W & W Manufacturing X3 User's Manual
Contents
1. ANALYZER X3 amp X6 User s Manual MANUFACTURING CO W amp W Manufacturing Co 800 South Broadway Hicksville NY 11801 In USA amp Canada 800 221 0732 IN N Y State 516 942 001 1 Fax 516 942 1944 E Mail email ww manufacturing com Website http www ww manufacturing com 3 MINUTE u uM BATTERY All specifications are subject to change without notice AN A LYZE R uev W amp W Manulacturing Co Copyright Version 210 19 07 Rev 2 Table of Contents Safety and PIECAUTIONS asiiieridedsateeaiend onset vet ir ade 3 azjens rcp MTM 4 SDOCIfIC CITIOFIS os cte rrr cep Ente CLE LEX Ead Odd cas ET ddr Ps 5 PO OVS M E 6 Understanding the X3 s adapters CUP cette eens 7 Geltirig SIONS us ucc Oe Pea ond den nebo 8 Quick Tesr Arialysis iss o eo e EE wh a ra t RE e rer Y o ta 9 Cycle MOG iste koe s e iae diets Le Rodi A Auto MOS ciis ra ticis ye epar e e E bd dore b Tua CREER 11 Conaitiom Modes oactst donnait iuneese rad dS Uva bad de td 12 Discharge MOGe isst ro tene tiere aae eer retencisans IND Chiampe dMode sse eet toda reda imde 14 Impedance MOQde 5 rit riri nee i erige 15 ledi MOJE cce D rete aS or E ne Roo nie FR DEOR 16 Universal CUD OPETOMON vai uostri een rnc tipi a 17 Notes Notes Safety and Operating Environment Always2. Constant current Constant voltage Detection is achieved at C 11 Where C capacity of Batt Nickel based battery Constant current with negative delta V Detection Display 20x2 BacklitLCD Battery Adapters Quick Connect Adapter Cups for ease of changing Adapters No tools required Five Memory locations each can be programmed for Li ion NiCD or NiMH Fifth memory location is field programmable for all parameters Data Ports RS 232 interface to P C And Serial Printer Line Voltage 100 TO 240 VAC 50 to 60 Hz Input Current 2A Output x3 24V 2 5A X6 24V 4 16A Dimensions and Weight X3 X6 Length 4 5 110 25mm Length 4 5 110 25mm Width 13 318 5mm Width 24 5 622 3mm Depth 9 220 5mm Depih 9 220 5mm Weight 6 5Ib 2 96kg Weight 11 3lb 5 2kg Options Available PC Software Serial Printer Universal Adapter and Power Supply 24V 4 16A 070217 All Specifications are subject to change without notice Parts Overview Adapter cups _ANALYZER X3 W amp W Manufacturing Co Made in U S A Analyzer X3 FUNCTION BUTTONS On Off Switch Power in Receptacle Serial Port Printer DB9 Male Serial Port Computer DB9 female Rear view of Analyzer X3 Hi Power in Receptacle optional On Off Switch Power in Receptacle Serial Port Computer DB9 female Serial Port Printer DB9 Male Rear view of Analyzer X6 Impedance Test Impedance of a battery can be a good indicator of degra
3. NCION NEN FOR NEN FOR NEX FUNGON FUNCTION gt FOR NE YCLE AUTO CONDITION ECERTOCOTOTON CEINE TONS FORNENT nerone entes YCLE AUTO CONDITION EEAO CONTOR EVEIEATO CONDITION dE d CN CYCLE T PUSH QN D HE T Hn emos MP Lsucnon For NEXT lt FUNGON AUTO CYCLE CYCLE 2 O ACTION FUNCTION FOR NEXT NO ACTION HAS BEEN SELECTED 5 O ACTION HAS BEEN SELECTED ws ws b 5 T THE ACTUAL READING WHEN YOU PRESS THE FUNCTION T FEM 7 BUTTON WILL DEPEND ON WHERE IN THE CYCLE YOU ARE IT IS FOR THIS REASON WE RECOMMEND PERFORMING FOR RESULTS PUSH A Imam CAP 88 1616 MAH THIS TEST WITH A SERIAL PRINTER NH FOR RESULTS D Pape heen coe be FUNGON CAP 85 595 MAH 10 11
