Weider WESY8510 User's Manual
Contents
1. PATENT PENDING Model No WESY85100 Serial No Write the serial number in the space above for future reference Serial Number Decal QUESTIONS As a manufacturer we are com mitted to providing complete customer satisfaction If you have questions or find that there are missing or damaged parts we will guarantee you complete sat isfaction through direct assis tance from our factory TO AVOID UNNECESSARY DELAYS PLEASE CALL DIRECT TO OUR TOLL FREE CUSTOMER HOT LINE The trained techni cians on our customer hot line will provide immediate assis tance free of charge to you CUSTOMER HOT LINE w 1 800 225 0653 Mon Fri 6 a m 6 p m MST 7 f Fry TABLE OF CONTENTS 2 Sapa T E E E a a 3 4 ee E 5 ka E 14 U HOW TO USE THE HOME GYM SYSTEM 16 ON 17 a 18 ree ta Leg nas TESTO ne 19 Ree a Back Cover Note A PART IDENTIFICATION CHART is attached to the center of this manual Remove the PART IDENTIFICATION CHART before beginning assembly LIMITED WARRANTY ICON Health amp Fitness Inc ICON warrants this pro2. 1 Round Inner Caps 49 into the top of the crossbar Attach the Top Frame 55 to the Front Upright 42 and the Rear Upright 66 with four 5 16 X 2 3 4 Bolts 11 four 5 16 Flat Washers 8 and four 5 16 Nylon Locknuts 3 Tighten all Nylon Locknuts used in steps 1 through 3 Set two Weight Bumpers 19 onto the bracket on the Base 4 as shown Stack six Weights 25 onto the Weight Bumpers 19 Be sure that the pin grooves are all on the same side and that the wei der logo is on top 4 Bracket 0 1 0 0 4 a 1 a 1 i 1 1 1 0 Pin Groove 5 Press the Weight Tube Bumper 64 into the 6 end of the Weight Tube 63 Insert the Weight Tube into the stack of Weights 25 Be sure that the pins on the Weight Tube are sitting in the pin grooves in the top Weight Lubricate the inside of the holes in the Top Weight Set the Top Weight 76 onto the stack of Weights 25 Insert both Weight Guides 62 into the stack of Weights Be sure that the holes in the Weight Guides are at the top as shown Attach the upper ends of the Weight Guides 62 to the Top Frame 55 with the 5 16 x 6 Bolt 60 two 1 2 x 3 4 Spacers 61 and a 5 16 Nylon Locknut 8 Press a 1 x 7 8 Plastic Bushing 75 onto each welded spacer on the Press Frame 17 Slide the Press Frame into place on the Base 4 Note This will be a tight fit The 1 x
3. THE LAT BAR OR NYLON STRAP TO THE LOW PULLEY STATION Attach the Lat Bar 54 to the Short Cable 58 with a Cable Clip 53 For some exercises the Chain 52 should be attached between the Lat Bar and the Short Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Short Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap 39 not shown can be attached in the same manner ATTACHING AND REMOVING THE SEAT Set the bracket on the Seat Frame 36 onto the indi cated pin on the Front Upright 42 Attach the Seat Frame to the Front Upright with the 5 16 x 2 3 4 Carriage Bolt 14 and the Seat Knob 40 For some exercises the Seat 13 must be removed First be sure that the chain is not attached to the leg lever Next remove the Seat Knob 40 and the 5 16 x 2 3 4 Carriage Bolt 14 from the Seat Frame 36 Lift the Seat Frame off the Front Upright 42 ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION To use the Leg Lever 29 the seat must be attached to the front upright see ATTACHING AND REMOV ING THE SEAT above Attach one end of the Chain 52 to the Low Cable 23 with a Cable Clip 53 Attach the other end of the Chain to the Eyebolt 85 with a Cable Clip WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each station Top refers to the 6 5 Ib top weight The other number
