Vermont Casting VM508K User's Manual
Contents
1. Attach brace fascia to the front of the unit Make sure the brace fascia and front of the metal corner posts are flush NOTE Do not tighten all screws at this point CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly lifting or moving the grill is recommended 6 50004825 VM508K VM658K Assembly Step 6 Attach Back Panel amp Tank Support Parts Required 1 Back Panel 4 10 24 x 3 8 Screws 50004268 1 Tank Retainer LP Model VM508K Model 1 1 OD Bushing NG Model 1 Pull Out Tank LP Model VM658K Model Figure 5 Ary NT Attach back panel to the back of the unit using 10 24 x four 4 10 24 x 3 8 screws 3 8 Scres 50004268 NOTE For VM508K LP models attach tank re tainer For VM658K LP models attach pull out tank assembly Follow Pull Out Tank assembly instruci tons For all NG models attach 112 OD bushing Back Panel Figure 5 1 OD Bushing Natural Gas Models Step 7 Attach Door Assembly and Door Handle Caution Label Door Assembly o Parts Required HEAR 2 Door Assemblies SAT Se 2 Door Handles w Mounting Screws Ag 8 10 24 x 3 8 Screws 50004268 Figure 6 i Attach one 1 door handle to each door as sembly using two 2 screws provided with the handle NOTE Door with caution label right side Attach door assembly with door handle to the front left2. B161 10 24 x 1 2 Screw 50000337 CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly lifting or moving the grill is recommended 14 50004825 VM508K VM658K Assembly Step 17 Attach Left Shelf Assembly to Grill Parts Required Left Shelf Assembly 1 Left Shelf Assy Step 6 4 1 4 20 x 1 Screws 50001383 4 10 24 x 1 2 Screws 50000337 1 Marinating Station Tray Plastic 1 Heat Shield Marinating Tray 2 10 24 K lock Nut 50000182 Refer to Figures 15 amp 16 for shelf assembly attach ment Figure 17 10 24 K lock Nuts 50000182 Refer to Figures 17 amp 18 for heat shield and mari nating station installation Loosely screw in 4 5 turns four 4 1 4 20 x 1 screws to the side of the grill Place left shelf assembly onto screws Secure tighten four 4 screws to the grill Secure condiment tray to the console with two 2 10 24 x 1 2 Screws Heat Shield Marinating Tray Tighten two 2 remain ing screws from Step 15 and 16 From inside grill attach 10 24 x 1 2 screw to the left shelf assy Attach heat shield marinating tray to left side of grill Insert two 2 10 24 x 1 2 screws through grill side and secure with two 2 10 24 K lock nuts Fig 17 Insert marinating station tray plastic into left side shelf Fig 18 NOTE For side shelf opening if you hav
3. 1 800 668 5323 Estados Unidos 1 800 668 5323 Canada 1 800 668 5323 USA 1 800 668 5323 Canad 1 800 668 5323 Du lundi au vendredi de 9 h Monday to Friday 9 00 A M to de lunes a viernes de 9 00 A M a 00 17 h 00 HNE 5 00 P M E S T 5 00 P M hora est ndar del este TO HELP US HELP YOU Fill In The Information Below Retain This Owner s Manual And Proof Of Purchase For Future Reference POUR NOUS AIDER VOUS AIDER Veuillez remplir les donn es suivantes Conservez ce Manuel du propri taire et preuve d achat pour consultation ult rieure PARA AYUDARNOS A AYUDARLE Complete la siguiente informaci n Guarde este Manual del usuario y Prueba de compra para futuras referencias Po EL Model Number Date of Purchase Product Serial No Num ro du mod le Date d achat Num ro de s rie du produit N mero de modelo Fecha de compra N mero de serie del producto MODEL NUMBER AND PRODUCT SERIAL NUMBER CAN BE FOUND ON THE CERTIFICATION LABEL OF YOUR GRILL LE NUMERO DU MODELE ET LE NUMERO DE S RIE DU PRODUIT SE TROUVENT SUR L ETIQUETTE DE CERTIFICATION DE VOTRE BARBECUE EL NUMERO DE MODELO Y EL NUMERO DE SERIE DEL PRODUCTO SE ENCUENTRA EN LA ETIQUETA DE CERTIFI CACION DE SU BARBACOA 2 50004825 VM508K VM658K Assembly Step 1 Unpack Carton and Verify Contents Use a sharp cutting tool to cut the straps on the packaging and open the carton top Remove top layers of reinforced cardboard Remove four 4 corner posts from main box C
