Weber GENESIS 1000 SERIES Natural Gas Barbecue User's Manual
Contents
1. desired The control settings High H Medium M Low L or Off O are described in your Weber cookbook The cookbook uses these notations to describe the settings of the FRONT CENTER and BACK burners For example to sear steaks you would use HHH all burners at high Then to complete cooking you would use MOM FRONT at medium CENTER off and BACK at medium See your Weber cookbook for detailed cooking instructions Note The temperatures inside your cooking box for the first few uses while surfaces are still very reflective may be hotter than those shown in your cookbook Cooking conditions may require the adjustment of the burner controls to attain the correct cooking temperatures Z CAUTION Replace thermometer in lid when not in use Do not leave thermometer in food while cooking If burners go out during cooking open lid turn off all burners and wait 5 minutes before relighting Preheating Your Weber Gas Barbecue is an energy efficient appliance It operates at a low B T U rate for economy To preheat after lighting close lid and turn all burners to high HHH Preheating to between 500 and 550 F 260 and 290 C will take 10 to 15 minutes depending on conditions such as air temperature and wind Drippings and grease The Flavorizer Bars are designed to smoke the right amount of drippings for flavorful cooking Excess drippings and grease accumulate in the catch pan under the bottom tray Disposabl2. when the Weber Gas Barbecue is not in use Mm When the Weber Gas Barbecue is stored indoors the gas supply must be disconnected Operating area AWARNING Only use this barbecue outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area Mm Never use your Weber Gas Barbecue under an unprotected combustible roof or overhang mM Your Weber Gas Barbecue is not intended to be installed in or on recreational vehicles and or boats M Do not use combustible materials within 24 inches of the top bottom back or sides of the grill Mm The entire cooking box gets hot when in use Do not leave unattended M Keep any electrical supply cord and the fuel supply hose away from any heated surface E Keep the cooking area clear of flammable vapors and liquids such as gasoline alcohol etc and combustible materials Gas supply testing E Disconnect your Weber Gas Barbecue when the gas supply is being tested at high pressures This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa WE Turn off your Weber Gas Barbecue when the gas supply is being tested at low pressures This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at the p
3. do not fit tightly contact Weber Stephen Customer Service A WARNING After reinstalling the gas lines they should be leak checked with a soap and water solution before using the barbecue See Step Check for gas leaks Crossover Ignition System Operations If the Crossover Ignition System fails to ignite the Front burner light the Front burner with a match If the Front burner lights with a match then check the Crossover Ignition System E Check that both the white and black ignition wires are attached properly Figure 15 White wire Black wire Figure 15 mM Check that the Crossover Ignition button pushes the igniter button down and returns to the up position mM Check to see if the igniter is loose in the frame Tighten if necessary see Step Install igniter for correct procedure If the Crossover Ignition System still fails to light See Section Manual Lighting and contact Weber Stephen Customer Service 28 TROUBLESHOOTING Problem Check Cure Burners burn with a yellow or orange Inspect Weber Spider Stopper Clean Weber Spider Stopper flame in conjunction with the smell of gas Guards for possible obstructions Guards See Section Annual Blockage of holes Maintenance Burner does not light or flame is low in HIGH Is fuel hose bent or kinked Straighten fuel hose position Does the Front burner light with a If you can light the Front match burner with a match then check the Cr
4. in an explosive flame up which can cause serious bodily injury or death Crossover Ignition System Note The Crossover Ignition System ignites the Front burner with a spark from the igniter electrode inside the Gas Catcher Ignition Chamber You generate the energy for the spark by pushing the Crossover Ignition Button until it clicks Z WARNING Check hose before each use of barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement hose Order from Weber Stephen Products Co Customer Service Center or authorized dealer Crossover Ignition System Figure 1 22 Open the lid Figure 1 Make sure all burner control knobs are turned OFF Push each burner control knob down and turn clockwise 3 Turn gas supply valve on Z WARNING Do not lean over open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 4 Push Front burner control knob down and turn to START HI Push the Crossover Ignition Button several times So it clicks each time Check that the burner is lit by looking through the matchlight hole on the front of the cooking box Z WARNING If the burner does not light turn the Front burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 7 After the FRONT burner is lit yo
