Wayne-Dalton 8000 Windload User's Manual
Contents
1. LAT 2 Vertical RH LH tracks Left and right bottom brackets as required Pushn ts as required yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com 3 Package Contents Continued 2 1 4 20 Hex 1 4 20 Flange hex nuts 2 3 8 16 5 16 18 Hex nuts 2 3 0 16 x 3 4 1 4 14 x 7 8 Self drilling nuts as required s nuts as required pee head bolts screws as required 5 16 x 1 5 8 Hex head lag screws 1 4 20 x 9 16 track Bolts Cotter pins Clevis pins 2 1 4 20 X 5 8 Tamper as required as required as required as required resistant screws NNN 5 16 x 1 5 8 tamper resistant Lag Screw 2 3 8 16 x 1 1 2 hex Head 5 16 Washers 5 16 x 2 tamper resistant Hex Head Lag as required Bolts as required Screws as required ccc ccc B 2 1 4 x 2 1 2 carriage bolts 2 1 4 x 2 3 4 carriage bolts Stud plates as required When installing your door you must use sections of the appropriate height in the right stacking order What sections heights you need to use in what order depends on the height of your door Unless your door is five sections in height you will not receive an Intermediate ll section2. The BOTTOM SECTION can be identified by the factory attached bottom astragal or by the bottom bracket warning labels on each end stile The INTERMEDIATE I SECTION may have a warning label attached to either right or left hand endstile of the section This section is always the 3rd section from the bottom of the door BOTTOM BRACKET WARNING LABELS ASTRAGAL BOTTOM SECTION 4 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Required j Power drill Pencil Ratchet wrench Vice grips 3 8 7 16 Socket driver Gloves zZ Ww ce Phillips head screw 7 16 1 2 amp 9 16 9 32 1 2 3 16 amp 1 8 Drill Safety glasses 1 4 3 8 7 16 1 2 amp Hammer driver Socket bits 9 16 Wrenches p Level Tape measure Vice clamps Sawhorse f Flat tip screwdriver 1 4 Torx bit Approved winding bars Step ladder Removing An Old Door IMPORTANT COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR A WARNING A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE SEV
3. Weather seal amp nails if included 1 Center bracket 2 Step plates Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local NOTE DEPENDING ON THE DOOR MODEL SOME PARTS LISTED WILL NOT BE SUPPLIED IF NOT Package Contents Door sections as required NECESSARY REAR SUPPORTS MAY OR MAY NOT BE INCLUDED WITH YOUR DOOR Horizontal angles RH LH as required 1 Torsion tube 2 Horizontal tracks RH LH 2 Fully adjustable RH LH flagangles Top bracket assemblies Top bracket assemblies as required as required Left and right bottom brackets as required Long and short stem rollers Extension brackets as required as required Right amp left torsion 1 Center bracket springs as required End bearing bracket bushing 2 Lift handles amp 1 Windload label Spacers 6 Screw eye and pull rope if included 1 2 3 and 4 Wide hinges as required Q I jamb brackets as required Right and left counterbalance cables Right amp left Drums 1 2 3 and 4 Narrow hinges as required 2 Roller Spacers Slotted jamb brackets as required
4. Sound framing members Perforated angle A Perforated angle bolted using 2 5 16 x 1 5 8 hex head lag screws to ceiling members and parallel to width of door Attach vertical perforated angle between the 2 5 16 x 1 5 8 hex head lag screws securing perforated angle to ceiling members sk Bolt must extend into the track als to serve as a roller stop 25 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com INSTALLATION AE Side Lock Install the side lock on the second section of the door Square the lock assembly with the door section and align with the square hole in the vertical track The 7 16 Socket Driver side lock should be spaced approximately 1 8 in from the section edge Secure the lock to the section Tape Measure with 4 1 4 20 x 11 16 self drilling screws Tools Needed Power Drill IMPORTANT SIDE LOCKS MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED POSITION IF AN OPERATOR IS INSTALLED ON THE DOOR NOTE After completing this step continue with Step 16 on page 17 4 1 4 20 X 11 16 self drilling screws Vo 6 screw eye st Pull Rope To
5. 34 JB US 63 1 4 Measure the length or the vertical track Using the Loosely fasten the JB US jamb bracket to the track with a 1 4 20 x 9 16 track bolt and nut Vertical TORUM 6e JB US JB US 32 1 2 JB US 49 track JB US Jamb bracket 34 JB US 58 JB US 75 125 1142 1144 1 1 4 20X 9 16 U J J 29 3 4 JB Track bolt US B US 29 3 4 JB 1 1 4 20 Flange hex nut JB JB US t 29 3 4 48 JB US 57 1 2 JB US 75 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Q I JAMB BRACKET SCHEDULE Installing aul Jamb Brackets WINDLOAD SPECIFICATION 1100 1101 1102 1120 1121 1122 1123 1140 1141 1143 NOTE The following Q l denotes a quick install DOOR sse cT O jamb bracket No additional hardware is needed all POSITION jamb bracket schedule determine the placement of the jamb brackets for your door height and track 6 6 type 4 SECTIONS QIJB 9 Middle QIJB 10 Bottom Not applicable Align the twistlock tab on Q I jamb bracket with the 70 quick install feature in the track and turn the jamb asectionsy 28 9 mE DM
6. Give the flagangle 1 4 turn to lock in place Repeat for other side NOTE After completing this step continue with Step 3 Left hand track and flagangle Attaching Fully Adjustable Flagangle to Vertical Track Tools Needed NOTE If you have quick install flagangles skip None this step and complete Step 3 Attaching fully adjustable flagangle to universal vertical track Hand tighten the flagangle to the vertical track using 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts Repeat for other side Secure the flange nuts after flagangle spacing is complete Step 16 Vertical Flagangle Quick install tab unlocked Quick install tab locked INSTALLATION Fully adjustable flagangle 2 1 4 20 Flange hex nuts 2 1 4 20 Flange Attaching fully adjustable flagangle to quick install vertical track Hand tighten the flagangle to the vertical track using 1 stud plate and 2 1 4 20 flange hex nuts Repeat for other side Secure the flange nuts after flagangle spacing is complete Step 16 hex nuts Quick install vertical track 7 Vertical track Right hand track and flagangle 2 1 4 20 x 9 16 Track bolts Universal 1 vertical track I Fully adjustable flagangle Stud plate Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your lo
7. 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in place installed in Step 16 IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION S p Flange hex 2 1 4 20 X 9 16 Track bolts 3 8 16 X 3 4 Truss head bolt 3 8 16 Z Hex nut 18 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed 7 16 Wrench 1 2 Wrench Step Ladder Tape Measure Tools Needed Step Ladder Power Drill Ratchet Wrench 7 16 Socket Driver 9 16 Socket Driver 9 16 Wrench Adjusting Top Brackets With horizontal tracks installed you can adjust the top brackets Vertically align the top section with the lower sections Once aligned position the top roller in the adjustable slide s out against the horizontal track FOR WINDLOAD OPTION CODES A 1100 OR 1120 Maintaining the slide s position tighten the 1 1 4 20 flange hex nuts to secure the slide to the top bracket Repeat for other side FOR WINDLOAD OPTION CODES B 1101 1102 1103 1104 1121 1122 1123 1140 1141 OR 1143 Maintaining the slide s position tighten the 1 5 16 18 nut to secure the slide to the top bracket base No
