 3 8 x 3 3 4 Bolt 71 Attach the end of the Short Cable 58 to the Long U Bracket 57 with a 1 4 Nylon Lock nut 2 and a 1 4 Flat Washer 10 Do not completely tighten the Nylon Locknut It should be threaded onto the end of the Cable so only a couple of threads are showing above the nut as shown in the inset drawing 13 CABLE ASSEMBLY 30 Attach the Backrest 41 to the Front Upright SEAT ASSEMBLY 29 Attach the Long Cable 23 to the Small U Bracket 67 with a 1 4 Nylon Locknut 2 and a 1 4 Flat Washer 10 Do not com pletely tighten the Nylon Locknut It should be threaded onto the end of the Cable only a couple of turns as shown in the inset drawing Attach the Small U Bracket 67 to the Weight Tube 63 with the 5 16 x 1 3 4 Bolt 72 and a 5 16 Nylon Locknut 3 DI 42 with two 1 4 x 2 1 2 Screws 43 and two 1 4 Flat Washers 10 31 Insert the 1 4 x 2 1 2 Carriage Bolt 38 into the center hole in the Seat Plate 37 Attach the Seat Plate to the Seat 13 wi
6. REMOVING THE LEG PRESS PLATE AND ADJUSTMENT TUBE To adjust the position of the Leg Press Plate 78 remove the 40 from the Press Adjustment Tube 79 and the Rocker Arm 32 Align a different set of holes in the Press Adjustment Tube with the set of holes in the Rocker Arm Re insert the L Pin For some exercises the Press Adjustment Tube 79 must be removed Remove the L Pin 40 Lift the Press Adjustment Tube off the bracket on the Rocker Arm 32 LOCKING THE LEG LEVER When the low pulley station is in use the Leg Lever 29 must be locked in place Insert the L Pin 40 through the hole in the Leg Lever and the hole in the Rocker Arm 32 WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each station Top refers to the 6 5 Ib top weight The other numbers refer to the 12 5 lb weight plates Weight resistance shown for the butterfly arm station is for each butterfly arm PRESS BUTTERFLY HIGH LOW LEG WEIGHT ARM ARM PULLEY PULLEY PRESS PLATES Ibs Ibs Ibs Ibs Ibs 17 TROUBLE SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the home gym system Replace any worn parts immediately The home gym system can be cleaned using a damp cloth and mild non abrasive detergent Do not use solvents TIGHTENING THE CABLES Woven cable the type of cable used on the home gym system can stretch slightly when it is first
7. 8 is proper ly tightened and that the Pulley Bracket 20 can move freely See the inset drawing Attach a 3 1 2 Pulley 15 and a Cable Trap 66 to the indicated hole in the Long U Bracket 57 with a 3 8 x 2 Bolt 12 and a 3 8 Nylon Locknut 21 Be sure that the Cable Trap is inside the U Bracket Note This may come pre assem bled Route the Long Cable 23 around the 3 1 2 Pulley 15 and through the Long U Bracket 57 Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly Note The 3 1 2 Pulley 15 labeled in this step is pre attached It is shown removed for easy part identification Route the Long Cable 23 around the 3 1 2 Pulley 15 attached to the bracket on the Top Frame 55 Tighten the 3 8 x 2 Bolt 12 and the 3 8 Nylon Locknut 21 Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly 11 CABLE ASSEMBLY 22 23 24 25 Locate the Short Cable 58 Route the Short Cable under the 3 1 2 Low Pulley 77 Be sure that the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the welded spacer on the Leg Lever 29 Tighten the 3 8 x 3 1 2 Bolt 16 and the 3 8 Nylon Locknut not shown Wrap the Short Cable 58 around a V Pulley 6 Attach the Pulley and a Long Cable
8. Trap 50 inside the bracket on the Seat Frame 36 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 Be sure that the Cable Trap is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown Wrap the Short Cable 58 around a 3 1 2 Pulley 15 Attach the Pulley to the Rocker Arm 32 with a 3 8 x 3 1 2 Bolt 16 a 3 8 Flat Washer 9 and a 3 8 Nylon Locknut 21 Be sure that the Cable Trap 66 is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown Note The 3 1 2 Pulley 15 labeled in this step is pre attached It is shown removed for easy part identification Route the Short Cable 58 around the 3 1 2 Pulley 15 attached to the lower hole in the Front Upright 42 Be sure that the Cable Trap 66 is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown Tighten the 3 8 Nylon Locknut 21 and the 3 8 x 3 3 4 Bolt 71 12 CABLE ASSEMBLY 26 27 28 Note The 3 1 2 Pulley 15 labeled in this step is pre attached It is shown removed for easy part identification Route the Short Cable 58 around the 3 1 2 Pulley 15 attached to the upper hole in the Press Frame 17 Be sure that the Cable is routed around the Pulley as shown Tighten the 3 8 Nylon Locknut 21 and the 3 8 x 3 1 2 Bolt 16 Note The 3 1 2 Pulley 15 labeled in this
