Wayne-Dalton 5500/9700 User's Manual
Contents
1. The center hinges are installed by rotating the hinge leaf upward and secure the hinge to the above section with 3 1 4 14 x 5 8 self tapping screws Fig 7C IMPORTANT Push and hold both hinge leafs up against the section while securing with 1 4 14x 5 8 self tapping screws Do not install the top section at this time IMPORTANT Operator bracket must be installed before strut if applicable are attached to the top section See optional accessory on the reverse side of this manual operator bracket Place top section in the door opening and secure it temporarily by driving a nail into the header near the center of the door and bending it over the section Now fasten the hinges to the top section Fig 7A thru 7C When installing a door with a TorqueMaster counterbalance system vertical track alignment is critical Position flagangle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door Flagangles must be parallel to the door section ends Now complete the vertical track installation on both sides by securing the center jamb brackets and tightening the other 5 16 x 1 5 8 lag screws Fig 8 IMPORTANT The dimension between the flagangles must be door width plus 3 3 8 86mm to 3 1 2 89 mm for smooth safe door operation EFT HINGE SHOWN RIGHT HINGE SYMMETRICALLY OPPOSITE idrive Installation NOTE For non idrive ope2. x 1 5 8 lag screws Beginning with the right side install the counter gear with the missing tooth toward the outside away from the end bracket Press the counter gear onto the end bracket until snaps engage Select the right hand counter cover assembly and align the hex of the counter cam with the end of the winding shaft Also align the 0 on the counter cover with the raised rib on the end bracket Press the counter cover assembly against the counter gear until it locks into place Repeat for left hand side for double spring applications NOTE No drive gear counter gear or counter cover assembly is required on left hand side for single spring applications Only an end bracket is needed IMPORTANT At this time do not wind counter balance springs Locate the spring pad The spring pad is a vertical running board directly above the center of the door Remove 2 1 4 20 flange nuts from bottom of opener power head NOTE Do not discard flange nuts Place the support bracket underneath opener power head to the right side of motor centered on spring pad Level the torque tube to the top of the door section with the idrive resting on the support bracket Once torque tube is level secure support bracket to the spring pad with 2 1 4 x 2 lag screws Lift and slide the opener power head over the support bracket aligning the mounting studs with the bracket slots Loosely fasten to mounting studs with the 2 1 4 20 flange
3. gt P A Go On 1 Screw Driver 1 Socket Wrench Standard Blade 1 Electric Drill With Clutch repairs injury could result gt ens Wayne Dalton Corp IMPORTANT SAFETY NOTICES Mt Hope Ohio 44660 Read these instructions carefully before attempting installation If in question about any of the procedures do not perform the work Instead have a qualified door agency do the installation or 1 Wear protective gloves during installation to avoid possible cuts from sharp metal edges 2 It is always recommended to wear eye protection when using tools otherwise severe or fatal eye 4 If the door is to be electrically operated at any time all pull ropes MUST be removed to prevent N severe or fatal injury to children who may become entangled in the rope Any locking mechanism Safety Glasses paa 4 3 Avoid installing your new door on windy days Door could fall during the installation causing severe eee N n a 1 7 16 Wrench 1 Hammer MUST be removed or made inoperative in the unlocked position 5 Operate door ONLY when properly adjusted and free of obstructions t2 a 1 Pliers NOTE Jamb brackets are stamped for identification 14 20 Flanged 1 4 20 x 11 16 Self Drilling Screw Hex Nut 100279 300723 314937 OF 1 4 14 x 5 8 Self Tapping Screw 1 4 x 1 1 2 Slotted Hex Head 5 16 Flat Washer 236565 Lag Screw 100370 315759 CON
4. THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WARRANTY ABOVE Some States do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the dealer from which the product was purchased Unless the dealer is no longer in business a written claim to the Manufacturer will be the same as if no claim had been made at all At the Manufacturer s option pursuant to the dealer having notified the Manufacturer of a warranty claim a service representative may inspect the product on site or Buyer may be required to return the product to the Manufacturer at Buyer s expense Buyer agrees to cooperate with any representa tive of the Manufacturer and to give such representative full access to the product with the claimed defect and full access to the location of its installation If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty the Manufacturer will cause the defective product to be repaired or replaced The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer subject to applicable law THE REMEDY WILL COVER ONLY MATERIAL THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES SUCH AS FIELD SERVICE LABOR FOR REMOVAL INSTALLATION PAINTING SHIPPING ETC Any repairs or replacements arr