4. Posts 16 1 4 20 x 5 8 Bolts 50000181 NOTE Remove protective layer from corner posts Figure 2 Corner Post 1 4 20 x 5 8 Bolts 50000181 CONS Figure 2 O Loosely attach each corner post to the corner of the bottom panel using four 4 bolts each NOTE Do not tighten all bolts at this point B142 CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly lifting or mov ing the grill is recommended 50004825 5 VM508K VM658K Assembly Step 4 Attach Brace Support to Metal Corner Post Parts Required 1 Brace Support Left 1 Brace Support Right 8 10 24 x 3 8 Screws 50004268 Figure 3 Attach brace support left to the top of the metal corner post Attach brace support right to the top of the metal corner post NOTE Be sure to attach the brace sup ports to the correct side Refer to Figure 3 NOTE Do not tighten all screws at this point Screws 50004268 Ad EA 10 24 x se SN Door Upper Brace M AS y NI Brace Support rani Right A Front 10 24 x 3 8 Screws 50004268 E Support Left Parts Required 1 Door Upper Brace w two 2 magnets already attached 4 10 24 x 3 8 Screws 50004268 NOTE Remove protective layer from door up per brace Figure 4
5. and front right cabinet corner posts Make sure the unit is on a level surface Align top and bottom of the doors NOTE Fully tighten all bolts and screws from Steps 3 through 7 10 24 x 3 8 Screws 50004268 Routing for Natural Gas Supply Hose to House B146 CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly lifting or mov ing the grill is recommended 50004825 7 VM508K VM658K Assembly Step 8 Attach Grease Cup Holder Parts Required 1 Grease Cup Holder 2 10 24 x 3 8 Screws 50004268 Figure 7 Attach grease cup holder to the bottom of the left brace support Figure 7 Grease Cup Holder 10 24 x 3 8 Screws 50004268 CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly lifting or moving the grill is recommended 8 50004825 Step 9 Attach Skirt Parts Required 1 Skirt Left Assembly 1 Skirt Right Assembly 1 Skirt Front Assembly 2 Skirt Corner Assemblies 7 10 24 x 3 8 Screws 50004268 4 Adjustable Leveling Glide Figures 8 amp 9 Screw in two 2 adjustable leveling glides into hex threaded insert provided in front skirt assem bly Screw in one 1 adjustable leveling glide into hex threaded insert provided in left and right skirt assemblies Attach left skirt a
6. lid NOTE One side of the grate surface is rounded and more suitable for meats The other side is flat and more suitable for delicate foods i e fish The grates can be turned over according to your preference CAUTION Do not attempt to turn the cooking grates over while the grill is in use and the grates are hot Doing so could result in severe burns and other injuries Figure 23 Warming Rack Figure 22 Burner Sear Plate B251 B120 CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly lifting or mov ing the grill is recommended 50004825 17 VM508K VM658K Assembly Step 23 Interior Shelf Installation Model VM658K Parts Required 2 10 24 x 3 8 Screws 50004268 1 Rod 1 Washer Nylon 50000192 1 10 24 Pan Quad Nut 10006126 1 Interior Shelf Figure 24 Place two 2 10 24 x 3 8 screws on the threaded holes located on left side panel Install the rod in hole in bottom panel Make sure the connection between the rod and the bottom panel is tight Place washer nylon on top of rod Slide interior shelf in place Back flange edge of shelf slides into clip on back panel Use 10 24 Pan Quad nut to secure interior shelf to rod Figure 24 10 24 x 3 8 Screw 50004268 CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly lifting or moving the grill is recommended 18 50004825 VM508K VM
7. 658K Assembly Step 24 Install the LP Cylinder LP Models ONLY Parts Required 1 LP Gas Cylinder not included Figures 25 amp 26 NOTE Check your User s Manual for the cylinder filling requirements how to attach the regulator and how to test for leaks before you try lighting the grill CAUTION Make sure the hose is not touching any hot or sharp surfaces Place the LP Cylinder into the hole in the bottom panel Next secure it from moving by lifting the cylinder retainer wire and latching the bent edge over the lip of the cylinder The final step is to connect the regula tor to the cylinder CAUTION Do not turn on ignite the grill until after performing a leak check at all gas connection points and fittings With the main LP cylinder valve OPEN and ALL CONTROL KNOBS FULLY OFF use a spray solu tion of 50 liquid soap and 50 water onto all gas connection points and fittings The formation of bubbles indicates an air leak that must be repaired and verified with this leak test before the grill is ignited NOTE Ensure all plastic coatings have been removed from all stainless steel parts before using the grill Figure 26 Step 19 Install Natural Gas Supply Line Natural Gas NG Models ONLY Figure 27 Run natural gas supply Ine through bushing pro _ vided in back panel of grill Figure 27 CAUTION Some parts may have sharp edges to avoid injury wearing gloves durin