5. panel in place over both frame braces Hold the Crossover Ignition button up while setting the control panel in place Line up the holes in the control panel with the holes in the frame brace Insert screws and tighten with a Phillips screwdriver until snug Do not overtighten Figure 23 a Push on the burner control knobs Figure 23 b Insert in frame brace Crossover Ignition Button Control panel Phillips screws washers Tool holders Figure 23 Step 19 Install swing table You will need swing table assembly support rod support rod holder and swing table end bracket Allow the slide bar to hang down Push the support rod into the lower support bracket Figure 24 a Swing the rod up so you can slide the rod all the way inside the locking tab Figure 24 b The rod should swing freely inside the locking tab Figure 24 c Support a santat Figure 24 Insert one end of the hinge rod into the hole in the frame Figure 25 a Insert the other end into the hole in the swing table end bracket Figure 25 b Hold the end bracket at an angle so the lower tab is inside the frame tube Push the bracket into the frame Check to see that the lower tab of the bracket is hooked in the slot in the frame Figure 25 c To fully seat the bracket you may have to tap it lightly with a hammer AWARNING If swing table end bracket is in any way cracked or damaged do not use swing table Call our Cust
6. the source and rinse connections with water Figure 3 Inspection and Cleaning of the Weber Spider Stopper Guards To inspect the Spider Stopper Guards remove the control panel and look to see if they have dust or dirt on their outside surfaces If they are dirty brush off the outside surface of the Spider Stopper Guards with a soft bristle brush an old toothbrush for example Check that there are no gaps in the Spider Stopper Guards seams or in the fit around the burners or valves See Section General Maintenance General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue as well as any outdoor gas appliance is a target for spiders and other insects They can nest in the venturi section of the burner tubes This blocks the normal gas flow and can cause the gas to flow back out of the air shutter Figure 4 This could result in a fire in and around the air shutters under the control panel Causing serious damage to your barbecue Venturi Air shutter Venturi fin Figure 4 The Weber Spider Stopper Guard is factory installed It fits tightly around the air shutter section of the burner tube and the valve thereby preventing spiders and other insects access to the burner tubes through the air shutter openings Figure 5 Weber Spider Stopper Guard Figure 5 We recommend that you inspect the Weber Spider Stopper Guards at least once a year See section Annual Maintenance Also in
7. Serial Number Please use this number in registering your warranty and II D D h any correspondence with the factory GENESIS 1000 Series Natural Gas Barbecue Owner s Manual ESIGN ERIC wy u PAN AR RARS WARNING Follow all leak check procedures carefully in this manual prior to barbecue operation Do this even if barbecue was dealer assembled THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY NOTICE TO INSTALLER These instructions must be left with the owner and the owner should keep them for future use WARNING Do not try to light this appliance without reading Lighting instructions section of this manual FOR YOUR SAFETY If you smell gas 1 Shut off gas to the appliance Extinguish any open flame FOR YOUR SAFETY Do not store or use gasoline or other 2 3 Open lid 4 lf odor continues immediately call your gas supplier or your fire department flammable vapors and liquids in the vicinity of this or any other appliance 98613 10 97 ADANGER Failure to follow the Dangers Warnings and Cautions contained in this Owner s Manual may result in serious bodily injury or death or in a fire or an explosion causing damage to property AWARNINGS A Do not store a spare or disconnected LP tank under or near this barbecue A Improper assembly may be dangerous Please carefully follow the assembly instructions in this manual A After a period of stor
8. a Your Weber Gas Barbecue must be OFF and cool b c Turn gas OFF at source Remove control panel take off the burner control knobs Remove the screws holding the control panel in place Lift off the control panel d h Unlatch the Spider Stopper Guards and remove A CAUTION The burner openings must be positioned Figure 9 properly over the valve orifices Figure 13a Check proper assembly before fastening manifold in place Figure 13b a Valve G6 Figure 9 Burner Remove the manifold bracket and unscrew the two wing nuts that hold the manifold to the cooking box Pull the manifold and valve assembly out of the burners and carefully set it down Figure 10 View from behind cooking box Wing nuts Figure 13 Figure 10 l l i Reinstall the Spider Stopper Guards Slightly rotate the Spider Stopper Guards so that the seams are in line with the Venturi fins There should be no gaps in the seams or in the fit around the burners and valves Figure 14 Slide the burner assembly out from under the guide screw and washer in the corners of the cooking box Figure 11 Check fit around valve Figure 11 Lift and twist the burner assembly slightly to separate the crossover tube from the burners Figure 12 Figure 14 Remove the burners from the cooking box Crossover tube Figure 12 To reinstall the burners reverse steps c through g 27 ACAUTION If the Spider Stopper Guards
