Home

Vermont Casting ChateauTM DVT38IN User's Manual

1. b Inadequate ventilation or negative air pressure caused by mechanical systems such as furnaces fans clothes dryers etc e This warranty is void if a The fireplace has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The fireplace has been subjected to prolonged periods of dampness or condensation c Any damages to the fireplace combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation d Any alteration willful abuse accident or misuse of the product has occurred IF WARRANTY SERVICE IS NEEDED Contact your installing Vermont Castings dealer Make sure you have your warranty your sales receipt the model number and serial number of your CFM product If you re the installing dealer is unknown or unable to provide necessary parts or service a list of Authorized Vermont Casting dealers can be located on the internet at www vermontcastings com 47 Look for the EnerGuide Gas Fireplace Energy Efficiency Rating in this brochure Based on CSA P4 1 02 Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency NATIONAL We recommend that our gas FIREPLACE INSTITUTE hearth products be installed and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as CERTIFIED NFI Gas Specialists www nficerti
2. 27 Restrictor plate use in straight up installation For vertical venting configurations that include a minimum vertical rise of 12 3 7 m and a maximum horizontal offset of 10 3 m the 4 restrictor plate supplied with this unit should be used The fresh air restrictor plate could be adjusted to the setting 3 DVT44IN Only Fig 28 Refer to Pages 26 amp 27 Figures 36 amp 38 for restrictor plate installation and fresh air restrictor plate adjustment Natural or LP Use 41 Flue Restrictor Plate Refer to Page 17 and 3 7m Page 22 Figure 36 Min Rise Fresh Air Restrictor Plate Setting None or 3 Only FP1410 Fig 28 Restrictor plate use with horizontal offset This Gas Fireplace has been approved for e Vertical installations up to 40 12 m in height Up to a 20 6 m horizontal vent run can be installed within the vent system using a maximum of three 3 90 elbows Fig 29 e A 610 mm vertical section must be installed before any offset A maximum of 20 6 1 m horizon tal and three 3 90 elbows may be installed with a minimum of 12 3 66 m vertical section above the flue collar of the unit Fig 29 20011956 Min Height 20 6 m ee lt Max 20 6m Max Height 40 12 m Mii I I IY Pipe Straps Every 3 914mm FP1244a Fig 29 Support straps for horizontal runs e Up to two 2 30 or 45 elbows may be used within the horizont
3. Remove wire connector If there is no conti nuity on pin terminals replace valve Ensure the CONTINUOUS PILOT switch on the control module is set to OFF Check the handheld transmitter display for the word PILOT on the LCD screen If this is displayed press and hold the CONTINUOUS PILOT button on the hand held transmitter for approximately 10 seconds to turn off continuous pilot mode 20011956 Chateau Troubleshooting American Flame Gas Control System continued Pilot is burning but ignitor continues to spark Main flame will not light Flame height adjustment will not work works backwards Room temperature dis played on handheld trans mitter is not correct When using thermostatic transmitters only Unit will not respond in THERMO mode When using thermostatic transmitters only 20011956 Check that flame sensor is fully inpinged by pilot flame If not adjust pilot Check end to end continuity of sensor If sensor has continuity replace module Verify the gas supply is turned on Ensure the pilot flame will ignite If not see pilot flame troubleshooting above Make sure the green and white leads from the module are securely connected to the terminals labeled MAIN on the valve body Make certain the pilot flame is in contact with the flame rectification sensor on the pilot assembly This valve is equipped with a pilot flame adjustment screw If the pilot flame is too small it will not contact
4. bottom trim assembly right and left trim assemblies NOTE Place trim pieces with magnets facing window frame 1 Place bottom trim on the bottom of the window frame NOTE Final adjustments will be made once all trim pieces are in place 2 The right and left trim piece have a 45 notch on the back corner of the top end Fig 53 Place the right trim against the right side of the window frame making sure the bottom is over lapping the bottom trim piece The right side of the trim should butt up against the right side nailing flange of the fireplace 3 Place the left trim on the left side of the window frame as in Step 2 4 Place the top trim piece so the ends overlap both the right and left side trim pieces 5 Adjust the top trim so the top butts up against the top nailing flange and the sides are butted up against the side nailing flanges and the top SSE trim Once the top trims are in place move the bottom trim up until it fits securely with the bot tom of the side trims T 1 Fig 54 Trim frame in place Left and Right Trim 45 Notch on Top End Fig 53 The right and left trim pieces have a 45 notch on the back corner of the top end when properly installed 34 Ttva G MID ANNER X Pw A Y 4 NN G ai al FN ORY UE Re Aha CA SA TA L Ay U4 SNS KT602a 20011956 Chateau Lighting amp Operating Instructions For Fireplaces equipped with American Flame
5. iS Screen after de pressing MODE key Screen while de pressing SET key 12 Setting F C Scale The factory setting for temperature is F To change this setting to C Press the ON H L key and the OFF CONTINUOUS PILOT key on the transmitter at the same time This will change from F to C Follow this same procedure to change from Cto F Manual Function To operate the system in the manual MODE do the follow ing ON HI Flame Operation Press and release the ON H L key The appliance flame will come ON and display will show HI ON LO Flame Operation Press the ON H L key The appliance flame will modulate down to low flame and display will show LO Changing Flame Height Press and hold the ON H L key to raise or lower the flame height OFF Operation Press the OFF Continuous Pilot key and the appliance flame will shut off During this time the LCD screen will show OF After 3 seconds the LCD screen will default to display room temperature and the word TEMP will also show on the screen Flame icon will NOT appear on the LCD screen in OFF mode Thermostat Function Setting Desired Room Temperature This remote control system can be thermostatically con trolled when the transmitter is in the THERMOSTATIC mode To set the MODE and DESIRED room temperature Press the MODE key until the LCD screen shows the word ROOM The remote is now in the the
6. wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment the instructions provided by the manufacturer for installation of the equipment and the venting system shall include e Detailed instructions for the installation of the venting system design or the venting system components and e A complete parts list for the venting system design or venting system Gas Equipment Venting System NOT Provided When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases but identifies special venting systems the following requirements shall be satisfied by the manufacturer e The referenced special venting system instructions shall be included with the appliance or equipment installation instructions and e The special venting systems shall be Product Approved by the Board and the instructions for that system shall include a parts list and detailed installation instructions A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment all venting instructions all parts lists for venting instructions and or all venting design instructions shall remain with the appliance or equipment at the completion of the installation 20011956 Chateau Fireplace Dimensions DVT38IN 119 Rough 298mm 17 432m
7. when setting the depth of the framing NO Q3 76 mm Min A 38 mm Max Hearth Height FP1775 Fig 5 Nailing flanges 4 Attach the fireplace nailing flanges to the frame as shown in Figure 5 5 The gas components are located in the control panel assembly attached to the right side of the unit Fig 5 Chateau FP1560 Fig 6 Fireplace framing 6 The U channel located on the top of the unit as well as the nailing flanges on the sides that were men tioned in Step 1 are designed to accommodate non combustible board recommended Dura Rock They are positioned 1 25mm back from the face of the unit NOTE The U channel depth can be adjusted by loosening the hex nut inside the channel If marble tile or any other noncombustible decora tive face finish material is desired a 3 76 mm wide noncombustible board recommended Dura Rock is to be nailed to the nailing flanges on both sides of the unit Also 12 305 mm of noncombustible board is to be nailed to the front face of the U chan nel and the top framing member above the standoff Combustible material can then be brought to the outside edges of the noncombustible board installed earlier Any noncombustible decorative face finish could be brought to the sides and top of the unit and can cover the framing and sheet rock If a decora tive facing is not desired then the noncombustible boards must be double thickness and brought flush
8. 3way N DV Top Convertible IN 10002387 10002387 19 Remote Control 20011904 20011904 20 Battery Back up Accessory Kit Optional not shown DVTBBK DVTBBK 44 20011956 DVT38IN DVT44IN continued Ref 21 22 23 24 25 26 rae 28 29 30 30a 30b 30c 30d oi 32 33 34 Description Power Module DC System Only Glass Frame Assembly Glass Assembly Pressure Test Adaptor Outer Pipe Aluminum Foil Tape Plate Restrictor Milpac Tube not shown Front Burner Lighting Hood Cement Rutland not shown Complete Trim Set Top Trim Bottom Trim Left Side Trim Right Side Trim Label Hang Tag Bulkhead Fitting 1 8 Tube to 1 8 NPT 2 required 1 8 Tubing 2 required Elbow Fitting 3 8 NPT x 1 8 Tube 2 required Fuel Conversion Kits Conversion Kit NG to LP DVT38IN Kit 20011992 DVT44IN Kit 20012367 Conversion Kit LP to NG DVT38IN Kit 20013199 DVT44IN Kit 20013200 20011956 DVT38IN 20011901 20012242 20012243 20012312 20006169 20006663 93326 10009824 30000524T 20010894 20010901 20010904 20010903 20010902 20012476 20012261 20012259 20012260 Chateau DVT44IN 20011901 20012240 20012241 20012312 20006169 20006757 93326 10009824 30000524T 20010893 20010897 20010900 20010899 20010898 20012575 20012261 20012259 20012260 45 Chateau Accessories Back up Battery Kit All Models DVTBBK Follow instructions provided with the kit or on
9. On some models you may be able to loosen the screws and slide bracket to the left and out Fig 37 5 Adjust the fresh air restrictor plate setting Fig 38 Simultaneously install the plate and the log bracket using the three 3 screws loosened or removed ear lier The adjustment is made by matching the proper setting on the plate with the three 3 holes on the firebox back 20011956 Chateau Ceramic Refractory Installation Flue Opening 9 The ceramic refractories are fragile and 1 should be handled with care Due to the Restrictor size of the refractories an assistant may i Plate i be helpful NOTE The ceramic refractories are shipped sepa SF rate from the unit but MUST BE installed Sheet Metal Screws Refer to Ceramic Refractory Kit listed below To Remove Appliance Kit Model Description Outer Ring Cut DVT44IN 6 as Shown DVT38 DVT38CRR Colonial Red even RIACE Sone eae DVT38 DVT38CRL Limestone east elie plate DVT38 DVT38CRH Herringbone OR DVT44 DVT44CRR Colonial Red DVT38 DVT38 DVT44 DVT44CRL Limestone Use tin snips to cut Use tin snips to cut along DVT44 DVT44CRH Herringbone along inner slots to make 3 restrictor o plate Refer to Page 17 outer slots to make 41 2 114 mm restrictor plate Refer to Page 22 Fig 28 Left Side Refractory Rear Refractory Right Side Refractory FP1810 Rear Log Bracket Rear Brick Lower Colonial Red Only Fig 39 D