5. should be done with clean water only to remove any loose particles and any soapy film residue Surface scratches which have not exposed the metal substrate can be lightly buffed or sanded with 0000 steel wool or No 400 sand paper to create a smoother surface Care must be taken to not expose the substrate under the paint see Note No 2 Once the substrate is exposed the likelihood for rusting is greatly increased See the following paragraph if metal substrate is observed The exposed substrate must be treated to prevent rust from forming see Note No 2 Sand the exposed area lightly and paint with a high quality metal primer specifically intended for galvanized surfaces to protect the area from corrosion Follow drying time on primer can label before applying topcoat The surface of the factory applied finish that is being painted must not be too smooth or the paint will not adhere to it see Note No 2 It is advisable to test in an inconspicuous area to evaluate adhesion If poor adhesion is observed surface preparation for painting the factory applied finish must be repeated until desired results are achieved Again care must be taken to not expose the substrate under the paint PAINTING NOTE It is NOT recommend that you paint your door any dark color this may lead to higher surface temperatures resulting in gaps between the stiles and rails of your door section s After the surface has been properly prepared it must be allowed
6. x 5 8 selftapping screw to fasten pull rope clip to the end stile and then tie the pull rope to both the screw eye and the pull rope clip ZAWARNING po NOT INSTALL PULL ROPE ON DOORS WITH ELECTRIC OP ERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE RESULTING SEVERE OR FATAL INJURY Select desired side of door for lock placement Locate the striker plates over the pre punched holes in the vertical track on the selected side nearest the center of the lock second section Fasten the stiker plate to the vertical track using 2 1 4 20 x 9 16 track bolts and flanged hex nuts The side lock should be spaced in approximately 1 8 from the edge of the section Ensure that the lock is square with the section and the lock bolt aligns with the striker plate Secure the lock to the end stile with 4 1 4 20x11 16 self drilling screws IMPORTANT Side locks must be removed or made inoperative in the unlocked position if an operator is installed on the door I Locate the center of the top section s strut The strut is factory attached with 1 4 14 x 5 8 self tapping screws Remove but retain a few of these screws approximately 4 6 from the center of the strut allowing the operator bracket to slide between the section and the strut Slide the operator bracket until it seats on the male part of the section The operator bracket must be centered and positioned on the top section so it bridges the transition point of the section
7. AVES CABLES ETC should ONLY be performed by qualified door service O 9 Door is constantly under EXTREME SPRING TENSION To prevent possible severe or fatal injury O 10 Check all bolted connections monthly during the lifetime of the door to prevent damage or severe fatal injury caused by loose connections 11 It is recommended that doors 12 0 wide and over be installed by two person to avoid possible P Gisccnnect Hana tack Bat injury KANN NANA ee 200527 A WARNING 12 Definition of key words used in this manual INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SEVERE OR FATAL INJURY IMPORTANT Required step for safe and proper door operation NOTE Information assuring proper installation of the door Copyright 2009 Wayne Dalton Corp RNA NS ODN If you are not installing the idrive operator on your garage door you must install the center bracket bushing assembly Follow these instructions for a non idrive operated garage doors TorqueMaster springs come lubricated and pre assembled inside the torque tube To install lay the torque tube on the floor in front of the door with the labeled end to the left Slide the center bracket bushing assembly onto the torque tube from the right hand side toward the center Shake the TorqueMaster tube gently to extend the winding shafts out about 5 on both ends Single spring TorqueMaster will only have the rig
8. L82 ZZLL87 Seorez 990082 Ovezsz LE678Z 980082 XIGWASSV L LSI SLYVd w INMNYAI HLIM wm YILSYWINOYOL JFS 3LON W3LSAS J9NVY IVa J3LN m dJLSVNWINONXOL SLZS8Z NMOHS LON 8 2 6 STIDSNVOV14 LV S4 Y I YLZS8Z NMOHS LON 8 Z 6 d SIDSNVOV1S LV S4 7 H eseorz 8 Z 6L LHDIM STIONVOV1S TO S4 Y 9 Z8corz 8 4 6 1437 STONVOVI1S TO Sb 7 4 ulvd MOVYL IVLNOZINOH 3 SZ6L6Z LaMOVHS anyr 9 aPrlo 1a ZZ6L6Z 13a MOVvus awyr c ar a uid L WOVAL IWOILLYAA 9 68ptS 4 437104 a 98E86Z LHOIY LIMOVY8 dOL YH LY L8E86z 1437 LIMOVH8 dOL HT Vv SI Syed p8S9Te ON LYVd diog uoyeq 2ukem 6007 1qsIAdog ge 882 W0I U0 BP IUAB MMMM jenuew SAVUMOEC PUL SUOI INA SU uorejjezsuj Builds ajqnog pue Bulids abuis A0 SeyonbioLl Juno FUOCAY WOOAPESH MO 9 2 SF4 0026 0099 TorqueMaster with idrive Parts List J TORQUEMASTER TUBE K CABLE DRUM ASM PAIR L END BRACKET LH M END BRACKET RH N LOOSE WINDING SHAFT SINGLE SPRING O COUNTER GEAR P COUNTER COVER ASM RH COUNTER COVER ASM LH DOUBLE SPRING Q 36 TOOTH WORM GEAR R IDRIVE OPERATOR S CENTER BRACKET ASM T LEFT DRUM WRAP U RIGHT DRUM WRAP V LOW HEADROOM KIT 1 ASSEMBLY 280086 282937 282340 280066 284035 287722 287721 282335 SOLD SEPARATELY 296246 300550 300551 302879 NOTE SEE DRIVE MAIN I
