Turbo Air Refrigerator TSF-23SD User's Manual
Contents
1. EER CABINET HEATER POWER CORD wH FRONTPCB ke ES POWER SWITCH d LAMP 13PIN DOOR SWITCH BK BK VVH BK 5 4 BL 5 2 5 MAIN a A SENSOR WE BIS EE D SENSOR 3 4 WH ED BK BRY ale WH VVH aa BK wH BK A 12V 24V RD 3 1 COOLING FAN BL RD aks ela L 000000000 di BK GY WH BK z mer BK BK CONDENSING FAN WH POWER RELAY BK VVH PTC OL COMPRESSOR BK RD MULLION HEATER BK RD CABINET HEATER WH WH WH Bic FRONT PCB LAMP ES POWER SWITCH rm DOOR SWITCH BK BIE An DIE 3 1 BL US aL SENSOR 4 2 wasa PCB WH BK Wii Bie BA D SENSOR 3 Si EET we wa BK wH BK BK COOLING FAN 3 Si alle BK BK BL BK RD WH PTC OL BK EE POWER RELAY COMPRESSOR 220V 60Hz THERMAL FUSE BK VER ki Bi DEFROST HEATER gt wa RD DRAIN HEATER CONDENSING FAN 220V 60Hz BK DRAIN TUBE HEATER AB KKK TTTTTT DOT ak DOOR HEATER H2. POWER CORD BK WH POWER SWITCH LAMP FRONT PCB BK MH Es BK L GY BK WH BK BL DOOR SWITCH DOOR SWITCH BL MAIN R PCB D SENSOR BK wH BK wH COOLING FAN WH BK COOLING FAN RB GY wH BK gt BK BK og BK CONDENSING FAN VVH Q WH POWER RELAY BK PTC OL wa COMPRESSOR BK Sech RD MULLION HEATER BK RD CABINET HEATER POWER CORD BK WH POWER SWITCH E FRONT PCB LAMP ES BIS hade 13PIN BK GY OR BK WH OR BK BL BL MAIN F SENSOR DOOR SWITCH DOOR SWITCH PCB GY D SENSOR WH gt BK BK WH COOLING FAN WH BK RD BK COOLING FAN k GY EN wH BK 5 BK CONDENSING FAN WH POWER RELAY A pa 3 THERMAL FUSE BI METAL BK WH 000000000 COMPRESSOR BK DEFROST HEATER 00000000 DRAIN HEATER A HD EH Be DRAIN HEATER B AD BK DOOR HEATER RD BK DOOR HEATER RD BK 5 BK MULLION HEATER RD 55505555 CABINET HEATER TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM TO A 6 WIRING DIAGRAM 2 5 TSR 72SD WIRING DIAGRAM
3. WH Ca POWER SWITCH LAMP FRONT PCB BK WH as BK BK BK 8 GY 13PIN Gl WH BK ST TWA At DOOR SWITCH BL MAIN SENSOR BL PCB BL D SENSOR Se BK WH COOLING FAN WH BK RD BK Bi gt BK GY AA CONDENSING FAN POWER RELAY EE 1 GY l OL 1 M z R C BR 3 A BK S C PK wH e WH l Ee DRNA kos Je COMPRESSOR 8 P RELAY BK RD CABINET HEATER POWER CORD BK WH A E POWER SWITCH FRONTPOB LAMP ES Sa WH 13PIN BK BK BK GY OR T 28 BK WH MAIN F SENSOR BL PCB BL DOOR SWITCH BL GY D SENSOR BK WH COOLING FAN 12 sav WH BK RD RD BL BL BD F Ly BK BK Eng EED WH BK CONDENSING FAN E wan POWER RELAY E BK ETI L WH COMPRESSOR THERMAL FUSE BI METAL 1 8 BK DEFROST HEATER SLL DRAIN HEATER A EER IE BK DRAIN HEATER B KB TTTTTTTTT BK BK DOOR HEATER RD VITITITI CABINET HEATER TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM J 5 WIRING DIAGRAM
4. Model TSR 23SD TSR 49SD TSF 23SD TSF 49SD TSR 72SD TSF 72SD Refrigerant R 134a R 404a R 134a R 404a Voltage 115V 60Hz 208 230 Comp Model HBL27YE 1 SK6A1C H2Y AEA2411ZXA AJA2425ZXA AKA4476YXA CAJ2446Z Part code 3952127G10 3020014540 30200L0100 30200L0200 30200A4700 30206Q3600 Strating type CSR RSIR CSIR CSIR CSIR CSR 4 2 COMPRESSOR RELAY Model TSR 23SD TSR 49SD TSF 23SD TSF 49SD TSR 72SD TSF 72SD Voltage 115V 60Hz 220V 60Hz Relay Model 783RHBZZ 52 4TM811XHB 53 8300MRTL13 8300CRANO4 