10. Only a small adjustment should be needed NOTE Do not rotate screw excessively Do not adjust any other screws on the valve 20011956 41 Chateau Maintenance Burner and Burner Compartment It is important to keep the burner and the burner compartment clean At least once per year the logs and lava rock ember material should be removed and the burner compartment vacuumed and wiped out Remove and refit the logs as per the instructions in this manual Ay are fragile and may also be hot if the fireplace has been in use Cleaning the Control System The burner and control system consist of Always handle the logs with care as they burner tube e gas orifice e pilot assembly gas valve Most of these components may require only an occasional checkup and cleaning and some may require adjustment If repair is necessary it should be performed by a qualified technician 1 Turn off main gas shut off valve 2 Allow fireplace to cool if it has been operating 3 Remove window frame assembly Refer to Window Frame Assembly Removal section Remove logs Vacuum burner compartment especially around orifice primary air openings O A 6 Visually inspect pilot Brush or blow away any dust or lint accumulation 7 Reinstall logs 8 Ignite pilot Refer to Lighting Instructions 9 Reinstall window frame assembly To obtain proper operation it is imperative that the pilot and burner s flame charact
11. Right Log Grate Left Figure 45 Log Rear Log Rear Right Left pointed end on the matching notch on the overlay toward the right Rest the wide end toward the back right The log rests in place by touching the rear refractory lower on the right Fig 45 9 Position the Log Rear Left Position the log rear left by holding the log at an able with amet es Me KK the pointed end down toward EEn a EE WT the bottom Set the pointed i NS n T a aa end on the matching notch on the overlay toward the left Rest the wide end toward the back left The log rests in place by touching the rear refractory lower on the left Fig 45 TETEN es 10 Position the Log Front Left Pos Figure 46 Log Front Right Log Front Left 11 30 tion the log front left by holding the log with the wide end toward the front and t row end toward the back Set the rectar indentation located on the bottom of this over the rectangular protrusion on the fe end of the log grate left Lay the pointed of the log over the burner overlay outsid the log rear left Fig 46 Position the Log Front Middle Left Position the log front middle left by holding the log with the wide end toward the front and the narrow end toward the back Set the round indentation located on the bottom of this log over the round protrusion on the rear left log Set the log over the fettle where the V shaped end on the front of this log split area comes
12. SWING or TEMPERATURE DIFFERENTIAL The normal operating cycle of an appliance may be 2 4 times per hour depending on how well the room or home is insulated from the cold or drafts The factory setting for the swing number is 2 This represents a temperature variation of 2 F 1 C between SET temperature and ROOM temperature which determines when the fireplace will be activated This function is pre set at the factory The transmitter has ON and OFF manual functions that are activated by pressing either button on the face of the transmitter When a button on the transmitter is pressed the word ON or OF will appear on the LCD screen to show while the signal is being sent Upon initial use there may be a delay of three seconds before the remote receiver will respond to the transmitter This is part of the system s design NOTE The fireplace receiver will only respond to the transmitter when the 2 position slide button on the module is in the REMOTE position If the system does not respond to the battery transmitter on initial use refer to MATCHING SECURITY CODES and recheck battery positions in the remote receiver Thermostatic Updating Feature This remote control has a THERMOSTATIC UPDATING feature built into its software The THERMOSTATIC UPDAT ING feature operates in the following manner while in the THERMOSTATIC mode The transmitter reads the ROOM temperature every 2 minutes checking the ROOM temperature agains
13. area Standoff Noncombustible Fin ish Material Such as Dura Rock Lx Fireplace Front Top of Sheet Mantel Chart Mantel Shelf Mantel from Top or Breast Plate of Comb Chamber Depth wf 9 229mm B 9 229mm PY 778mm D 7 178mm Fig 4a Combustible mantel minimum installation Noncombustible Finish Material CFM170a Mantel Leg Depth pot 4 102 mm J3 3 76mm O76 mm ooo Fig 4b Combustible mantel leg minimum installation 44956 A hearth is not mandatory but is recommended for aesthetic purposes We recommend a noncombustible hearth which projects out 12 305 mm or more from the front of the fireplace The hearth cannot exceed 11 2 38mm in height from bottom of fireplace for ease of door accessibility Fig 5 Cold climate installation recommendation When installing this unit against a non v1 insulated exterior wall or chase it is mandatory the outer walls be insulated to conform to applicable insulation codes If a vapor barrier is used it can not come into contact with fireplace Framing and Finishing 1 Choose the unit location The unit is shipped with four 4 nailing flanges mounted to the sides near the front corners Fig 5 Frame the fireplace with a header across the top of the standoff Fig 6 It is very important to allow for the finished wall face along with marble tiles or any other noncombustible face finish material desired
14. build 8 SK8 flue systems SK81 1 Long SK818 1Z x Long SK83 3 Long SK84 4 Long SK8 Chimney Elbows Elbow used to create an offset in an 8 SK830 2 30 Elbow chimney system 2 per pkg SK845 45 Elbow SK890 90 Elbow Firestop Required at each floor level of chimney SKFS2A installation Plus attic on multi story installation 8 straight flue SK8DVFS Horizontal Firestop Zero Clearance Sleeve Used when horizontal pipe goes through an interior SK8ZCS vertical wall Attic Insulation Shield Used to prevent insulation from coming in contact with AIS SK the chimney system Chimney Support Used to support chimney for each of 30 vertical SKCS8 height and 6 of angled chimney run Round Top Termination Top used to terminate chimney at roof Flashing not included RLTSK8 Round Top Termination Top used to terminate chimney at chase Extended Flashing not included RLTSK8L Flashing Metal finishing required around termination 8 6 12 with 8 flue to prevent rain leakage 0 6 12 pitch 8 12 12 with 8 flue 6 12 12 12 pitch Housing Extensions Extends Square Termination on steep 202036 pitched roofs Chase Top Housing Low profile pyramid style chimney cap used to PTLSK8 terminate chimney through a chase Includes adapter Flashing not included Chase Top Housing Square chimney cap used to terminate chimney SLTSK8 through a chase Terra Cotta Masonry Includes adapter Flashing
15. corner of the firebox Fig 8 NO OO K O1 Cover Plate Fig 8 Disconnect gas supply fitting and remove 13 screws securing the cover plate 6 Remove pilot assembly from burner assembly by removing two 2 screws 7 Carefully slide the burner assembly to the left out of the way taking care not to bend or break the pilot tubes or wiring 8 Remove 13 screws around the perimeter holding large access panel on the right hand side of the firebox 9 Carefully pull back the panel just enough to gain ac cess to control box 10 Connect the gas supply to the valve Fig 9 Be sure to use a back up wrench when tightening supply fitting 20011956 Chateau Gas Supply Fitting Fig 9 Connect gas supply to valve 11 If you chose to install the optional back up battery pack No DVTBBkK you must install a wall box within 15 feet 4 6 m of the fireplace Assemble the connectors on one end of the supplied extension wire harness to the mating connectors on the wire harness within the control box Make sure to connect black coded wire to black and red coded wire to red 12 The other end of the extension wire harness should be connected to the wiring of the back up battery holder located within a wall box 13 Insert the supplied four 4 AA batteries into the battery holder Be sure to note correct polarity for each battery 14 Mount electrical wall box containing back up bat teries at a convenien
16. d gagement de monoxyde de carbone entra nant des dommages mat ri els des l sions corporelles ou la perte de vies humaines L organisme qualifi qui effectur les travaux est responsible de l installation de cette trousse L installation n est pas termin e tant que le fonctionnement de l appareil converti n a pas t v rifi selon la notice du fabricant qui accom pagne la trousse ATTENTION Avant d effectuer la conversin coupe d abord I limentation en gaz ensuite coupez l alimentation lectrique Conversion Precautions Allow unit to cool if it has been operating Before proceeding with conversion turn gas supply OFF Turn OFF any electricity that may be going to ap pliance Conversion Procedure 1 Remove glass frame Refer to Glass Frame Assem bly section on Page 26 2 Remove lava rock volcanic rock embers and logs CAUTION Logs may be hot 3 With a Phillips or Robertson screwdriver remove the two 2 screws holding the fettle to the burner 20011956 assemblies Using 3 8 hex remove the two 2 hex nuts located between the burner tube assembly and the burner housing holding the burner tube to the base pan assembly 4 Using a 3 8 hex remove two 2 hex nuts holding the left burner leg and remove the two 2 hex nut that tie the burner housing to the right and left burner leg Remove burner leg Fig 55 Remove Hex Nuts FP1559a Fig 55 Use 3 8 sock
17. device S Connection which automatically lights the pilot DO NOT try to Connect to Module light the pilot by hand Turn the wireless remote OFF Pilot eee Wait five 5 minutes to clear out any gas Black Plastic Cap Connection Side or Back ae ener aiding Then smell for gas including near the floor A TE Connect to If you smell gas STOP Follow instruction B Screw mone MORUE in the safety warnings above If you do not smell gas go on to the next step Do A Turn ON all electrical power to the q ll appliance N Turn wireless remote ON O E Motor Drive If the appliance will not operate follow the i instructions TURNING OFF THE GAS TO m Minimum Rate THE APPLIANCE and call your service Screw technician or gas supplier Pilot Internal Solenoid Main Valve Internal Solenoid Connection Connection Orange amp White Wires Green amp White Wires 7 1 2 NPT X 1 2 Flare Turn the wireless remote to the OFF position Shut off Valve Turn OFF all electrical power to the fireplace if service is required Turn the shut off valve on the gas supply line to S gt DS the OFF position 1 2 Gas Tight or Tinned Copper from valve Not provided 20011956 35 Chateau Troubleshooting American Flame Gas Control System If erratic system behavior is observed that cannot be resolved by the methods outlined below ensure that there is not a transmitter with batteries installed that may be interfering If a
18. located out of high traffic areas and away from furniture and draperies 2 Children and adults should be alerted to the hazards of the high surface temperatures of this fireplace and should stay away to avoid burns or ignition of clothing 3 CAUTION Due to high glass surface temperature chil dren should be carefully supervised when in the same room as fireplace HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS 4 Under no circumstances should this fireplace be modified Parts removed for servicing should be replaced prior to operating this fireplace again 5 A professional service person should be contacted to inspect the fireplace annually More frequent cleaning may be required due to excess lint and dust from carpeting bedding material etc 6 Control compartments burners and air passages in this fireplace should be kept clean and free of dust and lint Make sure that the gas valve and pilot light are turned off before you attempt to clean this fireplace 7 The venting system chimney of this fireplace should be checked at least once a year and if needed your venting system should be cleaned 8 Keep the area around your fireplace clear of combustible materials gasoline and other flammable vapor and liquids This fireplace should not be used as a drying rack for cloth ing nor should Christmas stockings or decorations be hung on or around the fireplace 9
19. mended that ALKALINE batteries always be used for longer On H L Button Off battery life and maximum operational performance Continuous ma Before using the transmitter install the 2 AAA transmitter bat Pilot Button teries into the battery compartment Use caution that batteries are installed in the proper direction Mode Button Set Button O FP1818 ON H L 1 D Key Settings 1 ON H L Turns unit to ON and operates OEE the flame control HI or LO Continuous 2 OFF Pilot CONTINUOUS PILOT Shuts the unit OFF and acti vates the continuous pilot on feature MODE lt C3 3 MODE Changes unit from manual mode to thermostatic mode 4 SET Sets temperature in thermo LCD Liquid Crystal Display 1 DISPLAY Indicates CURRENT room temperature 2 For C Indicates degrees Fahrenheit or Celsius amp 3 FLAME Indicates burner valve in operation 4 ROOM Indicates remote is in THERMOSTATIC mode a 5 TEMP Appears during manual operation 6 SET Appears while setting the desired tem perature in the thermostatic mode 7 PILOT Appears in the Continuous Pilot mode 20011956 11 Chateau Screen while de pressing ON key Screen after 3 sec ond default Fi HX Screen after 3 sec ond defaul WHY Screen while de pressing OFF key Screen whild de pressing OFF key Screen after 3 second default OF 49 a Za SET TEMP
