Varimixer W20D User's Manual
Contents
1. Planetary Head Removalzzuzrasc sent Read this page entirely BEFORE beginning installation VARIMIXER INSTALLATION INSTRUCTIONS The mixer must be mounted with the rubber feet which neutralize both shaking and rusting If the unit is to be installed on top of a table the unit must be bolted down with the two bolts supplied from the shipping pallet Before the mixer is connected to power it should be checked that the voltage and frequency on the rating plate is correct in relation to the place of installation The rating plate is located on the rear right side of the mixer WARNING Electrical and grounding connections must comply with applicable portions of the National Electrical Code and or other local electrical codes CLEANING The mixer should be cleaned daily or after use The mixer should be cleaned with a soft cloth and clean water Sulphonated soaps should be used with caution as they destroy the mixer s lubricants Never use high pressure cleaning for the mixer Bowls and tools of aluminium must not be washed with strong alkaline detergents pH not bigger than 9 0 The soap suppliers can recommend the correct type of soap The mixer should be unplugged before cleaning to prevent accidental starting while cleaning The inside of the beater shaft should be cleaned once a day with warm soapy water DOUGH HOOK CLEANING Special care should be given to cleaning the dough ho2. Varimixer SPARE PART AND OPERATION MANUAL FOOD MIXER Model W20D Caution READ BEFORE OPERATING Caution Varimixer recommends that mixer operators be at least 18 years of age and be thoroughly trained on the use of the mixer Varimixer recommends that the following precautions be adopted to help make the mixer operation safer and more efficient All operators should be at least 18 years of age All operators should be thoroughly trained before being allowed to operate the mixer NEVER reach into the bowl when the mixer is running Do not wear loose clothing or rings while operating the mixer Stop the mixer and lower the bowl before adding ingredients scraping the bowl removing the agitator or removing the product Stop the mixer before removing or installing attachments into the drive hub Do not attempt to assemble or disassemble attachments while mounted into the drive hub Always use the pusher plate with the slicer meat grinder attachments NEVER bypass the safety mechanisms supplied on the mixer Doing so can cause injury and is the responsibility of the user to insure these safety mechanisms are operating properly Mixer Capacity Chart Cookie Dough 14 Lbs Muffins 24 Lbs Mashed Potatoes 17 Lbs Pancakes Waffles 9 Qts Whipped Cream 4 Qts Cake Layer 23 Lbs Eggs amp Sugar 9 Lbs Icing Fondant 14 Lbs Egg Whites 1 Qt Cake Cup 25 dz Cookies Sugar 40 dz
3. Varimixer LIMITED VVARRANTY Varimixer vvarrants its commercial mixers to the original purchaser against defects in material or manufacture for a period of one year from the date of original purchase subject to the follovving exclusions and limitations The vvarranties provided by Varimixer do not apply in the following instances EXCLUSIONS 1 In the event that the equipment is improperly installed Proper installation is the responsibility of the installer proper installation procedures are covered in the Varimixer Spare Parts and Operations Manual 2 In the event that the equipment is improperly maintained Proper maintenance is the responsibility of the user Proper maintenance procedures are covered in the Varimixer Spare Parts and Operations Manual 3 In the event that failure or malfunction of the appliance or any part thereof is caused by abnormal use or is otherwise not attributa ble to a defect in material or manufacture 4 In the event that the appliance by whatever cause has been materially altered from the condition in which it left the factory 5 In the event that the rating plate has been altered or removed 6 On parts which would normally be worn or replaced under normal conditions 7 With regard to adjustments and or calibrations Checking of and changes in adjustments and calibrations are the responsibility of the installer Proper installation is the responsibility of the installer proper installation procedure