4. O ACTION HAS BEEN SELECTED v ror resus NBN irte zz C BATTERY IMPEDANCE a NN m FUNG YON n 7 NO ACTION Charge Mode The Analyzer X3 and X6 applies two types of charge algorithms for the two types of chemistries For Nickel based battery chemistries a constant current of 1C changeable with software option is applied until the battery voltage peaks and descends negative A top off current or 0 2C is then applied for 30 minutes to bring the total charge to 100 Lithium batteries are charged with a different algorithm The Analyzer X3 and X6 applies a constant current of 1C until the battery pack voltage equals between 4 1 and 4 2 Volts the exact voltage depends on the pack manufacturer s specification Upon reaching the predetermined voltage the voltage is then held constant allowing the current to decrease to C 11 The rate at which the battery is charging is called a C rate The C rate is the charging current divided by the Capacity of the battery For example the capacity of a battery is 1200maH and the charge current is 1200 mA than C rate is 1 C If the charge current is reduced to 120 mA then the C rate is 0 1C To select the Analyzer X3 s and X s Charge Mode follow the directions below SELECTING CHARGE RESULTS ACTION BISPLAY Display After Turn On oc EMPTY After the battery is placed mE HOCH PRESS in the adapter ERINGTIONS PUSH FUNCTIOI aN until battery EUER
5. ON Pe RAE OOD MA 1000 MA PASS ERF FAIL LEVEL oe B exon 80 aa CAPACITY M N Ere ew ad NEW DIS CHRG eme C2 Poel Penance IMPEDANCE A a m 250 moHMS ACCEPTDEVIATION Jy e oO 9 Em LION TCELL 1800MAH NO ACTION D CHRG 1000MA C 2 T Ea NEW NO AGTION Di a CONFIGURATION NN o mv FUNGON Ce LEARN COMPLETE REMOVE BATTERY REMOVE BATTERY APPEARS ONLY WHEN A GOOD BATTERY IS BEING LEARNED NN X3 amp X6 Specifications Station Std Power Supply Hi Power Supply X3 X6 Number of stations 3 6 QuickTest Stations 1 1 amp 4 Takes approximately 3min Checks Impedance Checks voltage min max Checks discharge at different rates Utilizes an algorithm to determine capacity range Standard Tests Stations Charge only 3 6 Discharge only 3 6 Cycler 2S S 6 Auto 3 6 Condition 3 6 Impedance 1 1 amp 4 Battery Voltage 1 210 15V Max Number of cells Nickel based 12 cells Li ion 4 cells Charge Discharge current 50mAto 4A in 50mA steps Maximum charge power X3 55W station 60W total 58W station 100W totaL X6 55W station 120W total 58W station 200W total Maximum Discharge power X3 25W station 75W total 25W station 75W total X6 25W station 150W total 25W station 150W total Power Management The X3 amp X6 automatically regulates which station will receive max Power during high pwr demands Chemistries Lion NiCD and NiMH Charge and End of Charge Detection Protocols Li ion
6. d by choosing the Auto test Battery performance for multiple cycles can be Select Cycle 1 2 or 3 By selecting cycle 1 2 or 3 all one would be doing is repeating the Charge discharge evaluated as long as the battery is not removed Charge and discharge cycles are performed with 10 minute number to reflect the chosen Cycle count Cycle 2 and 3 are offen used for incoming quality control of new batteries rest in between charge and discharge The X3 will display the capacity in percentage of rated capacity and mAH It should be noted that after the An example of how this test can be used is the following A manufacturer states that a NiMH battery will Achieve a of the stated capacity through the 300 cycles through its life life can be defined as 300 cycles completion ofiihe Cycle function the battery ls lett nir fully charged slate The 300 cycles can be verified provided that the discharge rate is adjusted per the manufacturer s specifications SELECTING CYCLE 2 SELECTING AUT RESULTS RESULTS E d J After the battery is placed E After the battery is placed TO PROCEED PRESS in the adapter in the adapter M PUSH P M PUSH FUNCTION V until battery E XN MAH 7 2V until battery NE gn MAH 7 2V Specs tev A p Lricnov ror ned I lt FUNCTION gt FOR NEX specs story S M enero ried FUNCTION FOR NE inthe display FUNGIION inthe display FUG NICD a MAH 7 2V NICD u MAH 7 2V NO ACTION Dj HAS BEEN SELECTED NO ACTION D HAS BEEN SELECTED 4 FU