8. 3 4 Turns A WARNING PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTALLATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY Alternately inserting the winding bars into the holes Winding of the spring s winding cone rotate the winding cone cone upward toward ceiling 1 4 turn at a time until the required number of complete turns for your door Torsion height is achieved As the last 1 4 turn is achieved tube Approved securely hold winding bar while tightening both set Winding bars screws in winding cone to 14 15 ft Ibs of torque Once set screws contact the tube tighten screws one full turn INSTALLATION Carefully remove winding bar from winding cone Repeat for the opposite spring While holding the door down to prevent it from rising unexpectedly in the event the spring s were overwound carefully remove the vice grips from the torsion tube and the vertical tracks Adjustments to the required from the number of turns stated may be necessary If door raises off floor under spring tension alone Reduce spring tension until door rests on the floor If the door is hard to raise or drifts down on its own add spring tension An unbalanced door such as this can cause garage door opener operation problems Set screws e Ch Winding c
9. Boo Not applicable bracket perpendicular to the track so the mounting flange is toward the back leg of the track T6 idi QIJB 9 To QIJB 10 Middle QIJB 11 Middle 5 SECTIONS P x Twist lock p tabs Tools Needed Tape Measure Bottom hole INSTALLATION COL p l Q an bracket QUICK INSTALL LEFT SIDE SHOWN RIGHT SIDE SHOWN Q I JAMB BRACKET FEATURE 0 1 JAMB BRACKET INSTALLATION section U Bar Schedule Bottom Bracket Door Height u bar on Windload Option Codes 1104 1123 9 1124 1125 1142 1143 1144 Tools Needed NOTE For door section identification see page 4 Ng IMPORTANT RIGHT AND LEFT HAND IS ALWAYS Bott Bott a es DETERMINED FROM INSIDE THE GARAGE LOOKING 2 7 16 Socket Driver QUT End stile 7 1 4 Torx bit Jin Needle Nose Pliers Refer to the u bar schedule to determine if the Warning bottom section requires a u bar If the bottom section label requires a u bar position the u bar over the bottom 3 Hole brackets and center the u bar side to side on the bottom section Bottom bracket NOTE Refer to illustrations A or B to determine which bottom bracket was supplied with your door Follow the corresponding step below 1 1 4 14 x X0 w Self drilling tamper 2 1 4 14 x 7 8 resistant screw illi BOTTOM BRACKET A Align the center hole of left elf drilling screws hand bottom bracket with hole 3 in the end stile of the bottom section Attach
10. Jamb bracket AN Bottom BN b BN section BB 15 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Stacking Sections NOTE For door section identification see page 4 Tools Needed NOTE Make sure hinges are flipped down when A E fa Power Drill r A i stacking another section on top p P p ERK Lock 7 16 Socket Driver A lt Z A section With assistance lift second section and guide rollers A into the vertical tracks Keeping the ends of the sections aligned install remaining section s except top section in same manner Starting with the center most hinge flip up the hinge leaf and hold it tight against section Secure it to the section using 2 1 4 14 x 7 8 self drilling screws Repeat for all remaining center hinges For windload option codes A 1100 Flip up the left hand end hinge s leaf and hold tight against the section while securing it to the section using 2 1 4 14 x 7 8 self drilling screws Repeat z for the right hand end hinge s Section For windload option codes B 1101 1102 1103 1104 1120 1121 1123 1140 1141 1142 or 1143 Flip up the left hand end hin
11. business listings or go to the Find a Dealer section online at www Wayne Dalton com 1 3 Bottom Section Header Tools Needed Center the bottom section in the door opening Level section using wooden shims under the bottom astragal if necessary Hold the section in the opening while attaching vertical tracks Level Wood Shims Weather seal section INSTALLATION Wooden shims Vertical Track Tools Needed IMPORTANT THE TOPS OF THE VERTICAL TRACKS N wa MUST BE LEVEL FROM SIDE TO SIDE IF THE BOTTOM j 3 16 Drill Bit SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL Power Drill TRACK ON THE SHIMMED SIDE MUST BE RAISED 7 16 Socket Driver THE HEIGHT OF THE SHIM Tape Measure Level Position the left hand vertical track assembly over 5 16 X 1 5 8 Step Ladder the rollers of the bottom section Make sure the A Lag screws counterbalance cable is located between the rollers i and the door jamb Drill 3 16 pilot holes for the lag screws Vertical track assembly Ts Loosely fasten jamb brackets and flagangle to the jamb using 5 16 x 1 5 8 lag screws Tighten lag screw securing bottom jamb bracket to jamb to maintain 5 8 spacing Hang counterbalance cable over flagangle SE Bracket Jamb Repeat for the right hand side F A T FLAGANGLE Q I FLAGANGLE 15 16 x 1 5 8 Lag screw
12. header level The jambs should extend a minimum of 14 356 mm above the top of the opening for Torsion spring applications For low headroom applications the jambs should extend to the ceiling height Minimum Side clearance required from the opening to the wall is 3 1 2 89 mm IMPORTANT CLOSELY INSPECT EXISTING JAMBS HEADER AND MOUNTING SURFACE ANY WOOD FOUND NOT TO BE SOUND MUST BE REPLACED Headroom For Torsion spring applications a suitable mounting surface must be firmly attached to the wall above the header at the center of the opening The mounting surface must be 2 x 6 lumber minimum Select southern yellow pine lumber Do not use lumber marked as spruce pine fur or SPF The mounting surface must be securely attached to the wall with four 4 3 8 anchors for masonry constructions or four 4 5 16 x 4 lag screws for wood construction NOTE Drill a 3 16 pilot hole in the mounting surface to avoid splitting the lumber Do not attach the mounting surface with nails A WARN l N G Weather seal FAILURE TO SECURELY ATTACH A SUITABLE MOUNTING PAD TO STRUCTURALLY SOUND FRAMING MEMBER COULD CAUSE SPRINGS TO VIOLENTLY PULL MOUNTING PAD FROM WALL RESULTING IN SEVERE OR FATAL INJURY Weather Seal May Not Be Included Cut the weather seal if necessary to fit the header and jambs For quick install track Align the header seal with the inside edge of the header and temporarily sec
13. into the garage to allow the door to in vs 4p Ln 60 70 i215 Radus 99 125 76 8 0 12 15 Radius 6 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Installation Begin the installation of the door by checking the opening It must be the same size as the door Vertical jambs must be plumb and level with header Side clearance from edge of door to wall must be a minimum of 3 1 2 89mm on each side IMPORTANT STAINLESS STEEL OR PT 2000 COATED LAG SCREWS MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS END BRACKETS JAMB BRACKETS OPERATOR MOUNTING SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER PRESERVATIVE TREATED STAINLESS STEEL OR PT 2000 COATED LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UN TREATED LUMBER NOTE It is recommended that 5 16 lag screws be pilot drilled using a 3 16 drill bit prior to fastening NOTE Use this manual in conjunction with the windload specification sheet provided with your door Attaching Quick Install Flag Angle to Vertical Track NOTE If you have fully adjustable flagangles skip Tools Needed this step and complete Step 2 None Place the lower quick install tab of the flagangle in the quick install feature of the vertical track
14. the left hand bottom bracket with 1 1 4 14 x 5 8 self tamper resistant drilling screw Position a u bar if applicable over the Left hand bottom brackets and center the u bar side to side on bottom Coimbaladca the bottom section Secure the u bar bottom bracket bracket D B cable into the endstile using 2 1 4 14 x 7 8 self drilling screws Repeat for the right hand side Now finish securing the u bar to the section using 2 1 4 14 x 7 8 self drilling screws at each center stile location BOTTOM BRACKET B Uncoil the counterbalance cables and secure the cable loop to the clevis pin and bottom bracket using a 5 16 flat washer and cotter pin Repeat for other bottom bracket END STILE HOLE PATTERN LEFT SIDE IS SHOWN RIGHT SIDE IS OPPOSITE Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed None 10 Bottom Bracket Continued Attach the bottom bracket to the bottom corners of section and secure using 4 1 4 20 x 7 8 self drilling screws and 1 1 4 20 x 5 8 tamper resistant self drilling screw as shown Repeat for other side Position a u bar if applicable over the bottom brackets and center the u bar side to side on the bottom section Se
