Vulcan-Hart SCALEBLOCKER SPS600V User's Manual
Contents
1. Installation amp Operation manual If the filter is being installed on a new combi oven maintenance on the filter is necessary when the capacity register on the water meter declines to 0 0 gal 0 0 liter or when the time register on the water meter declines to 0 days equivalent to six months of usage Another indicator that maintenance is necessary is if the filter pressure gauge declines to 20 psig 138 kPa For the combi oven follow the Clean Cycle Deliming Procedure in the equipment nstallation amp Operation manual along with the instructions in the ScaleBlocker PM Filter Cartridge Replacement Kit REMOVING THE FILTER CARTRIDGE Turn off the steamer or combi oven Shut off the incoming water supply valve to the water filter Press the red pressure relief button on the filter mounting head to release the water pressure in the filter housing Unscrew the lower filter housing using both hands or use the wrench supplied Use care The lower housing will be loaded with water and can be heavy Inspect the O Rings One O Ring is a large black rubber gasket that fits in the groove on top of the filter cartridge housing Two small white O Rings are located on the top and bottom of the filter cartridge New O Rings are supplied with the replacement water filter cartridge ScaleBlocker PM Preventive Maintenance Kit be sure to mention the model number when ordering The large black O Ring seal may lift out of the groove and stick to the filter2. Kit for your Filter Filter ScaleBlocker PM filtration system contact your Vulcan Model Height Preventive Maintenance Kit representative the Vulcan Hart Service Part Number Department at the address or phone number on spagoov 10 854306 4 the cover of this document or visit Vulcan online gpsg20v _ 20 854306 13 at www vulcanhart com and click on Service Refer to the part numbers in the table above when ordering Only genuine Vulcan water filters can be used to maintain the warranty FILTER SYSTEM MAINTENANCE Maintenance on the filter including the use of ScaleBlocker Release and replacement of the filter cartridge is necessary when the capacity register on the water meter declines to 0 0 gallons or when the time register declines to 0 days equivalent to six months of usage Another indicator that maintenance is necessary is if the filter pressure gauge declines to 20 psig 138 kPa NOTE Failure to follow use care and maintenance instructions may void your Vulcan equipment warranty If the filter is to be installed on a steamer or combi oven that has been in use for a period of time before installing the filter delime per the equipment s Installation 4 Operation manual After installation of the filter on a used or new steamer it is necessary that you follow the instructions in the filter cartridge replacement and preventive maintenance kit and do not delime per the instructions in the equipment s
3. mounting head One of the small white O Rings may stay in the bottom of the filter housing Discard the used filter cartridge USING SCALEBLOCKER RELEASE Do not use alcohol based cleaners Clean the inside of the filter housing with a mild soap Inspect the O Rings for damage and replace if necessary Wipe the large black O Ring clean with a rag press it down into the groove and then apply a very light coating of white petroleum jelly Vaseline Make sure the O Ring fits in the groove and is properly seated each time the filter is reassembled otherwise a water leak could occur With the filter removed insert the dip tube into the housing cap Pour the contents of both ScaleBlocker Release packages 2 lbs total 0 746 kg into the bowl of the lower filter housing Add warm water stir to dissolve Using the supplied wrench screw the lower filter housing into the filter mounting head until a definite stop is felt On combi ovens follow the Clean Cycle Deliming Procedure in the Installation amp Operation manual on older model combi ovens follow the deliming procedure in the manual shipped with the oven On steamers turn on the filter water supply valve and turn the steamer on Allow the steamer to operate so steam is flowing through the compartments for approximately 35 minutes Turn the steamer off On steamers and combi ovens turn off the incoming water supply valve to the filter Press the red pressure relief button on top