9. arts will be explained in ADJUSTMENT beginning on page 16 of this manual Before using the home gym system pull each cable a few times to be sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and cor rect the problem IMPORTANT If the cables are not properly installed they may be damaged when heavy weight is used See the CABLE DIAGRAM on page 19 of this manual for proper cable routing If there is any slack in the cables you will need to remove it by tightening the cables See TROUBLE SHOOTING AND MAINTE NANCE on page 18 15 ADJUSTMENT The instructions below describe how each part of the home gym system can be adjusted Refer to the exercise poster accompanying this manual to see how the home gym system should be set up for each exercise IMPORTANT When attaching the lat bar or nylon strap make sure that the attachments are in the cor rect starting position for the exercise to be performed If there is any slack in the cables or chain as an exercise is performed the effectiveness of the exercise will be reduced CHANGING THE WEIGHT SETTING To change the weight setting of the weight stack insert a Weight Pin 26 under the desired Weight 25 Be sure to insert the Weight Pin until the bent end of the Weight Pin is touching the Weights and turn the bent end downward The weight setting of the weight stack can be cha
10. at bar or nylon strap while weights Use the home gym system only on a level are raised The weights will fall with great surface Cover the floor or carpet beneath force the home gym system for protection 12 Make sure that the cables remain on the pul Inspect and tighten all parts often Replace leys at all times If the cables bind while you any worn parts immediately are exercising stop immediately and make sure that the cables are on all of the pulleys Keep small children and pets away from the home gym system at all times 13 Always disconnect the lat bar from the home The home gym system is designed to be used by only one person at a time gym system when performing an exercise that does not use the lat bar WARNING Before beginning this or any exercise program consult your physician This is especially important for persons over the age of 35 or persons with pre existing health problems Read all instructions before using ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product BEFORE YOU BEGIN Thank you for selecting the versatile WEIDER 8520 Home Gym System The WEIDER 8520 offers a selection of weight stations designed to develop every major muscle group of the body Whether your goal is to tone your body build dramatic muscle size and strength or improve your cardiovascular system the WEIDER 8510 will help you to achieve the specific results you want
11. e ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook Tighten the 3 8 x 3 3 4 Bolt 71 and the 3 8 Nylon Locknut not shown Wrap the Long Cable 23 around a V Pulley 6 Attach the V Pulley and a Long Cable Trap 50 to the indicated bracket on the Front Upright 42 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 Be sure that the Long Cable Trap is positioned to hold the Cable in place Route the Long Cable 23 around the V Pulley 6 on the Left Arm 47 Be sure that the Cable is in the groove of the Pulley and that the Long Cable Trap 50 is posi tioned to hold the Cable in place Tighten the 3 8 x 2 1 2 Bolt 7 and the 3 8 Nylon Locknut not shown 10 CABLE ASSEMBLY 18 20 21 Route the Long Cable 23 around the V Pulley 6 on the Right Arm 48 Be sure that the Cable is in the groove of the V Pulley and that the Long Cable Trap 50 is turned to hold the Cable in place Tighten the 3 8 x 2 1 2 Bolt 7 and the 3 8 Nylon Locknut not shown Route the Long Cable 23 around the 3 1 2 Pulley 15 attached to the Pulley Bracket 20 Be sure that the Cable is in the groove of the Pulley and that the Cable Trap 66 is turned to hold the Cable in place Tighten the 3 8 x 2 Bolt 12 and the 3 8 Nylon Locknut not shown Be sure that the 5 16 x 5 Bolt 6
