Troy-Bilt LS 33 TB User's Manual
Contents
1. Safe Operation Practices Set Up Operation Maintenance gt Service Troubleshooting Warranty LS 33 TB Log Splitter A WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY TROY BILT LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Printed In USA Form No 769 06755 February 18 2011 To The Owner Thank You Thank you for purchasing a Troy Bilt log splitter It was carefully engineered to provide excellent performance when properly operated and maintained Please read this entire manual prior to operating the equipment It instructs you how to safely and easily set up operate and maintain your machine Please be sure that you and any other persons who will operate the machine carefully follow the recommended safety practices at all times Failure to do so could result in personal injury or property damage All information in this manual is relative to the most recent product information available at the time of printing Review this manual frequently to familiarize yourself with the machine its features and operation Please be aware that this Operator s Manual may cover a range of product specifications for various models Characteristics and features discussed and or illustrated in this manual may not be applicable to all models We reserve the right to change pr2. WARNING Excessive pressure when seating beads may cause tire rim assembly to burst with force sufficient to cause serious injury Refer to the sidewall of tire for recommended pressure Hydraulic Fluid and Inlet Filter Check the hydraulic fluid level in the log splitter reservoir tank before each use Maintain the fluid level within the range specified on the dipstick at all times Change the hydraulic fluid in the reservoir every 100 hours of operation Follow the steps below 1 Place a suitable oil collection container under the tank 2 Disconnect the suction hose from the bottom of the reservoir tank and allow the fluid to drain into container 3 Carefully unthread the inlet filter and clean it with penetrating oil See Fig 6 1 Suction Hose Figure 6 1 6 4 Allow the fluid to drain into a suitable container Reinsert the filter and reconnect the hose Fill the reservoir as instructed in the Assembly amp Set Up section Approved fluids include Shell Tellus 52 M 32 Hydraulic Fluid Dexron IIl Mercon automatic transmission fluid Pro Select AW 32 Hydraulic Oil or 10WAW ISO viscosity grade 32 hydraulic oil Check the engine oil level Refill if necessary 6 Maintain the fluid level within the range specified on the dipstick at all times NOTE Always dispose of used hydraulic fluid and engine oil at approved recycling centers only 7 Contaminants in fluid may damage the hydraulic compo
3. 7 Align the pump coupling half with the nylon spider by rotating the engine using the starter handle Slide the coupling half into place while guiding the three mounting bolts through the holes in the pump support bracket Secure with the nuts removed earlier Set 0100 to 0600 of a clearance gap between the nylon spider and the engine coupling half by sliding a feeler gauge or matchbook cover between the nylon spider and the engine coupling half and moving the pump coupling half as needed Secure the pump coupling half with the set screw See Fig 7 1 NOTE Make certain the proper clearance gap is obtained before tightening the set screw Reconnect the spark plug 17 18 Troubleshooting Problem Engine fails to start Spark plug wire disconnected Connect wire to spark plug 2 Fuel tank empty or stale fuel 2 Fill tank with clean fresh gasoline 3 Choke if equipped not in CHOKE position 3 Move choke to CHOKE position 4 Faulty spark plug 4 Clean adjust gap or replace 5 Blocked fuel line 5 Clean fuel line 6 Engine not primed properly If equipped 6 Prime engine 7 Throttle control lever not in correct starting 7 Move throttle lever to FAST position position Engine running erratically 1 Log Splitter running with CHOKE applied if 1 Move choke lever to RUN position inconsistent RPM hunting equipped 2 Spark plug wire loose 2 Connect and tighten spark p
4. Figure 5 5 4 Secure with the spring clip and clevis pin previously removed See Fig 5 5 5 Attach the coupler hitch to a class or higher 2 ball on the towing vehicle latch securely a Ifthe coupler hitch does not fit on the ball turn the adjustment nut one turn counter clockwise b Ifthe coupler hitch is too loose on the ball turn the adjustment nut one turn clockwise Then recheck and adjust accordingly 6 Connect the safety chains to the towing vehicle Plug in the lights to the tail light connector on the tow vehicle Move fuel shut off valve to off position WARNING Do not tow faster than 45mph and check the local state and federal requirements before towing on any public road NOTE Use caution when backing up using a spotter outside the vehicle is recommended SECTION 5 OPERATION Operating Tips Always 1 Use clean fluid and check the fluid level regularly 2 Use an approved hydraulic fluid Approved fluids include Shell Tellus 52 M 32 Hydraulic Fluid Dexron Ill Mercon automatic transmission fluid Pro Select AW 32 Hydraulic or IOWAW ISO viscosity grade 32 hydraulic oil Check the engine oil level Refill if necessary 3 Use a filter clean or replace regularly 4 Usea breather cap on the fluid reservoir 5 Make sure the pump is mounted and aligned properly 6 Usea flexible spider type coupling between the engine and pump drive shafts 7 Keep the hoses clear and unblo