9. NSTALLATION AND OWNERS MANUAL FOR IDRIVE PARTS NOTE SINGLE SPRING TORQUEMASTER SHOWN IN ILLUSTRATION
10. ON SECTION eorTOwu o va Nya NA 11 0 TO 14 2 14 3 TO 162 16 3 TO 18 0 TorqueMaster drums are marked right and left Make sure you place the cable from the right hand drum on the right hand milford pin and left hand drum on the left hand milford pin Uncoil the counterbalance cables and slip the loop at the ends of the cables over the milford pins on the bottom section Insert a roller in the bottom bracket of the bottom section and insert another roller at 1 end hinge at the top of the bottom section Fig 4 and 7A Repeat for right side NOTE Bottom section can be identified by a 1 end hinge the factory attached bottom astragal or by the bottom bracket warning labels on each endstile NOTE Verify that astragal does not protrude more than 1 2 past ends of the bottom section If excess needs to be trimmed off be careful not to stretch astragal or it may end up shorter than section width IMPORTANT Right and left hand is always determined from inside the building looking out Before installing the bottom section measure and cut vinyl jamb weather stripping may not be included for entire garage door opening Temporarily nail the weather stripping to the door jambs and header Equally space nails ap proximately 12 to 18 apart Center the bottom section in the door opening Level it using wooden shims under the bottom astragal if necessary Position the left hand vertical track over the rol
11. R S A WARNING OPERATOR MUST BE TESTED AT TIME OF INSTAL LATION AND MONTHLY THERE AFTER ACCORDING TO THE MANUFAC TURER S INSTRUCTIONS TO ENSURE THAT ALL SAFETY FEATURES ARE FUNCTIONING CORRECTLY FAILURE TO PERFORM THESE TESTS AND MAKE ANY NECESSARY ADJUSTMENTS REPAIRS CAN RESULT IN SEVERE OR FATAL INJURY REINFORCED MAINTENANCE AND PAINTING INSTRUCTION FOR PRE PAINTED STEEL DOORS MAINTENANCE While factory applied finishes on steel garage doors are durable it is desirable to clean them on a routine basis Some discoloration of the finish may occur when a door has been exposed to dirt laden atmosphere for a period of time Slight chalking may also occur as a result of direct exposure to sunlight Cleaning the door will generally restore the appearance of the finish To maintain an aesthetically pleasing finish of the garage door an annual washing of the door is recommended A mild solution of detergent and water will aid in the removal of most dirt The following solution mixture is recommended One cup of Tide or other common detergents which contain less than 0 5 phosphate dissolved into five gallons of warm water CAUTION NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH SURFACE PREPARATION FOR PAINTING Wax on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy water A final wipe and rinse
12. START HERE To install low headroom horizontal track align the bottom curve of the horizontal track with the top of the vertical track Q I flagangle Align the key slot in each horizontal track with the quick install tabs on the corresponding flagangle Push the curved portion of the horizontal downward to lock into place INSERT SHEET INSTRUCTIONS ARE NOT INCLUDED CONTACT WAYNE DALTON CORP FOR A FREE COPY If removing an existing door carefully follow the directions given on the insert sheet instruction in the portion aS p DA DA TRET f Fully adjustable flagangle Secure each horizontal track to the corresponding flagangle with 1 stud plate and titled Removing the Old Door i i I ay WN 2 1 4 20 flanged hex nuts It a a IMPORTANT TITLED REMOVING THE OLD DOOR PREPARING THE OPENING IF THE D a on n sta l l at oO n l n st ru ct oO n S Layo u t Tat AIEBAT WARNING REMOVAL OF AN EXISTING DOOR CAN BE DANGEROUS FOLLOW INSERT A U 2 Uy gt Aw INSTRUCTIONS CAREFULLY OTHERWISE SEVERE OR FATAL INJURY COULD RESULT Be Z a ae il Ta _ EN E NN A JEN NOTE On some adjustable flagangles each horizontal track is secured to the corresponding flagangle with Begin the installation of the door by checking the opening It must be the same size as the door Vertical jambs D ERA ne j 5 A f 2 1 4 20 track bolts and nuts must be plumb and the header level Side clearance from edge of do