8300MRAM53 3ARR3 3A3A 4 3 CONDENSER DRYER Model TSR 23SD TSR 49SD TSF 23SD TSF 49SD TSR 72SD TSF 72SD Refrigerant R 134a R 404a R 134a R 404a Spec XH 9 509 Part code 30268L0300 30268L0400 30268Q0100 30268Q0210 4 4 CAPACITOR Model TSR 23SD TSR 49SD TSF 23SD TSF 49SD TSR 72SD TSF 72SD Voltage 115V 60Hz 220V 60Hz Running 230V 10uF X X 370V 15uF X 440V 15uF Part code 400EL15130 Comp Assembly Starting 200V 100uF X 165V 270 324uF 330V 161 193uF 378 445MFD 260V 88uF Part code 401RD35050 Comp Assembly 11 TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM F 12 3 MAIN COMPONENTS 4 5 EVA FAN MOTOR Model TSR 23SD TSR 49SD TSF 23SD TSF 49SD TSR 72SD TSF 72SD Voltage 115V 60Hz Motor Model IS4420DWSN 2A Part code 3963328120 4 6
5. 2003 12 18 5 51 AM F 27 REPLACEMENT OF MAIN COMPONENTS B Unscrew the screws located on top of top grille panel 27 TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM 26 gt REPLACEMENT OF MAIN COMPONENTS C Unscrew the screws located on bottom of top grille panel Caution When unscrewing hold the top grille panel Falling down top grille may cause bruise D Place the top grille panel on the top of the cabinet E You can replace PCB Transformer 28 TSR TSF 235D 495D 725D 3 2003 12 18 5 51 AM F 9 29 REPLACEMENT OF MAIN COMPONENTS F Pull out the harness located back of top grille panel You can separate top grille panel You can replace power switch rocker switch door switches lamp switch and control board housing 29 TSR TSF 235D 495D 725D 9 2003 12 18 5 51 AM x 30 REPLACEMENT OF MAIN COMPONENTS 7 2 REPLACING DOOR A Disassemble top grille panel as described section 7 1 A B C D B Remove Bottom Grille by unscrewing the four screws located on each side of the Bottom Grille F eS m C Open the electrical box Then uncap the door heater wire Freezer model only 30 TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM 4 31 gt REPLACEMENT OF MAIN COMPONENTS D The figure of the disassembled top grille E Unscrew the hinge panel F Unscrew the last screw with pushing the G After unscrewing
6. DRAIN PAN INSULATOR 30233L0100 E PS DRAIN PAN INSULATOR 30233L0200 E PS DRAIN PAN INSULATOR 30233Q0100 E PS EVAPORATOR FAN MOTOR GUARD 30214K0100 ABS EVAPORATOR FAN MOTOR BLADE 30218F0200 AL 2175 EVAPORATOR FAN MOTOR 3963328120 IS 4420DWSN 2A 23 TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM F 24 PART LIST OF SOLID DOOR MODEL Model R 238 8498 F 238 F 498 R 725 F 728 Part name Material Description 30269L0304 SUS 304 30269L0404 SUS 304 3026900500 SUS 304 30269L0507 SUS 304 30269L0606 SUS 304 3026900400 SUS 304 Top Grille Panel TOP GRILLE PANEL ASSEMBLY 30224L0450 TOP GRILLE PANEL ASSEMBLY 30224L0230 TOP GRILLE PANEL ASSEMBLY 30224L0350 TOP GRILLE PANEL ASSEMBLY 30224L0130 TOP GRILLE PANEL ASSEMBLY 30200Q3800 TOP GRILLE PANEL ASSEMBLY 30200Q4000 TOP GRILLE PANEL 30224L0304 STS304 HL TOP GRILLE PANEL 30224L0104 STS304 HL TOP GRILLE PANEL 3020003900 STS304 HL TOP GRILLE 3021600100 ABS BLACK TOP GRILLE 3021600200 ABS BLACK TOP GRILLE 3021600300 ABS BLACK BRAND LOGO 3024200500 BLACK HOT STAMP PCB HARNESS 30227L1001 FRONT LABEL 3023500900 PC T0 254 FRONT LABEL 30235L0100 PC T0 254 DOOR LOCK KEY 30238G0100 CONTROL BOARD HOUSING 30242L0100 BLACK HOT STAMP DISPLAY PCB 30243Q0100 DISPLAY PCB 30243L0100 MAIN PCB 30243L0300 MAIN PCB 30243L0310