15. water only to remove any loose particles and any soapy film residue Surface scratches which have not exposed the metal substrate can be lightly buffed or sanded with 0000 steel wool or No 400 sand paper to create a smoother surface Care must be taken to not expose the substrate under the paint Once the substrate is exposed the likelihood for rusting is greatly increased If substrate is exposed it must be treated to prevent rust from forming Sand the exposed area lightly and paint with a high quality metal primer specifically intended for galvanized surfaces to protect the area from corrosion Allow for drying time on primer can label before applying topcoat The surface of the factory applied finish that is being painted must not be too smooth or the paint will not adhere to it It is advisable to test in an inconspicuous area to evaluate adhesion If poor adhesion is observed surface preparation for painting the factory applied finish must be repeated until desired results are achieved Again care must be taken to not expose the substrate under the paint Painting After surface has been properly prepared it must be allowed to dry thoroughly and then coated immediately with premium quality latex house paint Follow paint label directions explicitly Oil base or solvent base paints are not recommended Please note that if substrate is exposed and not properly primed painting with latex paint may cause accelerated rusting of the steel i
16. DOOR OPERATION NOTE Information assuring proper installation of the door 2 A WARNING TO AVOID POSSIBLE INJURY READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION IF IN QUESTION ABOUT ANY OF THE PROCEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 2 Wear protective gloves during installation to avoid possible cuts from sharp metal edges 3 Itis always recommended to wear eye protection when using tools otherwise eye injury could result 4 Avoid installing your new door on windy days Door could fall during the installation causing severe or fatal injury 5 Doors 12 0 wide and wider should be installed by two persons to avoid possible injury 6 Operate door ONLY when it is properly adjusted and free from obstructions 7 If a door becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a trained door system technician using proper tools and instructions 8 DO NOT stand or walk under a moving door or permit anybody to stand or walk under an electrically operated door 9 DO NOT place fingers or hands into open section joints when closing a door Use lift handles gripping points when operating door manually 10 DO NOT permit children to operate garage door or door controls Severe or fatal injury could result should the child becom
17. EDIATE SECTIONS U Bar Schedule Specification Options Code 1123 1124 CERE 1143 1144 X Door Height Position of 1100 1101 1120 1121 too LEE too too Bottom Intermediate Il EEE Bottom EE 13 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com gt lt gt x lt 6 0 to T 0 Tools Needed Pencil Power Drill 5 16 Drill Bit 7 16 Wrench Tools Needed Tape Measure Pencil Power Drill 9 32 Drill Bit 1 2 Drill Bit 7 16 Wrench 14 Step Plate Locate the center most stile of the bottom section of the door On the inside of the door center the step plate lift handle on the center most stile no higher than 8 from the bottom of the door Using the step plate lift handle holes as a guide drill a 5 16 dia hole along each side of the stile through the face of the door Be extremely careful to keep drill straight Mount step plates lift handles back to back straddling stile Secure with 2 1 4 x 2 3 4 carriage bolts and 1 4 20 flange hex nuts Lift Handle NOTE Doors with a keyed lock do not require this lift handle NOTE For door section identification see page 4 Locate the inside center most stile or the desired lift handle location on the lock 2nd section of
18. ERE OR FATAL INJURY TO AVOID INJURY HAVE A TRAINED DOOR SYSTEMS TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS RELEASE THE SPRING TENSION For detailed information see supplemental instructions Removing an Existing Door Preparing the Opening These instructions are available at no charge from Wayne Dalton a Division of Overhead Door Corporation P O Box 67 Mt hope Oh 44660 or at www Wayne Dalton com 5 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Suitable mounting surface Preparing the Opening Header board ee lumber minimum 2 x 6 lumber 7 e recommended Tools Needed If you just removed your existing door or you are installing a new door 00 S Merde complete all steps in PREPARING THE OPENING Recommended tools om To ensure secure mounting of track brackets side and center bearing brackets or steel angles to new or retro fit construction it is page 5 recommended to follow the procedures outlined in DASMA Technical Data Sheets 156 161 and 164 at www dasma com The inside perimeter of your garage door opening should be framed with wood jamb and header material The jambs and header must be securely fastened to sound framing members It is recommended that 2 x 6 lumber be used The jambs must be plumb and the
19. NGS ENSURE YOU RE WINDING IN THE c Periorated angie PROPER DIRECTION AS STATED IN THE INSTALLATION s INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE MV Weather OR FATAL INJURY seal Now lift door and check its balance Adjustments to the required number of turns stated may be necessary If door raises off floor under spring tension alone reduce spring tension until door rests on the floor If the door is hard to raise or drifts down on its own add spring tension A poorly balanced door can 3 5 16 18 x 1 1 4 cause garage door opener operation problems Hex bolts and 3 5 16 o 3 5 16 18 PERMANENTLY ATTACHED WEATHER 18 nuts Nuts SEAL 24 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Rear Support Continued To adjust spring tension fully close door Apply vice grips to track above third roller Insert a winding bar into the winding cone On single spring doors cable tension must be maintained by placing vice grips on torsion tube be
20. UST BE ATTACHED THROUGH THE BOTTOM HOLE OF THE CENTER BEARING BRACKET Horizontal line 1 5 16 x 1 5 8 Lag screw 1 5 16 x 2 ___________ Vertical line Tamper resistant lag screw or 1 5 16 x 1 5 8 lag screw Torsion Spring Assembly IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING nong OUT Tools Needed Right hand cable drum NOTE Identify the springs provided as either right black hand wound red winding cone which goes on the LEFT HAND SIDE or left hand wound black winding cone which goes on the RIGHT HAND SIDE Facing the inside of the door lay the torsion tube on the floor Lay the spring with the black color coded winding cone and the black color coded cable drum at the right hand end of the tube Left hand Lay the spring with the red color coded winding cone Gable and the red color coded cable drum at the left hand end of the tube drum red NOTE The set screws used on all torsion counterbalance winding cones and cable drums are now colored red DO NOT identify right and left hand by the set screw color N Nylon Center bracket bushing 20 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Torsion Spring Assemb
