Troy-Bilt TB2000 User's Manual
Contents
1. o ocoo o 6 7 Section 2 Know Your Unit csssssssssssssssssssesseseeseeees 8 Section 3 Assembly ococacnaccnneninencnancanancananrenannercanarcananeas 9 Installing and Adjusting the D handle 9 Installing the Cutting Attachment Shield 9 Section 4 Oil and FUueI cccssssssssssssssssssesssserssseeenes 10 Oil and Gas Mixing InstructiONS ooonccocnccnnnccnonos 13 Section 5 Operation sssssssssssssseseessesesees 11 13 Starting InStructiONS oooncciononicncnnonononconrnconononncnnoos 11 Stopping InStructiONS ooocioncnccnonocccnoncononcnncnnoncnnnos 11 Holding the TriMMer ooooococonocicccninccnoncononnrncnnonononnninonos 12 Adjusting Trimming Line Length o o cononcnn oo 12 Tips for Best Trimming Results o ooooccnccccnoncnnonos 12 Decorative TriMMiNQ oooocconcnccocnnncononcnnnncononcnnrncononoso 13 Contents of Carton e Model TB2000 Trimmer with Auto Feed Cutting Attachment A D Handle and Hardware A Cutting Attachment Shield with Hardware e Owner Operator Manual e Product Registration Card e Bottle of 2 Cycle Oil A This item will either be installed on the unit or in the hardware pack Section 6 Maintenance sssssssssssssssssseeseeseees 13 18 Maintenance Schedule occcoionicicnicconcncononcnnnnconcncnnos 13 Line Installati0N o2. WARNING To prevent serious personal injury do not attach or operate the unit with any type of blade WARNING The operation of any power tool can cause foreign objects to be thrown into your eyes This can lead to severe eye damage Before commencing power tool operation always wear safety glasses or goggles that are marked as meeting ANSI 287 1 standards and a full face shield when needed Section 2 Know Your Unit APPLICATIONS As a trimmer e Cutting grass and light weeds e Edging e Decorative trimming around trees fences etc Spark Plug Shaft Grip Air Filter Cover Throttle Control On Off Stop Control Y D Handle Shaft Housing Choke Lever Primer Bulb Cutting Attachment eS Cutting Attachment Shield Line Cutting Blade Section 3 Assembly 4 Screws Shaft Grip 4 Screws Minimum 6 inches 15 24 cm On some units the D handle may be preinstalled and only require loosening the screws and adjusting the D handle to the operator Go to step 4 for adjusting the D handle if preinstalled INSTALLING AND ADJUSTING THE D HANDLE 4 Nuts na lt a 1 Remove the screws nuts and bottom clamp piece that were installed on the D handle for shipping Place D handle the over the shaft housing and onto the bottom clamp Fig 3 1 Place it a minimum of 6 inches 15 24 cm from the end of the shaft grip Hold each hex nut in the bottom clamp rece
3. Do not overreach Always keep proper footing and balance Safety continued Always hold the unit with both hands when operat ing Keep a firm grip on both the front and rear han dle or grips Keep hands face and feet at a distance from all moving parts Do not touch or try to stop the cutting attachment when it is rotating Do not touch the engine gear housing or muffler These parts get extremely hot from operation When turned off they remain hot for a short time Do not operate the engine faster than the speed needed to cut trim or edge Do not run the engine at high speed when not cutting Always stop the engine when cutting is delayed or when walking from one cutting location to another If you strike or become entangled with a foreign object stop the engine immediately and check for damage Do not operate before repairing damage Do not operate the unit with loose or damaged parts Stop and switch the engine to off for maintenance repair or for changing the cutting attachment or other attachments Use only genuine manufacturer s replacement parts and accessories for this unit These are available from your authorized service dealer Use of any parts or accessories not authorized by the manufacturer could lead to serious injury to the user or damage to the unit and void your warranty Keep unit clean of vegetation and other materials They may become lodged between the cutting attachment and shield T
4. plug after every 50 hours of operation and check its condition 1 Stop the engine and allow it to cool Grasp the plug wire firmly and pull the cap from the spark plug 2 Clean dirt from around the spark plug Remove the spark plug from the cylinder head by turning a 5 8 inch socket counterclockwise 3 Replace cracked fouled or dirty spark plug Set the air gap at 0 025 inch 0 655 mm using a feeler gauge Fig 6 13 CAUTION Do not sand blast scrape or clean electrodes Grit in the engine could damage the cylinder 4 Install a correctly gaped spark plug in the cylinder head Tighten by turning the 5 8 inch socket clock wise until snug If using a torque wrench torque to 110 120 in elb 12 3 13 5 Nem Do not over tighten Maintenance continued ACCESSORIES REPLACEMENT PARTS Spark P O aida ae ase ee ee 181765 Spark Arrestor 00 cece eee eee teens 182153 Replacement Line Cartridge 49U0333L063 Fuel CaP io occ a eee ae eens 180000 Shoulder Harness 00cce eee ee ence eneeees 682075 These replacement parts can be purchased from your local authorized dealer CLEANING A WARNING To avoid serious personal injury always turn your trimmer off and allow it to cool before you clean or do any maintenance on it Use a small brush to clean off the outside of the unit Do not use strong detergents Household cleaners that contain aromatic oils such as pine and lemon and su
