Troy-Bilt OG-4605 User's Manual
Contents
1. EI al S3aNVININOO 9198 ueiq JUOS SN0199 Se sno se sno enb sno zeinssy IVNI3 39V 18NWN3SSV 97935 1ILISOdSIQ 39 SVd ZALNOWSG AN esnepuoj 1 55 owe e e ep Jjnisodsip seedinba uos sasnapuo sel seo LN3W3SSILH3AV sed zejenbiuoep eu snoA puenb asaiuseyo e eBejenbiyoep ep uoyonoq N anouviWaH e ep onbejd 2954 owe inox esnojed ep ejo1 e uanejoejjop e eoejd ue sed eau ep euigjs s un no abejyenbiysep uouonoq inayayep IS e sed zesillinN NOILNALLV 8 e eBejenbiuoep ep uouonoq e zessreqy e ejoye uonoefoe p ej za1neJ je ednoo ap nee np 9199 4ns es inb oDejenbiuoop ep uouonog 2 uonoefe eejedeud 159 esnepuoi e IS oa oes 29 ASNALANOIHOAC NOISH3ANOO eJgiu euo oeDejenbiuoop ep enbejd e zassieqey 8 eunBiJ oDejenbiuoop ep onbe2. s nod no e oeisqo un Jeujnojuoo anod e zeuoe e zeun uoissiusueJ e zessnod e enb saidy epJo9 e ep ep uo noq ne nbsn jueujojuo e zessie jnoo4 9 1e nod jueuJepideJ 79 eouejsisoJ eun zenues snoa enb e nbsn jueujejue e zeJn Je jneoue e np eeuDiod e zeueijg eBeJeuiep ne esnoapuo e uopinf sed 1591 epueuluoo ep e IS IN3IAJSSILHSAV uopinB 9 9911 Lea epueuluioo ep e enb sno zeinssy epueujuioo eeuBiod e 84uoo 2 jo owe e ep ep e ins ze ndde euigoeui ej 2 esnepuoi euDeduioooe inb 4nejouJ np uormesi nn p jeynsuoo 1se esnepuo IS np eonou EI ep Sol jueAms 2 neoJouje un p eedinbe ise esnepuo IS esna
3. NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 731 2647 Drive Control Handle Poign e de commande d embrayage de l entrainement 2 710 0599 Hex Wash S Tapp Scr 1 4 20 x 50 Vis autotaraudeuse rondelle hex 1 4 20 x 0 50 3 736 0270 Cupped Washer 265 ID x Rondelle creuse 0 265 DI x 0 75 DE 75 OD x 062 x 0 062 4 17032A Chute Hinge Charni re de d flecteur 5 732 1014 Torsion Spring Ressort de torsion 6 710 0809 Hex TT Scr 1 4 20 X 1 250 Vis autotaraud e 1 4 20 X 1 250 7 747 2133 Blade Control Handle Poign e de commande de la lame 8 749 1507 Upper Handle Guidon sup rieur 9 731 04177 Chute Deflector D flecteur de la goulotte 10 687 02055 Complete Mulch Plug Plaque de d chiquetage complet 11 747 0710 Hinge Pin Axe de charni re 12 682 0015 Front Bearing Ass y Roulement avant 13 720 0279 Knob ERS Guide 1 4 20 Bouton 1 4 20 14 720 0284 Handle Knob Assembly Bouton 15 710 1205 Rope Guide Bolt Boulon de guidage de cordon 16 746 1114 Blade Control Cable C ble de commande de la lame 16 746 1141 Control Cable 58 25 Lg Cable de la commande 58 25 po de lg 17 710 0487 Carriage Bolt 5 16 18 x 2 0 Boulon ordinaire 5 16 18 x 2 0 18 787 01144A RH Handle Bracket Support de guidon CD 18 787 01143A LH Handle Bracket Support de guidon CG 19 726 0240 Cable Tie Attache cable 20 714 0104 Int Cotter Pin 072 x 1 13 Lg Goupille fendue int 0 072 x 1 13 po de lg 21 71
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10. ep 1ue e e Z Y e Sed zeunoo eu zauoJeIN e erogne euuoq suep no nof e suep esnepuoi e 29511 Sepuooes 10 suep ep e ej ep ep eeuDiod 189 giquinbe 2104 snoa enb zeuunse IS so eJD seinsse q sep 1ej e Sed eu ja 19556 sed eu ep uonuaye ua uaiq ze os ejinouw 159 uozeD e is esnepuoj ej sewef 2 euoe ej uo puenb uou uoiisod e sues sea yop awe ej ep ep e ewe 19ejuoo seo ua sainssajq sep ed 1e JeuuonouoJ ep eijunoes ap jNnisodsip 9 euoeduie 1985 e QJ uos ep eiunoes ep jnisodsip un awe ej ep ep eeuDiod e7 ej enb juepued ednoo ap ej no eun Jaysnfe p srewel ze esse N seo e no uois ndoJd ojne p jnisodsip 2 Sjefqo sep no e ep seo ue
11. sony SLONGOYd ALN Jed 1199 159 e IS jnes Jed ue sud JUBAIOP 2799 ue SU sep e enbuoojenb eoeid uodsueJ ep se se unejeuoe ej e juos 5 ep no eesuojoul ejnoj ep ne sles so sieJ4 SLON ALN Jed 1199 sed eu eun Is eun p Jong jned eu euisn 8221 899 008 9 zejedde ep aneinquisip np no ep jejeje ep essejpe sed zessreuuoo eu IS jneinquisip ne no suonjesedas ep 1euoe p eun zejuesoeJg ne 1euoe p op eJ ep sinol 09 e1uexios ep eun nod mut ep ep ep 1uos soi ejeuuou eJnsn seoeid s p soJopisuoo uos ep abais e sesnepuoi sep ednoo ep np sono sneud seDeis egieu e 5025 swej Seiounoo so
12. suqep seq Z d 9 suep asnapuo e ejjo nb einod ej ans eojeisur uelq 1se eiounoo e enb eejejsur ueiq sed eau eiounoo 21 ged Juo sen e 2 no zesinBiy eessnows jse awe e Z Jnejneu seeuuonisod el se zeoeld LU uaiq sed 105 eu se 159 ednoo e eure e 2 2 s E send JneBue eun jns ej Zepuoj sind un oa zedno9 e ejneu dou 159 aa aude euoes ajenb 2 esnepuol ei jse aquay puenb sed zapuo N UL 459 L oul e eeuuojep 1se OWE 2 eure e zeJqiinb3 eeuquinbe neyeidepe je awe e 29105 Jeu no eeuessep 159 ewe e SOAISSGOX9 SUORBIQIA e am ze oneN eres 159 Oo Inayeinqueo e ejBe1 pew 1se eiBnoq e 2 dou 159 od 020 0 e 1ueuieueoo L no esnenjoeep ayes 159 eiDnoq 1 nejaunqijeo pew 1se er ze oyeu JnejejnueA ejoeiqeuj
13. Jeo esso p jueAe syou Sal sop 1esneo ue soayoodsoi sed juos eu Sajja is mb seuDBisuoo ans aD LN3IN3SSILHSAV ALIHN93S SANDISNOD edde 2104 ep Jno un p un suep aabessaw Jed no el 4eipedxe inod ejqissod SNON snoA oouebienp ap seo JULI HqeJ sed ages ej eisi ej ep eejoedsui e ejje 33333953953 eonou oe ep 91 eDed e zeynsuo9 S3O3ld 3339353 s NOSIVS SHOH TT N3IL3HLN3 ei NOLLYOIIHaNT LLL LLL LII S30v193u o NOLLVSTILLN e SACNYWWOO JOVIANASSY DEER 3ovTivaaa IEEE EB LLL LLLI 3H13WONIONI S3N9ISNOO LEE SIHALLVN 1 USE 31N3 e3uav SOS S3uadlLviN SAG 318VL LP OZN NO H3N3HOLDI VAVNVO LIBAOHL BUSS
14. un e zoddojeauz seinsse q sep jesneo jned je ejuednoo s owe e 9jinoos e lopied sep 1ned 1ueuredinbo ep xne 5 uou seoeid ep e9u ou suep es inb seoeid ep asi np yu w jn s enbnueuine awe eun jueuie pipuej eAIisseoxe einsn ejno 19 99 9p swe e Sse1iies ueiq 1uos jnejou np ep sel enb 1ueAnos zeiluaA 1101 jeuoeduie nod e euoo eiDnoq eJ ep 2 seesiiqouiul 1uos es seoeid Sa seno enb ep 1ueAy e un ep ep xououi np jueuieddeuoe p 726 sa eoo un suep e Jeuonouo N IVH3N39 J SIW I e G SUIOW ne juepued e z ss e7 eouesse p seqiquui suqap se SNO Z A JU Je ejnu p no ep seunssnoqe oe Sal zo nss3
15. zeJn uoissiusueg ej Jeuouejoue inod eeuBiod zessnog neuedns uopin6 ans s epueuluoo ap ej ep SS PA el e ednoo ep essei ej 1ueuienbneujoine Jeysnfe p e 09216 jeuued inb peeds pews uos eun p 159 2 op ap sop juen oajja 1uesi nn ue 5 sap suno noj zouod so suep peupe ILS 9 Jassajq inb enbuoojenb fqo un p uonoe oid e jesneo jned un p uomesunn IN3IN3SSILH3AV uoisueueduioo eun e4jeuued uissep np eeuiuddns aja e ayoneb e 6 eunDi ednoo Jnejneu e ep ep 181197 oDejenbiuoop op e p jueugeujeque ep je e e nod 9192 Seiqissod Ssjueuigjsnfe sap jueujeoe duJe snoa nod esnepuo e 6 e ep zereduio esnepuo Jesunn p uere seufisuoo Sai
16. enb 1oinjd uopiq un saugt ajqissod sed eau IS Jed je nb ow e ep esuojoui jueuuedinbo ajqissod np e sueq dues sel 9119 suopiq sa zeoe g anbysejd ue un p WaANODe1 159 jeuoue d 1u0p eneuoiueo eun p alae e ejnoiuaA un suep ej sreuref seyej N 9 jueuiejnes Suopiq sep suep e zessiueH e SJUDLUBJOA ep zeDueuo je need ZOOUIH 1uereulue ue s sjueulejgA SOA INS no need 4ns seinssnoqe oo sap IS 955 jueuieAenB zeAnod sno uesojdxe p juenbsii sai je un p ups eouesse ep jueindiuew ue 5911 eunsse q einoj 12335537 NOILVINdINVIN eynpe un p INS EI snos JIAJOS 5 ej syn ail eyunoos ep Se 1910edsaiJ je e ep eypueJduioo ueiq uonesiunn p eonou e 1 no sue p ep sjue9 seq asnapuo e sue ap sjuejue sep e sreuref