20. s internal receiver accepts the transmitter code there will be a series of confirming beeps If you are using the optional wall mountable remote control transmitter press the learn button on the main module a 2nd time There will be a beep sound from the module Then press the ON button on the wall mountable transmitter Once the module s internal receiver accepts the transmitter code there will be a series of confirming beeps Learn Button 7 Main Module Power Module m A Main Module FP1792 Fig 11 Connect 120V AC electrical supply 10 21 The fireplace remote system is now ready for use and will respond to either wireless transmitter 22 Reassemble access panel burner assembly gas supply connector brick panels logs embers andirons and lava rock in reverse order of removal Refer to Log Lava Rock and Ember Placement section 23 Turn on gas supply and check that all connections are tight and leak free NOTE If you need to test the inlet pressure and or manifold pressure there are two 2 test ports available along the right side front edge between the firebox side and outer casing The upper test port is inlet pressure The lower test port is manifold pressure Refer to Figure 8 Ad 24 Using a 7 16 nut driver remove the threaded plug from the test port 25 Thread the supplied extension adaptor into the open test port 26 Attach a 1 4 diameter pressure gauge flexible hose ful
21. seconds to clear the memory you should hear a series of beeps from the receiver Then press and release the learn button you should hear a single beep from the receiver immediately press either the ON or OFF button on the transmitter you should hear a series of beeps indicating the transmitter code has been learned Verify the gas supply is turned on Verify the receiver is receiving the signal from the transmitter by listening for a beep from the receiver when ON is pressed on the transmitter If you do not hear a beep ensure the module has learned the transmitter see above Ensure the orange lead from the pilot assembly igniter is securely connected to the terminal labeled I and the white lead from the flame rectification sensor is securely connected to the terminal labeled S on the control module Make sure the orange and white leads from the module are securely connected to the terminals labeled PILOT on the valve body Ensure the black GROUND wire is securely connected to an appropriate metal portion of the valve or pilot assembly A proper ground is essential to spark igniter operation Make certain the pilot flame is in contact with the flame rectification sensor on the pilot assembly This valve is equipped with a pilot flame adjustment screw If the pilot flame is too small it will not contact the flame rectification sensor and will not complete the safety circuit Check continuity of pilot coil on valve
22. the flame rectification sensor and will not complete the safety circuit Ensure the pilot flame is properly located to ignite the main flame Does the remote show CP in the display If yes childproof is on Refer to trans mitter operating instructions in this manual Check continuity of main burner coil in gas valve Remove wire connector If there is no continuity replace valve Ensure the black and red leads from the battery pack or the AF4000 110H L module are securely connected to the red and black leads from the motor drive located on the valve body red to red and black to black Make sure the Pulse Continuous button on the Power Module is set to Continuous mode If flame does not continuously change increase or decrease in size while holding down the ON H L button the power module mode must be changed Hold down the Pulse Continuous button on the Power Module for 2 to 3 seconds to change mode from pulse to continuous Re try flame adjustment Check functionality with all transmitters to determine if there is an issue with the main control system or an individual transmitter If the issue is with an individual transmitter make sure the batteries in both the transmitter and receiver are installed in the proper direction and are not drained Individual battery voltage should be no less than 1 4V for AA and AAA batteries 2 8V for button cells and 9 0V for 12V batteries Ensure the transmitter was not recently stored in a differ
23. with the face of the unit Noncombustible materials such as brick or tile may be brought to the edges of the face of the appliance Chateau Gas Specifications pd Ma Gas Input Input Natural Gas American Flame AF 4034 DVT44IN Natural Gas with 60 000 37 000 DVT44IP 7 5V DC Hi Lo 60 000 45 000 Gas inlet and Manifold Pressures o Natural LP Propane Minimum Inlet Pressure 11 0 w c Maximum Inlet Pressure Manifold Pressure High Elevations Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4 500 feet 1 370 m above sea level For elevations above 4 500 feet 1 370 m in USA installations must be in accordance with the current ANSI Z223 1 NFPA 54 and or local codes having jurisdiction In Canada please consult provincial and or local authorities having jurisdiction for installations at elevations above 4 500 feet 1 370 m WARNING Improper installation adjust ment alteration service or maintenance can cause injury or property damage Refer to this manual for correct installation and operational procedures For assistance or additional information consult a qualified installer service agency or the gas supplier Gas Line Installation Ad The gas pipeline can be brought in through the top of the valve box assembly The gas line connection can be made with properly tinned 1 2 copper tubing or 1 2 gas tight Some municipal
24. 17 General Information Assembling Vent Pipes ccccceseeeeeeeeeeeeaeeeeeeees 18 SKO Venting PIPES as ceccswatrnstennsesereeatceunstecesamenesadedeniesosuanseds rE A 18 Horizontal Termination ccccccsccccsccceseceseccscecececeeceueecaeecsueseueesseeseeeseas 18 Vertical Termination 0annaanannnannannennennonnnnnnnnnnrenreonrvnrrsnrnrernrrnrrsrenrerrernnne 18 Sidewall Applications Siascuysecescecusinsndseaeeecteecnexeicnsesieceenunesnnndosaeeniioneedandelesdewaas 19 Use of the Restrictor Plates in Horizontal Venting Applications 19 Sidewall Installation cceeccceeccceececceeeecseeeeeeceeeeesecesseeessueeseeeesseeeesages 20 Vertical Through the Roof Applications ccccceeccceeeeeeeeeeeeeeeseeeseeeeees 22 Use of Restrictor Plates for Vertical Venting Applications 0006 22 Vertical Through the Roof Installation ccccccccseeeeeseeeeseeeeeseeeeeeeeeeeens 23 Chimney Components o siccs2cenctetcecbriasndereeencydeadstecwnacexancedecxeaesodeensbseenameseais 25 Operating Instructions Glass INfOrMatiONn ccc ecccceeeeeeeeeeeeeeeeeeeeeeeeeseeeeeseeeeeseeeeeseaseessaeeeesaaees 26 Glass Frame Assembly REMmoOval c ccccccseceeeeeeeeeeeeeeeeeeeeeseeeeeseeeeesaees 26 Glass Cean eepose e E E ENE 26 Restrictor Plate Installation ccccscccssecsseecececeeceeeeceeeceueceueesseeseeeseas 26 Ceramic Refractory Installation si ccieiaiec
25. 50 mm or the distance required if installing a second 90 elbow Fig 24 Ad STEP 7 Use appropriate length of pipe sections and install the horizontal vent sections You may need to cut 1 wall section to size to be flush with the outside wall The sec tions which go through the wall are packaged with the starter kit and can be cut to suit if necessary Fig 25 Always install horizontal venting on a level plane 20011956 Chateau FP1242a Fig 25 Through the wall Sealing firestop gaps with high temperature sealant will restrict cold air being drawn in around fireplace STEP 8 Guide the vent terminations 8 and 11 collars into their respective vent pipes Double check that the vent pipes overlap the collars by 2 51 mm Secure the termina tion to the wall with screws provided and caulk around the wall plate to weatherproof Fig 26 As an alterna tive to screwing the termination directly to the wall you may also use expanding plugs or an approved exterior construction adhesive Support horizontal pipes every 3 91 cm Ay with metal pipe straps Check fireplace to make sure it is levelled and properly positioned 21 Chateau FP1243a Fig 26 Secure termination to wall Vertical Through the Roof Applications Use of Restrictor Plate for Vertical Venting Applications The primary purpose for the vent restrictor is to regain flame height under certai
26. Automatic Control System IN or IP Warning If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury and loss of life For Your Safety Read the Following Warnings before Lighting the Appliance This fireplace is equipped with an ignition device Do not operate any electrical switch which automatically lights the pilot and main burner Do not use any phone in your building The pilot and burner light automatically with the hand Immediately call your gas supplier from a held remote control only DO NOT try to light the neighbor s phone Follow the gas suppliers pilot by hand Before lighting this appliance follow instructions these instructions exactly If you cannot contact your gas supplier call the BEFORE OPERATING smell all around the ne Pepa appliance area for gas Be sure to smell next to Do not use this appliance if any part has been under the floor because some gas is heavier than the air water Immediately call a qualified service technician and will settle on the floor to inspect the appliance and replace any part of the What to do if you smell gas control system and any gas control that has been Do not try to light any appliance under water Lighting Instructions STOP Read the safety information above before a Spark to Pilot continuing Pilot Assembly Turn off all electrical power to the appliance This appliance is equipped with an ignition
27. Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and ANSI UL 2034 listed and IAS certified Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5 08 2 a 1 through 4 Exemptions The following equipment is exempt from 248 CMR 5 08 2 a 1 through 4 e The equipment listed in Chapter 10 entitled Equipment Not Required To Be Vented in the most current edition of NFPA 54 as adopted by the Board and e Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling building or structure used in whole or in part for residential purposes MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side
28. INSTALLER CONSUMER SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND C h atea U TM USING APPLIANCE WARNING Direct Vent Gas IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED 5 re p l ace EXACTLY A FIRE OR EXPLOSION a Damace versona Model DVT38IN DVT44IN INJURY OR LOSS OF LIFE FOR YOUR SAFETY Installation and service must be performed by a qualified installer service agency or the gas supplier WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Do not touch any electric switch e Do not use any phone in your building e Immediately call your gas supplier from your neighbor s phone Follow the gas suppliers instructions e If you cannot reach your gas supplier call the fire department DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE Installation Instructions and Homeowner s Manual 20011956 3 08 Rev 7 Chateau Table of Contents Please read the installation amp operating instructions before using this appliance Thank you and congratulations on your purchase of a CFM Corporation fireplace IMPORTANT Read all instructions and warnings carefully before starting installation Failure to follow these instructions may result in a possible fire hazard and will void the warranty Installation amp General Information Warnings Cautions cccccsecccseeeeeeeee
