Vulcan-Hart ML-136590 User's Manual
Contents
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11. CARE WHEN OPERATING To obtain service and parts information CLEANING OR SERVICING concerning this model contact Vulcan Hart THE BROILER or refer to our website www vulcanhart com for a complete listing of Authorized Service and Parts depots VENT SYSTEM When calling for service have the model number Atleasttwice a year the exhausthood venting and serial number available system should be examined and cleaned 11 35684 5 07 PRINTED U S A 5 20 5 78952 4 ZV9 SulOTIIHO eues ep 9 UO 85 jedde un s107 MMM Q M 215 ISIA seosuoine seooid 19 ep sejesunoons sou 2151 eun sed e uep ueoiA ep s ins s p Jiue1qo jieyedde 199 ep ASNVHOAd 930314 13 39IAH3S UonenoeAe p 1 19 ue SIO xnep ny NOILVTILNAA I3uvddv 139 Na3ill3HlN3 l 18 ADVAOLLAN SHOT 3 3 ANN H3OH3X4 LNOS SLNVSOdNOO 535 14 YIOTIYS 31 41
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14. Gas carries over end of ceramic Overgassed or poor venting VH1105 Figure 11 Air Shutter Adjustment All burner air shutters are adjusted at the plant but may need to be readjusted depending on gas mixtures and altitudes at each location Start broiler burners and let them run for 15 minutes Check each burner flame for approx a 1 high flame with a little yellow tip on the ends If flame is larger or smaller than 1 the burner shutter must be adjusted One burner at a time loosen shutter screw and open slowly until flame reaches approx 1 high Retighten screw Repeat on remaining burners needing adjustment Grate and Carriage Adjustment If carriage tension is too strong turn adjusting nuts counterclockwise If one side of the grate is lower than the other side turn adjusting nut on the low side clockwise to level Fig 12 Adjustment should be made with the grate irons in place and allowance for product weight The adjusting nut is accessible from the front as shown in Fig 12 Grate and carriage adjustments should be done by authorized service personell only Turn nut clockwise to raise YA lt gt I Carriage i tension spring Carriage tension spring adjustment nut VH1108 Figure 12 CLEANING Broiler Grate Scrape grate thoroughly after each use so grease flows to drip pan Ensure that the grease drawer remains uninhibited Th
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16. WATER SOLUTION DO NOT USE AN OPEN FLAME WARNING THE BROILER AND ITS PARTS ARE HOT USE CARE WHEN OPERATING CLEANING OR SERVICING THE BROILER CONTROLS Control valve knobs 4 ON Ae VH1106 Access hole to pilot adjustment Figure 9 All orifices are of the fixed type and require no adjustment Standing pilots should be adjusted via the pilot adjustment valve to provide a slight yellow tip on the flame Pilots may be lighted by extending a taper to the pilot lighter tube up under the broiler area When broiling turn burner control valves to 1 3 or 1 2 to prevent overheating Air shutters on the main burners must be individually adjusted to provide a blue flame All traces of yellow should be adjusted out of the burner flame See burner adjustment When the grate is hot scrape it with a wire brush to keep the grate clean Do not allow debris to accumulate on the grate Turn flame to low setting during slack periods to conserve energy The broiler is a free vented appliance All products of combustion and the heat generated by the burners pass through the grates When meat is placed on the grates this blocks the venting and causes a temperature buildup The broiler operates most efficiently with valves turned down to 1 3 or 1 2 LIGHTING THE GAS PILOT Turn the individual burner gas valves off an
17. ATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT IN THE EVENT OF A POWER FAILURE DO NOT ATTEMPT TO OPERATE THIS DEVICE TABLE 5 INTRODUCTION us E A 4 GENERAL S 4 are cam 4 INSTALLA TON irte Rr 4 LOCATION 4 CLEARANCES 4 INSTALLATION CODES AND STANDARDS nennen nennen nnn 4 LEG STAND ASSEMBLY 5 Required RUNTIME II S 5 BROILER STAND INSTALLATION 65 22 200000000000000 5 M Foro RE 5 CASTER EQUIPPED BROILERS retis opa tho Lat eda danas LIE 6 BURNERS RADIANTS sss nenne a rear rrr reni enirn nins rrr 6 GRIDDLE PLATE INSTALLA MON Ve E Rue 6 VENTILATION TIOOD uuu aaa aasma aS peto tede Fari Re P d 7 GAS
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20. VULCAN INSTALLATION amp OPERATION MANUAL CHOP HOUSE lt BROILERS MODEL x VSTAB ML 136590 B 8 E 1 For additional information on Vulcan Hart to locate an authorized parts and service provider in your area visit our website at www vulcanhart com VULCAN HART 3600 NORTH POINT BLVD DIVISION OF ITW FOOD EQUIPMENT GROUP LLC BALTIMORE MD 21222 WWW VULCANHART COM F 35684 5 07 THIS MANUALHAS BEEN PREPARED FORPERSONNEL QUALIFIED TO INSTALL ENT WHO SHOULD PERFORM THE INITIAL FIELD START UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL POST IN APROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER IN THE EVENT OF A POWER GAS EQUIPM FAILURE DO VULCAN HART 2007 IMPORTANT FOR YOUR SAFETY NOT ATTEMPT TO OPERATE THIS DEVICE IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING IMPROPER INSTALL