4. of the filter mounting head to release pressure in the system Unscrew the lower filter housing and dump out the water Replace the filter cartridge RETEST THE WATER AND RETURN THE RESPONSE CARD Test the incoming unfiltered water supply with the enclosed 4 IN 1 City Water Check test strip by carefully following the instructions on the package Record the results on the enclosed Filter Registration Card Use the Vulcan Hart equipment model and serial number not the filter system model serial number Fill the registration card out completely and return the information to Vulcan in one of the following three ways Mail the postage paid self addressed card to Vulcan FAX the completed card per instructions on the card or contact Vulcan online at www vulcanhart com select the Service tab and answer all the necessary questions NOTE Returning the Filter Registration Card is required at the time the PM is performed to continue warranty coverage on the equipment installed with the filter REPLACING THE FILTER CARTRIDGE Make sure the large black O Ring and the two flat white rubber washers are in their proper place when the new filter cartridge is installed and the lower housing is reassembled to the filter mounting head Make sure the filter cartridge is oriented so the hole in the middle of the top is up Make sure the lower flat washer is properly positioned as the cartridge is lowered Make sure the upper white flat washer is over the top hole of t
5. 4893 28 Dip TUbe 10 orrera d Hehe a beeen Pee eos heen ee ee NT NASA ALA 1 854893 20 Label Backplate SPS600V 0 tee 1 Eiter Ve mamana ANAND ae Pence eee eet ND we a ATA ANS kO ede 1 854893 14 Flat Washer Small White Bottom aaea 1 854893 15 Flat Washer Small White Top nananana 1 854893 11 Water Flow Meter terer ka eee 1 F 32553 Filter Registration Card et re eaae ii keai ma ia e 1 F 31228 F amp O Manual eeann E E KG een NG ioe E E a ek 1 Service Kit 854306 4 ScaleBlocker PM Kit 10 nena eaa ka a a a ha E A i 1 Model SPS620V Part No 854893 2 Part No 854306 1 854893 7 854306 3 854893 8 854893 24 854893 12 FP 069 02 FP 081 25 854306 9 FP 041 54 FP 054 29 854893 25 854893 26 854893 23 854306 19 854893 3 854893 29 854893 21 854893 14 854893 15 854893 11 F 32553 F 31228 Service Kit 854306 13 Name Backplate osc kaban Gan We Sees NGA eat Clear Housing 20 c eee U Bracket Large 000 cece eee eee O Ring Large Black 0 0 00 cece eee eee Brass Ball Valve 3 4 2 0 eee 3 g Tubing Connector Tee Pipe Fitting Stainless Steel Internal Threads 3 4 Pipe Bushing Stainless Steel 9 4 X s Brass Pressure Gauge a Nipple Brass 3 4 Xx2 a Nipple Stainless Steel 3 X2 Reducer Plastic 3 4 to s a Nipple Plastic Ya X 1 2 a Wrenc
6. Filter cartridge replacement is also recommended if water pressure goes below 20 psig 138 kPa INSTALLATION UNPACKING The water filter was inspected before leaving the factory The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment IMPORTANT Immediately after unpacking check for possible shipping damage If the water filter is found to be damaged save the packaging material and contact the carrier within 15 days of delivery TEST THE WATER AND RETURN THE RESPONSE CARD Test the incoming unfiltered water supply with the enclosed 4 IN 1 City Water Check test strip by carefully following the instructions on the package Record the results on the enclosed Filter Registration Card Be sure and use the Vulcan Hart Equipment model and serial number Do not use the filter system model and serial number Fill the registration card out completely and return the information to Vulcan in one of the following three ways Mail the postage paid self addressed card to Vulcan FAX the completed card per instructions on the cord or contact Vulcan on line at www vulcanhart com select service tab and answer all the necessary questions NOTE Filter registration is required at time of installation to begin warranty coverage on the equipment being installed with the filter LOCATION The water filter should be mounted on a sturdy support structure or wall and must be level Do not mount the filter system d
7. VULCAN INSTALLATION amp OPERATION MANUAL SCALEBLOCKER WATER FILTRATION SYSTEM MODEL PART NO SPS600V 854893 1 SPS620V 854893 2 For additional information on Vulcan Hart or to locate an authorized parts and service provider in your area visit our website at www vulcanhart com VULCAN HART P O BOX 696 LOUISVILLE KY 40201 0696 DIVISION OF ITW FOOD EQUIPMENT GROUP LLC TEL 502 778 2791 WWW VULCANHART COM FORM 31228 Rev A Sept 2004 Installation Operation and Care of SCALEBLOCKER WATER FILTRATION SYSTEM MODELS SPS600V 84 SPS620V SAVE THESE INSTRUCTIONS GENERAL Vulcan water filters are produced with quality workmanship and material Proper installation usage and maintenance of your water filter will result in many years of satisfactory performance It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions provided The water filtration system conforms to ANSI NSF Standard 53 and ANSI NSF Standard 42 for the specific performance claims as verified and substantiated by test data Filter capacity will vary according to flow rate influent water pressure and local water conditions Service life for the filter cartridge for model SPS600V is 7 500 gallons 28 390 liters for model SPS620V the service life for the filter cartridge is 15 000 gallons 56 780 liters Filter cartridge replacement is recommended at least every 6 months to maintain equipment warranty
