Troy-Bilt TRU CUT 100 User's Manual
Contents
1. 1 Do not mow near drop offs ditches or embankments you could lose your footing or balance 2 Donotmow slopes greater than 15 degrees as shown on the slope gauge 3 Do not mow on wet grass Unstable footing could cause slipping Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the mower and the mowing activity They do not understand the dangers Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator 2 Bealert and turn mower off if a child enters the area 3 Before and while moving backwards look behind and down for small children 4 Use extreme care when approaching blind corners doorways shrubs trees or other objects that may obscure your vision of a child who may run into the mower 5 Keep children away from hot or running engines They can suffer burns from a hot muffler 6 Never allow children under 14 years old to operate a power mower Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent service Safe Handling Of Gasoline 1 0 10 11 12 13 14 15 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and t2. OTROV BIT Operators Manual UT JU 20 Mulching Rotary Lawn Mower IMPORTANT Read safety rules and instructions carefully before operating equipment Warning This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 TROY BILT LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 PRINTED IN U S A FORM NO 770 10755D 3 2003 TABLE OF CONTENTS Content Page Important Safe Operation Practices 3 AOPE 62 0 0 e ere EEE 6 Assembling Your Lawn Mower aaa 7 KNOW Your Lawn MOWE usi ovoje topen neob ile bk ose ask enska 8 Operating Your LAWN Mower ene 9 MGKINGAJUSIMENIE asc nabije oo de debelo nenavaden 10 Maintaining Your LAWN Mower ane 10 Oi se o OaE a Na AME V ere 12 HOUDE SPOON reaa NE a recka dia 12 A ACB O NE 1
3. Rope Guide Carriage Bolt Lower Handle Wing Nut Hand Knob Hairpin Clip Control Cable 40 5 Cable Tie Hinge Clip Trail Shield Cutting Deck Assembly 20 Bell Washer Knob Height Adjustment Lever Spring Wheel Assembly Wave Washer Axle Bolt 738 0507B 15262B 682 3024 682 3025 738 0585 732 0731 14578 14579 782 7006 736 0270 710 0599 710 0654A 731 1409 682 7002 712 0431 15261A 731 1949 748 0376C 753 0588 742 0740 736 0524A 710 1044 747 0710 736 0451 Description Shoulder Bolt Pivot Bar Handle Bracket Assy RH Handle Bracket Assy LH Stake Bolt Torsion Spring Height Adjust Assembly RH Height Adjust Assembly LH Mounting Bracket Bell Washer Self tapping Screw Self tapping Sems Screw Chute Deflector Mulching Plug Assembly Hex Lock Nut Height Adjustment Plate Cover Front End Blade Adapter Blade Adapter Kit 20 Mulching Blade Blade Bell Support Hex Bolt Hinge Pin Saddle Washer Not shown in Illustration on previous page NOTE For painted parts please refer to the list of color codes below Please add the applicable color code wherever needed to the part number to order a replacement part For instance if a part numbered 700 xxxx is painted Red the part number to order would be 700 xxxx 0638 Red 0638 Black 0637 MANUFACTURER S LIMITED WARRANTY FOR OTROVBILT The limited warranty set forth below is given by Troy Bilt LLC with respect to new
4. and tires HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area check your Yellow Pages or contact Troy Bilt LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 866 840 6483 or 1 330 558 7220 or log on to our Web site at www troybilt com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty C Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Troy Bilt LLC does not extend any warranty for products sold or exported outside of the United States its possessions and territories except those sold through Troy Bilt LAC s authorized channels of export distribution e Parts that are not genuine Troy Bilt parts are not covered by this warranty f Service completed by someone other than an authorized service dealer is not covered by this warranty g Transportation charges and service calls are not covered No implied warranty including any implied warranty of merchantability of fitness
5. Cut along corners and lay carton down flat Remove packing material e Roll or slide unit out of carton IMPORTANT This unit is shipped WITHOUT GASOLINE Make sure to service engine with gasoline and oil as instructed in the separate engine manual before operating your mower NOTE Reference to right or left side of the mower is observed from the operating position Tools Required Pair of pliers not necessary but helpful Disconnect Spark Plug Wire e Disconnect spark plug wire from the spark plug and attach rubber boot to a bolt on the engine to ground See Figure 1 Spark Plug Figure 1 Attaching Handle e Pull up and back on the upper handle to raise the handle into the operating position Make certain the lower handle is seated securely into the handle mounting brackets Tighten the hand knobs on each side of the handle carriage bolts and saddle washers must be seated properly into the handle as shown See Figure 2 NOTE Your mower is shipped with the handle in the higher height position If you wish to lower the height of the handle refer to the instructions for handle height adjustment on page 10 A lt A Saddle Washer Lower Handle Saddle Washer Figure 2 e Remove the hairpin clips from the outer holes in the weld pins on the handle mounting brackets e Using a pair of pliers squeeze one leg of the lower handle against the handle mounting bracket Insert the hairpin clip into the inne