21. Wayne Dalton 8000 8100 8200 WINDLOAD Torsion Spring Installation Instructions and Owner s Manual IMPORTANT NOTICE Read these instructions carefully before attempting installation If in question about any of the proce Wayne Dalton Corp PO Box 67 dures do not perform the work Instead have a Mt Hope OH 44660 trained door systems technician do the installation www Wayne Dalton com or repairs Copyright 2011 Wayne Dalton a Division of Overhead Door Corporation Part No 335486 REV4 08 18 2011 Table of Contents Important safety Instrictionse 2 PackagelGontentSsracerrcncccccccmmocune sae 3 4 DoorSectionldentiticatiom er seer S 4 NOS RECUINCU sweat acne seater SO EO TUUS 5 Pre InstallaliOitccncerecr E E 5 6 Removing TNelOldiDoor a reese 5 Preparing EO EI seoaren 6 Installations E COS SESS UO 7 25 Optionalllistallatorsee eee 26 27 Sidellockesseeeeem TTE 26 PulllBopgs zones eere RISE 26 TTrolleyiODeraton oce 27 Maintenance rc in anand 28 29 Gleaningesssessscee Guan tes ea rA 28 Daintinalinstmuctonseese 29 Warranty EN RTI 30 byealenirocatorglhonfmation wee ME 30 Definition of key words used in this manual A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SEVERE OR FATAL INJURY CAUTION PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS IMPORTANT REQUIRED STEP FOR SAFE AND PROPER
22. ad specification option codes 1124 1125 1142 and 1144 do not insert a short shaft roller For windload specification option codes 1124 1125 1142 and 1144 C Two top bracket assemblies and a long stem roller are required Loosen the 5 16 18 nut on the top bracket assembly and position it flush against the stile and centered on the stile Insert a long stem roller through both slides of the top bracket assembly s to align Secure the top bracket assembly to stile using 4 1 4 20 x 7 8 self drilling screws The top bracket slide will be adjusted and tightened in Step 18 Repeat for other side 2 1 4 20 Flange hex nuts Top bracket slide Short stem roller 1 5 16 18 x 5 8 Carriage bolt and 1 5 16 18 hex nut Short stem roller 1 5 16 18 x 5 8 Carriage bolt and 1 5 16 18 hex nut Long stem roller 1320 1340 0n Top section Top bracket base Center hole 4 1 4 20 x 7 8 Self drilling screws Top section Top bracket assembly 4 1 4 14 x 7 8 Self drilli ews Top bracket assembly 1 5 16 18 x 5 8 Carriage bolt and 1 5 16 18 hex nut 4 14 14x S drilling screws Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton
23. al Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Attaching Flagangle to Horizontal Track Flagangle NOTE Refer to illustrations A or B to determine Q I horizontal track which horizontal track was supplied with your door 9 16 Socket Follow the corresponding step below 7 16 Socket Ratchet Wrench For quick install horizontal track A To install 9 16 Wrench horizontal track place the curved end over the top Level roller Align the bottom of the horizontal track with the 2 4 4 20 Hammer vertical track Hand tighten the horizontal track to the Flat Tip flagangle with 1 stud plate and 2 1 4 20 flange Screwdriver hex nuts Step Ladder Tools Needed Flange hex For universal horizontal track B To install horizontal track place the curved end over the top roller Align the bottom of the horizontal track with the vertical track Hand tighten the horizontal track to the flagangle with 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP 26 OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the Universal horizontal horizontal angle to the slot in the flagangle using 1 track 3 8 16 x 3 4 truss head bolt and 1 3 8
24. alton dealer or distributor The Manufacturer will not be responsible for any damage attributable to improper storage improper installation or any alteration of the door or its components abuse damage from corrosive fumes or substances salt spray or saltwater air fire Acts of God failure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear This Limited Warranty will be voided if the original finish is painted over unless Manufacturer s preparation and painting instructions are followed explicitly This Limited Warranty will be voided if any holes are drilled into the door other than those specified by the Manufacturer THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WARRANTY ABOVE e Some States do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the dealer from which the product was purchased Unless the dealer is no longer in business a written claim to the Manufacturer will b
25. cal Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed Hammer Tools Needed Tape Measure 8 Horizontal angle Horizontal Angle Position the horizontal angle as shown Place tabs of horizontal angle in the key slot of horizontal track Using a hammer tap the horizontal angle towards the curved end of the track until the hole in track and angle are aligned Set tracks aside NOTE For larger doors a full length horizontal angle may be spot welded to the horizontal track If the horizontal angle is not welded the horizontal angle will be installed as shown Horizontal track Horizontal tracki i Horizontal angle Horizontal angle Horizontal Key slots track JB US JAMB BRACKET SCHEDULE Installing JB US Jamb Brackets 5oo wor NO OF JAMB LOCATION OF CENTER LINE OF JAMB BRACKETS HEIGHT SECTIONS BRACKETS EACH JAMB MEASURED FROM BOTTOM OF TRACK NOTE Theale ing B US denotesia slotted jami WINDLOAD SPECIFICATION 1101 1102 1120 1121 1122 1140 1141 1143 ALL DIMENSIONS 2 bracket Peo 1 wee ve 2 ees vs jamb bracket schedule determine the placement of the jamb brackets for your door height and track 29 1 2 JB US 63 1 4 JB US type WINDLOAD SPECIFICATION 1123 US 33 1 2 JB US JB US 34 JB US 56 JB US JB US
26. com Bottom section Tools Needed NOTE For door section identification see Page 4 Power Drill Refer to the u bar schedule to determine the required 7 16 Socket Driver number of u bar s and placement on each section NOTE U Bars are typically placed flush against the upper or lower hinge leafs except on the bottom of Top bracket 2 1 4 14 x 7 8 the bottom section and top of the top section assembly Self drilling screws Place the sections face down on a couple of sawhorses or flat clean smooth surface Butt the o sections together in the proper stack sequence and Bottom bracket flip up the hinges Position the u bars according to LE Z A assembly the u bar schedule and flush against the hinge leafs or just above the bottom brackets on the bottom section if applicable Center the u bars side to side on the section and secure using 2 1 4 14 x 7 8 self drilling screws at each end stile and center stile location Repeat for all other sections except the top of the top section 2 1 4 14 x 7 8 Self drilling screws INSTALLATION ON THE TOP SECTION Position the u bar above the top bracket assembly Center the u bar side to side on the section and secure using 2 1 4 14 x 7 8 self drilling screws at each end stile and center stile location Self drilling screws m 2 mco 41 14 X 718 Self drilling screws U BAR PLACEMENT FOR LOCK AND INTERM
27. ction Flagangle Now flip up hinge leaf against section fastening z center hinges first and end hinges last Refer to Step 15 Position flagangle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door Tighten the bottom lag screw Flagangles must be parallel to the door sections Repeat for opposite side IMPORTANT THE DIMENSION BETWEEN THE FLAGANGLES MUST BE DOOR WIDTH PLUS 3 3 8 86MM TO 3 1 2 89 MM FOR SMOOTH SAFE DOOR OPERATION For quick install track Complete the vertical track installation by securing the center jamb bracket s and tightening the other lag screws Repeat for opposite side For fully adjustable track Complete the vertical track installation by securing the center jamb bracket s and tightening the other lag screws Push the vertical track against the rollers so that the rollers are touching the deepest part of the curved side of the track see illustration tighten all the track bolts and nuts Repeat for opposite side INSTALLATION Vertical track Top section Roller against vertical track 1 11 16 To 1 3 4 Flagangle Top section 17 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your loc