29. KFS2A or Attic Insulation Shield AIS SK into position and secure Figs 31 32 Install roof support Fig 33 and roof flashing making sure upper flange of flashing is below the shingles Install appropriate pipe sections until the venting is above the flashing Seal around the pipe 10 Add additional vent lengths for proper height Fig 34 23 Chateau Attic Installation Elbow Strap Support Structure lt Nails 4 Firestop Spacer Elbow Strap must be tight Ceiling Hole Framing Angled Strap Ceiling Installation Angled Firestop Chimney Support Strap must be tight FP270 271 Fig 33 Attach straps to a structural framing member amp Firestop Spacer lt nails 4 Fig 31 Installing firestop spacer Attic Insulation Shield Nails 4 Re quired CFM190 Fig 34 Minimum termination to roof clearance If an attic is above ceiling level an AIS SK Attic Insulation Shield must be installed The enlarged ends of the vent section always face downward Fig 32 Attic shield installation 24 20011956 Chateau Chimney Components Horizontal Starter Kit Contains 24 40 telescopic pipe for minimum vertical SK8DVSK rise from collar pipe 90 elbow horizontal through wall starter pipe zero clearance sleeve metal adhesive tape stove cement tube sidewall termination and firestop SK8 Chimney Sections Pipe used to
30. LG412 Log Grate Right BS a Log Grate Left Fig 41 DVT38IN log identification 28 20011956 Chateau DVT44IN Logs Log Rear Right Log Front Middle Right Log Grate Burner Log Burner Overlay Log Front Upper Right Log Grate Right Cees Log Front Left Log Grate Left Pw 99 Front een f Log Rear Upper Middle N Fig 42 DVT44IN log identification The notch for the pilot on the overlay should be in 1 Position the Log Grate Burner Remove the two the right rear corner Set the overlay on top of the 2 screws that attach the fettle to the burner Place burner housing toward the back The overlay must the log grate burner between the notch on the front line up with the sides and back of the burner The of the burner housing behind the burner tube Fig overlay rests behind the log grate burner Make sure 43 Hold the log in place and set the fettle back in the pilot hood lines up with the notch on the overlay position When the fettle is in position it must hook Fig 43 Onto Ine 16g retasien erie place NORE the log 3 Position the Andirons Set the andirons in place by enone ORAS TE Has tee nOU tne Qale hooking the tabs on the back of the andiron over the 2 Position the Log Burner Overlay The overlay is outermost web of the fettle Figs 49 amp 50 very fragile and must be handled with extra care Hold the overlay with the flat surface facing down 4 Place the Volcanic Rock Place the volcanic rocks ove
31. Page 9 for installation Wall Mountable Wireless Remote Transmitter All Models Part 20012267 Refer to Page 8 for installation 46 Ceramic refractory panels are available in kit form for the DVT38IN and DVT44 Fireplace DVT38IN DVT38IN DVT38IN DVT44IN DVT44IN DVT44IN Kit Model DVT38CRR DVT38CRL DVT38CRH DVT44CRR DVT44CRL DVT44CRH Description Colonial Red Limestone Herringbone Colonial Red Limestone Herringbone Follow instructions on Page 27 for installation 20011956 LIMITED LIFETIME WARRANTY PRODUCT COVERED BY THIS WARRANTY All Vermont Castings brand gas stoves gas inserts and gas fireplaces installed in the United States of America or Canada LIMITED LIFETIME WARRANTY CFM Corporation hereinafter referred to as CFM warrants that all cast iron parts the combustion chamber ceramic burner and heat exchanger of every Vermont Castings gas product will be free of defective material or workmanship during the period the product is owned by the original owner subject to proof of purchase and the conditions and limitations listed on this warranty document BASIC ONE YEAR WARRANTY CFM warrants to the original owner that yournew Vermont Castings Gas Appliance is free from defects in material or workmanship for a period of one year from the date of purchase subject to the following conditions and limitations Labor to replace these parts is covered for one year reimbursed per our warrant
32. The maximum number of 90 elbows per side wall installation is three 3 but must not have two 2 consecutive elbows in the horizontal plane A minimum of 2 610 mm vertical section off the top Fig 16 Horizontal vent termination window of the unit is required an elbow and a 1 305 mm core i horizontal t t th h all Fig Sidewall Applications o orizontal run to get through a wall Fig Since it is very important that the vent Ay ing system maintain its balance between 2 configurations apply and must be strictly adhered to NOTE The penetration to the outside of the build the combustion air intake and the flue ony gas exhaust certain limitations as to vent ing or structure shall be sealed air and weather tight oOo wpe O F o DN 12 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Horizontal Run in feet FP1359 DVT44 X 7 31 2216 mm DVT38 X 6 974 2080 mm Use of the Restrictor Plates in Horizontal Venting Applications The primary purpose for the vent restrictor plate is to regain flame height under certain venting conditions as outlined below Fig 18 Minimum vertical run maximum horizontal run The DVT38IN is shipped with the fresh air plate set tings at 4 this applies to both natural gas and propane when using the horizontal starter vent kit SK8DVSK 20011956 19 FP1237a Chateau e The maximum number of 45 e
33. Under no circumstances should any solid fuels wood coal paper or cardboard etc be used in this fireplace 10 The flow of combustion and ventilation air must not be obstructed in any way 11 When the fireplace is installed directly on carpeting vinyl tile or any combustible material other than wood this fireplace must be installed on a metal or wood panel extending the full width and depth of the fireplace 12 This fireplace requires adequate ventilation and combustion air to operate properly 20011956 13 This fireplace must not be connected to a chimney flue serving a separate solid fuel burning fireplace 14 When the fireplace is not in use it is recommended that the gas control valve be left in the OFF position 15 For operation during power outages the installation of the optional battery back up kit Model DVTBBK is recommended at initial installation This appliance has been designed certified and ap proved to be installed indoors only DVT38IN DVT44IN Certified To ANSI Z221 50b 2005 CSA 2 22b 2005 Vented Gas Fireplace WARNING Check with your electronics manufacturer before installing a television or other electronic de vice above this fireplace This appliance may be installed in an aftermarket permanently located manufactured home or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not c
34. VT44IN ceramic refractory panels Limestone refractory shown 1 Using a Phillips or Robertson screwdriver unfasten the two 2 screws holding the fettle to the burner assembly With a wrench remove the front burner tube by unfastening the two 2 nuts that secure the burner tube to the front of the burner assembly 2 Using a Phillips or Robertson screwdriver remove the heat shield located toward the front top of the fire Seles box by unfastening the five 5 screws that secure Plate the heat shield in place Fig 40 Return Flange Remove Screws 5 A 5 KAY an FP1557 FP1369 POS m Fig 38 Fresh air restrictor plate adjustment Wz Fig 40 Remove five 5 screws securing heat shield in place 6 Replace the rear lower and upper refractory side refractory fettle andiron logs and glass 20011956 27 Chateau Start with either the right side refractory or left side refractory Hold the refractory at an angle Slide and seat the bottom edge toward the bottom of the firebox Tilt it carefully toward the side until the piece is in place Slide the refractory forward until it comes in contact with the front flange on the firebox Holding the rear refractory lower straight up rotate it back behind the side refractory and set it on the small return bend of the rear log bracket toward the back of the firebox Ensure the mortar lines in the The rear refractory upper has a notch in t
35. _ Small Lava Rock Package 57897 57897 1n Volcanic Rock 20000376 20000376 10o _Bag of Glowing Embers 51915 51915 1p Restrictor 20006959 20005817 2 Andiron Assembly 20011952 20011952 3 Fettle 20011950 20011951 Ceramic Refractory Colonial Red Limestone Herringbone DVT38CRR DVT44CRR DVT38CRL DVT44CRL DVT38CRH DVT44CRH 4 Refractory Set Complete GAFC5Q0 GAFC500 GAPC5Q0 GAPC500 GALC5Q0 GALC500 0 Spring Latch Assembly 20005788 20005788 6 Burner Housing Assembly 20009063 20009029 7 Burner Tube Assembly 20009081 20008984 8 Manifold Tube Assembly 20013838 20013683 9a Front Orifice 1 55 mm 061 Natural 20012877 9a Front Orifice 54 055 Natural 20000130 9b Front Orifice 63 037 LP 20006251 9b Front Orifice 66 033 LP 20009182 10a Middle Orifice 38 1015 Natural 20009310 10a Middle Orifice 54 055 Natural 20000130 10b Middle Orifice 57 043 LP 20004587 10b Middle Orifice 59 041 LP 20000664 11a Rear Orifice 21 159 Natural 20014124 11a Rear Orifice 30 128 Natural 20009175 11b Rear Orifice 45 082 LP 20010169 11b Rear Orifice 50 070 LP 30000337 12 Minimum Rate Screw LP 20012364 20012264 13 American Flame Valve AF 4034 IN Assembly 20011893 20011893 14 DC Motor Valve 20011898 20011898 15 Main Module 20011895 20011895 16 AC Adaptor 20011900 20011900 17 24 Wire Harness 20012258 20012258 18 Pilot Assy
36. al run For each 30 or 45 elbow used on the horizontal level the maximum horizontal length must be reduced by 18 457 mm Example Maximum horizontal length O x 30 or 45 elbows 10 3 m 1 x 30 or 45 elbows 8 6 2 6 m 2 x 30 or 45 elbows 7 2 1 m e Aminimum of an 12 3 7 m vertical rise e Two sets of 30 or 45 elbows offsets within these vertical installations From 0 to a maximum of 8 2 4 m of vent pipe can be used between elbows Fig 30 e SKCS8 must be used to support offsets Fig 33 This application will require that you first determine the roof pitch and use the appropriate starter kit Refer to Venting Components List e The minimum height of the vent above the highest point of penetration through the roof is 2 610 mm Fig 34 20011956 8 9 Chateau Max 8 2 4m a 1 2 3 4 270 IS Minimum 2 610mm Before Any Elbow Vertical Through the Roof Installation Locate your fireplace Plumb to center of the 8 flue collar from ceiling above and mark position Cut opening equal to 1412 x 1412 368 x 368 mm Proceed to plumb for additional openings through the roof In all cases the opening must provide a minimum of 112 38 mm clearance to the vent pipe i e the hole must be at least 141 x 14 368 mm x 368 mm Place fireplace into position Place firestop s S
37. applicable When using the unitized 30 45 or 90 elbows apply 1 4 bead of high temperature 550 F or higher sealant milpack or stove cement to the joint of the inner pipe flue pipe and the straight section as it is impossible to be taped The outer pipe must be taped with 315 F high temperature metal adhesive tape for proper sealing Start by attaching the first vent pipe section to the collar on top of the fireplace In order to attach the first pipe section it may be necessary to remove the top shield Remove four 4 screws securing top shield install first pipe section and replace top shield Install the pipe as shown in Figure 15 When you get a good lock you will hear the pipe clearly snap together Once sections are snap locked in place it is extremely difficult to get them apart Make sure the pipe is firmly snapped and locked together as each pipe section is mounted When using 45 or 90 elbows it is accept able to use three 3 screws not supplied at the joint between the vertical SK8 pipe and the elbow to ensure no separation When installing elbows follow the same procedure The joints of inner and outer elbow must be taped with UL approved high temperature metal adhesive tape for proper sealing Be sure to always attach straps on up per elbow to a structural framing member For vertical installations continue installing the pipe as required until pipe is installed up through the ceiling At this po
38. be located to the right of the burner housing Fig 48 15 DVT44IN only Position the Log Rear Upper Middle Hold the log with split detail toward the front and the flat end toward the back Set the _ round indentation located on the bottom over _ the round protrusion located on the rear left log toward the back Set the right end of the log on the split end located on the right rear e 3 log toward the left When this log is in place it LG406 A a aN A sets side to side Fig 48 Log Front Middle DVT38 Figure 48 Log Rear Upper Middle DVT44IN Only nr AG NOTE Refer to Figures 49 and 50 for com plete logset 20011956 31 Chateau 32 Small Lava Rock Ember Material Fig 49 DVT38IN logset complete Small Lava Rock Ember Material Fig 50 DVT44IN logset complete Volcanic Rock Volcanic Rock 20011956 Chateau Flame Characteristics SIT Top Convertible It is important to periodically perform a visual check of the pilot and burner flames Compare them to the illustrations below Figs 51 amp 52 If the flame patterns appear abnormal contact a qualified service provider for service and adjustment FP1777 Fig 51 Correct pilot flame appearance Figure 52 ASJ GaN ZAN 20011956 33 Chateau Trim Installation f CAUTION Allow fireplace to cool if it has been in operation Trim components Top frame assembly