5. SAFETY INFORMATION e READ ALL INSTRUCTIONS e Clear the area to be cut before each use Remove all objects such as rocks broken glass nails wire or BEFORE OPERATING string which can be thrown or become entangled in e Read the instructions carefully Be familiar with the the cutting attachment Clear the area of children controls and proper use of the unit bystanders and pets At a minimum keep all chil dren bystanders and pets outside a 50 feet 15 m radius there still may be a risk to bystanders from thrown objects Bystanders should wear eye protec e Do not operate this unit when tired ill or under the influence of alcohol drugs or medication e Children and teens under the age of 15 must not use tion If you are approached stop the engine and the unit except for teens guided by an adult cutting attachment immediately e Inspect the unit before use Replace damaged parts e Squeeze the throttle control and check that it returns Check for fuel leaks Make sure all fasteners are in automatically to the idle position Make all adjust place and secure Replace cutting attachment parts ments or repairs before using unit that are cracked chipped or damaged in any way Make sure the cutting attachment is properly installed and securely fastened Be sure the cutting attachment shield is properly attached and posi e This unit was not designed to be used as a brush cutter Do not attach or operate this unit with any type of
6. bound up Cutting head dirty Line welded Line twisted when refilled ACTION Stop the engine and clean cutting attachment Refill with new line Replace the inner reel Clean inner reel and outer spool Disassemble remove the welded section and rewind the line Disassemble and rewind the line CUTTING LINE ADVANCES UNCONTROLLABLY CAUSE Pawl in cutting attachment is worn or broken ACTION Disassemble and check pawl replace if needed Section 8 Specifications ENGINE Engine Type c a a ee ate we eee Air Cooled 2 Cycle Did MEME iii a at s alin cee oa ile a aula yeaa cya dpe etguah E E a wher a a mie 1 37 cu in 22 5 cc GIUECA TYPE o ci a a A a a acim cala aa ea Eh Centrifugal ldie Speed RPM 0 ii aa arms hapa iia aia ara aa 2 600 3 600 rpm Operating RPM Trimmer ooocococccccc a 7 700 8 600 rpm ignition TYPE soseau ia a da ci dd eee Electronic On Off Stop Control oococcocococ eee eee ee eee eee eens Toggle Switch LUDMCATION io a ee eee aw epee a ee Ree Fuel Oil Mixture FUG MOM RAT ua a jedi cones 32 1 Fuel cis sun ete a mn wa om ete Dail smelt cm ca RSet aaa Dns o nein Rh atau avon evista te wi mal Ova Unleaded A A ga wet ool n siete whined wi i aval inp ral aaa e a aber e abe Diaphragm All Position F q ann eee ee eee Auto Rewind Muffler coincida a eine A areata A area eee me ee ae mLe Rs Baffled with Guard AP emai a my imran ind hana ie Ga pay ome Doan sada Rael a OE E Manual Spring Return Fuel Tan
7. brush cutting blade or brush cutting attach 4 ment tioned as recommended Failure to so can result in personal injury to the operator and bystanders as SAFETY WARNINGS FOR GAS TRIMMERS Welas damage 19 the uni WARNING Gasoline is highly flammable and its e Use only 0 095 inch 2 41 mm diameter genuine vapors can explode if ignited Take the following pre manufacturer s replacement line Never use metal cautions reinforced line wire chain or rope etc These can break off and become a dangerous projectile e Store fuel only in containers specifically designed and approved for the storage of such materials e Be aware of the risk of injury to the head hands and feet Always stop the engine and allow it to cool before filling the fuel tank Never remove the cap of the fuel tank or add fuel when the engine is hot Never operate the unit without the fuel cap securely in place Loosen the fuel tank cap slowly to relieve any pressure in the tank Add fuel in a clean well ventilated area outdoors where there are no sparks or flames Slowly remove the fuel cap only after stopping engine Do not smoke while fueling or mixing fuel Wipe up any spilled fuel from the unit immediately Avoid creating a source of ignition for spilled fuel Do not start the engine until fuel vapors dissipate Move the unit at least 30 feet 9 1 m from the fueling source and site before starting the engine Do not smoke keep sparks and open
8. not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of the safety features of the product shall void this Warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the use or misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser original lessee or the person for whom it was purchased as a gift How State Law Relates to this Warranty This warranty gives you specific legal rights and you may also have other rights which vary from state to state To locate your nearest service dealer dial 1 800 345 8746 in the United States or 1 800 668 1238 in Canada MTD Southwest Inc 550 N 54th Street Chandler AZ 85226 U S A