28. cure the u bar bottom bracket into the endstile using 2 1 4 14 x 7 8 self drilling screws Repeat for the right hand side Now finish securing the u bar to the section using 2 1 4 14 x 7 8 self drilling screws at each center stile location NOTE All doors are provided with the tamper resistant fasteners for the bottom brackets However the professional installer is most likely to have the proper tool to install this fastener If the homeowner does not have the proper tool to install the tamper resistant fastener use a regular 1 4 14 x 7 8 self drilling screw in its place For windload specification option codes 1124 1125 1142 and 1144 Extension brackets long stem rollers and spacer are required Position the extension bracket flush against the end stile and slide it underneath the u bar if applicable Align the extension bracket with the bottom bracket by inserting a long stem roller with spacer through the bottom bracket and extension bracket hinge tubes Attach the extension bracket to the endstile with 2 1 4 14 x 7 8 self drilling screws as shown Repeat for other side Counterbalance Cables NOTE For door section identification see page 4 IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT Uncoil the counterbalance cables and place the cable loop on the milford pin NOTE Depending on the bottom bracket that was provided with your door you may already have th
29. d top section when door is fully open trolley rail will slope down towards rear Operator rail Attach door arm to operator bracket with cotter and clevis pin IMPORTANT ANGLES MUST BE SECURELY ATTACHED TO SOUND FRAMING MEMBER S Framing members EN q LE 7 zi lt Z ou i O A 4 F Perforated angle 27 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com CLEANING YOUR GARAGE DOOR IMPORTANT DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR While factory applied finishes on garage doors are durable it is desirable to clean them on a routine basis Some discoloration of the finish may occur when a door has been exposed to dirt laden atmosphere for a period of time Slight chalking may also occur as a result of direct exposure to sunlight Cleaning the door will generally restore the appearance of the finish To maintain an aesthetically pleasing finish of the garage door a periodic washing of the garage door is recommended The following cleaning solution is recommended A mild detergent solution consisting of one cup detergent with less than 0 5 phosphate dissolved into fiv
30. drum black Torsion tube Left hand wound Black winding cone right hand side Equal spacing Torsion assembly 1 lt assembly Torsion spring Stationary Spring cone Center bearing bracket Nylon center bushing Spring warning tag 1 3 8 16 Nut Center bearing bracket 1 3 8 16 x 1 1 2 Hex head bolt Torsion spring 21 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com INSTALLATION 22 Tools Needed Vice Grips 3 8 Wrench Tools Needed Vice Clamps Counterbalance Cables Thread the counterbalance cables around the back side of the left cable drum and verify that there is no cable obstructions Hook the cables into the drums Slide the left hand cable drum against the left hand end bearing bracket and tighten the set screws in the drum to 14 15 ft Ibs of torque Once set screws contact the tube tighten screws one full turn Rotate the left hand drum and torsion tube until cable is taut Attach vice grips to torsion tube and brace vice grips against jamb to keep cable taut Slide the right hand cable drum against the right hand end bearing bracket and rotate drum until cable is taunt Tighten set screws in right hand cable drum Left end bearin
31. e counterbalance cable installed Refer to Step 6 Insert a short stem roller with a spacer into bottom bracket of the bottom section Repeat for other side NOTE Verify astragal bottom seal is aligned with door section If there is more than 1 2 excess astragal on either side trim astragal even with door section Bottom bracket Cotter Pin Washer By S NEC 1 1 4 14 x 5 8 Self drilling tamper resistant Screw Bottom section Warning label A or B bs bottom bracket i Bottom section Counterbalance cable Bottom bracket Cable 4 1 4 14 x 7 8 z Self drilling screws ZA d ZZ Z 2 1 4 14 x 7 8 Self drilling screws 2 1 4 14 x 7 8 Self drilling screws Hinge tube of extension bracket Counterbalance cable Milford pin Short stem roller F Long stem roller Bottom section Astragal e Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Tools Needed Power Drill 7 16 Socket Driver NOTE Refer to the door section identification on page 4 to determine your lock second intermediate third intermediat
32. e II fourth section on a five section door and top sections Measure your sections to make sure they are the correct height as indicated on the chart Refer to the hinge schedule to determine the ap propriate hinges for your door FOR WINDLOAD OPTION CODES A 1100 OR 1120 One narrow end hinge narrow center hinge s and a short stem roller are required per side FOR WINDLOAD OPTION CODES B 1101 1102 1103 1104 1121 1122 1123 1140 1141 or 1143 One wide end hinge narrow center hinge s and a short stem roller are required per side FOR WINDLOAD OPTION CODES C 1124 1125 1142 or 1144 Two wide end hinges wide center hinge s and a long stem roller are required per side Locate the bottom section using 1 hinges for the end stiles and depending on the width of your door enough 1 hinge s for each of the center stile s location Place the hinges on the section so that the lower leaf of the hinge is over the pre punched holes in the 1 and 4 of the end stiles and the pre punched holes of the center stile s at the top of the section See end stile hole pattern on page 9 Secure the hinges to the section using 2 1 4 14 x 7 8 self tapping screws for each then insert the roller into the appropriate end hinge tube NOTE The 1 hinges serve as end hinges and center hinges on the bottom section The 1 hinges also serve as center hinges at all center hinge locations Use 2 end hinges and 1 c
33. e entrapped between the door and the floor 11 Due to constant extreme spring tension DO NOT attempt any adjustment repair or alteration to any part of the door especially to springs spring brackets bottom corner brackets red colored fasteners cables or supports To avoid possible severe or fatal injury have any such work performed by a trained door systems technician using proper tools and instructions 12 On electrically operated doors pull down ropes must be removed and locks must be removed or made inoperative in the open unlocked position 13 Top section of door may need to be reinforced when attaching an electric opener Check door and or opener manufacturer s instructions 14 VISUALLY inspect door and hardware monthly for worn and or broken parts Check to ensure door operates freely 15 Test electric opener s safety features monthly following opener manufacturer s instructions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight After installation is complete fasten this manual near garage door Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com 2 Quick Install RH LH flagangles eR U Bar s as required