9. age and or nonuse the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before using See instructions in this manual for correct procedures A Do not operate the Weber Gas Barbecue if there is a gas leak present A Do not use a flame to check for gas leaks A Combustible materials should never be within 24 inches of the top bottom back or sides of your Weber Gas Barbecue A Do not put a barbecue cover or anything flammable on or in the storage area under the barbecue gt Your Weber Gas Barbecue should never be used by children gt You should exercise reasonable care when operating your Weber Gas Barbecue It will be hot during cooking or cleaning and should never be left unattended gt Should the burners go out during operation turn all gas valves off Open the lid and wait five minutes before attempting to relight using the lighting instructions Do not use charcoal or lava rock in your Weber Gas Barbecue Never lean over open grill or place hands or fingers on the front edge of the cooking box Should a grease fire occur turn off all burners and leave lid closed until fire is out Do not enlarge valve orifices or burner ports when cleaning the valves or burners The Weber Gas Barbecue should be thoroughly cleaned on a regular basis PP PP BP BP LP gas is not natural gas The conversion or attempted use of natural gas in an LP unit or LP gas ina natural gas unit is dangerous and will voi
10. ai conde 24 Storage and or NONUSG eeeeeeeeeeeeeeeeeeees 24 CIC AIMING tenhaiet aoe ctwhasescstectien eet andi nGelt tase 24 Troubleshooting amp Maintenance Annual Maintenance cccccsseeeeseeeeeneeeeenees 25 General Maintenance cccccccesseeeeeeees 26 28 TLOUDIGSNOOTING ccccsseeceecceeeeeeeeeeseeeeseeeeees 29 Pall SISTING sass aaor 31 FEATURES a Convenient tables and racks b Heavy gauge porcelain on steel lid seals in heat c Rapid read thermometer for precision cooking measures grill temperature and can be removed and inserted into the food d Heavy gauge steel Flavorizer Bars distribute heat within the grill Flavorizer Bars heat just the right amount of drippings for flavoring letting excess fat drip past to help prevent flare ups O1 D Q za Weber Warm Up Basket for additional cooking or warming space Separate burners for temperature control Crossover Ignition System with Gas Catcher Ignition Chamber Catch pan catches excess grease Locking casters for additional portability General Instructions Your Weber Gas Barbecue is a portable outdoor cooking appliance With the Weber Gas Barbecue you can grill barbecue roast and bake with results that are difficult to duplicate with indoor kitchen appliances The closed lid and Flavorizer Bars produce that outdoor flavor in the food The Weber Gas Barbecue is portable so you can easily change it
11. all manifold bracket You will need manifold bracket Hook the bracket onto the manifold at the center burner valve Place your hand underneath the bracket Lift the manifold bracket and cooking box slightly and hook the tab of the bracket onto the frame brace Figure 10 F the ree Manifold bracket Figure 10 14 Step 10 Install igniter Note The igniter wires are already attached to the Gas Catcher Ignition Chamber and the igniter This was done to factory test the ignition system The igniter lock nut is on the igniter Insert the top of the igniter up through the large part of the keyhole in the frame brace Figure 11 b Loosen the igniter lock nut and slide the igniter into the small part of the keyhole Figure 11 c Tighten the igniter lock nut Figure 11 Note If the igniter works loose carefully tighten the igniter lock nut with an adjustable wrench or pliers Frame brace b O SZ Keyhole in frame brace Igniter lock nut c Frame brace Small part of keyhole in frame brace Step 11 Install gas supply General Specifications for Piping Note Contact your local municipality for building codes regulating outdoor gas barbecue installations In absence of Local Codes you must conform to the latest edition of ANSI 2223 1 WE RECOMMEND THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL Some of the following are general requirements taken from ANSI 2223 1 for gas supply installa
12. ccessory rack Warming rack Warm Up Basket Check contents of hardware packs Three burner control knobs Three tool holders Five tubing plugs two are spares Support rod holder Swing table end bracket Two hinge pins hardware size 1 4 x 1 1 2 inch clevis pin be actual size Five 1 4 20 x 2 inch bolts gouas CET Six 1 4 20 x 1 2 inch bolts actual size aot Two plastic buttons actual size 1 4 20 keps nut Eleven 1 4 inch nylon washers Two hair pin cotters SY SY Two wheel hubcaps Two Phillips screws washers Step 2 Step 3 Assemble wheels Assemble top frame You will need axle two wheel hubcaps two wheels You will need left frame right frame two 1 4 20 x 1 2 inch wheel frame hammer and a block of wood bolts two nylon washers and a 7 16 inch wrench Place one end of the axle on the block of wood or other Note Work on carpeted area on grass or one of the protected surface Tap on one hubcap boxes to protect the finish during frame assembly Put one wheel on the axle WEBER side toward the Lay the leg pieces as shown so the leg tabs point up hubcap Slide the axle through the frame Add the other Figure 2 NEE NEBr DIAE RUE Tap Ohne nub pa E E Slip the two frame pieces together with the tabs inside Figure 2 a Slip washers on bolts insert bolts as shown and tighten Figure 2 b If you try to insert a bolt and there are no holes you have the left frame tur