21. d wait 5 minutes Turn the incoming main gas supply valve on Light pilots through grate area by extending a taper to the pilot lighter tube up under the broiler area Fig 10 To light the burners turn the individual burner valves on VH1110 Figure 10 TEMPORARY SHUTDOWN Turn burner valves off COMPLETE SHUTDOWN For complete shutdown turn the main gas supply valve off Make sure all individual burner valves are off before relighting PREHEATING THE BROILER Allow the broiler to preheat for 30 minutes Note that grease runs forward and drops into the trough at the front of the broiler before draining into the grease drawer GRIDDLE The griddle can be used for heating as required Griddle heat is controlled by the broiler burner valves ADJUSTMENTS Burner Adjustment The efficiency of the broiler depends on a delicate balance between the supply of air and the volume of gas so that complete combustion is achieved Whenever this balance is disturbed poor operating characteristics occur The air supply is controlled by an air shutter on the front of the burners The air shutter openings should be increased until the flame on the burner begins to The air shutter should then be closed slightly and locked in place A yellow streaming flame indicates insufficient air Fig 11 This condition could be corrected by increasing the air shutter opening CORRECT INCORRECT
22. f the broiler is found to be damaged save the packaging material and contact the carrier within 15 days of delivery INSTALLATION Before installing verify that the type of gas natural or propane and the clearance dimensions see below agree with the specifications on the rating plate which is located on right hand side of unit Location The installation location must be kept free and clear of combustibles Do not obstruct the flow of combustion and ventilation air Clearances Check that there are sufficient clearances to service the broiler and to make the required gas supply connection s Provide 24 clearance at the front for cleaning maintenance service and proper operation Non Combustible Construction Sides 0 inches Combustible Construction Sides 6 inches Rear Rear 6 inches 0 inches INSTALLATION CODES AND STANDARDS The broiler must be installed in accordance with the following In the United States of America 1 2 State and local codes National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition Copies may be obtained from The American Gas Association Accredited Standards Committee Z223 400 N Capital St NW Washington DC 20001 or the Secretary Standards Council NFPA 1 Batterymarch Park Quincy MA 02169 7471 NFPA Standard 96 Vapor Removal from Cooking Equipment latest edition available from the National Fire Protection Association Bat
23. ining radiants so 5 radiants are located on each side of the burner Frame TOP VIEW Burner r Ceramic Ceramic radiants ends 5 each side 2 each end FRONT VIEW Figure 6 GRIDDLE PLATE INSTALLATION Put the griddle plate on top of the broiler Duh VENTILATION HOOD broiler should be installed under a suitable ventilation hood For safe operation and proper ventilation keep the space between the broiler and vent hood free from any obstructions GAS CONNECTION The data plate indicates the type od gas and pressure rate the unit is equipped to burn DO NOT connect to any other gas type GAS PRESSURE REGULATOR INSTALLATION A pressure regulator is supplied and must be installed outside the broiler when making the gas supply connection The regulator is preset at the factory for 6 W C Water Column for Natural Gas 10 W C for Propane No further adjustment should be required Use the 1 8 pipe tap on the burner manifold for checking pressure Make sure the gas piping is clean and free of obstructions dirt and piping compound An adequate gas supply is necessary Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance The recommended maximum supply pressure upstream of the regulator is 7 W C fornatural gas and 11 W C for propane gas With all units operating simultaneously the manifold