6. MO TRAILING SHOR S MANUAL KEEP SAFETY DE Ag ELD DISCHARGE COVER ETC A DANGER _ AVOID SERIOUS INJURY OR DEATY KEEP HANDS AND FEET AWAY FROM ROTATING PARTS THE e REMOVE OBJECTS THAT CAN BE THROWN BY BLADE IN ANY DIRECTION WEAR SAFETY ace DO NOT MOW WHEN CHILDREN OR OTHERS ARE no e USE EXTRA CAUTION ON SLOPES DO NOT MOW o DON GREATER THAN 15 MOW ACROSS NEVER UP M NEVE ULL MOWER CLOSE TO YO ING BACKWA SLOPE GAUGE SECTION 2 USE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY AN vc mn SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE LEM A POWER POLE de H Mec A CORNER OF A BUILDING de l 1 a4 T ORAFENCE POST a Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower on such a slope it is extremely difficult to maintain your footing and you could slip resulting in serious injury Operate RIDING mowers up and down slopes never across the face of slopes Operate WALK BEHIND mowers across the face of slopes never up and down slopes SECTION 3 ASSEMBLING YOUR LAWN MOWER To Remove Unit From Carton e Remove staples break glue on top flaps or cut tape at carton end and peel along top flap to open carton e Remove loose parts included with your unit i e operator s manual etc e
7. Repair the damage before starting and operating the mower Never attempt to make a wheel or cutting height adjustment while the engine is running Grass catcher components discharge cover and trail shield are subject to wear and damage which could Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine TO REDUCE THE RISK OF INJURY DO NOT OPERATE MOWER UNLESS DISCHARGE CHUTE COVER OR GRASS CATCHER IS IN ITS PROPER PLACE DANGER KEEP HANDS and FEET AWAY 10 11 12 expose moving parts or allow objects to be thrown For safety protection frequently check components and replace immediately with original equipment manufacturer s O E M parts only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Do not change the engine governor setting or overspeed the engine The governor controls the maximum safe operating speed of the engine Maintain or replace safety and instruction labels as necessary Observe proper disposal laws and regulations Improper disposal of fluids and materials can harm the environment A WARNING TO REDUCE THE RISK OF INJURY DO NOT OPERATE MOWER UNLESS THIS GUARD OR ENTIRE GRASS CATCHER IS IN ITS PROPER PLACE 1299 AC READ ND B O EFORE AND WHILE
8. for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind Troy Bilt LLC During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale Troy Bilt LLC shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person fo
9. once a season with light oil or engine oil Also if the wheels are removed for any reason lubricate the surface of the axle bolt and the inner surface of the wheel with light oil See Figure 10 Engine e Follow engine manual for lubrication instructions Bearings A Figure 10 WARNING Be sure to disconnect and ground the spark plug wire before performing any repairs or maintenance NOTE When tipping the unit empty fuel tank and keep engine spark plug side up Cutting Blade A To remove blade e Remove the bolt and blade bell support which hold the blade and adapter to the engine crankshaft See Figure 11 Remove the blade and the adapter from the crankshaft A WARNING When removing the cutting blade for sharpening or replacement protect hands by using heavy gloves or a rag to grasp the cutting blade WARNING Periodically inspect the blade adapter for cracks especially if you strike a foreign object Replace when necessary e When sharpening the blade follow the original angle of grind as a guide It is extremely important that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade An unbalanced blade will cause excessive vibration when rotating at high speeds may damage the mower and or cause personal injury e The blade can be tested by balancing it on a round shaft screwdriver Remove metal from the heavy side until it balances evenly It is recommended th