13. d your warranty A Do not attempt to disconnect any gas fitting while your barbecue is in operation A Use heat resistant barbecue mitts or gloves when operating barbecue LP GAS UNITS ONLY A Use the regulator that is supplied with your Weber Gas Barbecue A Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation A A dented or rusty LP tank may be hazardous and should be checked by your liquid propane supplier Do not use an LP tank with a damaged valve A Although your LP tank may appear to be empty gas may still be present and the tank should be transported and stored accordingly A If you see smell or hear the hiss of escaping gas from the LP tank 1 Get away from LP tank 2 Do not attempt to correct the problem yourself 3 Call your fire department WARRANTY Weber Stephen Products Co Weber hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Barbecue that it will be free of defects in material and workmanship from the date of purchase as follows Aluminum Castings 10 years Cooking Grates and Flavorizer Bars 3 years All Remaining Parts 5 years when assembled and operated in accordance with the printed instructions accompanying it Weber may require reasonable proof of your date of purchase THEREFORE YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE This Limited Warranty shall be limited to the repair or replacement of parts which prove defective un
14. der normal use and service and which on examination shall indicate to Weber s satisfaction they are defective Before returning any parts contact Weber Stephen Products Co Customer Service Center If Weber confirms the defect and approves the claim Weber will elect to replace such parts without charge If you are required to return defective parts transportation charges must be prepaid Weber will return parts to the purchaser freight or postage prepaid This Limited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper installation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out in this owner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Limited Warranty There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty Some states do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Weber is not liable for any special indirect or co
15. e foil liners are available that fit the catch pan Z WARNING Check the bottom tray for grease build up before each use Remove excess grease to avoid a grease fire in the bottom tray 24 Storage and or Nonuse E When storing the Weber Gas Barbecue make sure that the inside shut off valve and or locking outdoor shut off valve is secured in the OFF position When the Weber Gas Barbecue is stored indoors the gas supply MUST BE DISCONNECTED After a period of storage and or nonuse the Weber Gas Grill should be checked for gas leaks and any obstructions in the burner tubes before using See Sections General and Annual Maintenance Check that the areas under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air The Spider Stopper Guards should also be checked for any obstructions See Section Annual Maintenance Periodic Cleaning Z WARNING Turn your Weber Gas Barbecue OFF and wait for it to cool before cleaning ZA CAUTION Do not clean your Flavorizer Bars or cooking grates in a self cleaning oven Replacement cooking grates and Flavorizer Bars are available through your retailer or the Weber Stephen Customer Service Center Outside surfaces Use a warm soapy water solution Z CAUTION Do not use oven cleaner abrasive cleansers kitchen cleansers cleaners that contain citrus products or abrasive cleaning pads on barbecue or cart surfaces B
16. gure 6 Plastic buttons View from rear of barbecue Figure 6 Step 8 Add cooking box You will need frame assembly cooking box assembly 1 4 20 x 2 inch bolt nylon washer 1 4 20 keps nut pliers and a 7 16 inch wrench Set the cooking box in the frame so the burner tubes are under the frame brace Figure 7 Burner tubes Frame brace Figure 7 Slide the cooking box to the left within the frame Put washer on bolt Insert the bolt through the cooking box and frame with the head of the bolt outside the box Figure 8 Add the keps nut Tighten by holding the bolt with pliers while you tighten the nut with the 7 16 inch wrench Figure 8 13 Your Weber Gas Barbecue burner assembly has been factory assembled pressure and flame tested As a safety precaution we recommend you check the burner alignment a Do the valves fit into the ends of the burners Figure 9 a b Are the ends of the burners under the washers at the left rear and left front of the cooking box The screws are only guides Do not tighten Figure 9 b c Are the wing nuts under the burner assembly hand tight Do not tighten with pliers Figure 9 c If you answered YES to a b and c the burners are correctly aligned If you answered NO the burners are misaligned Contact Weber Stephen Customer Service Do not use barbecue View from behind cooking zs 1 ERE ae E Cor LAs Figure 9 te nuts Step 9 Inst
