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Wayne-Dalton 8000 SERIES 46 User's Manual

1. g S vh USING A TAPE MEASURE MAINTAIN AN EQUAL MEASUREMENT X TOP OF DOOR TO BOTTOM OF TORQUEMASTER TUBE AT BOTH ENDS AND THE CENTER 26 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Attaching Disconnect Cables Tools Needed ne aln NOTE See drive main installation and driva zi Ul Ru owners manual for idrive parts 4 4 CABLE Pliers Attach the loose disconnect cable SS located in opener hardware bag to the SX HOLE IN RIGHT NI opener with the S hook Close both SS END BRACKET ends of the S hook to lock assembly Q S together with pliers Thread the disconnect cable behind the counterbalance cable through the hole in the right hand end bracket and ee remove all slack between opener and fjGHT SIDE OF right end bracket END BRACKET N d HOLE IN 5 END BRACKET INSTALLATION Mounting Disconnect Handle Bracket Tools Needed NOTE See idrive main installation and owners manual for idrive parts Pencil Mark a location on the right jamb 6 feet above the floor to mount the 1 8 Drill Bit disconnect handle bracket Tape Measure
2. Remove the 1 4 20 x 7 8 self drilling screw installed in the upper center hole of 1 1 4 20 X the top bracket base CARRIAGE BOLT Loosely hand tighten top bracket slide with 1 1 4 20 x 5 8 carriage bolts and 1 1 4 20 flange hex nuts Insert roller and repeat for other side NOTE For doors with a glazed top section windows Top strut may be mounted between 2 and 6 holes before top bracket is installed See Step 8 for U Bar installation INSTALLATION Z BOTTOM 1 Step Plate 3 SECTION Tools Needed NOTE For alternative step lift plate installation see Step Plate in the optional installations on page 34 Pencil Power Drill Locate the center most stile on the L 5 16 Drill Bit bottom section of the door Using the P OUTSIDE pre punched holes at the bottom of Ae OUTSIDE STEP PLATE Phillips the stile as a template drill 2 7 32 STEP PLATE Screwdriver dia holes through the section Using the previously drilled holes as a guide enlarge the holes from outside the door to 7 16 diameter Assemble the outside l Ee and inside step lift plates to the section QU VF using 2 8 x 1 5 8 screws NOTE Do not drill through or enlarge holes on the inside of the door P Pd INSIDE STEP INSIDE STEP PLATE bw 2 8 X 1 5 8 SELF 7 TAPPING SCREWS STEP PLATE INSID
3. 7 16 Socket Drill 1 8 pilot holes for the lag screws Driver Align top of the bracket with the mark Power Drill Fasten bracket to the jamb with 2 1 4 x 1 1 2 hex head lag screws 2 1 4 x 1 1 2 HEX HEAD LAG SCREWS DISCONNECT HANDLE BRACKET Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Attaching Disconnect Handle Tools Needed NOTE See idrive main installation and owners manual for idrive parts Phillips Head EMERGENCY DISCONNECT i LABEL Screwdriver NOTE Bring motor to the down position by pulling the disconnect cable insure opener disconnect teeth are engaged before installing disconnect handle Wire cutters Emergency Disconnect Start the 6 20 x 1 2 screw into the disconnect handle Thread the disconnect cable through the top of the disconnect handle bracket and then the disconnect handle Locate the disconnect handle in full cms eae upper position of disconnect handle See on bracket Remove all disconnect cable slack DISCONNECT gt between the opener and the top of the disconnect handle bracket Tighten 6 20 x 1 2 screw into the dis
4. 2 1 4 X 2 1 2 CARRIAGE BOLTS LIFT HANDLE 5 16 14 X 5 8 SELF TAPPING SCREWS AS REQUIRED 2 1 4 20 X 5 8 TAMPER RESISTANT SCREWS X 2 HEX HEAD LAG SCREWS AS REQUIRED ANTES 2 8 X 1 5 8 SELF TAPPING SCREWS STEP PLATE TOP SECTION e o 4 o INTERMEDIATE II SECTION 5 SECTION DOORS ONLY WARN ING LABEL o E INTERMEDIATE SECTION LOCK SECTION BOTTOM BRACKET WARNING LABELS NS ASTRAGAL BOTTOM SECTION Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Required A Pa a SE p NS a A ea f RA ANY i NN SP 4 POWER DRILL PENCIL RATCHET WRENCH PLIERS WIRE CUTTERS 3 8 Uns eet GLOVES PHILLIPS HEAD 1 2 amp 9 16 ids bina 132 1 2 5 16 VICE GRIPS 1 4 3 8 7 16 1 2 amp HAMMER SCREWDRIVER SOCKET 3 16 amp 1 8 DRILL BITS 9 16 WRENCHES P LEVEL TAPE MEASURE 2 VICE CLAMPS 2
5. 86MM TO 3 1 2 89 MM FOR SMOOTH SAFE DOOR OPERATION Complete the vertical track installation by securing the center jamb bracket s and tightening the other lag screws Push the vertical track against the rollers so that the rollers are touching the deepest part of the curved side of the track see illustration Tighten all the track bolts and nuts Repeat for opposite side DOOR WIDTH v 3 3 8 TO 3 1 2 INSTALLATION ROLLER ROLLER AGAINST VERTICAL TRACK Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed 9 16 Socket Ratchet Wrench 9 16 Wrench Level Tools Needed 7 16 Wrench 20 Horizontal Track To install horizontal track place the curved end over the top roller Align the bottom of the horizontal track with the vertical track Hand tighten the horizontal tra
6. minimum to 30 maximum If needed reposition upper lift handle to stay within the required dimension 1 4 Wrench Drill 2 9 32 dia holes through section Enlarge the holes from outside the door to 1 2 dia Assemble the outside and inside lift handle to the section using 2 1 4 x 2 1 2 carriage bolts 2 1 4 20 hex nuts and 2 spacers INSTALLATION 2 1 4 20 HEX NUT NOTE Do not drill through or enlarge holes on the inside of the door LIFT HANDLE INSIDE Bottom Section Tools Needed Before installing the bottom section the weather seal may not be included must be installed see PREPARING THE Wood Shims OPENING on page 10 Level Center the bottom section in the door opening Level section using wooden shims under the bottom astragal if necessary Hold the section in the opening while attaching vertical tracks WEATHER 17 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 1 1 Vertical Track Tools Needed 3 16 Drill Bit Power Drill 7 16 Socket Driver Tape Measure Level Tools Needed Power Drill 7 16 Socket Driver 18 IMPORTANT THE TOPS OF THE VERTICAL TRACKS MUST
7. Verify astragal bottom seal is aligned with door section If there is more than 1 2 excess astragal on either side trim astragal even with door section COUNTERBALANCE CABLE BOTTOM BRACKET MILFORD PIN BOTTOM SECTION ASTRAGAL 13 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed Locate the lower numbered leaf of the 1 end hinges and required center hinges over the 1 and 4 holes in the 7 16 Socket end stiles for the end hinges and the Driver pre punched holes in the center stile s for the center hinges at the top of the section Power Drill NOTE The 1 hinges serve as end hinges on the bottom section The 1 hinges also serve as center hinges at all center hinge locations Secure the hinges to the section using 2 1 4 14 x 5 8 self tapping screws on each hinge leaf Insert roller into appropriate hinge tube Repeat for all other sections using the 2 end hinges on the second lock A ROLLER section and the 3 end hinges on the PLACEMENT third section intermediate section END STILE HOLE ROLLER 7 PATTERN CENTER STILE OPLACEMENT NOTE 4 End hinges a
8. BRACKET ASSEMBLY IS FASTENED TO HEADER To locate the center bracket mark the header halfway between the flagangles and level the TorqueMaster spring tube Drill pilot holes into header for the lag screws Fasten the metal bracket to the header using 2 5 16 X 2 hex head lag screws NOTE Upon completion of this step continue with Step 29 WINDING SHAFT INSIDE COUNTER GEAR MISSING TOOTH COUNTER HEX OF THE COUNTER CAM CENTER BRACKET ASSEMBLY 2 5 16 X 2 HEX HEAD LAG SCREWS 25 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com INSTALLATION Positioning Support Bracket Tools Needed NOTE See idrive main installation and AOP ANE s ZL BNTENNAWRE __ MOUNTING owners manual for idrive parts SURFACE Power Drill 1 8 Drill Bit NOTE idrive must be installed on a solid mounting surface Wayne ls 7 16 Socket Dalton Driver Locate the mounting surface The mounting surface is a vertical board Gd rive Tape Measure running directly above the center of the l Dom A door Remove 2 1 4 20 flange nuts Q TORQUEMASTER from bottom of opener SPRING TUBE SUPPORT ror
9. FATAL INJURY IMPORTANT DO NOT USE IMPACT GUN TO WIND SPRING S 2 Vice Clamps Cable Adjustments Tools Needed Rotate the cable drum until the set Locking Pliers screw faces directly away from the header TorqueMaster spring tube cam Flat Tip peak should be pointing straight up SEPT Beginning with the right side loosen Wire Cutters the set screw approximately two turns to adjust cable Using locking pliers pull on the end of the cable to remove all cable slack Check to ensure the cable is aligned and seated in the first groove of the cable drum Snug the set screw then tighten an additional 1 1 2 turns Cut excess cable JT pe COUNTERBALANCE CABLE STRAIGHT UP PLACE VICE CLAMPS ABOVE 3RD ROLLER VICE CLAMPS ATTACHED TO INNER RAIL OF TRACK TRACK 29 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Le PRIOR TO WINDING OR MAK A a ASU inc ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WINDING IN THE PROPER Tools Needed See chart in Step 32 for proper spring f DIRECTION AS STATED IN THE INSTALLATION INSTRUC Power Drill TUM TIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE Beginning with t
