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Wahl C13 User's Manual
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1. OWNERS MANUAL Small Concrete Saw FORM lt lt 7317 3 2005 clipper WARRANTY Norton warrants all products manufactured by it against defects in workmanship or materials for a period of one 1 year from the date of shipment to the customer The responsibility of Norton under this warranty is limited to replacement or repair of defective parts at Norton s Gainesville Georgia factory or at a point designated by it of such part as shall appear to us upon inspection at such point to have been defective in material or workmanship with expense for transportation borne by the customer In no event shall Norton be liable for consequential or incidental damages arising out of the failure of any product to operate properly Integral units such as gasoline engines electric motors batteries tires transmissions etc are excluded from this warranty and are Subject to the prime manufacturer s warranty This warranty is in lieu of all other warranties expressed or implied and all such other warranties are hereby disclaimed Important Before placing equipment in operation record the following information MODEL SERIAL NO PURCHASE FROM ADDRESS CITY STATE ZIP TELEPHONE NO Before using this equipment make sure that person using it read and understand the instructions in this owner s manual AN warne AN The engine exhaust from this product contains chemicals known to the S
2. for the various size bearings Shaft Size 1 2 to 3 4 7 8 to 1 3 16 1 1 4 to 1 1 2 C V Belts Warning Never make adjustments to belts or pulleys while engine is running 1 The best tension for a belt drive is the lowest tension at which the belts will not slip under full load 2 Simply take up the drive until the belts are snug in the grooves Run the drive for about 15 minutes to seat the NOTE GAP belts Then impose the peak load If the belts slip tighten a them until they no longer slip at peak load 3 Remember too much tension shortens belt and FIGURE 1 FIGURE 2 bearing life 4 Check the belt tension frequently during the first day of operation Check the belt tension periodically thereafter and make any necessary adjustments 5 The two most common causes of misalignment are shown in the drawing a The engine drive shaft and the blade shaft are not parallel b The pulleys are not located properly on the shafts 6 To check alignment all you need is a steel straight edge 15 7 Line up the straight edge along the outside face of both pulleys as shown in the drawing 8 Misalignment will show up as a gap between the pulley face and the straight edge 9 Make sure that the width of the outside land area between the belt and the edge of the pulley is equal on both pulleys D Depth Control The depth control raising screw consists of a threaded rod which feeds into a brass nu
3. ade shaft nut counter clockwise securely against the outside collar 7 Reconnect the spark plug Blades Use Only Clipper Diamond Blades Starting the Engine 1 Refer to the engine owner s manual for the proper starting procedures 2 Always cut with engine rpm in the full throttle setting Water Supply Pressurized source Turn the water control to full ON when using wet cutting blades The required flow rate is 4 6 gallons per minute Water Tank on saw This supply is designed for use with dry blades to keep the dust levels down The tank will not supply the proper water flow rates when used with wet cut only blades Do not drink the water from this tank Fill the tank with water only Close the water tank valve Attach the saws water supply hose to the tank outlet Fill the tank with water The capacity of the tank is 5 US Gallons When you are ready to cut adjust the water supply rate until a fine mist or a slow trickle is made The 10 use of water greatly decreases the amount of dust produced during the cutting process aids in the cooling of the blade and provides additional stability AM Notice A Water Only e Use Only Water In The Water Tank Do Not Drink e Do Not Drink From The Tank D Operating the Saw 1 For blade installation instructions see section II Operation sub heading A Installing the Blade For the engine starting instructions see the Engine manual and follow the instructions located in sec
4. air filter with gasoline or other flammable solvents A fire or explosion could result To clean follow the instructions found in the Honda engine manual Dry Cutting Engine Maintenance When operating the engine in dry cutting or dusty environments the following is required Engine oil changed more often Every 50 hours or more often if conditions require clean all of the engine cooling fins Every 25 hours or more often if conditions require clean the engine precleaner Every 100 hours or more often if conditions require replace the air filter If the engine is equipped with a reusable air cleaner clean and re oil it Check and clean the air filter after each use Replace as needed B Bearings Re lubrication type bearings must be relubricated daily to assure long life The grease used should conform to the NLGI grade two and be free of any chemical impurities such as free acid or free alkali dust rust metal particles or abrasives 14 For best results bearings should be relubricated while in operation Note Due caution for personal safety must be observed when servicing rotating equipment The grease should be pumped in slowly until a slight bead forms around the seals This bead in addition to acting as an indicator of adequate relubrication provides additional protection against the entry of foreign matter If necessary to relubricate while the bearing is idle refer to relubrication table for maximum grease capacity