7. dation of a battery s performance In general the lower the impedance number the better the battery performance during discharge As a battery ages the impedance starts to rise indicating possible problems with the electrolyte separator contact corrosion or metal interfaces all impact the impedance The initial impedance of a new battery should be recorded and compared through the life of a battery and a determination can be made to remove the battery from service when the impedance rises out of range The Analyzer X3 and X6 produce impedance results within a 15 seconds of testing and displays the impedance in Ohms on the display or on a printout when an optional printer is used Follow the directions below for Impedance testing This test is only performed in Pocket 1 for the X3 and pockets 1 and 4 for the X6 SELECTING IMPEDANCE AND RESULTS ACTION DISPLAY Display After Tum On ewe T After the battery is placed TO PROCEED PRESS in the adapter lt FUNCTION gt PUSH FUNCTIONBUTON EI until battery NICD 700 MAH 7 2V specs appear FUNCTION FOR NE T inthe display FUNGON NICD 700 MAH 7 2V NO ACTION HAS BEEN SELECTED Ea B T QUICK TEST FINENON FUNCTION gt FOR NE NN YCLE AUTO CONDITION FUNGON lt FUNCTION gt FOR NEXT T Aa FUNCION FUNCTION FOR NEXT es Cn CHARGE BATTERY PUSH lt FUNCTION gt FOR NEXT FUNGON z IMPEDANCE TEST NO ACTION lt FUNCTION gt FOR NEXT v IMPEDANCE TEST N
8. ds of Nickel based batteries one is to reform the Cells of a battery that hasn t been used for an extended period of time say for 3 or more Months Secondly this mode will eliminate MEMORY EFFECT better known as VOLTAGE DEPRESSION Usually deep discharging the battery will restore the battery back to normal capacity such as the discharging and charging cycle used in the Analyzer X3 and X6 Lithium lon batteries do not suffer from voltage depression but they will not be harmed if the Conditioning cycle is applied to them To select the condition cycle follow the instructions below With the X3 and X6 the percentage of the rated capacity of the battery being CONDITIONED is set at 80 the 80 is set at the factory and can be modified with the use of optional software SELECTING CONDITION AND RESULTS ACTION pISPLAY Display After Turn On M o EMPTY After the battery is placed poema NOTED PRESS in the adapter sincrone 2 PUSH FUNCTIOI ON until battery Ecl ze MAH 7 2V specs tevy A krmenom ONE FOR NEX in the display FUNG ION ER an MAH 7 2V NO ACTION aa seen serene iui SELECTED os RIXA NE FUNG ION YCLE AUTO CONDITION NO ACTION FUNCTION FOR NEXT EUER NO ACTION c EE BEEN SELECTED oO pu mm FOR NEXT ES TO 80 NO ACTION Eum FOR NEXT X NO ACTION HAS BEEN SELECTED ad noacton B a voco B AU PUSH FOR resurs I FONDON PONE FUNGON CAP 85 595 MAH QUICK TEST ANALYSIS Thi
9. e Mode In the normal discharge mode a constant pre stored load current C 5 is applied to the battery until 1volt per cell has been reached The result of the measurement is displayed as a percent of capacity The capacity of a battery is defined as the amount of current over time So the discharge result shown by the Analyzer X3 and the X6 is also given in mAh the amount of current discharged over time The rate at which the battery is discharge is called the C rate 1C is the discharge current amount of the battery divided by battery capacity For example the capacity of a battery is 1200mAh and the discharge current is 1200 mA 1C If the discharge current is reduced to 120 mA then the C rate is O 1C Use the following procedure to select the Discharge mode SELECTING DISCHARGE RESULTS ACTION Display After Turn On D EMPTY gt After the battery is placed TO PROCEED PRESS in the adapter lt FUNCTION gt T PUSH FUNCTION Pu TEIT TN UR specs poed To D lt FUNCTION gt FOR NE v in the display FUNGJION LION 1650 MAH 7 4V NO ACTION HAS BEEN SELECTED a see On QUICK TEST FUNCION FUNCTION FOR NE CN ICYCLE AUTO CONDITION PUSH lt FUNCTION gt FOR NEXT FUNGON A DIS CHRG BATTERY NO ACTION FUNCTION FOR NEXT XE DIS CHRG BATTERY ON HAS BEEN SELECTED A ON I DIS CHRG T b READY um q DIS CHRG BATTERY FUNGON CAP 91 1501MAH Condition Mode The CONDITION CYCLE serves basically two nee