10. HORIZONTAL TRACK PERFORATED ANGLE 3 5 16 BOLTS amp NUTS P4 Ln PERFERATED ANGLE BOLTED USING 2 5 16 X 1 5 8 HEX HEAD LAG SCREWS TO CEILING MEMBER AND PARALLEL TO WIDTH OF DOOR BOLT MUST EXTEND INTO le _ THE TRACK TO SERVE AS Md A ROLLER STOP eeQgoooococ ooooocooccoococoooo SOUND FRAMING MEMBERS _ N PERFERATED ANGLE BOLTED USING 5 a 2 5 16 X 1 5 8 HEX HEAD LAG SCREWS TO 1 CEILING MEMBER AND PARALLEL TO WIDTH OF DOOR 9 gsees seged 0000000000 00000 600009000 o M BOLT MUST EXTEND INTO pec THE TRACK TO SERVE AS A ROLLER STOP WEATHER SEAL Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com AE Side Lock Tools Needed Install the side lock on the second section of the door Secure the lock to Power Drill the section with 4 1 4 20 x 11 16 7 16 Socket self drilling screws Square the lock Driver assembly with the door section and Tape Measure align with the square hole in the vertical track The side lock should be spaced in approximately 1 8 from the section edge IMPORTANT SIDE LOCKS MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED POSITION IF AN 0 OPERATOR IS INSTALLED ON THE 4 1 4
11. INSTALLATION on page 33 rm FLAGANGLE 5 16 X 2 HEX HEAD LAG Ss Ms SCREWS s s VERTICAL TRACK ASSEMBLY BOTTOM SECTION FLAGANGLE HOLE SELECTION Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed Hammer Nail Power Drill 7 16 Socket Driver Tools Needed Power Drill 7 16 Socket Driver Tape Measure Top Section Place the top section in the opening and vertically align with lower sections Temporarily secure the top section by driving a nail in the header near the center of the door and bending it over the top section Now flip up the hinge leaf against section fastening center hinges first and end hinges last Vertical Track When installing a door with a TorqueMaster counterbalance system vertical track alignment is critical Position flagangle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door Tighten the bottom lag screw Flagangles must be parallel to the door sections Repeat for opposite side IMPORTANT THE DIMENSION BETWEEN THE FLAGANGLES MUST BE DOOR WIDTH PLUS 3 3 8
12. business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed None Tools Needed Power Drill 3 16 Drill Bit 7 16 Socket Driver Counter Installation Install the right side counter gear with the missing tooth toward the outside and away from the end bracket Press the counter gear onto the end bracket until snaps engage Select the right hand counter cover and RAISED RIB align the hex of the counter cam with the end of the winding shaft Also align the 0 on the counter cover with the raised rib on the end bracket Press the counter cover against the counter gear until it locks into place Repeat on left hand side for double spring applications NOTE No drive gear counter gear or counter cover is required on left hand side for single spring applications Only an end bracket is needed IMPORTANT AT THIS TIME DO NOT WIND COUNTERBALANCE SPRINGS Securing Center Bracket Bushing NOTE If you are installing an idrive opener on your garage door skip this step and continue with Step 25 NOTE If you are not installing an idrive opener on your garage door you must install the center bracket bushing assembly Follow these instructions for non idrive operated garage doors NOTE If you are installing a DoorMaster opener see optional DoorMaster Bracket installations on page 33 Figure B IMPORTANT TORQUEMASTER SPRING TUBE MUST BE LEVEL AFTER CENTER
13. by placing it in the carton of your new door Clean up area and complete Preparing the Opening P5 on page 10 before installing the new door REMOVE LAG SCREW FROM SAFETY CABLE IF INSTALLED REPEAT FOR OPPOSITE SIDE BOTTOM SECTION DOOR OPEN CAREFULLY REMOVE S HOOK AND COUNTREBALANCE CABLE REPEAT FOR THE OPPOSITE SIDE HORIZONTAL ANGLE TOP BRACKET la HORIZONTAL TRACK local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com PRE INSTALLATION HEADER BOARD 2 SUITABLE MOUNTING i 2 X 6 LUMBER lt SURFACE 2 X 6 Preparing the Opening PREFERRED _Z y LUMBER MINIMUM FAILURE TO an Pd Tools Needed A WARNING SECURELY ATTACH A M DOOR HEIGHT Recommended SUITABLE MOUNTING PAD TO STRUCTURALLY i a t HEADER tools from SOUND FRAMING COULD CAUSE SPRINGS TO f page 5 VIOLENTLY PULL MOUNTING PAD FROM WALL PLUMB JAMBS RESULTING IN SEVERE OR FATAL INJURY If you just removed your existing door or you are installing a new door complete all steps in PREPARING THE OPENING For detailed technical information regarding the opening preparation refer to the DASMA Technical Data Sheet TDS 161 Connecting Garage Door Jambs to Building Framing located at www dasma com The inside of your garage door opening should be framed with wood jambs and header It is recommended that 2 x 6 lumber be us
14. of it Step 2 Insert a winding bar into one of the holes in the winding cone Exert upward pressure Using caution loosen the two 2 set screws in the winding cone Be prepared to support the full torsional force of the spring when the set screws are loosened Step 3 Once set screws are loose slowly and carefully lower the winding rod until it rests against the door Insert other winding bar into the upper hole Push up and remove lower bar Carefully lower upper winding bar 1 4 turns at a time until it rests against the door Repeat process until all tension is relieved If your door is equipped with two 2 torsion springs follow the same procedure to relieve tension on the second spring Step 4 Remove vice clamps from tracks unbolt torsion shaft assembly and remove from work area NOTE Continue with P4 on page 9 after CAUTIOUSLY LOOSEN SET SCREWS completing this step Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed Recommended tools from page 5 TorqueMaster Spring Removal A TorqueMaster spring system can be identified by the end brackets For single spring applications the right hand end bracket will always have a drive gear counter gear counter cover and a winding bolt head The left
15. the Find a Dealer section online at www wayne dalton com Limited Warranty Models 8000 8100 8200 and 46 Subject to the terms and conditions contained in this Limited Warranty Wayne Dalton Corp Manufacturer warrants the sections of the door which is described at the top of this page for a period of TEN 10 YEARS from the date of installation against i The door becoming inoperable due to rust through of the steel skin from the core of the door section due to cracking splitting or other deterioration of the steel skin or due to structural failure caused by separation or degradation of the foam insulation ii Peeling of the original paint on the door as a result of a defect in the original paint or in the application of the original paint coating in cases where the door sections and the original paint a have not been subjected to adverse atmospheric conditions or contaminates such as salt water or other marine environment or to toxic or abrasive substances including those in the air b have been maintained in compliance with Manufacturer s recommendations and c have not been subject to physical abrasion impacted by a hard object or punctured including without limitation paint rub occurring in metal to metal contact and movement The Manufacturer warrants the garage door hardware except springs and the tracks of the above described door for a period of TEN 10 YEARS from the date of installation against defec
16. the hinges Center the U Bar side to side on the section at the location shown and secure to the section using 2 1 4 20 x 7 8 self drilling screws at each end and center stile location Door width 4 Section s Section 2 114 20 718 7 SECTION 2 1 4 20X7 8 SELF DRILLI e SELF DRILLING SCREWS O SCREWS 8000 Series U Bar Schedule 1 0 to 14 11 1 2 U Bar 1 2 U Bar 15 0 to 16 0 1 2 U Bar 1 2 U Bar B ATTACHING END STILE ATTACHING CENTER STILE 16 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com LOCK sat 9 Lift Handle SECTION 3 SECTION ur 4 HANDLE Tools Needed NOTE Doors with a Keyed lock do not require this lift d handle Tape Measure Pencil NOTE For door section identification see page 4 L Power Drill Locate the inside center stile or the desired lift handle 2 SPACERS location on the lock 2nd section of the door Position 4 p IPM a T 9 32 Drill Bit the lower hole in the lift handle 4 from the bottom of BOTTOM d AGE BOLTS the second section SECTION Y 1 2 Drill Bit IMPORTANT The distance between the step lift plate and the middle of the lift handle must be 20