17. seo esnojed Jns sep euuoq eun Jejnsse 2 aquey ep L abeyanbiyoap uoq un ednoo EI eqieu ej L z dno9 eDejenbiuoop 9 1eljqe np snossep 191109 eouepuel ej egieu op sed zednoo eu eoeoyje eDejenbiuoop un sed zednoo N sep je ejuesojd auuosied ejnoj no jnejonpuoo 9 Jesse q eun no eun suep esnepuo ej sajefoid 1uereunod eloo sag asnepuo e juenbsu inb esnojed ej ins sjefgo no SI sioq ep xneeoJoui ap s n d snid mb zeyuoA esnojed ej 2 SNOSSAG ID S TIIJSNOO 31 28115 LNVLANOIH93Q S1VLTnSdH SYNATIIAW S31 HIN3180 HNOd un penod inb inajowu juawaddeysa p 5 ans ednoo snos 5 juenbsu se seyoui se sop no sduieuo sop suep euiuio2 euoes ejneu sed z ess N od oi sed essedop eu eqJeu e sejjenuepisaJ sa
18. sues jueueuuonouoj ep euuiBeJ uos naow e 97 5 sed zessie eu Je e sed N 9UNDS e loped sep 1ned juawedinba ep xne 5 uou soe ep e9uou suep es inb seoeid ep asi np enbnueuine seoeid sep jueujejeipeuuuul So zooe duioJ ja sjueulg o 591 1ueAnos ZeljH9A eines ep eJnseul 124 5 ep uomnoefoud e no sajiqow sa 1esodxe je 1esn s jueAned uomnoefe p e ep e eqyeu e oes np sugue se ue euiuoeui ej sjenjue e se ewu ej je eiDnog zeuoueJqop naow zejejje eloo un zeuneu SNOA IS Ueiq s i nb jueAnos 72 eyunoes ep sjnsodsip Se srewel N ep ue sanofnoj yos jueujedinbo enb souge JUOS SIA suo noq sol sno enb sno zenssy ue uon sjueD sep zeuod no
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21. LEUTE 7 ASSEMBLY e I acr en ends des uva teu E RIETI 7 CONTROLS eee esaet c neta ieee yeaa ein none 9 OPERATION Rep re bude dei Act 10 ADJUSTMENTS dE ERG dens We he aw elas 12 LUBRICATION scsi Rene dre ee vU RESEeR Ga E rr E ae 12 MAINTENANGE suuni ERE RE RE IN MiLB E UTEM Cae ed 12 OFF SEASON STORAGE INSTRUCTIONS 14 TROUBLE SHOOTING eee es 15 REPLACEMENT PARTS PIECES D TACH ES 16 WARRANTY en Sener ERE 21 This unit has been inspected against the manufacturers quality check list In case of a discrep ancy please call us We will make every effort to ship the part s by courier within one working day of your call IMPORTANT SAFE OPERATION PRACTICES WARNING This symbol points out important safety instructions which if not fol lowed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol A heed its warning DANGER This machine was built to be operated according to the rules for safe op eration in this manual As with any type of power equipment carelessness
22. soeoeid sap ejuexios enueien eueyeq e JnojeJ np ne m n ja ue euemeq ep ne ep xud np eniou nod enu 4nojeuoe e esnenjoejep euemeq e Ledu SLONGOYd ALN jeuoe p ejep e ep sunof Dua 1ueo ep un suep sew sinol 06 ep rejop np e ep eJrejueuigjddns eaqui esp ne jeuoe p aen ep e sinol 06 un suep eun sed med eu ejje nb 1ueuumguoo SOU IS no ep un p uosieJ esnenio9jop 9J9 e s UNO euemneq ej IS eu euejeq e ALW eueneq ep oejejduioo seueduuejui uonisodxe uos ap je e ep ep We NP uou e ejpeuuou EI 9 adnoo ep np no eBe ejquue ap sulas sep se no suoisi oJ je ep eDesinBre siueyuqn sey enb sje juejnoo s pe se G ue un 1uepued uos sioq e sep sedednos seduod 597
23. Z e sed sou ep ej ep eeuDiod e7 Sunsi ST NOILNTOS s a18vaoud s asnvo ej ins eBepinD ep suep P109 20595 ej yos jo 19199 ins zo nddy essew el e 2 je eibDnoq e zeyoue1qep uopin6 af ins p n np as np P109 IS 3nOHuVIA3H Seiqeo sey 491 110 JU sed eu ep uojuaye 3r1DHVIAI3H euooi is ej ep no eJeDe am eun 994e seoeid se sejno je 5 say Jenomed ue euijoeu ej ojnoj zesinpuj ejnueA uou onbijejeu un suep esode4ue 1 5 EI eguoo ueiq ep seq 159 300HVIAIH GL amb e 1e BOUJOW einod eiounoo einod enol VUE enol e1doud s suep e 2 op sisseyo e assieib eun p asnapuo ep e 2 n910UJ np eBesodeuue p xne juenb Jnejou np uonesinn p eonou e zejnsuo uoneoiuu
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25. jo esu e G Jo ui edo s e uo jou Y read understand and follow the warnings and instruc tions in this manual and on the machine SLOPE GAUGE Restrict the use of this power machine to persons who Keep this sheet in a safe place for future reference a a c o bi tr 5 o o lt zs bes uak LA Boma Bai EM Lob ee We Fe Fc teens 3407 S ogy SAFETY LABEL 1808 3oN34 a 40 ONIGIING Y 40 H3NHOO V _________ i I 410d H3MOd ___________ ic 8881 1IVOLLH3A T3A31 SIHL ANY LH9IS a It is suggested that this manual be read in its entirety before attempting to assemble or operate Keep this manual in a safe place for future reference for ordering replacement parts This unit is shipped WITHOUT GASOLINE or OIL After assembly service engine with gasoline and oil as instructed in the separate engine manual packed with your unit NOTE Reference to right or left hand side of the mower is observed from the operating position UNPACKING REMOVING UNIT FROM CARTON Remove staples break glue on top flaps or cut tape at carton end and peel along top flap to open Remove loose parts included with unit i e operator s manual oil etc Cut co
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27. 2 Remove blower housing and clean 3 Carburetor not adjusted prop 3 Adjust carburetor erly Idles poorly 1 Spark plug fouled faulty or gap 1 Reset gap to 030 or replace too wide spark plug 2 Carburetor improperly adjusted 2 Adjust carburetor 3 Dirty air cleaner 3 Clean air cleaner Excessive vibration 1 Cutting blade loose or unbal 1 Tighten blade and adapter Bal anced ance blade 2 Bent cutting blade 2 Replace blade Mower will not mulch grass 1 Wet grass 1 Do not mow when gras is set wait until later to cut 2 Excessively high grass 2 Mow once at a high cutting height then mow again at de sired height or make a narrower cutting path 3 Dull blade 3 Sharpen or replace blade Uneven cut 1 Wheels not positioned correctly 1 Place all four wheels in same hight position 2 Dull blade 2 Sharpen or replace blade Wheels will not propel 1 Belt not installed properly 1 Check belt for proper pulley in stallation and movement 2 Debris clogging drive operation 2 Clean out debris NOTE For repairs beyond the minor adjustments listed above service dealer 15 contract your nearest authorized z 2 x REPLACEMENT PARTS PIECES DETACHEES 751B699869 with screw 710 1256 Capots de moteur non illustr e 751B699869 avec vis 710 1256 Engine Shroud not shown 16
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29. oil or silicone coat the equipment es pecially cables and all moving parts NOTE Be careful not to bend or kink cables NOTE If the starter rope becomes dis connected from rope guide on handle disconnect and ground the spark plug wire Depress the blade contro handle and pull the starter rope out from en gine slowly Slip the starter rope into the rope guide bolt on handle 14 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE S CORRECTIVE ACTION Engine fails to start da Blade control handle disen gaged 1 Engage blade control handle 2 Spark plug wire disconnected 2 Connect spark plug wire 3 Fuel tank empty or stale fuel 3 Fill tank with clean fresh gasoline 4 Blocked fuel line 4 Clean the fuel line 5 Faulty spark plug 5 Clean adjust gap or replace 6 Engine flooded 6 Wait a few minutes to restart but do not prime Engine runs erratic 1 Spark plug wire loose 1 Connect and tighten spark plug wire 2 Blocked fuel line or stale fuel 2 Clean the fuel line fill the tank with clean fresh gasoline 3 Vent in gas plugged 3 Clear vent 4 Water or dirt in fuel system 4 Drain the fuel tank and carbure tor Refill with fresh fuel 5 Dirty air cleaner 5 Clean air cleaner 6 Carburetor out of adjustment 6 Adjust carburetor Engine overheats 1 Engine oil level low 1 Fill crankcase with proper oil 2 Air flow restricted
30. sidewalks bystanders and the like Also avoid dis charging material against a wall or obstruction which may cause discharged material to ricochet back toward the opera tor Always wear safety glasses or safety gog gles during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes Wear sturdy rough soled work shoes and close fitting slacks and shirts Shirts and pants that cover the arms and legs and steel toed shoes are recommended Never operate this machine in bare feet sandals slippery or light weight e g canvas shoes Many injuries occur as a result of the mower being pulled over the foot during a fall caused by slipping or tripping Do not hold on to the mower if you are falling release the handle immediately Never pull the mower back toward you while you are walking If you must back the mower away from a wall or obstruction first look down and behind to avoid tripping and then follow these steps 8 Step back from the mower to fully extend your arms b Be sure you are well balanced with sure footing c Pull the mower back slowly no more than half way toward you d Repeat these steps as needed Do not operate the mower while under the influence of alcohol or drugs Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade can amputate hands and feet A
31. ad justments such as brake clutch or deck or 6 Normal deterioration of the exterior finish due to use or exposure Full Ninety Day Warranty on Battery For ninety 90 days from the date of retail purchase if any battery included with this unit proves defective in material or workmanship and our testing determines the battery will not hold a charge MTD PRODUCTS LIMITED will replace the bat tery at no charge to the original purchaser Additional Limited Thirty Day Warranty on Battery After ninety 90 days but within one hun dred twenty 120 days from the date of purchase MTD PRODUCTS LIMITED will replace the defective battery for the original purchaser for a cost of one half 1 2 of the current retail price of the battery in effect at the date of return Full Sixty Day Warranty on Normal Wear Parts Normal wear parts are defined as belts blade adapters blades grass bags seats tires rider deck wheels and clutch parts friction wheels These parts are warranted to the original purchaser to be free from defects in material and workmanship for a period of sixty 60 days from the date of retail purchase How to Obtain Service Warranty service is available with proof of purchase through your lo cal authorized service dealer or distributor If you do not know the dealer or distributor in your area please call toll free 1 800 668 1238 The return of a complete unit will not be accepted by the factory unless prior written permis
32. de r glage de hauteur CG 77 731 0981A Hub Cap Grey Radial Moyeu de chapeau gris 78 736 0504 Wave Washer 51 ID Rondelle ondul e 0 51 DI 79 731 2646 Bail Stop Arr t de la poign e de commande 80 782 9063 Engine Belt Keeper Bracket Support de la courroie 81 738 1002 Shoulder Scr 375 x 25 AT 1 4 14 Vis paulement 82 726 0106 Speed Cap Nut Ecrou rapide 83 728 0199 Rivet Rivet 84 731 2628A Handle Panel Panneau 85 747 2132A Control Rod Tige de commande 18 12AD466 12 16 04 Model Modele Shroud Capot Hardware Quincaillerie 12A 463E500 751A1432613 7510042823 12A 465D515 751A1433513 7510042823 12AD466A563 751B699869 710 1256 12A 5580552 751B281440 710 1256 12AD565C501 731 04525 7510042823 12AD569R565 751B281440 710 1256 19 710 1276 Ref R f 28 Torque to 90 120 in Ibs Serrez 90 120 po lbs 28 1 20 712 3025 Ref R f 1 Torque to 110 130 in lbs Serrez 110 130 po lbs 34 N DE DE R F PIECE DESCRIPTION DESCRIPTION 1 712 3025 Hex Jam Nut 5 16 24 Ecrou blocage a six pans 5 16 24 2 736 0425 Cupp Wash 325 ID x 930 OD x 04 Rondelle creuse 0 325 DI x 0 930 DE x 0 04 3 656 0047 Pulley Poulie 5 712 0896 Hex Ins Jam L Nut 1 4 28 Contre crou de blocage 1 4 28 6 736 0406 Flat Washer 79 ID x 1 25 OD Rondelle plate 0 79 DI x 1 25 DE 7 782 7598 Belt Keeper Go
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36. the brake cable at least once a season with light oil The blade control must operate freely in both directions DISCHARGE DOORS The torsion springs and pivot points should be lubricated period ically with light oil to prevent any rust or binding Door must work freely TRANSMISSION The transmission is pre lubricated and sealed at the factory and does not require lubrication on a regular ba sis as part of maintenance MAINTENANCE For best results your blade should be sharp The blade may be resharpened by removing it and either grinding or filing the cutting edge keeping as close to the original bevel as possi ble Improper blade balance will result in excessive vibration causing eventual damage to the en gine and mower Be sure to carefully balance blade after sharpening After prolonged use especially in sandy soil conditions the blade will become worn and lose some of the original shape Cutting effi ciency will be reduced and the blade should be replaced Replace with an approved factory re placement blade only Possible damage resulting from blade unbalance condition is not the responsibility of the manufacturer NOTE Tip mower as specified in sep arate engine manual If not specified with carburetor up CUTTING BLADE CAUTION Cutting grass in sandy soil condition causes abrasive wear to the blade WARNING When removing the cut ting blade for sharpening or replace ment protect hands by usi
37. the grass catcher TO REMOVE THE GRASS CATCHER Lift the rear discharge door on the mower as shown in Figure 7 Lift the grass catcher up Rear Discharge Door CH Grass gt x Figure 7 and off the pivot bar Release the rear dis charge door WARNING Never operate the mower unless the hooks on the grass catcher are seated on the pivot rod and the rear discharge door rests firmly against the top of the grass catcher CONVERTING TO SIDE DISCHARGE If your unit is equipped with a side discharge deflector you can convert to a side dis charge mower as follows Remove the grass catcher as previously de scribed On the side of the mower deck lift the hinged mulching plug See Figure 8 Slide the two hooks on the side discharge deflector under the hinge pin on the hinged mulching plug assembly Lower the hinged mulching plug NOTE Do not remove the hinged mulch ing plug at any time even when you are not mulching WARNING All mowers are equipped with a rear protective guard The guard helps eliminate projectiles thrown by the blade from injuring the operator DO NOT REMOVE THIS GUARD Hinged Mulching Plug Chute Deflector N KK Figure 8 CONVERTING MULCHER Remove the grasscatcher If the unit was set up for side discharge lift the hinged mulching plug on the side of the deck and remove the side discharge chute Lower the hinged mulch plug
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39. 0 0654A Hex Wash HD Tap Scr 3 8 16 x 88 Vis autotaraud e 3 8 16 x 0 88 22 746 1250 Drive Cable Cable de la commande 23 664 04007 Grass Bag Sac a herbe 23 664 04011 Grass Bag Troy Bilt Sac a herbe Troy Bilt 24 710 1650 Self tapping Scr 5 16 18 x 875 Vis autotaraudeuse de 5 16 18 x 0 875 po 25 710 0286 Truss Mach Scr 1 4 20 x 50 Vis de renforcement t te cintr e 1 4 20 x 0 50 26 710 04371 Hex Lock Screw 1 4 15 Vis a t te hex 1 4 15 27 787 01278 21 Deck Plateau de coupe de 21 po 28 731 04150 Rear Baffle 21 Rear Discharge D flecteur 21 po jection arri re 29 710 0216 Hex Cap Screw 3 8 16 x 75 Vis chapeau a six pans de 3 8 16 x 0 75 30 732 04090A _ Torsion Spring RH Ressort de torsion CD 31 712 0431 Hex Flanged L Nut 3 8 16 Gr F Contre crou a embase 3 8 16 Qual F 32 731 05013 Transmission Cover Black Couvercle de la transmission noir 32 731 05020 Transmission Cover Troy Bilt Couvercle de la transmission Troy Bilt 33 782 5002B Front Baffle D flecteur avant 34 754 0465 V Belt Courroie trap zoidale 35 736 0447 Wave Washer Rondelle ondul e 36 750 01165 Sleeve Spacer 10 1 Lg Entretoise 10 10 po de lg 37 748 04015A Blade Adapter w Pulley Adaptateur de la lame avec poulie 38 742 0741 21 Mulching Blade Lame d chiquetage 21 po 39 736 0524B Blade Bell Support Support de la lame 40 687 02044 Height Adjuster Pivot Plate Ass y Plaque de pivot r glage de hauteur 4
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42. 1 710 1257 Hex Bolt 3 8 24 x 2 5 Lg Boulon hex 3 8 24 x 2 50 po de 10 42 749 0907B Lower Handle Guidon inf rieur 43 750 1166 Sleeve Spacer 2 1 Lg Entretoise 2 10 po de 10 44 732 04089A Torsion Spring LH Ressort de torsion CG 45 634 0190 Wheel Ass y Complete 8 x 1 8 Ensemble de roue complet 8 x 1 80 45 734 04018A Wheel Ass y 8 x 2 125 Ensemble de roue 8 x 2 125 pignon Gear S Wave 46 716 0865 Snap Ring Joint 47 717 1762 Spur Gear 14T RH Engrenage 14 dents droite 47 717 1761 Spur Gear 14T LH Engrenage 14 dents gauche 48 747 04080 Grass Bag Frame Bati de sac a herbe Continued on next page Suite a la page prochaine 17 NO N DE N DE R F PI CE DESCRIPTION DESCRIPTION 49 736 0451 Saddle Wash 320 ID x 937 OD Rondelle selle 0 320 DI x 0 937 DE 50 710 0606 Hex Scr 1 4 20 x 1 50 Vis t te hexagonale 1 4 20 x 1 50 51 710 1652 Hex Wash Hd TT Scr 1 4 20 x 625 Vis taraud e 1 4 20 x 0 625 52 687 02068 RH Handle Bracket Assembly Ensemble de support du guidon CD 52 687 02069 LH Handle Bracket Assembly Ensemble de support du guidon CG 53 715 0221 Pin Goupille 54 736 0474 Flat Washer 1 5 OD x 03 Rondelle plate 1 50 DE x 0 03 55 687 02071 Pivot Arm Assembly RH Ensemble de bras de pivot CD 55 687 02070 Pivot Arm Assembly LH Ensemble de bras de pivot CG 56 732 04175 Rear Spring Lever Levier de ressort arri re 57 720 0426 Height Adjuster
43. E CL TURE g Hak ff fr o D y iy 4 CE 2 6 d TT rem mi ki 1 M NT I 2 WI En 15 Sea em em em mm mm aus DANGER Ne vous servez pas de la tondeuse sur des pentes sup rieures 15 soit une d clivit de 2 1 2 pi par 10 pi Une tondeuse si ge risque en effet de se retourner et son conducteur peut tre gravement bless Il est galement difficile de conserver un bon appui en marchant derri re une tondeuse Vous risquez de glisser et de vous blesser Utilisez les tondeuses A SIEGE parall lement la pente jamais en travers Utilisez les tondeuses POUSSER perpendiculairement la pente jamais parall lement e4neueyn uoneynsuos ans un 19A19SU09 y AULAINONITONI NOILVSIILA G C Jns ee suep jueinBy inb je sjueujessmie e Se Jejoedsai je ejpueuduuoo am jueaned inb seuuosjed sep enb eesynn yop eu eneo 31iun23s 31300113 39ILON euiqesuodsei IN3IN3SSILH3AV 20 9 21 70115 e eunjeu e ep juenbsu inb sepinbi sjeuoep sep jueuje2uoo s u w j sai zejoedseu uloseq ne 2 senenbne sep zeuaJge
44. Knob Bouton 58 738 0507B Shoulder Screw 50 Dia Vis a paulement 0 50 dia 59 734 1987 Wheel Ass y 8 x 1 8 Spoke Ensemble de roue 8 x 1 80 gris Bar Grey 59 734 04033 Wheel Ass y 8 x 2 Idle Ensemble de roue 8 0 x 2 0 S Wave Ball Brg roulement billes 60 782 0512A Height Adjuster Plate RH Plaque de r glage de hauteur CD 60 782 0511A Height Adjuster Plate LH Plaque de r glage de hauteur CG 61 732 0706 Spring Lever Front RH Levier de ressort avant CD 61 732 0707 Spring Lever Front LH Levier de ressort avant CG 62 732 0700 Wire Fil 63 731 04998 Trail Shield Abattant de protection arri re 64 747 04035 Pivot Rod Tige de pivot 65 716 0102 Snap Ring for 1 0 shaft Jonc d arr t pour arbre 1 0 PO 66 731 04134A Rear Discharge Door Porte d jection arri re 67 782 7551 Wheel Dust Cap Chapeau de moyeu 68 712 04064 Hex L FlangeNut 1 4 20 Gr F Contre crou embase 1 4 20 Nylon Qual F nylon 69 750 04162 Spacer 375 x 50 x 1 02 Lg Entretoise 0 375 x 0 50 x 1 02 po de lg 70 715 04011 Roll Pin Goupille 71 710 0703 Carriage Bolt 1 4 10 x 75 Boulon ordinaire 1 4 20 x 0 75 72 712 0397 Wing Nut oreilles 73 618 04006 Transmission Assembly Ensemble de la transmission 74 732 1043 Belt Tension Spring Ressort de tension de la courroie 75 756 04017 Input Pulley Poulie 76 682 0512 RH Height Adjustment Assembly Ensemble de r glage de hauteur CD 76 682 0511A LH Height Adjustment Assembly Ensemble
45. NG Clear lawn of debris Be sure that the lawn is clear of stones sticks wire or other for eign objects which could damage the lawnmower Such objects could be acciden tally thrown out by the mower in any direction and cause serious personal injury to the operator and others as well as dam age to property and surrounding objects Do not cut wet grass For effective mulch ing do not cut wet grass because it tends to 11 stick to the underside of the deck preventing proper mulching of the grass clippings no more than 1 3 the length of the grass The recommended cut for mulching is 1 3 the length of the grass Ground speed will need to be adjusted so the clippings can be dispersed evenly into the lawn For espe cially heavy cutting in thick grass it may be necessary to use one of the slowest speeds in order to get a clean well mulched cut When mulching long grass you may have to cut the lawn in two passes lowering the blade another 1 3 of the length for the sec ond cut and perhaps cutting in a different pattern than was used the first time Over lapping the cut a little on each pass will also help to clean up any stray clippings left on the lawn The mower should always be oper ated at full throttle to get the best cut and allow it to do the most effective job of mulch ing Clean underside of deck Be certain to clean the underside of the cutting deck after each use to avoid a build up of grass which would
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47. OTROY BILT Owner s Manual SET UP OPERATION MAINTENANCE IMPORTANT Read Safety Rules and Instructions Carefully PRINTED IN U S A OG 4605 CALLING CUSTOMER SUPPORT LOCATE YOUR MODEL NUMBER AND SERIAL NUMBER which appears on your unit and record the information in the space provided below IMPORTANT You must have these numbers along with the date and proof of purchase to receive warranty or service If you are having difficulty assembling this product or if you have any questions regard ing the controls operation or maintenance of this unit please call an authorized dealer Please have your model number and serial number ready when you call NOTE Although both numbers are important you will be asked to enter only your serial number before your call can be processed This is where your model number will be Model Number Serial Number record model number here Num ro de mod le Num ro de s rie XXX XXXXXX XXXXXXXXXXX This is where your serial number will be record serial number here O A aT CANADA SST KITCHENER ON N2G 4J1 TABLE OF CONTENTS CALLING CUSTOMER SUPPORT 2 TABLE OF CONTENTS xis e ANA URN NANTA Vette NI Ba descri s 2 IMPORTANT SAFE OPERATION PRACTICES 3 SLOPE GAUGE ee E ou n duty rale 6 UNPACKING ce cee cp cat a erates eR wins
48. See Figure 8 CAUTION Do not run your lawn mower without chute deflector mulching plug or an approved grass catcher place The deflector will deflect a projectile thrown by the blade into the lawn FINAL ASSEMBLY Check all nuts and bolts for correct tight ness CONTROLS Read this owner s manual and safety rules before operating your lawn mower Compare Figure 9 with your lawn mower to familiarize yourself with the location of various controls and adjustments Save this manual for future reference WARNING The operation of any lawn mower can result in foreign objects being thrown into the oper ator s eyes thus causing severe eye damage Always wear safety glasses while operating the mower or while performing any adjust ments or repairs on it Drive Control Handle This mower is equipped with Smart Speed transmission which enables the drive control handle to adjust the mowing speed automat ically with your walking The drive control handle is located on the upper handle Push the handle forward to engage drive pull it backwards to stop The farther the handle is pushed forward the faster the mower will propel Blade Control Handle The blade control handle is located on the upper handle of the mower See Figure 9 The blade control handle must be de pressed in order to operate the unit Release the blade control handle to stop the engine and blade WARNING The blade control han dle is a sa
49. dle immediately and the blade will stop rotating within 3 seconds DO NOT Do not mow near drop offs ditches or em bankments you could lose your footing or balance Do not mow slopes greater than 15 degrees as shown on the slope gauge Do not mow on wet grass Unstable footing could cause slipping CHILDREN Tragic accidents can occur if the operator 15 not alert to the presence of children Children are often attracted to the mower and the mowing activity They do not understand the dangers Never assume that children will re main where you last saw them a Keep children out of the mowing area and under the watchful care of a respon sible adult other than the operator b Be alert and turn mower off if a child en ters the area c Before and while moving backwards look behind and down for small children d Use extreme care when approaching blind corners doorways shrubs trees or other objects that may obscure your vi sion of a child who may run into the mower e Keep children away from hot or running engines They can suffer burns from a hot muffler Never allow children under 14 years old to operate a power mower Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and su pervised by a parent SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme care i
50. e Pull cable tie tight and cut off the extra e For shipping purposes the hairpin clip is placed in the outer hole of the weld pin on the lower handle Remove the hairpin clip from the outer hole of the weld pin See Fig ure 4 e Using a pair of pliers insert the hairpin clip into the inner hole on the weld pin Repeat on other side Lower Handle Place the hairpin clips in the inner hole Figure 4 Insert the carriage bolt included in the hardware pack in the upper hole on the handle mounting bracket carriage bolt must go to the inside of handle See Figure 4 Se cure with one plastic wing nut also included in the hardware pack Repeat on the other side with remaining items from the hardware pack ATTACHING DRIVE ADJUSTER BLOCK The drive adjuster block is attached to the drive cable Remove bolt attached to the lower right han dle Align the drive adjuster block curved side against handle with hole in handle Secure drive adjuster block with bolt previ ously removed See Figure 5 ATTACHING STARTER ROPE The rope guide and wing nut are attached to the starter rope on top of the engine Re move the wing nut from rope guide Remove the rope guide from the starter rope With the spark plug wire disconnected and grounded as instructed in the separate en gine manual hold the blade control handle against the upper handle and pull the starter rope out of the engi
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52. ect the spark plug wire and ground against the engine Thoroughly in spect the mower for any damage Repair the damage before starting and operating the mower Grass catcher components discharge cover and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thrown For safety protection frequently check components and replace immediately with original equip ment manufacturer s O E M parts only listed in this manual Use of parts which do not meet the original equipment specifica tions may lead to improper performance and compromise safety Do not change the engine governor setting or overspeed the engine The governor con trols the maximum safe operating speed of the engine Maintain or replace safety and instruction la bels as necessary Observe proper disposal laws and regula tions Improper disposal of fluids and materials can harm the environment 51 102 7 23 03 sedo s umop pue dn sadojs jo 99e ssoJoe qNIH3S MT1VM 91e19do sedo s jo 99e ssoJoe sedo s umop pue dn ONIGIY Ainful snoues 5 115 pjnoo pue noA si edo s e yons uo e Anfu snolsas esneo pue y 1094 OL 199 212
53. eep hands feet hair and loose clothing away from any moving parts on engine and lawn mower If your unit is equipped with a primer prime engine as instructed in the separate engine manual packed with your unit 10 Drive Clutch Control Blade Control Handle Recoil Starter Mulching Height Plug Adjustment Lever Figure 9 The left rear wheel has been left out of the picture for clarity Metal Loop on Spark Plug Rubber Boot Wire Figure 10 If your unit is equipped with a two speed control on engine refer to separate engine manual packed with your unit Standing behind the mower depress the blade control handle and hold it against the drive control handle Make sure the drive control handle is pulled all the way back WARNING If the drive control han die is not pulled all the way back the mower will propel forward when started Grasp the recoil starter handle and pull slowly until resistance is felt then pull rapidly to start engine and avoid kickback Return it slowly to the rope guide bolt After the engine starts push the handle for ward to engage drive pull it backwards to stop Release the drive clutch control to slow down when negotiating an obstacle making a turn or stopping The farther the handle is pushed forward the faster the mower will propel NOTE The blade control handle must be depressed in order to operate the unit Release the blade control handle to stop the en
54. eight e The wheel adjusters give you nine 9 differ ent cutting positions Medium is the best for most mowers To change the height of cut squeeze ad juster lever toward the wheel moving up or down to selected height See Figure 11 NOTE All wheels must be in the same height of cut Figure 11 e When cutting in heavy or moist grass the rear of lawnmower may be raised higher to allow better discharge of the grass Adjusting Drive Clutch The drive clutch adjustment wheel is located on the lower right handle and is used to tighten or loosen tension on the drive cable Adjust this cable if a the mower does not propel itself or b the wheels hesitate with the drive control handle pushed forward To adjust rotate the adjustment wheel with your fingers see Figure 12 Turn the wheel to the left to tighten the drive cable Turn the wheel to the right to loosen the drive cable Drive Clutch Adjustment Figure 12 LUBRICATION CAUTION DISCONNECT SPARK PLUG WIRE BEFORE SERVICING WHEELS Lubricate the ball bearings if so equipped in each wheel at least once a sea son with a light oil Also if the wheels are removed for any reason lubricate the sur face of the axle bolt and the inner surface of the wheel with light oil Engine oil may also be used ENGINE Follow engine manual for lubrica tion instructions BLADE CONTROL Lubricate the pivot points on the blade control handle and
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57. fety device Never at tempt to bypass its operations Starter Rope The starter rope is attached to the handle Stand behind the unit and pull the starter rope to start the unit Throttle Control The engine is equipped with a constant speed throttle which is set at full throttle for maximum engine and cutting performance Cutting Height Adjustment Lever These levers are located on each wheel and they are used to adjust the cutting height All four levers have to be at the same relative position to ensure uniform cut OPERATION Service the engine with gasoline and oil as instructed in the separate engine manual packed with your mower Read instructions carefully WARNING Never fill fuel tank in doors with engine running or until the engine has been allowed to cool for at least two minutes after running BEFORE STARTING Attach spark plug wire to spark plug If unit is equipped with a rubber boot over the end of the spark plug wire make certain the metal loop on the end of the spark plug wire inside the rubber boot is fastened securely over the metal tip on the spark plug See Figure 10 TO START ENGINE AND ENGAGE BLADE WARNING Be sure no one other than the operator is standing near the lawn mower while starting en gine or operating mower WARNING Never run engine in doors or in enclosed poorly venti lated areas Engine exhaust con tains carbon monoxide an odorless and deadly gas WARNING K
58. gine and blade TO STOP ENGINE Release the blade control handle to stop the engine and blade Disconnect the spark plug wire as instructed in the separate engine manual to prevent ac cidental starting while equipment is unattended WARNING The blade continues to rotate for a few seconds after the engine is shut off WARNING If you strike a foreign ob ject stop the engine Remove wire from spark plug thoroughly inspect the mower for any damage and repair the damage before restarting and op erating the mower Extensive vibration of the mower during operation is an indication of damage The unit should be promptly inspected and repaired USING YOUR MULCHER Optional Mulching mowers use a specially designed blade to chop the grass clippings extra fine and then blow them back down into the lawn The small clippings decompose quickly becoming a natural fertilizer that re turns much of the needed nutrients to the soil Continuous mulching means continuous free natural fertilization no messy clippings to worry about ever again and the end result for you is a much greener healthier lawn WARNING Your mower is designed to cut normal residential grass of a height no more than 10 Do not at tempt to mow through unusually tall dry grass e g pasture or piles of dry leaves Debris may build up on the mower deck or con tact the engine exhaust presenting a potential fire hazard FOR THE BEST RESULTS WHEN MULCHI
59. l container inside where there is an open flame spark or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances To reduce fire hazard keep machine free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris m Allow machine to cool at least 5 minutes before storing GENERAL SERVICE Never run an engine indoors or in a poorly ventilated area Engine exhaust contains car bon monoxide an odorless and deadly gas Before cleaning repairing or inspecting make certain the blade and all moving parts have stopped Disconnect the spark plug wire and ground against the engine to pre vent unintended starting Check the blade and engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade for damage e g bent cracked worn Replace blade with the original equipment manufacturer s O E M blade only listed in this manual Use of parts which do not meet the original equipment specifications may lead to im proper performance and compromise safety Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Keep all nuts bolts and screws tight to be sure the equipment is in safe working condi tion Never tamper with safety devices Check their proper operation regularly After striking a foreign object stop the en gine disconn
60. missing or damaged discharge cover can cause blade contact or thrown object inju ries Do not engage the self propelled mecha nism on units so equipped while starting engine Never attempt to make a wheel or cutting height adjustment while the engine is run ning The blade control handle is a safety device Never attempt to bypass its operation Doing so makes the safety device inopera tive result in personal injury through contact with the rotating blade The blade control handle must operate easily in both directions and automatically return to the disengaged position when released Never operate the mower in wet grass Al ways be sure of your footing A slip and fall can cause serious personal injury If you feel you are losing your footing release the blade control handle immediately and the blade will stop rotating within three seconds Mow only in daylight or in good artificial light Walk never run Stop the blade when crossing gravel drives walks or roads f the equipment should start to vibrate ab normally stop the engine and check immediately for the cause Vibration is gen erally a warning of trouble Shut the engine off and wait until the blade comes to a complete stop before removing the grass catcher or unclogging the chute The cutting blade continues to rotate for a few seconds after the engine is shut off Never place any part of the body in the blade area u
61. n handling gasoline Gas oline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only an approved gasoline container b Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling c When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possi ble then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle d Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device e Extinguish all cigarettes cigars pipes and other sources of ignition f Never fuel machine indoors g Never remove gas cap or add fuel while the engine is hot or running Allow en gine to cool at least two minutes before refueling h Never over fill fuel tank Fill tank to no more than 1 2 inch below bottom of filler neck to provide space for fuel expansion i Replace gasoline cap and tighten se curely j If gasoline is spilled wipe it off the engine and equipment Move unit to another area Wait 5 minutes before starting the engine k Never store the machine or fue
62. ne Hold the rope guide as shown so the opening in the rope guide is toward the front of mower Slip the rope guide around the starter rope and into the right side of lower handle using the hole shown Secure using the small wing nut See Figure 5 Make certain all nuts and bolts are tightened securely ASSEMBLY OF GRASS CATCHER NOTE f your mower s grass catcher is assembled proceed to the next sec tion If not follow these steps Small Wing Nut Starter Drive Adjuster Handle Block Bolt Rope Guide Figure 5 Soft Grass Bag NOTE Make certain the grass bag is turned right side out before assembling warning label will be on the outside Place bag over frame black plastic side is the bottom of bag Insert the hooks on the frame through the holes in the side plastic channels of the bag See Figure 6 Secure bag to frame by working the plastic channels on bag over frame as shown in Figure 6 All of the plastic channels except center top of bag attach from the outside of bag Center top of bag attaches from the in side of bag Hole in Plastic Channel Bag Plastic Channels Figure 6 ATTACHING GRASS CATCHER TO MOWER Lift the rear discharge door on the mower and place the grass catcher on the pivot rod Let go of discharge door so that it rests on the grass catcher See Figure 7 NOTE Make certain cables are routed to the outside of the handle so they are not in the way when attaching
63. ng heavy gloves or a rag to grasp the cutting blade Remove the bolt which hold the blade adapter pulley assembly to the engine crank shaft Remove the pulley assembly and the bell support from the crankshaft See Figure 13 Remove the blade from the blade adaptor and pulley Installing the blade Before reassembling the blade pulley assem bly to the unit lubricate the engine crankshaft and the inner surface of the blade adapter with light oil or engine oil Lubricating the bolt hole and hex bolt Insert the hex bolt earlier removed through the center holes on the blade bell support and the blade adapter pulley assembly re spectively Install the blade assembly up on the crank shaft Tighten the hex bolt to the torque listed below IMPORTANT The bolt used to secure the blade to the engine is especially heat treated Do not substitute To order replacement bolt refer to the parts listed in the middle of this manual Blade Mounting Torque Center Bolt 450 in Ibs min 600 in Ibs max To ensure safe operation of your unit all nuts and bolts must be checked periodically for correct tightness ENGINE Refer to the separate engine manual for engine maintenance instructions Maintain engine oil as instructed in the sepa rate engine manual packed with your unit Read and follow instructions carefully Under normal conditions service air cleaner as instructed in the separate engine manual packed
64. ntil you are sure the blade has stopped rotating operate mower without proper trail shield discharge cover grass catcher blade control handle or other safety protective de vices in place and working Never operate mower with damaged safety devices Failure to do so can result in personal injury Muffler and engine become hot and can cause a burn Do not touch Only use parts and accessories made for this machine by the manufacturer Failure to do so can result in personal injury If situations occur which are not covered in this manual use care and good judgment Contact your customer support department SLOPE OPERATION Slopes are a major factor related to slip and fall accidents which can result in severe in jury Operation on slopes requires extra caution If you feel uneasy on a slope do not mow it For your safety use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area If the slope is greater than 15 degrees do not mow it DO Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes Watch for holes ruts bumps rocks or other hidden objects which can cause you to slip or trip Tall grass can hide obstacles Always be sure of your footing A slip and fall can cause serious personal injury If you feel you are losing your balance release the blade control han
65. or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replace ment parts Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and su pervised by a parent Never allow adults to operate this machine without proper instruction To help avoid blade contact or a thrown ob ject injury keep bystanders helpers children and pets at least 75 feet from the machine while it is in operation Stop ma chine if anyone enters the area Thoroughly inspect the area where the equipment is to be used Remove all stones sticks wire bones toys and other foreign objects which could be tripped over or picked up and thrown by the blade Thrown objects can cause serious personal injury Plan your mowing pattern to avoid dis charge of material toward roads
66. prevent proper mulching Mulching Leaves The mulching of leaves can also be beneficial to your lawn When mulching leaves make sure they are dry and are not laying too thick on the lawn Do not wait for all the leaves to be off the trees be fore you mulch It is recommended keeping driveways and sidewalks on the operators right while mov ing Continue mowing using this pattern having the left side of your lawnmower next to the uncut grass Mulching with the cutting area of the mower on the lawn avoids grass clippings in undesirable areas DECK The underside of the mower deck should be cleaned after each use to prevent a buildup of grass clippings leaves dirt or other matter If this debris is allowed to accumulate it will invite rust and corrosion and may prevent proper mulching The deck may be cleaned by tilting the mower and scraping clean with a suitable tool make certain the spark plug wire is disconnected NOTE We do not recommend the use of pressure washers or garden hose to clean your unit These may cause dam age to electric components spindles pulleys bearings or the engine The use of water will result in shortened life and reduce serviceability ADJUSTMENTS CAUTION DO NOT AT ANY TIME MAKE ANY ADJUSTMENT TO LAWNMOWER WITHOUT FIRST STOPPING THE ENGINE AND DISCONNECTING THE SPARK PLUG WIRE Adjusting Cutting Height Stop mower and disconnect spark plug ca ble before changing mower cutting h
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69. ring Support Support du roulement 33 736 0447 Wave Washer Rondelle ondul e 34 782 0512B Height Adj Plate RH Plaque de r glage de hauteur CD 35 782 0511A Height Adj Plate LH Plaque de r glage de hauteur CG 36 687 02044 Height Adj Pivot Plate Ass y Plaque du pivot r glage de hauteur 37 732 0706 Spring Lever RH Levier de ressort CD 38 732 0707 Spring Lever LH Levier de ressort CG 39 720 0426 Knob Bouton 21 618 04006 12 13 04 TWO YEAR LIMITED WARRANTY For TWO YEARS from the date of retail purchase within Canada MTD PRODUCTS LIMITED will at its option repair or replace for the original purchaser free of charge any part or parts found to be defective in material or workmanship This warranty does not cover 1 Any part which has become inoperative due to misuse commercial use abuse neglect ac cident improper maintenance or alteration or 2 The unit if it has not been operated and or maintained in accordance with the owner s in structions furnished with the unit or 3 The engine or motor or component parts thereof which carry separate warranties from their manufacturers Please refer to the applicable manufacturer s warranty on these items or 4 Batteries and normal wear parts except as noted below Log splitter pumps valves and cylin ders or component parts thereof are covered by a one year warranty or 5 Routine maintenance items such as lubricants filters blade sharpening and tune ups or