7. MAIN PCB 30243L0200 MAIN PCB 30243Q0300 POWER SWITCH ROCKER SWITCH 30281Q0100 125V 15A DOOR SWITCH 30281L0100 SP201R 10D TRANSFORMER 30284L0100 DWS 115U Bottom Grille BOTTOM GRILLE ASSEMBLY 30224L1410 STS304 HL 24 TSR TSF 23SD 49SD 72SD 2003 12 18 5 51 AM 4 25 PART LIST OF SOLID DOOR MODEL Model R 238 R 498 238 F 49 1 R 72S F 728 Part name Material Description BOTTOM GRILLE ASSEMBLY 30224L1400 STS304 HL BOTTOM GRILLE ASSEMBLY 3020004100 STS304 HL Lamp LAMP SHIELD 30214L3200 LAMP HARNESS 30227L0900 LAMP BULB 30236L0100 25W 120V LAMP SOCKET 30279L0100 MEDIUM BASE L 124B PVC Shelf SHELF STANDARD 30220L1001 STS304 2B 0 8T L 48 SHELF CLIP 30220L0900 PA 6 SHELF 30278Q0100 STS304 SHELF 30278Q0200 STS304 SHELF 30278Q0210 STS304 SHELF STANDARD REAR POST ASSEMBLY 30245Q0400 AL STS SHELF STANDARD FRONT POST ASSEMBLY 3024500410 AL STS COLD AIR FLOW GUIDE WIRE 30269Q0600 PE 25 TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM H 26 7 REPLACEMENT OF MAIN COMPONENTS 7 1 TOP GRILLE PARTS MAIN PCB or TRANSFORMER DISPLAY PCB DOOR LOCK or POWER SWITCH ROCKER SWITCH DOOR SWITCH A Unscrew the screw located both sides of top grille panel 26 TSR TSF 23SD 49SD 72SD
8. the hinge will rotate hinge about 90 CCW of itself 31 TSR TSF 235D 495D 725D 3 2003 12 18 5 51 AM M O 2 32 REPLACEMENT OF MAIN COMPONENTS H Lift the door and pull out the door heater s lead wire J Ready the hinge as below It is important to set initial position angle TSR TSF 235D 495D 725D 3 2003 12 18 5 51 AM M O 2 33 gt REPLACEMENT OF MAIN COMPONENTS K Initial position of the hinge must be as below L Turn the hinge 90 CW This turning causes torsion strength of the bar spring that shuts the door s automatically M Screw the hinge with pushing it After installation of the door s assemble the top grille panel 33 TSR TSF 23SD 49SD 72SD 2003 12 18 5 51 AM X 34 REPLACEMENT OF MAIN COMPONENTS 7 3 REFRIGERATION COMPARTMENT S PARTS A Disassemble lamp shield LAMP BULB or LAMP SHIELD EVAPORATOR FAN MOTOR F D SENSOR or R D SENSOR EVAPORATOR DEFROST HEATER EVAPORATOR COIL C Pull out the lamp harness 34 TSRTSF 23SD 49SD 72SD q 2003 12 18 5 51 AM x 35 REPLACEMENT OF MAIN COMPONENTS D Disassembe duct B E Pull out the evaporator drain pan heater s leadwire In this situation you can replace fan motor F D sensor Evaporator coil ETC 35 TSR TSF 235D 49SD 72SD 2003 12 18 5 51 AM 36 gt REPLACEMENT OF MAIN COMPONENTS G Replacing evapor