12. er will also be needed Assembly will be more convenient if you have the following tools A socket set a set of open end or closed end wrenches or a set of ratchet wrenches High Side of Bracket FRAME ASSEMBLY 2 Slide the Front Upright 42 onto the 5 16 x 2 1 2 Carriage Bolts 1 in the Base 4 Hand tighten a 5 16 Nylon Locknut 3 onto each Carriage Bolt Do not tighten the Nylon Locknuts yet 3 Press a 2 Square Inner Cap 27 into each end of the Top Frame 55 Press a 1 3 4 Square Inner Cap 44 into each end of the crossbar on the Top Frame Press two 1 Round Inner Caps 49 into the top of the crossbar Attach the Top Frame 55 to the Front Upright 42 and the Rear Upright 56 with four 5 16 x 2 3 4 Bolts 11 four 5 16 Flat Washers 8 and four 5 16 Nylon Locknuts 3 Tighten all Nylon Locknuts used in steps 1 through 3 4 Set two Weight Bumpers 19 onto the brack et on the Base 4 as shown Stack eight Weights 25 on the Weight Bumpers 19 Be sure that all of the Weighis Pin Groove are turned so the pin grooves are on ihe same side 4 Bracket FRAME ASSEMBLY ARM ASSEMBLY 5 Press the Weight Tube Bumper 64 into the end of the Weight Tube 63 Insert the Weight Tube into the stack of Weights 25 Be sure that the pins on the Weight Tube are resting in the pin grooves in the upper Weight Lubricate the insides of the holes in
13. f ICON Health amp Fitness Inc LIMITED WARRANTY ICON Health amp Fitness Inc ICON warrants this product to be free from defects in workmanship and material under normal use and service conditions for a period of ninety 90 days from the date of pur chase This warranty extends only to the original purchaser ICON s obligation under this warranty is lim ited to replacing or repairing at ICON s option the product at one of its authorized service centers All products for which warranty claim is made must be received by ICON at one of its authorized service cen ters with all freight and other transportation charges prepaid accompanied by sufficient proof of purchase All returns must be pre authorized by ICON This warranty does not extend to any product or damage to a product caused by or attributable to freight damage abuse misuse improper or abnormal usage or repairs not provided by an ICON authorized service center products used for commercial or rental pur poses or products used as store display models No other warranty beyond that specifically set forth above is authorized by ICON ICON is not responsible or liable for indirect special or consequential damages arising out of or in con nection with the use or performance of the product or damages with respect to any economic loss loss of property loss of revenues or profits loss of enjoyment or use costs of removal installation or other consequential damages of wha
14. n properly and damage may occur The numbers show the correct route for each cable The starting and ending points of each cable are labeled Be sure that the cable traps do not touch or bind the cables Long Cable 23 1 High Pulley 7 Long U Bracket Short Cable 58 Weight Stack 8 1 Low Pulley 19 ORDERING REPLACEMENT PARTS To order replacement parts simply call our Customer Service Department toll free at 1 800 999 3756 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please be pre pared to give the following information 1 The MODEL NUMBER of the product WESY85200 2 The NAME of the product WEIDER 8520 Home Gym System 3 The SERIAL NUMBER of the product see the front cover of this manual 4 The KEY NUMBER and DESCRIPTION of the part s see the PART LIST and EXPLODED DRAWING at the center of this manual Part No 132714 R0896A Printed in Canada 1996 ICON Health amp Fitness Inc REMOVE THIS PART IDENTIFICATION CHART FROM THE MANUAL This chart is provided to help you identify the small parts used in assembly Important Some parts may have been pre assembled for shipping purposes if you cannot find a part in the parts bags check to see if it has been pre assembled Please Note The assembly is divided into four stages 1 frame assembly 2 press and butterfly arm assembly 3 cable and pulley assembly and 4 sea