10. 4 FINDING MODEL NUMBER This Operators Manual is an important part of your new Lawn Mower It will help you assemble prepare and maintain the unit for best performance Please read and understand what it says Before you start assembling your new equipment please locate the model plate on the equipment and copy the information from it in the space provided below The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer You can locate the model number by standing behind the unit in the operating position and looking down at the cutting deck A sample model plate is explained below For future reference please copy the model number and the serial number of the equipment in the space below Model Number Serial Number Copy the model number here OTROY BILT TROY BILT LLC Copy the serial number here Z ZAM SES P O BOX 361131 www troybilt com CLEVELAND OH 44136 330 558 7220 866 840 6483 ENGINE INFORMATION The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information CALLING CUSTOMER SUPPORT If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit please call
11. at the blade always be removed from the adapter for the best test of balance Blade D gt Adapte CZ AB AE e Figure 11 e Before reinstalling the blade and the blade adapter to the unit lubricate the engine crankshaft and the inner surface of the blade adapter with light oil or engine oil Also lubricate the bolt holes and bolts To Reinstall Blade e Be sure to install the blade with the side of the blade marked Bottom or with part number facing the ground when the mower is in the operating position e Make sure the blade is aligned with and seated onto the blade adapter flanges e Place blade bell support on blade Make sure the notches on the blade bell support are aligned with the small holes in the blade See Figure 11 e Replace hex bolt Tighten to recommended torque Blade Torque 450 in Ibs min 600 in Ibs max e To ensure safe operation of mower check all nuts and bolts periodically for correct torque Cutting Deck The underside of the mower deck should be cleaned after each use to prevent a build up of grass Clippings leaves dirt or other matter If this debris is allowed to accumulate it will invite rust and corrosion and may prevent proper mulching e The deck may be cleaned by tilting the mower and scraping clean with a suitable tool make certain the spark plug wire is disconnected NOTE We do not recommend the use of pressure washers or garden hose to clean your
12. es in the weld pins Reattach the starter rope Carburetor WARNING If any adjustments are made to A the engine while the engine is running e g carburetor keep clear of all moving parts and heated surfaces e g muffler Minor carburetor adjustments may be required to compensate for differences in fuel temperature altitude and load To adjust carburetor refer to the engine manual NOTE A dirty air cleaner will cause an engine to run rough Make sure air cleaner is clean and attached to the carburetor before adjusting carburetor Cutting Height An adjusting plate and thumb lever at each wheel position provides cutting height adjustment Each adjusting plate has nine height positions Height of cut will be changed when the thumb lever is moved from one hole to another e Simply depress the lever towards wheel and move wheel and lever assembly to desired position All wheels must be placed in the same relative position See Figure 9 Figure 9 SECTION 7 MAINTAINING YOUR LAWN MOWER WARNING Always stop engine and disconnect spark plug wire before cleaning lubricating or doing any kind of maintenance work on lawn mower A Lubrication Blade Control e Lubricate the pivot points on the blade control handle and the brake cable at least once a season with light oil See Figure 10 The blade control must operate freely in both directions Wheels e Lubricate the wheel bearings if so equipped at least
13. g it Blade Control Handle The blade control handle is located on the upper handle of the mower The blade control handle must be depressed in order to operate the unit Release the blade control handle to stop the engine and blade WARNING This control mechanism is a A safety device Never attempt to bypass its operations The blade will be rotating whenever the engine is running Throttle Control Your engine is equipped with a constant speed throttle which is set at full throttle for best performance Starter Rope The starter rope is attached to the handle Stand behind the unit and pull the starter rope to start the unit Primer The primer is used to pump gas into the carburetor Use it to start a cold engine but do not use it to restart a warm engine after a short shutdown Mulching Plug The mulching plug is used only for mulching purposes This process recirculates the clippings back to the lawn Do not operate the mower if the mulching plug is not firmly situated on the unit Cutting Height Adjustment Lever This lever located at each wheel lets you adjust cutting height of the grass Remember to put all four levers at the same height to avoid uneven cut a Blade Control Handle SJ Cutting Height Adjustment Lever Mulching Ruj Plug Spark Plug Figure 7 SECTION 5 OPERATING YOUR LAWN MOWER WARNING Keep hands and feet away A from the chute area on cutting deck The blade will be rotatin