8. gital Flow Meter The meter is automatically on when there is water flowing through the sensor The meter is automatically off when no water is flowing for 10 seconds Display Button Pressing the Display button shows the three values that the flow meter tracks The flow 1 05 g m 1 62 days 890 gal rate in gallons per minute the remaining number of days and the remaining gallons Alarm The buzzer beeps once and the display flashes to notify you that the filter cartridge will need to be changed soon This alarm occurs when the capacity goes below 30 gallons or when the remaining time is less than 7 days The alarm displays when water is flowing through the flow meter or when you press the Display button Warning Alarm When Capacity reaches 0 gallons or Time reaches 0 days the buzzer beeps twice and the display flashes to notify you to change the water filter cartridge right now This alarm displays when there is water flowing through the flow meter or when you press the Display button Low Battery Alarm q When the battery power is low the buzzer will beep twice and an icon will display to notify you to change the batteries Capacity and timing data will be 570 kept in memory when the battery power is low or when the battery is removed and changed gal MAINTENANCE ORDERING PREVENTIVE MAINTENANCE KITS FILTER CARTRIDGE REPLACEMENT PM KITS To order the Preventive Maintenance
9. h 20 for Housing aan 4 IN 1 City Water Check Test Strip Filter Mounting Head Red 05 Dip Tube 20 44am sn traa tenata deren ne KANG Label Backplate SPS620V aa Filter 2071775 na Baa na Aha DALAN ed NG Flat Washer Small White Bottom Flat Washer Small White Top Water Flow Meter 0c eee eee Filter Registration Card 0 00 0 eee eee amp O Manual gcc cis taeda ie abe PRA DALI wa LY o kh ScaleBlocker PM Kit 20 0 0 0000 FORM 31228 Rev A Sept 2004 8 PRINTED IN U S A
10. he filter cartridge Make sure the large black O Ring is properly seated in the groove Using the supplied wrench screw the lower filter housing into the filter mounting head until a definite stop is felt and the filter cartridge is sealed Make sure the boiler tank has completely drained Turn on the incoming water supply valve to the filter Press the red pressure relief button on top of the filter mounting head until all the air is purged from the filter Depress the water meter reset button using a blunt object such as a paper clip TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED CORRECTIVE ACTION Short filter life Filter clogs due to excessive particles in water Low incoming water pressure Excessively hard water or water quality beyond specification Filtered water not going to boiler feed line A leaking Fill Valve on the steamer equipment will deplete the filter quickly An additional filter may be needed Check water source Additional water treatment may be needed before filter Check plumbing lines Contact Service to replace valve if waten is flowing through the filter when the steamer is off Steamer not operating Incoming water supply valve off Filter cartridge installed upside down Steamer not turned on Turn supply valve on Reinstall filter right side up Turn steamer on SERVICE AND PARTS INFORMATION To obtain service and parts information concerning this
11. inimum operating temperature 45 F 7 C Maximum operating temperature 100 F 38 C Minimum operating pressure 20 psig 138 kPa Maximum operating pressure 125 psig 862 kPa Minimum line pressure 40 psig 276 kPa Maximum line pressure 125 psig 862 kPa If the filter pressure gauge is over 60 psig 414 kPa you must reduce the pressure to the boiler to a maximum of 60 psig 414 kPa Install a water pressure reducing regulator part number 854322 or equivalent after the filter move the pressure gauge downstream of the regulator and set the pressure at 60 psig 414 kPa Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the filter PLUMBING CONNECTIONS WARNING PLUMBING CONNECTIONS MUST COMPLY WITH APPLICABLE SANITARY SAFETY AND PLUMBING CODES The filter housing on models SPS600V and SPS620V comes with 3 2 NPT internal pipe threads on the inlet side The inlet is on the left outlet is on the right after the pressure gauge and the water meter The outlet side of the water meter comes with a s NPT internal pipe thread connection Connect the incoming cold water line to the water filter s inlet connection left side BOILER GENERATOR FEED CONNECTION Connect the incoming water line to the boiler or steam GoLD WATER generator steamer or combi oven from the outlet side DRAIN LINE P CONDENSER of the water filte