9. 12 18 5 51 AM F 2 3 1 FEATURE CHART 1 1 FRONT VIEW W a 12 8 E 0000 06 ERT 27 2 8 8 2 6 3 00 QI P Q N ch TOP GRILLE PANEL TOP GRILLE TOP GRILLE FIXTURE DOOR SWITCH DOOR LOCK MAIN PCB TRANSFORMER DISPLAY PCB CONTROL BOARD HOUSING BRAND LOGO DOOR HINGE TOP ASSEMBLY DOOR HINGE SPRING DOOR ASSEMBLY DOOR HANDLE DOOR HINGE BOTTOM ASSEMBLY BOTTOM GRILLE ASSEMBLY CASTER DRAIN PAN SUCTION PIPE CAPILLARY TUBE ELECTRICAL BOX COMPRESSOR CONDENSER FAN MOTOR CONDENSER COIL GRILLE FIXTURE MULLION CENTER POST MULLION HEATER FRAME HEATER FRAME COVER TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM J 3 3 FEATURE CHART 1 2 SIDE VIEW 09 0 Gb 62 03 23 29 DOOR BUMPER 30 DOOR GASKET 31 LAMP BULB 32 LAMP SOCKET EVAPORATOR FAN MOTOR BLADE 34 EVAPORATOR FAN MOTOR 35 EVAPORATOR COIL 36 SUCTION PIPE 37 EVAPORATOR DRAIN PAN 38 EVAPORATOR DRAIN ELBOW 39 DRAINHOSE 40 SHELF STANDARD 41 LAMP SHIELD 42 EVAPORATORFAN MOTOR GUARD 43 DUCT A FRONT 44 DUCT B BOTTOM 45 SHELF amp 8 oe TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM A 4 2 WIRING DIAGRAM 2 1 TSR 23SD WIRING DIAGRAM BK R 7 POWER CORD
10. CONDENSOR FAN MOTOR Model TSR 23SD TSR 49SD TSF 23SD TSF 49SD TSR 72SD TSF 72SD Voltage 115V 60Hz 220V 60Hz Motor Model IS4420DWSG 1 IS4420DWSQ 1 Part code 3963220410 3963322020 4 7 EVA DEFROST HEATER Model TSR 23SD TSR 49SD TSF 23SD TSF 49SD TSR 72SD TSF 72SD Voltage 115V 60Hz Spec X 445W 600W X 900W Part code X 30228L0802 30228L0700 X 30228Q0600 4 8 LAMP BULB Model TSR 23SD TSR 49SD TSF 23SD TSF 49SD TSR 72SD TSF 72SD Voltage 120V 60Hz Spec 25W Part code 30236L0100 4 9 TRANSFORMER Model TSR 23SD TSR 49SD TSF 23SD TSF 49SD TSR 72SD TSF 72SD Voltage 115V 60Hz Spec DWS 115U Part code 30284L0100 4 10 MAIN PCB Model TSR 23SD TSR 49SD TSF 23SD TSF 49SD TSR 72SD TSF 72SD Voltage 115V 60Hz Part code 30243L0310 30243L0200 30243L0300 3024310310 3024300300 Micom code 1RF1151 1FF1153 2FF1153 18 1151 3FF1151 Last digit of micom code represents micom version It may be changed without notice a TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM F 21 3 6 PART LIST OF SOLID DOOR MODEL Part name Material Description R 238 R 49S F 23S F 49S R 72S F 728 Caster CASTER 30265L0200 TP5040 22 HDP CASTER BRAKE 30265L0100 TP5040 22 HDP TLB Compressor COMPRESSOR RUN CAPACITO
11. F 728 Part name Material Description CAPILLARY TUBE A 30244Q1000 C1220T L2263 IDo3 56 CAPILLARY TUBE B 30244Q1100 C1220T 13505 IDg2 0 CONDENSER DRYER 30268L0300 C1220T XH 9 500 03 1 CONDENSER DRYER 30268L0400 C1220T XH 9 500 93 5 CONDENSER DRYER 3026800100 C1220T XH 9 50g 55 0 CONDENSER DRYER 3026800210 C1220T XH 9 50g 55 0 Condenser Fan CONDENSER FAN MOTOR BLADE 30218B0100 2225 CONDENSER FAN MOTOR BLADE 30218A0100 2250 CONDENSER FAN MOTOR 3963220410 IS 4420DWSG 1 CONDENSER FAN MOTOR 3963322020 IS AA20DWSO 1 Door DOOR BUSHING 3007H1000 PA 6 DOOR ASSEMBLY 30200L3100 DOOR ASSEMBLY 30200L2900 DOOR ASSEMBLY LEFT 30200L2600 DOOR ASSEMBLY LEFT 30200L2400 DOOR ASSEMBLY MIDDLE 30200Q2320 DOOR ASSEMBLY RIGHT 30200L2700 DOOR ASSEMBLY RIGHT 30200L2500 DOOR ASSEMBLY MIDDLE 30200Q2330 DOOR GASKET 3022310211 PVC S DOOR HINGE SPRING 30251L0100 CABINET FRAME HEATER 3022810111 45W CABINET FRAME HEATER 30228L0203 60W CABINET FRAME HEATER 30228Q0100 75W L 6700mm MULLION COVER 30214Q2500 STS430 MULLION HEATER 30228L0903 20W L 2520mm MULLION HEATER 30228Q0300 25W L 2520mm DOOR HINGE TOP ASSEMBLY LEFT 30229L0800 SPCC T3 0 DOOR HINGE TOP ASSEMBLY RIGHT 30229L0900 SPCC T3 0 DOOR HINGE BOTTOM ASSEMBLY LEFT 30229L0100 SPCC T5 0 DOOR HINGE BOTTOM ASSEMBLY RIGHT 30229L0200 SPCC T5 0 Drain DRAI