9. the United States of America its possessions and territories except those sold through MTD s authorized channels of export distri bution MTD reserves the right to change or improve the design of any TROY BILT Product without assuming any obligation to modify any product previously manufactured TROY BILT OTRO No implied warranty including any implied warranty of merchantability or fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty or guaranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind MTD During the period of the Warranty the exclusive remedy is repair or replacement of the product as set forth above Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sales MTD shall not be liable for incidental or consequential loss or damages including without limitation expenses incurred for substitute or replacement lawn care servic es for transportation or for related expenses or for rental expenses to temporarily replace a warranted product Some states do not allow limitations on how long an implied warranty lasts so the above limitation may
10. ATIO 32 1 Fig 4 1 Oil and Gas Mixing Instructions Old and or improperly mixed fuel are the main reasons for the unit not running properly Be sure to use fresh clean unleaded fuel Follow the instructions carefully for the proper fuel oil mixture Definition of Blended Fuels Today s fuels are often a blend of gasoline and oxygenates such as ethanol methanol or MTBE ether Alcohol blended fuel absorbs water As little as 1 water in the fuel can make fuel and oil separate It forms acids when stored When using alcohol blended fuel use fresh fuel less than 60 days old Using Blended Fuels If you choose to use a blended fuel or its use is unavoidable follow recommended precautions e Always use fresh fuel mix per your operator s manu al e Always agitate the fuel mix before fueling the unit e Drain the tank and run the engine dry before storing the unit Using Fuel Additives The bottle of TROY BILT 2 Cycle oil that came with your unit contains a fuel additive which will help inhibit corrosion and minimize the formation of gum deposits It is recommended that you use only TROY BILT 2 Cycle oil with this unit 10 If unavailable use a good 2 cycle oil designed for air cooled engines along with a fuel additive such as STA BIL Gas Stabilizer or an equivalent Add 0 8 oz 23 ml of fuel additive per gallon of fuel according to the instructions on the container NEVER add fuel addi tives directly to the
11. INE INSTALLATION This section covers both Membrane line and standard single line installation Always use manufacturer s 0 080 inch 2 03 mm replacement line Line other than specified may make the engine overheat or fail A WARNING Never use metal reinforced line wire chain or rope etc These can break off and become a dangerous projectile There are two methods to replace the trimming line e Wind the inner reel with new line e Install a prewound inner reel Winding the Existing Inner Reel 1 Press the tabs in and remove the bottom cover Fig 6 1 2 Remove the inner reel from the outer spool Fig 6 2 3 Use a clean cloth to clean the inner reel 4 Check the pawl for cracking or pin wear Fig 6 3 5 If the pawl shows any sign of cracking or has excessive pin wear then replace the pawl See Section 6 Maintenace Pawl Replacement Single Line Installation Go To Step 9 for Membrane Line Installation 6 Take two equal lengths of approximately 10 feet 3 m of new trimming line 7 Holding the two pieces together with the ends even insert the lines into the slotted hole in the inner reel Fig 6 4 Only about 1 2 inch of line will fit in hole Do not force line in hole NOTE Take care when starting to wind the line as not to pull either piece out of the slotted hole 8 Wind the lines in tight even layers onto the inner reel Fig 6 5 Wind the line in the direction indicat ed on the inne
12. NOTE If the lines stops feeding this is usually a sign that the cutting attachment requires new line See Section 6 Maintenace Line Installation NOTE Do not rest the AFS cutting attachment on the ground while the unit is running a CAUTION Do not remove or alter the line cutting blade assembly Excessive line length will make the clutch overheat This may lead to serious person al injury or damage to the unit Some line breakage will occur from e Entanglement with foreign matter e Normal line fatigue e Attempting to cut thick stalky weeds e Forcing the line into objects such as walls or fence posts TIPS FOR BEST TRIMMING RESULTS e Keep the cutting attachment parallel to the ground e Do not force the cutting attachment Allow the tip of the line to do the cutting especially along walls Cutting with more than the tip will reduce cutting efficiency and may overload the engine Cut grass over 8 inches 200 mm by working from top to bottom in small increments to avoid prema ture line wear or engine drag e Cut from left to right whenever possible Cutting to the right improves the unit s cutting efficiency Clippings are thrown away from the operator Slowly move the trimmer into and out of the cutting area at the desired height Move either in a for ward backward or side to side motion Cutting shorter lengths produces the best results Trim only when grass and weeds are dry The life of your cutting line