34. e gallons of warm water will aid in the removal of most dirt NOTE The use of detergents containing greater than 0 5 phosphate is not recommended for use in general cleaning of garage doors NOTE Be sure to clean behind weather stripping on both sides and top of door CAUTION NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH GLASS CLEANING INSTRUCTIONS Clean with a mild detergent solution same as above and a soft cloth After cleaning rinse thoroughly ACRYLIC CLEANING INSTRUCTIONS Clean acrylic glazing with nonabrasive soap or detergent and plenty of water Use your bare hands to feel and dislodge any caked on particles A soft grit free cloth sponge or chamois may be used to wipe the surface Do not use hard or rough cloths that will scratch the acrylic glazing Dry glazing with a clean damp chamois NOTE DO NOT USE any window cleaning fluids scouring compounds gritty cloths or solvent based cleaners of any kind 28 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com SURFACE PREPARATION FOR PAINTING Wax on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy water A final wipe and rinse should be done with clean
35. e the same as if no claim had been made at all At the Manufacturer s option pursuant to the dealer having notified the Manufacturer of a warranty claim a service representative may inspect the product on site or Buyer may be required to return the product to the Manufacturer at Buyer s expense Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to the product with the claimed defect and full access to the location of its installation If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty the Manufacturer will cause the defective product to be repaired or replaced The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer subject to applicable law THE REMEDY WILL COVER ONLY MATERIAL THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES SUCH AS FIELD SERVICE LABOR FOR REMOVAL INSTALLATION PAINTING SHIPPING ETC Any repairs or replacements arranged by Manufacturer will be covered by and subject to the terms conditions limitations and exceptions of this Limited Warranty provided however that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed and this Limited Warranty will expire at the same time as if there had been no defect If a claim under this Limited Warranty is resolved in a manner other than described in the im
36. el and parallel to door within 3 4 maximum of door edge A WARNING KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3 4 MAXIMUM OF DOOR EDGE OTHERWISE DOOR COULD FALL RESULTING IN SEVERE OR FATAL INJURY clamps Vertical track IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE HORIZONTAL TRACK HANGER THAT CANTILEVERS 4 OR MORE BEYOND A SOUND FRAMING MEMBER NOTE If rear supports are to be installed over drywall use 5 16 x 2 hex head lag screws and 3 4 3 4 make sure lag screws engaged solid structural I Horizontal tracks lumber lt xe Door edges gt l NOTE Angles must be attached to sound framing members and nails should not be used Now permanently attach the weather seal to both door jambs and header Temporarily attached in PREPARING THE OPENING on page 6 Avoid pushing weather seal stop too tightly against face of door Place the windload label on the intermediate section as shown A WARNING PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRI
37. enter stile hinges for the lock section second section of the door Use 3 end hinges and 1 center stile hinges for the intermediate section third section of the door Use 4 end hinges and 1 center stile hinges for the intermediate section Il fourth section of the door IMPORTANT WHEN PLACING ROLLERS INTO END HINGES NUMBER 2 AND HIGHER THE ROLLER GOES INTO TUBE FURTHEST AWAY FROM SECTION NOTE 4 End hinges are used on fourth section of a five section door Hinge Schedule Quantity of end Wide end Narrow end hinges per side hinges hinges oo n EN Pf me f f jee bo Wide center hinges As required Roller placement 3 Roller placement 3 Roller placement Roller placement 1 Wide hinge 2 Wide hinge 33 Wide hinge 4 Wide hinge Roller placement Ps d 3 Roller placement Roller placement 3 Roller placement 1 Narrow hinge 2 Narrow hinge Narrow end hinge hinge f Previously installed Wide end hinge Long stem roller Pr N gt 4995252552 G 2 1 4 14 x 7 8 Self drilling screws 2 1 4 14 X 7 8 elf drilling screws Za 3 Narrow hinge Short stem roller End stile 4 Narrow hinge Q 1 4 14 x 7 8 Self drilling screws 1 4 14 x 7 8 Self drilling screws TYPICAL CENTER HINGE INSTALLATION 11 Please Do Not Return Th
38. fore loosening set screws in the winding cone Push upward on the winding bar while carefully loosening the set screws in the winding cone members A WARNING BE PREPARED TO SUPPORT THE FULL FORCE OF THE TORSION SPRING ONCE THE SET SCREWS ARE LOOSE gj Carefully adjust spring tension 1 4 turn Retighten both set screws in the winding cone and repeat for the other side RECHECK DOOR BALANCE DO NOT ADJUST MORE THAN 1 2 TURN FROM THE RECOMMENDED NUMBER OF TURNS Horizontal If the door still does not operate easily lower the track door into the closed position UNWIND THE SPRING S FULLY Reference the insert Removing The Old Door Preparing The Opening section on torsion spring removal and recheck the following the items 1 Check the door for level 2 Check the torsion tube for level 3 Check the track spacing 4 Check the counterbalance cables for equal tension 5 Check the track for potential obstruction of the rollers 6 Clamp locking pliers onto track and rewind Horizontal springs track IMPORTANT IF DOOR STILL DOES NOT OPERATE PROPERLY THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN Sound framing intermediate section 5 16 x 1 5 8 hex head lag screws to ceiling member and parallel to width of door Space lag screws no further than 24 apart Bolt must extend into the track to serve as a roller stop
39. g IMPORTANT CHECK EACH CABLE MAKING SURE bracket BOTH ARE SEATED PROPERLY ON THE CABLE DRUMS AND HAVE EQUAL CABLE TENSION Cable in position Securing Door for Spring Winding Left cable drum Jamb Left cable Torsion drum tube screws Place vice clamps onto both vertical tracks just above the third roller This is to prevent the garage door from raising while winding counterbalance springs A WARNING FAILURE TO PLACE VICE CLAMPS ONTO VERTICAL TRACK CAN ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY Place vice clamps above 3rd Roller Vice clamps attached to track Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Winding Torsion Spring s Position a ladder slightly to the side of spring so that the winding cone is easily accessible yet your body Step Ladder is not in direct line with the winding bars Approved Winding Bars Tools Needed Check the label attached to the spring warning tag for the required number of complete turns to balance your door 60 Door Height Approx 6 7 8 Turns 6 6 Door Height Approx 7 3 8 Turns 7 0 Door Height Approx 7 7 8 Turns 7 6 Door Height Approx 8 1 4 Turns 8 0 Door Height Approx 8
40. ge s leaf and hold tight p p Z against the section while securing it to the section d Q ia 4x7 8 using 4 1 4 14 x 7 8 self drilling screws Repeat ze elf drilling screws for the right hand end hinge s For windload option codes C 1124 1125 1142 or 1144 Flip up the left hand end hinge s leaf and hold tight against the section while securing it to the section using 6 1 4 14 x 7 8 self drilling screws Repeat for the right hand end hinge s Repeat for other sections except the top section IBI f Hinge aw leaf NOTE Install lock at this time sold separately see side lock instructions in optional installations on Section rie page 26 S L 4 la Section 4 1 4 14 x 7 8 Self drilling screws Section 6 1 4 14 x 7 8 Self drilling screws 16 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com amp Flagangle Top Section Door width Place the top section in the opening and vertically 3 3 8 to 3 1 2 Tools Needed align with lower sections Hammer Nail Power Drill 7 16 Socket Driver Tape Measure Step Ladder Temporarily secure the top section by driving a nail in the header near the center of the door and bending it over the top se