17. ight frame 55 Hose 56 Control panel inserts 2 Z WARNING Use only Weber factory authorized parts The use of any part that is not factory authorized can be dangerous This will also void your warranty A FINAL WORD OF THANKS Teank you for choosing a Weber Barbecue Our family bere at Weber bas worked hard to produce the highest quality products for your satisfaction While we give much attention to our products an occasional error may occur Our knowledgeable Customer Service staff is prepared to help you with any problems with parts or assembly Call our toll free number 1 800 446 1071 For quicker service please have your owner s manual available for reference We also welcome any comments or suggestions you might bave regarding our products We wish your family the best in outdoor cooking enjoyment Weber Stepben Products Company Customer Service Center 200 East Daniels Road Palatine Illinois 60067 6266
18. itting amp AN 6Y b ce X y Dr o y V The quick disconnect is installed above ground Figure 12 Gas line piping E ifthe length of line required does not exceed 50 feet use a 5 8 O D tube One size larger should be used for lengths greater than 50 feet M Gas piping may be copper tubing type K or L polyethylene plastic tube with a minimum wall thickness of 062 inch or standard weight schedule 40 steel or wrought iron pipe M Copper tubing must be tin lined if the gas contains more than 0 3 grams of hydrogen sulfide per 100 cubic feet of gas mM Plastic tubing is suitable only for outdoor underground use M Gas piping in contact with earth or any other material which may corrode the piping must be protected against corrosion in an approved manner Mm Underground piping must have a minimum of 18 cover Test connections All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z223 1 A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for gas leaks This will result in a fire or explosion which can cause serious bodily injury or death and damage to property Step 12 Step 13 Check that all burner valves are off Connect flexible hose to manifold You will need one burner control knob You will need the 12 foot natural gas supply hose a
19. k Short Flavorizer bars 8 Long Flavorizer bars 5 Cooking grates 2 Work table Tubing plugs 5 1 4 20 x 2 inch bolts 5 Swing table end bracket Left frame 1 4 20 x 1 2 inch bolts 6 1 4 inch nylon washers 11 Caster frame Swing table assembly Support rod holder Support rod Casters 2 Bottom tray Catch pan holder Catch pan Drip pans 2 Accessory rack Frame connectors 2 Wheel hubcaps 2 Wheels 2 Tool holders 3 Wheel frame Front panel Plastic buttons 2 Axle 31 While we give much attention to our products unfortunately an occasional error may occur If a part is missing do not go back to the store Call the Weber Customer Service Center toll free 1 800 446 1071 to receive immediate assistance Have your owner s manual and serial number of the barbecue available for reference Weber Stephen Products Company Customer Service Center 250 South Hicks Road Palatine IL 60067 6241 800 446 1071 33 Hair pin cotters 2 34 Hinge pins 2 35 Thermometer 36 1 4 20 keps nut 37 Cooking box 38 Burner control knobs 3 39 Control panel 40 Igniter button 41 Phillips screws washers 2 42 Crossover tube 43 Front and back burners 2 44 Center burner 45 1 4 20 stainless steel wing nuts 2 46 Spider Stopper Guards 3 47 Manifold assembly 48 Manifold bracket 49 Igniter 50 Igniter lock nut 51 Gas catcher ignition chamber 52 Igniter wire black 53 Igniter wire white 54 R
20. nda Valves are shipped in the OFF position but you should 3 4 Inch wrench check to be sure Put the knob on each valve Check by Thread fitting end of hose onto manifold Figure 14 a pushing down and turning clockwise If they do not turn Tighten with wrench they are off proceed to the next step Figure 13 Figure 13 Figure 14 16 Step 14 Check Check for gas leaks a Hose to manifold connection Figure 16 a A WARNING If there is a leak at connection a retighten the fitting with a wrench and recheck for leaks with soap and water solution If a leak persists after retightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact Weber Stephen Customer Service b Valves to manifold connections Figure 16 b c Hose to quick disconnect connection Figure 16 c Z WARNING You should check for gas leaks every AAWARNING If there is a leak at connections b or c time you disconnect and reconnect a gas fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Note All factory made connections have been thoroughly Contact Weber Stephen Customer Service checked for gas leaks The burners have been flame When leak checks are complete turn gas supply OFF at tested As a safety precaution you should recheck all the source and rinse connections with water fittings for leaks before using your Weber Gas Barbecue Shipping and handling may have loosened or damaged a gas fitting Z WARNING Pe
21. ned the wrong way Turn the left frame around Frameiabs Figure 1 Figure 2 10 Step 4 Continue frame assembly You will need caster frame wheel frame four 1 4 20 x 1 2 inch bolts four nylon washers and a 7 16 inch wrench Place the caster frame onto the tabs of the left frame with the dimple to the inside Figure 3 Place the wheel frame onto the tabs of the right frame with the dimple to the inside Figure 3 The leg tabs must be on the inside of the frames Add the washers to the bolts insert in the holes as shown and tighten with the wrench Figure 3 Dimples to the inside Figure 3 11 Step 5 Complete frame assembly You will need partial frame assembly two frame connectors four 1 4 20 x 2 inch bolts four nylon washers and a 7 16 inch wrench Hold one frame connector between the caster and wheel frame Add the nylon washer to the bolt Put the bolt through the frame and screw into frame connector Tighten Repeat procedure with the other frame connector Figure 4 gt Figure 4 Step 6 Insert casters You will need frame assembly and two casters Push the casters firmly into the inserts in the ends of the caster legs Figure 5 Figure 5 12 Step 7 Add front panel You will need front panel and two plastic buttons Turn frame assembly right side up Align the panel with the holes in the frame and insert the plastic buttons through the front panel and frame Fi