4. The LED for slow speed lights Left LED 3 Press the time up keys under the display to enter the desired time for slow speed 4 Press the bar arrow key 5 The fixed time for the fast speed will appear in the display The LED for fast speed lights Right LED 6 Press the time up keys under the display to enter the desired time for fast speed 7 Press and hold the bar arrow key until stor appears in the display will appear in the display 8 Press the start button to run fixed times Bar Arrows Slow Speed Indicator High Speed Indicator Sy A Time Display Time Keys UI IL a Start Button LL I MI Stop Button Body Part Number STA 5233 20D 21 20N 291 STA 2515 20N 22 17 STA 6561 STA 2514 each 20N 207 STA 6511 20N 22 30 STA 5631 20N 25 1 20N 25 2 STA 6560 20N 218 20N 304 20N 302 20N 22 35 20N 310 STA 5831 STA 5441 Body Description Screw Top Lid Painted Rear Access Plate Bushing Lift Handle Upper Column Plug Button Bushings Column Seal Plug Button Lower Column Bolt M8X20 Leg Left Leg Right Plug Button Rubber Foot NSF Cover Plate Suspension Hook Column Base Plate Retaining Spring f Plate Lock Nut M6 Mixer Mount Bolt Figure Number 20N 65 1M N 10 A 20N 62Z Bowl Arms Part Number STA 3306 20N 62Z 20N47 10 20N 63M STA 6204 STA 2019 STA 3407 20N 65 1Z STA 5825 20N 83 1 20N 68 1M STA 3410 20N 23 STA 3410
5. 20N 62Z 20N 65 1M 20N 68 1M Bowl Arms Description Ball Black Bowl Lift Lever Disc With Arrow Crank Arm Cotter Pin Key Snap Ring Lift Nut Jam Nut Lift Bolt Bowl Arm Shaft Snap Ring 25U Bowl Arm Snap Ring 25U Bowl Lift Lever Assembly Lift Bolt Assembly Bowl Arm Shaft Assembly Figure Number OO De Pulley System Part Number 20P 91 Local Purchase Item STA 6009 STA 5432 STA 6008 20D 85 64 Pulley System Description Belt Motor Pulley Planetary Pulley Bolt 3 8 16X3 4 Washer Bolt M6X16 Washer Motor Figure Number INNEN 20N 2 1Z Planetary Head Part Number STA 3414 20 98 STA 3518 STA 5432 20N 3 STA 3518 20 98 20 37 20N 1 STA 5626 20N 30 STA 3470 20 36 20 100 STA 3515 STA 3414 20N 108R See item 25 STA 6460 20 96 20 235 20 31 20 32 20N 2 20N 101 STA 5641 20 34 20 97 20 34 STA 3514 STA 2008 20 33 20 272 20 272 1 20 209 Planetary Head Description Snap Ring Bearing 6206 Snap Ring Bolt M6X16 Main Bearing Head Snap Ring Bearing 6206 Distance Piece Gear Wheel Rim Bolt M8X30 Main Shaft Snap Ring Eccentric Disc Bearing 6006 Snap Ring Snap Ring Seal Needle Bearing Race Groove Pin Needle Bearing set Disc Upper Rim Pinion Lower Rim Pinion Eccentric Head Needle Bearing Bolt Distance Piece Bearing 6205 Distance Piece Snap Ring Key Bayonet Shaft Stainless Cover Black Cover Rubber Ring Figure Numb
6. Tools and Attachments Figure Number Description Part Number 1 S S Bowl 2001 203 20N 2 S S Bowl 12Qt 203 12N 3 S S Bowl 25Qt 203 20C 4 S S Hook 20Qt 213 20A 5 S S Hook 12Qt 213 12N 6 Flat Beater 20Qt 205 20A 7 Flat Beater 12Qt 205 12N 8 S S Flat Beater 20 Qt 204 20A 12 Wire Whip 20 Qt 207 20A 13 Wire Whip 12 Qt 207 12N 16 S S Wing Whip 20 Qt 209 20A 19 Pin STA 6259 20 Rack 222 21 Bowl Scraper 20 Qt 224 20A 21A Bowl Scraper 12 Qt 224 12N 22 Arm W Blade 20 Qt 42R20 102 22A Arm W Blade 12 Qt 42RN12 102 2 Nylon Blade 20 Qt 42R20 204 23A Nylon Blade 12 Qt 42RN12 204 24 Scraper Holder 42R20 101M 25 Bolt STA 5648 26 Washer STA 6020 20 Wiring Diagram Bowl Screen Microswitch 21 3001 Height Adjustment A Lower the bowl arms B Loosen the counter nut 2 and remove the cotter pin 1 C Remove the lifting bolt 6 and the lifting nut 8 D Adjust the bowl height by turning the lifting nut 8 either in or out on the lifting bolt E Mount the lifting bolt with the lifting nut and the cotter pin tighten the the counter nut 2 D Ensure all mixing tools fit and do not hit the bowl 22 Planetary Head Removal GREASE TYPES On repair of the planetary head Grease the toothed wheel and the toothed rim with Nye Gel 868VH PN WHITE GREASE the needle bearings in the planetary head must not be lubricated with this type of grease they should be lubricated with Lubriplate 1