12. irectly on the steamer LEVELING Use a carpenter s level to level the top of the water filter s mounting head VULCAN HART 2002 2004 an INSTALLATION REQUIREMENTS WATER PARAMETERS The model SPS600V and SPS620V water filters are designed to be pH 6to 9 installed in the cold water line only Installation of the water filter in Alkalinity 0 to 250 ppm a hot water line can seriously damage the filter housing The filter must be in contact with water at all times after installation Installation must comply with any existing state or local plumbing codes Chlorine 0 to 4 ppm Hardness O to 300 ppm Refer to the Water Parameters table right for recommended water quality limitations If your local water supply does not meet the recommendations in the Water Parameters table Vulcan may request that a water sample be returned for laboratory testing After evaluation of the water test other specific recommendations may be made for additional filtration or water treatment to make the local water supply meet the acceptable limits for use in steam generator equipment The recommended incoming flow rate for SPS600V is 2 gallons per minute 7 6 liters per minute The recommended incoming flow rate for SPS620V is 4 gallons per minute 15 1 liters per minute The SPS600V and SPS620V water filters must be protected against freezing Failure to do so could result in breakage of the filter housing and water leakage M
13. r right side of water meter CONNECTION TEE SUPPLIED Steamers and combi ovens with two water connections have a boiler or steam generator feed line and a cold water drain line condenser feed line Connect the drain line condenser feed line to the tee using the s compression fitting for 3 s copper tubing provided Fig 1 Fig 1 OPERATION Pi EEO WATER FILTER The proper water filter cartridge should already be installed in the filter housing Make sure the filter housing is firmly screwed into the filter ua CO mounting head Use the supplied wrench if necessary Turn on the filter water supply valve Press the red pressure relief button on top of the DISPLAY o filter mounting head until all air is purged from O the filter Digital Flow Meter z DIGITAL FLOW METER Installing Batteries Fig 2 Fig 2 Slide off the cover to the battery housing on top of the flow meter Install two AAA batteries Slide the cover back CAPACITY amp TIME Capacity and Time Model Capacity Time Capacity and Time settings are preset at the factory as gal days indicated in the Capacity amp Time table at right SPS600V 7 500 180 Connection to Water System SPS620V 15 000 180 The Flow Meter has 3 2 NPT female threaded fittings allowing the meter to be connected to the water system using s NPT male threaded fittings Operating the Di
14. water filtration system contact the Vulcan Hart Service Department at the address or phone number shown on the front cover of this manual or visit Vulcan online at www vulcanhart com and click on Service Model SPS600V Part No 854893 1 Part No Name Qty 854306 1 Backplate xa aap nad MAKARAAN aed NAPAANAK ie NADAAN KAN eae AG 1 854893 5 Clear Housing TOS sesos ueia DAG sees RIG WE NA NLA KAPA AAP ANG PANA 1 854306 3 U Bracket Large oa serrr anak cheetah sa LENA aa hee Baa bees bebe aes 1 854893 8 O Ring Large Black sessami Penta deeb Aye ewes a eee ES oe PA Baw eS 1 854893 24 Brass Ball Valve 34 nics mkaka kman thea kA tele ye ew Peale eee NAA ee he 1 854893 12 Ye TUBING CONNECLOR srar asasi garais a Kaha maba ere beeedarastehacadee ce dea dd 1 FP 069 02 Tee Pipe Fitting Stainless Steel Internal Threads 3 4 0 20 0 0 00 00 ee eee 1 FP 081 25 Pipe Bushing Stainless Steel 9 4 X 1 4 ee 1 854306 9 Brass Pressure Gauge uana n uaaa 1 FP 041 54 Nipple Brass 3 4 X2 2x mamana nana Ob edad Pac PIL Pawn chee BDAY ALAGA 1 FP 054 29 Nipple Stainless Steel 3 X2 nananana 1 854893 25 Reducer Plastic 3 4 to 3 8 1 854893 26 Nipple Plastic 8 x127 27g 0 baa tek wh BR ce KPA LENA NN eee is 1 854893 22 Wrench 10 for Housing saira amtie aesa a iaaa tetas 1 854306 19 4 IN 1 City Water Check Test Strip cee ee 1 854893 3 Filter Mounting Head Red a naa baa beds cede bee NG ake ee 1 85
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