8. AUTION Heavy cook grates are lo cated For VM508K inside front left corner post For VM658K inside rear left and rear right corner posts For both models the gas line is located inside the front right side corner post Remove the sleeve and protective plastic coverings Be careful not to scratch or damage the finish of the metal parts when remov ing the protective plastic Refer to parts list for fastener detail Open grill lid and remove the boxes Unpack all parts and compare all contents to the parts list and the carton contents list below Refer to the parts list for fastener detail CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly is strongly recommended VM508K Carton Contents Condiment Tray Left 1 Condiment Tray Right 1 Box 1 50004673 Sear Plates 4 Box 2 50004862 Shelf Right 1 Cover Side Burner 1 Support Shelf Front Right 1 Support Shelf Front Left 1 Support Shelf Rear Right 1 Support Shelf Rear Left 1 Heat Shield Marinating Tray 1 Shelf Left 1 Cutting Board 1 Box 3 50004815 Marinating Tray 1 Caster 2 Caster w Brake 2 Grease Cup 1 Battery Holder 1 Battery Case 1 Handle Curved 2 Hardware Bag 1 Battery AA 1 Box 4 50004181 Side Burner Assy Box 5 50004274 Rotisserie Kit Condiment Left cA VM508K wT Lh Condiment Right ere Box 6 50004852 LP 50004854 NG Panel Bottom 1 Cylinder
9. Retainer 1 LP Model Back Panel 1 Side Panel 2 Door Upper Brace 1 Magnet Snap in 2 Brace Support Left 1 Brace Support Right 1 Spit Rod 1 Box 7 50004869 Door Assembly Right 1 Box 8 50004860 Door Assembly Left Box 9 50004672 Cook Grates 3 Box 10 50004851 Corner Post 4 Cabinet Skirt Front 1 Cabinet Skirt Left 1 Cabinet Skirt Right 1 Cabinet Skirt Corner 2 Adjustable Leveling Glide 4 Grease Tray 1 Grease Cup Holder 1 Warming Rack 1 Knobs 5 CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly lifting or mov ing the grill is recommended 50004825 VM508K VM658K Assembly Step 1 Unpack Carton and Verify Contents continued Condiment Right VM658K Box 10 Box 9 VM658K Carton Contents Box 5 LP Model 50004650 Condiment Tray Right 1 Pull Out Tank Kit Condiment Tray Left 1 Box 6 50004794 Box 1 50004815 Shelf Right 1 Marinating Tray 1 Cover Side Burner 1 Caster 2 Support Shelf Front Right 1 Caster w Brake 2 Support Shelf Front Left 1 Grease Cup 1 Support Shelf Rear Right 1 Battery Holder 1 Support Shelf Rear Left 1 Battery Case 1 Heat Shield Marinating Tray 1 Handle Curved 2 Shelf Left 1 Hardware Bag 1 Cutting Board 1 Battery AA 1 Box 7 50004792 Box 2 50004274 Sear Plates 5 Rotisserie Kit Box 8 50004763 Box 3 50003669 Door Assembly 2 Sh
10. VM508K VM658K Assembly Step 13a Secure Hose to Upper Door Brace Model VM508K Parts Required 1 Hose Bracket 2 6 32 x 3 8 Screws 50002433 Figure 13a Attach hose bracket to the door upper brace with two 2 46 32 x 3 8 screws Door Upper Brace Figure 13a Hose Bracket 6 32 x 3 8 Screws 50002433 B250 Figure 13 Step 13b Secure Hose to the Cabinet Gas Line Clamp Detail Figure 13b Remove second screw from top Screws which were attached in Step 7 right door Fig 13 Place clamp on the hose Re attach removed screw Right Door Gas Line Clamp B176 CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly lifting or moving the grill is recommended 12 50004825 VM508K VM658K Assembly Steps 14 amp 15 Right amp Left Side Shelf Assembly Parts Required Right Side Shelf Left Side Shelf 1 Right Side Shelf 1 Left Side Shelf 1 Support Shelf Rear Right 1 Support Shelf Rear Left 1 Support Shelf Front Right 1 Support Shelf Front Left 1 Condiment Tray Right 1 Condiment Tray Left 2 U Type Fastener 50001507 2 U Type Fastener 50001507 2 10 24 x 1 2 Screws 50000337 2 10 24 x 1 2 Screws 50000337 4 6 32 x 3 8 Screws 50002433 4 6 32 x 3 8 Screws 50002433 NOTE Remove protective layer from left and right shelf nnn on Figure 14 Right Si