4. Trap 66 is turned to hold the Cable in place Tighten the 3 8 x 2 Bolt 12 and the 3 8 Nylon Locknut not shown 13 See the inset drawing Attach a 3 1 2 Pulley 15 and a Cable Trap 66 to the indicated hole in the Long U Bracket 57 with a 3 8 x 2 Bolt 12 and a 3 8 Nylon Locknut 21 Be sure that the Cable Trap is inside the U Bracket Note This may come pre assem bled Route the Long Cable 23 through the 3 1 2 Pulley 15 and Long U Bracket 57 Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly 14 Route the Long Cable 23 around the 3 1 2 Pulley 15 attached to the bracket on the Top Frame 55 Tighten the 3 8 x 2 Bolt 12 and Bracket the 3 8 Nylon Locknut 21 Note This Pulley is pre assembled 1 has been shown disassembled for easy part identifi cation Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly 15 Attach the Long Cable 23 to the Small U Bracket 67 with a 1 4 Nylon Locknut 2 and a 1 4 Flat Washer 10 Do not completely tighten the Nut It should be threaded onto the end of the Cable only a couple of turns Attach the Small U Bracket 67 to the Weight Tube 63 with the 5 16 x 1 1 2 Bolt 72 and a 5 16 Nylon Locknut 3 16 Route the Short Cable 58 under the 3 1 2 Pulley 15 attached to th
5. 7 8 Plastic Bushings should fit on each end of the indicated tube in the Base Be sure that the pulleys are on the indicated side Lubricate the 3 8 x 8 Bolt 59 Attach the D TLA Press Frame 17 to the Base 4 with the 3 8 Welded x 8 Bolt and a 3 8 Nylon Locknut 21 Spacers 8 Press a1 3 4 Square Inner Cap 44 into the top of a Press Arm 46 Press a 1 Round Inner Cap 49 into each end of the handle on the Press Arm Attach the Press Arm to one side of the Press Frame 17 with two 5 16 x 2 1 2 Bolts 22 and two 5 16 Nylon Locknuts 3 Assemble the other Press Arm 46 in the same manner 9 Lubricate both axles on the Top Frame 55 Slide the Right Arm 48 onto the right axle Be careful not to confuse the Right Arm with the Left Arm 47 note the position of the V Pulley 6 to identify the Right Arm Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame 55 Tap two 1 Retainers 69 and a 1 Round Cover Cap 70 onto the axle Be sure that the teeth on the Retainers bend toward the Cover Cap as shown in the inset drawing Attach the Left Arm 47 in the same manner Press 1 3 4 Square Inner Caps 44 into the lower ends of the Right and Left Arms 47 48 Wet the lower end of each Arm with soapy water Slide a 10 Pad 45 onto the lower end of each Arm 55 Axle 69 70 As you assemble the cables and
6. ate ICON HEALTH amp FITNESS INC 1500 S 1000 W LOGAN UT 84321 9813 v 1 3 as oS ot ns we Sees Sheets ae sae ji S as 0 3 TY a iii i i NA BEFORE YOU BEGIN Thank you for selecting the versatile WEIDER 8510 Home Gym System The WEIDER 8510 offers a selection of weight stations designed to develop every major muscle group of the body Whether your goal is to tone your body build dramatic muscle size and strength or improve your cardiovascular system the WEIDER 8510 will help you to achieve the specific results you want For your benefit read this manual carefully before using the WEIDER 8510 Home Gym System If you have additional questions please call our Customer ASSEMBLED DIMENSIONS Height 74 in Width 38 in Length 53 in Butterfly Arms Backrest Press Arm Leg Lever i 1 0 Foot Plate service Department toll free at 1 800 225 0653 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please note the product model number and serial number before calling The model number is WESY85100 The serial number can be fo
7. ave the Note Some small parts may have been pre following tools A socket set a set of open end or attached for shipping If a part is not in the parts closed end wrenches or a set of ratchet wrenches bag check to see if it has been pre attached 1 Before beginning assembly be sure that you have read and understand the infor mation in the box above High Side of Bracket Press a 2 Square Outer Cap 51 onto each end of the Stabilizer 5 Press a 2 Square Inner Cap 27 into the end of the Base 4 insert two 5 16 x 2 3 4 Carriage Bolts 14 up through the Stabilizer 5 Insert two 5 16 x 2 1 2 Carriage Bolts 1 up through the Base 4 Slide the indicated end of the Base 4 onto the 5 16 x 2 3 4 Carriage Bolts 14 in the Stabilizer 5 Slide the Rear Upright 56 onto the Carriage Bolts The high side of the bracket on the Rear Upright should be on the side shown Hand tighten 67 Nylon Locknut 3 onto each Carriage Bolt Do not tighten the Nylon Locknuts yet 2 3 Slide the Front Upright 42 onto the 5 16 x 2 1 2 Carriage Bolts 1 Hand tighten a 5 16 Nylon Locknut 3 onto each Carriage Bolt Do not tighten the Nylon Locknuts yet Press a 1 Square Inner Cap 65 into the Front Upright 42 Press a 2 Square Inner Cap 27 into each end of the Top Frame 55 Press a 1 3 4 Square Inner Cap 44 into each end of the crossbar on the Top Frame Press two
