Utica Boilers UB90-200 Operation and Installation Manual
Contents
1. edge 12 See Cut A 3 Cut condensation line just below 12 tee See Cut B 4 At boiler exhaust outlet loosen downstream pipe clamp 13 on rubber coupling Remove assembly from rubber coupling Assemble parts 1 through 3 Thread item 4 onto tee Slide coupling onto existing exhaust pipe Insert other end into rubber coupling at boiler s exhaust outlet Assemble remaining kit parts See Figure 2 Assemble drain piping then attach assembly to threaded fitting in exhaust tee See item 4 Cut existing condensate lines Use new parts as guide for measuring where to cut remainder of existing condensation line pipes See Cut C Connect existing line with new 2 condensate line coupling Figure 1 Exhaust Pipe and Condensation Line Cuts ose 5 1 2 e a Oo Verify all joints are air tight and cemented Verify hose clamp at exhaust outlet is tightened Resume operation using OPERATING INSTRUCTIONS found on Operating Instructions label on boiler or in Installation Operation amp Maintenance Manual Verify proper operation by following START UP PROCEDURE in Installation Operation amp Maintenance Manual Install front jacket panel s P N 240010634 Rev A 06 2014 CONDENSATION EXHAUST KIT INSTRUCTIONS Figure 2 Kit Parts PARTS LIST FOR KIT 550002946 ITEM PART NUMBER DESCRIPTION Coupling 2 CPVC Vent Pipe 2 Sch 40 x 7 long CPVC Tee 2 Sch 80 CPVC 2 3 8 ID Hose 3 long2. CONDENSATION EXHAUST KIT INSTRUCTIONS Kit 550002946 Replacement kit for 90 200 BOILER Kit installation shall be completed by qualified agency Fire explosion asphyxiation and electrical shock hazard Improper installation could result in death or serious injury Read this instruction and understand all requirements including requirements of authority having jurisdiction before beginning installation Installation not complete until appliance operation verified per Installation Operation amp Maintenance Manual provided with boiler e Instructions are for replacing the exhaust tee and condensate trap assembly with drain exiting bottom of the exhaust tee on the 90 200 boiler allowing boiler to properly drain e Particulate will collect in the drain plug on exhaust tee Drain plug on exhaust tee can be removed for cleaning e Follow instructions TO TURN OFF GAS TO APPLIANCE found on Operating Instructions label on boiler or in Installation Operation amp Maintenance Manual Verify all electrical power to boiler is turned off Kit Installation Electrical shock hazard Turn OFF electrical power supply at service panel 1 Remove front jacket panel s Burn hazard Verify heat exchanger has cooled or use appropriate personal protection equipment 2 Cut exhaust pipe 52 from tee flange See figure 1 10 Before cutting vertical exhaust pipe verify itis secured 11 and will not fall Cut existing exhaust pipe and
3. PVC Cleanout Cap PVC Fitting 1 2 NPT Male x 1 2 Slip Female Check our website frequently for updates www ecrinternational com
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