13. TINUED INSTALLATION INSTRUCTIONS AWARNING PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTALLATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY IMPORTANT DO NOT USE IMPACT GUN TO WIND SPRING S Beginning with the right hand side Press and hold in the canoe clip Ensure the cable is in the first groove of the drum Using an electric drill high torque gear reduced to 1300 RPM preferred with a 7 16 socket carefully rotate right hand winding bolt clockwise until counter shows 2 3 turns This will keep the counterbalance cable taut while adjusting the left hand side counterbalance cable Repeat step 18 and 19 for left side NOTE Single spring applications require no spring winding on the left hand side Ensure counterbalance cable tension is equal for both sides prior to fully winding spring s to appropriately 15 1 2 turns for solid sections or 15 turns for glazed top sections Carefully rotate the winding bolt head clockwise until the counter shows the correct number of turns for your door Repeat for the opposite side on double spring TorqueMaster systems If door raises off the floor remove 1 2 1 full turn from each spring before proceeding After spring is wound hold the lock nut in back of end bracket stationary with a 7 16 wrench while rotating the wind
14. anged by Manufacturer will be covered by and subject to the terms conditions limitations and exceptions of this Limited Warranty provided however that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed and this Limited Warranty will expire at the same time as if there had been no defect If a claim under this Limited Warranty is resolved in a manner other than described in the immediately preceding paragraph then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy The li ability of the Manufacturer whether in contract or tort under warranty product liability or otherwise will not go beyond the Manufacturer s obligation to re pair or replace at its option as described above THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES including but not limited to damage or loss of other property or equipment personal injury loss of profits or revenues business or service interruptions cost of capital cost of purchase or replacement of other goods or claims of third parties for any of the foregoing Some States do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or e
15. at you are familiar with it s properties using it only in a well ventilated area away from any sources of sparks and or fire 3 DO NOT USE Window cleaning fluids scouring compounds gritty cloths gasoline or solvents such as alcohol acetone carbon tetrachloride etc Copyright 2009 Wayne Dalton Corp 5500 9700 ESTATE LIFETIME LIMITED WARRANTY Wayne Dalton Corp P O Box 67 Mt Hope Ohio 44660 www wayne dalton com Subject to the terms and conditions contained in this Lifetime Limited Warranty Wayne Dalton Corp Manufacturer warrants the sections of the door which is described at the top of this page for as long as you own the door against i Peeling cracking or chalking of the original factory applied coating on the door as a result of a defect in the original factory ap plied coating or in the application of the original factory applied coating in cases where the door sections and the original factory applied coating a have not been subjected to adverse atmospheric conditions or contaminates such as salt water or other marine environment or to toxic or abrasive substances including those in the air b have been maintained in compliance with Manufacturer s recommendations and c have not been subject to physical abra sion impacted by a hard object or have been punctured ii The door becoming inoperable due to rust through of the steel skin from the core of the door section caused by cracking spli
16. does not apply to residences other than primary or to commercial or industrial installations or to installations on rental property even when used by a tenant as a residence This Limited Warranty is not transferable to any other person even when the premises is sold nor does it extend benefits to any other person As a result this Limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized Wayne Dalton dealer or distributor The Manufacturer will not be responsible for any damage attributable to improper storage improper installation or any alteration of the door or its components abuse damage from corrosive fumes or substances salt spray or saltwater air fire Acts of God failure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear This Limited Warranty will be voided if the original finish is painted over unless Manufacturer s preparation and painting instructions are followed explicitly This Limited Warranty will be voided if any holes are drilled into the door other than those specified by the Manufacturer THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WILL EXTEND BEYOND