14. g whenever the engine is running Be sure no one other than the operator is standing near the lawn mower while starting the engine or operating the mower Never run engine indoors or in enclosed poorly ventilated areas Engine exhaust contains carbon monoxide an odorless and deadly gas se and Oil Fill Up Service the mower engine with gasoline and oil following instructions in the engine manual If your mower was shipped with oil in the engine fill up the required amount of gasoline only Always make sure there is adequate oil in the engine before starting the engine Fill up as necessary 1 WARNING Never fill fuel tank indoors with engine running or until the engine has been allowed to cool for at least two minutes after running Aujusuny Cutting Height Your mower was shipped at the highest cutting height For best results in mowing keep the cutting height position high until it is determined which height is best for your lawn e Refer to height adjustments section of this manual on page 10 for instruction on how to adjust the cutting height and the handle height Before Starting e Attach spark plug wire to spark plug Make certain the metal cap on the end of the spark plug wire inside the rubber boot is fastened securely over the metal tip on the spark plug To Start Engine and Engage Blade e Prime engine as instructed in the engine manual e Standing behind the unit depress the blade control handle and
15. he vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately Use only an approved gasoline container Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling If possible remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device Extinguish all cigarettes cigars pipes and other sources of ignition Never fuel machine indoors because flammable vapors will accumulate in the area Never remove gas cap or add fuel while the engine is hot or running Allow engine to cool at least two minutes before refueling Never over fill fuel tank Fill tank to no more than 12 inch below bottom of filler neck to provide space for fuel expansion Replace gasoline cap and tighten securely If gasoline is spilled wipe it off the engine and equipment Move unit to another area Wait 5 minutes before starting the engine Never store the machine or fuel container inside where there is an open flame spark or pilot ligh
16. hold it against the upper handle e Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle rope will pull slightly harder at this point Let the rope rewind slowly e Pull rope with a rapid continuous full arm stroke Keep a firm grip on starter handle Return it slowly to the rope guide If you encounter any problems refer to the Trouble Shooting Guide for helpful information Stopping Engine and Blade e Release the blade control handle to stop the engine and the blade for a few seconds after the engine is shut off Do not touch the blade in any way while it is still rotating T WARNING The blade continues to rotate e Disconnect spark plug wire and ground it against the engine to prevent accidental starting while equipment is unattended Using Your Rotary Mower e Be sure that lawn is clear of stones sticks wire or other objects which could damage lawn mower or engine Such objects could be accidently thrown by the mower in any direction and cause serious personal injury to the operator and others e For best results do not cut wet grass because it tends to stick to the underside of the mower preventing proper discharge of grass clippings and could cause you to slip and fall New grass thick grass or wet grass may require a narrower cut Speed of the mower should be adjusted to the condition of the lawn e Fora healthier lawn always cut off one third or less of the to
17. ld use this machine Thoroughly inspect the area where the equipment is to be used Remove all stones sticks wire bones toys and other foreign objects which could be tripped over or picked up and thrown by the blade Thrown objects can Cause serious personal injury Plan your mowing pattern to avoid discharge of material toward roads sidewalks bystanders and the like Also avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator To help avoid blade contact or a thrown object injury stay in the operator zone behind the handles and keep bystanders helpers children and pets at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can Cause Serious injury to the eyes Wear sturdy rough soled work shoes and close fitting slacks and shirts Shirts and pants that cover the arms and legs and steel toed shoes are recommended Never operate this machine in bare feet sandals slippery or light weight e g canvas shoes Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade can amputate hands and feet 10 11 12 13 14 15 16 17 18 19 20 WARNING This symbol points out important safety instructi