8. duct to be free from defects in workmanship and material under normal use and service conditions for a period of ninety 90 days from the date of pur chase This warranty extends only to the original purchaser ICON s obligation under this warranty is lim ited to replacing or repairing at ICON s option the product at one of its authorized service centers All products for which warranty claim is made must be received by ICON at one of its authorized service cen ters with all freight and other transportation charges prepaid accompanied by sufficient proof of purchase orized by ICON This warranty does not extend to above is authorized by ICON ICON is not responsible or liable for indirect special or consequential damages arising out of or in con nection with the use or performance of the product or damages with respect 10 any economic loss loss of property loss of rev dental or consequential damages Accordingly the above limitation may not apply to you The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its Scope and duration to the terms set forth herein Some states do not allow limitations on how long an implied warranty lasts Accordingly the above limitation may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from state to st
9. e lower hole in the Press Frame 17 Be sure that the end of the Cable with the ball is on the indicated side of the Press Frame and that the Cable is between the Pulley and the crossbar on the Press Frame Tighten the 3 8 Nylon Locknut 21 and 3 8 x 3 3 4 Bolt not shown Route the Short Cable 58 around the 3 1 2 Pulley 15 attached to the lower hole in the Front Upright 42 Be sure that the Cable Trap not shown is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown Tighten the 3 8 Nylon Locknut 21 and 3 8 x 3 3 4 Bolt not shown 10 17 Route the Short Cable 58 around the 3 1 2 Pulley 15 attached to the upper hole in the Press Frame 17 Be sure that the Cable Trap 66 is in the 3 o clock position and that the Cable is routed around the Pulley as shown Tighten the 3 8 Nylon Locknut 21 and 3 8 x 3 1 2 Bolt not shown Route the Short Cable 58 around the 3 1 2 Pulley 15 attached to the upper hole in the Front Upright 42 Be sure that the Cable Trap not shown is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown Tighten the 3 8 Nylon Locknut 21 and 3 8 x 3 3 4 Bolt not shown 18 Attach the end of the Short Cable 58 to the Long U Bracket 57 with a 1 4 Nylon Lock nut 2 and a 1 4 Flat Washer 10 Do not completely tighten the Nut It should be th
10. olt 12 from the Cable Trap 66 Pulley and U Bracket Re attach the Pulley and Cable Trap Be sure that the Cable trap is in the proper position and that the Cable and Pulley move smoothly Note If a cable tends to slip off the pulleys often the cable may nave become twisted Remove the cable and re install it lf the cables need to be replaced see ORDERING REPLACEMENT PARTS on the back cover of this manual 16 CABLE DIAGRAM The cable diagram below shows the proper routing of the Short Cable 58 and the Long Cable 23 Use the diagram to be sure that the two cables have been assembled correctly If the cables have not been correctly routed the home gym system will not function properly and damage may occur The starting and ending points for each cable are labeled The numbers show the correct route for each cable 1 High Pulley Long Cable 23 5 Long U Bracket Short Cable 58 Weight Stack 8 jen izi t Low Pulley 17