5. and retract the wedge 12 complete cycles to remove any trapped air in the system the system is self bleeding Refill the reservoir within the range marked on the dipstick if necessary NOTE Some fluid may overflow from the vent plug as the system builds heat and the fluid expands and seeks a balanced level Tire Pressure The max recommended operating pressure is 30 psi Do not under any circumstances exceed the manufacturer s recommended psi Maintain equal pressure in both tires WARNING Excessive pressure when seating beads may cause tire rim assembly to burst with force sufficient to cause serious injury Section 3 amp Set Up Controls amp Features Hitch Coupling Jack Stand Horizontal Beam Lock Log Log Tray Vertical Dipstick Beam Lock Figure 4 1 Engine Controls See the Engine Operator s Manual for the location and function of the controls on the engine Beam Locks The beam locks are used to secure the beam in either the horizontal position or the vertical position The vertical beam lock is located next to the engine The horizontal beam lock is located on the beam support latch bracket Control Handle Use the control handle to move the log splitter wedge forward and backward along the beam It has three positions Forward Neutral and Reverse See the Operation section for instructions Dipstick Use the dipstick to check the hydraulic fluid level L
6. glasses or safety goggles when operating this machine WARNING MOVING WEDGE Keep hands away from wedge and moving parts WARNING GASOLINE IS FLAMMABLE Allow the engine to cool at least two minutes before refueling WARNING CARBON MONOXIDE Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas WARNING HOT SURFACE Engine parts especially the muffler become extremely hot during operation Allow engine and muffler to cool before touching WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine SAVE THESE INSTRUCTIONS SECTION 2 IMPORTANT SAFE OPERATION PRACTICES Assembly amp Set Up Contents of Carton One Log Splitter One Operator s Manual 3 One Engine Operator s Manual WARNING Do not remove the beam support or attempt to remove the machine from the crate until after you have completed all assembly steps See Fig 3 1 Figure 3 1 WARNING Use extreme caution when unpacking this machine It is very heavy and may require additional people to assist in uncrating NOTE All references in this manual to the left or right side of the log splitter are from the operating position only Unpacking amp Assembling the Log Splitter Recommended Tools Safety glasses Two 16 inch wrenches or a
7. handling gasoline Gasoline is extremely flammable and the 8 Use only your right hand to operate the controls vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately 10 Forlogs which are not cut square the least square end of the log should be placed toward the beam and wedge and the square end placed toward the end plate Never attempt to split more than one log at a time a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition SECTION 2 IMPORTANT SAFE OPERATION PRACTICES 11 12 13 14 15 16 17 18 When splitting in the vertical position stabilize the log before moving the control handle Split as follows a Place log on the end plate and turn until it leans against the beam and is stable b When splitting extra large or uneven logs the log must be stabilized with wooden shims or split wood placed between the log and end plate or ground Always keep fingers away from any cracks that open in the log while splitting They can quickly close and pinch or amputate your fingers Keep your work area clean Immediately remove split wood around the machine so you do not stumble over it Do not change the engine governor settings or overspeed the engine The governor controls the maximum safe operating speed of the engi
8. the Log Splitter WARNING Wear leather work gloves safety shoes ear protection and safety glasses when operating the log splitter Ensure safe footing gt Operating Positions 1 Place the log splitter on flat dry solid ground Block the front and back of both wheels See Fig 5 1 w Place the beam in either the horizontal or vertical position and lock into place WARNING Take extra care when raising and lowering the beam as it is fairly heavy Having a second person assist with raising or lowering the beam is recommended Be sure to keep hands away from any possible pinch points gt To place the beam in the Vertical Position proceed as 5 follows WARNING Always use the log splitter in the vertical position when splitting heavy logs 5 Pull the horizontal beam lock out to release the beam and pivot the beam to the vertical position o To lock the beam in the vertical position pull out on the vertical beam lock and rotate it to secure the beam See Fig 5 2 Horizontal Vertical Beam Lock Figure 5 2 To place the beam in the Horizontal Position proceed as follows Pull the vertical beam lock out and rotate it down Pivot the beam to the horizontal position The horizontal beam lock is self locking The spring loaded lock will snap into place when the beam is lowered into position See Fig 5 3 Figure 5 3 Using the Control Handle The control handle ha
9. this machine 12 Hydraulic log splitters develop high fluid pressures during operation Fluid escaping through a pin hole opening can penetrate your skin and cause blood poisoning gangrene or death Give attention to the following instructions at all times Do not check for leaks with your hand b Donotoperate machine with frayed kinked cracked or damaged hoses fittings or tubing C Stopthe engine and relieve hydraulic system pressure by cycling the valve control lever from forward to reverse several times while engine is not running returning to neutral before repairing or adjusting fittings hoses tubing or other system components d Donotadjust the pressure settings of the pump or valve Leaks can be detected by passing cardboard or wood while wearing protective gloves and safety glasses over the suspected area Look for discoloration of cardboard or wood If injured by escaping fluid see a doctor immediately Serious infection or reaction can develop if proper medical treatment is not administered immediately Keep the operator zone and adjacent area clear for safe secure footing 13 If your machine is equipped with an internal combustion c Never fuel machine indoors engine and is intended for use near any unimproved forest d brush or grass covered land the engine exhaust should be equipped with a spark arrestor Make sure you comply with Never remove gas cap or add fuel while the engine is