22. nsequential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Weber This Warranty applies only to products sold at retail WEBER STEPHEN PRODUCTS CO Customer Service Center 250 South Hicks Road Palatine IL 60067 6241 800 446 1071 PATENTS AND TRADEMARKS 1997 Weber Weber Genesis Flavorizer and Crossover are registered U S trademarks Perma Mount Gas Catcher FlameCheck Steam N Chips Spider Stopper and Warm Up are U S trademarks of Weber Stephen Products Co 200 East Daniels Road Palatine IL 60067 6266 U S A Genesis Gas Barbecues are covered under the following patent nos U S A 4 677 964 4 727 853 4 777 927 4 829 978 4 860 724 4 941 817 4 966 125 5 070 776 D293 067 D316 355 Canada Rd 1987 Reg 58 034 1 279 540 1 283 586 1 300 994 1 300 995 Printed in the U S A Contents WARNINGS viiiie setcectes eerie ace Naa 2 Warranty Sir QlemS sianceidirrdcadaiincancnnattiamiutenieeangncdsann 3 4 General NMSIWUCTONS srra a 6 PSSEMDIV sorrerako EEE aiei 7 21 Operating Instructions LORNO Reece tne eer ere eee nti ener 22 23 COOKING oecon aa a e
23. omer Service Center to order a new part Install support rod holder on leg Figure 25 d Hook the support rod into the support rod holder AWARNING The load limit for the swing table is 30 pounds Hinge rod View from rear of barbecue g IS Slot in frame view from below Figure 25 20 Step 20 Complete accessory installation You will need Warm Up Basket warming rack work table accessory rack three tubing plugs thermometer and a hammer Insert one end of the Weber Warm Up Basket into the hole in the right end of the lid and the other end into the slot in the left end of the lid Figure 26 a Set the warming rack into the slots at the rear of the cooking box Figure 26 b Set the work table onto the left side rails Figure 26 c Set the accessory rack in place between the two frame connectors Figure 26 d Insert the thermometer into its holder Figure 26 e Insert the tubing plugs into the ends of the frame To fully seat the plugs you may have to tap them lightly with a hammer Figure 26 f Figure 26 Z CAUTION To keep the barbecue stationary the tabs on the locking casters should be in the down position 21 OPERATING INSTRUCTIONS Lighting Summary lighting instructions are on the control panel A DANGER Failure to open lid while igniting the barbecue or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result
24. ossover Ignition System Experiencing flare ups Are you preheating barbecue inthe All burners on high for 10 to prescribed manner 15 minutes for preheating Are the cooking grates and Clean thoroughly See Flavorizer Bars heavily coated with Section Periodic Cleaning burned on grease Is the bottom tray dirty and not Clean bottom tray A CAUTION Do not line the bottom tray allowing grease to flow into catch with aluminum foil pan Burner flame pattern is erratic Flame is low Are burners clean Clean burners See Section when burner is on HIGH Flames do not run the General Maintenance whole length of the burner tube Inside of lid appears to be peeling The lid is porcelain on steel not Clean thoroughly See Resembles paint peeling paint It cannot peel What you are Section Periodic Cleaning seeing is baked on grease that has turned to carbon and is flaking off THIS IS NOT A DEFECT If problems cannot be corrected by using these methods please contact Weber Stephen Customer Service 29 Parts List All items are single quantities unless otherwise specified Parts can be ordered directly from Weber Stephen Products Company by phone or mail Note Do not return parts to Weber Stephen Products Co without first contacting the Customer Service Center by phone or mail Returning the part may not be necessary OOnNOOKRWDND gt Lid assembly Lid handle Warm Up Basket Warming rac
25. ottom tray Remove excess grease and then wash with warm soapy water Flavorizer Bars and Cooking Grates Clean with a Suitable brass bristle brush As needed remove from grill and wash with warm soapy water Catch pan Disposable foil trays are available or you can line the catch pan with aluminum foil To clean the catch pan wash with warm soapy water Thermometer Wipe with warm soapy water clean with plastic scrub ball Do not put in dishwasher or submerge in water Inside cooking box Brush any debris off of burners tubes DO NOT ENLARGE BURNER PORTS OPENINGS Wash inside of cooking box with warm soapy water Inside Lid While lid is warm wipe inside with paper towel to prevent flaking due to grease build up Annual Maintenance After a period of nonuse we recommend that you perform the following maintenance procedures for your safety Z WARNING Check hose before each use of barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement hose Order from Weber Stephen Products Co Customer Service Center or authorized dealer E Inspect the burners for correct flame pattern Clean if necessary following the procedures outlined in the General Maintenance section of this manual E Check all gas fittings for leaks A DANGER Do not use an open flame to check for gas leaks Be sure there are no spark
