Wayne-Dalton DS-350 User's Manual
Contents
1. Use this measurement to locate the left hand wall angle on the left hand jamb and clamp in place Install the top and bottom bolts in the wall angle Verify that both wall angles are level and double check the angle to angle measurement at the top middle and bottom to ensure that the wall angles are properly located Using a string and a level ensure that the mounting angles are parallel to each other shimming if necessary to achieve both vertical and horizontal leveling Now install the remaining bolts in both wall angles Angle Face to Angle Face measurement Se M PO RT ANT must be held to ensure proper door 05 IN operation and resistance to windload f Hal st Use of any other fasteners than those i provided must be approved by bai i M PO RTANT manufacturer or building authority and rr A cannot be of lesser diameter or grade L ANGLE FACE TO ANGLE FACE Align the guide slots with the slots in the wall angles and fasten guides with the interior windlock return towards the door jamb using the 5 16 18 x 5 8 truss head bolts washers and flange nuts Slide guides to set the H dimension as shown above at 1 3 4 prior to tightening the guide fasteners or ES Trim the top of each wear strip at a 45 angle as shown and clip onto the appropriate leg of each guide Be sure that trimmed edges of the wear strips end just below the flare of the guides Install the bottom bar stops with the same 5 162. drop possibly causing injury or death wet A WARNING Do not apply pretension to larger A WARNING doors using ladders Ladders may fall causing serious injury or death m 5 Loi CH IO Fk Koch gt Cut the tape that holds the door in a roll and gently pull the curtain down into the guides on both sides until the bottom bar is below the bottom bar stops Do not pry on the bottom bar stops to get bottom bar past loosen fasteners until bottom bar angle easily clears stops If the door has a tendency to close secure in position using clamps If the door has a tendency to rise secure in position using a wood prop as shown While the door is secured from moving tighten the bottom bar stop fasteners on both guide assemblies H j NT a Tighten bottom bar stop fasteners with impact gun n to prevent bolts from spinning A CHAIN RETAINER CLIP J INSTALL PER STEP 13 lt A Legs By H STEP 8 INSTALL SLIDE BOLT LOCKS Install slide bolt locks if provided 1 4 20 x 1 00 ROUND HEAD as shown MACHINE SCREW 2 REQ D Install the lift handle to bottom bar angle at this time y Si BOTTOM BAR ASSEMBLY SLIDE BOLT 5 16 18 JAM NUT SPACER 2 REQ D LIFT CLIP AF Ge 5 16 FLAT WASHER 2 REQ D oO 1 4 20 HEX NYLON LOCK NUT 2 REQ D d STEP 9 LUBRICATE AND ADJUST THE GUIDES Lubricate the insides of the guides and wears
3. of delivery against any defects in workmanship or material Manufacturer shall upon notification correct such nonconformity at its option by repairing or replacing any defective part or parts NO EMPLOYEE DISTRIBUTOR OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THE FOREGOING WARRANTIES IN ANY WAY OR GRANT ANY OTHER WARRANTY ON BEHALF OF MANUFACTURER The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation improper storage unauthorized service alteration of products neglect or abuse or attempt to use the products for other than the customary usage or for their intended purposes The ROLL UP SHEET DOOR warranty becomes null and void if other than Manufacturer s specified holes are drilled The above warranty does not cover wear or any damage beyond Manufacturer s control or replacement labor THIS WARRANTY COVERS A COMMERCIAL PRODUCT THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES AND NO REPRESENTATIONS GUARANTEES OR WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE ARE MADE BY MANUFACTURER IN CONNECTION WITH MANUFACTURE OR SALE OF ITS PRODUCTS Claims for defects in material and workmanship covered by this warranty shall be made in writing to the dealer from whom the product was purchased within the warranty period Manufacturer may either send a service representative or have the