5. from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles
6. ia and some other authorities for instance have published lists of substances known to cause cancer reproductive toxicity or other harmful effects Control dust mist and fumes at the source where possible In this regard use good work practices and follow the recommendations of the manufacturer supplier OSHA NIOSH and occupational and trade associations Water should be used for dust suppression when wet cutting is feasible When the hazards from inhalation of dust mists and fumes cannot be eliminated through engineering controls such as either vacuum and or water mist the operator and any bystanders should always wear a respirator approved by NIOSH MSHA for the material being cut Use Approved Eye Protection Hearing Respiratory Head Protection Protection Protection Before mounting any blade on the saw the blade should be inspected for any damage which might have occurred during shipment handling or previous use The blade collars and arbors should be cleaned and examined for damage before mounting the blade The blade must be properly fitted over the arbor with the drive pin on the outside collar projecting through the drive pin hole on the blade and inside collar The blade shaft nut which is a left hand thread nut must be tightened securely against the outside blade shaft collar The blade must be operated within the specified maximum operating speed listed on the blade Turn water control valve to full to prov
7. ide adequate coolant 4 to 6 gallons per minute for diamond blades and wet cutting abrasive blades Insufficient coolant could result in severe blade breakage or diamond segment separation The blade guard must be in place with the nose guard down and locked when the saw Is running The operator should wear safety glasses and any other appropriate safety equipment When starting the saw the operator should stand away and to the side of the blade 10 If for any reason the saw should stall in the cut raise the blade out of the cut Check the outside blade shaft collar and nut for tightness Inspect the blade for damage before restarting the saw Use caution when resuming a cut Be certain that the blade is in alignment with the previous cut During cutting operations do not exert excess side pressure on the handles as a method of steering Do not force the blade into the cut by lowering the blade too fast or by pushing the saw too fast You Are Responsible For Your Safety I PREPARATION B Assembly The compact concrete saws are shipped completely assembled and ready for use except for diamond blade gasoline oil and handle bar Inspect the saw for shipping damage If any damage is found contact the shipper immediately and file a freight claim The Norton Company is not responsible for any freight related damages Remove the saw from the pallet Reverse the position of the handlebars so that the handle bar sticks out towa
8. lt i i 8 O NI NI SN GO CO NN 00 CO 00 00 CO O0 00 00 CO O CD Od CO PO DG GB PO CO CO P P CO N BR BR CO OO N OO GO NINI OINI N OlN O NO O1 01 CO NS O1 CO CO CO CO CO CO 00 O1 CO N RB O CO CD NIN OO OD O1 gt eduction lade shaft guard T X 1 UY tem MESA 42 43 ES 45 46 A 48 Motor pulley compl 50 58 59 00 O O O1 al Co i O 6 Z N 3818 83 38 NI RIN ASIS NSISNS N5 Go Go Go RK Go A ll ln Go NI Go co S D Or A A ro ol olx a a a Oj NI D x 0 01 0 N Ol la oo AININ N D AR 00 NO oO Ws 5S W Ss 3 4 N Item EA ca ES 9 EN a EB 1 1 ex u Eu a Eu Ml EN ER 3 1 EN 20 NOTES Norton Construction Products PO Box 2898 Gainesville GA 30503 Phone 800 554 8003 or 770 967 3954 8 00 A M to 7 00 P M Eastern Time Fax 800 443 1092 or 770 967 7287 chpper A PRODUCT OF NORTON COMPANY WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement and other masonry products and e Arsenic and chromium from chemically treated lumber Your risk
9. made in incremental steps of 1 1 2 to 2 inches until the desired depth of cut is reached Push the saw steadily forward using the front pointer as a guide Exert enough forward pressure so that the engine begins to labor but does not slow down If the saw begins to stall reduce the forward movement until full rom is restored to the blade If the saw stalls raise the blade out of the cut before restarting Avoid excessive side pressure or twisting of the blade in the cut Additional Guide Lines For Sawing e Understand and follow all of the instructions in this owner s manual e f wet cutting turn on the water supply so that there is a minimum of 4 6 gallons per minute of water flow e n critically hard aggregate more than a single pass may be needed to cut the desired depth e lf the saw stalls in the cut immediately stop the forward speed and raise the blade out of the cut If this is not done the belts can fail or the blade may be damaged e Go slowly with a new blade until it opens up that is until the diamonds can be seen and felt 12 II MAINTENANCE A Engine Follow the below schedule for engine maintenance NOTE Check the Honda Engine manual that came with the engine for any changes to the maintenance schedule If the charts have any differences follow the chart in the Honda Engine Manual The Norton Company does not warranty the engine If any warranty or service of the engine is required contact your neares