39. e Installation and Operating instructions furnished with the product Any alteration willful abuse accident or misuse of the product shall nullify this warranty e This warranty is non transferable and is made to the original owner provided that the purchase was made through an authorized supplier of Vermont Castings branded CFM products e Parts covered under the Limited Lifetime Warranty will be covered for the lifetime of the appliance up to a maximum of seven 7 years after CFM discontinues the model The maximum amount recoverable under this warranty is limited to the purchase price of the product and if CFM is unable to provide replacement or repair in an expedient and cost effective manner CFM may discharge all obligations under this warranty by refunding the purchase price of the product e Any labor and related repair charges relating to the cost and expenses of replacing or repairing defective components under the Limited Lifetime Warranty are not covered except as provided for under the Basic One Year Warranty 20011956 e Any part or component replaced under the provisions of this warranty is covered for six months or the remainder of the original warranty whichever is longest e Anyinstallation labor construction transportation or other related costs expenses arising from defective part s repair replacement or otherwise of same will not be covered by this warranty nor shall the Company assume responsibility
40. e LCD screen in ON mode CP CHILDPROOF FEATURE This SKYTECH remote control includes a CHILDPROOF LOCK OUT feature that allows the user to LOCK OUT operation of the appliance from the transmitter SETTING LOCK OUT CP e To activate the LOCK OUT feature press and hold the ON H L key and the MODE key at the same time for 5 seconds The letters CP will appear in the TEMP frame on the LCD screen e To disengage the LOCK OUT press and hold the ON H L key and the MODE key at the same time for 5 seconds and the letters CP will disappear from the LCD screen and the transmitter will return to its normal operating condition e To verify the transmitter is in the CP lock out mode press any key and the LCD screen will show CP NOTE If the appliance is already operating in the ON or THERMOSTATIC modes engaging the LOCK OUT will not cancel the operating mode Engaging the LOCK OUT prevents only the manual operation of the transmitter If in the auto modes the THERMOSTATIC operation will continue to operate normally To totally LOCK OUT the operation of the transmitter s operating signals the transmitter s mode must be set to OFF 20011956 13 Chateau Operational Notes The Thermostatic feature on the transmitter operates the appliance whenever the ROOM TEMPERATURE varies a certain number of degrees from the SET TEMPERATURE This variation is called the
41. e vent opening on wall Measure wall thickness and cut zero clearance sleeve parts to proper length MAXIMUM 12 305 mm As semble sleeve using 8 sheet metal screws supplied Fig 22 Install firestop assembly Fig 31 Zero clearance sleeve is only required for combustible walls Adjustable Zero Clearance Sleeve Max Length 12 305 mm 8 Screws 2 ZCS101a Fig 22 Adjustable zero clearance sleeve 20011956 STEP 3 Slide the zero clearance sleeve through the wall and install the firestop on the inside surface of the wall Secure with four 4 8 sheet metal screws STEP 4 Place fireplace into position Fig 23 Measure the ver tical height X required from the base of the flue collars to the center of the wall opening NOTE If using the SK8DVSK Kit the vertical section of pipe is telescopic and could provide adjustment from 24 up to 40 610 mm to 1016 mm Firestop Zero Clear ance Sleeve FP1240a Fig 23 Vertical height requirement STEP 5 Tape the inner and outer flue collars of the fireplace using UL approved metal adhesive tape to ensure the joints are sealed Attach an appropriate length of vent pipe to the fireplace Follow with the installation of the inner and outer elbow tape elbow joints and secure joints as described on Page 18 STEP 6 Measure the horizontal length requirement including a 2 50 mm overlap ie from the elbow to the outside wall face plus 2
42. eeeeeseeeeseeees 3 Operating Instructions Commonwealth of Massachusetts Requirement ccccceceesseeeeeeeeeees 4 Fireplace DIMENSIONS cccccccceecceeeceeeeceeeeeeeeseeeseeeceeeeseeeseeeseeeeeeeseeeseeess 5 Locating Your Fireplace sassiiancssavseqeenasaduenstiarsioundamtnnianigeieusaaysobsnarseieccam 6 Clearance to COMDUSTIDIES cccccccseceecseeeeceeeeeceeeeeeseseeeseseeessueeesseeeees 6 NOI aig E E E A 6 EEE AU AA A ETEA N T AEE AA AE A T FF Gear eI SANG eocen ET EEEE REEE ENET T PA FIS N G eea E T OaS OS CIN Cel ON S resinen E SEA 8 Gas Inlet and Manifold PreSSures ccccccscccccseeeeeseeeeesaeeeeeneeeeeseeeeeaeeeees 8 POM IG V ANON ergs eoa E again etinnsiaueeanmeinten 8 Gas Line Installation scsi cczencctsovceesnsids vaerwsdcnesserensdocevencaedsaweeneiseonnsecadenestpecstncsn 8 BlecticalJ nc Uon BOX cee ie ae nse eee en enon ener nee EAEE 9 Control Systemi cine eieececctetereeg vena donecta inane ANERE ANDETE AEAN EAEAN 9 Control System Installation isda ceapsiecssdi re seennerscauseterseincctudmteseatensateyaieneta 9 Remote Control Transmitter Operating Instructions cccceeeeeeeeeeeeees 11 General Venting General VenUNG vase xsd seysesceseecacarestoseaiuyesncedi duet cvesereesecnetaeaettsatseqweseameene 15 Information General Venting Information Termination Location cccccccesseeeeeeees 16 Quick Reference for Fresh Air Restrictor Plate Flue Baffle
43. elow the termination cap 3 All gravity air intakes within 3 914 mm of a termination cap must be a minimum of 1 305 mm below the termination cap Fig 14 Termination clearances Quick Reference for Fresh Air Restrictor Plate Flue Baffle Application item _ DVT38N DVT44P SK8DVSK 42 1 Vertical Less than 12 None None Vertical 12 to 20 4y 3 Vertical 20 to 30 Vertical 30 to 40 4 or 6 4 or 634 NOTE Refer to Page 27 Figure 36 for instructions to fabricate 3 and 41 2 flue restrictor plates 20011956 17 Chateau General Information Assembling Vent Pipes SK8 Venting Pipes Canadian Installations The venting system must be installed in accordance with the current CSA B149 1 installation code USA Installations The venting system must conform with local codes and or the current National Fuel Gas code ANSI Z2223 1 NFPA 54 Only venting components manufactured by CFM Cor poration can be used in Direct Vent systems NOTE The joints of the inner pipe flue pipe must be taped with 550 F or higher temperature metal adhesive tape that meets the requirements of F A R 25 853 a High temperature sealant milpack or stove cement of 550 F or higher could be used instead The joints of the outer pipe fresh air pipe must be taped with 315 F or higher temperature metal adhesive tape or the use of high temperature milpack or stove cement would be
44. ent environment air con ditioned heated from that in which the transmitter is being tested It may take up to 3 hours for the temperature inside a packaged transmitter and several minutes for an unpackaged transmitter to equalize with the room temperature Ensure the thermostatic transmitter is within the 20 operational range Make sure an ON or OFF command was not last sent from another transmitter These commands will override the thermal commands from the handheld trans mitter To return the system to THERMO mode press either ON or OFF on the thermostatic transmitter then press the MODE button to put the system in THER MO mode Press and hold the SET button to change the set temperature Verify the set temperature on the thermostatic remote is at least 2 degrees above or below the room temperature The system will not react to temperatures within 2 degrees of the set temperature 3 Chateau American Flame Gas Control System Error Codes Ignition Safety Protection for Ignition System Error Code One beep every one second Description of Fault Warn users if the pilot is not successfully ignited in 60 seconds How to Clear Press OFF then ON buttons to re attempt ignition What to Check e Ensure gas supply is turned on e Ensure orange white leads from module are plugged into the PILOT connection on the valve body e Verify the lead from igniter on pilot assembly is connected to the I terminal on the m
45. eristics are steady not lifting or floating Typically the top 3 8 or 1 2 of the pilot flame sensor should be engulfed in the pilot flame Page 33 Fig 51 To adjust pilot burner 1 Locate pilot adjustment screw on the valve next to the black plastic cap Refer to Page 35 2 Adjust pilot screw to provide proper sized flame Only a small adjustment should be needed NOTE Do not rotate screw excessively Do not adjust any other screws on the valve 20011956 Chateau 1 DVT38 1c 1d 1j h i CFM Corporation reserves the right to make changes in design materials specifications prices and discontinue colors and products at any time without notice DVT38IN DVT44IN For Units GFYN5Q0 GFYN500 20011956 43 Chateau DVT38IN DVT44IN continued Ref Description DVT38IN DVT44IN 1 Log Set Complete 20011953 20011954 1a Log Grate Right 20011977 F39 20011964 F54 1b Log Front Left 20011965 F32 20011965 F32 1c Log Front Middle Left 20011966 F33 20011966 F33 1d Log Front Upper Right 20011967 F41 20011967 F41 1e Log Front Right 20011968 F42 20011968 F42 1f Log Rear Upper Middle 20011969 F43 1g Log Grate Left 20011978 F40 20011970 F44 1h Log Rear Right 20011971 F34 20012714 F45 1i Log Grate Burner 20011972 F35 20011972 F35 1j Log Front Middle Right 20011973 F36 20011973 F36 1k Log Rear Left 20011974 F37 20012715 F46 11 Log Burner Overla 20011975 F38 20011976 F55 1m
46. et to remove hex nuts holding left burner leg 5 Slide the burner housing assembly to the left and away Adjust air shutter setting Pull burner tube assembly forward and out Adjust air shutter setting Refer to Table 2 on Page 41 6 Replace the three 3 injectors Refer to Table 1 7 Replace pilot orifice 8 Remove pilot hood by lifting up Fig 56 NOTE It is not necessary to remove the pilot tube for conver sion 9 Remove pilot orifice with 5 32 Allen wrench Fig 57 Pilot Hood lt gt Pilot Bracket Fig 56 Remove pilot hood 39 Chateau Allen Wrench Index Tab Snap Ring SSS SS lt ba Fig 57 Remove pilot orifice 10 Install the conversion orifice 11 Reinstall pilot hood Be sure to align hood with index tab Converting the Gas Control Valve The AF4000 electronic control valve is convertible from natural gas to propane gas by changing the minimum rate screw in the valve and by rotating a plastic knob located under a black cap on the top face of the valve 1 Refer to Control System Installation section on Page 8 for instructions to gain access to the electronic control valve 2 Remove the black cap by pulling the cap straight off Note the position of the marker on the top of the rotary knob This marker will point to NAT or LP Fig 58 Gas Type Marker Minimum Rate Screw Fig 58 Remove black plastic cap and adjust rotary knob to correct gas type LP pos
47. fied org CFM Corporation 2695 Meadowvale Blvd Mississauga Ontario Canada L5N 8A3 800 668 5323 www cfmcorp com
48. for same INNO EVENT SHALL CFM BE LIABLE FORANY INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY DEFECTS IN THE PRODUCT except as provided by law e SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR CIRCUMSTANCES THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE e Allother warranties expressed or implied with respect to the product its components and accessories or any obligations liabilities on the part of the Company are hereby expressly excluded e The Company neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this Vermont Castings product e The warranties as outlined within this document do not apply to chimney components or other non CFM Corporation accessories used in conjunction with the installation of this product e Damage to the unit while in transit is not covered by this warranty but is subject to claim against the common carrier Contact the dealer from whom you purchased your fireplace stove do not operate the appliance as this might negate the ability to process the claim with the carrier e The Company will not be responsible for a Down drafts or spillage caused by environmental conditions such as near by trees buildings roof tops hills or mountains