17. ed fabricate rear support for horizontal tracks Attach horizontal tracks to the rear supports with 5 16 18 x 1 1 4 hex bolts and nuts may not be supplied Horizontal tracks must be level and parallel with door WARNING KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3 4 OF DOOR EDGE OTHERWISE DOOR COULD FALL RESULTING IN SEVERE OR FATAL INJURY Permanently attach the vinyl weather stripping to both door jambs and the header Fig 6C Now lift the door and check it s balance Adjust if door lifts by itself also hard to pull down or if door is difficult to lift too easy to pull down Anytime spring adjustments are made you must loosen the lock nuts to begin with and retighten both lock nuts afterwards To adjust spring s only add or remove 1 4 turn on the counter reading at a time Adjust both sides equally IMPORTANT Do not add or remove more than 1 spring turn from specified amount If the door still does not operate easily lower the door into the closed position UNWIND SPRING S TO ZERO and recheck the following items 1 Check the door for level 2 Check the TorqueMaster tube and flagangles for level and plumb 3 Check the distance between the flagangles must be door width plus 3 3 8 to 3 1 2 4 Check the counterbalance cables for equal tension loosen set screws and adjust if necessary 5 Rewind the spring s 6 Make sure door isn t rubbing on jambs NOTE As a safety feature the right hand e
18. ht hand spring Slide center bracket bushing assembly from the right side to the center of the torque tube IMPORTANT Right and left hand is always determined from inside the building looking out When installing a DoorMaster operator replace the bushing with the drive gear located in DoorMaster package To locate the center bracket mark the header halfway between the flagangles and level the TorqueMaster tube Fas ten the metal bracket to the header using 2 1 4 x 1 1 2 lag screws OPTIONAL ACCESSORY INSTALLATIONS OUTSIDE Raise the door to a comfortable working height and secure with locking pliers to the track Locate the DRILL THROUGH center stile on the bottom section of the door Using the pre punched holes at the bottom of the stile as SECTION WITH A 7 16 a template drill 2 7 32 6mm dia holes through the section Using the previously drilled holes as a 11mm DIA DRILL BIT guide enlarge the holes from outside the door to 7 16 11mm dia and assemble the outside and inside step plates to the section using 2 8 x 1 5 8 screws NOTE Do not drill through or enlarge holes on the inside of the door ZAWARNING 1o AVOID SERIOUS INJURY TO FINGERS OR HANDS NEVER PLACE FINGERS OR HANDS BETWEEN DOOR SECTIONS AND TRACK WHEN OPERATING DOOR ALWAYS USE STEP PLATE WHEN MANUALLY OPER ATING DOOR Attach No 6 screw eye to wood jamb approximately 48 50 1220 1270 mm off the floor Use 1 1 4 14
19. ing bolt clockwise until snug Tightening of the lock nut prevents spring from unwinding Repeat for opposite side if necessary IMPORTANT Adjustments to the recommended number of turns may be required AFTER REAR SUPPORT ASSEMBLY IS COMPLETE check door balance If door raises off the floor under spring tension alone then reduce turns until door will rest on floor A hot door such as this can cause idrive operation problems Drum wraps are identified as right and left To install place the drum wrap over the cable drum and under the idrive disconnect cable if installed Align the outside flange over the outside edge of the cable drum and push the drum wrap down onto the cable drum Hold the door down to prevent it from rising unexpectedly in the event the spring s was overwound and carefully re move the locking pliers from the vertical tracks Raise the door until the top section and half of the next section are in a horizontal position Do not raise door any further since rear of horizontal track is not yet supported QWARNING RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING AND CAUSING SEVERE OR FATAL INJURY Now clamp a pair of locking pliers to the vertical tracks just above the second roller on one side and just below the second roller on the other side This will prevent the door from raising or lowering while installing the rear support Using perforated angle 2 lag screws and 5 16 bolts with nuts may not be suppli
20. lers of the bottom section NOTE Make sure the counterbalance cable is located between the rollers and the door jamb Secure jamb brackets and flagangles to the jamb using 5 16 x 1 5 8 lag screws Install the right hand vertical track the same way Hang cables over flagangles IMPORTANT The tops of the vertical tracks must be level from side to side If the bottom section was shimmed to level it then the vertical track on the shimmed side must be raised the height of the shim NOTE The lock section can be identified by a 3 end hinge for 7 high 3 section doors and by the yellow and black warning label attached to the right side of the section Insert rollers into both end stiles of the lock section Fig 7A With assistance lift section and place rollers over the tops of the vertical tracks Install by guiding rollers into the vertical track on both sides and gently lowering the sec tion onto the bottom section Vertically align the mark near the center on back of the door or vertically align the center stiles on the face on front of the door Rotate the hinge leaf upward and fasten the hinge to the above section with 2 1 4 14 x 5 8 self tapping screws Fig 7A IMPORTANT For larger size doors double end hinges are already pre installed to the section s Double end hinges are installed by rotating both hinge leafs upward and secure the hinges to the above section with 6 1 4 14 x 5 8 self tapping screws Fig 7B