11. VM508K VM658K Assembly Procedures Knock Down Models Tools Required Knife or scissors Phillips or Robertson square head screwdriver 7 16 and 3 8 wrench or ratchet The use of a manual screwdriver is strongly recommended A power drill may cause damage to the unit or stripping of the protective coating Model VM508K Shown CAUTION This grill is intended ONLY to be used as a cart model this grill cannot be built into an enclosure CAUTION The assembly of this grill requires two 2 people WARNING Some parts may have sharp edges to avoid injury wearing gloves during assem bly lifting or moving the grill is recommended Protective eyewear and long sleeves are also strongly recommended NOTE Remove the protective plastic coating from the stainless steel failure to do so will void the warranty 50004825 12 07 Rev 3 En VM508K VM658K Assembly NO NEED TO RETURN TO THE STORE Questions With The Assembly Require Parts Information Product Under Manufacturer s Warranty PAS BESOIN DE RETOURNER AU NO ES NECESARIO QUE REGRESE A LA MAGASIN TIENDA Des questions sur l assemblage Tiene alguna pregunta sobre el ensamble De information sur les pi ces Necesita informaci n sobre las partes Le produit est il garanti par le fabricant El producto tiene garant a del fabricante Appelez nous sans frais Call Toll Free Llame sin costo tats Unis 1 800 668 5323 Canada
12. de Shelf Insert a U type fastener to each support shelf Place right side shelf on flat surface edges up Slide left and right support inside right side shelf Ensure the flange of the support is to the inside of the right side shelf Place condiment tray at the front of the shelf Secure condiment tray to the support shelf with four 4 6 32 screws Loosely attach two 2 10 24 x 1 2 screws to the U type fasteners Repeat steps for left side shelf Figure 14 6 32 x 3 8 Screw 50002433 10 24 x 1 2 Screws 50000337 Support Shelf Front U Type Fastener Detail U Type Fastener CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly lifting or mov ing the grill is recommended 50004825 13 VM508K VM658K Assembly Step 16 Attach Right Shelf Assembly to Grill Parts Required Right Shelf Assembly 1 Right Shelf Assy Step 5 4 1 4 20 x 1 Screws 50001383 2 10 24 x 1 2 Screws 50000337 Figures 15 amp 16 Loosely screw in 4 5 turns four 4 1 4 20 x 1 screws to the side of the grill Place right shelf assembly onto screws Secure tighten four 4 screws to the grill Secure condiment tray to the console with two 2 10 24 x 1 2 screws Tighten two 2 remaining screws from Steps 14 and 15 From inside grill attach 10 24 x 1 2 screw to the right shelf assy 1 4 20 x 14 Screws Screws 50000337 50001383
13. e any problems opening or closing loosen the hinge bolts and adjust For VM658K install shelf light according to Electronics Installation Instructions 50003699 NOTE For grill models with a marinating station Loosen the two 2 bolts and nuts securing the heat shield marinating tray to the grill body Fig 17 Attach the rotisserie motor bracket using the same mounting holes Secure both the bracket and heat shield using bolts and nuts provided CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly lifting or mov ing the grill is recommended 50004825 15 VM508K VM658K Assembly Step 18 Attach Side Burner Assembly Follow Side Burner Assembly Instructions to assemble side burner to unit Figure 19 Step 19 Attach Knobs If not installed Parts Required VM508K 5 Knobs VM658K 6 Knobs Figure 19 NOTE Depending on your model your grill may require 5 or 6 knobs VM508 is equipped with five 5 Knobs VM658 is equipped with six 6 knobs Align the knobs on the valve stems and push in ward until the knob sits snugly on the stem Step 20 Install the Battery NOTE Requires one 1 AA battery Supplied Figure 20 Unscrew the ignition button from the console and in sert the appropriate battery into the housing by plac ing the positive side of the battery first Then screw the ignition button back into the console Check for sparks under each main burner bef
14. elf Light Kit Box 9 2 50004657 Box 4 50004181 Cook Grates 2 Side Burner Assembly Box 10 50004802 LP 50004881 NG Panel Bottom 1 Internal Shelf 1 Hardware Internal Shelf 1 Back Panel 1 Side Panel 2 Door Upper Brace 1 Magnet Snap in 2 Brace Support Left 1 Brace Support Right 1 Spit Rod 1 Box 11 50004796 Corner Post 4 Cabinet Skirt Front 1 Cabinet Skirt Left 1 Cabinet Skirt Right 1 Cabinet Skirt Corner 2 Adjustable Leveling Glide 4 Grease Tray 1 Grease Cup Holder 1 Warming Rack 1 Knobs 6 CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly lifting or moving the grill is recommended 4 50004825 VM508K VM658K Assembly Step 2 Attach Casters to Bottom Panel Parts Required Figure 1 1 Bottom Panel 2 Front Casters Front Caster 2 Rear Casters w Brake 16 1 4 20 Nuts 50001176 Figure 1 Use top layer cardboard to protect floor and parts from being scratched Attach two 2 rear casters w brake to the back of the bottom panel Fig 5 Use four 4 nuts to secure each caster to the bottom panel Attach two 2 front casters using four 4 nuts to secure each caster to the bottom panel Use a 7 16 wrench or ratchet to tighten all nuts Rear Casters w Brake i Ca Flange Down SON B141 Step 3 Attach Four Metal Corner Posts to the Bottom Panel Parts Required 4 Corner