49. he top side Holding the refractory at an angle slide the refrac tory behind the side refractory installed While holding the rear refractory upper in place fol low Step 3 and install the remaining side refractory Adjust all refractory pieces so mortar lines are aligned Replace heat shield removed in Step 2 Make sure the angle on the heat shield goes back This will secure the side refractory in place Reinstall the burner tube and fettle refractory match the side refractory already installed 5 Rotate back and set on the rear log bracket toward the back of the firebox Log Lava Rock and Ember Placement IMPORTANT Review these instructions and famil iarize yourself with each log before beginning log placement Find the notches pins and indentations on each log Follow the instructions closely using the Log ID Fig 41 or 42 and the illustrations to as Unpack the logs and log burner overlay from packag ing Remove each log from its wrapping material Tools required Robertson or Phillips screwdriver Ad DVT38IN Logs Log Grate Burner Preys Log Burner Overlay The logs are fragile and should be handled with care Keep the packaging materials setn corecti volaco each io out of the reach of children and dispose of yP g g the material in a safe manner Log Front Middle Left Log Rear Right Log Front Middle Right N Log Rear Left Log Front Right p Log Front Left Log Front Upper Right a
50. in contact with the second left tine on the fettle Fig 46 Log Front Middle Left Log Front Middle Right DVT44 20011956 Chateau Figure 47 12 Position the Log Front Middle Right DVT38IN only Hold the log with the pointed end toward the back and the wide end toward the front Set the rectangular indentation located on the bottom of this log over the third right tine on the grate Lay the pointed end of the log over the flat area located on the pointed end of the front middle log Fig 47 DVT44IN only Hold the log with the pointed end toward the back and the wide end toward the front Set the V shaped end on the front of this log split area on the third right tine on the grate Lay the pointed end of the log over the flat area located on the pointed end of the front middle log Fig 46 13 Position the Log Front Right Hold the log with the pointed end toward the back and Y branch toward the front Set the rectangular indentation located on the bottom over the rectangular protrusion located on the right grate log Lay the pointed end of the log over the notched part of the overlay When the log is in place the pointed end is located on the left of the pilot assembly Fig 46 Uren Right 14 Position the Log Front Upper Right Hold the log with notched end toward the front and the pointed end toward the back Set the notched end over the front right log Lay the pointed end over the manifold tu
51. int you must install a firestop spacer 18 Pipe Section Horizontal Termination The vent must rise vertically a minimum of 24 610mm off the top of the unit before the first elbow The hori zontal run may extend up to 20 6 m and include a ver tical rise of up to 40 12 m Fig 16 Horizontal termi nation must also meet the criteria shown in Figures 13 amp 14 e Approved vent systems must terminate above and including the heavy line in Figure 16 e Two 45 elbows may be substituted for each single 90 elbow e With a rise between 2 4 one 1 90 or two 2 45 elbows may be used Vertical Termination A vertical vent system must terminate no less than 12 3 66 m and no more than 40 12 m above the appli ance flue collar A 2 610 mm vertical section must be installed before any offset A maximum of 20 6 1 m horizontal and three 3 90 elbows may be installed with a minimum of 12 3 66 m vertical section above the flue collar of the unit Refer to Page 22 Figure 27 for more information A vertically terminated vent system must also conform to the following criteria e No more than three 3 90 elbows may be used e Two 2 45 elbows may be substituted for one 1 90 elbow No more than six 6 elbows may be used e Vent must rise a minimum of 2 610 mm before offset is used e Termination height must conform to roof clearance as specified in Fig
52. ities have additional local codes it is always best to consult your local authority and the CSA B149 1 installation codes For USA installations consult the current National Fuel Gas Code ANSI Z223 1 NFPA 54 8 When purging gas line the front glass must be removed A gas shut off valve must be installed on the gas pipe line going into the appliance within easy access Refer to local codes 1 2 NPT X 1 2 Flare Shut off Valve 1 2 Gas Tight or Tinned Copper from valve Not provided 1 2 Gas Supply Fig 7 Typical gas supply installation Always check for gas leaks with a mild soap and water solution applied with a brush no larger than 1 25 mm Never apply soap and water solution with a spray bottle Do not use an open flame for leak testing The fireplace valve must not be subjected to any test pressures exceeding 1 2 psi Isolate or disconnect this or any other gas appliance control from the gas line when pressure testing The fireplace is equipped with an inlet and manifold pressure test point therefore it is not necessary to pro vide a 1 8 test point up stream of the control When using copper use only approved fittings Always provide a union when using black iron pipe so the gas line can be easily disconnected for burner servicing A union may not be behind a wall Refer to the gas speci fications for pressure details and ratings Electrical Junction Box The firep
53. ition shown Replace minimum rate screw with one supplied in coversion kit 3 To convert the valve from NG to LP push in the knob and rotate 90 1 4 turn NOTE The shaft should point to LP and the shaft will remain pushed in 4 Remove the minimum rate screw using a small screwdriver located in the valve next to the motor drive Fig 58 40 5 Replace the minimum rate screw with the one provided in the LP conversion kit supplied with this fireplace Ensure the screw is fully installed 6 After the conversion has been made check the manifold outlet pressure with a manometer at the test ports located at the right side front edge of the fireplace opening The lower test port is manifold outlet pressure CAUTION Turn off the gas supply before removing test port plug Check Manifold Pressure 7 Using a 7 16 nut driver remove the threaded plug from the test port 8 Thread the supplied brass extension adaptor fully into the open test port 9 Attach a 1 4 diameter pressure gauge flexible hose fully onto the barb of the adaptor 10 Turn on gas supply and operate valve with remote control as needed to indicate gas pressure The manifold pressure for LP should be 10 wcp The manifold pressure for NG should be 3 5 wcp CAUTION Turn off the valve and gas sup 7 N ply before removing test port adaptor and replacing plug 11 After test remove adaptor and replace plug 12 Turn on gas supply and chec
54. k that plugs are tight and leak free 13 Install the enclosed identification label to the valve body where it can easily be seen 14 Test for Leaks e Apply gas to the system and light the pilot e With a soapy solution check for leaks around the pilot assembly where the tube enters the pilot as sembly Tighten fitting if necessary e With the main burner ON check for leaks around the burner orifice Be careful of the burner flame Tighten orifice if necessary 15 Replace burner to original position 16 Replace burner leg 17 Replace burner tube and fettle 18 Follow instructions starting on Page 28 to reinstall logs lava rock volcanic rock and embers 19 Replace glass frame 20011956 Chateau Table 1 Injector Orifice Size Matrix Conversion to LP ose Eron rana masie part T Rear T Parra fii Ing nou Bruhn Front Part _ 033 041 070 037 043 073 Table 2 Air Shutter Settings Conversion to LP ra Burner Tube Burner Housing Air Shutter Setting Air Shutter Setting Table 3 Valve Minimum Rate Screw Pilot Flame Adjustment Typically the top 3 8 or 1 2 of the pilot flame sensor DVT38IP 31 120 20012364 should be engulfed in the pilot flame Page 33 Fig 55 DVT44IP No Shank Screw 20012264 To adjust pilot burner 1 Locate pilot adjustment screw on the valve next to the black plastic cap Refer to Page 35 2 Adjust pilot screw to provide proper sized flame
55. lace when installed must be elec A trically connected and grounded in accord ance with local codes or in the absence of local codes with the current CSA C22 1 Canadian Electrical Code or the national electrical code ANSI NFPA No 70 in the USA It is strongly suggested that the wiring of the Electrical Junction Box be carried out by a licensed electrician Ensure the power to the supply line has been disconnected before commencing this procedure 20011956 Control System The gas control system is located on the right hand side of the firebox behind an access panel and the decora tive brick panel The fireplace is operated using only the hand held remote control unit The system wiring diagram is shown in Figure 11 NOTE If you choose to install either the optional battery back up mod ule Model DVTBBK or the optional wireless wall mountable remote control Part 20012267 it is easier to install these at the time of fireplace instal lation Refer to Items 11 amp 20 in the next section Control System Installation 1 Locate the fireplace in the desired location Remove the glass Refer to Glass Frame Assembly Removal section If installed remove the lava rock volcanic rock and irons embers and logs making note of each log s location If installed remove the refractory brick panel right side and rear pieces Using a back up wrench disconnect the gas supply fitting near the right rear
56. lbows permitted per side wall installation is two 2 These elbows can be installed in either the vertical or horizontal run Fig 19 e For each 45 elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 45 cm This does not apply if the 45 elbows are installed on the vertical part of the vent system For each 90 elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 36 914 mm e The maximum number of elbow degrees in a system is 270 Fig 20 A B 17 5 2m FP1238 Example In Figure 23 Elbow 1 Elbow 2 Elbow 3 Elbow 4 Total angular variation gt O o o O o FP1239a Fig 20 Maximum number of elbow degrees 20 Sidewall Installation STEP 1 Locate vent opening on the wall It may be necessary to first position the fireplace and measure to obtain hole location Depending on whether the wall is combustible or noncombustible cut opening to size Fig 21 For combustible walls first frame in opening Combustible Walls Cut a 161 h x 16 w 413 mm x 413 hole through the exterior wall and frame as shown Noncombustible Walls Hole opening must be 111 286 mm in diameter STEP 2 Vent Opening for Combustible Wall 161 Framing Detail 413 mm Vent Opening for Noncombustible Wall 4 16 413mm fs P Fireplace Hearth 11 286 mm VO584 100 Fig 21 Locat
57. ly onto the barb of the adaptor 2 Turn on gas supply and operate valve with remote control as needed to indicate gas pressure f CAUTION Turn off the fireplace and gas supply before removing test port adaptor and replacing plug 28 After test remove extension adaptor and replace plug securely 29 Turn on gas supply and check that plugs are tight and leak free CAUTION Turn off the gas supply before removing test port plug Special Feature for Cold Climates This gas control system has the option of a continu ous pilot feature This allows the user to change from a spark to pilot system to a standing pilot system for direct vent appliances during cold climate conditions to keep the firebox warm When the continuous pilot mode is activated and the fireplace is turned ON the pilot will spark and light When the fireplace is turned OFF the pilot will stay ON when the main burner shuts OFF The continuous pilot mode can be activated or de acti vated by the hand held remote control transmitter 20011956 Chateau Hand Held Remote Control Transmitter Operating Instructions Introduction This transmitter operating range is approximately 20 feet 6 m The transmitter operates on one of 1 048 576 security codes that are programmed into the transmitter at the factory this transmitter operates on radio frequencies with non Transmitter The transmitter operates on 2 1 5V AAA batteries It is recom