12. the gap between original pisition wires 1 2 inch 51 TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM 52 3 REPLACEMENT OF MAIN COMPONENTS W Connect the heater wires with the main harness and the electrical box harness I Fi X Cover the caps on the connection parts and press them tightly 52 TSR TSF 23SD 49SD 72SD 2003 12 18 5 51 AM o X 53 W VISION CREATIVE INC OO 0000 50 526 000000 160 0 00 D TEL MODEL TSR 23SD 49SD TSF 23SD 49SD BUYER 10 2001 10 20 6g f 2001 12 15 20 2001 10 24 70 u 2001 12 18 0 30 2001 11 2 80 2001 12 20 41 2001 11 6 A 2001 12 27 50 2001 125 100 D 0 g 2002 1 11 oo BH 0 ME MO 2001 10 24 4 5 11 15 16 17 18 19 21 22 24 31 32 33 35p 15page 0 2001 11 2 2 3 4 6 7 8 9 11 20 21 22 23p 120806 0 2001 11 6 2p 1page 0 0 0 2001 11 29 0 O 1 4 9 11 14 17 19 21 24 28 29p 230806 1 0 2001 12 5 4 5 6p 3989 0 0 2001 12 15 0000 2001 12 18 O 2 4 11 12 22 24 45 46 51 10page 2001 12 19 4 11 12 22 24p 5page 0 2001 12 20 22p 1page 2001 12 27 11 14 15 16 18 19p 6page 2001 12 28 14 15 18p 3page OO 2001 1 2 15p 1page 0 0 2002 1 4 18p 1page 0 0 2002 1 8 2 3 8 21 23 24 26 27 28 29 30 31 33 0 0 14page 0 00 03 2 3 00000 OOOOH ED DDD VSIONDO 000 TEL 757 9340 FAX 774 103
13. 9
14. N PAN 30211L0700 HIPS 22 TSR TSF 235D 495D 725D 9 2003 12 18 5 51 AM Y x 23 PART LIST OF SOLID DOOR MODEL Model R 238 R 498 1 F 238 F 49S 1 R 725 F 728 Part name Material Description DRAIN PAN 30211 0103 HIPS DRAIN WICKING BAR 30230J0700 PVC H DRAIN WICKING BAR 30230L0100 PVC H DRAIN WICKING PADS 30245L1000 PULP DRAIN WICKING PADS 30245A0700 PULP Evaporator DRAIN CAP 30209L0200 PA 6 EVAPORATOR DRAIN PAN 30211L0501 A1100P H14 0 8T WH PAINTING EVAPORATOR DRAIN PAN 30211L0601 A1100P H14 0 8T WH PAINTING EVAPORATOR DRAIN PAN 3021100100 A1100P H14 0 8T WHPAINTING EVAPORATOR COIL 30270L0500 EVAPORATOR COIL 30270L0600 EVAPORATOR COIL 30270L0101 EVAPORATOR COIL 30270Q0200 EVAPORATOR COIL 30270L0202 EVAPORATOR COIL 30270Q0100 THERMO PIPE 3024412410 EVAPORATOR SENSOR 3022701200 F Sensor D Sensor EVAPORATOR SENSOR 3022701300 R Sensor D Sensor DRAIN PAN FIKTURE 30220L0502 A5052P H14 EVAPORATOR THERMAL FUSE 30272L0400 250V 7 5A PST 3 80 10 EVAPORATOR DRAIN ELBOW 30225L0100 PA 6 EVAPORATOR DEFROST HEATER 30228L0802 SUS304 8 445W EVAPORATOR DEFROST HEATER 3022810700 SUS304 8 600W EVAPORATOR DEFROST HEATER 3022800600 SUS304 98 900W EVAPORATOR DRAIN PAN HEATER 30228L1400 90W L 6 225mm EVAPORATOR DRAIN PAN HEATER 30228Q0500 90W L 8 290m EVAPORATOR DRAIN PAN HEATER 30228L1500 90W L 9 335mm DRAIN HOSE HEATER 30228L1310 10W L 700mm