13. OTROYV BILT Owner Operator Manual 2 Cycle Trimmer Safety Assembly Operation Maintenance Models TB2000 22 5cc Curved Shaft 2000 MTD SOUTHWEST INC FORM 182821 1 01 10201 rev A Printed in U S A Introduction THANK YOU Thank you for buying this quality product This modern outdoor power tool will provide many hours of useful service You will find it to be a great labor saving device This operator s manual provides you with easy to understand oper ating instructions Read the whole manual and follow all the instructions to keep your new outdoor power tool in top operating condition PRODUCT REFERENCES ILLUSTRATIONS AND SPECIFICATIONS All information illustrations and specifications in this manual are based on the latest product information available at the time of printing We reserve the right to make changes at any time without notice Copyright 2000 MTD Southwest Inc All Rights Reserved Table of Contents INTOUCHON 0 naaa ata naa ea 2 Table Of Content onacannacconenconancanancanancanan conan nenanar coran cananea 2 Contents Of Carton csscsssssssssssssssssssssessssesesssessesecess 2 Service Information ssssssssssssnsnsnnununununnnnnnnnnnnnnnnnnnnnnnnnnnnnn 3 Identification Numbers onocconiccanacionancananconanencnancananrnancanas 3 Section 1 Safety AAA 4 7 Important Safety Information coocccononcnconcnccnnncnos 4 5 Safety and International Symbols
14. a well ventilated area outdoors Carbon monoxide exhaust fumes can be lethal in a confined area Section 5 Operation Avoid accidental starting Be in the starting position whenever pulling the starting rope To avoid serious personal injury the operator and unit must be in a stable position while starting STARTING INSTRUCTIONS 1 Mix gas with oil Fill fuel tank with fuel oil mixture See Section 4 Oil and Fuel Put the On Off Stop Control in the START I position Fig 5 1 Fully press and release primer bulb slowly 5 to 7 times Fuel should be felt and visible in the bulb Fig 5 2 If fuel hasn t entered the bulb press three more times or until it does Place the choke lever in the START A position Fig 5 2 With the unit on the ground squeeze the throttle control and hold Pull starter rope briskly Fig 5 3 Continue pulling until the engine sounds as though it wants to run normally 2 to 5 pulls NOTE Squeeze the throttle control until the engine has started and warmed up 6 Place the choke lever in the RUN B position Fig 5 2 N w gt A a 7 Pull starter rope briskly 1 to 3 times to start the engine Fig 5 3 8 If the engine does not start repeat steps 4 through 7 NOTE If the engine floods while trying to start place the choke lever in the RUN B position Squeeze the throttle control Pull the starter rope briskly The engine should start within three 3 t
15. been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any accessory or attachment not approved by MTD for use with the product s covered by this manual will void your warranty as to any resulting dam age This warranty is limited to ninety 90 days from the date of original retail purchase for any MTD product that is used for rental or commercial purposes or any other income producing purpose HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE THROUGH YOUR LOCAL AUTHORIZED SERVICE DEALER To locate the dealer in your area please check for a listing in the Yellow Pages or contact the Customer Service Department of MTD SOUTH WEST INC by calling 1 800 345 8746 or writing to 550 N 54th Street Chandler Arizona 85226 or if in Canada call 1 800 668 1238 No product returned directly to the facto ry will be accepted unless prior written permission has been extended by the Customer Service Department of MTD SOUTHWEST INC This limited warranty does not provide coverage in the following cases A Tune ups Spark Plugs Carburetor Adjustments Filters B Wear items Bump Knobs Outer Spools Cutting Line Inner Reels Starter Pulley Starter Ropes Drive Belts C MTD does not extend any warranty for products sold or exported outside of
16. ch as kerosene can damage plastic housing or han dle Wipe off any moisture with a soft cloth STORAGE e Never store the unit with gasoline in the tank where fumes may reach an open flame or spark e Allow the engine to cool before storing e Store the unit locked up to prevent unauthorized use or damage e Store the unit in a dry well ventilated area e Store the unit out of the reach of children LONG TERM STORAGE If the unit will be stored for an extended time 1 Drain all fuel from the gas tank into a container Do not use fuel that has been stored for more than 60 days Dispose of the old fuel in accordance to Federal State and Local regulations 2 Start the engine and allow it to run until it stalls This ensures that all gasoline has been drained from the carburetor 3 Allow the engine to cool Remove the spark plug and put 1 oz 30 ml of high quality motor oil into the cylinder Pull the starter rope slowly to distrib ute the oil Reinstall the spark plug NOTE Remove the spark plug and drain all of the oil from the cylinder before attempting to start the trimmer after storage 4 Thoroughly clean the unit and inspect for any loose or damaged parts Repair or replace damaged parts and tighten loose screws nuts or bolts The unit is ready for storage TRANSPORTING e Allow the engine to cool before transporting e Secure the unit while transporting e Drain the gas tank before transporting e Tigh