11. panying this manual to see how the home gym system should be set up for each exercise IMPOR TANT When attaching the lat bar or nylon strap make sure that the attachments are in the correct start ing position for the exercise to be performed If there is any slack in the cables or chain as an exercise is performed the effectiveness of the exercise will be reduced CHANGING THE WEIGHT SETTING To change the weight setting of the weight stack insert a Weight Pin 26 under the desired Weight 25 Insert the Weight Pin until the bent end of the Weight Pin is touching the Weights and turn the bent end downward The weight setting of the weight stack can be changed from 6 5 pounds to 81 5 pounds in increments of 12 5 pounds Note Due to the cables and pulleys the actual amount of resistance at each exercise station may vary from the weight setting Use the WEIGHT RESISTANCE CHART on page 15 to find the actual amount of resistance at each weight station ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION Attach the Lat Bar 54 to the Long Cable 23 with a Cable Clip 53 For some exercises the Chain 52 should be attached between the Lat Bar and the Long Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Long Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap 39 not shown can be attached in the same manner ATTACHING
12. pulleys in steps 10 through 18 please refer to the CABLE DIAGRAM on page 17 of this manual 10 Route the Long Cable 23 around the 3 1 2 Pulley 15 attached to the Top Frame 55 Be sure that the end of the Gable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook on the Top Frame Tighten the 3 8 x 3 3 4 Bolt 71 and the 3 8 Nylon Locknut not shown 11 Wrap the Long Cable 23 around a V Pulley 6 Attach the V Pulley and a Long Cable Trap 50 to the indicated bracket on the Front Upright 42 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 Route the Long Cable 23 around the V Pulley 6 on the Left Arm 47 Be sure that the Cable is in the groove of the Pulley and that the Long Cable Trap 50 is turned to hold the Cable in place Tighten the 3 8 2 1 2 Bolt 7 and the 3 8 Nylon Locknut not shown 12 Route the Long Cable 23 around the Pulley 6 at the top of the Right Arm 48 Be sure that the Cable is in the groove of the v Pulley and that the Long Cable Trap 50 is turned to hold the Cable in place Tighten the 3 8 x 2 1 2 Bolt 7 and the 3 8 000 Nylon Locknut not shown Route the Long Cable 23 around the 3 1 2 Bi Pulley 15 attached to the Pulley Bracket 20 Be sure that the Cable is in the groove of the Pulley and that the Cable
13. readed onto the end of the Cable only a couple of turns 19 Attach the Backrest 41 to the Front Upright 42 with two 1 4 x 2 1 2 Screws 43 and two 1 4 Flat Washers 10 5 43 Press a 1 1 2 Square Inner Cap 32 into the 20 Seat Frame 36 Insert the 1 4 x 2 Carriage Bolt 38 through the center hole in the Seat Plate 37 Attach the Seat Plate to the Seat 13 with two 1 4 x 1 2 Screws 18 insert the 1 4 x 2 Carriage Bolt 38 through the indicated hole in the Seat Frame 36 Tighten a 1 4 Nylon Locknut 2 with a 1 4 Flat Washer 10 onto the Carriage Bolt Attach the other end of the Seat 13 to the Seat Frame 36 with a 1 4 Flat Washer 10 and the 1 4 x 2 Screw 24 11 rds 22 23 Press a 1 1 2 Square Inner Cap 32 into the Leg Lever 29 Lubricate the 5 16 x 2 1 4 Bolt 33 Attach the Leg Lever 29 to the Seat Frame 36 with the 5 16 x 2 1 4 Bolt and a 5 16 Nylon Locknut 8 33 Lubricate Insert the 5 16 x 2 Eyebolt 85 into the Leg Lever 29 from the direction shown Tighten a 5 16 Nylon Locknut 3 with a 5 16 Flat Washer 8 onto the Eyebolt Rest the Seat Frame 36 on the indicated pin in the Front Upright 42 Attach the Seat Frame to the Front Upright with a 5 16 x 2 3 4 Carriage Bolt 14 and the Seat Knob 40 Press 3 4 Round Inner Caps 34 into the end