17. 1 2 Socket 1 2 Wrench 2 Vice Clamps Tape Measure Level Hammer Drum Wrap Installation Drum wraps are identified as right and left hand To install place the drum wrap over the cable drum and under the idrive disconnect cable right hand side Align the outside flange over the outside edge of the cable drum and push the drum wrap down onto the cable drum Repeat for left hand side NOTE Drum wraps must be installed to prevent cable from becoming tangled IMPORTANT RIGHT AND LEFT HAND ARE ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT Rear Support A WARNING KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3 4 R EDGE OTHERWISE DOOR COULD FALL RESULTING IN SEVERE INJURY OR DEATH Raise the door until the top section and half of the next section are in a horizontal position Do not raise door any further since the horizontal tracks are not yet supported at the rear A WARNING RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING AND CAUSE SEVERE INJURY OR DEATH Clamp a pair of vice clamps on the vertical tracks just above the second roller on one side and below the second roller on the other side This will prevent the door from raising or lowering while installing the rear support Using perforated angle 5 16 x 1 5 8 hex head lag screws and 5 16 bolts with nuts may not be supplied fabricate rear support for horizontal tracks Attach DOOR IN THE UP POSITION DRUM WRAP OUTSIDE FL
18. 20 X 11 16 DOOR SELF DRILLING SCREW NOTE After completing this step continue with Step 13 on page 19 D Q DRIVE GEAR ASSEMBLY es DoorMaster Bracket DOORMASTER BRACKET NOTE When installing a DoorMaster operator use the center bracket and drive gear supplied with your operator located in DoorMaster package Tools Needed Slide the DoorMaster bracket drive gear assembly onto the TorqueMaster spring tube so that the drive gear center bracket assembly are in the center of the TorqueMaster spring tube TORQUEMASTER TUBE NOTE After completing this step continue with step 20 on page 23 Tools Needed Locate the center bracket mark the Power Drill header halfway between the flagangles e ne oa and level the TorqueMaster spring GEAR ASSEMBLY 1 8 Drill Bit tube Drill 1 8 pilot holes for the lag EN screws Fasten the metal bracket to the ZO E 7 6 Socket header using 2 1 4 x 1 1 2 hex head p eA p NOTE After completing this step ED Tape Measure continue with step 29 on page 29 2 1 4 X 1 1 2 HEX Level HEAD LAG SCREWS Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 33 OPTIONAL INS
19. 72 6 672 362 6 725 898 6 843 300 6 915 573 6 951 237 7 014 386 7 036 548 7 059 380 7 121 317 7 128 123 7 134 471 7 134 472 7 219 392 7 254 868 Canadian 2 384 936 2 477 445 2 495 175 2 507 590 2 530 701 2 530 74 2 2 532 824 Other US and Foreign Patents pending Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Thank you for your purchase 38
20. ANGE DOOREDGE 3 4 le L a ie i HORIZONTAL DEN Oo VICE CLAMPS VERTICAL TRACK 31 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 32 Tools Needed Rear Support Continued horizontal tracks to the rear supports with 5 16 18 x 1 1 4 hex head bolts and nuts may not be supplied Horizontal tracks must be level and parallel with door NOTE If rear supports are to be installed over drywall use 5 16 x 2 hex head lag screws NOTE If an idrive opener will be installed position horizontal tracks one hole above level when securing it to rear supports Adjust weather seal if necessary Now permanently attach the weather seal to both door jambs and header Temporarily attached in PREPARING THE OPENING on page 10 Avoid pushing weather seal too tightly against face of door A WARNING PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WI
21. ANGLE SOUND FRAMING MEMBER S 35 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Cleaning Your Garage Door IMPORTANT DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR While factory applied finishes on garage doors are durable it is desirable to clean them on a routine basis Some discoloration of the finish may occur when a door has been exposed to dirt laden atmosphere for a period of time Slight chalking may also occur as a result of direct exposure to sunlight Cleaning the door will generally restore the appearance of the finish To maintain an aesthetically pleasing finish of the garage door a periodic washing of the garage door is recommended The following cleaning solution is recommended A mild detergent solution consisting of one cup detergent with less than 0 5 phosphate dissolved into five gallons of warm water will aid in the removal of most dirt NOTE The use of detergents containing greater than 0 5 phosphate is not recommended for use in general cleaning of garage doors NOTE Be sure to clean behind weather stripping on both sides and top of door CAUTION NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH GLASS CLEANING INSTRUCTIONS Clean with a mild detergent solution same as above and a sof
22. BE LEVEL FROM SIDE TO SIDE IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Position the left hand vertical track assembly over the rollers of the bottom section Make sure the counterbalance cable is located between the rollers and the door jamb Drill 3 16 pilot holes for the lag screws If installing an idrive opener Raise the track so that the bottom of the track is 1 higher than the bottom of the door For non idrive operated garage doors Install the track so that it is aligned with the bottom of the door Loosely fasten jamb brackets and flagangle to the jamb using 5 16 x 1 5 8 hex head lag screws Tighten bottom jamb bracket lag screw securely to the jamb to maintain 5 8 spacing Hang cable drum over flagangle Repeat for the right side Stacking Sections NOTE For door section identification see page 4 NOTE Make sure hinges are flipped down when stacking another section on top With assistance lift second section and guide rollers into the vertical tracks Keeping the ends of the sections aligned install remaining section s except top section in same manner Now flip up hinge leaf and fastening center hinges first and end hinges last using 2 1 4 14 x 5 8 self tapping screws Repeat for other section s except top section NOTE Install lock at this time sold separately See instructions in OPTIONAL SIDELOCK
23. E SECTION INCORRECT Q Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com TorqueMaster Spring Tube Tools Needed TorqueMaster springs come lubricated None and pre assembled inside the TorqueMaster spring tube To install lay the TorqueMaster spring tube on the floor inside garage in front of the door with the labeled end to the left IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT Center Bracket Bushing Tools Needed NOTE If you are installing an idrive None opener on your garage door skip this step and continue with Step 19 NOTE If you are not installing an idrive opener on your garage door you must install the center bracket bushing assembly Follow these instructions for non idrive operated garage doors NOTE If you are installing a DoorMaster opener see optional DoorMaster Bracket installations on page 33 figure A Being cam shaped the center bracket bushing only fits one way Slide the center bracket assembly towards the center of the torque tube from the right side as shown NOTE Upon completion of this step continue with Step 20 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To
24. E 15 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com U BAR PLACEMENT FOR TOP SECTION Tools Needed NOTE For door section identification see page 4 Power Drill 7 16 Socket INSTALLATION ON THE TOP SECTION Driver Doors 14 0 wide and over locate U Bar above top bracket and secure with 2 1 4 20 x 7 8 self drilling screws at each end and center stile location NOTE 3 U Bars are now supplied with ffi 2 1 4 20 X 7 8 i 0 wi SELF DRILLING x SECTION all glazed doors starting at 14 0 width SCREWS p INSTALLATION ON ALL OTHER SECTIONS NOTE All U Bars are placed at the top of the section against the bottom of the hinges for the intermediate lock and bottom sections DOOR SECTION TOP SECTION la NOTE For doors 16 1 to 18 0 that have a glazed intermediate section the U bar needs to be placed on the glazed intermediate section NOTE All WayneMark 8200 doors 14 0 to 16 0 wide 6 0 to 7 0 high 4 section high only are now supplied with a 2 U Bar for the top of the bottom section y TOP BRACKET ASSEMBLY Place the U Bar on the section against the bottom of