10. ed without tools UP to 4 OEM battery pack s profiles programmed at factory Prime mode allows the unlocking of a Li ion Battery protection circuits both at the upper and lower limits The Prime mode will also put a charge on a nickle based battery that has been allowed to self discharge to a level that the X3 or the X6 or a battery charger could not recognize it when the battery is placed in a charger or the X3 or X6 Lock Latch Contacts Engraving Bezel Lock Latch Adapter cup Getting Started Power Up Connect the unit to the proper AC voltage and Turn on power using the switch located on the Back of the unit ONCE THE UNIT HAS BEEN 4 POWERED THE DISPLAY SHOULD SHOW AND THEN SHOW X3 X6 You are now ready to service a battery Placing the appropriate adapter cup in the analyzer will allow you to service an OEM battery The cup contains pre stored data e g chemistry type capacity impedance charge rate and discharge rate for 4 battery types here is a fifth data position in the cup reserved for user defined information during the Learn Mode See Learn Mode for more information Place a battery into the adapter cup The display Press Function to Proceed should be displayed he analyzer should detect your battery and give chemistry and capacity options as the function button is Pushed See note below should the aforementioned not occur Note If you do n
11. erations that can be performed in stations 2 FUNGON 3 SENCO aus 3 5 and 6 of the X3 and X6 NC N N m FUNGON LITHIUM ION To change the cup settings for a different battery W N d 1800 MAHR or for different parameters for the same battery eo just repeat the Learn mod process again ea ur IN y 9b c 2 CELLS e Deos RATE 1000 MA D exon Ec FAIL LEVEL oe 80 Lm CAPACITY Vi ad NEW DIS CHRG RATE C 2 EE TCELL 1800MAH NO ACTION SI CHRG 1000MA C 2 v STORING NEW NOACTON CONFIGURATION PUSH T READY FOIN Cm X LEARN MODE COMPLETE REMOVE BATTERY REMOVE BATTERY NN Universal cup 17 Learn Mode This mode when selected will allow a battery s parameters to be created for new battery models A battery Adapter Cup holds a total of 5 battery profiles for parameter storage four are preprogrammed with OEM information for a particular battery series The fifth profile can be modified by the Learn Mode During entry into the Learn Mode Battery Chemistry Capacity and the number of Cells are prompted for data entry Follow the Directions below to enter data for the Learn Mode Data Range Chemistry Lithium lon Nickel Cadmium and Nickel Metal Hydride Capacity 100 4000 maH Of Cells 1 12 NiCd and 1 4 Li ion Important tt is important that when testing an UNKNOWN BATTERY in the learn mode that you select the UNKNOWN state as opposed to the GOOD state until the ba
12. m MAH 7 4V specs tey A FUNCTIONS FR NEC FOR NE in the display FUNCION uA MAH 7 4V NO ACTION ES EEEg EE SELECTED oA IN REIP TEST e FEL FOR NE he lt FUNCTION gt FOR NEXT oO Z FUNCNONS FOR WEG FOR NEXT ae BATTERY NO ACTION ANNON SFOR NOCI FOR NEXT ws CHARGE BATTERY NO ACTION HAS BEEN SELECTED EN NO ACTION y READY CHARGE COMPLETED PUSH FOR Em ip 120 MINUTES TOP OFF FUNGYION 14 Understanding the Analyzer X3 s and X6 s Adapter CUP The Adapter Cup allow different batteries to be serviced by the Analyzer X3 and X6 Each Adapter Cup is made for a specific battery model There are 5 memory locations data profile locations within each Adapter Cup The first four profiles store pre stored battery information and can only be altered using an optional software interface The type of data stored for example is chemistry NiCD NiMH Lithium lon and Lithium Polymer capacity impedance charge current and discharge current The fifth profile location is used for a user defined battery type or the same OEM model To invoke this location and store data use the Learn Mode See the Section on Learn Mode in order to enter data Highlighted Features Physically accommodates battery pack in the analyzer Holds five different Muti chemistry parameter profiles Learn Mode profile location for user defined parameters of a unique battery e Locking Latch system allows cups to be chang