26. ressure equal to or less than 1 2 psig 3 5 kPa Assembly Tools needed Screwdriver QS Phillips screwdriver EE Hammer 7 16 inch or an adjustable wrench DO Pliers CA Block of wood SZ Supplies needed You will need a soap and water solution to check for gas leaks See Step Check for gas leaks Note The hardware size of nuts bolts and screws is given For example 1 4 20 x 2 inch bolt means a bolt 1 4 inch in diameter with 20 threads to the inch 2 inches long On a small screw for example 6 32 x 1 2 inch screw means a number 6 screw with 32 threads to the inch 1 2 inch long While we give much attention to our products unfortunately an occasional error may occur If a part is missing do not go back to the store Call the Weber Customer Service Center toll free 1 800 446 1071 to receive immediate assistance Have your owner s manual and serial number of the barbecue available for reference Step 1 Check package contents Cooking box assembly Lid assembly Hose Bottom tray Two cooking grates Control panel 2 Five long Flavorizer Bars oe Left frame Eight short Flavorizer Bars ree Right frame Front panel Wheel frame Catch pan holder Caster frame S Two frame connectors SS Two drip pans Work table ES Manifold bracket Swing table assembly SS Support rod Catch pan Thermometer Two wheels Axle Te Two casters A
27. rform these leak checks even if your barbecue was dealer or store assembled You will need a soap and water solution and a rag or brush to apply it To perform leak checks Slide back the collar of the quick disconnect Push male fitting of the hose into the quick disconnect and maintain pressure Figure 15 a Slide the collar closed Figure 15 b If it does not engage or lock repeat procedure Gas will not flow unless the quick disconnect is properly engaged Locking shut off 2D Outside house wall To barbecue a y f x Pa c an 7 Figure 16 Male fitting Collar Quick disconnect engaged Figure 15 Turn on gas supply Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks A WARNING Do not ignite burners when leak checking 17 Step 15 Install Flavorizer Bars and Cooking Grates You will need five long Flavorizer Bars eight short Flavorizer Bars and two cooking grates Set the long Flavorizer Bars side to side in the lower position then set the short Flavorizer Bars front to back in the upper position in the cooking box Figure 17 Figure 17 The open U of the cooking grates goes down Set the cooking grates onto the ledges in
28. s location in your yard or on your patio Portability means you can take your Weber Gas Barbecue with you if you move The natural gas supply is easy to use and gives you more cooking control than charcoal fuel Mm These instructions will give you the minimum requirements for assembling your Weber Gas Barbecue Please read the instructions carefully before using your Weber Gas Barbecue Improper assembly can be dangerous E Not for use by children Mm If there are local codes that apply to portable gas grills you will have to conform to them If there are no local codes you must conform to the latest edition of the National Fuel Gas Code ANSI Z 223 1 E This Weber Gas Barbecue is designed for natural piped in city gas only Do not use Liquid Propane LP bottled gas The valves orifices and hose are for natural gas only M Do not use with charcoal fuel E Check that the area under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air For Installation in Canada These instructions while generally acceptable do not necessarily comply with the Canadian Installation codes particularly with piping above and below ground In Canada the installation of this appliance must comply with local codes and or Standard CAN CGA B149 1 Installation Code for Natural Gas Burning Appliances and Equipment Storage E The gas must be turned OFF at the natural gas supply
29. s or open flames in the area while you check for leaks This will result in a fire or explosion which can cause serious bodily injury or death and damage to property Z WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting You will need a soap and water solution and a rag or brush to apply it To perform leak checks Make sure all burners are in the OFF position Turn on gas supply A WARNING Do not ignite burners while leak checking Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks 25 Check a Hose to manifold connection Figure 3 a A WARNING If there is a leak at connection a retighten the fitting with a wrench and recheck for leaks with soap and water solution If a leak persists after retightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact Weber Stephen Customer Service b c AWARNING If there is a leak at connections b or c turn OFF the gas DO NOT OPERATE THE BARBECUE Contact Weber Stephen Customer Service Valves to manifold connections Figure 3 b Hose to quick disconnect connection Figure 3 c When leak checks are complete turn gas supply OFF at