25. NDING IN THE PROPER DIRECTION AS STATED I THE INSTALLATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY Now lift door and check it s balance Adjust if door lifts by itself hard to pull down or if door is difficult to lift easy to pull down Anytime spring adjustments are made you must loosen the lock nuts to begin with and retighten both lock nuts afterwards To adjust spring s only add or remove 1 4 turn on the counter at a time Adjust both sides equally IMPORTANT DO NOT ADD OR REMOVE MORE THAN 1 SPRING TURN FROM SPECIFIED AMOUNT IF THE DOOR STILL DOES NOT OPERATE EASILY LOWER THE DOOR INTO THE CLOSED POSITION UNWIND SPRING S TO ZERO AND RECHECK THE FOLLOWING ITEMS 1 Check the door for level Check the TorqueMaster Spring Tube and flagangles for level and plumb Check the distance between the flagangles must be door width plus 3 3 8 to 3 1 2 Check the counterbalance cables for equal tension adjust if necessary Rewind the spring s Make sure door isn t rubbing on jambs NOTE As a safety feature the right hand end bracket cannot be disassembled for service until the spring is completely unwound and the counter cover reads zero After door installation is completed refer to the idrive owner s manual P Pd _ SOUND FRAMING MEMBERS a HORIZONTAL TRACK AN S
26. NOT AVOIDED COULD RESULT IN SEVERE OR FATAL INJURY CAUTION PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS IMPORTANT REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION NOTE Information assuring proper installation of the door A WARNING READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION IF IN QUESTION ABOUT ANY OF THE PROCEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A QUALIFIED DOOR AGENCY DO THE INSTALLATION OR REPAIRS 3 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS Wear protective gloves during installation to avoid possible cuts from sharp metal edges It is always recommended to wear eye protection when using tools otherwise severe or fatal eye injury could result Avoid installing your new door on windy days Door could fall during the instazllation causing severe or fatal injury Doors 12 0 wide and wider should be installed by two persons to avoid possible injury Operate door ONLY when it is properly adjusted and free from obstructions If a door becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a trained door system technician using proper tools and instructions DO NOT stand or walk under a moving door or permit anybody to stand or walk under an electrically operated door DO NOT place fingers or hands into open section joints when closing a door Use lift handles gripping points when operati
27. NOTE Do not discard flange nuts Place the support bracket underneath Ss FLANGE TIRE Z opener to the right side of motor NUTS centered on mounting surface Using a OF DOOR tape measure level the bottom of the Y TorqueMaster spring tube to the top of the door section with the idrive resting on the support bracket Once TorqueMaster spring tube is level drill 1 8 pilot holes for the lag screws Then secure support bracket to the mounting surface with 2 1 4 x 1 1 2 hex had lag screws MOUNTING STUDS BRACKET SLOTS IMPORTANT TORQUEMASTER SPRING TUBE MUST BE LEVEL AFTER SUPPORT BRACKET IS FASTENED TO MOUNTING SURFACE NOTE If wood mounting surface is TORQUEMASTER behind dry wall use 1 4 x 2 lag SPRING TUBE Screws Lift and slide the opener over the support bracket aligning the mounting studs with the bracket slots Loosely 2 1 4 20 fasten to mounting studs with the 2 3 FLANGE NUTS 1 4 20 flange nuts NOTE Do not tighten 1 4 20 flange nuts to opener studs at this time Remove the temporary orange label holding the antenna wire Straighten antenna wire and angle it 45 degrees to the right NOTE Do not coil the antenna wire TOP SECTION This will reduce the radio signal range E o
28. NTER COVER WHEN COUNTING THE NUMBER OF TURNS BEING UNWOUND ON THE SPRING BUT FOLLOW THE INSTRUCTIONS ABOVE Step 3 Verify that spring tension has been released by pulling the counterbalance cable on the right hand cable drum away from the header Fig 3 If spring tension has been released the cable will be loose In addition the TorqueMaster Spring Tube should be free to rotate in either direction GEAR COVER RIGHT HAND END BRACKET PLACE MARK ON END BRACKET AND DRIVE GEAR TOOTH BEFORE UNWINDING SPRINGS END BRACKET RIGHT HAND WINDING BOLT HEAD ELECTRIC DRILL WITH 7 16 HEX DRIVER DO NOT USE IMPACT GUN RIGHT HAND CABLE DRUM TORQUEMASTER SPRING TUBE CHECK CABLE TENSION COUNTER GEAR COUNTER PRY COUNTER GEAR AND COUNTER COVER FROM END BRACKET USING FLAT TIP SCREWDRIVER Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com PRE INSTALLATION TorqueMaster Spring Removal continued Tools Needed Spring Tube should be free to rotate in either direction If the counterbalance cable is still taut and the TorqueMaster Recommended Spring Tube is difficult to rotate that is an tools from indication that spring tension still exists page 5 on the left hand spring
29. Repeat Steps 1 and 2 for releasing spring tension on the left hand side REMOVE TOP Step 4 Using a flat tip screwdriver pry LAG SCREW the counter gear and counter cover from the right hand end bracket Fig 4 on previous page Discard the counter gear and counter cover On double spring USE LOCKING PLIERS applications repeat for left hand side TO HOLD END BRACKET Step 5 Remove the upper 5 16 x 1 5 8 lag screw from the right hand end bracket Fig 5 Attach locking pliers to REMOVE 10 the upper portion of the end bracket and A PHILLIPS HEAD hold the housing steady while removing d TESS SCREW the lower 5 16 x 1 5 8 lag screw and 10 x 1 2 phillips head screw from the end bracket Fig 6 Step 6 Holding the right hand end bracket steady with locking pliers REMOVE carefully pry the end bracket and drive BOTTOM LAG gear off the winding shaft using a flat tip SCREW i screwdriver Fig 7 CAUTION THE WINDING SHAFT MAY HOLD THE ROTATE WHEN REMOVING THE END END BRACKET BRACKET AND DRIVE GEAR y STEADY WITH Step 7 Repeat Step 4 for the left hand LOCKING PEERS side Holding the left hand end bracket steady with locking pliers carefully pry the end bracket off the winding shaft using a flat tip screwdriver Fig 7 Step 8 Remove the two 2 lag bolts E PRY END BRACKET FROM WINDING an tote assembly to J SHAFT USING A FLAT TIP SCREW Z DRIVER AND LOCKING PLIERS Step 9 Lift the right han
30. SAWHORSES A FLAT TIP SCREWDRIVER SAFETY GLASSES STEP LADDER Removing An Old Door A WARNING IF YOUR COUNTERBALANCE SYSTEM IS OTHER THAN THOSE MENTIONED DO NOT ATTEMPT TO WORK ON IT BUT HAVE A QUALIFIED DOOR AGENCY PERFORM THE WORK OTHERWISE SEVERE OR FATAL INJURY COULD RESULT A WARNING DISCONNECT AND REMOVE ANY ELECTRIC OPENER PRIOR TO REMOVAL OF COUNTERBALANCE SYSTEMS TO PREVENT UNINTENDED DOOR OPERATION OTHERWISE SEVERE OR FATAL INJURY COULD RESULT A WARNING COUNTERBALANCE SPRING TENSION MUST BE RELIEVED BEFORE REMOVING ANY HARDWARE A POWERFUL SPRING RELEASING IT S ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY A WARNING IF YOU HAVE BACK PROBLEMS DO NOT ATTEMPT THIS OR SEVERE INJURY COULD RESULT A WARNING REMOVING AN EXISTING DOOR CAN BE DANGEROUS FOLLOW INSTRUCTIONS ON PAGES 6 10 REMOVING AN OLD DOOR PREPARING THE OPENING CAREFULLY OTHERWISE SEVERE OR FATAL INJURY COULD RESULT If you have an existing door follow the instructions below to identify which counterbalance removal is necessary The process of removing an existing door begins by identifying it s counterbalance system If you are not removing an existing door proceed to PREPARING THE OPENING on page 10 Generally you will find three 3 types of counterbalance systems Extension Spring Wayne Dalton exclusive TorqueMaster and Torsion counterbalance system see pages 6 9 For more technical information regarding the opening preparation inst
31. Step 1 Raise the door to the fully open position and place vice clamps to the back legs of both vertical tracks below the bottom rollers to prevent the door from falling By opening the door you release most of the spring tension Carefully unfasten the S hook from the horizontal angle Remove cable sheave and extension spring Repeat for the other side If safety cables are running through the extension springs remove them also Remove parts from work area Step 2 Holding door in the open position remove the vice clamps be prepared to support the entire weight of the door Garage doors can weigh 200 400 pounds With assistance carefully lower the door by grasping the door firmly by it s lift handles Do not place fingers or hands near joints between sections or between bottom of door and floor Otherwise severe injury could result NOTE Continue with P4 on page 9 after completing this step Removing the Old Door Having removed the counterbalance system the door can now be disassembled Start by first removing the top row of hinges With assistance hold the top section to keep it from falling and remove the top brackets With assistance lift the top section out of the opening and remove it from the work area Repeat for all remaining sections After door is disassembled unbolt both track assemblies from the jambs and remove all material from the work area You can neatly dispose of the old door