14. s of both 12 1 2 Pad Tubes 28 Insert one 12 1 2 Pad Tube 28 into the Seat Frame 36 Slide a 5 1 2 Pad 80 onto each end of the Pad Tube Insert the other 12 1 2 Pad Tube 28 into the Leg Lever 29 Slide a 5 1 2 Pad 30 onto each end of the Pad Tube 12 ewe oe we 24 Remove the decals from the Decal Sheet not shown and apply them to the home gym system in the ioca tions shown in the illustration below 24 HIGH PULLEY BUTTERFLY 8510 o BENCH PRESS LEG EXTENSION LEG CURL LOW PULLEY 25 Make sure that all parts have been properly tightened Use of the remaining parts will be explained in HOW TO USE THE HOME GYM SYSTEM beginning on page 14 of this manual Before using the home gym system pull each cable a few times to be sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPORTANT lf the cables are not properly installed they may be damaged when heavy weight is used See the CABLE DIAGRAM on page 17 of this manual for proper cable routing if there is any slack in the cables the cables should be tightened See TROUBLE SHOOTING AND MAINTENANCE on page 16 00 6 6 e Me HOW TO USE THE HOME GYM SYSTEM The instructions below describe how each part of the home gym system can be adjusted Refer to the exercise poster accom
15. s refer to the 12 5 Ib weight plates The butterfly arm resistance listed is the resistance for each butterfly arm WEIGHT PRESS ARM BUTTERFLY ARM LEG LEVER HIGH PULLEY LOW PULLEY PLATES Ibs Ibs Ibs Ibs Ibs afd RAY ghar 722 5 Tana LA TROUBLE SHOOTING AND MAINTENANCE Inspect and tighten all parts often and replace any worn parts immediately The home gym system can be cleaned using a damp cloth and mild non abrasive detergent Do not use solvents TIGHTENING THE CABLES Woven cable the type of cable used on the home gym system can stretch slightly when it is first used lf there is slack in the cables before resistance is felt the cables should be tightened IMPORTANT The weight pin must be inserted under the middle weight before tightening the cables Slack can be removed from the cables by tightening the 1 4 Nylon Locknuts 2 at the end of the Long Cable 23 see drawing 1 and at the end of the Short Cable 58 see drawing 2 To do this you may need to remove the Small U Bracket 67 from the Weight Tube 63 or remove the 3 1 2 Pulley 15 from the Long U Bracket 57 Make sure that the cables are not too tight or the Top Weight 76 will be lifted off the weight stack Additional slack can be removed by moving the 3 1 2 Pulley 15 to the other hole in the Long U Bracket 57 see drawing 2 Remove the 3 8 Nylon Locknut 21 and the 3 8 x 2 B
16. und on a decal attached to the WEIDER 8510 see the front cover of this owner s manual Before reading further please review the drawing below and familiarize yourself with the parts that are labeled High Pulley Station Lat Bar Seat Weight Stack Weight Pin Low Pulley Station ASSEMBLY Before beginning assembly carefully read the As you assemble the WEIDER 8510 be sure that following information and instructions all parts are oriented as shown in the drawings Place all parts of the WEIDER 8510 in a cleared Tighten all parts as you assemble them unless area and remove the packing materials do not instructed to do otherwise dispose of the packing materials until assembly completed THE FOLLOWING TOOLS NOT INCLUDED ARE R RED i The assembly is divided into four stages 1 frame eeu FOR ASSEMBLY assembly 2 press and butterfly arm assembly Two 2 adjustable wrenches 3 cable and pulley assembly and 4 seat and backrest assembly The hardware for each stage One 1 standard screwdriver a ES is packaged separately One 1 phillips screwdriver o Wait until you begin each assembly stage to open One 1 rubber mallet that parts bag Lubricant such as grease or petroleum jelly For help identifying the small parts used in and soapy water will also be needed assembly use the PART IDENTIFICATION CHART located in the center of this manual Assembly will be more convenient if you h
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