10. ontaminants being drawn through the carburetor and into the engine 4 Engine Starting Refer to the engine owner s manual for proper engine starting procedure E Pointer Alignment 1 Use a straight edge and carefully mark a line 12 feet long on a smooth level surface 2 Place the saw blade on the marked line move the saw to the center of the marked line and then lower the blade until it is about 1 16 above the marked line 3 Measure from each end of the saw frame to insure that the frame Is parallel to the marked line Adjust the saw as needed 4 With the blade centered on the marked line and the saw frame parallel to the marked line lower the front pointer 5 Adjust the pointer by bending it until is aligned with the marked line ll OPERATION A Installing the Blade 1 Disconnect the spark plug 2 Remove the blade shaft nut Turn clockwise and remove the outside collar 3 Clean off any foreign particles on the clamping surfaces of both collars and on the mounting surface of the blade 4 Place the blade on the blade shaft lining up the drive pin hole in the blade with the drive pinhole in the inside collar Use only Clipper Diamond Blades This machine was not designed for the use with abrasive blades 5 Slide the outside blade shaft collar onto the blade shaft The drive pin on the outside collar must project through the drive pin hole in the blade and into the inside collar 6 Tighten the bl
11. or or Clipper at 1 800 554 8003 for the best blade for the application 17 8 4 f So e SA ES amp ES 19 DESCRIPTION Qty asic Frame ear axle assy ar Wheel ar axle ront wheel complete ushing Iglidur 20 23 11 4 ushing lglidur set of 2 2 crew Feed Spindle aise lower screw key earing Screw top ring A20 epth screw locking andwheel nut andle andwheel Handle andle Grip 1 2 aneuvering bar cpl rench 1 1 2 ench 32mm rench 17mm ater Tank support onnector for Hose ater cock ater tank complete topper for Water tank lade shaft assy ut blade shaft right sid left threaded oose collar ut blade shaft left side right threaded nside collar right side left threaded earing for blade shaft side collar left side ight threaded ade shaft lade shaft pulley ointer Complete ade guard assy ade guard nut ade guard axle aterdistributor Y ater supply tape 1 2 DESCRIPTION Qty Part No ose coupling 227116 lade splash guard 2800 otor frame 83369 2802 71 l JJ u xle motor frame cpl xle motor frame rake complete otor Honda otor pulley compl belts XPZ 780 LW 80519 set of 4 83371 elt guard compl 82814 crews for motor Set complete otor stop switch 82998 83218 _ ater hose set of 2 83363 D D w
12. oved Keep all guards in place when operating any piece of equipment Keep hands feet hair and clothing away from all rotating parts Lethal Exhaust Gas use only in well ventilated areas Engine f exhaust gases contain poisonous carbon monoxide which is orderless colorless and can cause death if inhaled Avoid inhaling exhaust fumes and never run the engine in a closed building or confined area Never tamper with the governor components of settings to increase the maximum speed Severe personal injury and damage to the engine or equipment can result if operated at soeed above maximum Always obey the maximum speed rating of blade DO NOT LIFT THE SAW BY THE HANDLE BARS ZA WARNING Dust and Silica Warning Grinding cutting drilling of masonry concrete metal and other materials can generate dust mists and fumes containing chemicals known to cause serious or fatal injury or illness such as respiratory disease cancer birth defects or other reproductive harm lf you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier governmental agencies such as OSHA and NIOSH and other sources on hazardous materials and make certain to comply with all product warnings and instructions for the safe and effective use of the material being cut Californ
13. rds the operator Adjust the handlebars to the desired height Attach the handlebars to the saw with the supplied hardware Read and understand the remaining sections of this Owners Manual NOTE Do not install the blade until it is time to use the saw ANSI regulations prohibit the transportation of any concrete saw with the blade installed C C13 Series Concrete Saw Specifications 45 66 1160 mm 39 990 mm 220 Ibs 100 kg Engine O Engine Mfg 13 hp 9 5kW 3 600 rpm Unleaded Gasoline 86 pump octane Characteristics e 316 406 mm 5 75 146 mm 4 75 121 mm 3 75 95 mm 1 25 4 mm Blade Shaft Locking Device Standard Standard 88 db A 105 db A 1 the sound measures have been made following pr EN 12638 Annex A 2 Floor sawing grooving and milling machines Safety D Engine Prior to attempting to operate the engine read the information contained in the engine owner s manual An engine owners manual is supplied with every gasoline powered concrete saw 1 Check Oil Add oil if low Refer to the engine owner s manual for the recommended SAE viscosity grades Capacity of oil is 1 1 liters 1 16 US qt 2 Check Fuel Fill if low Use only unleaded gasoline with a pump sticker octane rating of 86 or higher is recommended Never use an oil and gasoline mixture 3 Air Cleaner Never run the engine without the air cleaner Rapid engine wear will result from c