41. h as salt water or other marine environment or to toxic or abrasive substances including those in the air b have been maintained in compliance with Manufacturer s recommendations and c have not been subject to physical abrasion impacted by a hard object or punctured including without limitation paint rub occurring in metal to metal contact and movement The Manufacturer warrants the garage door hardware except springs and the tracks of the above described door TEN 10 YEARS against defects in material and workmanship subject to all the terms and conditions below The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Limited Warranty against defects in material and workmanship for a period of ONE 1 YEAR from the date of installation This Limited Warranty is extended only to the person who purchased the product and continues to own the premises where the door is installed as his her primary residence Buyer This Limited Warranty does not apply to residences other than primary or to commercial or industrial installations or to installations on rental property even when used by a tenant as a residence This Limited Warranty is not transferable to any other person even when the premises is sold nor does it extend benefits to any other person As a result this Limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized Wayne D
42. is Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com INSTALLATION 9 Top Bracket Tools Needed Power Drill 7 16 Socket Driver 12 NOTE Refer to illustrations A or B to determine which top bracket was supplied with your door Follow the corresponding step below For Top Bracket A Align upper center hole of the top bracket base with 6 hole in the end stile See End Stile Hole Pattern on Pg 9 Ensure the top bracket base is level and aligned with the edge of the section Secure the top bracket assembly to the endstile using 4 1 4 20 x 7 8 self drilling screws Insert a short stem roller into the top bracket slide The top bracket slide will be adjusted and tightened in Step 18 Repeat for the opposite side For Top Bracket B Align upper center hole of the top bracket base with 6 hole in the end stile See End Stile Hole Pattern on Pg 9 Ensure the top bracket base is level and aligned with the edge of the section Secure the top bracket assembly to the endstile using 4 1 4 20 x 7 8 self drilling screws Loosen the 5 16 18 nut on the top bracket assembly Insert a short stem roller into the top bracket slide The top bracket slide will be adjusted and tightened in Step 18 Repeat for the opposite side NOTE For windlo
43. lton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com INSTALLATION Mounting E gf Center Bearing Bracket surface E distance Tools Needed Measure to locate the center of the door and mark dd a vertical pencil line on the mounting surface above Horizontal the door to indicate the center line of the door Then line 7 16 Socket Driver measure from the center of the bearing in one of Center of end Jie the end bearing brackets DOWN to the top of the bearing bracket L door Using that dimension measure UP from the top a Tape Measure of the door and mark a horizontal pencil line on the mounting surface intersecting the vertical pencil line Now align the edge of the center bearing bracket 1 4 Torx Bit along the vertical pencil line on the mounting surface Center the bearing bracket on the horizontal line Power Drill Level Pencil This will ensure the torsion tube is level between the center and end bearing brackets Attach the center bearing bracket in this location to the mounting surface using 2 5 16 x 1 5 8 lag screws and 1 5 16 x 2 tamper resistant lag screw 1 5 16 x 1 5 8 Lag screw Mounting surface IMPORTANT USE THE 5 16 X 1 5 8 TAMPER RESISTANT LAG SCREW ONLY IF MOUNTING SURFACE MOUNTED OVER MASONRY TAMPER RESISTANT LAG SCREW M
44. ly Continued Slide the nylon center bushing onto the torsion tube followed by the springs and cable drums The nylon center bushing springs and cable drums must be positioned as shown With assistance pick up the torsion assembly and slide one end of the tube through one end bearing bracket Lay the torsion tube into the center bearing bracket and slide the other end of the tube into the opposite end bearing bracket Position the torsion tube so that equal amounts of the tube extend from each end bearing bracket Nylon Center Bushing Slide the nylon center bushing into the stationary spring cone at the end of the spring and align the stationary spring cone s with the holes in the center bearing bracket Secure the spring s to the center bearing bracket with 2 3 8 16 x 1 1 2 hex head bolts and 3 8 16 nuts Tools Needed Step Ladder 9 16 Socket Ratchet Wrench 9 16 Wrench IMPORTANT SPRINGS UNDER TENSION CAN BE DANGEROUS IMPORTANT THE SPRING WARNING TAG S SUPPLIED MUST BE SECURELY ATTACHED TO THE STATIONARY SPRING CONE IN PLAIN VIEW SHOULD A REPLACEMENT SPRING WARNING TAG BE REQUIRED CONTACT WAYNE DALTON FOR FREE REPLACEMENTS Stationary spring cone Torsion spring Torsion spring 1 3 8 16 Nut V NN LAL 1 3 8 16 x 1 1 2 Hex head bolt Nylon center bracket bushing Right hand wound Red winding cone Left hand side Left hand cable drum red Right hand cable
45. mediately preceding paragraph then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy The liability of the Manufacturer whether in contract or tort under warranty product liability or otherwise will not go beyond the Manufacturer s obligation to repair or replace at its option as described above THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES including but not limited to damage or loss of other property or equipment personal injury loss of profits or revenues business or service interruptions cost of capital cost of purchase or replacement of other goods or claims of third parties for any of the foregoing e Some States do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you No employee distributor dealer representative or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant any other warranty on behalf of or binding on the Manufacturer and anyone s attempt to do so will be null and void Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer The rights and obligations of the Manufacturer a
46. n the exposed area NOTES 1 Repainting of finish painted steel doors cannot be warranted as this condition is totally beyond the door manufacturer s control 2 Consult a professional coatings contractor if in doubt about any of the above directions 3 Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of containers Pay particular attention to acceptable weather and temperature conditions in which to paint 29 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Lu Z lt Lu lt Limited Warranty MODEL 8000 8100 and 8200 Subject to the terms and conditions contained in this Limited Warranty Wayne Dalton Manufacturer warrants the sections of the door which is described at the top of this page TEN 10 YEARS against i The door becoming inoperable due to rust through of the steel skin of the door section s due to cracking splitting or other deterioration of the Steel skin ii Peeling of the original paint on the door as a result of a defect in the original paint or in the application of the original paint coating in cases where the door sections and the original paint a have not been subjected to adverse atmospheric conditions or contaminates suc