58. m Opening ene 8 a 213 mm 11 Dia 279 mm 54 1372 mm dNo combustible gt imaterial in this area i 12 6 319 mm 195 mm No drywall in this area MUST use noncombustible wallboard such as Dura Rock Rough 1134 Opening 298 mm 834 Dia 577 a 464 mm 213 mm 3 76 mm i s 11 Dia gt Rough Opening Width 4974 lt gy4 19 mm 1267 mm 5754 1464 mm gt iy iy iy i i E E E a E a 54 41 mm 1 No combustible 1394mm imaterial in this area 40 V2 1029 mm 1 2 13 mm A P 234 437 1114 mmn gt Oe gt 60 mm 195 mm 186 mm No drywall in this area MUST use noncombustible wallboard such as Dura Rock Fig 2 Fireplace specifications and framing dimensions for the DVT44 20011956 9 Chateau Locating Your Fireplace LU584 1 Fig 3 Locate gas fireplace A Flat on wall B Cross corner C Island D Room divider E Flat on wall corner F Chase installation Y 6 minimum NOTE Fig 3 Island C and Room Divider D installation is possible as long as the horizontal portion of the vent system X does not exceed 20 6 m See details in Venting Section When you install your gas fireplace in D Room divider or E Flat on wall corner positions Y a minimum of 6 152 mm clearance must be maintained from the perpendicular wall and the front side edge of the fireplace Clearance t
59. minimum clearances as shown on following page 20011956 15 Chateau General Venting Information Termination Location INSIDE CORNER DETAIL O K B Fixed pg Operable f Closed VENT TERMINATION C AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED gt o lt Canadian Installations US Installations A Clearance above grade veranda porch 12 30 cm 12 30 cm deck or balcon B Clearance to window or door that may be 6 15 cm for appliances opened lt 10 000Btuh 3kW 12 30 cm for appliances gt 10 000 Btuh 3kW and 6 15 cm for appliances lt 10 000 Btuh 3kW 9 23 cm for appliances gt 10 000 Btuh 3kW and lt 50 000 Btuh 15kW 12 30cm for appliances gt 50 000 Btuh 15kW C Clearance to permanently closed window 12 305 mm recommended to 12 305 mm recommended to prevent window condensation prevent window condensation D Vertical clearance to ventilated soffit located above the terminal within a horizontal 18 458 mm for non vinyl soffits distance of 2 feet 610mm from the center 24 610 mm for vinyl soffits line of the terminal 24 610 mm 24 610 mm 3 91 cm within a height of 15 3 91 cm within a height of 15 extended above meter regulator assembl above the meter regulator assembl above the meter regulator ass J Clearance to nonmechanical air supply inlet 6 15 cm for ap
60. n venting conditions as outlined below NOTE The joints of the inner pipe flue pipe must be taped with 550 F or higher temperature metal adhesive tape that meets the requirements of F A R 25 853 a High temperature sealant milpack or stove cement of 550 F or higher could be used instead The joints of The outer pipe fresh air pipe must be taped with 315 F or higher temperature metal adhesive tape or the use of high temperature milpack or stove cement would be applicable When using the unitized 30 45 or 90 elbows apply 1 4 bead of high temperature 550 F or higher sealant milpack or stove cement to the joint of the inner pipe flue pipe and the straight section as it is impossible to be taped The outer pipe must be taped with 315 F high temperature metal adhesive tape for proper sealing For vertically venting either propane or natural gas units with vertical vent heights of 12 3 7 m or greater measured from the top of the flue collar the restrictor plate as supplied with this unit should be used Fig 27 Also the fresh air restrictor plate could be adjusted according to your vent height Fig 27 Refer to Pages 26 amp 27 Figures 36 amp 38 for restrictor plate installation and fresh air restrictor plate adjustment 22 DVT44 NaturalorLP 3 7m Use 6 or Greater DVT38 Natural or LP X Use 51 4 Fresh Air Restrictor Plate X Setting 30 to 40 12 to 19 FP1409 Fig
61. n whole or in part for residential purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied Installation of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling building or structure served by the side wall horizontally vented gas fueled equipment It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent floor level In the event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed Approved
62. not included Horizontal Termination Cap used to terminate venting through a sidewall SK8DVRVT NOTE The 24 40 telescopic pipe is only intended for use with the SK8DVSK Factory unitized elbow 20011956 25 Chateau Operating Instructions Glass Information Only glass approved by CFM Corporation should be used on this fireplace e The use of any non approved replacement glass will void all product warranties e Care must be taken to avoid breakage of the glass e Do not operate appliance with glass front removed cracked or broken e Areplacement glass frame assembly complete with gasket is available through your CFM Corporation dealer and should only be installed by a licensed qualified service person Glass Frame Assembly Removal HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS 1 Turn the fireplace OFF including the pilot 2 If the unit has been operating allow time for the components to cool 3 Using a Phillips screwdriver unfasten two 2 screws located at the top of the glass frame Fig 35 4 Tilt the glass frame at the top away from the unit Lift it carefully off the bottom door track and set on padded surface Glass Cleaning It is necessary to periodically clean the glass During start up condensation which is normal forms on the inside of the glass This condensation causes lint dust and other airborne
63. o Combustibles Appliance TOP Standoffs ceecccceseeeeeeeseeeeeeeeeeeeeeseeeeeeens 0 0 mm BOOM siessen a teres secant cae 0 0 mm Side Standoffs nnneennnneaanenennenoenneenrnneeennee 0 0 mm Back Standoffs cssrsirsiisarsrcssisiosiissisiriseas 0 0 mm T EEA EAE EE 36 914 mm Top of Unit to Ceiling aannnnaennnnnenneenennnn 36 914 mm Venting Horizontal Termination through a side wall Vertical Sections SS sateen sae ET scented E seus 22 64 mm Horizontal Sections TOP hast 3 89 mm BOUON cece acesncerreshousen esas tecuneseacsescsnstece shes 11 38 mm S S o en eee ET eee 22 64 mm Vertical Vent Application SS EE EA ETE E E 11 2 38 mm To prevent the potential for odors do not use epoxy filled particle board directly under this fireplace The height that a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel This also applies to the distance between the mantel leg if fitted and the fireplace For the correct mounting height and widths refer to Figs 4a and 4b the following Mantel Charts Noncombustible mantels and legs may be installed at any height and width around the appliance When using paint or lacquer to finish the mantel such paint or lacquer must be heat resistant to prevent discoloration 6 Combustible Framing and Fin ish Wall Above Standoffs May use combus tible facing mate rial in this
64. odule e Verify lead from flame sensor on pilot assembly is connected to the S terminal on the module e Verify that the black ground lead form the module is connected to a proper ground on the fireplace e Ensure there is no blockage in the pilot line Sensor Safety Protection for Flame Sensor Error Code 4 beeps every one second Description of Fault Warn users the pilot flame sensor detects a pilot flame already present when ignition sequence is initiated This fault will also occur if pilot flame sensor is shorted to ground How to Clear Press OFF then ON buttons to re attempt normal ignition What to Check e Check if pilot flame is actually present when valve is turned OFF valve replacement necessary if yes e Replace pilot assembly e Replace module Thermal Safety Overheat Protection Error Code 4 beeps every two seconds Description of Fault Warn users that the module s internal temperature has exceeded 170 F 77 C How to Clear Module s internal temperature must cool to below 160 F 71 C and then press ON button What to Check e Is module located in unapproved location too close to burner e Move to cooler location Communication Safety NOTE This feature is only available when transmitter includes an LCD screen Error Code One beep every four seconds Description of Fault Warn users that the transmitter and receiver are not communicating properly What to Check e Verify batteries in bo
65. onvertible for use with other gases unless a certified kit is used The DVT38 44 has been approved for mobile home installations IMPORTANT PLEASE REVIEW THE FOLLOWING CAREFULLY Remove any plastic from parts before turning the fire place ON It is normal for fireplaces fabricated of steel to give off some expansion and or contraction noises during the start up or cool down cycle Similar noises are found with your furnace heat exchanger or car engine It is not unusual for your gas fireplace to give off some odor the first time it is burned This is due to the curing of the paint and any undetected oil from the manufac turing process Please ensure that your room is well ventilated open all windows It is recommended that you burn your fireplace for at least ten 10 hours the first time you use it Proposition 65 Warning Fuels used in gas woodburning or oil fired appliances and the products of combustion of such fuels contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm California Health amp Safety Code Sec 25249 6 Chateau Installation amp Operating Instructions Requirements for the Commonwealth of Massachusetts All gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used i
66. particles to cling to the glass surface Also initial paint curing may deposit a slight film on the glass It is therefore recommended the glass be cleaned two or three times with a non ammonia based household cleaner and warm water gas fireplace glass cleaner is recommended within the first few weeks of operation After the initial cleaning process the glass should be cleaned two or three times during each operating season depending on the environment in the house 26 Clean the glass after the first two weeks of operation Ad Phillips Screws FP1558a Fig 35 Remove Phillips screws tilt frame forward and lift off bottom door track Shown without logs for clarity Restrictor Plate Installation Refer to Figures 14 15 amp 17 for your venting configura tion and combination of restrictor plate requirement and fresh air restrictor plate adjustment Restrictor Plate Installation Using the two 2 screws provided along with the restic tor plate shipped with the logset fasten the restrictor plate to the firebox top through the front of the unit Fig 36 Fresh Air Restrictor Plate Adjustment 1 Remove the glass 2 Remove the logs andirons and fettle 3 Remove one side refractory right or left and re move the rear upper and lower refractory in reverse order of installation Refer to Ceramic Refractory Installation section 4 Remove the rear log bracket by removing three 3 screws
67. pliances lt 10 000 6 15 cm for appliances to building or the combustion air inlet to any Btuh 3kW 12 80cm for lt 10 000 Btuh 3kW 9 other appliances appliances gt 10 000 Btuh 3kW and lt 23 cm for appliances gt 10 000 100 000 Btuh 30kW 36 91 cm Btuh 3kW and lt 50 000 Btuh for appliances gt 100 000 Btuh 30kW 15kW 12 30 cm for appliances gt 50 000 Btuh 15kW 3m horizontall driveway located on public propert balcon N Clearance above a roof shall extend a minimum of 24 610 mm above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18 450 mm 1 In accordance with the current CSA B149 Installation Codes 2 In accordance with the current ANSI Z223 1 NFPA 54 National Fuel Gas Codes Clearance to a mechanical air supply refers to an HRV or other mechanical device that brings fresh air into the living space not a fresh air for an appliance combustion lt 100 000 Btuh 30kW 36 91 cm for appliances gt 100 000 Btuh 30kW 18 458 mm for non vinyl soffits 24 610 mm for vinyl soffits t Avent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings only permitted if veranda porch deck or balcony is fully open on a minimum 2 sides beneath the floor NOTE 1 Local codes or regulations may require differen