15. nged from 6 5 pounds to 106 5 pounds in increments of 12 5 pounds Note Due to the cables and pulleys the amount of resistance at each exercise station may vary from the weight setting Use the WEIGHT RESISTANCE CHART on page 17 to find the approximate amount of resistance at each weight station ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION Attach the Lat Bar 54 to the Long Cable 23 with a Cable Clip 53 For some exercises the Chain 52 should be attached between the Lat Bar and the Long Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Long Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap 39 can be attached in the same mamner ATTACHING THE LAT BAR OR NYLON STRAP TO THE LOW PULLEY STATION Attach the Lat Bar 54 to the Short Cable 58 with a Cable Clip 53 For some exercises the Chain 52 should be attached between the Lat Bar and the Pulley Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Short Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap 39 can be attached in the same manner Always remove the leg press plate and lock the leg lever before using the low pulley station see ADJUSTING AND REMOVING THE LEG PRESS PLATE AND ADJUSTMENT TUBE and LOCKING THE LEG LEVER on page 17 16 ADJUSTING AND
16. p identifying the small parts used in assembly use the PART IDENTIFICATION CHART located in the center of this manual Note Some small parts may have been pre attached for shipping If a part is not in the parts bag check to see if it has been pre attached 1 Before beginning assembly be sure that you have read and understand the infor mation in the box above Press a 2 Square Outer Cap 51 onto each end of the Stabilizer 5 Press a 2 Square Inner Cap 27 into the end of the Base 4 Insert two 5 16 x 2 3 4 Carriage Bolts 14 up through the Stabilizer 5 Insert four 5 16 x 2 1 2 Carriage Bolts 1 up through the Base 4 Slide the indicated end of the Base 4 onto the 5 16 x 2 3 4 Carriage Bolts 14 in the Stabilizer 5 Slide the Rear Upright 56 onto the Carriage Bolts Hand tighten a 5 16 Nylon Locknut 3 onto each Carriage Bolt The high side of the bracket on the Rear Upright must be on the side shown Do not tighten the Nylon Locknuts yet As you assemble the home gym system be sure that all parts are oriented as shown in the drawings e Tighten all parts as you assemble them unless instructed to do otherwise THE FOLLOWING TOOLS NOT INCLUDED ARE REQUIRED FOR ASSEMBLY e Two 2 adjustable wrenches PED One 1 standard screwdriver _ One 1 phillips screwdriver CT One 1 rubber mallet Lubricant such as grease or petroleum jelly and soapy wat
17. sition of the welded bracket on each Arm Arm identification is very important for step 10 Attach a V Pulley 6 and a Long Cable Trap 50 to the Right Arm 48 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 Attach a V Pulley 6 and a Long Cable Trap 50 to the Left Arm 47 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 Lubricate both axles on the Top Frame 55 Slide the Right Arm 48 onto the right axle Note Be careful not to confuse the Right Arm with the Left Arm 47 refer to step 9 to identify the Right Arm Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame 55 Tap two 1 Retainers 69 and a 1 Round Cover Cap 70 onto the right axle Be sure that the teeth on the Retainers bend toward the Cover Cap as shown in the inset drawing Attach the Left Arm 47 in the same manner Press 1 3 4 Square Inner Caps 44 into the lower ends of the Right and Left Arms 47 48 Wet the lower end of each Arm with soapy water Slide a 10 Pad 45 onto the lower end of each Arm Brackets Bracket Lubricate Axle ARM ASSEMBLY 11 Press a 1 3 4 Square Inner Cap 44 into the Seat Frame 36 Attach a Bumper 73 to the Seat Frame with a 1 2 Tap Screw 65 Slide the Seat Frame 36 onto the 5 16 x 2 1 2 Carriage Bolts 1 in the Base 4 See the inset drawing The bracket on the Seat Frame mu