32. TALLATION BOTTOM AE Siep ae SECTION Tools Needed Locate the center stile on the bottom section of the door Pencil On the outside of the door position step ff p BOTTOM 1 4 Wrench plate directly above astragal retainer P SECTION Using the step plate as a template IZ STEP PLATE mark hole locations for mounting on ASSEMBLY door face Drill 2 5 16 dia holes through the door face and insulation if necessary at marked locations being careful to keep BOTTOM drill straight SECTION Mount step plates back to back straddling stile Secure with 2 1 4 x 2 3 4 carriage bolts and 1 4 20 flange hex nuts NOTE After completing this step continue with Step 13 on page 18 aN 2 1 4 X 2 3 4 gt CARRIAGE BOLTS Pull Rope Tools Needed A WARNING Power Drill DO NOT INSTALL PULL ROPES TN ON DOORS WITH ELECTRIC Drill Bit OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb PULL ROPE approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of door Drill 1 8 pilot hole for No 6 screw eye Tie the pull rope to the No 6 screw eye and to the bottom bracket as shown 34 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business l
33. Wayne Dalton 8000 Series Model 46 TorqueMaster Single and Double Spring Installation Instructions and Owner s Manual Portland Source Plant Wayne Dalton Corp P O Box 67 Mt Hope OH 44660 www wayne dalton com IMPORTANT NOTICE Read these instructions carefully before attempting installation If in question about any of the procedures do not perform the work Instead have a qualified door agency do the installation or repairs Copyright 2009 Wayne Dalton Corp Part No 323295 REV2 08 03 2009 Table of Contents mponantSareiviinstuctions m e 2 PackageContents eaa r E AT 3 4 DoorSectionldentiticatiom er seer S 4 ioolsiBequitedieseecsesses eo ra STO OC TT 5 Pre Installationiscse senos E SOS EO 5 10 Removing The Old DOO sees 5 9 Preparing The Opening 9 2 10 Installation Serctarauters sitesi citi cee c mies 11 32 Optionallllistallatiorseee eee reer 33 35 Sidellock ees eect nee ea 33 DoorMaster Bracket ssssses 33 Alternative StepiPlate cece cesses 34 PulllBOpez Semet rere rere E accra 34 lrolleyiOperatonecsce teres 35 Maintenance ese menses nen Y 36 Cleaning ssesesee eee ETC scorn 36 Paintinaiinstmuctionseeees 36 Waranty deesset eT 37 bealeniltocatorgl Ormiatiorweee ME 38 Definition of key words used in this manual A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF
34. allation and use of your garage door and opener you can go to www dasma com and click on Publications and then Technical Data Sheet 5 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com PRE INSTALLATION Torsion Spring Removal For Standard Lift Tools Needed A WARN N G TORSION SPRING ASSEMBLY FAILURE TO USE APPROVED Recommended WINDING BARS CAN CAUSE SPRING pages ENERGY TO BE RELEASED SUDDENLY RESULTING IN SEVERE OR FATAL INJURY A WARNING COUNTERBALANCE SPRING TENSION MUST BE RELIEVED BEFORE REMOVING ANY HARDWARE A POWERFUL SPRING RELEASING IT S ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY Do not release the torsion spring tension unless you are a qualified and experienced door technician Instead have a professional door agency release the tension Step 1 Close the door and place vice clamps on the back legs of both vertical tracks above the third roller to prevent the door from lifting as you unwind the springs Use only approved winding bars available from your dealer Do not use undersized steel rods screw drivers or anything else to unwind the springs Position the ladder just off to the side of the winding cone The winding cone should be easy to reach without putting your body directly in front
35. ated Door side and carefully rotate the winding bolt head clockwise oor and idrive Operated until the counter shows the correct number of turns for Wide or Less Doors 12 Wide or Greater your door Then return to the right hand side and wind the right hand spring to the required number of turns 6 0 13 1 2 IMPORTANT DO NOT OVERWIND 14 1 2 After spring is wound hold the lock nut in back of end bracket stationary on the right hand side with a 7 16 ci wrench while rotating the winding bolt clockwise until snug Tightening of the lock nut prevents spring from unwinding Papoa for opposite side for double spring TorqueMaster systems IMPORTANT CAUTIOUSLY REMOVE VICE CLAMPS FROM VERTICAL TRACKS ADJUSTMENTS TO THE RECOMMENDED NUMBER OF TURNS MAY BE REQUIRED AFTER REAR SUPPORT ASSEMBLY IS COMPLETE STEP 39 CHECK DOOR BALANCE IF DOOR RAISES OFF FLOOR UNDER SPRING TENSION ALONE REDUCE SPRING TENSION UNTIL DOOR RESTS ON THE FLOOR IF THE DOOR IS HARD TO RAISE OR DRIFTS DOWN ON ITS OWN ADD SPRING TENSION AN UNBALANCED DOOR SUCH AS THIS CAN CAUSE IDRIVE OPERATION PROBLEMS Tools Needed Power Drill 30 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed None 4 Tools Needed Ratchet Wrench
36. ck to the flagangle with 2 1 4 20 x 5 8 carriage bolts and 2 1 4 20 flange hex nuts Level the horizontal track assembly and bolt the horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 hex head bolt and 1 3 8 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in place installed in Step 13 IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP 34 OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY NOTE If an idrive opener will be installed position horizontal tracks slightly above level Adjusting Top Brackets With horizontal tracks installed you can adjust the top brackets Vertically align the top section with the lower sections Once aligned position the top roller in the top bracket slide out against the horizontal track Maintaining the slide s position tighten 1 4 20 flange hex nut to secure the top bracket slide to the top bracket base Repeat for other side TOP SECTION CORRECT 2 1 4 20 X 5 8 CARRIAGE BOLTS 2 1 4 20 FLANGE HEX NUTS 1 3 8 16 X 3 4 HEX HEAD BOLT FLAGANGLE 1 3 8 16 HEX NUT HORIZONTAL ANGLE HORIZONTAL TRACK TOP BRACKET TOP IH SLID
37. connect handle until snug and then tighten screw an additional 1 to 1 1 2 turns to secure disconnect cable to the HANDLE disconnect handle Trim off excess cable BRACKET from bottom of the disconnect handle MANUAL OPERATED POSITION MOTOR OPERATED POSITION CAUTION PULL CABLE ONLY TAUT ENOUGH TO REMOVE THE CABLE SLACK PULLING THE CABLE MORE COULD CAUSE OPENER TO DISCONNECT FROM THE TORQUEMASTER SPRING TUBE Apply emergency disconnect label next to the mounted bracket Use mechanical fasteners if adhesive will not adhere Using the emergency disconnect pull disconnect handle downwards and place it in the manual door operated position Use disconnect label for reference Motor will be rotated 90 from its packaged position If motor does not pivot 90 see troubleshooting section in the main installation and owners manual of your idrive opener 28 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com e Securing Door for Spring Winding Tools Needed Place vice clamps onto both vertical tracks just above the third roller This is to prevent the garage door from raising while winding counterbalance spring s A WARNING FAILURE TO PLACE VICE CLAMPS ONTO VERTICAL TRACK CAN ALLOW DOOR TO RAISE AND CAUSE SEVERE OR
38. ct your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 2 3 8 16 ae NUTS 1 4 20 X 11 16 SELF DRILLING 1 4 20 HEX NUTS mm E 1 4 20 X 5 8 CARRIAGE BOLTS AS REQUIRED Package Contents Continued o 1 4 20 FLANGED HEX LIFT HANDLE NUTS AS REQUIRED 2 10 PHILLIPS EAD SCREWS 1 4 cS 1 4 20 X 7 8 SELF DRILLING SCREWS AS REQUIRED SCREWS AS REQUIRED Tools Needed Door Section Identification The BOTTOM SECTION can be identified by the factory attached bottom astragal and the bottom bracket warning labels on each end stile This section is always the 1st section on four and five section doors The LOCK SECTION may have a yellow and black warning label on the right side of the section This section is always the 2nd section on four and five section doors The INTERMEDIATE SECTION may have a warning label attached to either right or left hand endstile of the section This section is always the 3rd section from the bottom of the door The INTERMEDIATE II SECTION is always the 4th section on five section door The TOP SECTION is always the 4th section on four section door and the 5th section on five section door 2 3 8 16 X 3 4 HEX HEAD BOLTS AAA