47. nd Buyer under this Limited Warranty will be governed by the laws of the State of Ohio USA to the extent permitted by law e This Limited Warranty gives you specific legal rights and you may also have other rights which may vary from State to State Thank you for your purchase Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304 6 644 378 6 374 567 6 561 256 6 527 037 6 640 872 6 672 362 6 725 898 6 843 300 6 915 573 6 951 237 7 014 386 7 036 548 7 059 380 7 121 317 7 128 123 7 134 471 7 134 472 7 219 392 7 254 868 Canadian 2 384 936 2 477 445 2 495 175 2 507 590 2 530 701 2 530 74 2 2 532 824 Other US and Foreign Patents pending Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com 30
48. ols Needed ae Oil A WARNING m DO NOT INSTALL PULL ROPES ON DOORS WITH Drill Bit ELECTRIC OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Pull rope Pilot drill the location for the No 6 screw eye Screw the No 6 screw eye into the wood jamb approximately 48 to 50 1220 to 1270 mm from the floor Tie the pull rope to the screw eye and to the bottom bracket as shown Bottom bracket Pull rope 26 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Trolley Operator Tape Measure A WARN N G OPERATOR MUST BE TESTED AT TIME OF INSTALLATION AND MONTHLY THEREAFTER AS DESCRIBED IN YOUR OPERATOR S INSTALLATION INSTRUCTIONS AND OWNER S MANUAL TO ENSURE THAT DOOR SAFETY FEATURES FUNCTION FAILURE TO TEST OR MAKE ANY NECESSARY ADJUSTMENTS OR REPAIRS CAN RESULT IN SEVERE OR FATAL INJURY 1 Attach operator rail to suitable mounting surface 2 x 6 lumber minimum Install operator rail 1 to 1 1 2 25 38 mm above high arc of top section of the door Attach operator to ceiling using perforated angle Mount operator to ceiling so that 1 to 1 1 2 25 38 mm clearance is maintained between trolley rail an
49. one Approved Torsion Winding bars tube 23 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Door in the up position Rear Support ne A Meum Raise the door until the top section and half of the next section are in a horizontal position Do not raise Ratchet Wrench door any further since rear of horizontal track is not t supported 1 2 Socket Ner 1 2 Wrench A WARN IN G 2 Vice Clamps RAISING DOOR FURTHER HER CAN RESULT IN DOOR FALLING AND CAUSE SEVERE OR FATAL INJURY Step ladder Tools Needed Clamp a pair of vice clamps on the vertical tracks just above the second roller on one side just below the second roller on the other side This will prevent the door from raising or lowering while installing the rear support Using perforated angle 5 16 x 1 5 8 hex head lag screws and 5 16 bolts with nuts may t F Vice not be supplied fabricate rear support for horizontal tracks Attach horizontal tracks to the rear supports with 5 16 18 x 1 1 4 hex bolts and nuts may not be supplied Horizontal tracks must be lev
50. sing the upper slots in the end bearing bracket position above the flagangle and secure the end bearing bracket to the horizontal angle using 2 3 8 16 x 3 4 truss head bolts and 2 3 8 16 nuts IMPORTANT END BEARING BRACKETS MUST BE ATTACHED THROUGH THE LOWER SLOTS ON 12 RADIUS TRACK 15 RADIUS TRACK MUST USE THE UPPER SLOTS ON THE BRACKET Once the bracket is secured to the horizontal angle secure the top of the end bearing bracket to the jamb using 1 5 16 x 1 5 8 lag screw Repeat for right hand side NOTE Right and left hand is always determined from inside the building looking out Top section Short shaft roller lt Long shaft roller Break the end bearing 7 brackets X apart 1 5 16 X 1 5 8 Lag screw 1 1 4 20 X 9 16 Track _ bolt and 1 1 4 20 hex nut 1 5 16 18 4 _ Nut Short shaft roller Horizontal Horizontal track 12 1 4 20 X 9 16 Track bolts and 2 1 4 20 hex nuts Horizontal track Top bracket e 2 5 16 1810 Nuts d 1 4 spacing j Left hand end bearing bracket 2 Upper slots Used on 15 Radius track N Lower slots on M 12 radius track Left hand end bearing bracket x i A 2 3 8 16 X 3 4 h e P Truss head bolts Rc Horizontal angle 19 Please Do Not Return This Product To The Store Contact your local Wayne Da
51. the door Position the lower hole in the lift handle 4 from the bottom of the second section Vertically align the lift handle use the lift handle as a template and mark the hole locations on the section Drill 2 9 32 dia holes through section Enlarge the holes from outside the door to 1 2 dia Assemble the outside and inside lift handle to the section using 2 1 4 x 2 1 2 carriage bolts and nuts and 2 spacers NOTE Do not drill through or enlarge holes on the inside of the door A WARNING TO AVOID POSSIBLE INJURY LIFT HANDLES THAT ARE INSTALLED WITHIN 4 INCHES 102 mm OF A SECTION INTERFACE SHALL PROMOTE VERTICAL ORIENTATION OF THE HAND g Q pp a Bottom section ZL 21 4 20 z Flange hex nuts Step plate z M t Bottom section d Bottom section Step plate assembly Step plate 2 1 4 x 2 3 4 carriage bolts OUTSIDE STEP PLATE INSTALLATION Enlarge holes on outside of section to Lock section 1 2 diameter Z Lock section Lift handle AA Bottom 2 1 4 x 2 1 2 PA Section Carriage bolts LIFT HANDLE OUTSIDE UL 9 32 Diameter holes do n enlar 2 1 4 20 Hex nuts Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages
52. ure it to the header with equally spaced nails Next fit the jamb seals up tight against the header seal Weather Weather and flush with the inside edge of the jamb Temporarily secure the seal seal jamb seals with equally space nails This will keep the bottom section from falling out of the opening during installation Equally space nails 24 approximately 12 to 18 apart Jamb 1 8 to 1 4 For fully adjustable track Align the header seal 1 8 to 1 4 inside Quick Install Track Fuly adjustable Track the header and temporarily secure it to the header with equally spaced HEADROOM REQUIREMENT nails Next fit the jamb seals up tight against the header seal and 1 8 to 1 4 inside the jamb Temporarily secure the jamb seals with equally spaced nails This will keep the bottom section from falling out of the TRACK TYPE Torsion Springs opening during installation Equally space nails approximately 12 to 18 apart 12 Radius Track 12 1 2 NOTE Do not permanently attach weather seal to the jamb at this time 15 Radius Track 14 1 2 HEADROOM REQUIREMENT Headroom is defined as the space needed above the top of the door for tracks springs etc to allow the door to BACKROOM REQUIREMENT open properly If the door is to be motor operated 2 1 2 64 mm of additional headroom is required DOOR HEIGHT Track MANUAL MOTOR BACKROOM REQUIREMENT Backroom is defined as the distance LIFT OPERATED needed from the opening back
53. w lock the slide in position using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 hex nut through any aligning hole Repeat for other side FOR WINDLOAD OPTION CODES C 1124 1125 1142 or 1144 Maintaining the slide s position tighten the 2 5 16 18 nuts to secure the slides to the top brackets Now lock the top slides in position using 2 1 4 20 x 9 16 track bolts and 2 1 4 20 hex nuts through any two aligning holes Repeat for other side NOTE If you have windload option codes 1121 1122 1123 1124 1125 1141 and 1142 pushnuts are required to be installed IMPORTANT ACCURATELY POSITIONING THE PUSHNUT ONTO THE ROLLER STEM IS CRITICAL ONCE THE PUSHNUT IS PUSHED ONTO THE ROLLER STEM THE TABS MAKING CONTACT WITH THE STEEL SURFACE WILL MAKE IT DIFFICULT TO REPOSITION THE PUSHNUT NOTE When positioning the pushnut onto roller stem ensure the tabs on the pushnut are pointing away from roller stem Starting with the top bracket assembly slide 1 pushnut over the roller stem and push the pushnut towards the outside edge of top bracket assembly leaving 1 4 spacing between the outside edge of top bracket assembly and pushnut Repeat same process for the end hinges on the left hand side of door then repeat same process for other side of door Torsion End Bearing Brackets End bearing brackets are right and left hand Break the end bearing brackets apart Starting on the left hand side and u
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