17. components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm SPARK ARRESTER INFORMATION NOTE For users on U S Forest Land and in the states of California Maine Oregon and Washington All U S Forest Land and the state of California Public Resources Codes 4442 and 4443 Oregon and Washington require by law that certain internal combustion engines operated on forest brush and or grass covered areas be equipped with a spark arrestor maintained in effective working order or the engine be constructed equipped and maintained for the prevention of fire Check with your state or local authorities for regulations pertaining to these requirements Failure to follow these requirements could subject you to liability or a fine This unit is factory equipped with a spark arrestor If it requires replacement ask your LOCAL SERVICE dealer to install the Accessory Part 181696 Spark Arrestor Kit Identification Numbers Before you start assembling your new equipment please locate the model plate on the unit and copy the information from it to the space provided below The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer e You can locate the model number on the shaft housing of the unit next to the On Off Stop Control Switch A sample model plate is explained below For future reference please copy the model n
18. flames from the area while adding fuel or operating the unit WHILE OPERATING Never start or run the unit inside a closed room or building Breathing exhaust fumes can kill Operate this unit only in a well ventilated area outdoors Wear safety glasses or goggles that are marked as meeting ANSI Z87 1 standards and ear hearing pro tection when operating this unit Wear a face or dust mask if the operation is dusty Wear heavy long pants boots gloves and a long sleeve shirt Do not wear loose clothing jewelry short pants sandals or go barefoot Secure hair above shoulder level The cutting attachment shield must always be in place while operating the unit Do not operate unit without both trimming lines extended and the proper line installed Do not extend the trimming line beyond the length of the shield This unit has a clutch The cutting attachment remains stationary when the engine is idling If it does not have the unit adjusted by an authorized service technician Adjust the D Handle to your size to provide the best grip Be sure the cutting attachment is not in contact with anything before starting the unit Use the unit only in daylight or good artificial light Avoid accidental starting Be in the starting position whenever pulling the starter rope The operator and unit must be in a stable position while starting See Section 5 Operation Use the right tool Only use this tool for the purpose intended
19. hment may be spinning during idle speed adjustment Wear protective clothing and observe all safety instructions to prevent serious personal injury If after checking the fuel mixture and cleaning the air filter the engine still will not idle adjust the idle speed screw as follows 1 Start the engine and let it run at a high idle for a minute to warm up 2 Release the throttle trigger and let the engine idle If the engine stops insert a small phillips or flat blade screwdriver into the screw next to the air filter cover Fig 6 12 Turn the idle speed screw in clockwise 1 8 of a turn at a time as needed until the engine idles smoothly NOTE The cutting attachment should not rotate when the engine idles 3 If the cutting attachment rotates when the engine idles turn the idle speed screw counterclockwise 1 8 of a turn at a time as needed to reduce idle speed Checking the fuel mixture cleaning the air filter and adjusting the idle speed screw should solve most engine problems If not and e The engine will not idle e The engine hesitates or stalls on acceleration e There is a loss of engine power have the carburetor adjusted by an authorized service dealer 0 025 inch 0 655 mm A Fig 6 13 Maintenance continued REPLACING THE SPARK PLUG Use a Champion RCJ6Y spark plug or equivalent The correct air gap is 0 025 inch 0 655 mm Remove the
20. is dependent upon e Following the previous trimming techniques e What vegetation is being cut e Where it s being cut For example the line will wear faster when trimming against a foundation wall as opposed to trimming around a tree NOTE Some maintenance procedures may require special tools or skills If you are unsure about these procedures take your unit to an authorized service dealer MAINTENANCE SCHEDULE These required maintenance procedures should be performed at the frequency stated in the table They should also be included as part of any seasonal tune up Operation continued DECORATIVE TRIMMING Decorative trimming is accomplished by removing all vegetation around trees posts fences etc Rotate the whole unit so that the cutting attachment is at a 30 angle to the ground Fig 5 5 Section 6 MAINTENANCE To prevent serious injury never do maintenance or repairs with unit running Always do mainte nance and repairs on a cool unit Disconnect spark plug wire to ensure the unit will not start WHEN Before Starting Engine Every 10 Hours Every 50 Hours MAINTENANCE NEEDED Fill fuel tank with correct oil and fuel mixture Clean and re oil air filter Check spark plug condition and gap GO TO Page 10 Page 16 Page 17 13 Maintenance continued Tab PRESS TABS TO REMOVE Inner Reel Bottom Cover Pin Wear 14 L
21. k Gapacity si seire nena A A Es pees aw 20 oz 591 ml Drive Shaft HOUSING aia maraca a aos ana a aa alardes Ea lead aaa dia da aa la acia Aluminum Tube Throttle CONTO n a eae eae aaa a Finger Tip Trigger Unit Weight No Fuel with D handle Cutting attachment shield and Cutting attachment 9 3 Ibs 4 22 kg Cutting Mechanism a aa e a a ao AFS Dual String Cutting Head Line Spool NA Ann aces ook ae aia Eon ee meee eal eae me aca e eta Automatic Line Feed Releaser Line Spool Diameter coca e a a atea aara a cata aa aC taa ara aa aaa aa aa 3 inches 76 2 mm TimmingiLine Diameter canas cant wets cate topes set tt a Jay adela eletesars a decai 0 080 inches 2 03 mm Cutting Path Diameter seose coto o since ataca encadena e ein oo dades aa aa a ae 15 inches 38 1 cm Notes MANUFACTURER S LIMITED WARRANTY FOR The limited warranty set forth below is given by MTD SOUTHWEST INC MTD with respect with new merchandise purchased and used in the United States its possessions and territories MTD warrants this product against defects in material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in material or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not
22. maintain ing the air filter will VOID the warranty Remove the carburetor air filter cover by pushing on the tab on top of the cover Fig 6 9 2 Remove the air filter Fig 6 10 3 Wash the filter in detergent and water Rinse the filter thoroughly and allow it to dry 4 Apply enough clean SAE 30 motor oil to lightly coat the filter Fig 6 11 5 Squeeze the filter to spread and remove excess oil Fig 6 11 6 Reinstall the filter Fig 6 10 and air filter cover Fig 6 9 NOTE If the unit is operated without the air filter you will VOID the warranty CARBURETOR ADJUSTMENT The idle speed of the engine is adjustable by the screw next to the air filter cover Fig 6 12 NOTE Careless adjustments can seriously damage your unit An authorized service dealer should make carburetor adjustments Check Fuel Mixture Old and or improperly mixed fuel is usually the reason for the unit not running properly Drain and refill the tank with fresh properly mixed fuel prior to making any adjustments See Section 5 Oil and Fuel Clean Air Filter The condition of the air filter is important to the opera tion of the unit A dirty air filter will restrict air flow and change the air fuel mixture This is often mistaken for an out of adjustment carburetor Check the condition of the air filter before adjusting the idle speed screw See Section 6 Maintenance Adjust Idle Speed Screw A WARNING The cutting attac
23. o eight 8 pulls 9 Squeeze the throttle control to warm up engine for 5 to 10 seconds Place the choke lever in the RUN B position Fig 5 2 NOTE Choking is unnecessary when starting a warm engine Put the On Off Stop Control in the START 1 position Fig 5 1 and the choke lever in the RUN B position Fig 5 2 STOPPING INSTRUCTIONS 1 Release your hand from the throttle control Fig 5 3 Allow the engine to idle 2 To stop the engine put the On Off Stop Control in the STOP O position Fig 5 1 11 Operation continued Fig 5 4 HOLDING THE TRIMMER A WARNING Always wear eye hearing foot and body protec tion to reduce the risk of injury when operating this unit Before operating the unit stand in the operating posi tion Fig 5 4 Check for the following e The operator is wearing eye protection and proper clothing e The right arm is slightly bent and the hand is hold ing the shaft grip e The left arm is straight and the hand is holding the D handle e The unit is at waist level e The cutting attachment is parallel to the ground and easily contacts the vegetation to be cut without the operator having to bend over ADJUSTING TRIMMING LINE LENGTH The AFS cutting attachment Automatic Feed System automatically feeds out cutting line as needed A blade on the cutting attachment shield will cut the line to the proper length if excess line is released
24. o reduce fire hazard replace faulty muffler and spark arrestor keep the engine and muffler free from grass leaves excessive grease or carbon build up OTHER SAFETY WARNINGS Never store the unit with fuel in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing or transport ing Be sure to secure the unit while transporting Store the unit in a dry area locked up or up high to prevent unauthorized use or damage out of the reach of children Never douse or squirt the unit with water or any other liquid Keep handles dry clean and free from debris Clean after each use see Cleaning and Storage instructions Keep these instructions Refer to them often and use them to instruct other users If you loan someone this unit also loan them these instructions SAVE THESE INSTRUCTIONS Safety continued SAFETY AND INTERNATIONAL SYMBOLS This operator s manual describes safety and international symbols and pictographs that may appear on this product Read the operator s manual for complete safety assembly operating and maintenance and repair information SYMBOL De o ET MEANING e SAFETY ALERT SYMBOL Indicates danger warning or caution May be used in conjunction with other symbols or pictographs e WARNING READ OPERATOR S MANUAL Read the Operator s Manual s and follow all warnings and safety instructions Failure to do so can result in seriou