18. st be behind the Press Frame 17 Hand tighten a 5 16 Nylon Locknut 3 onto each Carriage Bolt Do not tighten the Nylon Locknuts until the end of this assembly step Attach the Seat Frame 36 to the Front Upright 42 with two 5 16 x 2 3 4 Bolts 11 two 5 16 Flat Washers 8 and two 5 16 Nylon Locknuts 3 Tighten all Nylon Locknuts used in this step now 12 Attach a Bumper 73 to the Rocker Arm 32 with a 1 2 Tap Screw 65 Lubricate a 3 8 x 3 1 4 Bolt 35 Attach the Rocker arm 32 to the Base 4 with the 3 8 x 3 1 4 Bolt and a 3 8 Nylon Locknut 21 13 Lubricate a 3 8 x 2 1 2 Bolt 7 Attach the Leg Lever 29 to the Rocker Arm 32 with the 3 8 x 2 1 2 Bolt and a 3 8 Nylon Jam Nut 33 Press a 1 3 4 Square Inner Cap 44 into each end of the Leg Lever 29 Bracket CABLE ASSEMBLY 14 15 16 17 During steps 15 through 29 refer to the CABLE DIAGRAM on page 19 of this manual to verify proper cable routing Before begin ning this section identify the Long Cable 23 and the Short Cable 58 by comparing the lengths of the cables IMPORTANT While assembling the cables do not overtighten the bolts and nuts securing the pulleys The pulleys must be able to turn freely Locate the Long Cable 23 Route the Long Cable around the indicated 3 1 2 Pulley 15 attached to the Top Frame 55 Be sure that the end of the Cable with th
19. t and backrest assembly The hardware for each stage is packaged separately Wait until you begin each assembly stage to open that parts bag WESY85200 R0896A 1 4 Flat Washer 10 6 5 16 Flat Washer 8 8 3 8 Flat Washer 9 5 My 1 4 1 2 Screw 18 2 AAA 1 4 x 2 1 4 Screw 24 1 1 4 x 2 1 2 Screw 43 2 MA 5 16 x 1 3 4 Bolt 72 1 5 16 x 2 1 2 Bolt 22 5 ui 5 16 x 2 3 4 Bolt 1 6 5 16 x 2 1 2 Carriage Bolt 1 4 5 16 x 2 3 4 Carriage Bolt 14 2 1 4 x 2 1 2 Carriage Bolt 38 1 uu KH 5 16 x 5 Bolt 68 1 5 16 x 6 Bolt 60 1 E 5 16 Nylon Locknut 3 20 O H 1 4 Nylon Lochut 2 3 AY Y O H 3 8 Nylon Locknut 21 15 Ja O H 3 8 Nylon Jam Nut 33 1 3 8 x 2 Bolt 12 3 Cable Clip 53 3 3 8 x 2 1 2 Bolt 7 4 I 3 8 x 3 1 4 Bolt 35 ANNAN IS my 3 8 x 3 1 2 Bolt 16 3 H 3 8 3 3 4 Bolt 71 3 26 8 Bolt Md 1 Retainer 69 4 1 2 x 3 4 Spacer 61 O 1 7 8 Plastic Bushing 75 6 m 3 4 Round Inner Cap 34 1 Round Inner Cap 49 1 3 4 Square Inner Cap 44 2 Square Inner Cap 27 I 0 2 Square Outer Cap 51 REMOVE THIS PART LIST EXPLODED DRAWING FROM THE MANUAL PART LIST Model No WESY85200 Key No Qty 60 00 IN 0 INGON AA Ss ll dl ll RSH hp HSH HSH WO CO Description 5 16
20. th two 1 4 x 1 2 Screws 18 Insert the 1 4 x 2 1 2 Carriage Bolt 38 into the indicated hole in the Seat Frame 36 Tighten a 1 4 Nylon Locknut 2 with a 1 4 Flat Washer 10 onto the Carriage Bolt Attach the other end of the Seat 13 to the Seat Frame 36 with a 1 4 Flat Washer 10 and the 1 4 x 2 1 4 Screw 24 14 SEAT ASSEMBLY DECAL PLACEMENT 32 33 34 Press a 1 3 4 Square Inner Cap 44 into the Press Adjustment Tube 79 Align one set of holes in the Press Adjustment Tube 79 with the holes in the Rocker Arm 32 Insert the L Pin 40 through the holes Be sure that the Press Adjustment Tube is oriented as shown Attach the Press Plate 78 to the Press Adjustment Tube 79 with a 5 16 x 2 1 2 Bolt 22 two 5 16 Flat Washers 8 and a 5 16 Nylon Locknut 3 Slant must be turned this way Press a 3 4 Round Inner Cap 34 into each end of the Short Pad Tube 28 Press a 3 4 Round Inner Cap into each end of the Long Pad Tube 80 Insert the Short Pad Tube 28 into the Seat Frame 36 Slide a 5 1 2 Pad 30 onto each end of the Short Pad Tube Insert the Long Pad Tube 80 into the Leg Lever 29 Slide a 5 1 2 Pad 30 onto each end of the Long Pad Tube Remove the backing from the 8520 decal and apply it to the home gym system as shown Make sure that all parts have been properly tightened The use of the remaining p