18. merchandise purchased and used in the United States its possessions and territories Troy Bilt LLC warrants this product against defects for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operators Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any accessory or attachment not approved by Troy Bilt LLC for use with the product s covered by this manual will void your warranty as to any resulting damage Normal wear parts or components thereof are subject to separate terms as follows All normal wear parts or component failures will be covered on the product for a period of 90 days regardless of cause After 90 days but within the two year period normal wear part failures will be covered ONLY IF caused by defects in materials or workmanship of OTHER component parts Normal wear parts and components include but are not limited to batteries belts blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes shave plates auger spiral rubber
19. mmend the use of pressure to corrosive materials such as fertilizer washers or garden hose to clean your unit They may l cause damage to electric components spindles NOTE When storing any type of power equipment in pulleys bearings or the engine The use of water will _ an unventilated or metal storage shed care should be result in shortened life and reduce serviceability taken to rust proof the equipment Using a light oil or silicone coat the lawn mower especially cables and all moving parts before storing it for the off season SECTION 9 TROUBLE SHOOTING GUIDE Engine fails to start Blade control handle disengaged 1 Engage blade control handle Spark plug wire disconnected Connect wire to spark plug Fuel tank empty or stale fuel Fill tank with clean fresh gasoline Blocked fuel line Clean fuel line Faulty spark plug Clean adjust gap or replace Engine flooded Wait a few minutes to restart Do not prime Engine runs erratic Spark plug wire loose Connect and tighten spark plug wire 2 Blocked fuel line or stale fuel Clean fuel line fill tank with fresh gasoline 3 Vent in gas cap plugged Clear vent 4 Water or dirt in fuel system Drain fuel tank Refill with fresh fuel 5 Dirty air cleaner Clean air cleaner 6 Carburetor out of adjustment Adjust carburetor Engine overheats 1 Engine oil level low Fill crankcase with proper oil 2 Air flow restricted Remove blower housi
20. ng and clean 1 Spark plug fouled or gap too wide 1 Reset gap to 030 or replace spark plug 2 Carburetor improperly adjusted 2 Adjust carburetor Dirty air cleaner Aran air cleaner Mower will not mulch Wet grass Wait until ER to cut grass Excessively high grass A Mow once at high then mow again lower 3 Dull blade 3 Sharpen or replace blade Uneven cut 1 Wheels not positioned correctly 1 Place all four wheels in same height position 2 Dull blade 2 Sharpen or replace blade safety amp Decorative Labels Location MODEL PLATE ON LEFT SIDE 7775830143 RS AE A OS DE NA a o MIRAGE Was X z 15h M 8k nen COVER OS e WOU REI EIND BEFORE AND Oe Eterm READ OPERATOR S MA NU lene DISCHARGE COVER ETC 777530118 777530108 ON SIDE DISCHARGE DOOR AWARNING TO REDUCE THE RISK OF INJURY DO NOT OPERATE UNLESS THIS GUARD IS IN 717 7D06000 OTROY BILT ET IT S PROPER PLACE IF DAMAGED REPLACE IMMEDIATELY 20 CUT 6 5 HP 13 SECTION 10 TRU CUT 100 PARTS LIST 14 Tru Cut 100 647 04014 710 1270 712 0324 746 0883 720 0295 749 0705A 710 1205 710 1174 749 0928A 720 0279 720 0284 714 0104 746 0554 726 0240 17098 731 04019 682 0139 736 0105 720 0426 132 0404 7134 04033 736 0504 738 0102 Description Control Handle Assembly Oval C Sunk Screw Hex Lock Nut Control Housing Foam Grip Upper Handle
21. ons which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instruc A missing or damaged discharge cover can cause blade contact or thrown object injuries Many injuries occur as a result of the mower being pulled over the foot during a fall caused by slipping or tripping Do not hold on to the mower if you are falling release the handle immediately Never pull the mower back toward you while you are walking If you must back the mower away from a wall or obstruction first look down and behind to avoid tripping and then follow these steps a Step back from the mower to fully extend your arms b Be sure you are well balanced with sure footing c Pull the mower back slowl