39. d side of the Su TorqueMaster Spring Tube and slide the Wu cable drum off Realign the groove in the winding shaft with the round notch in the flagangle and drape the counterbalance CENTER cable with drum over the flagangle Lift BRACKET REMOVE CABLE DRUM AND the left hand side of the TorqueMaster ASSEMBLY p WINDING SHAFT Spring Tube and slide the cable drum P and winding shaft off Fig 9 Drape the counterbalance cable with drum over the flagangle Lift the TorqueMaster spring assembly off the flagangles and out of p S N l the doorway Unhook the counterbalance LE JM yA cables from the bottom brackets and remove all parts from the work area T4 NOTE The cable drums may be difficult to N TORQUEMASTER remove If so twist the cable drum to aid SPRING TUBE in removal siete eim e OFF FLAGANGLE X1 5 8 DRAPE CABLE ACR A completing this step SCREWS Fig 8 Fig 9 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed Recommended tools from page 5 Tools Needed Recommended tools from page 5 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your Extension Spring Removal
40. eMaster spring tube and slide the opener completely onto the TorqueMaster spring tube until the TorqueMaster spring tube exits the opener right hand bearing NOTE Do not force the opener onto the TorqueMaster spring tube if misalignment occurs Continue sliding the opener to the center of the TorqueMaster spring tube Plug the motor power cord into the opener 22 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your LEFT HAND SIDE TORQUEMASTER SPRING TUBE AND BEARING PROFILES ALIGNED RIGHT HAND END gt OF TORQUEMASTER Q gt e Ze SPRING TUBE 2 si e if I UJ um E LEM i a Y Dalton Lio YY RIGHT HAND SIDE re f TORQUEMASTER saa a SPRING TUBE AND N Gains NON BEARING PROFILES NN ALIGNED pae Wayne T Dalton i drive U PLUG IN MOTOR POWER CORD local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Cable Drum Installation Shake the TorqueMaster spring tube gently to extend the winding shafts out about 5 on each side Tools Needed None NOTE For single spring applications there will be no left hand spring in the TorqueMaster spring tube Lift the TorqueMaster spring t
41. ed The jambs must be plumb and the header level The A jambs should extend a minimum of 12 305 mm above the p id BACKROOM top of the opening for TorqueMaster counterbalance systems AZ For low headroom applications the jambs should extend to the ceiling height Minimum side clearance required from the opening to the wall is 3 1 2 IMPORTANT CLOSELY INSPECT JAMBS HEADER AND MOUNTING SURFACE ANY WOOD FOUND NOT TO BE SOUND MUST BE REPLACED The jambs and header must be securely fastened to sound framing members Do not place jambs and header over drywall paneling etc Heads of fasteners must be flush or below jamb and header surface so they do not interfere with installation or operation of new door WEATHER SEAL TorqueMaster counterbalance systems a suitable mounting surface must be firmly attached to the wall above the header at the center of the opening The mounting surface must be 2 x 6 lumber minimum Select WEATHER southern yellow pine lumber Do not use lumber marked as SEAL spruce pine fur or SPF The mounting surface must be securely attached to block or x concrete wall with four 4 3 8 masonry anchors or four 4 JAMB 1 8 TO 1 4 5 16 x 4 lag screws for a wood structure HEADROOM REQUIREMENT NOTE Drill a 3 16 pilot hole in the mounting surface to avoid TRACK TYPE splitting the lumber Do not attach the mounting surface with i Laeli WEATHER SEAL Fit weath
42. er seal may not be included to fit the jambs and header Align the edge of the weather seals an 3 1 2 LHR 8 1 8 to 1 4 inside the edge of the opening Temporarily nail LHR Kit 6 1 2 the weather seal to the jambs to keep the bottom section from l falling out of the opening during installation Equally space nails approximately 12 to 18 apart BACKROOM REQUIREMENT NOTE Do not permanently attach weather seal to the jambs at DOOR MANUAL MOTOR this time Permanent installation will be done in Step 34 HEIGHT TRACK LIFT OPERATED HEADROOM REQUIREMENT Headroom is defined as the 10 12 14 Bags i space needed above the top of the door for tracks springs etc emu to allow the door to open properly If the door is to be motor 66 10 12 14 Radius 90 120 operated 2 1 2 64 mm of additional headroom is required 6 6 LowHeadrom 102 120 TODA 10 12 14 Radius 96 120 NOTE 6 LHR Conversion Kit is available for 12 Radius only Contact your local Wayne Dalton dealer 10 12 14 Radi 5 12 4 Radius BACKROOM REQUIREMENT Backroom is defined as the distance needed from the opening back into the garage to 8 0 10 12 14 Radius allow the door to open fully 80 LowHeadrom 120 132 10 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go
43. ess listings or go to the Find a Dealer section online at www wayne dalton com Package Contents NOTE DEPENDING ON THE DOOR MODEL SOME PARTS LISTED WILL NOT BE SUPPLIED IF NOT NECESSARY REAR SUPPORTS MAY OR MAY NOT BE INCLUDED WITH YOUR DOOR To 0000 2 HORIZONTAL TRACK WITH ATTACHED HORIZONTAL ANGLE RH LH 1 TORQUEMASTER SPRING TUBE D JAMB BRACKETS AS REQUIRED RIGHT amp LEFT DRUM WRAPS 8000 Serios Model 46 RIGHT amp LEFT END BRACKETS 1 STEP PLATE OUTSIDE DOOR SECTIONS AS REQUIRED LUBRCIATING OIL AS REQURED E prs 1 LOOSE WINDING SHAFT SINGLE SPRING ONLY 2 TOP BRACKET BASES SS 2 TOP BRACKET SLIDES 1 2 3 amp 4 HINGES AS REQURED RIGHT AND LEFT BOTTOM BRACKETS uar eut RIGHT AND LEFT CABLE DRUM ASSEMBLIES wg ROLLERS AS REQUIRED U BAR AS REQUIRED COUNTER GEAR S AS REQUIRED By e S AS 2 FULLY ADJUSTABLE RH LH FLAGANGLES DRIVE GEARS AS REQUIRED COUNTER COVER S AS REQUIRED 1 CENTER BRACKET ASSEMBLY B 2 LIFT HANDLES amp SPACERS 6 SCREW EYE AND PULL ROPE IF INCLUDED 0 2 VERTICAL RH LH TRACK uu WEATHER SEAL amp NAILS IF INCLUDED 9 V 1 STEP PLATE INSIDE Please Do Not Return This Product To The Store Conta
44. find your local Wayne Dalton dealer refer to your TORQUEMASTER SPRING TUBE LABELED END CENTER BRACKET Pd ASSEMBLY TORQUEMASTER SPRING TUBE TORQUEMASTER SPRING TUBE CENTER BRACKET BUSHING local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 21 2 3 l 7 e idrive Installation NOTE See idrive main installation and owner s manual for idrive parts Tools Needed None IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT Lay the TorqueMaster spring tube on the floor inside garage in front of the door with the labeled end to the left Look into the opener s left side to ensure the left hand bearing and the internal black sleeve are aligned with the TorqueMaster spring tube profile IMPORTANT HOLD OPENER BY THE MAIN BODY DO NOT HOLD BY THE MOTOR NOTE Opener will not slide over the TorqueMaster spring tube label Attempting to slide opener over the left end of the TorqueMaster spring tube can damage the internal electronics Once aligned slide the opener onto the right hand end of the TorqueMaster spring tube As the right end of the TorqueMaster spring tube enters the internal black sleeve rotate the opener back and forth slightly to help aid alignment Continue sliding the opener onto the TorqueMaster spring tube Align the right hand bearing with the Torqu
45. hand end bracket will have no gears counter cover or winding bolt head The hole for the winding bolt head will be plugged For double springs both the right hand and left hand end brackets will always have a drive gear counter gear counter cover and a winding bolt head IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT Step 1 If you have a black counter cover Place a mark on the drive gear tooth and an adjacent mark on the right hand end bracket Fig 1 Loosen the lock nut using a 7 16 wrench and continue with step 2 If you have a gray counter cover Loosen the lock nut using a 7 16 wrench and continue with step 2 Step 2 Using an electric drill High torque gear reduced to 1300 rpm preferred with a 7 16 hex head driver unwind the right hand winding bolt head counterclockwise Fig 2 and count the number of turns the mark on the drive gear passes the adjacent mark on the end bracket Referencing the chart below by door height stop unwinding the spring once the counted turns have reached the listed number of turns 6 0 Door Height 6 3 Door Heigh 6 5 Door Heigh 6 6 Door Heigh ep Door Heigh T t t t t 2 turns 9 Door Height t t t 2 turns 0 Door Heigh 7 3 Door Heigh 7 6 Door Heigh 7 9 Door Heigh 8 0 Door Height 18 turns CAUTION DO NOT USE IMPACT GUN TO UNWIND SPRINGS IMPORTANT DO NOT REFERENCE THE COU