21. the Top Weight 76 Set the Top Weight onto the stack of Weights 25 Insert both Weight Guides 62 into the stack of Weights 25 Be sure that the holes in the Weight Guides are at the top as shown Lubricate Attach the upper ends of the Weight Guides 62 to the Top Frame 55 with the 5 16 x 6 Bolt 60 two 1 2 x 3 4 Spacers 61 and a 5 16 Nylon Locknut 3 Be sure that the Pulley Bracket 20 is in front of the Weight Guide 62 as shown Press a 1 x 7 8 Plastic Bushing 75 onto each welded spacer on the Press Frame 17 Slide the Press Frame into place on the Base 4 Note This will be a tight fit The Plastic Bushings should fit onto each end of the indicated tube in the Base Be sure that the pulley is on the indicated side Lubricate the 3 8 x 8 Bolt 59 Attach the Press Frame 17 to the Base 4 with the 3 8 x 8 Bolt and a 3 8 Nylon Locknut 21 Welded S Spacers 75 ARM ASSEMBLY Press a 1 3 4 Square Inner Cap 44 into the top of a Press Arm 46 Wet the handle on the Press Arm with soapy water Slide a Handgrip 31 onto the handle Press a 1 Round Inner Cap 49 into the other end of the handle Attach the Press Arm to one side of the Press Frame 17 with two 5 16 x 2 1 2 Bolts 22 and two 5 16 Nylon Locknuts 3 Assemble the other Press Arm 46 in the same manner Identify the Right Arm 48 and the Left Arm 47 Note the po
22. tsoever nature Some states do not allow the exclusion or limitation of inci dental or consequential damages Accordingly the above limitation may not apply to you The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein Some states do not allow limitations on how long an implied warranty lasts Accordingly the above limitation may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from state to state ICON HEALTH amp FITNESS INC 1500 S 1000 W LOGAN UT 84321 9813 IMPORTANT PRECAUTIONS WARNING To reduce the risk of serious injury read the following important precautions before using the home gym system It is the responsibility of the owner to ensure 8 Keep hands and feet away from moving that all users of the home gym system are parts adequately informed of all precautions 9 Always wear athletic shoes for foot protec Read all instructions in this manual and in tion the accompanying literature before using the home gym system 10 Always stand on a foot plate when perform ing an exercise that could cause the home If you feel pain or dizziness at any time while gym system to tip exercising stop immediately and begin cool ing down 11 Never release the press arm butterfly arms leg lever l
23. used If there is slack in the cables before resistance is felt the cables should be tightened Slack can be removed from the cables by tightening the 1 4 Nylon Locknuts 2 at the end of the Long Cable 23 see drawing 1 and at the end of the Short Cable 58 see drawing 2 To do this you may need to remove the Small U Bracket 67 from the Weight Tube not shown or remove the 3 1 2 Pulley 15 from the Long U Bracket 57 Make sure that the cables are not too tight or the Top Weight 76 will be lifted off the weight stack Additional slack can be removed by moving the 3 1 2 Pulley 15 to the other hole in the Long U Bracket 57 Remove the 3 8 Nylon Locknut 21 and the 3 8 x 2 Bolt 12 from the Cable Trap 66 Pulley and U Bracket Re attach the Pulley and Cable Trap Be sure that the Cable trap is in the proper position and that the Cable and Pulley move smoothly Note If a cable tends to slip off the pulleys often the cable may have become twisted Remove the cable and re install it If the cables need to be replaced see ORDERING REPLACEMENT PARTS on the back cover of this manual 18 CABLE DIAGRAM The cable diagram below shows the proper routing of the Short Cable 58 and the Long Cable 23 Use the diagram to be sure that the two cables and the cable traps have been assembled correctly If the cables have not been correctly routed the home gym system will not functio
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