22. r hole on the weld pin See Figure 3 Repeat on other side Hairpin n Inner Hole Weld Lower Handle Handle Mounting Bracket Figure 3 BRAONNOD Starter Rope The rope guide is attached to the right side of the upper handle Loosen the wing nut which secures the rope guide For location of the wing nut see Figure 4 Insert starter rope into rope me Wing Nut Figure 4 z Rope Guide e With the spark plug wire disconnected and grounded hold the blade control handle against the upper handle and pull the starter rope out of the engine Release the blade control handle Slip the starter rope into the rope guide Tighten the wing nut See Figure 4 e Make certain all nuts and bolts are tightened securely e Attach cables to the lower handle with the two cable ties already on the lower handle insert pegs on cable ties into the holes on the lower handle Pull cable ties tight and cut off the extra See Figure 5 Cable Tie Lower Handle ZU Figure 5 Converting to Side Discharge e Your mower has been shipped as a mulcher To convert it to a side discharge mower lift the mulching plug Slide the two hooks on the side discharge deflector under the hinge pin on the mulching plug assembly Lower the mulching plug See Figure 6 Mulching Plug Deflector Figure 6 SECTION 4 KNOW YOUR LAWN MOWER Compare Figure 7 with your equipment to get familiar with the mower controls before operatin
23. r whom it was purchased as a gift HOW STATE LAW RELATES TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state Troy Bilt LLC P 0 BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 866 840 6483 1 330 558 7220
24. scharge cover grass catcher blade control handle or other safety protective devices in place and working Never operate mower with damaged safety devices Failure to do so can result in personal injury 21 Muffler and engine become hot and can cause a burn Do not touch 22 Only use parts and accessories made for this machine by the original equipment manufacturer O E M Failure to do so can result in personal injury 23 If situations occur which are not covered in this manual use care and good judgment Contact your dealer for assistance Telephone 1 800 800 7310 for the name of your nearest dealer Slope Operation Slopes are a major factor related to slip and fall accidents which can result in severe injury Operation on slopes requires extra caution If you feel uneasy on a slope do not mow it Before operating this unit on a slope or hilly area use the slope gauge on page 6 to measure slopes If the slope is greater than 15 degrees do not mow it Do 1 Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes 2 Watch for holes ruts rocks hidden objects or bumps which can cause you to slip or trip Tall grass can hide obstacles 3 Always be sure of your footing A slip and fall can cause serious personal injury If you feel you are losing your balance release the blade control handle immediately and the blade will stop rotating within 3 seconds Do Not
25. t as on a water heater space heater furnace clothes dryer or other gas appliances To reduce fire hazard keep mower free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Allow a mower to cool at least 5 minutes before storing General Service 1 Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Before cleaning repairing or inspecting make certain the blade and all moving parts have stopped Disconnect the spark plug wire and ground against the engine to prevent unintended starting Check the blade and engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade for damage e g bent cracked worn Replace blade with the original equipment manufacture s O E M blade only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Mower blades are sharp and can cut Wrap the blade or wear gloves and use extra caution when servicing them Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly After striking a foreign object stop the engine disconnect the spark plug wire and ground against the engine Thoroughly inspect the mower for any damage
26. tal length of grass Lawn should be mowed in the fall season as long as there is growth WARNING If your mower strikes a foreign A object stop the engine Remove wire from spark plug thoroughly inspect the mower for any damage and repair the damage before restarting and operating the mower Extensive vibration of the mower during operation is an indication of damage The unit should be promptly inspected and repaired SECTION 6 MAKING ADJUSTMENTS WARNING Do not at any time make any A adjustment to your lawn mower without first stopping the engine and disconnecting the spark plug wire Handle Height Your mower is shipped with the handle in the higher height position To lower the handle height for your convenience proceed as follows w Lower z Notch Handle 22 U Figure 8 e Remove the starter rope from the rope guide e Remove the upper handle by removing the hand knobs and carriage bolts Lay the upper handle out of the way being careful not to bend or kink cables e Remove the hairpin clips from the weld pins on the handle brackets Press outward on the legs of the lower handle and remove it from the mower e Turn the lower handle around so the notches on the bottom of the lower handle are facing forward as shown in Figure 8 Reassemble placing the bottom holes in the handle over the weld pins in the handle mounting bracket e Reassemble the upper handle e Place the hairpin clips in the inner hol