46. he Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com INSTALLATION 2 1 Drive Gear Installation LUBRICATING z WINDING OIL SHAFT Tools Needed Beginning with the right hand side 7 SPLINES lubricate entire circumference of the drive gear with the lubricating oil provided Slide the drive gear onto the winding shaft splines until it touches the flagangle NOTE On single spring applications no drive gear is required on the left side NOTE If additional lubricating oil is needed use Dura Lube Engine Oil Treatment WINDING SHAFT End Brackets Tools Needed IMPORTANT WARNING TAGS MUST BE SECURELY ATTACHED TO BOTH END SSK END BRACKET BRACKETS biu Power Drill 3 16 Drill Bit Slide the right hand end bracket over 7 16 the drive gear and fasten to the Socket Driver flagangle using a 10 phillips head screw Phillips Head Screwdriver Drill 3 16 pilot holes into jamb for the lag screws Secure end bracket and the flagangle to the jamb using 2 5 16 x 2 hex head lag screws 2 5 16 X 2 HEX HEAD LAG SCREWS 10 PHILLIPS HEAD SCREW 24 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages
47. he right hand side 7 16 Socket ensure the cable is in the first groove of FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION Driver the cable drum Apply light pressure to AND COULD RESULT IN SEVERE OR FATAL INJURY the canoe clip on counter cover while winding springs Using a power drill high torque gear reduced to 1300 RPM preferred with a 7 16 socket carefully rotate right hand winding bolt clockwise until counter shows 2 3 turns This will keep the counterbalance cable taut while adjusting the left hand side counterbalance cable Adjust left hand bd f CANOE CLIP counterbalance cable tension refer to L gt Step 30 NOTE Single spring applications require no spring winding on left hand side but need cable tension adjusted NOTE Ensure counterbalance cable tension is equal for both sides prior to fully winding spring s to appropriate number of turns If cable tension is unequal refer to Step 30 LOCK NUT Setting Spring Tension NOTE Apply light pressure to the canoe clip on the counter cover while winding spring s See the Spring Turn chart For SINGLE SPRING applications return to the right hand 7 16 Socket side and carefully rotate the winding bolt head clockwise until the counter shows the correct number of turns for Driver your door RECOMMENDED SPRING TURNS 7 16 Wrench For DOUBLE SPRING applications remain on the left hand idrive Operated Manually Oper
48. istings or go to the Find a Dealer section online at www wayne dalton com eie Trolley Operator Tools Needed PAN WARN ING SUITABLE MOUNTING Tape Measure OPERATOR MUST BE TESTED SURFACE 2X6 AT TIME OF INSTALLATION AND LUMBER MINIMUM Power Drill MONTHLY THEREAFTER TO ENSURE THAT DOOR REVERSES 7 16 Socket ON CONTACT WITH 2 X 4 BOARD Driver LAID FLAT UNDER THE DOOR FAILURE TO ADJUST OPERATOR IF NECESSARY CAN RESULT IN SEVERE OR FATAL INJURY IF YOUR OPERATOR IS EQUIPPED WITH A PHOTOELECTRIC EYE l L SYSTEM THEN THIS MUST s BE TESTED AT THE SAME OPERATOR BRACKET TIME TO ENSURE THAT DOOR DOES NOT CLOSE AND A CLOSING DOOR OPENS IF PHOTOELECTRIC EYE SYSTEM IS OBSTRUCTED FAILURE TO MAKE ADJUSTMENTS IF NECESSARY CAN RESULT IN SEVERE OR FATAL INJURY 1 Install operator rail 1 2 to 1 1 2 13 38 mm above high arc of top section of the door Mount operator to ceiling so that 1 to 1 1 2 25 38 mm clearance is maintained between trolley rail and top section when door is fully open trolley rail will slope down towards rear Attach door arm to operator bracket OPTIONAL INSTALLATION Attach operator rail to suitable mounting surface 2x6 lumber minimum Attach operator to ceiling using perforated angle IMPORTANT PERFORATED ANGLES MUST BE SECURELY ATTACHED TO z i PERFORATED
49. ited Warranty will be voided if any holes are drilled into the door other than those specified by the Manufacturer THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WARRANTY ABOVE Some States do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the dealer from which the product was purchased Unless the dealer is no longer in business a written claim to the Manufacturer will be the same as if no claim had been made at all At the Manufacturer s option a service representative may inspect the product on site or Buyer may be required to return the product to the Manufacturer at Buyer s expense Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to the product with the claimed defect and full access to the location of its installation If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty the Manufacturer will repair or replace the defective product The decision about the manner in which the defect will be remedied will be at the di
50. ng door manually DO NOT permit children to operate garage door or door controls Severe or fatal injury could result should the child become entrapped between the door and the floor Due to constant extreme spring tension DO NOT attempt any adjustment repair or alteration to any part of the door especially to springs spring brackets bottom corner brackets red colored fasteners cables or supports To avoid possible severe or fatal injury have any such work performed by a trained door systems technician using proper tools and instructions On electrically operated doors pull down ropes must be removed and locks must be removed or made inoperative in the open unlocked position Top section of door may need to be reinforced when attaching an electric opener Check door and or opener manufacturer s instructions VISUALLY inspect door and hardware monthly for worn and or broken parts Check to ensure door operates freely Test electric opener s safety features monthly following opener manufacturer s instructions NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight After installation is complete fasten this manual near garage door Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages busin
51. opcoat The surface of the factory applied finish that is being painted must not be too smooth or the paint will not adhere to it It is advisable to test in an inconspicuous area to evaluate adhesion If poor adhesion is observed surface preparation for painting the factory applied finish must be repeated until desired results are achieved Again care must be taken to not expose the substrate under the paint Painting After surface has been properly prepared it must be allowed to dry thoroughly and then coated immediately with premium quality latex house paint Follow paint label directions explicitly Oil base or solvent base paints are not recommended Please note that if substrate is exposed and not properly primed painting with latex paint may cause accelerated rusting of the steel in the exposed area NOTES 1 Repainting of finish painted steel doors cannot be warranted as this condition is totally beyond the door manufacturer s control 2 Consult a professional coatings contractor if in doubt about any of the above directions 3 Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of containers Pay particular attention to acceptable weather and temperature conditions in which to paint 36 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to
52. r Use a 1 4 20 x 11 16 self drilling screw in the bottom bracket if not provided with a tamper resistant screw FULLY ADJUSTABLE JAMB BRACKET JAMB BRACKET gigr 1 1 4 20 FLANGE HEX NUT QUICK INSTALL FEATURE LEFT HAND BOTTOM BRACKET END STILE HOLE PATTERN BOTTOM BRACKET LEFT SIDE IS SHOWN RIGHT SIDE IS OPPOSITE 1 1 4 20 X 5 8 CARRIAGE BOLT VERTICAL TRACK VERTICAL TRACK SELF DRILLING SCREWS 1 1 4 20 X 5 8 AQ TAMPER RESISTANT SELF DRILLING a SCREW SECTION Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com LEFT HAND TORQUEMASTER Tools Needed IMPORTANT RIGHT AND LEFT HAND IS COBNTERBAEANGEDRUM ALWAYS DETERMINED FROM INSIDE THE None GARAGE LOOKING OUT NOTE For door section identification see page 4 TorqueMaster counterbalance drums are marked right and left hand Uncoil the counterbalance cables and make sure you place the right hand cable loop on the right hand milford pin and place the left hand cable loop on the left hand milford pin Insert a roller into bottom bracket of the bottom section Repeat for other side A lt MILFORD PIN INSTALLATION NOTE
53. re used on fourth EFT SIDE IS SHOWN HOLE PATTERN f A RIGHT SIDE IS section of five section doors OPPOSITE IMPORTANT WHEN PLACING ROLLERS INTO END HINGES NUMBER 2 AND HIGHER THE ROLLER GOES INTO THE TUBE FURTHEST AWAY FROM SECTION IMPORTANT ONCE FASTENER IS SNUG AGAINST HINGE LEAF TIGHTEN AN ADDITIONAL 1 4 TO 1 2 TURN TO RECEIVE MAXIMUM DESIGN HOLDING POWER Z N 2 1 4 14 X 5 8 MN SELETAPPING SCREWS Z Za A NOV 0 1 4 14 X 5 8 CENTER STILE ELF TAPPING Zo SCRE zu ZZ CENTER HINGE PLACEMENT 14 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com SAE Top Bracket 6 HOLE j l 6 ss pd Align upper center hole of top bracket Pd base with 6 hole in the end stile See end o f Power Drill stile hole layout Loosely secure with 7 16 Socket 1 1 4 20 x 7 8 self drilling screw K i ibis 8 SELF Driver NP DRILLING SCREW Ensure top bracket is level and aligned j with edge of section Secure with 4 1 4 20 x 7 8 self drilling screws one in each corner of the top bracket base Tools Needed