24. is prevents flare ups Dispose of grease regularly Do not allow drawer to overflow After being allowed to cool to least 200 F grates may be removed and immersed in commercial cleaning compound overnight In the morning rinse with hot water to remove any residues of cleaning compound Grease Chutes The lower broiler grease can and the left side griddle grease chute can be removed for cleaning use wire brush Griddle Clean using mild detergent and griddle screen as needed Stainless Steel Surfaces There are four things that will break down stainless steel and allow corrosion to develop 1 abrasion 2 deposits 3 water 4 chlorides Avoid rubbing with steel pads wire brushes or scrapersthatcan leave iron deposits on stainless steel Instead use plastic scouring pads or soft cloths For stubborn stains always rub parallel to the polish lines or with the grain Hard water will leave deposits that promote rust on stainless steel Treated water from softeners or certain filters can eliminate these mineral deposits Other deposits from food or lubrication must be properly removed by cleaning Use mild detergent and non chloride cleaners Rinse thoroughly and wipe dry Where appropriate apply a polish recommended for stainless steel such as Benefit or Super Sheen for extra protection and luster 10 MAINTENANCE WARNING THE BROILER AND ITS SERVICE AND PARTS INFORMATION PARTS ARE HOT USE
25. ler onto the four 4 legs of the stand supporting from under the body bottom Fig 4 9 9 ps Figure 4 2 Install two 2 hex head bolts per leg assembly to secure broiler body onto leg stand Fig 5 Apply lock tight to bolt threads D 2 4 5 Hex head X Bolts p Figure 5 CASTER EQUIPPED BROILERS Broilers mounted on stands with casters must use a flexible connector not supplied that complies with the Standard for Connectors for Movable Gas Appliances ANSI 221 69 CSA 6 16 and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for use with Gas Fuel 51 221 41 5 6 9 In addition adequate means must be provided to limit movement of the broiler without depending on the connector and the quick disconnect device or its associated piping to limit broiler movement Attach the restraining device at the rear of the broiler If disconnection of the restraint is necessary turn off the gas supply before disconnection BURNERS amp CERAMIC BRICKS a Insert ceramic radiant brick ends at each cornerofthe burnerframe Fourare required for each burner Fig 6 b Tilt ceramic radiant sideways to clear burner and frame assembly then lower radiantinto position with one flange resting on burner ledge and one flange resting on frame ledge Install the rema
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28. pressure on all units should not show any appreciable drop At no time should the broiler be connected to supply pressure greater than 1 2 psig 3 45 kPa or 14 W C Direction of Gas Flow XN VH1107 Figure 7 Install the regulator as close to the broiler on the gas supply line as possible Make sure thatthe arrow on the underside ofthe regulator is oriented in the direction of gas flow to the broiler Fig 7 and the regulator is positioned with the vent plug and adjustment screw upright Fig 8 Adjustment VH1111 Figure 8 CAUTION All gas supply connections pipe joint compound must be resistant to the action of propane Purge the supply line to clean out any dust dirt or foreign matter before connecting the line to the unit Codes require that a gas shutoff valve be installed in the gas line ahead of the broiler The gas supply line must be at least the equivalent of 3 4 iron pipe When testing the gas supply piping system if test pressures exceed 1 2 psig 3 45 kPa the broiler and its individual shutoff valve must be disconnectedfrom the gas supply piping system When test pressures 1 2 psig 3 45 kPa or less the broiler must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the system WARNING PRIOR TO LIGHTING CHECK ALL JOINTS IN THE GAS SUPPLY LINE FOR LEAKS USE SOAP AND
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30. terymarch Park Quincy MA 02269 In the Commonwealth of Massachusetts all gas appliances vented through a ventilation hood or exhaust system equipped with a damper or with a power means of exhaust shall comply with 248 CMR In Canada 1 Local codes 2 CAN CSA B149 1 Natural Gas Installation latest edition CAN CSA B149 2 Propane Installation Code latest edition available from the Canadian Gas Association 178 Rexdale Blvd Etobicoke Ontario Canada M9W 1R3 LEG STAND ASSEMBLY INSTRUCTIONS Required Tools 7 16 Socket Philips Head Screw Driver 13 16 Open End Wrench Figure 1 1 Insert short end of leg into top of shelf Fig 1 2 Secure into place with one 1 screw one 1 lock washer and one 1 nut per hole 3 Repeat leg installation with three 3 remaining legs 4 Non locking U _ casters m Locking casters front Figure 2 4 Install the two 2 front locking casters into the short end of the leg assembly Fig 2 5 Install the rear non locking casters into the remaining two 2 leg assemblies Figure 3 6 Secure all four 4 casters by tightening down the nut on the underside of the caster Ensure the two locking casters are located on the same side of the stand This will now be the front of the broiler BROILER STAND INSTALLATION Required Tools 13 16 Open End Wrench 1 Lower Broi
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