21. nd bracket on single spring applications both right hand and left hand end brackets double springs applications cannot be disassembled for service until the spring s is completely unwound and the counter cover reads zero After door installation is completed refer to the idrive owner s manual starting at the PRE OPERATION INSTAL LATION section to complete the opener installation If there are stiles or lite frame dividers included with your door install them per their instructions at this time 5 16 x 1 5 8 Hex Head Lag Screw IN 6 Should the door become hard to operate or completely inoperative a qualified door agency should Saw Horses For Supporting 1 Tape Measure 2 Locking Pliers Sections During Assemblies correct the problem to prevent damage to the door or serious personal injury 7 DO NOT PERMIT children to play with the garage door or the electrical controls Severe or fatal injury could result should the child become entrapped between the door and the floor 8 To prevent severe or fatal injury avoid standing in the open doorway or walking through the doorway Stud Plate 1 4 x 2 Slotted Hex Head Lag Screw 266102 315760 NAAN people while the door is moving removal installation adjustments or repairs ESPECIALLY to SPRING ASSEMBLIES CENTER ANCHOR BRACKETS BRACKET BOLTS CABLE DRUMS BOTTOM CORNER BRACKETS SHE
22. nuts NOTE Do not tighten 1 4 20 flange nuts to power head studs at this time Attach the loose disconnect cable located in operator hardware bag to the opener power head with S hook Close both ends of S hook to lock assembly together Thread the disconnect cable through hole in right hand end bracket and remove all slack between power head and right hand end bracket Mark location on right door jamb six feet above the ground to mount disconnect handle Thread disconnect cable through handle bracket and then handle Align top of handle bracket with mark on wall Remove all cable slack between the power head and top of handle bracket Insert and tighten 6 20 x 1 2 screw until snug and then tighten screw 1 to 1 1 2 additional turns to secure cable in handle Trim off excess cable from bottom of handle Holding handle bracket remove all remaining slack between power head With slack removed secure bottom of handle bracket with 1 1 4 x 1 1 2 lag screw CAUTION Pull handle just enough to remove the cable slack Pulling the cable more could cause the opener power head to disconnect from the torque tube Rotate disconnect handle to one side exposing upper mounting hole in handle bracket Secure handle bracket with a second 1 4 x 1 1 2 lag screw Apply emergency disconnect label next to the mounted bracket Use mechanical fasteners if adhesive will not adhere Using the emergency disconnect pull disconnect handle downward
23. or to wall must be minimum of 3 1 2 89 mm on each side Follow the steps below The steps correspond to the illustrations on the garage door layout tao l lt IMPORTANT Stainless steel or PT2000 Coated lag screws MUST be used when installing center bearing es ATA F a i s washer and 1 1 4 20 track bolt and nut Repeat for other side brackets end bearing brackets jamb brackets operator mounting support brackets and disconnect ae f se in J IES i S 19 brackets on treated lumber preservative treated Stainless steel lag screws are NOT necessary when a j i installing products on un treated lumber NOTE It is recommended that 5 16 x 1 5 8 lag screws be pilot drilled using a 3 16 drill bit and 1 4 x 2 lag B screws and 1 4 x 1 1 2 lag screws be pilot drilled using a 1 8 drill bit prior to fastening N an LOW HEADROOM For proper opening preparation refer to the portion of the insert sheet instructions titled Preparing the Opening j ae MOTOR COVER IMPORTANT It is recommended that doors 12 0 wide and over be installed by two person to avoid possible injury Level horizontal track and bolt the top curve of the low headroom horizontal track slot in the flagangle using 1 3 8 To install the low headroom top brackets align the top slots in the low headroom top brackets with the third set of holes in the endcap as shown in Fig 10 Fasten using 4 1 4 14 x 5 8 self tapping sc
24. rated garage doors see Alternate Installations on the reverse side of this manual NOTE For idrive operated garage doors refer to 302879 insert for replacing the standard motor cover with the low headroom motor cover Lay the torque tube on the floor inside garage in front of the door with the labeled end to the left NOTE Opener will not slide over a torque tube label Attempting to slide opener over the left end of the torque tube can damage the internal electronics NOTE Hold opener by the main body Do NOT hold by the motor Look into the opener s left side to ensure the left hand bearing and the internal black sleeve are aligned with the torque tube profile Once aligned slide the opener power head onto the right hand end of the torque tube As the right end of the torque tube enters the internal black sleeve rotate the opener back and forth slightly to help aid alignment NOTE Do not force the opener onto the torque tube if misalignment occurs Continue sliding the opener power head onto the torque tube Align the right hand bearing with the torque tube and slide the opener power head completely onto the torque tube until the torque tube exits the opener power head s right hand bearing Continue sliding the opener power head to the center of the torque tube and plug the motor power cord into the opener power head IMPORTANT Right and left hand is always determined from inside the garage looking out Shake the torque tube gen