54. scretion of the Manufacturer subject to applicable law THE REMEDY WILL COVER ONLY MATERIAL THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES SUCH AS FIELD SERVICE LABOR FOR REMOVAL INSTALLATION PAINTING SHIPPING ETC Any repairs or replacements arranged by Manufacturer will be covered by and subject to the terms conditions limitations and exceptions of this Limited Warranty provided however that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed and this Limited Warranty will expire at the same time as if there had been no defect If a claim under this Limited Warranty is resolved in a manner other than described in the immediately preceding paragraph then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy The liability of the Manufacturer whether in contract or tort under warranty product liability or otherwise will not go beyond the Manufacturer s obligation to repair or replace at its option as described above THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES including but not limited to damage or loss of other property or equipment personal injury loss of profits or revenues business or service interr
55. t cloth After cleaning rinse thoroughly ACRYLIC CLEANING INSTRUCTIONS Clean acrylic glazing with nonabrasive soap or detergent and plenty of water Use your bare hands to feel and dislodge any caked on particles A soft grit free cloth sponge or chamois may be used to wipe the surface Do not use hard or rough cloths that will scratch the acrylic glazing Dry glazing with a clean damp chamois NOTE DO NOT USE any window cleaning fluids scouring compounds gritty cloths or solvent based cleaners of any kind Surface Preparation for Painting Wax on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy water A final wipe and rinse should be done with clean water only to remove any loose particles and any soapy film residue Surface scratches which have not exposed the metal substrate can be lightly buffed or sanded with 0000 steel wool or No 400 sand paper to create a smoother surface Care must be taken to not expose the substrate under the paint Once the substrate is exposed the likelihood for rusting is greatly increased If substrate is exposed it must be treated to prevent rust from forming Sand the exposed area lightly and paint with a high quality metal primer specifically intended for galvanized surfaces to protect the area from corrosion Allow for drying time on primer can label before applying t
56. the Find a Dealer section online at www wayne dalton com Tools Needed None Tools Needed Power Drill 7 16 Socket Driver 12 Installing Fully Adjustable Jamb Brackets NOTE If you have riveted track skip this step To attach the bottom jamb bracket JB 2 locate the first set of quick install features of the vertical track Align the slot in the jamb bracket with the slot above the quick install features in the vertical track The long side of the bracket is placed against the track Fasten the jamb bracket finger tight using 1 1 4 20 x 5 8 carriage bolt and 1 1 4 20 flange hex nut To attach the top jamb bracket JB 3 locate the third set of quick install features of the vertical track Align the slot in the jamb bracket with the slot above the quick install features in the vertical track The long side of the bracket is placed against the track Fasten the jamb bracket finger tight using 1 1 4 20 x 5 8 carriage bolt and 1 1 4 20 flange hex nut Bottom Bracket NOTE For door section identification see page 4 Align the center hole of bottom bracket with hole 3 in the end stile of bottom section Fasten with 2 1 4 20 x 11 16 self drilling screws and 1 1 4 20 x 5 8 tamper proof self drilling screw as shown Repeat for other side NOTE Only doors provided to professional installers who have required tools will be supplied with a tamper resistant fastene
57. to the Find a Dealer section online at www wayne dalton com IMPORTANT READ INSTRUCTIONS TITLED P4 DOOR REMOVAL ON PAGE 9 AND P5 PREPARING THE OPENING ON PAGE 10 BEFORE ATTEMPTING DOOR INSTALLATION IMPORTANT STAINLESS STEEL OR PT 2000 COATED LAG SCREWS MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS END BEARING BRACKETS JAMB BRACKETS OPERATOR MOUNTING SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER PRESERVATIVE TREATED STAINLESS STEEL LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UNTREATED LUMBER NOTE It is recommended that 5 16 x 2 lag screws be pilot drilled using a 3 16 drill bit and 1 4 x 2 lag screws and 1 4 x 1 1 2 lag screws be pilot drilled using a 1 8 drill bit prior to fastening z uw 3 E E 7 Attaching Fully Adjustable Flagangle to Vertical Track FULLY ADJUSTABLE FLAGANGLE Tools Needed NOTE If you have riveted track skip None this step Hand tighten the flagangle to the vertical track using 2 1 4 20 x 5 8 carriage bolts and 2 1 4 20 flange 2 1 4 20 X 5 8 hex nuts Secure the flange nuts after CARRIAGE BOLTS flagangle spacing is complete Step 14 2 1 4 20 FLANGE HEX NUTS VERTICAL TRACK 11 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to
58. ts in material and workmanship subject to all the terms and conditions below The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Limited Warranty against defects in material and workmanship for a period of ONE 1 YEAR from the date of installation This Limited Warranty is extended only to the person who purchased the product and continues to own the premises where the door is installed as his her primary residence Buyer This Limited Warranty does not apply to residences other than primary or to commercial or industrial installations or to installations on rental property even when used by a tenant as a residence This Limited Warranty is not transferable to any other person even when the premises is sold nor does it extend benefits to any other person The Manufacturer will not be responsible for any damage attributable to improper storage improper installation or any alteration of the door or its components abuse damage from corrosive fumes or substances salt spray or saltwater air fire Acts of God failure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear This Limited Warranty will be voided if the original finish is painted over unless Manufacturer s preparation and painting instructions are followed explicitly This Lim
59. ube and rest it on the top of the flagangles For idrive operated doors Orient TorqueMaster spring tube so that back of opener is flat against header mounting surface NOTE Cable drums are marked right and left hand Cable drums and TorqueMaster spring tube are cam shaped to fit together only one way To install the cable drum slide the correct cable drum over the winding shaft until the cable drum seats against the TorqueMaster spring tube The winding shaft must extend past the cable drum far enough to expose the splines and the groove Align the winding shaft groove with the round notch in the flagangle For double spring applications Repeat for opposite side For single spring applications Insert the loose winding shaft into the left hand cable drum prior to sliding the cable drum over the TorqueMaster spring tube NOTE On single spring applications take care in handling the loose winding shaft left side so that it does not slide back into the TorqueMaster spring tube GROOVE SPRING TUBE COUNTERBALANCE WINDING SHAFT TORQUEMASTER P SPLINES RIGHT HAND CABLE DRUM N WINDING TORQUEMASTER SPRING TUBE RIGHT HAND CABLE DRUM FLAGANGLE TORQUEMASTER SPRING TUBE WINDING SHAFT RIGHT HAND CABLE DRUM LOOSE GROOVE WINDING SHAFT e A A A TORQUEMASTER SPRING TUBE LEFT HAND CABLE DRUM 23 Please Do Not Return This Product To T
60. uptions cost of capital cost of purchase or replacement of other goods or claims of third parties for any of the foregoing Some States do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you No employee distributor dealer representative or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant any other warranty on behalf of or binding on the Manufacturer and anyone s attempt to do so will be null and void Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio USA to the extent permitted by law This Limited Warranty gives you specific legal rights and you may also have other rights which may vary from State to State 37 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304 6 644 378 6 374 567 6 561 256 6 527 037 6 640 8

Wayne-Dalton 8000 SERIES 46 User's Manual

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