Wayne-Dalton All Residential Door Models User's Manual
Contents
1. asi stile N oe 2I 1 1 1 4 9 Dia hole r J r gt 4 Pre punched o holes 3 3 4 Dia holes FACE DOWN FACE UP FIG 1 p a Vertical b mark o ee Horizontal mark 1 1 1 4 i o Dia hole i ae o hole holes a 1 2 The section we 5 Z height A o d Le Lockbackup 4 lt d plate lt FACE DOWN C FIG 2 J F stile A se eOoe V 3 3 4 Dia Holes 1 1 1 4 Dia hole ertical mark FACE DOWN STEP 2 Outside Lock Handle Assembly 8000 8100 8200 DOORS SEE FIG 4 Align the outside handle assembly with the handle pointing towards the floor and insert the assembly through the previously drilled 3 4 diameter holes in the section Secure the outside lock handle to the section with 2 10 phillips head screws 5120 5140 6100 8300 8500 9700 9800 9100 9400 9600 amp WOOD DOORS SEE FIG 5A amp FIG 5B Align the outside handle assembly with the handle pointing towards the floor and insert the assembly through the previously drilled 3 4 diameter holes in the section With the outside lock placed in the section place the center lock stile over the shank of the outside lock handle secure the center lock stile with foam tape 8300 8500 8700 9800 9700 amp WOOD DOORS will use the lock backup plate with no foam tape Secure the outside lock handle to the section by pla2. 2 Place the lock section face up on 2 padded sawhorses for a single car door or 3 padded sawhorses for a double car door Locate the middle of the center stile measure the distance from the end of the section to the middle of the center stile Turn the section face down transfer the measurement and mark a light vertical line then mark a horizontal line at half the section height Align the 7 16 diameter hole of the lock backup plate at the intersection point of the horizontal and vertical marks use the lock backup plate as a template to mark the 4 holes remove the lock backup plate and drill the 3 bottom holes to 3 4 diameter and the top hole to 1 1 4 diameter drilling all 4 holes completely through the section 5120 5140 9100 9400 amp 9600 DOORS SEE FIG 3 Place the lock section face up on 2 padded sawhorses for a single car door or 3 padded sawhorses for a double car door Locate the middle of the center stile measure the distance from the end of the section to the middle of the center stile Turn the section face down transfer the measurement and mark a light vertical line Align the center of the lock stile with vertical mark use the lock stile as a template to mark the 4 holes remove the lock stile and drill the 3 bottom holes to 3 4 diameter and the top hole to 1 1 4 diameter drilling all 4 holes completely through the section
3. continue with STEP 4 3 4 dia 10 Phillips head screws gt Outside handle 10 Phillips 2 A head Q screws 3 4 Dia holes Foam tape Lock p backup lt plate o 10 Phillips tL aT head 3 4 Dia screws holes Release Large notch disk i A up Shank Feed cable through Retainer holes in Release nut cable tabs disk FIG 7 FIG 6 STEP 4 Installing The Auto Latch Locate the auto latch striker plates over the pre punched holes in the vertical track nearest the center of the lock section Fasten the striker plates to the vertical track using 2 1 4 20 x 9 16 track bolts and flanged hex nuts Align the auto latch flippers such that the arm will engage the striker plates Position the auto latch flipper 1 8 from the edge of the section and secure it to the section with 3 1 4 20 x 11 16 self drilling screws WOOD DOORS will use 1 4 14 x 1 lag screws Bend the bottom edge of the auto latch flipper arm away from the door slightly for smoother operation Feed one end of the lock cable through the slotted hole of an auto latch flipper and secure with 1 1 4 20 x 9 16 track bolt Pull the cable taut but not enough to lift the flipper out of the striker plate While holding taut feed the lock cable through the slotted
4. Rim Cylinder Night Latch Autolatch ECR Lock Installation Instructions and Owner s Manual Wayne Dalton Davison ot All Residential Door Models 5000 9700 9800 Overhead Door Corporation 8000 amp 9000 Series amp Wood Doors P O Box 67 Mt Hope OH 44660 www Wayne Dalton com Parts Breakdown of g cylinder 6 1 4 20 x 9 16 Lock backup plate Track bolts 8300 8500 8700 9700 9800 Wood s iti idy Trim ring 2 Foam tape Night latch ii ei 2 12 Pan head screws Kil 9100 9400 9600 5120 5140 assembly d 4 8 X 1 2 Pan 3 4 x 2 1 2 N heads screws Outside handle A Phillips head machine screws 2 1 9100 5120 9800 2 1 1 4 8700 9400 9600 5140 8300 8700 Wood 2 1 1 2 9700 2 1 3 4 8000 8100 8200 8500 O Lock cable Universal lock stile i Release disk 9100 9400 9600 51 20 51 40 Washer 3 8 x 1 2 Auto latch S 2 1 4 20 x 1 3 4 6 1 4 20 x 11 16 Self tapping screws Self drilling screws Or 1 4 14 x1 Lag ap 2 Striker screws Wood doors only plate NOTE The illustrations shown on this page are general representations of the door parts Each specific door models may have unique variations TOOLS REQUIRED 1 Electric Drill 1 8 Drill Bit 3 4 Dia Hole Saw 1 1 4 Dia Hole Saw 7 16 6 Point Nut Driver 7 16 Wr