68. r the hearth refractories in front of the burner Figure 43 tube and around the burner assembly as desired Figs 49 amp 50 poet 5 Place the Small Lava Rock Place the Overlay small lava rock approximately 11 2 38 mm wide behind the lip mounted to the burner housing Place ember material lightly di rectly behind the lava rock and the overlay Figs 49 amp 50 6 Place the Ember Material Place the ember material in front and around the aE Sade oan burner tube and behind the burner ee tube in front of the burner hous i ing Build up the ember material lightly over the burner tube into the burner housing to cover up the burner tube and the lip mounted to the front of the burner housing Figs 49 amp 50 NOTE Placing platinum ember material is mandatory for proper carry over of flame into the burner tube AA Log Grate Burner 20011956 29 Chateau T Position the Log Grate Right and Left Position the right and left grate logs simultaneously on the grate in front of the burner housing by hold ing the two logs with the narrower end toward the middle and the bark details toward the front Set the logs and lean forward toward the grate The outer end of the logs should line up with the grate on the outside Fig 44 Position the Log Rear Right Posi tion the log rear right by holding the log at an angle with the pointed end down toward the bottom Set the Figure 44 Log Grate
69. rmostatic mode NOTE When the word ROOM is displayed on the screen the transmitter is in the thermostatic mode 20011956 Chateau To Change the Set Temperature i s Press and hold the SET key until the desired set tem Lh L oF perature is reached By pressing and holding the set wr J l d i key the LCD screen set numbers will increase from 45 oui a to 99 then restart at 45 a O then restart a SET TEMP SET TEMP Release the SET key The LCD screen will display the set temperature for 3 seconds then will flash the set tem perature for 3 seconds then the LCD screen will default to display the room temperature To Disengage Thermostatic Mode Press and release the MODE key or press the OFF_ CONTINUOUS PILOT key to disengage the thermostatic mode The word ROOM on the LCD screen will not show when the thermostatic mode is not in operation NOTE The highest SET temperature is 99 Fahrenheit 32 Celsius and the lowest temperature is 45 Fahren heit 6 Celsius CONTINUOUS PILOT FEATURE This feature allows you to change from a spark to pilot system to a standing pilot system for appliances during Cold Climate to keep the firebox warm To operate the CONTINUOUS PILOT FEATURE do the following On or Off Operation Press and hold the OFF CONTINUOUS PILOT key for approximately 5 seconds until the word PILOT appears on the LCD screen NOTE The word PILOT will appear on th
70. t clearances 2 The special venting system used on Direct Vent Fireplaces are certified as part of the appliance with clearances tested and approved by the listing agency 3 CFM Corporation assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements Fig 13 Vent termination clearances Chateau Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors Inside Corner Outside Corner Alcove Applications F G Combustible Combustible 6 152 mm 6 152 mm Noncombustible 2 51 mm Noncombustible 2 51 mm Balcony Balcony with no side wall with perpendicular side wall E Min 6 152 mm for SOOO non vinyl sidewalls i LK SK Min 12 305 mm for res 4 vinyl sidewalls 2 O 8 2 4 m Min No of Caps D as 3 914 mm 6 1 8 m ae Combustible amp Farm 23 xD a 7 N bustibl 7 Combustible amp ania 12 3 7 m 1 2 x Daou Noncombustible M 24 610 mm 90 Dun of Termination caps x 3 2 termination caps x D sua NOTE Termination in an alcove space spaces open only on one side and with an overhang is permitted with the dimensions specified for vinyl or non vinyl siding and soffits 1 There must be a 3 914 mm minimum between termination caps 2 All mechanical air intakes within 10 1 m of a termination cap must be a minimum of 3 914 mm b
71. t location with 15 feet 4 6 m of the fireplace Cover wall box using a blank wall plate 15 Connect a 120V AC electrical supply to the junction box duplex outlet Use a Romex type strain relief connector when running wires out through the box knockout Replace the duplex outlet and cover plate 16 Plug the AC adaptor plug into the duplex outlet 17 This control must now be programmed to the re mote control transmitter s To program the remote control s make sure the 120V AC is connected and powered to the fireplace 18 Remove the battery door on the back of the hand held remote control and install two 2 supplied AAA batteries Be sure to note correct polarity Replace battery door 19 If you choose to install the optional wireless wall mounted remote control Part No 20012267 install two 2 button batteries provided with the remote control by removing four 4 screws holding the back 9 Chateau cover in place Carefully remove the circuit board Install batteries with dimpled side showing Fig 10 Carefully replace circuit board and back cover Tighten screws Install two 2 Batteries with Dimpled Side Showing FP1824 Fig 10 Inside view of wireless wall switch 20 Locate the learn button on the main module Fig 11 Press and release the learn button using a pencil point There will be a beep sound from the module Then press any key on the hand held remote control transmitter Once the module
72. t the SET temperature and then sends a signal to the receiver 14 20011956 Chateau White or Green Green or White To Pilot Ignitor Orange or White To Pilot Flame Sensor AF 4000 Learn Remote Battery Button Back Up Pack Power Module f Remote Off Switch Continuous Pilot ON OFF Switch Pulse Continuous Button Optional Wireless Remote Brown Optional WI Brown a ON OFF Switch Red o Black AC Adaptor Black Gnd Extension Harness FP1795 Fig 12 DV1T38 44 wiring diagram General Venting There must not be any obstruction such as bushes gar den sheds fences decks or utility buildings within 24 610 mm from the front of the termination hood Do not locate termination hood where excessive snow or ice build up may occur Be sure to check vent termi e Venting terminals shall not be recessed into a wall or never alee aie enw iS eee preven a cidental blockage of venting system When using snow aang blowers make sure snow is not directed towards vent e Horizontal venting must be installed on a level plane termination area without an inclining or declining slope Your fireplace is approved to be vented either through the side wall or vertical through the roof Only CFM Corporation venting components spe cifically approved and labelled for this fireplace may be used Location of Vent Termination It is imperative the vent termination be located observ ing the
73. th transmitter and receiver are new e Ensure transmitter is located within 20 feet 6 m of receiver e Ensure transmitter is not placed in metal enclosure or laying directly on top of a metal surface as this can interfere with transmission 38 20011956 Chateau Fuel Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructions and all appli cable codes and requirements of the authority having jurisdiction If the information in these instructions is not followed exactly a fire explo sion or production of carbon monoxide may result causing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit CAUTION The gas supply shall be shut off prior to disconnecting the electrical power before pro ceeding with the conversion Avertissement Cette trousse de conversion Ne doit tre install e que par le repr sentant d un organisme qualifi et conform ment aux instruc tions du fabricant et aux codes et exigences pertinentes de l autorit comp tente Quiconque ne respecte pas la lettre les instrucitons du pr sent guide risque de d clencher un incendie une explosion ou le
74. transmitter is packed with batteries installed its buttons may be depressed sending a constant signal which can interfere with the transmission of desired signals A transmitter with new batteries can have a range of over 100 30 4 m Module will not learn trans mitter Pilot will not light stay lit j Pilot flame is always on will not extinguish 36 Ensure the REMOTE OFF switch on the side of the module is set to REMOTE Make sure the batteries in both the transmitter and receiver are installed in the proper direction and are not drained Individual battery voltage should be no less than 1 4V for AA and AAA batteries 2 8V for button cells and 9 0V for 12V batter ies Verify the transmitter indicates a signal is being sent With thermostat transmit ters the LCD display should indicate ON or OFF depending on which button is being pressed The LED indicator should illuminate on wall transmitters and on off hand held transmitters Buttons should be pressed and held for 1 to 2 seconds to ensure a complete signal is sent Make sure the transmitter is within the 20 6 m operational range of the receiver Ensure the 4 pin lead set is securely connected from the battery pack to the control module s AUX connection If the A C power adapter is used make sure the leads from the adapter are securely connected to the POWER terminals on the control module Press and hold the LEARN button on the module for approximately 10
75. tsewerdexseedoecarwinest Msetetiserievsecteeasesents 27 Log Lava Rock and Ember Placement cccsccecseeeeeeeeeeeeeeseeeeneeeesees 28 Fame Characters UG S sisrssusisaisuincnrnn in e aiaa 33 Trimi Installation asisnssiianissiiinni kinaisen ni anakan Eaa Na ENAA 34 Lighting and Operating Instructions Automatic Control System 35 Troubleshooting seese a E EEEE ETE 36 FUG G ORVO IO eira E E OEE 39 Maintenance Cleaning the Control System cccccccssccccesseeeceseeeseseeeceuseessseeesegeeeseaes 42 Replacement Parts xaxindescd tee civesedeseresyadearsesveceqayelacsindsdcpens tier setigcateproledccebyoisetticaie eet insnaneeseceeaetest 43 Accessories cased Seeressig sesso nannaa Nne ain aa EA NEE EEEa KONE EARE Ei OE aE KE Aaaa 46 Waa E E E 47 Energuide gt aaesentetcangcanadncnsdeenand sna nennatanauacenelnaiennsdnanemmmnandstanuiiarasainadonaanenadenasiunudnbtingdebins 48 2 20011956 Chateau Installation amp Operating Instructions This gas fireplace must be installed by a qualified installer preferably NFI or WETT Canada certified in accordance with local building codes and with current CSA B149 1 Installation codes for Gas Burning Appliances and Equipment For USA Installations follow local codes and or the current National Fuel Gas Code ANSI Z223 1 NFPA 54 FOR SAFE INSTALLATION AND OPERATION PLEASE NOTE THE FOLLOWING 1 This fireplace gives off high temperatures and should be
76. ure 34 20011956 Chateau Minimum clearance between vent pipes v1 and combustible materials is 31 2 89 mm on top 21 2 64 mm on both sides and 1 38 mm on the bottom When the vent termination exits through foundations less than 20 508 mm below siding outcrop the vent pipe must be flush with the siding It is always best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length of vent pipe from the flue collar of the fire place to the face of the outer wall May use up to three 3 90 Horizontal plane means no vertical rise exists on this elbows but must portion of the vent assembly not have two 2 consecutive 90 elbows in horizon tal plane 20 6 m e c am S gt Unitized Elbow SK890 Measured from the appliance flue collar to the top of the vent pipe Pipe Straps Every 3 914 mm Firestop Zero Minimum 2 eit Sleeve mm Section NOTE Apply high temperature sealant or UL approved high temperature metal adhesive tape as directed on Page 12 FP1012a May use one 1 elbow only Unacceptable vent T Fig 17 Support straps for horizontal runs ing configuration o a e
77. y service fee schedule COMPONENT WARRANTY LIMITATATIONS PORCELAIN ENAMEL FINISHED PARTS CFM offers no warranty on chipping of enamel surfaces Inspect all products prior to accepting them for any damage to the enamel The salt air environment of coastal areas or a high humidity environment can be corrosive to the porcelain enamel finish These conditions can cause rusting of the cast iron beneath the porcelain enamel finish which will cause the finish to flake off Color lot variations with parts and or accessories can occur and are not covered by warranty GLASS Glass is not warranted for breakage due to misuse or accident Glass is not covered for discoloration or stains due to environmental issues or improper cleaning and maintenance PLATED PARTS AND ACCESSORIES Brass nickel and gold parts should be cleaned with Lemon oil only Commercial cleaners cannot be used Mortar mix and masonry cleaners corrode the brass finish The CFM will not be responsible for nor will it warrant any brass parts which are damaged by external chemicals or down draft conditions ACCESSORIES Unless otherwise noted CFM supplied accessories are covered for a period of one year GENERAL CONDITIONS AND LIMITATIONS e This Vermont Castings product must be installed or serviced by a qualified installer preferably NFI or WETT Canada certified as prescribed by the local jurisdiction It must be installed and operated at all times in accordance with th

Vermont Casting ChateauTM DVT38IN User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents