Troy-Bilt Polar Blast 10530 User's Manual
Contents
1. Carriage Bolt Bell Washer Sh Wing Nut KAN ENP Springs Actuator Brackets and Springs Figure 3 Attaching Chute Assembly Hardware Group A e Place chute assembly over chute opening with the opening in the chute assembly facing the front of the unit e Place chute flange keepers beneath lip of chute assembly with the flat side of chute flange keeper facing downward e Insert hex screw up through chute flange keeper and chute assembly and secure with hex lock nut After assembling all three chute flange keepers tighten all nuts and screws securely with two 7 16 wrenches Do not overtighten See Figure 4A e With the lock nuts loosened on the lower chute rod bracket See Figure 4B adjust the bracket so that the spiral fully engages the teeth on the chute assembly Tighten the lock nuts on the lower chute rod bracket securely Chute Assembly Hex Screw Hex Lock Nut Chute Flange Keeper Chute Directional Control Assembly Lower Chute Rod Bracket Lock Nuts Figure 4 Attaching Chute Directional Control Remove the hairpin clip from the upper chute rod and slide the upper chute rod through the upper chute rod bracket and into the lower chute rod See Figure 5 e Align the two holes on both chute rods and insert the hairpin clip removed earlier through these holes See Figure 5 Upper Chute Rod Bracket Hairpin Clip Lower Chute Rod Figure 5 Routing Chut2. USE CLEAN OUT TOOL TO UNCLOG DISCHARGE CHUTE DISENGAGE CLUTCH LEVERS STOP ENGINE AND REMAIN BEHIND HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING OR SERVICING MACHINE TO AVOID THROWN OBJECTS INJURIES NEVER DIRECT DISCHARGE AT BYSTANDERS USE EXTRA CAUTION WHEN OPERATING ON GRAVEL SURFACES CLEAN OUT TOOL SECTION 2 ASSEMBLING YOUR SNOW THROWER NOTE All references to right or left side of the snow thrower are determined from behind the unit in the operating position The operator s position is defined as standing directly behind the snow thrower facing the handle panel Hardware Pack ATTACHING THE CHUTE ASSEMBLY i OOO Ege Flange Lock Nuts 1 4 20 Thread 712 04064 Hex Screws 1 4 20 x 1 00 710 0597 Chute Flange Keepers 731 0851 3 Not Shown REPLACEMENT SHEAR BOLTS Wii VA Bolts Flange Lock y Nuts e The augers are secured to the auger shaft with two shear bolts and flange lock nuts If you hit a foreign object or ice jam the snow thrower is designed so that the bolts may shear Two replacement shear bolts and nuts are provided for your convenience Store in a safe place until needed See Figure 1 IMPORTANT NEVER replace the auger shear bolts with standard hex bolts Any damage to the auger gearbox or other components from s
3. 725 0157 Cable Tie 35 746 0950A Trigger Control 36 725 1658 Halogen Lamp 37 705 5218 Handle Engagement RH 38 705 5219 Handle Engagement LH 39 710 1003 Special B Screw 40 712 0271 Hex Sems Nut 42 720 0232 Shift Knob 43 731 04069 Handle Panel 44 725 1672 Lens Assembly 25 Model 10530 Ref Part No Description Ref Part No Description No No 1 07386 Washer 18 748 0234 Shoulder Spacer 2 684 0123A Belt Cover Bracket Assembly 19 754 0131 V Belt 3 710 0191 Hex Screw 3 8 24 x 1 25 20 756 0240 Flat Idler 4 710 0237 Hex Screw 5 16 24 x 625 21 756 0241B Double Pulley 5 710 1008 Self tapping Sems Screw 22 1784 5726 Idler Bracket 6 710 0607 TT Screw 5 16 18 x 0 5 23 750 1148A Spacer 7 710 0672 Hex Lock Screw 5 16 24 x 1 25 24 748 0418 Spacer 33 x 1 0 x 36 8 712 0116 Jam Nut 25 717 0882A Spacer 9 714 0118 Key 26 629 0071 Extension Cord 110V 3 prong 10 731 2531 Belt Cover 27 684 04011 Spark Plug Cap 11 732 0303 Extension Spring 28 684 04014A Engine Shroud Incl Ref 27 13 736 0217 Lock Washer 29 710 04082 Screw 10 16 x 75 14 736 0242 Beleville Washer 30 712 3004A Flange Lock Nut 5 16 18 15 736 0264 Flat Washer 17 738 0982 Shoulder Screw 26 Model 10530 do Part No Description 1 618 0246 Housing Assembly RH 2 618 0435 Housing Assembly LH 3 710 1260A Screw 5 16 18 x 0
4. 738 0733B Spiral Axle 32 741 0192 Flange Bearing w Flats 33 741 0475 Plastic Bushing 21 Model 10530 82 22 Model 10530 23 s Part No Part Description Part No Part Description 1 741 0225 Hex Flange Bearing 49 710 0726 Self tapping Screw 5 16 12 x 750 2 750 1302A Spacer 6725 x 1 125 x 2 485 50 736 0300 Flat Washer 3 618 0279 Dogg Assembly LH 51 736 0329 Lock Washer 4 618 0280 Dogg Assembly RH 52 736 0623 Flat Washer 5 618 0282D Drive Shaft Assembly 53 712 0717 Nut Insert 3 8 16 6 618 04178 Friction Wheel Assembly 54 784 0404 Bearing Retainer Bracket 7 684 0162 Support Bracket Assembly 55 784 0407 Axle Bearing Support Bracket 8 684 0161 Shift Arm Assembly 56 738 0143 Shoulder Screw 9 684 04103 Shift Rod Assembly 57 738 0279 Drive Plate Spindle 10 684 0118 Auger Actuator Bracket Assy 58 738 0924 Shoulder Screw 1 4 28 x 375 11 684 0119 Drive Actuator Bracket Assy 59 741 0163A Bearing Housing Assembly 12 790 00016 Frame Assembly 60 714 0151A Click Pin 13 684 0122 Sprocket Assembly 61 741 0563 Ball Bearing 14 710 0195 Hex Screw 1 4 28 x 625 62 741 0747 Ball Bearing 15 710 0538 Hex Screw 5 16 18 x 625 63 746 0949A Steer Cable 16 710 0599 Self tapping Screw 1 4 20 x 5 64 746 0951 Auger Idler Cable 17 710 0788 Self tapping Screw 1 4 20 x 1 65 747 0973 Drive Clutch Rod 18 710 0896 Self tapping Screw 1 4 14 x 62
5. Bracket Bracket Hex Nut And Cupped Washer Hex Gear Shaft Friction Wheel Drive Plate Figure 11 If adjustment is necessary adjust drive control as instructed below e Thread the lock nut outward down the coupler to provide more slack in the cable or thread the lock nut inward up the coupler to provide less slack in the cable Refer to Figure 10 e Reattach the spring to the bracket Hairpin Clip amp Flat Washer Clutch Rod Connector Lower Shift Rod Figure 12 e Reassemble the frame cover NOTE f you placed plastic film under the gas cap be certain to remove it before operating the snow thrower Shift Rod If your snow thrower is not achieving its full range of speeds the shift rod is in need of adjustment To adjust the shift rod proceed as follows e Remove the hairpin clip and flat washer from the shift handle under the handle panel e Place shift lever in sixth 6 position fastest forward speed e Push shift arm assembly down as far as it will go e Rotate the ferrule up or down on the shift rod as necessary until the ferrule lines up with the upper hole in the shift lever See Figure 12 e Insert ferrule from the left side of the snow thrower into the upper hole e Reinstall the hairpin clip and the washer NOTE Make certain to check for correct adjustment of the shift rod as instructed on page 11 Drive Control and Shift Lever before ope
6. and has not been subject to misuse abuse neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by Troy Bilt for use with the product s covered by this manual will void your warranty as to any resulting damage Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty 30 days from the date of purchase Normal wear parts include but are not limited to items such as batteries belts blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes friction wheels shave plates auger spiral rubber and tires HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area In the U S A Check your Yellow Pages or contact Troy Bilt LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 866 840 6483 or 1 330 558 7220 or log on to our Web site at www troybilt com In Canada Contact MTD Products Limited Kitchener ON N2G 4J1 or call 1 800 668 1238 or log on to our Web site at www mtdcanada com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer to applica
7. 5 16 18 x 875 37 756 0178 Flat Idler 5 710 0451 Carriage Bolt 5 16 18 x 750 38 756 0243 Pulley 6 710 0459A Hex Screw Special 3 8 24 x 1 5 39 784 0385A Auger Idler Bracket 7 710 0528 Hex Screw 5 16 18 x 1 25 40 784 5076 Support Bracket 8 710 0726 Self Tapp Screw 5 16 12 x 750 41 784 5123 Chute Directional Control Bracket 9 710 0891 Shear Bolt 5 16 18 x 1 75 42 784 5710 Support Plate 10 711 0640 Stud 43 784 5711 Chute Bracket 11 711 0677 Ferrule 44 618 0436 Gear Assembly 12 712 0116 Jam Nut 3 8 24 45 705 5206A Spiral Assembly 30 RH 13 712 04063 Flange Lock Nut 5 16 18 46 705 5207A Spiral Assembly 30 LH 15 714 0104 Hairpin Clip 47 684 04006 30 Auger Housing Assembly 16 714 0126 Key 48 784 5697 Skid Shoe 17 714 0135 Key 49 737 3000 Lube Fitting 18 715 0118 Spiral Pin 50 710 3008 Screw 5 16 18 x 75 19 731 1696A Chute Adapter 52 784 0315 Bearing Housing 20 732 0858 Extension Spring 53 784 5715A 30 Shave Plate 23 736 0169 Lock Washer 54 710 0389 Carriage Screw 24 736 0174 Wave Washer 55 710 3168 Carriage Bolt 25 736 0242 Belleville Washer 56 712 04065 Flange Lock Nut 3 8 16 26 736 0250 Flat Washer 57 710 1260A Screw 5 16 18 x 75 27 736 0271 Spring Washer 58 712 0717 Insert Nut 3 8 16 28 736 3008 Flat Washer 59 731 2643 Clean out Tool 30 738 0281 Shoulder Screw 60 731 2635 Clean out Tool Mount 31 741 04024 Self Aligning Bearing 61
8. a burn Do not touch Exercise extreme caution when operating on or crossing gravel surfaces Stay alert for hidden hazards or traffic Exercise caution when changing direction and while operating on slopes Plan your snow throwing pattern to avoid discharge towards windows walls cars etc Thus avoiding possible property damage or personal injury caused by a ricochet Never direct discharge at children bystanders and pets or allow anyone in front of the machine Do not overload machine capacity by attempting to clear snow at too fast of a rate Never operate this machine without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run Disengage power to the auger impeller when transporting or not in use Never operate machine at high transport speeds on slippery surfaces Look down and behind and use care when in reverse If the machine should start to vibrate abnormally stop the engine disconnect the spark plug wire and ground it against the engine Inspect thoroughly for damage Repair any damage before starting and operating Disengage all controls and stop engine before you leave the operating position behind the handles Wait until the auger impeller comes to a complete stop before unclogging the chute assembly making any adjustments or inspections Never put your hand in the discharge or collector openings Always use the clean out tool provided to unclog the disch
9. nuts loosened earlier e Repeat on the other side of the snow thrower NOTE Make certain the bottom surface of skid shoe is ground to avoid uneven wear Skid Shoes Figure 13 Chute Assembly The distance snow is thrown can be adjusted by adjusting the angle of the upper chute Refer to Chute Tilt Control on page 8 The remote chute control cables have been pre adjusted at the factory Move the remote chute lever on the control panel back and forward to adjust angle of the upper chute SECTION 6 MAINTAINING YOUR SNOW THROWER WARNING Before lubricating repairing or inspecting disengage all controls and stop engine Wait until all moving parts have come to a complete stop Disconnect the spark plug wire and ground it against the engine to prevent unintended starting Always wear safety glasses during operation or while performing any adjustments or repairs A General Recommendations e Always observe safety rules when performing any maintenance The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence e Some adjustments will have to be made periodically to maintain your unit properly e All adjustments in the service and adjustments sections of this manual should be checked at least once each season e Follow the maintenance schedule given below e Periodically check all fasteners and hardware to make sure these are tight Check V Belts Foll
10. parts that are not genuine Troy Bilt parts g Transportation charges and service calls h If Products are used commercially Troy Bilt may separately offer Limited Commercial Warranties on certain select products Ask your dealer or retailer for details or contact Troy Bilt Service for more information No implied warranty including any implied warranty of merchantability of fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind Troy Bilt During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale Troy Bilt shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of t
11. shoes Refer to Skid Shoe Adjustment on page 13 Shift Lever The shift lever is located in the center of the handle panel and is used to determine ground speed and direction of travel It can be moved into any of eight positions See Figure 8 1 WARNING Read understand and follow IMPORTANT Always release drive control before changing speeds Forward Your snow thrower has six forward F speeds with position number one 1 being the slowest speed Reverse Your snow thrower has two reverse R speeds with position number one 1 being the slower speed Drive Control Auger Control Lock The drive control is located on the right handle Squeeze the drive control to engage the wheel drive Release to stop See Figure 8 The drive control also locks the auger control so you can operate the chute directional control without interrupting the snow throwing process If the auger control is engaged simultaneously with the drive control the operator can release the auger control on the left handle and the augers will remain engaged Release both controls to stop the augers and wheel drive IMPORTANT ALWAYS release the drive control before moving the shift lever Failure to do so will result in premature wear to the drive system s friction wheel Drive Control Auger Control Lock Headlights i Fuel Tank Discharge Chute Safety Ignition Key Right Wheel Steering Control Shift Lever Chute Tilt Control
12. the separate threaded fuel tank cap to close after fill up To Start Engine NOTE f unit shows any sign of motion drive or augers with the controls disengaged shut engine off immediately Readjust as instructed on page 10 Auger Control Test and page 11 Drive Control and Shift Lever e Attach spark plug wire to spark plug Make certain the metal loop on end of the spark plug wire inside the boot is fastened securely over the metal tip on the spark plug Make certain the fuel shut off valve if so equipped is in the OPEN vertical position Make certain the auger and drive controls are in the disengaged up position e Move throttle control up to FAST position Insert ignition key into slot and snap in place See Figure 8 Do not turn key NOTE Engine will not start unless ignition key is inserted into ignition slot in carburetor cover Electric Starter e Determine that your house wiring is a three wire grounded system Ask a licensed electrician if you are not certain WARNING The electric starter is equipped with a grounded three wire power cord and plug and is designed to operate on 120 volt AC household current It must be used with a properly grounded three prong receptacle at all times to avoid the possibility of electric shock Follow all instructions carefully prior to operating the electric starter A e f your house wiring system is not a three wire grounded system do not use this electric sta
13. to checi e status of your questions mo ify your inquiries or update your personal profile could be just a b peme Service Locator mouse click Need local assistance Click here to find authorized service centers in your area away Manuals Online Need a manual Download literature for current models If you prefer to reach a Customer Support Representative please call 1 800 520 5520 The engine manufacturer is responsible for all engine related issues with regards to anual performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information SECTION 1 IMPORTANT SAFE OPERATION PRACTICES T This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol heed its warning contain or emit chemicals known to the State of California to cause cancer birth defects or T WARNING Engine Exhaust some of its constituents and certain vehicle components other reproductive harm A DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipm
14. 20 x 0 5 23 711 0653 Clevis Pin 24 712 0116 Jam Nut 25 784 5682 Handle Suppt Bracket 3 8 RH 26 714 0104 Cotter Pin 27 732 0145 Spring 28 732 0193 Spring 29 732 0746 Torsion Spring 30 735 0199A Rubber Bumper 31 736 0105 Bell Washer 32 784 5681 Handle Suppt Bracket 3 8 LH 33 736 0509 Special Washer 34 747 0877 Cam Rod 35 748 0362 Cam Handle Lock 36 748 0363 Handle Lock Pawl 37 784 5619A Shift Handle 38 784 5679 Handle Suppt Bracket 5 8 LH 39 714 0507 Cotter Pin 28 29 30 MANUFACTURER S LIMITED COMMERCIAL WARRANTY FOR OTROV BILT The limited warranty set forth below is given by Troy Bilt LLC with respect to new merchandise used for commercial purposes and purchased and used in the United States and or its territories and possessions and by MTD Products Limited with respect to new merchandise purchased and used in Canada and or its territories and possessions either entity respectively Troy Bilt Troy Bilt warrants this product excluding its normal wear parts as described below against defects in material and workmanship for a period of ninety 90 days commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product
15. 4 1124 Rim Only 43 736 0119 Lock Washer 5 16 734 0255 Air Valve Only 44 736 0158 Lock Washer 5 8 741 0246A Bearing 45 736 0160 Flat Washer 85 05244A Bearing Housing 46 736 0163 Flat Washer 86 741 04025 Self Aligning Bearing 47 736 0217 Lock Washer 87 712 04065 Flange Lock Nut 3 8 16 48 736 0242 Bell Washer Model 10530 Model 10530 n Part No Part Description 1 646 0012 Auger Drive Cable Assembly 2 684 0053B Lower Chute Directional Control 3 705 5266 Split Chute Directional Control Brkt 4 710 1879 Hex Screw 3 8 16 x 88 5 710 1878 Hex Screw 3 8 16 x 1 75 6 710 0458 Carriage Bolt 5 16 18 x 1 75 7 710 0572 Carriage Bolt 5 16 18 x 2 5 8 747 1136 Lamp Retainer 9 710 0597 Hex Screw 1 4 20 x 1 00 10 711 0677 Ferrule 11 712 04064 Flange Lock Nut 1 4 20 12 629 04010 Lamp Wire Harness 13 712 3010 Hex Nut 14 714 0101 Hairpin Clip 15 714 0104 Hairpin Clip 16 720 0201A Chute Directional Control Knob 17 720 0284 Knob 18 726 0100 Push Cap 19 736 0105 Bell Washer 20 736 0185 Flat Washer 21 736 0242 Belleville Washer 23 736 0275 Flat Washer 24 741 0475 Plastic Bushing 25 747 0624 Chute Directional Control 26 747 0983A Lower Shift Rod 27 747 0997 Upper Shift Rod 28 749 0989A Upper Handle LH 29 749 0990A Upper Handle RH 30 749 0991 Lower Handle 31 750 0963 Shift Rod Connector 32 710 1625 Oval C Sunk Screw 34
16. 5 66 750 0903 Split Spacer 19 710 3001 Hex Screw 3 8 16 x 880 67 750 0997 Spacer 20 710 3008 Hex Screw 5 16 18 x 75 68 741 0748 Flange Bearing 21 710 3103 Hex Screw 5 16 18 x 2 69 737 3000 Lube Fitting 3 16 22 710 3180 Hex Screw 5 16 18 x 1 75 70 756 0344 Drive Pulley 23 711 04279 Hex Drive Shaft 71 756 0625 Roller Cable 24 711 1193 Actuator Shaft 72 784 0406 Frame Support Bracket 25 711 1194 Actuator Drive Shaft 73 784 0379 Upper Frame Cover 26 712 0116 Lock Nut 74 784 0380 Lower Frame Cover 27 712 0138 Hex Nut 1 4 28 75 784 0384 Auger Cable Bracket 28 712 0221 Jam Lock Nut 76 784 0403 Shift Bracket 29 712 04063 Flange Lock Nut 5 16 18 77 710 1879 Hex Screw 3 8 16 x 880 30 712 0798 Hex Nut 3 8 16 78 718 04034 Bonded Friction Wheel 31 712 3010 Hex Nut 5 16 18 79 790 00011 Friction Wheel Plate 32 713 0284 Chain 80 718 04070 Friction Wheel Hub 33 713 0286 Chain 81 618 04169 Friction Wheel Bearing Assembly 34 713 04015 Sprocket 10T 82 738 1166A Wheel Axle 35 714 0101 Hairpin Clip 83 634 0225 Wheel Assembly LH 36 714 0104 Hairpin Clip 734 2031 X Trac Tire Only 37 714 0115 Cotter Pin 734 1124 Rim Only 38 714 0388 Key 734 0255 Air Valve Only 39 716 0136 Retainer Ring 741 0246A Bearing 40 717 0302 Drive Plate 84 634 0226 Wheel Assembly RH 41 732 0121 Extension Spring 734 2031 X Trac Tire Only 42 732 0209 Extension Spring 73
17. 75 4 738 0492 Spiral Axle 5 711 1133 Auger Drive Shaft 6 714 0126 Hi Pro Key 3 16 x 3 4 Not Shown 7 714 0135 91 Woodruff Key 1 4 x 3 4 8 716 0111 Snap Ring 875 Dia 9 717 0299 Double Thread Worm Gear LH 10 717 1425 Worm Gear LH 11 721 0145 Oil Seal 875 ID 12 721 0325 Plug 1 4 x 437 13 736 0266 Flat Washer 1 52 x 2 0 14 736 0291 Flat Washer 88 x 1 38 15 737 3000 Lube Fitting 3 16 Drive 16 738 0275 Worm Gear Shaft 17 741 0184 Thrust Bearing 877 ID 18 741 0217 Sleeve Bearing 877 x 125 x 1 11 19 618 0436 Auger Gearbox Assembly Complete NOTE When rebuilding a gearbox assembly include 3 oz of Shell Alvania EP Lead Free Grease Part No 737 0168 27 Model 10530 Part No Description 1 710 0276 Carriage Screw 2 710 0458 Carriage Bolt 5 16 18 x 1 75 3 710 0805 Hex Bolt 5 16 18 x 1 5 4 710 0895 Hex Screw 1 4 15 x 750 5 710 0597 Hex Screw 1 4 20 x 1 00 6 712 04063 Flange Lock Nut 5 16 18 7 712 04064 Flange Lock Nut 1 4 20 8 731 0846C Upper Chute 9 731 0851A Chute Flange Keeper 10 731 1313C Chute Tilt Cable Guide 11 731 0903D Lower Chute 12 784 5680 Handle Suppt Bracket 5 8 RH 14 736 0231 Flat Washer 15 736 0506A Special Washer 16 746 0902 Chute Control Cable 17 746 0903 Chute Cable w Clip 18 784 5594 Cable Bracket 19 784 5604 Chute Tilt Handle 20 684 0102 Handle Panel Assembly w Tilt 21 710 0459A Hex Bolt 3 8 24 x 1 5 22 710 0599 TT Screw 1 4
18. Auger Control Directional Control Recoil Electric Starter Button Switch Box Fuel Shut Off Valve If Equipped Closed F O Open Throttle Control Figure 8 Auger Control The auger control is located on the left handle Squeeze the auger control to engage the augers Release to stop the snow throwing action The drive control must also be released in order to stop the auger IMPORTANT Refer to Auger Control Test on page 10 prior to operating your snow thrower Read and follow all instructions carefully and perform all adjustments to verify your snow thrower is operating safely and properly Chute Tilt Control The distance snow is thrown can be changed by adjusting the angle of the upper chute Move the chute tilt control forward to decrease the distance and backwards to increase distance See Figure 8 Chute Directional Control The chute directional control is located on left hand side of the snow thrower To change the direction which snow is thrown rotate chute directional control as follows e Clockwise to discharge to the left e Counterclockwise to discharge to the right Headlights When properly connected both headlights illuminate whenever the engine is running Clean out Tool 1 WARNING Never use your hand to clear a clogged chute Shut off engine and remain behind handles until all moving parts have stopped before unclogging Use the clean out tool or a stick to un
19. OTROY BILT Operator s Manual SNOW THROWER Model 10530 Polar Blast IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY WARNING This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 TROY BILT LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 FORM NO 769 00293B PRINTED IN U S A 6 2004 TABLE OF CONTENTS Content Page Content Page Important Safe Operation Practices 3 Servicing Your Snow Thrower 15 Assembling Your Snow Thrower 5 Trouble Shooting 19 Know Your Snow Thrower 7 Illustrated Parts 20 Operating Your Snow Thrower 9 Commercial Warranty 31 Making Adjustments 11 Residential Warranty 32 Maintaining Your Snow Thrower 14 FINDING MODEL NUMBER This Operator s Manual is an important part of your new snow thrower It will help you assemble prepare and mai
20. arge opening Do not unclog chute assembly while engine is running Shut off engine and remain behind handles until all moving parts have stopped before unclogging Use only attachments and accessories approved by the manufacturer e g wheel weights tire chains cabs etc If situations occur which are not covered in this manual use care and DE judgment A DANGER NEVER PUT HAND IN CHUTE CONTACT WITH ROTATING PARTS CAN AMPUTATE FINGERS AND HANDS USE CLEAN OUT TOOL TO UNCLOG DISCHARGE CHUTE e DO NOT UNCLOG DISCHARGE CHUTE WHILE ENGINE IS RUNNING SHUT OFF ENGINE AND REMAIN BEHIND HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING ae as DANGER READ OPERATOR S MANUAL EFECTOS Contact your dealer or telephone 1 800 520 5520 for assistance and the name of your nearest servicing dealer MAIALE AND STORAGE Never tamper with safety devices Check their proper operation regularly Refer to the maintenance and adjustment sections of this manual 2 Before cleaning repairing or inspecting machine disengage all clutch levers and stop engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended starting 3 Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition Also visually inspect machine for any damage 4 Donotchange the engine gov
21. ble manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty C Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products sold or exported outside of the United States and or Canada and their respective possessions and territories except those sold through Troy Bilt s authorized channels of export distribution f Replacement parts that are not genuine Troy Bilt parts g Transportation charges and service calls No implied warranty including any implied warranty of merchantability of fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind Troy Bilt During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale Troy Bilt shall not be liable for incidental or consequ
22. chandise purchased and used in the United States and or its territories and possessions and by MTD Products Limited with respect to new merchandise purchased and used in Canada and or its territories and possessions either entity respectively Troy Bilt Troy Bilt warrants this product excluding its normal wear parts as described below against defects in material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by Troy Bilt for use with the product s covered by this manual will void your warranty as to any resulting damage Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty 30 days from the date of purchase Normal wear parts include but are not limited to items such as batteries belts blades blade adapters grass bags rider deck wheels seats snow thrower skid sh
23. clog This item along with the electric cord is fastened with a cable tie to the rear of the auger housing at the factory Cut the cable tie and remove the electric cord before operating the snow thrower The clean out tool see Figure 8 is designed to clear a clogged chute Refer to page 11 for detailed instructions on how to properly use the clean out tool Wheel Steering Controls The left and right wheel steering controls are located on the underside of the handles and are used to assist in steering the snow thrower e Squeeze the right wheel steering control when turning right squeeze the left control when turning left e Operate the snow thrower in open areas until becoming familiar with these controls SECTION 4 OPERATING YOUR SNOW THROWER Before Starting A WARNING Read understand and follow all instructions and warnings on the machine and in this manual before operating Gas And Oil Fill up Service the engine with gasoline and oil as instructed in the separate engine manual packed with your snow thrower Read instructions carefully WARNING Use extreme care when A handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition e Aplastic cap is provided inside the fuel fill opening to protect the tank during manufacturing Remove and discard Use
24. e Tilt Cables If not already routed slip the cables that run from beneath the handle panel to the chute assembly through the cable guide located on top of the engine housing See Figure 6 o Figure Connecting Alternator Lead e If not already routed unwrap the headlight wire which is attached to the headlights beneath the handle panel Wind the wire around the lower right handle until excess slack is removed e Plug the wire from the headlight into the alternator lead located on the right side of the engine beneath the fuel tank See Figure 7 UNA VAP EZ PES end J ji a Alternator Lead ERES P i MEGI db ZA Figure 7 SECTION 3 KNOW YOUR SNOW THROWER all instructions and warnings on the machine and in this manual before operating Throttle Control The throttle control is located on the engine It regulates the speed of the engine and also stops the engine See Figure 8 Fuel Shut Off Valve Optional Equipment On models so equipped the fuel shut off valve located under fuel tank controls fuel flow from the fuel tank to the engine See Figure 8 Safety Ignition Key The ignition key must be inserted and snapped in place in order for the engine to start Remove the ignition key to prevent unauthorized use of equipment Do NOT turn the ignition key in an attempt to start the engine Skid Shoes The space between the shave plate and the ground can be adjusted by positioning the skid
25. en repositioning the shift lever from 6 to R2 or when attempting to move the machine with the drive control released adjust the drive control immediately To adjust proceed as follows e To readjust the drive control cable unhook the drive spring found on the end of the drive control cable from the drive actuator bracket See Figure 9 e Push the cable coupler through the end of the spring to expose the lock nut See Figure 10 e Thread the lock nut outward down the coupler three full turns to provide more slack in the cable and reattach the spring to the bracket e Check the adjustment of the drive control as instructed earlier Repeat the previous steps to provide more slack in the cable if necessary If you are uncertain that you have reached the correct adjustment proceed as follows WARNING Drain the gasoline out of your A snow thrower s engine or place a piece of plastic film under the gas cap to avoid spillage before beginning the job e Tip the snow thrower forward allowing it to rest on the auger housing e Remove the frame cover underneath the snow thrower by removing six self tapping screws e With the drive control released make sure there is clearance between the friction wheel and the drive plate in all positions of the shift lever e With the drive control lever engaged make sure the friction wheel solidly contacts the drive plate See Figure 11 Trigger Cables Shift Arm Drive Actuator
26. ent carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death TOA S Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts 2 Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly 3 Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent 4 Never allow adults to operate this machine without proper instruction 5 Thrown objects can cause serious personal injury Plan your snow throwing pattern to avoid discharge of material toward roads bystanders and the like 6 Keep bystanders helpers pets and children at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area 7 Exercise caution to avoid slipping or falling especially when operating in reverse sa Thoroughly inspect the area where the equipment is to be used Remove all doormats newspapers sleds boards wires and other foreign objects whic
27. ential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW LOCAL LAWS RELATE TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights that vary in different jurisdictions IMPORTANT Owner must present Original Proof of Purchase to obtain warranty coverage Troy Bilt LLC P 0 BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 866 840 6483 1 330 558 7220 MTD Canada Limited KITCHENER ON N2G 4J1 Phone 1 800 668 1238 MANUFACTURER S LIMITED WARRANTY FOR OTROV BILT The limited warranty set forth below is given by Troy Bilt LLC with respect to new mer
28. ere the spiral contacts the chute assembly See Figure 15 Chute Directional Control Spiral Lube Under Chute Assembly Base Figure 15 Drive and Shifting Mechanism At least once a season or after every 25 hours of operation remove rear cover Lubricate any chains sprockets gears bearings shafts and the shifting mechanism at least once a season Use engine oil or a spray lubricant Avoid getting oil on friction wheel and aluminum drive plate Refer to Figure 11 Gear Shaft Lubricate the gear shaft with 6 in 1 grease part number 737 0170 at least once a season or after every 25 hours of operation Refer to Figure 11 Handle Panel Control Rods Figure 16 IMPORTANT Be careful not to allow grease to get on the drive plate or friction wheel Drive Control Auger Control Lock The cams on the ends of the control rods which interlock the drive and auger controls must be lubricated at least once a season or every 25 hours of operation using a multi purpose automotive grease The cams can be accessed beneath the handle panel See Figure 16 Engine Refer to the separate engine manual packed with your unit for all engine lubrication instructions Bonded Friction Wheel Follow the instructions below to check the condition of the bonded friction wheel every 25 hours of operation e Remove the six self tapping screws from the frame cover underneath the snow thrower e Visually inspect the bonded friction wheel
29. ernor setting or over speed the engine The governor controls the maximum safe operating speed of the engine 5 Snow thrower shave plates and skid shoes are subject to wear and damage For your safety protection frequently check all components and replace with original equipment manufacturer s OEM parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 6 Check clutch controls periodically to verify they engage and disengage properly and adjust if necessary Refer to the adjustment section in this operator s manual for instructions 7 Maintain or replace safety and instruction labels as necessary 8 Observe proper disposal laws and regulations for gas oil etc to protect the environment 9 Prior to storing run machine a few minutes to clear snow from machine and prevent freeze up of auger impeller 10 Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace clothes dryer etc 11 Always refer to the operator s manual for proper instructions on off season storage WARNING YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine The safety labels are shown below for your reference A sis te MOBS AYNPNIIOAY AUGER CAN AMPUTATE HANDS AND FEET
30. for excessive wear cracks or loose fit on the friction wheel drive hub e Also engage the drive control and check if the friction wheel is making contact with the friction plate Refer to Figure 11 e If it does not make contact adjust the drive cable and recheck the friction wheel e Replace bonded friction wheel if necessary Refer to instructions in Service Section on Page 17 SECTION 7 SERVICING YOUR SNOW THROWER WARNING Before servicing repairing or inspecting disengage all controls and stop engine Wait until all moving parts have come to a complete stop Disconnect spark plug wire and ground it against the engine to prevent unintended starting Always wear safety glasses during operation or while performing any adjustments or repairs A Augers The augers are secured to the spiral shaft with two shear bolts and flange lock nuts If you hit a foreign object or ice jam the snow thrower is designed so that the bolts may shear See Figure 17 If the augers do not turn check if the bolts have sheared Two replacement shear bolts and flange lock nuts have been provided with the snow thrower Refer to Hardware Pack on page 5 IMPORTANT NEVER replace the auger shear bolts with standard hex bolts Any damage to the auger gearbox or other components as a result of doing so will NOT be covered by your snow thrower s warranty Shave Plate and Skid Shoes The shave plate and skid shoes on the bottom of the snow thro
31. h could be tripped over or thrown by the auger impeller 2 Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes 3 Do not operate without wearing adequate winter outer garments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces 4 Use a grounded three wire extension cord and receptacle for all units with electric start engines 5 Adjust collector housing height to clear gravel or crushed rock surfaces 6 7 Disengage all controls before starting the engine Never attempt to make any adjustments while engine is running except where specifically recommended in the operator s manual Let engine and machine adjust to outdoor temperature before starting to clear snow To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition c Never fuel machine indoors d Never remove gas cap or add fuel while the engine is hot or runni
32. he purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW LOCAL LAWS RELATE TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights that vary in different jurisdictions IMPORTANT Owner must present Original Proof of Purchase to obtain warranty coverage Troy Bilt LLC P 0 BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 866 840 6483 1 330 558 7220 MTD Canada Limited KITCHENER ON N2G 4J1 Phone 1 800 668 1238
33. in the chute assembly WARNING Never use your hand to clear a A clogged chute Shut off engine and remain behind handles until all moving parts have stopped before unclogging Use the clean out tool or a stick to unclog 5 Refasten the clean out tool to the mounting clip on the rear of the auger housing re start the engine While standing in the operator s position behind the snow thrower engage the auger control for a few seconds to clear any remaining snow or ice from the chute assembly before continuing to clear snow Operating Tips 1 WARNING The temperature of the muffler and the surrounding areas may exceed 150 F Avoid these areas Allow the engine to warm up for a few minutes The engine will not develop full power until it reaches operating temperature e For the most efficient snow removal remove snow immediately after it falls e Discharge the snow downwind whenever possible e Slightly overlap each previous path Set the skid shoes 1 4 below the shave plate for normal usage The skid shoes may be adjusted upward to lower the shave plate for hard packed snow Adjust downward to raise the shave plate when using on gravel or crushed rock e Engage the drive control and attempt to move the machine both forward and back resistance should be felt e Move the shift lever into the fast reverse R2 position and repeat the previous two steps If you experienced resistance rolling the unit either wh
34. k washer as shown in Figure 19 e Reassemble belt cover and chute directional control Changing Bonded Friction Wheel The bonded friction wheel is subject to wear and should be checked after the first 25 hours of operation and periodically thereafter Replace the bonded friction wheel if any signs of wear or cracking are found Drain the gasoline from the snow thrower or place a piece of plastic under the gas cap e Tip the snow thrower up and forward so that it rests on the housing e Remove six screws from the frame cover underneath the snow thrower Remove the left wheel from the axle e Using a 7 8 wrench hold the hex shaft and remove the hex bolt bell washer and bearing from left side of the frame e Holding the friction wheel assembly slide the hex shaft out of the left side of the unit The spacer on the right side of the hex shaft will fall and the sprocket should remain hanging lose in the chain See Figure 23A e Liftthe friction wheel assembly out between the axle shaft and the drive shaft assemblies Remove four screws securing the friction wheel assembly together See Figure 23B e Discard old bonded friction wheel e Reassemble the new bonded friction wheel to the friction wheel assembly tightening the four screws in rotation and with equal force e Insert the pin from the shift arm assembly into the friction wheel assembly and hold assembly in position See Figure 23A e Slide the hex shaft th
35. lt and bell washer cupped side toward the pulley Make sure key is in place on shaft and brake puck is seated in the pulley groove Reassemble the belt cover and chute directional control Proper Adjustment With the auger control in the disengaged position the top surface of the new belt should be even with the outside diameter of the pulley e To adjust disconnect ferrule from brake bracket assembly and thread ferrule in towards idler to increase tension on belt and out to decrease tension NOTE The brake puck must always be firmly seated in the pulley groove when the auger control is in the disengaged position Drive Belt e Unhook the extension spring from the belt cover plate See Figure 22 e Remove drive belt from the engine pulley and bottom drive pulley Refer to Figure 22 Belt Cover Extension Spring N Drive Belt Figure 22 e Replace belt and reassemble in reverse order e Reassemblethetwo halves of the unit hooking the lower portion of the auger housing over the stationary shoulder bolts in the frame assembly e Secure the two halves with the two bolts and lock washers removed earlier Refer to Figure 18 e Attach the 2 fitting of the cable into the brake bracket assembly Refer to Figure 20 e Slip the auger control belt over engine pulley e Insert ferrule on auger idler rod into bracket assembly and secure with flat washer and cotter pin Reassemble the large shoulder bolt and loc
36. ng e Allow engine to cool at least two minutes before refueling f Never over fill fuel tank Fill tank to no more than Y inch below bottom of filler neck to provide space for fuel expansion g Replace gasoline cap and tighten securely h If gasoline is spilled wipe it off the engine and equipment Move machine to another area Wait 5 minutes before starting the engine i Never store the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water heater space heater clothes dryer etc j Allow machine to cool at least 5 minutes before storing OPERATO Do not put hands or feet near rotating parts in the auger impeller housing or chute assembly Contact with the rotating parts can amputate hands and feet The auger impeller control is a safety device Never bypass its operation Doing so makes the machine unsafe and may cause personal injury The controls must operate easily in both directions and automatically return to the disengaged position when released 10 11 12 13 14 15 16 17 18 19 20 Never operate with a missing or damaged chute assembly Keep all safety devices in place and working Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Do not operate machine while under the influence of alcohol or drugs Muffler and engine become hot and can cause
37. ntain the unit for best performance Please read and understand what it says equipment and copy the information from it in the space provided below A sample model plate is also given below You can locate the model plate by standing at the operating position and looking down at the rear of the snow thrower This information will be necessary to use the manufacturer s web site and or help from the Customer Support Department or an authorized service dealer STOP Before you start assembling your new equipment please locate the model plate on the Copy the model number here Copy the serial number here TROY BILT LLC OTROV BILT P 0 BOX 361131 CUSTOMER SUPPORT Please do NOT return the unit to the retailer from where it was purchased without first contacting Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can seek help from the experts Choose from the options below Visit troybilt com for many useful suggestions Click on Customer Support button and you will i get the four options reproduced here Click on the appropriate button and help is immediately available Find Answers Click here to search our knowledge base Search by product keyword or phrase The answer you T r rPr _ _eaoWOW rZf My Stuff are looking for Login to check the stat f stions di i iries dat I file ogin
38. oes friction wheels shave plates auger spiral rubber and tires HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area In the U S A Check your Yellow Pages or contact Troy Bilt LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 866 840 6483 or 1 330 558 7220 or log on to our Web site at www troybilt com In Canada Contact MTD Products Limited Kitchener ON N2G 4J1 or call 1 800 668 1238 or log on to our Web site at www mtdcanada com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty C Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products sold or exported outside of the United States and or Canada and their respective possessions and territories except those sold through Troy Bilt s authorized channels of export distribution f Replacement
39. orized engine service dealer Excessive vibration 1 Loose parts or damaged auger 1 Stop engine immediately and disconnect spark plug wire Tighten all bolts and nuts If vibration continues have unit serviced by an authorized service dealer Unit fails 1 Drive control cable in need of adjustment 1 Adjust drive control cable Refer to to propel itself Adjustments 2 Drive belt loose or damaged 2 Replace drive belt Unit fails 1 Chute assembly clogged 1 Stop engine immediately and disconnect to discharge snow spark plug wire Clean chute and inside of auger housing with clean out tool or stick 2 Foreign object lodged in auger 2 Stop engine immediately and disconnect spark plug wire Remove object from auger with clean out tool or stick 3 Auger control cable in need of adjustment 3 Refer to Auger Control Test on Page 10 4 Auger belt loose or damaged 4 Refer to Adjustments 5 Shear bolt s sheared 5 Replace shear bolt s NOTE For repairs beyond the minor adjustments listed above contact an authorized Troy Bilt service dealer 19 SECTION 9 PARTS LIST FOR MODEL 10530 20 Model 10530 a Part No Part Description as Part No Part Description 1 05244A Bearing Housing 34 741 0494 Flange Bushing 2 618 0281A Auger Brake Bracket Assembly 35 747 0980 Auger Idler Rod 3 684 0090A 16 Impeller Assembly 36 754 0222A V Belt 4 710 0371 Hex Lock Bolt
40. ow 15 F e Grasp starter handle and pull rope out slowly until it pulls slightly harder Let rope rewind slowly e Pull starter handle rapidly Do not allow handle to snap back Allow it to rewind slowly while keeping a firm hold on the starter handle e Repeat the previous steps until engine starts e As engine warms up rotate choke knob slowly to OFF position If engine falters return to FULL choke then slowly move to OFF position To Stop Engine e Run engine for a few minutes before stopping to help dry off any moisture on the engine e To help prevent possible freeze up of starter proceed as follows Electric Starter e Connect power cord to switch box on engine then to 120 volt AC receptacle With the engine running push starter button and spin the starter for several seconds The unusual sound made by spinning the starter will not harm engine or starter Disconnect the power cord from receptacle first and then from switch box Recoil Starter With engine running pull starter rope with a rapid continuous full arm stroke three or four times Pulling the starter rope will produce a loud clattering sound which is not harmful to the engine or starter e Move throttle control to stop or off position Remove ignition key to prevent unauthorized use of equipment Do not turn key NOTE Keep key in a safe place Engine will not start without ignition key e Wipe all snow and moisture from the carb
41. ow the instructions below to check the condition of the drive belts every 50 hours of operation e Remove the plastic belt cover on the front of the engine by removing the three self tapping screws e Visually inspect for frayed cracked or excessively worn out belts e Replace belts as necessary as outlined in SERVICING YOUR SNOW THROWER Lubrication Auger Shaft e Atleast once a season remove the shear bolts from the auger shaft and spray lubricant inside the shaft See Figure 14 e Grease fittings can be found at either end of the auger shaft Lubricate with a grease gun once a season See Figure 14 Gear Case The auger gear case is equipped with a grease fitting Lubricate with Shell Alvania lead free grease once a season order part number 737 0168 See Figure 14 IMPORTANT To relieve pressure remove the vent plug before lubricating the gear case See Figure 14 Failure to do so could result in damage to the gear case seals Grease Fitting Vent Plug Y n b Grease Shear Bolt Bearings Shear Bolt Grease Fitting Fitting Figure 14 Chute Assembly The base of the chute assembly and the spiral on the chute directional control should be lubricated at least every 25 hours of use Apply the lubricant under the base of the chute assembly and wh
42. p position walk to the front of the machine e Confirm that the auger has completely stopped rotating and shows NO signs of motion IMPORTANT If the auger shows ANY signs of rotating immediately return to the operator s position and shut off the engine Wait for all moving parts to stop before readjusting the auger control cable e To readjust the control cable unhook the spring found on the end of the auger cable from the auger actuator bracket See Figure 9 Drive Actuator Bracket Sf MAX ET lt Auger Actuator Bracket Figure 9 e Push the cable coupler through the end of the spring to expose the lock nut See Figure 10 Coupler Lock Nut Figure 10 e Thread the lock nut outward down the coupler three full turns to provide more slack in the cable and reattach the spring to the bracket e Repeat Auger Control Test to verify proper adjustment has been achieved Repeat the previous steps to provide more slack in the cable if necessary T Engage Wheel Drive With the engine running near top speed move the shift lever into one of the six FORWARD positions or two REVERSE positions Select a speed appropriate for the snow conditions NOTE Use slower speeds in heavy conditions and until you are familiar and comfortable with the operation of the snow thrower e Squeeze the drive control against the right handle and the snow thrower will move Release it and the drive motion will s
43. proof the equipment Using a light oil or silicone coat the equipment especially any chains springs bearings and cables SECTION 8 TROUBLESHOOTING Problem Cause Remedy Engine fails to start 1 Fuel tank empty or stale fuel 1 Fill tank with fresh gasoline 2 Blocked fuel line 2 Clean the fuel line 3 Choke not in ON position 3 Move switch to ON position 4 Faulty spark plug 4 Clean adjust gap or replace 5 Safety key not in ignition switch on engine 5 Insert the key fully into the switch 6 Spark plug wire disconnected 6 Connect spark plug wire 7 Primer button not being used properly 7 Refer to the engine manual 8 Fuel shut off valve closed If Equipped 8 Open fuel shut off valve If Equipped Engine runs erratic 1 Unit running on CHOKE 1 Move choke lever to OFF position 2 Blocked fuel line or stale fuel 2 Clean fuel line and fill tank with clean fresh gasoline 3 Water or dirt in fuel system 3 Drain fuel tank and carburetor Refill with fresh fuel 4 Carburetor out of adjustment 4 Refer to the engine manual Loss of power 1 Spark plug wire loose 1 Connect and tighten spark plug wire 2 Gas cap vent hole plugged 2 Remove ice and snow from gas cap Be certain vent hole is clear 3 Exhaust port plugged 3 Refer to the engine manual Engine overheats 1 Carburetor not adjusted properly 1 Refer to the engine manual or have the carburetor adjusted by an auth
44. rating the snow thrower Auger Control Refer to Auger Control Test on page 10 to adjust the auger control Check for correct adjustment as instructed before operating the snow thrower Tire Pressure Pneumatic Tires The tires are overinflated for shipping purposes e Check the tire pressure before operating the snow thrower Refer to the tire side wall for tire manufacturer s recommended psi and deflate or inflate the tires as necessary NOTE f the tire pressure is not equal on both sides the unit may pull to one side or the other WARNING Under any circumstance do not A exceed manufacturers recommended psi Equal tire pressure should be maintained at all times Excessive pressure when seating beads may cause tire rim assembly to burst with force sufficient to cause serious injury Refer to sidewall of tire for recommended pressure Skid Shoe Adjustment The space between the shave plate and the ground can be adjusted by raising or lowering the skid shoes For close snow removal as when using on a smooth concrete or asphalt driveway place the skid shoes in the low position Use the middle or high position when the area to be cleared is uneven When operating on gravel always put skid shoes in the high position See Adjust skid shoes as follows e Loosen but do not remove the three hex nuts which fasten the skid shoe to the auger housing e Raise or lower the skid shoe to desired position e Retightenthe hex
45. rough the left side of the housing and through the friction wheel assembly e Insert the hex shaft through the sprocket and the spacer Make certain that the chain engages both the large and the small sprocket See Figure 24 Shift Arm Assembly i Sprocket Spacer of Hex Shaft Bearing Of Sprocket Figure 24 NOTE f the sprocket fell from the snow thrower while removing the hex shaft place the sprocket on the hex shaft Position the hex hub of the sprocket toward the friction wheel when sliding the sprocket on to the hex shaft See Figure 24 Secure with the bell washer and hex bolt removed earlier Secure the frame cover with six self tapping screws Put the snow thrower down to its normal operating position NOTE f you placed plastic film under the gas cap be certain to remove it Off Season Storage WARNING Never store engine with fuel in A tank indoors or in poorly ventilated areas where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If unit is to be stored over 30 days prepare engine for storage as instructed in the engine manual Remove all debris from the exterior of equipment Follow lubrication recommendations on page 14 Always store the snow thrower in a clean dry area NOTE When storing any type of power equipment in an unventilated or metal storage shed care should be taken to rust
46. rter under any conditions e If your home electrical system is grounded but a three hole receptacle is not available one should be installed by a licensed electrician before using the electric starter e If you have a grounded three prong receptacle proceed as follows e Connect power cord to switch box on engine Plug the other end of power cord into a three prong 120 volt grounded AC receptacle e Rotate choke knob to FULL choke position cold engine start If engine is warm place choke in OFF position instead of FULL Push primer button two or three times for cold engine start making sure to cover vent hole in primer button when pushing DO NOT use primer to restart a warm engine after a short shutdown e Push starter button to start engine When engine starts release starter button and move choke gradually to OFF If engine falters move choke immediately to FULL and then gradually to OFF e When disconnecting the power cord always unplug from the three prong receptacle first and then from the snow thrower Recoil Starter e Rotate choke knob to FULL choke position cold engine start If engine is warm place choke in OFF position instead of FULL Push primer button three or four times for cold engine start DO NOT use primer to restart a warm engine after a short shutdown NOTE Always cover vent hole in primer button when pushing Additional priming may be necessary for first start if temperature is bel
47. tandard hex bolts will not be covered by your snow thrower s warranty Figure 1 Assembling Handle WARNING Disconnect the spark plug A wire and ground it against the engine to prevent unintended starting IMPORTANT Make any adjustments as instructed on Page 11 before operating your snow thrower Failure to follow these instructions may cause damage to the snow thrower e Remove the lower plastic wing nut cupped washer and carriage bolt from each side of the lower handle See Figure 2 Wing Nut 4 Il SS Ne WY ZAP SS SS ae Carriage Bolt Bell Washer Figure 2 NOTE Before proceeding look at the lower rear of the snow thrower frame to be sure the spring found at the end of each cable is attached to its actuator bracket See Figure 3 e Pivot the upper handle assembly forward until it locks over the lower handle See Figure 2 e Secure the upper handle and lower handle with the two plastic wing nuts bell washers and carriage bolts previously removed from the lower hole e Firmly tighten all four wing nuts to secure the upper handle to the lower handle e Slide the shift rod connector down over the end of the lower shift rod Tap the connector until it locks over the lower shift rod See Figure 3 NOTE f the connector is not properly assembled the shift rod will pivot and you will not be able to change speeds or change directions Shift Rod Connector
48. top IMPORTANT NEVER move the shift lever without first releasing the drive control Doing so will cause premature wear to the drive system s friction wheel Wheel Steering Controls The left and right wheel steering controls are located on the underside of the handles e With the traction control engaged squeeze the right wheel steering control to assist in turning right squeeze the left control to assist in turning left Clean Out Tool The clean out tool is conveniently fastened to the rear of the auger housing with a mounting clip Refer to Figure 8 If the chute assembly becomes clogged during operation proceed as follows to safely clean the chute and chute opening 1 Release both the Auger Control and the Drive Auger Control Lock 2 Stop the engine by moving the throttle to the stop position SECTION 5 MAKING ADJUSTMENTS WARNING NEVER attempt to clean chute or make any adjustments while engine is running Always wear safety glasses during operation or while performing any adjustments or repairs A Drive Control and Shift Lever To check the adjustment of the drive control and shift lever proceed as follows Move the shift lever into sixth 6 position e With the drive control released push the snow thrower forward then pull it back The machine should move freely 3 Remove the clean out tool from the mounting clip 4 Use the shovel shaped end of the clean out tool to remove any snow and ice
49. uretor cover in the area of the control levers Also move control levers back and forth several times To Engage Augers e To engage augers and start throwing snow squeeze the auger control against the left handle e To disengage power to the augers release both the auger control and the drive control if engaged The auger control can be locked so you can turn the chute directional control without interrupting the snow throwing process Auger Control Test IMPORTANT Perform the following test before operating the snow thrower for the first time and at the start of each winter season Check the adjustment of the auger control as follows e When the auger control is released and in the disengaged up position the cable should have very little slack but should NOT be tight T WARNING Do not over tighten the cable Over tightening may prevent the auger from disengaging and compromise the safety of the snow thrower e ina well ventilated area start the snow thrower engine as instructed earlier in this section under the heading Starting Engine Make sure the throttle is set in the FAST position e While standing in the operator s position behind the snow thrower engage the auger e Allow the auger to remain engaged for approximately ten 10 seconds before releasing the auger control Repeat this several times e With the engine running in the FAST position and the auger control in the disengaged u
50. ver Screws 3 p Asher 3 Belt Cover Clip Upper Bolt remove Shoulder Bolt do not remove Figure 18 e Remove the large shoulder bolt and washer on the left hand side of the engine pulley See Figure 19 Auger Belt e Remove the cotter pin and washer from the ferrule in order to disconnect the auger idler rod from the brake bracket assembly See Figure 20 Engine Pulley Auger Idler Rod Ferrule Brake Bracket Assembly Cable Roller Z Fitting Guide Figure 20 e Slip the auger control belt the front belt off the engine pulley e Pull the brake bracket assembly towards the cable guide roller and unhook the auger cable 2 fitting e Remove the upper bolts and lock washers which secure the auger housing assembly to the frame assembly using a 9 16 wrench See Figure 18 e Separate the auger housing from the frame assembly by tilting the housing forward and pulling up the handles e Using a 1 2 wrench remove the hex bolt and bell washer from the center of the pulley on the auger housing Lift the brake bracket assembly out of the pulley groove and remove the pulley Be careful not to lose the key See Figure 21 Auger Belt Idler Pulley Auger Pulley Brake Bracket Assembly Hex Bolt amp Bell Washer Belt Keepers Figure 21 Remove and replace auger belt inside belt keepers Reassemble pulley to auger housing with hex bo
51. wer are subject to wear They should be checked periodically and replaced when necessary NOTE The skid shoes on this machine have two wear edges When one side wears out they can be rotated 180 to use the other edge Remove the six carriage bolts three per side and flange lock nuts which secure the skid shoes to the snow thrower on either side See Reassemble new skid shoes with the hardware removed earlier Make certain the skid shoes are adjusted to be level Refer to e To remove the shave plate remove the carriage bolts and flange lock nuts which secure the shave plate to the snow thrower housing See Figure 17 Shear Bolts BN DS T Carriage Bolt Flange Lock Nut Shave Plate Figure 17 e Reassemble the new shave plate making sure heads of carriage bolts are to the inside of the housing Tighten securely Replacing Belts To remove and replace either the auger belt or the drive belt follow the steps below and then proceed to the specific steps listed under respective sub headings e Disconnect the chute directional control at the chute assembly base by removing the hairpin clip and the flat washer See Figure 18 e Remove the plastic belt cover located near the engine by removing the three self tapping screws and flat washers that secure it See Figure 18 Hairpin Flat Belt Co
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