25. oooonnccnonicionocccnnocononcrnronononnonons 14 15 Installing a Prewound Reel 15 Pawl Replacement ccsccsssssesssssssessssssssssssseeseeseseeens 15 Air Filter MaintenanCe oooccccononicccnonccnnncnnoncononcnnonnnnons 16 Carburetor Adjustment ececceeeeeeeeeteteeeeeeteteerees 16 17 Replacing the Spark Plug 17 Accessories Replacement parts cccscsccseseseeees 18 Cleaning ceesccecesseccssescsecscsecscsecsssesssessesessesessesasensass 18 MO A tai 18 Long Term Storage oococcicicnicicicicnoncnnoncconcnnnncnnnnnnnnnnnnn 18 Section 7 Troubleshoo0tiNg ooommmm 19 Section 8 Specificati0NS ocanonnnnenmnmmmrm 20 Section 9 Warranty cccocccconicnonanconannencnnencnancananrananrarancanas 22 Service Information SERVICE INFORMATION Service on this unit both within and after the warranty period should be performed only by an authorized and approved service dealer Dial e 1 800 345 8746 for authorized service dealers in the United States Or e 1 800 668 1238 in Canada to obtain the listing of the authorized service dealer nearest you DO NOT RETURN THE UNIT TO THE RETAILER NOTE PROOF OF PURCHASE WILL BE REQUIRED FOR WARRANTY SERVICE Make sure this manual is carefully read and understood before starting or operating this equipment THIS PRODUCT IS COVERED BY ONE OR MORE US PATENTS OTHER PATENTS PENDING WARNING Engine Exhaust some of its constituents and certain vehicle
26. r reel Place your index finger between the two lines to stop the lines from over lapping Do not overlap the ends of the line Proceed to step 11 Membrane Line Installation 9 Take approximately 10 feet 3 m of new trimming line Insert one end of the line into the slotted hole in the inner reel Fig 6 4 Only about 1 2 inch of line will fit in hole Do not force line in hole 10 Before winding split the other end of the line back about 6 inches 11 Wind the line in tight even layers in the direction indicated on the inner reel Do not twist the line while winding NOTE Failure to wind the line in the direction indi cated will cause the cutting line not to advance Maintenance continued 12 Insert the ends of the line into the two holding slots Slotted Fig 6 6 Leave about 4 inches 102 mm of line Hole beyond the holding slots 13 Insert the ends of the line through the eyelets in the outer spool and place inner reel inside the outer spool Fig 6 7 14 While holding the inner reel and outer spool grasp the ends and pull firmly to release the line from the holding slots in the inner reel 15 Push the bottom cover into the outer spool until it snaps into place INSTALLING A PREWOUND REEL 1 Press the tabs in and remove the bottom cover Fig 6 1 2 Remove the old inner reel from the outer spool Fig 6 1 3 Take the prewound inner reel and Insert the ends of the line through the e
27. s injury to the operator and or bystanders e FOR SERVICE INFORMATION CALL USA 1 800 345 8746 CANADA 1 800 668 1238 e WEAR EYE AND HEARING PROTECTION WARNING Thrown objects and loud noise can cause severe eye injury and hearing loss Wear eye protection meeting ANSI Z87 1 standards and ear protection when operating this unit e KEEP BYSTANDERS AWAY WARNING Keep all bystanders especially children and pets at least 50 feet 15 m from the operating area e PRIMER BULB Push primer bulb fully and slowly 5 to 7 times e UNLEADED FUEL Always use clean fresh unleaded fuel e OIL Refer to operator s manual for the proper type of oil e THROWN OBJECTS AND ROTATING CUTTER CAN CAUSE SEVERE INJURY WARNING Do not operate without the cutting attachment shield in place Keep away from the rotating cutting attachment SYMBOL l O a A WEAR YOUR SAFETY GLASSES AS 4 e FORESIGHT IS BETTER THAN NO SIGHT Safety continued MEANING e ON OFF STOP CONTROL ON START RUN e ON OFF STOP CONTROL OFF OR STOP e HOT SURFACE WARNING Do not touch a hot muffler gear housing or cylinder You may get burned These parts get extremely hot from operation When turned off they remain hot for a short time e SHARP BLADE WARNING Sharp blade on cutting attachment shield To prevent serious injury do not touch line cutting blade e CHOKE CONTROL A START position B e RUN position e DO NOT USE BLADES
28. ss with a finger Start screws with a large Phillips screw driver Do not tighten until you make the handle adjustment If it was preinstalled loosen the screws on the D handle just enough to move the D handle While holding the unit in the operating position Fig 3 2 position the D handle to the location that provides you the best grip Tighten the clamp screws evenly until the D handle is secure D Handle gt Bottom Clamp Fig 3 1 Nn w S a o INSTALLING THE CUTTING ATTACHMENT Fig 3 2 SHIELD Use the following instructions if the cutting attachment shield on your unit is not installed A WARNING Never operate the trimmer without the cutting attachment shield in place to prevent serious personal injury 1 Place the cutting attachment shield onto the shaft housing above the clamp assembly Fig 3 3 Push the cutting attachment shield down to the top _ of the cutting attachment assembly and then rotate oe the cutting attachment shield until the screw holes tting Attach t i its i Cutting Attachment Cu he iad men oh bak the guard fits into the recessed pocket Install the four 4 screws with a Phillips screwdriver Fig 3 4 Clamp N Fig 3 3 w Section 4 Oil and Fuel UNLEADED GAS TROY BILT 2 CYCLE OIL 1 US GALLON 4 0 FL OZ 3 8 LITERS 118 ml MIXING R