4. product returned to the Manufacturer at Buyer s expense for inspection If judged by Manufacturer to be defective in material or workmanship the product will be replaced or repaired at the option of Manufacturer free from all charges except authorized transportation and replacement labor THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER REMEDIES THE LIABILITY OF MANUFACTURER WHETHER IN CONTRACT TORT UNDER ANY WARRANTY OR OTHERWISE SHALL NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR OR REPLACE AT ITS OPTION ANY PRODUCT OR PART FOUND BY MANUFACTURER TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP MANUFACTURER SHALL NOT BE LIABLE FOR COST OF REMOVAL OR INSTALLATION OR SHALL NOT BE RESPONSIBLE FOR ANY DIRECT INDIRECT SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE This warranty gives you specific legal rights which may vary from state to state However some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you Wayne Dalton Corporation Door amp Systems Division 2589 County Road 168 Dundee OH 44624 1 800 795 5095 12
5. 18 x 5 8 truss head bolts and flange nuts used to assemble the guides no washer Leave the fasteners loose to allow the bottom bar stops to pivot out of the way of the bottom bar angle when the curtain will be pulled into the guides You will be instructed to tighten the bottom bar stop fasteners in step 7 STEP 4 INSTALL BRACKETS AND DRIVE COMPONENTS From the Dimension Tables on page 4 mark the width location of each bracket by using dimension A for the operator side and 6 for the non operator side If the actual opening width varies from the packing slip width adjust these dimensions by adding or subtracting 1 2 of the difference to each dimension Subtract if the opening is larger and add if smaller Mark the height location of the brackets by using dimension C Verify the ceiling clearance minimum from dimension B Use a string and a level to verify that the brackets are level with each other Adjust bracket height as needed to level Drill anchor holes and fasten the brackets with the anchors provided Brackets must be level to each other with respect to height IMPORTANT Failure to level bracket heights will prevent door from operating properly If the door is to be chain hoist or motor operated install the components shown below to the operator side of the curtain at this time using the fasteners provided Do not tighten set screws at this time you will be instructed to tighten these in
6. DIMENSION TABLES MINIMUM OVERHEAD CLEARANCE B INDICATED A STEP 3 INSTALLING MOUNTING ANGLES AND GUIDES Obtain the appropriate Bolt Line BL measurement from the chart below Use Opening Width listed on packing slip Any variation between the actual opening width and the width listed on the packing slip is to be ignored OPENING WIDTH BL BL ANGLE FACE TO ANGLE FACE STEEL MASONRY UP TO 10 WIDE 1 9 16 4 15 16 OPENING WIDTH 6 11 16 OVER 10 WIDE 1 7 16 4 7 8 OPENING WIDTH 6 7 16 Use BL measurement to locate wall mounting angle for one IM PO RTANT jamb only Second angle will be located using Angle Face to Angle Face measurement Using the BL measurement loosely KK OPENING WIDTH YP clamp the right hand wall angle to the S SE Mount Steel Mount right hand jamb Position the wall angle such that the BL measurement falls near the center of the slots Adjust the wall ap angle so that it is level and tighten the clamp Install wall angle fasteners in the centers of the top and bottom slots only _ TI t T gt I ANGLE FACE TO ANGLE FACE and tighten Pa Re WG Select the appropriate Angle Face to E a E SE SE Angle Face equation from the chart oe sonry Mount Masonry Mount above Add the opening width listed on Fp f D D RR I the packing slip to obtain the Angle gt t i c Face to Angle Face measurement
7. DS 350 COMMERCIAL ROLL UP DOORS WINDLOAD RATED INSTALLATION INSTRUCTIONS IMPORTANT NOTICE Read the enclosed instructions carefully before attempting to install this door Pay close attention to all warnings and important safety notices This manual MUST be attached to the wall in close proximity of the door Copyright 2002 Wayne Dalton Corp P N 291341 DOC 101 0093 1 REV 02 H IMPORTANT SAFETY NOTICES Read the enclosed instructions carefully before attempting installation If there are any questions about any of the procedures do not perform the work Instead have a qualified door agency do the installation or repairs N E SE e Ce 2 11 P Operate the door ONLY when it is properly adjusted and free of all obstructions The door is constantly under EXTREME SPRING TENSION Repairs adjustments installation and removal ESPECIALLY of SPRINGS AND RELATED PARTS are dangerous so that such work should be performed ONLY by qualified door service people DO NOT PERMIT children to play with the door Children could get caught between the door and the floor causing severe injury or death Avoid standing in the open doorway or walking through the doorway while the door is moving One could get caught between the door and the floor causing severe injury or death Should the door become hard to operate or completely inoperative it is recommended that a qualified door agen