5. cing the 2 10 phillips head machine screws through the lock stile into the lock section STEP 3 Inside Handle Lock Assembly Hold the disk with the large notch of the release disk pointing up Feed the cables thru the tabs as shown SEE FIG 6 First place the 3 8 x 1 washer over the square steel shank Hold the handle which is pointing towards the floor with one hand and place the disk assembly over the square steel shank of the outside handle Push the retainer nut onto the shank until the free play in the assem bly is taken up Operate the lock to make sure it functions properly If the lock operates too hard loosen the retainer nut slightly Place the inside handle over the extruded holes in the release disk Secure the handle with 2 1 4 20 x 1 3 4 self tapping screws Insert the rim cylinder through the trim ring and into the section with the teeth side of the key pointing away from the outside handle SEE FIG 7 Place the lock plate over the 1 1 4 diameter center stile hole and fasten with 2 12 pan head screws into the rim cylinder In addition align the night latch slide with the notch in the top of the release disk Fasten the night latch to the center stile with 4 8 x 1 2 pan head screws SEE FIG 8 NOTE Follow the Main Installation Instruction Manual to install the door sections and vertical track before you install the remainder of the lock parts After the sections and track are installed
6. ench Or Socket Pliers Wire Cutter Phillips Screw Driver Standard Screw Driver Center Punch 1 k k k ee M le ee el IMPORTANT NOTICE REFER TO THE DOOR MODEL INSTALLATION INSTRUCTIONS MANUAL FOR IMPORTANT SAFETY NOTICES Copyright 2013 Wayne Dalton a Division Of Overhead Door Corporation Part No 307897 REV6 01 25 2013 STEP 1 Drilling Lock Section Z CAUTION DO NOT DRILL LOCK SECTION OR INSTALL LOCK ON DOORS WITH OPENERS THE DOOR AND OR OPENER MAY BE DAMAGED IF THE OPENER IS USED WHILE THE DOOR IS LOCKED NOTE Common practice for doors with the odd number of raised panels is to mount the lock towards the right side of the section when looking out IMPORTANT REMOVE ALL BURRS FROM THE DRILLED HOLES BEFORE INSTALLING THE LOCK TO THE SECTION 8000 8100 8200 DOORS SEE FIG 1 Place the lock section face down on 2 padded sawhorses for a single car door or 3 padded sawhorses for a double car door Locate the 4 hole pattern in the center stile of the lock section Use the 4 holes as a template to drill 4 1 8 holes through the section Flip the section over face up With the section face up enlarge the 3 bottom holes to 3 4 diameter and the top hole to 1 1 4 diameter pay close attention not to drill completely through section into center stile NOTE Do not drill through or enlarge holes in the center stile 9800 9700 8300 8500 8700 amp WOOD DOORS SEE FIG
7. hole of the remaining auto latch flipper secure with 1 1 4 20 x 9 16 track bolt and flanged hex nut SEE FIG 9 10 NOTE Ensure that the bolt is through the front of the flippers and the nut is on the back of the flippers with cable going through the front of the flippers Operate the lock several times to make sure the auto latch flippers Clear the striker plates when the handle is turned and the flippers en gage the striker plates when the handle is released Adjust the cables if necessary Trim off the excess cable with wire cutters after the lock is operating satisfactorily plate 4 8 x 1 2 Pan head screws cylinder Center stile 2 12 Pan head screws Night latch Extruded holes LA in release disk Inside 2 1 4 20 x 1 3 4 handle Self tapping screws FIG 8 a Auto latch A S A flipper Striker plate W ET J r Slide of night latch fa Notch of release disk Vertical y track a j Auto latch flippers A N 1 8 Offset from _ edge of door 1 4 20 Flanged hex sta 4 Striker plates 3 1 4 20 x 9 16 Track bolt 1 4 20 x 11 16 Self drilling screws Lock cable Use pliers to bend lock arm slightly FIG 10
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