15. R 400EL15130 230V 10uF COMPRESSOR START CAPACITOR 401RD35050 200V 100uF COMPRESSOR 3952127G10 HBL27YE 1 COMPRESSOR 3020014540 SK6A1C H2Y COMPRESSOR 30200L0100 AEA2411ZXA COMPRESSOR 30200L0200 AJA2425ZXA COMPRESSOR 3020044700 AKA4476YXA COMPRESSOR 3020603600 CAJ2446Z COMPRESSOR POWER CORD RELAY HARNESS 30200L3400 INCLUDED PTC OL COMPRESSOR POWER CORD RELAY HARNESS 30227Q1400 COMPRESSOR POWER CORD RELAY HARNESS 30227L0502 COMPRESSOR POWER CORD RELAY HARNESS 30227L0602 COMPRESSOR POWER CORD RELAY HARNESS 30227L2800 POWER RELAY COMP RELAY 8536490000 G7L 1A TUB OMRON ELECTRICAL BOX HARNESS 30227L1711 ELECTRICAL BOX HARNESS 3022710802 ELECTRICAL BOK HARNESS 3022701100 MAIN POWER CORD 30213A1010 125V 15A MAIN POWER CORD 30213Q0201 115V 30A Condenser CONDENSER COIL 30200L4001 CONDENSER COIL 30200L4201 CONDENSER COIL 30200L4101 CONDENSER COIL 30200L4302 CONDENSER COIL 30200Q3500 CONDENSER COIL SHROUD 30214L4500 CONDENSER COIL SHROUD 30214L4600 CONDENSER COIL SHROUD 30214Q2800 CAPILLARY TUBE 3024400300 C1220T L 950 IDo1 2 CAPILLARY TUBE 30244L1302 C1220T 1950 IDe1 2 CAPILLARY TUBE 3024400400 C1220T L3378 IDg CAPILLARY TUBE 3024411402 C1220T L4425 IDg2 0 21 TSR TSF 235D 495D 725D 3 2003 12 18 5 51 AM 22 PART LIST OF SOLID DOOR MODEL Model R 238 8498 F 238 F 498 R 725
16. TSR TSF 235D 495D 725D 4 2003 12 18 5 51 AM MOI A 3 urb REFRIGERATOR MANUFA TURER Commercial Refrigerator amp Freezer Service Manual Solid Door Model No TSR 23SD TSR 49SD TSR 72SD TSF 23SD 495 TSF 72SD TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM 4 1 gt TABLE OF CONTENTS 1 FEATURE CHART 1 1 FRONT VIEW 1 2 SIDE VIEW 2 WIRING DIAGRAM 2 1 REFRIGERATOR 1DOOR TSR 23SD 2 2 FREEZER 1DOOR TSF 23SD 2 3 REFRIGERATOR 2DOOR TSR 49SD 2 4 FREEZER 2DOOR TSF 49SD 2 5 REFRIGERATOR 3DOOR TSR 72SD 2 6 FREEZER 3DOOR TSF 72SD 3 PART DETAILS 3 1 TOP GRILLE 3 2 REFRIGERATION COMPARTMENT 3 3 ELECTRICAL BOX 3 4 DOOR 3 5 COOLING COMPARTMENT 4 MAIN COMPONENTS 4 1 COMPRESSOR 4 2 COMPRESSOR RELAY 4 3 CONDENSER DRYER 4 4 CAPACITOR 4 5 EVA FAN MOTOR 4 6 CONDENSOR FAN MOTOR 4 7 EVA DEFROST HEATER 4 8 LAMP 4 9 PCB TRANSFORMER 4 10 MAIN PCB 5 ELECTRONIC CONTROLLER INSTRUCTION 5 1 FREEZER CONTROLLER 5 1 1 HOW TO USE THE PANEL 5 1 2 FUNCTION TABLE 5 1 3 ERROR CODE TABLE 5 2 REFRIGERATOR CONTROLLER 5 2 1 HOW TO USE THE PANEL 5 2 2 FUNCTION TABLE 5 2 3 ERROR CODE TABLE 6 SPARE PARTS LIST 7 REPLACEMENT OF MAIN COMPONENTS 7 1 TOP GRILLE PARTS 7 2 REPLACING DOOR 7 3 REFRIGERATION COMPARTMENT S PARTS 7 4 CONDENSING UNIT 7 5 REPLACING CABINET FRAME HEATER AND OR MULLION HEATER 1 a TSR TSF 23SD 49SD 72SD 3 2003
17. ator fan motor F 1 Pull out the fan motor s connector F 2 Unscrew the four screws which located on bottom of fan motor H Replacing F D Sensor or R D Sensor H 1 F Sensor of Freezer Unscrew as illustrated below and pull out the F Sensor from the cover gt y F Sensor Orange Color 36 man REPLACEMENT OF MAIN COMPONENTS H 2 D Sensor of Freezer Evaporator Defrost Sensor Disassemble the D Sensor from evaporator s end plate D Sensor Sd Color 8888 j E LA ek i 84 55 MO arie