30. spect and clean the Spider Stopper Guards if any of the following symptoms should ever occur 1 The smell of gas in conjunction with the burner flames appearing yellow and lazy Barbecue does not reach temperature Barbecue heats unevenly One or more of the burners do not ignite A DANGER Failure to correct these symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property 26 Main Burner Flame Pattern The Weber Gas Barbecue burners have been factory set for the correct air and gas mixture The correct flame pattern is shown in Figure 6 Tips occasionally yellowish Burner inside cooking box Light blue Dark blue Figure 6 If the flames do not appear to be uniform the length of the burner tube follow the burner cleaning procedures Main Burner Cleaning Procedure Turn off the gas supply Remove the manifold See Section Replacing the main burners Look inside each burner with a flashlight Figure 7 Figure 7 Clean the inside of the burners with a wire a straightened out coat hanger will work Figure 8 Check and clean the air shutter opening at the ends of the burners Check and clean the valve orifices at the base of the valves Use a brass bristle brush to clean outside of burners This is to make sure all the burner ports are fully open Figure 8 Z CAUTION Do not enlarge the burner ports when cleaning Replacing Main Burners
31. the cooking box Figure 18 Figure 18 Step 16 Install the bottom tray You will need bottom tray catch pan holder catch pan and one drip pan 7a Finger grip on front Front side of catch edge of bottom tray pan holder Figure 19 Hook the ends of the catch pan holder into the hole in the bottom tray Figure 20 The front of the catch pan holder must be on the same side as the finger grip of the bottom tray Finger grip Figure 20 Slide the bottom tray onto the mounting rails under the cooking box with finger grip toward you Figure 21 A CAUTION Do not line bottom tray with aluminum foil It can cause grease fires by trapping the grease and not allowing grease to flow into the catch pan Figure 21 Put the foil drip pan into the catch pan Slide the catch pan into the catch pan holder with its finger grip towards you 18 Step 17 Install Lid You will need lid two hinge pins and two hair pin cotters Set the lid in place Align the hinges at the rear of the barbecue Insert hinge pins from the outside Insert hair pin cotters into the small holes in the hinge pins Figure 22 Hair pin cotter Hinge pin Figure 22 Step 18 Add tool holders control panel and burner control knobs You will need three tool holders control panel two Phillips screws washers a Phillips screwdriver and three burner control Knobs Hook the tool holders over the frame rail Figure 23 Set the control
32. tions Refer to ANSI 2223 1 latest edition for complete specifications Mm This barbecue is designed to operate at 7 inches of water column pressure 2526 psi E A manual shut off valve must be installed outdoors immediately ahead of the quick disconnect mM An additional manual shut off valve indoors should be installed in the branch fuel line in an accessible location near the supply line Mm The quick disconnect connects to a 3 8 inch NPT thread from the gas source The quick disconnect fitting is a hand operated device that automatically shuts OFF the flow of gas from the source when the barbecue Is disconnected mM The quick disconnect fitting can be installed horizontally or pointing downward Installing the fitting with the open end pointing upward can result in collecting water and debris Mm The dust covers supplied plastic plugs help keep the open ends of the quick disconnect fitting clean while disconnected E Pipe compound should be used which is resistant to the action of natural gas when connections are made E The outdoor connector must be firmly attached to rigid permanent construction AAWARNING Do not route the 12 foot hose under a deck The hose must be visible Typical natural gas supply installation Figure 12 Gas supply Inside wall a NG D Outside wall a gt N as J ee U Shut off a JAY DA Locking lt To barbecue aN i LL a Quick Disconnect A aon o S 7 shut o Male f
33. u can turn on the other burners Note Always light the FRONT burner first The other burners ignite from the FRONT burner To Extinguish Turn gas supply OFF at the source then push down and turn each burner control knob clockwise to OFF Manual Lighting Open the lid Figure 2 Make sure all burner control knobs are turned OFF Push each burner control knob down and turn clockwise Turn gas supply valve on Strike a match and put the flame into the matchlight hole in the front of the cooking box Figure 2 Z WARNING Do not lean over open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 5 6 Push Front burner control knob down and turn to START HI Check that the burner is lit by looking through the matchlight hole on the front of the cooking box 23 AWARNING If the burner does not light turn the Front burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 7 After the FRONT burner is lit you can turn on the other burners Note Always light the FRONT burner first The other burners ignite from the FRONT burner To Extinguish Turn gas supply OFF at the source then push down and turn each burner control knob clockwise to OFF Cooking AAWARNING Do not move the Weber Gas Barbecue when operating or hot You can adjust the FRONT CENTER and BACK burners as
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