13. o enable the battery to be evaluated by the various modes of the X3 amp X6 Optional thermal printer for status and result printing PC program available for more advance user interfacing and graph generation Embedded OEM parameters or user defined profiles in Learn Mode Universal cup The Universal cup will allow one to evaluate batteries with different chemistries and cell counts within defined specifications The Universal cup has one memory location that can be programed the same as the Learn Memory location in a standard cup During entry into the Learn Mode of the Universal cup Battery Chemistry Capacity and the number of Cells Are prompted for data entry Follow the Directions below to enter data for the Learn Mode Data Range Chemistry Lithium lon Nickel Cadmium and Nickel Metal Hydride Capacity 100 4000 maH Of Cells 1 12 NiCd and 1 4 Li ion SELECTING LEARN FOR Important It is important that when testing UNIVERSAL CUP an UNKNOWN BATTERY in the learn mode that you select the UNKNOWN state as opposed to T GOOD You can not perform a valid Quick test or an impedance test with the Universal CUD Pusu sunon AS a _ Ce One must observe the proper polarity when connecting the battery to the Universal cup eee pue Should you connect the battery incorrectly you will hair a buzzing sound reverse the leads OE D caz At this point you may perform all the standard SAN meme op
14. ot see your chemistry during this process remove the battery and reinsert it after pressing the function button momentarily This operation will place you in the Learn Mode See Learn Mode on how o proceed 2 Scroll through the menu until your battery appears using the Function Button When your battery appears stop pressing the Function Button and wait until the display stop blinking An acknowledgement beep will be heard and the display will also acknowledge your selection 3 The display will now show a menu of Test options as you press the function button e g QUICK TEST CYCLE AUTO CONDITION Dis charge Charge and Impedance Test This sequence only occurs for Station 1 For Stations 2 and 3 you will see the following sequence CYCLE AUTO CONDITION DIS CHRG BATTERY and CHARGE BATTERY As you press the Function button the display should scroll through the menu of Tests When the test you have select appears in the display just simply stop pressing the function button and wait until the display stop blinking Once the display stops blinking an acknowledgement beep will be heard along with a visual of the test you Selected in the display 4 The test you selected will now start Results will be displayed upon completion and if you have the optional printer attached a print out will also be printed upon test completion Discharge Mode The Analyzer X3 and X6 is capable of a single discharge cycle by selecting Discharg