ll i ELLE ti a ki e A kok ki ld A Sees B A Li H 3 R Sensor of Refrigerator Unscrew as illustrated below and pull out the R Sensor from the cover e White Color Y d a j A EE i ES Unscrew TSR 49SD TSR 23SD TSR 72SD 37 TSR TSF 235D 495D 725D 3 2003 12 18 5 51 AM 38 3 REPLACEMENT OF MAIN COMPONENTS H 4 D Sensor of Refrigerator Remove the absorber pad at the end of thermo pipe and pull out the D Sensor D Sensor Thermo Pipe Blue Color s H H 5 F D Sensor or R D Sensor After unplug each sensor pull out the sensor s lead wire R D Sensor F Sensor Orange Color R Sensor White Color D Sensor Blue Color D Sensor Blue Color 38 TSR TSF 235D 495D 725D 9 2003 12 18 5 51 AM X 39 REPLACEMENT OF MAIN COMPONENTS REPLACING EVAPORATOR DEFROST HEATER FREEZER ONLY A After disassembling the duct A and t
18. er wire to the inlet after surrounding it along the frame 46 TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM F 47 REPLACEMENT OF MAIN COMPONENTS I Assemble the frame cover with the frame J Fit the end lines of the frame cover each Push and slide the frame cover toward other corner K Fit the other side of the frame cover too L Pat the frame cover with the soft hammer etc 47 TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM 48 REPLACEMENT OF MAIN COMPONENTS M Do like above instructions in other parts Left side right side and top side w TA 48 TSR TSF 235D 495D 725D 3 2003 12 18 5 51 AM 9 49 REPLACEMENT OF MAIN COMPONENTS N Unscrew the screws from the mullion O Take apart the mullion cover from the P Take care for the mullion heater not to mullion be hurt lt does not matter if this heater is out of order 49 TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM 2 50 gt REPLACEMENT OF MAIN COMPONENTS Q Pull out the insulator from inside R Uncap connectors of the mullion heater S Pull out the heater wire from the inlet 50 TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM J 5 1 gt REPLACEMENT OF MAIN COMPONENTS T Pull out the mullion cover SUS from the mullion cover ABS U Change the old mullion heater and V Insert the mullion cover SUS into the install the new one with
19. eter Connect the evaporator defrost heater to the additional power source and read amp value from the Amp Meter 42 Ma TSR TSF 235D 495D 725D 9 2003 12 18 5 51 AM Y X 43 REPLACEMENT OF MAIN COMPONENTS 7 4 CONDENSING UNIT Condensing units Compressor Condenser Fan Motor Condenser Coil Condenser Dryer Others Compressor Power Cord Relay harness Main Power Cord Electrical Box ETC A Disassemble Bottom Grille as described section 7 2 B B Unscrew two screws as below 43 TSR TSF 235D 495D 725D 3 2003 12 18 5 51 AM F 9 44 an REPLACEMENT OF MAIN COMPONENTS D Pull out the condensing unit 44 TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM F 9 45 REPLACEMENT OF MAIN COMPONENTS 7 5 REPLACING CABINET FRAME HEATER and or MULLION HEATER A Insert the and edge of type screw B Take apart the frame cover from the driver into the gap between the frame frame and the frame