25. rews Repeat for other side Remove the nail that was temporarily holding the top section in place IMPORTANT Failure to remove nail before attempting to raise door could cause permanent damage to top section A WARNING RIGHT HAND 2 ip K k i DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP 20 Q I flagangle Put the lower Twistlock tab on the flagangle into the Twistlock hole in the vertical track Give the ry ics tee j Aia 5 lt i p DRUM l i og A OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY flagangle 1 4 turn to lock in place Repeat for other side j BEUN ps s j 4 WNE U f Fully adjustable flagangle Secure the vertical to the lower slot in the flagangle using 1 stud plate and 2 1 4 20 flange hex nuts Repeat for other side Measure the length of the vertical tracks Using the Quick Install Jamb Bracket Schedule shown on reverse side determine the placement of the jamb brackets for your door height Align the Twistlock wings on each jamb bracket with the correct butterfly hole in the track and turn the jamb bracket perpendicular to the track so the mounting flange is toward the back leg of the track Set tracks aside NOTE The stutting schedule below is for reference only all struts are pre installed at the factory STRUTTING SCHEDULE TOP OF TOP TOP OF LOCK TOP OF BOTTOM DOOR WIDTH QUANTITY SECTION SECTI
26. s and place it in the manual door operated position Use disconnect label for reference Motor will be rotated 90 from its packaged position NOTE If motor does not pivot 90 see troubleshooting section in the idrive main installation manual Clamp locking pliers onto both vertical tracks just above third roller This is to prevent garage door from rising while winding counterbalance springs ZAWARNING FAILURE TO CLAMP TRACK CAN ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY Adjust the counter balance cables by rotating the drum until the set screw faces directly away from the header IMPORTANT Do NOT double wrap counterbalance cables on TorqueMaster drums Loosen the set screw no more than 1 2 turn Pull on the end of the cable to remove all cable slack Check to ensure the cable is aligned and seated in the first groove of the cable drum Snug the set screw then tighten an additional 1 1 2 turns Cut off excess cable CONTINUE INSTALLATION INSTRUCTIONS ON REVERSE SIDE Jamb Bracket Schedule BMW QUICK INSTALL TRACK STANDARD LIFT 1ST SET 2ND SET 3RD SET ie JAMB JAMB JAMB HEIGHT BRACKET POSITION BRACKET POSITION BRACKET POSITION PO 76 TRACK QIJB 3 BOTTOM QIJB 6 MIDDLE NOT APPLICABLE 1930mm 1 Level 2 Minimum Length 1 7 16 Hex Head Driver A 1 Step Ladder Required Tools Ws a Sockets 7 16 Gloves 1 2 9 16 P O Box 67 1 Screw Driver Phillips Blade
27. t ting or other deterioration of the steel skin or due to structural failure caused by separation or degradation of the foam insulation he Manufacturer warrants the garage door hardware except springs and the tracks of the above described door for as long as you own the door against defects in material and workmanship subject to all the terms and conditions below The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Lifetime Limited Warranty against defects in material and workmanship for a period of ONE 1 YEAR from the date of installation The Manufacturer warrants the factory applied finish and the factory attached stiles against fading and cosmetic changes from the time of installation for TWO 2 YEARS The factory attached stiles are warranted against peeling cracking chalking or delamination from the time of installation for TWO 2 YEARS If the door is re stained or re painted the TWO 2 YEARS warranty for the factory applied finish is void After a period of TWENTY 20 YEARS from time of installation replacement of Lifetime Limited Warranty materials will be pro rated at 50 per cent of Manufacturer s published list pricing at time of claim and you must pay this amount This Limited Warranty is extended only to the person who purchased the product and continues to own the premises where the door is installed as his her primary residence Buyer This Limited Warranty