8. ation which if CAUTION not avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a CAUTION potentially hazardous situation which if not avoided may result in property damage IMPORTANT indicates a required step for safe and proper M PO RTANT door operation NOTE NOTE indicates information assuring proper installation of the door H l NT e HINT indicates a suggested step to simplify installation based on experience INTRODUCTION This manual s main function is to assist the installer in correctly mounting doors with due regard for safety operation and sound construction practices Reference must be made to construction codes in your area All Wayne Dalton DS 350 Windload Rated Commercial Roll Up Doors follow the general instructions contained herein Additional installation information for the specific door shipped is found with the packing slip and on supplementary drawings There are also bolt and small sealed parts bags with accessory lists describing proper application PREPARATION Read the installation instructions thoroughly to become familiar with the names of the various components and their relation to each other It is necessary for the installer to determine the following Method of operation push up hand chain or motor operated Type of jamb masonry or steel on which the door mounting angles mount and the fasteners required The dimensions for the op
9. cy correct the problem to prevent possible injuries or door damage Avoid installing the door on windy days The door could fall causing door damage or injury To prevent injuries due to loose components at least monthly check all bolted connections to make sure they are secure To prevent injuries never place hands or fingers between the curtain and the guides while the door is being operated This manual is not intended to provide take down instructions for existing doors Consult your local door agency if this is required before new doors are to be installed Thoroughly familiarize yourself with the construction codes in your region before initiating work Wear the proper protective safety gear at all times when installing adjusting and or repairing doors 12 13 Consider using a 2 person or larger crew for installing adjusting and or repairing larger doors To prevent injury or death due to falling use scaffolding or mechanical lifts rather than ladders when installing adjusting and or repairing larger doors Definitions of key words used in this manual are as follows This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARN NG WARNING indicates a potential hazardous situation which if not avoided could result in death or serious injury T CAUTION indicates a potentially hazardous situ
10. door assembly before it is secured to support brackets AXLE SADDLE STEP 6 SECURE AXLE SADDLE CASTINGS cc er ee LOCK WASHER Making sure that the bottom bar angle is at the bottom of the S curtain roll place the axle saddle castings around the axle on each side with the flat keeper plate on top Install the 3 8 24 x 3 1 2 bolts flat and lock washers and 3 8 24 nuts as shown Be certain KEEPER PLATE AXLE to tighten both nuts to a torque of 40 foot pounds Spring tension i SADDLE will be lost if both axle saddles are not tightly secured FLAT WASHER TIGHTEN e AT 3 8 24x3 5 BOLT TO 40FT LB y Axle saddles hold extreme spring tension Loose axle saddles could result in loss of spring tension causing door to fall WARNING possibly producing serious injury or death STEP 7 PRE TENSION THE DOOR SPRINGS Starting with the bottom bar angle at the bottom of the curtain roll apply two complete turns of pretension to the springs by rotating the curtain roll in the direction shown The amount of tension required may vary slightly Final adjustment if necessary will be made Spring tension can cause curtain roll to rotate rapidly A WARN NG Securely hold curtain roll from rotating while applying pretension or serious injury or death could result Securely hold door curtain until bottom bar stop fasteners have been tightened If not securely held door may raise or