70. rners and lay carton down flat Re move packing material Roll or slide unit out of carton Check carton thoroughly for loose parts CAUTION DO NOT BEND OR KINK CABLES TOOLS REQUIRED Pair of Pliers Funnel ASSEMBLY CAUTION DISCONNECT SPARK PLUG WIRE IF THE WIRE IS NOT EQUIPPED WITH A RUBBER BOOT SEE SEPARATE ENGINE MANUAL FOR GROUNDING PROCEDURE Remove grass bag from the unit and set it out of the way See Figure 1 step 1 Remove any packing material which may be between the upper and lower handles for shipping purposes Raise the lower handle in the direction shown in Figure 1 step 2 till it snaps into place Raise the upper handle in the direction shown in Figure 1 step 3 Tighten the wing nuts which are already on the handle See Figure 2 Pull the drive control handle all the way back While holding the drive control handle hook the Z end of the drive cable into the bot p Lift lower handle Figure 1 Se arriage Bolt Large Wing Nut Saddle Washer Figure 2 Drive Control Handle Insert Z fittiing Figure 3 tom hole of the drive control handle from in side to outside See Figure 3 NOTE Make certain the drive cable is routed around the outside and above the lower handle so it does not interfere with attaching the grass bag Attach drive cable to the lower handle with one cable tie Insert peg on cable tie into the hole on the lower handl
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74. sion has been extended by MTD PRODUCTS LIMITED Transportation Charges Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any part submitted for replacement under this warranty must be paid by the purchaser unless such re turn is requested in writing by MTD PRODUCTS LIMITED Other Warranties All other warranties express or implied including any implied warranty of merchantability is limited in its duration to that set forth in this express limited warranty The provisions as set forth in this warranty provide the sole and exclusive remedy of MTD PROD UCTS LIMITED obligations arising from the sale of its products MTD PRODUCTS LIMITED will not be liable for incidental or consequential loss or damage 22 notes 23 ZE no eued ejnoj jqesuods snus med eu 512 Ses ep e ep ep xne juenb jisnjoxe je enbiun sin0981 enuejeD suep lt 597 esseJdxe oauu onueJeD suep e es eyenb ap sayoe sel A sayoe no sesseJdxe 1ueios sej o nb se
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77. t Front N Engine Pulley Remove belt from around pulley and blade Figure 15 BELT REMOVAL AND REPLACEMENT Remove the two shoulder screws from on top of the deck which secures the front drive cover to the mower deck See Figure 14 Remove the front drive cover from the unit by lightly pressing inward on the sides of the front drive cover This will release the tabs that secure the front drive cover to the height adjuster brackets See Figure 14 e Remove the idler from idler bracket using 7 16 wrench and socket See Figure 14 Remove the belt from the transmission See Figure 1 Remove the belt from the engine pulley and around the blade See Figure 15 Reassemble in reverse order with new belt NOTE Begin idler reassembly by insert ing bolt up through the idler bracket hole Adjust the Drive Clutch as instructed in justing Drive Clutch Section OFF SEASON STORAGE INSTRUCTIONS The following steps should be taken to pre pare lawn mower for storage Clean and lubricate mower thoroughly as de scribed in the lubrication instructions e Refer to engine manual for correct engine storage instructions e Coat mower s cutting blade with chassis grease to prevent rusting Store mower in a dry clean area NOTE When storing any type of power equipment in an unventilated or metal storage shed care should be taken to rust proof the equipment Using a light
78. upille 8 741 0124 Ball Bearing Roulement a billes 9 721 0457 Oil Seal Joint d huile 10 750 1050 Flange Spacer Entretoise 11 682 0029 Idler Bracket Assembly Support de tendeur 12 741 0682A Sleeve Bearing Roulement 13 732 04001 Extension Spring 420 x 1 50 Ressort d extension 0 420 x 1 50 14 710 0299 Hex Bolt 1 4 28 x 1 Lg Vis hex 1 4 28 x 1 0 po de Ig 15 736 0570 Flat Washer 885 x 1 145 x 030 Rondelle plate 0 885 x 1 145 x 0 030 16 741 0699 Needle Bearing 438 x 625 x 500 Roulement a aiguilles 0 438 x 0 625 x 0 500 17 721 0329 Oil Seal Joint 18 618 0300A Upper Housing Ass y Incl 16 Carter de la logement sup rieur Comp no 16 19 721 0329 Oil Seal Joint 20 741 0673 Flange Bearing Roulement a bride 21 611 0105A Output Shaft Arbre de sortie 22 736 0250 Flat Washer Rondelle plate 23 717 1492 Pinion Shaft 10T Arbre a pignon 10 dents 24 736 0314 Thrust Washer 382 ID x 70 OD Rondelle de but e 0 382 DI x 0 70 DE 25 736 0569 Thrust Washer 388 x 625 x 062 Rondelle 0 388 x 0 625 x 0 062 26 618 0299A Lower Housing Ass y Incl 27 Carter de la logement Comprend no 27 27 741 0672 Flange Bearing 378 x 531 x 370 Roulement 0 378 x 0 531 x 0 370 28 710 1276 Hex Wash Scr 1 4 20 x 75 Vis 1 4 20 x 0 75 29 618 04006 Transmission Ass y Complete Transessieu complet 30 732 0708 Bearing Retainer Retenue de roulement 31 741 0604A Bearing Sleeve 50 ID Manchon de roulement 0 50 DI 32 748 0355 Bea
79. with your unit Clean every few hours under extremely dusty conditions Poor engine performance and flooding usu ally indicates that the air cleaner should be serviced The spark plug should be cleaned and the gap reset once a season Spark plug replace ment is recommended at the start of each 13 Adapter Pulley Assembly Figure 13 mowing season check engine manual for correct plug type and gap specifications NOTE This spark ignition system meets all requirements of the Canadian Interfer ence Causing Equipment Regulations Clean the engine regularly with a cloth or brush Keep the cooling system blower hous ing area clean to permit proper air circulation which is essential to engine performance and life Be certain to remove all grass dirt and combustible debris from muffler area REAR FLAP REPLACEMENT The rear flap is attached to the back of the mower deck and is designed to minimize the possibility that objects will be thrown from the rear of the mower toward the operator If the rear flap becomes damaged replace as fol lows To remove the old rear flap cut off the flat end of the wire rod which secures it to the deck us ing a pair of side cutters Attach the new rear flap using the new rod provided with the rear flap bending the ends of the rod over to secure AW Lock nut Zs Qu Idler Screws Front Drive Cover Figure 15 Right Left Fron
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