27. the Customer Support Department Call 1 866 840 6483 or 1 330 558 7220 to reach a Customer Support representative Please have your unit s model number and serial number ready when you call See previous section to locate this information You will be asked to enter the serial number in order to process your call For more details about your unit visit our website at www troybilt com SECTION 1 IMPORTANT SAFE OPERATION PRACTICES A A A tions could result in serious injury or death General Operation 1 Read this operators manual carefully in its entirety before attempting to assemble this machine Read understand and follow all instructions on the machine and in the manual s before operation Be completely familiar with the controls and the proper use of this machine before operating it Keep this manual in a safe place for future and regular reference and for ordering replacement parts This machine is a precision piece of power equipment not a plaything Therefore exercise extreme caution at all times Your unit has been designed to perform one job to mow grass Do not use it for any other purpose Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Only responsible individuals who are familiar with these safe operation rules shou
28. unit It may cause damage to electric components spindles pulleys bearings or the engine The use of water will shorten life and reduce serviceability of the equipment Engine e Refer to the engine manual for all engine maintenance instructions e Maintain engine oil as instructed in the engine manual e Service air cleaner every 25 hours of operation under normal conditions Clean every few hours under extremely dusty conditions Poor engine performance and flooding usually indicates that the e Clean engine regularly with a cloth or brush Keep air cleaner should be serviced To service the air the cooling system blower housing area cleaned cleaner refer to the engine manual to permit proper air circulation which is essential to e The spark plug should be cleaned and the gap engine performance and life Make sure to remove reset once a season Spark plug replacement is all grass dirt and combustible debris from muffler recommended at the start of each mowing season area check engine manual for correct plug type and gap specifications SECTION 8 OFF SEASON STORAGE The following steps should be taken to prepare lawn e Refer to engine manual for correct engine storage mower for storage instructions e Clean and lubricate mower thoroughly as described Coat mower s cutting blade with chassis grease to in the lubrication instructions prevent rusting e Store mower in a dry clean area Do not store next NOTE We do not reco
29. y no more than half way toward you d Repeat these steps as needed Do not operate the mower while under the influence of alcohol or drugs Do not engage the self propelled mechanism on units so equipped while starting engine The blade control handle is a safety device Never attempt to bypass its operation Doing so makes the safety device inoperative and may result in personal injury through contact with the rotating blade The blade control handle must operate easily in both directions and automatically return to the disengaged position when released Never operate the mower in wet grass Always be sure of your footing A slip and fall can cause serious personal injury If you feel you are losing your footing release the blade control handle immediately and the blade will stop rotating within three seconds Mow in daylight or good artificial light Walk never run Stop the blade when crossing gravel drives walkways or roads If the equipment should start to vibrate abnormally stop the engine and check immediately for the cause Vibration is generally a warning of trouble Shut the engine off and wait until the blade comes to a complete stop before removing the grass catcher or unclogging the chute The cutting blade continues to rotate for a few seconds after the engine is shut off Never place any part of the body in the blade area until you are sure the blade has stopped rotating Never operate mower without proper trail shield di
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