7. 200 2 Do not use any other type of grease than the ones stated here On repair of the attachment drive Fill the attachment drive with Tribol Molub 860 150 0 PN 860 150 0 23 Planetary Head Removal Remove the top lid 1 attachment hub 7 the drive belt 2 and the front control panel 4 The plastic ring 13 can be removed with a screwdriver by pressing it between the plastic ring and the frame and then prying it down Remove the rubber ring 10 and the stainless steel cover 12 by prying it off with a screwdriver If only the lower part of the planetary head is to be repaired the planetary head can be separated by removing the 3 bolts 11 Loosen the set screw and remove the front pulley 3 A 3 armed pulley puller may be required Take out the 4 screws 5 By loosening and removing the 4 bolts 8 the planetary can be lowered and removed 24 N al O N Campus Drive 5489 Shreveport LA 71129 a gt Varimixer
8. er OO SO P RE Attachment Drive 20N 10 5M 20N 10 6M 17 Hub 12 Hub Part Number STA 3410 20N 9 STA 3512 15 105 20N 37 15 105 STA 2031 20N 50 20J 50 STA 3127 20N 8 20J 8 STA 5561 4R 125 20N 211 STA 6038 STA 5631 15 214 312C Attachment Drive Description Snap Ring Wormwheel Snap Ring Bearing Distance Piece Bearing Key Shaft F 17 Hub Shaft F 12 Hub O ring Hub F 17 2 LD Hub F 12 1 1 2 I D Thumb Screw F 17 Thumb Screw F 12 Gasket Lock Washer Bolt Cover F 17 Cover F 12 Figure Number BON Computer Display Control Computer Display Control Description Part Number Control Panel Assembly 20E 605M with start stop buttons and computer display Start Button Assembly 31 174 2 Stop Button Assembly 31 174 3 Screw STA 5230 Interface Board Assembly 20E 606 Front Plate Casting 20N 650 5 Ribbon Cable 8073882 Cube Relay 8070834 Figure Number 1 III BO Bowl Screen Part Number 225 20N 56SN20 21 1 56SN20 23 STA 5664 STA 5251 56SN20 30 STA 5664 56SN20 22 1 56SN20 24 STA 5850 STA 5816 56SN20 21 1 56SN30 13 STA 5850 STA 5360 225 20R 225 20F 56G20 280 Bowl Screen Description Bowl Screen Kit Bushing Cam Set Screw Screw Microswitch Set Screw Cam Spacer Bolt Nut Bushing Bracket Assembly Nut Bolt Rear Screen Front Screen Chute Figure Number OO De Tools and Attachments
9. me on power up Start and Stop 1 With the desired time for slow and fast speed entered Press the GREEN Start button a The computer will start the mixer in slow speed counting down from the entered time 0 The slow speed LED will flash until the slow speed counter counts down c If no time is entered in the slow speed counter the computer will default a 5 sec slow speed count down d Atthe end of slow speed count down the computer will automatically Start the fast speed timer which will count down from the entered time and will stop when the counter times out e The fast speed LED will flash until the fast speed counter counts down f Entering 0 00 as the fast speed time will only allow you to run in slow speed When the slow speed timer counts down the mixer will stop 2 The Mixer can also be Stopped by Pressing the RED Stop button a The computer will return to the time entered Fixed Mode Operating Procedure Getting to Fixed mode 1 With the mixer off unplugged Press and hold the four time up keys located under the display 2 Turn the power on the mixer plug in 115AC 3 Release the time up keys when Set appears in the display appears on the display b The time stored from the normal mode will be the fixed time until it is changed Operation of the Mixer Change Time in Fixed mode 1 Press and hold the bar arrow key for 5 sec and release 2 The fixed time for the slow speed will appear in the display