11. ening width opening height headroom and side room MATERIAL Inspect your door for possible damage or shortage of parts Report any shortages to your door supplier immediately or transit related damage claims to your freight carrier CLEARANCES Check the door opening dimensions and available clearances versus the dimensions listed on the packing slip Be sure that the dimensions are correct for the opening you are working on taking special note of the opening width and height Be sure that the required clearances listed on the Dimension Tables in this manual are available prior to installation TOOLS The tools recommended for proper installation of each door will vary but commonly used tools are Electric drill with 3 8 or 1 2 chuck with nut driver bits Masonry drill or impact hammer and bits Chain hoist and sling for raising barrel and curtain assembly Scaffolding Mechanical Lift and or Ladders ladders not recommended for larger doors Hammer Channel Lock Pliers Center punch Screwdrivers Drills Wrenches vise grips C clamps torque wrench and a large pipe wrench Plumb line tape measure chalk line and a water level STEP UNPACKING Doors Doors shipped by common carrier arrive at the job site packed in cardboard Before removing the door from the packaging inspect the door and packaging for visible signs of damage If damage is noted file a freight claim with the freight company im
12. f d TTt until the marked corrugation is accessible y Stretch the top draft stop across the door and o r LI N attach it to the curtain on the marked a E ea corrugation with the 8 x self drilling ew screws provided locating the screws every 12 A on center Trim the Top Draft Stop to clear the Rees fe guides if required When the door is closed the E draft stop should seal on the header NOTE a Top Draft Stop may not seal on header if not installed on a corrugation as shown REDUCED DRIVE CHAIN HOIST INSTALLATION INSTRUCTIONS if applicable DRUM N WHEEL DRIVE SPROCKET STEP 12 _ ALIGN THE SPROCKETS de LOCKING _ f Feed the hand chain through the pocket wheel assembly installed in step 4 BOLT bi around the cast iron hand chain wheel and connect the two end links i o Align the chain hoist so that the 41B9 sprocket on the pocket wheel assembly is SOTE in line with the 41A40 sprocket bolted to the barrel Next tighten the hoist SC l H locking bolts to lock the pocket wheel assembly to the shaft to prevent it from a shifting or rocking T W AN Hoist locking bolts must be tight to ensure hoist cannot shift A WARN NG and permit roller chain to come off thereby allowing door to drop possibly causing severe injury or death Next c
13. ightly loosen both axle saddle castings Pull down on the wrench for more spring tension and let up on the wrench for less spring tension As saddle castings are A WAR N NG loosened hold wrench securely Springs are very strong and can cause serious injury if not controlled properly Tighten both axle saddle castings per Step 6 while holding the pipe wrench firmly to maintain desired adjustment Let off the pipe wrench tension only after the nuts on both axle saddle castings are tightened back to 40 foot pounds TENSION ADJUSTMENT e LESS TENSION MORE TENSION When removing pipe wrench from axle slowly reduce applied A WARN NG tension until wrench is free from axle This will help avoid serious injury in event that saddle castings have not been tightened sufficiently Test the door as in Step 9 above Repeat the above procedure if further adjustments are required Once all adjustments have been made and the door is operating properly recheck all fasteners and bolted connections to ensure that they are in place and properly tightened Tighten all set screws in the components installed in step 4 STEP 11 INSTALLATION OF TOP DRAFT STOP Close the door and secure it in the down position Use a pencil to mark the door panel corrugation that is parallel with the bottom of E a E the header lintel from the outside of the DS opening If this corrugation protrudes below the header mark the one just above Open the door q
14. mediately Remove the door from the packaging Do not cut tape that holds door in a roll You will be told in I M PO RTANT step 7 when to cut tape No guarantee will be given by Wayne Dalton Corp if the door is not erected as instructed For best operation follow the instructions step by step Please review all instructions thoroughly before starting installation STEP 2 CHECK THE DOOR OPENING Verify the opening measurements with the door packing slip Consult the factory if the actual opening width varies from that shown on the packing slip by more than 2 inches Check door jambs header and floor for plumb level condition Check that there is sufficient clearance at jambs and head see Dimension Tables below Be E Gei De Se CEILING Sege gt POSITION OF EE 8 DOOR ASSEMBLY gf SH a LL DOOR SUPPORT BRACKET A DARA T PLEASE REFER o DOOR HEADER D ee Se OPENING WIDT 6 Rpa G2 OPERATOR NON OPERATOR SECTION ot SIDE ELEVATION SIDE NOTE Left hand operated door shown above Right hand is opposite OPERATION A OPENING HEIGHT B C SE PUSH UP 6 UP TO 8 HIGH 20 10 DIRECT DRIVE CHAIN MOTOR SC FROM 8 TO 10 HIGH 22 11 REDUCED DRIVE CHAIN 8 OVER 10 HIGH 24 12
15. onnect the 41 roller chain between the pocket wheel assembly sprocket and the barrel sprocket Now run the door up and down several times to ensure that the roller chain does not come off If it does go back and check the alignment of the sprockets Keep loose clothing fingers hands and arms away from all A WARN NG moving mechanisms and places where chain meets either sprocket or serious injury or death could result DRIVE DRIVE STEP 13 INSTALL THE CHAIN KEEPER ome Ge Now install the hand chain keeper to the wall II approximately four feet above the finished floor with the y hardware provided Refer to the figure in step 7 of this POCKET manual for an additional view WHEEL ASSEMBLY AN o HAND _ P d CHAIN NW d I WW d d tt Y 10 1 4 20 x 1 Slotted Screw Washer amp Nylon Nut Weegee eee eaa e e a O Electric Operator 3 8 x 3 Bolt amp Tube Right Mounting Bracket Based on Door Size Give Type Bottom Bar Stop 5 16 18 x 5 8 THMS amp Flange Nuts 3 8 24 x 3 Axle Bolt Washer Lock Washer amp 3 8 Nut 3 8 x 5 Wedge Anchor agea o 11 Roll Up Sheet Door LIMITED WARRANTY Wayne Dalton Corp P O Box 67 Mt Hope Ohio 44660 The Manufacturer warrants the ROLL UP SHEET DOOR and hardware fittings for a period of ONE YEAR from the time
16. step 9 Keep loose clothing fingers hands and arms away from all A WARN l NG moving mechanisms or serious injury or death could result DOOR ASSY e Ee 3 8 FLAT WASHER 3N DOOR ASSY WINDLOCKS JLOCKS gt e Weeer WINDLOCKS e WINDLOCKS SET DOOR ES ASSY K SPACER POCKET WHEEL SPROCKET SE SE Jao RAINE VARD E 3 8 FLAT WASHER 3 8 FLAT WASHER pra SPROCKET S i 3 8 16 HEX NUT 3 8 16 HEX NUT 3 8 16 x 4 5 BOLT en CHAIN HOIST DIRECT DRIVE MOTOR OPERATOR REDUCED DRIVE CHAIN HOIST DRIVE SPROCKET CHAIN HOIST STEP 5 LIFTING THE DOOR ASSEMBLY Door assembly is extremely heavy Do not allow door A WAR N NG assembly to fall from lifting mechanism or serious injury or death could result Lift door assembly up to door support brackets Care should be taken to avoid any damage to the curtain Make sure that the door assembly is centered between the guides and that clearance between the windlocks and the guides is the same on both sides Adjust door assembly location as needed Place the axle saddle castings under the axle on each 6 side and position the door as close as possible to the door header Be sure that the door is able to revolve without scraping against door header or guides Rotate door assembly so that bottom bar angle is at bottom of curtain roll A To avoid serious injury or death never walk stand or work WAR N I NG below
17. trips with weather resistant lubricating spray Be sure to spray lubricant over the flares at the tops of the guides Move the door up and down to check for proper operation Adjust the guides and mounting angles if necessary to allow for proper clearance and operation If door is difficult to move up and or down due to spring imbalance H l NT continue on to step 10 and return to step 9 once springs are properly adjusted STEP 10 CHECK AND ADJUST SPRING BALANCE It is strongly recommended that two or more installers perform IMPORTANT this next step Never remove bottom bar stops when adjusting tension A WARN NG otherwise door can spin uncontrollably resulting in serious injury or death If the door lowers easily and raises hard more spring tension is required If the door lowers hard and raises easily less spring tension is required Before adjusting the spring tension be sure that the door is in the full up position Secure the door in the full up position to prevent the door from falling if the adjustment wrench slips Use one of these methods Tie a rope around the door roll and bottom bar angle Place a clamp on guides holding the door securely at the stops A WARNING Always stand to one side of wrench when adjusting tension Never adjust tension with wrench in front of above you This will help avoid serious injury if you lose control of wrench Place a large pipe wrench in position on the door axle as shown and sl
Download Pdf Manuals
Related Search