14. t In order to keep the two parts working smoothly it is necessary to keep the rod free from dirt and sludge as much as possible Cleaning the threaded rod with a rag after each use will prevent sludge from collecting in the tube assembly and protect the threads It is a good practice to keep the raising screw threads lubricated as the slurry generated during cutting will Cause premature thread wear The bearing used to support the raising screw should be checked after each use to make sure it is turning freely and lubricated If the bearing requires re lubrication lithium base grease is recommended 16 IV PARTS LIST SECTION A Ordering Information 1 List model number and serial number of machine 2 List part number and serial number of part not the item number 3 Wherever alternate parts are shown due to product improvement inspect the part you have and provide additional description as necessary 4 Specify mode of shipping desired such as parcel post truck U P S best way etc For the nearest Clipper distributor call 1 800 554 8003 Common Replacement Parts oo Description PartNumber Blade Shaft Nut 9 16 Left Hand Thread 297156 Operators Right Side Of Saw Blade Shaft Nut 9 16 Right Hand Thread Operators Left Side Of Saw 22 191 ight Side ide ith Pin NOTE All Parts Are Sold As Individual each Unless Noted Otherwise Blades Use Only Clipper Diamond Blades Contact your local Clipper Distribut
15. t Honda service center or from the Internet http www honda engines com home htm Honda engine refer to owner s manual for complete maintenance MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD Perform at every indicated operating hour interval Engine oil Check level Reduction gear oil Check level Air cleaner Check Clean Fuel strainer cup Clean Valve clearance Check Adjust Combustion chamber and valves Clean Lap Fuel line Every 2 years Replace if necessary re NOTE 1 Service more frequently when used in dusty areas Check the engine oil level before each use when the engine is cool and the engine is level Add oil if the level is low The oil level should be within the operating range see the eninge owner s manual for details Only use a high detergent premium quality motor oil certified to meet or exceed U S automobile manufacturer s requirements for Service Classification SG SF CC CD Motor oils will show the classification on the container A SAE viscosity of 10W 30 is recommend by Honda for general all temperature use Please consult the below chart or contact your local Honda service center for the proper viscosity for your temperature range 13 80 100 F 30 20 30 40 C Always refer to the engine manual for more detailed information on checking the oil changing oil and oil capacity air filter changes and fuel type to use Use only Honda air filters Do not clean the
16. tate of California to cause cancer birth defects or other reproductive harm Table Of Contents CONTENTS PAGE Preparation A Safety Precautions 4 6 B Assembly 7 C C13 Series Concrete Saw Specifications 8 D Engine Specifications 9 E Pointer Alignment 9 ll Operation A Blade Installation 9 10 B Starting The Engine 10 C Water Supply 10 11 D Operating The Saw 11 E Cutting Technique 12 lll Maintenance A Engine 13 14 B Bearings 14 15 C V Belts 15 16 D Depth Control 16 IV Parts List Section A Ordering Information 17 B Parts Drawing 18 19 C Service Parts List 20 Read Owners Manual Before Use Safety Alert Symbol Information Following This Symbol Is Very Important Use Only Clipper Diamond Blades I PREPARATION A Safety Precautions Important The following safety precautions must always be observed Hazard Symbols Fuel gasoline is extremely flammable and its vapors can explode if ignited Store gasoline only in approved containers in well ventilated unoccupied approved areas and away from sparks or flames Do not fill the fuel tank while the engine is hot or running Do not start the engine near spilled fuel Never use the fuel as a cleaning agent Engine components can get extremely hot from operation To prevent burns do not touch the engine or related parts while the engine is running or immediately after it is turned off Never operate the engine with any heat shields or guards rem
17. tion II Operation sub heading B Starting the Engine 2 Check the Engine Oil level 3 Raise the saw to the full upright position Do not let the blade come in contact with the ground 4 Maneuver the saw to the desired starting point 5 If wet cutting connect the water supply to the saw 6 Follow the instructions for starting the engine found in the Engine manual 7 If wet cutting turn on the water supply at the source and then open the water valves on the saw Make sure that there is a minimum of 4 6 gallons per minute of water flow 8 Be sure the engine is running at full throttle 9 Slowly lower the blade by rotating the hand wheel clockwise until the desired depth of cut is reached Use a reasonable rate of feed Do not force the blade into the cut 10 When the end of the cut is reached slowly raise the blade out of the cut by rotating the Hand Wheel counter clockwise until the blade is at least one 1 inch above the ground 11 Only move the saw in reverse with the blade in the raised position 11 13 When moving the saw to a new location be sure the blade is not touching the ground Always pay close attention to where you are moving and where the blade is at all times E Cutting Technique Lower the blade into the concrete to the required depth by turning the hand wheel clockwise Reduce the forward pressure if the saw begins to stall Note For deeper cuts 4 inches or more several cuts should be
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