10. ok We recommend that it be cleaned and sanitized in a commercial dish machine An alternate cleaning procedure is to vigorously scrub the hook with a hot water and detergent solution Use a heavy bristled brush After cleaning sanitize the hook by rinsing it with a 50 ppm solution of sodium hypochlorite Operation of the Mixer Power Up and Default 1 Turn power on Mixer Plug in 115AC 1 00 Appears on the display The slow speed LED lights Left LED 2 Press the bar arrow between the slow and fast LEDs 2 00 Appears on the display The fast speed LED lights Right LED 3 Press the bar arrows between the slow and fast LEDs Note These are the factory default times for slow and fast speed The computer will go to factory or stored times on every power up Setting The Slow Speed Time 1 With the computer s Slow speed LED on Left LED 2 Enter the desired time for slow speed minutes and seconds Press the time up keys under the display 99 59 is the Maximum time that can be entered Setting The Fast Speed Time 1 Press the bar arrows between the slow and fast LEDs 2 Enter the desired time for fast speed minutes and seconds Press the time up keys under the display 99 59 is the Maximum time that can be entered Storing Set Times 1 With the desired slow and fast speed times entered Press and hold the bar arrow between the LEDs until stor appears on the display The time stored will be the default ti
11. s are covered in the Varimixer Spare Parts and Operations Manual If any oral statements have been made regarding the appliance such statements do not constitute warranties and are not part of the contract of sale This Limited Warranty constitutes the complete final and exclusive statement with regard to warranties a N THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS LIMITATIONS OF LIABILITY In the event of warranty claim or otherwise the sole obligation of Varimixer shall be the repair and or replacement at the option of Varimixer of the appliance or component or part thereof Such repair or replacement shall be the expense of Varimixer except that travel over 100 miles or two hours overtime and holiday charges shall be the expense of the purchaser Any repair or replacement under this warranty does not constitute an extension of the origin warranty for any period for the appliance or for any component part thereof Parts to be replaced under this warranty will be repaired or replaced at the option of Varimixer with new or functionally operative parts The liability of Varimixer on any claim of any kind including claims based on warranty expressed or implied con tract negligence strict liability or any other theories shall be solely and excl
12. usively the repair or replacement of the product as stated herein an such liability shall not include and purchaser specifically renounces any rights to recover special incidental consequen tial or other damages of any kind whatsoever including but not limited to injuries to persons or damage to property loss of profits or anticipated profits or loss of use of the product TO SECURE WARRANTY SERVICE If you claim a defect covered by this Limited Warranty first direct your claim to the local Authorized Service Agency giving model serial and code numbers voltage a description of the problem and your sales slip If this procedure fails to be satisfactory to you you may write to the Varimixer National Service Manager 5489 Campus Dr Shreveport Louisiana 71129 you should include the information listed above TABLE OF CONTENTS Installation Ha Cleaning AS UCI OS astre ada ates Operating ASTUCIA Srila ica dem Front Panel 0 iaia dan namen nun ann nnnnnnen Main Body Bowl Arms PUES ne ee Planetary TGC Seed Attachment ID 111 Computer Display Bowl Screen BOWIE RSS Electrical DIAS Adjusting the Bowl
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