cover C Separate the frame cover by sliding the D Do just like above instructions in other screw driver parts bottom side right side and top side 45 TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM H 46 REPLACEMENT OF MAIN COMPONENTS E Below picture shows the inlet of the F Uncap connectors of the cabinet frame cabinet frame heater toward the heater electrical bor G Pull out the heater wire from the inlet H Insert the new cabinet frame heat
20. he B Pull out the pins from the bottom of the duct B get ready as below for replacing evaporator using the nipper etc the evaporator defrost heater 39 TSR TSF 235D 495D 725D 3 2003 12 18 5 51 AM F 40 REPLACEMENT OF MAIN COMPONENTS D After removing all pins disconnect the connectors from the thermal fuse and the main E Take apart the evaporator defrost heater from the evaporator 40 TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM 4 41 REPLACEMENT OF MAIN COMPONENTS F Install the new evaporator defrost heater in original position 41 TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM F 42 CD REPLACEMENT OF MAIN COMPONENTS 1 Assemble the pins in original positions NOTE Why is always 115 voltage detected between connectors of the evaporator defrost heater in the main harness The SNUBBER located Main PCB holds two AC power lines simultaneously The SNUBBER prevents Main PCB malfunction from sparks occurred by other electrical component s ON OFF SNUBBER Spark killer Because of the SNUBBER 115 voltage is always detected but electrical current in this case is very little small Amps So this electrical current is not enough to operate the evaporator defrost heater How to measure the Amps of the evaporator defrost heater Disconnect the connectors of the evaporator defrost heater Then prepare the additional Power Source 115V 60Hz and the Amp M
21. o ALILIA RARAS MULLION HEATER BK RD TSR TSF 23SD 49SD 72SD 3 2003 12 18 5 51 AM l 7 3 3 PART DETAILS 3 1 TOP GRILLE Door Lock Switch L Door Lock 8 Door Switch Transformer Main P C B Transformer 3 2 Refrigeration Compartment Cycle Assembly Condenser Fan Motor Assembly Condenser Coil Shroud Suction Pipe Condenser Coil Compressor PART DETAILS Drain Pan Assembly Drain Pan Drain Wicking Pads Condenser Fan Motor Assembly Condenser Fan Motor 3 3 Electrical Box eh Power Bushing Pse Wi BC A PART DETAILS 3 4 Door Gasket 3 5 Cooling Compartment Freezer Duct 8 Helrgeralor Duct TSR SE TSF 49SD TSR 72SD TSF 72SD Type st Evaporator Fan Motor Guard Freezer Fan TSF 49SD Tak So tr Evaporator Fan Motor Blade 3 Heater Connectors amp Sensor Connectors T Li Lamp Connector Evaporator Evaporator Thermal Fuse 9 TSR TSF 235D 495D 725D 3 2003 12 18 5 51 AM F 4 10 PART DETAILS Freezer Duct 8 Refrigerator Duct TSR 23SD TSF 23SD Type Em N pwe EE W M tor Blade A Evap l Heater Connectors 8 e Sensor Connectors Mor F Sensor TSR T SF 23SD 49SD 72SD 2003 12 18 5 51 AM F 11 3 4 MAIN COMPONENTS 4 1 COMPRESSOR
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