15. g assembly lifting or mov ing the grill is recommended 50004825 19 Y Y CFM Corporation 2695 Meadowvale Blvd Mississauga Ontario Canada L5N 8A3 800 668 5323 www cfmcorp com
16. ore proceeding Step 21 Install the Backlighting Batteries Figure 21 NOTE Eight 8 AA batteries are required for all grill models Not included Figure 21 Remove the battery case from the battery holder Insert the eight 8 AA batteries Attach battery case to back light wire connection Reinstall battery case in battery holder with back light connector on the top WARNING Replacing the battery incorrectly might result in an explosion Replace the battery only with the same or equivalent type recommended by the manufacturer Dispose of used bat teries according to your local environmental guidelines CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly lifting or moving the grill is recommended 16 50004825 VM508K VM658K Assembly Step 22 Install the Internal Components Parts Required VM508K 4 Sear Plates 3 Cooking Grates 1 Warming Rack 5 Sear Plates 4 Cooking Grates 1 Warming Rack Figures 22 amp 23 Carefully place each of the sear plates side by side inside the barbecue Make sure the semicircular finger groove is facing toward the front of the grill Each sear plate rests just above each burner tube VM658K Set the cooking grates side by side on the upper ledge of the grill tub Make sure the finger groove is fac ing toward the front of the grill Set the warming rack into the supports located on either side of the rear
17. ssembly to the unit VM508K VM658K Assembly Leveling Glide e Skirt Front Assembly Skirt Left Assembly Skirt Right Assembly Figure 8 p B148 Inverted View Loosen one hex bolt from corner post Refer to Corner Post Detail Place left skirt assembly on the top of the bottom panel Secure left skirt assembly with two 2 10 24 x 3 8 screws Tighten hex bolt at the back of the unit Repeat these steps for right side Slide two 2 skirt corner assemblies into the front skirt assembly Slide above assembly into at tached left and right skirt assemblies Secure all skirt assembly parts with three 3 10 24 x 3 8 screws Corner Post Detail Loosen Outer Bolt at Back Side Skirt Front Assembly Skirt Right Assembly Skirt Corner Assembly N Skirt Left Assembly 10 24 x 3 8 Screw o 50004268 CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly lifting or mov ing the grill is recommended 50004825 VM508K VM658K Assembly Step 10 Attach Side Panels Parts Required 2 Side Panels Figure 10 8 10 24 x 3 8 Screws 50004268 NOTE Remove protective layer from side panels AA I A LA Place side panel with cutout at bottom against two 2 corner posts UN Figure 10 Secure side panel using four 4 screws Repeat for opposi
18. te side Make sure the two 2 openings cut outs are at the bottom 10 24 x 3 8 Screws 50004268 St 11 Grease Tray ep j Figure 11 Attach Grease Catching Components Parts Required 1 Grease Cup 1 Grease Tray Grease Cup Figure 11 Place grease cup into provided grease cup holder Place grease tray into provided channels and slide above grease cup until grease tray locks into grooves inside left and right brace CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly lifting or moving the grill is recommended 10 50004825 VM508K VM658K Assembly Step 12 Attach Grill to Cabinet Assembly CAUTION This step requires a minimum of 2 people Parts Required 8 1 4 20 x 1 2 Screws 50000913 Figure 12 Figure 12 Tilt the grill to move gas line from underneath main console Lift grill above cabinet assembly Locate gas line inside cabinet assembly be tween door fascia and grease tray Place grill on cabinet assembly CAUTION Do not damage gas line 1 4 20 x 1 2 e Screws e 50000913 Align threaded nuts with slots Secure grill to cabinet with four 4 screws per side B249 CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly lifting or mov ing the grill is recommended 50004825 11
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