15. s is an advanced proprietary algorithm capable of determining the health of a battery Specially stored parameters allowing the Analyzer X3 or X6 to identify a battery s range of capacity and display Batt gt 60 or Batt lt 60 of rated capacity Batteries that have a low state of charge when placed in the X3 for the QT May require a charge of up to 10 minutes before performing the QT Up to 3 attempts to charge the battery will be tried before a message is displayed Discard the Battery Even batteries that do not have pre stored parameters can have a QT on but will first be required to go through the Learn Mode Note first a good battery must be learned before QT can be performed A impedance test must be performed prior to the Learn Mode and incorporated into the LEARN MODE SELECTING QUICK TEST RESULTS ACTION DISPLAY Display After Turn On D X After the battery is placed TO PROCEED PRESS in the adapter PUSH FUNCTION BUTTON until battery 6 LION TE TA MAH 7 4V specs appear Qu Enicapa t FOR NEX in the display FUNGON LION ETHER MAH 7 4V OAC a BEEN SELECTED A QUICK TEST FUNCTION FOR NEXT T QUICK TEST HAS BEEN SELECTED to D TEST A y e D QUICK TEST ANALYSIS REMOVE BATTERY BATT gt 60 OR BATT 6095 Cycle Mode Auto Mode The Cycle mode will cycle a battery through a charge and discharge cycle known as Cycle 1 One could Life cycle testing can be accomplishe
16. ttery has been certified to be equal to or greater than 95 of it s rated capacity then perform an Impedance test and record the results repeat the leam mode with BATT STATUS as GOOD Once a good battery is learned you will be able to perform a QUICK TEST in station 1 of the X3 and on stations 1 and 4 of the X6 Learn Mode Precautions A good battery must be used to calibrate a battery s profile OEM batteries have unique profiles that should not be used when testing non OEM batteries For each new non OEM battery create a new profile The factory settings can not be modified in the field however by utilizing the LEARN MODE function one can learn a non OEM battery It is very important that the battery you are using the LEARN MODE function for must be at least 95 of the stated capacity and a Impedance test should be performed on the battery in question and entered when requested in the LEARN MODE It is a good idea to set the acceptable deviation to 35 to begin with The learning of a good non OEM battery will enable you to perform a QUICK TEST QT in station 1 of the X3 and stations 1 and 4 of the X6 16 SELECTING LEARN AND RESULTS ACTION DISPLAY Display After Turn On w EMPTY amp M EMPTY PUSHBUTTON ONG v Ce NO ACTION yovv awa BATTERY B MODE NO ACTION EC NEN lp el STATUS UNKNOWN OR GOOD FUNCION lp el TO CHANGE VT XE FUNGON aw ION aN pr A ie p ue CELLS
17. use a grounded AC outlet to power the Analyzer X3 amp X6 Keep the Analyzer X3 amp X6 at least one foot away from any object to allow for proper ventilation Do not Analyze Batteries outside the recommended temperature ranges For good and consistent results 25 C Room temperature is recommended Allow batteries to stabilize to room temperature before analyzing Do not exceed the battery manufacturer s recommended voltage charge current and discharge current OVERVIEW The W amp W Analyzer X3 amp X6 is a programmable battery tester and battery cycler capable of testing a variety of battery chemistries such as Lithium lon Lithium Polymer Nickel Cadmium and Nickel Metal Hydride Most mechanical shapes can be accommodated with a specially designed battery cup See battery Cup description for more information FEATURES Analyzes condition and charges Nickel Cadmium and Nickel Metal Hydride batteries Analyzes and charge lithium lon and lithium polymer batteries Features a single button capable of multifunction and an easy to read display for a user interface Auto condition cycle for nickel batteries and life cycle mode for all batteries Quick Test QT determines the state of a battery as well as one of two states Batt gt 60 and Batt lt 60 Prime mode allows one to enable a Li ion battery to be unlocked at the upper and lower end of the Li ion protective circuits range Enabling Nickel based battery to acquire a charge t
Download Pdf Manuals
Related Search