28. thickness Attach the operator bracket using 8 4 14 x 5 8 self tapping screws as shown Re attach the strut using 2 1 4 20 x 11 16 self drilling screws through the operator bracket Finish re attaching the strut using the self tapping screws removed previously TYPICAL TROLLEY OPERATOR INSTALLATION If you are installing an electric operator on your door the following information is pro vided to ensure proper function of your door operator installation Figure below shows a typical means of connecting the operator arm to the operator stile located in the center of the top section BRIDGE POINT TYPICAL OP ERATOR ARM SUPPLIED WITH OPERATOR TYPICAL OPERATOR BRACKET SUPPLIED WITH DOOR SEE OPERATOR BRACKET INSTRUCTIONS FOR DE TAILS ON INSTALLATION INSTALLATION TIPS 1 Follow the installation instructions supplied with your operator 2 Reinforce top section prior to attaching operator 3 Install trolley rail 1 2 to 1 13 25 mm above high arc of top section of the door 4 Mount operator to ceiling so that 1 to 1 1 2 25 38 mm clearance is maintained between trolley rail and top section when door is fully open trolley rail will slope down towards rear 5 The operator bracket must be mounted to the operator muntin on the top section 6 Attach operator rail securely to spring pad 7 Attach operator to ceiling using perforated angle 8 IMPORTANT ANGLE MUST BE ATTACHED TO FRAMING MEMBE
29. tly to extend the winding shafts out about 5 on each side For single spring applications there will be no left hand winding shaft in the torque tube Lift the torque tube and rest it on top of flagangles Orient torque tube so that back of opener is flat against header spring pad Cable drums and torque tube are cam shaped to fit together only one way To install the cable drum slide the drum over the winding shaft until the drum seats against the torque tube The winding shaft must extend past the drum far enough to expose the splines and the groove Align the winding shaft groove with the round notch in the flagangle Repeat for opposite side for double spring applications For single spring applications insert the left hand loose winding shaft into the left hand drum prior to sliding the drum over the torque tube NOTE On single spring applications take care in handling the loose winding shaft left side so that it does not slide back into the torque tube Beginning with the right hand side lubricate entire circumference of the drive gear with the oil provided in the packet DO NOT SUBSTITUTE OIL Slide the drive gear onto the winding splines until it touches the flagangles NOTE No drive gear is required for the left side on single spring applications IMPORTANT Warning tags must be securely attached to both end brackets Slide the right hand end bracket over the drive gear Secure end bracket and the flagangle to the jamb using 2 5 16
30. to dry thoroughly then coated immediately with a premium quality latex house paint Follow the paint label directions explicitly Oil base or solvent base paints are not recommended Please note that if substrate is exposed and not properly primed painting with latex paint may cause accelerated rusting of the steel in the exposed area NOTES 1 Repainting of finish painted steel doors cannot be warranted as this condition is totally beyond the door manufacturer s control 2 If the finish painted steel door surface has a textured surface representing wood grain stucco etc this step should not be attempted as danger of exposing substrate is greatly increased 3 Consult a professional coatings contractor if in doubt about any of the above directions 4 Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of containers Pay particular attention to acceptable weather and temperature conditions in which to paint DECOR LITES ACRYLIC GLAZING CLEANING INSTRUCTIONS 1 Clean acrylic glazing with nonabrasive soap or detergent and plenty of water Use your bare hands to feel and dislodge any caked on particles A soft grit free cloth sponge or chamois may be used to wipe the surface Do not use hard or rough cloths that will scratch the acrylic glazing Dry glazing with a clean damp chamois 2 Kerosene may be used to remove grease and oil When using kerosene for cleaning purposes make sure th
31. xclusion may not apply to you No employee distributor dealer representative or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant any other warranty on behalf of or binding on the Manufacturer and anyone s attempt to do so will be null and void Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio USA to the extent permitted by law This Limited Warranty gives you specific legal rights and you may also have other rights which may vary from State to State Copyright 2009 Wayne Dalton Corporation 6007 0 80 CAHYA ANVSSADAN LON dl d3AMddNS 38 LON TIIM GALSI1 SLYYd SINOS 1TAGOW Y00A JHL NO 9NIAN3d3Q I LON a3dOY 11Nd 09 A 343 MIJX9S 9 X lYOddNS YYY M LIM NOONGVS3H MOT A dYYM WG LH9I N dYYM WNJG 1437 1 INSV LIM VY4 YILN39 S YOLVeAdO n ININA Y v39 WHOM HLOOL 9 NI dS 378N0Q H7 NSY Y34039 YALNNOD HX WSV Y3A09 YSLNNOD d v39 YSLNNOD O DNINdS J79NIS LIVHS 9NIQANIM 3SO007 N HY LIM9vYa AN N H7 LaMOVvug ana 7 ulvd WSV INNY 378Y9 y AGNL YSALSVWSNDYOL r v88rl7 Z9COOL ATAaLVYWdSS G10S 6Z8z0 NMOHS LON LSGSOOS OSSO0E 97z2967 AlaLVYVdaS dOS Geezez LZL
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