29. ten gas cap before transporting ENGINE WILL NOT START Section 7 Troubleshooting CAUSE On Off Stop Control is in STOP position Empty fuel tank Primer bulb wasn t pressed enough Engine flooded Old or improperly mixed fuel Fouled spark plug ENGINE WILL NOT IDLE ACTION Turn On Off Stop Control to START Fill fuel tank with properly mixed fuel Press primer bulb fully and slowly 5 7 times Use starting procedure with choke lever in the RUN position Pg 11 Drain gas tank Add fresh fuel mixture Replace or clean the spark plug CAUSE Air Filter is Plugged Old or improperly mixed fuel Improper carburetor adjustment ENGINE WILL NOT ACCELERATE ACTION Replace or clean the air filter Drain gas tank Add fresh fuel mixture Adjust per instruction Pg 16 CAUSE Old or improperly mixed fuel Improper carburetor adjustment Cutting attachment bound with grass Dirty air filter ACTION Drain gas tank Add fresh fuel mixture Take to an authorized service dealer for carburetor adjustment Stop the engine and clean the cutting attachment Clean or replace the air filter ENGINE LACKS POWER OR STALLS WHEN CUTTING CAUSE Old or improperly mixed fuel Improper carburetor adjustment ACTION Drain gas tank Add fresh fuel mixture Take to an authorized service dealer for carburetor adjustment CUTTING ATTACHMENT WILL NOT ADVANCE LINE CAUSE Cutting attachment bound with grass Cutting attachment out of line Inner reel
30. umber and the serial number of the equipment in the space below Copy the model parent Model Parent Part Number part number here Serial Number Copy the serial number here MADE IN U S A Section 1 attention to possible dangers The safety symbols A DANGER and their explanations deserve your careful attention Failure to obey a safety warning will result in and understanding The safety warnings do not by serious injury to yourself or to others Always fol themselves eliminate any danger The instructions or low the safety precautions to reduce the risk of warnings they give are not substitutes for proper fire electric shock and personal injury accident prevention measures SYMBOL MEANING A WARNING SAFETY ALERT SYMBOL Indicates danger warning or caution Attention is Failure to obey a safety warning can result in required in order to avoid serious personal injury to yourself and others Always follow the injury May be used in conjunction with safety precautions to reduce the risk of fire other symbols or pictographs electric shock and personal injury NOTE Advises you of information or instructions vital to the operation or maintenance of the equipment A CAUTION Failure to obey a safety warning may result in property damage or personal injury to yourself or to others Always follow the safety precau tions to reduce the risk of fire electric shock and personal injury e IMPORTANT
31. unit s fuel tank A CAUTION For proper engine operation and maximum relia bility pay strict attention to the oil and fuel mix ing instructions on the 2 cycle oil container Using improperly mixed fuel can severely dam age the engine Thoroughly mix the proper ratio of 2 cycle engine oil with unleaded gasoline in a separate fuel can Use a 32 1 fuel oil ratio Do not mix them directly in the engine fuel tank See Figure 4 1 for specific gas and oil mixing ratios NOTE One gallon 3 8 liters of unleaded gasoline mixed with one 4 oz 118 ml bottle of TROY BILT 2 CYCLE OIL makes a 32 1 fuel oil ratio A WARNING Gasoline is extremely flammable Ignited Vapors may explode Always stop the engine and allow it to cool before filling the fuel tank Do not smoke while filling the tank Keep sparks and open flames at a distance from the area A WARNING Remove fuel cap slowly to avoid injury from fuel spray Never operate the unit without the fuel cap securely in place A WARNING Add fuel in a clean well ventilated area outdoors Wipe up any spilled fuel immediately Avoid creat ing a source of ignition for spilt fuel Do not start the engine until fuel vapors dissipate NOTE Dispose of the old fuel oil mix in accordance to Federal State and Local regulations Choke Lever Wimp ahh lt Start A Starter Rope STARTING INSTRUCTIONS A WARNING Operate this unit only in
32. yelets in the outer spool Fig 6 7 4 While holding the inner reel and outer spool grasp the ends and pull firmly to release the line from the holding slots in the inner reel 5 Push the bottom cover into the outer spool until it snaps into place Replacement Parts See Accessories Replacement Parts on page 18 Holding PAWL REPLACEMENT If the pawl in the cutting attachment requires replace ment due to cracking or wear use the following instructions 1 Position the pawl so that it is hooked by the spring Fig 6 8 2 Position a medium sized flat bladed screwdriver through the tab hole in the outer spool and under the pawl as shown in figure 6 8 The end of the screw driver needs to be right next to the pawl shaft 3 Turn the screwdriver to remove the pawl from it s retaining hole in the outer spool 4 Replace with a new pawl Press the pawl in firmly until it snaps into place Holding Slot Fig 6 6 Position Pawl Pawl Shaft Eyelet Fig 6 7 Maintenance continued Carburetor Air Br Filter Cover Air Filter Idle Speed Screw 16 AIR FILTER MAINTENANCE Cleaning the Air Filter A WARNING To avoid serious personal injury always turn your trimmer off and allow it to cool before you clean or do any maintenance on it Clean and re oil the air filter every 10 hours of opera tion It is an important item to maintain Not
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