10. with safety guards shields or other protective features removed The pressure relief valve is preset at the factory Do not adjust the valve Never attempt to move this machine over hilly or uneven terrain without a tow vehicle or adequate help For your safety replace all damaged or worn parts immediately with original equipment manufacturer s O E M parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 10 Do not alter this machine in any manner alterations such as attaching a rope or extension to the control handle or adding to the width or height of the wedge may result in personal injury According to the Consumer Products Safety Commission CPSC and the U S Environmental Protection Agency EPA this product has an Average Useful Life of seven 7 years or 130 hours of operation At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively Failure to do so can result in accidents injuries or death Spark Arrestor WARNING This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrestor meeting applicable local or state laws if an
11. States and or its territories and possessions and by MTD Products Limited with respect to new merchandise purchased and used in Canada and or its territories and possessions either entity respectively Troy Bilt Troy Bilt warrants this product excluding its Normal Wear Parts and Attachments as described below against defects in material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by Troy Bilt for use with the product s covered by this manual will void your warranty as to any resulting damage Normal Wear Parts are warranted to be free from defects in material and workmanship for a period of thirty 30 days from the date of purchase Normal wear parts include but are not limited to items such as batteries belts blades blade adapters tines grass bags wheels rider deck wheels seats snow thrower skid shoes frictio
12. ain To stabilize the log place your left hand on the side of the log opposite the beam as shown in Fig 5 1 WARNING Never place a hand on the ends of the log between the log or end plate and the splitting wedge WARNING Only one operator permitted Adult who loads and stabilizes the log must be the person who operates the control handle Move the control handle to the forward position to split the wood Remove left hand from the side of the log once wedge just contacts the log Continue moving control handle forward to split the log Release the control handle to stop the wedge movement Move the control handle to the reverse position to return the wedge To remove partially split wood from wedge move the control handle to the REVERSE position until the wedge is fully retracted to allow split wood portion to contact the log dislodger WARNING Never remove partially split wood from the wedge with your hands Fingers may become trapped between the split wood Once removed from the wedge with the log dislodger split the wood from the opposite end or in another location Section 5 OPERATION 13 14 Transporting the Log Splitter 1 Lowerthe beam to its horizontal position Make certain the beam is locked securely with the horizontal beam lock 2 Remove the spring clip and clevis pin from the jack stand 3 Supportthe tongue and pivot the jack stand up against the tongue See Fig 5 5 e Clip
13. cked Bleed the air out of hoses before operating Flush and clean the hydraulic system before restarting after servicing 10 Use pipe dope on all hydraulic fittings 11 Allow time for the engine to warm up before splitting wood 12 Prime the pump before initial start up by turning over the engine with the spark plug disconnected 13 Split wood along the grain lengthwise only Never 1 Use when fluid is below 20 or above 150 F Use a solid engine pump coupling Operate through the relief valve for more than five 5 seconds Attempt to adjust unloading or relief valve settings Operate with air in hydraulic system Use Teflon tape on hydraulic fittings Attempt to cut the wood across the grain PNA 5 M Attempt to remove partially split wood from the wedge with your hands Fully retract the wedge to dislodge wood with the log dislodger Maintenance amp Adjustments WARNING Do not at any time make any adjustments without first stopping engine disconnecting spark plug wire and grounding it against the engine Always wear safety glasses during operation or while performing any adjustments or repairs Maintenance Engine Refer to the separate Engine Operator s Manual for all engine maintenance instructions Tire Pressure See the sidewall of the tire for recommended pressure Do not under any circumstances exceed manufacturer s recommended psi Maintain equal pressure on all tires
14. djustable wrenches Leather gloves Wire cutters tin snips or utility knife Pry bar and or claw hammer Crate Disassembly 1 Use a pry bar or claw hammer to loosen and remove the top of the crate 2 Use a pry bar or claw hammer to remove the four sides of the crate beginning with the short sides or left and right side of the log splitter Set the sides of the crate aside to avoid injury 3 Remove the large plastic cover if present and discard WARNING Do NOT remove any supports or cut any straps securing the log splitter to the crate at this time Only remove straps and or supports when instructed to do so 4 Inspect the bottom of the crate for any protruding staples or wood splinters and remove 5 Remove any loose parts included with the log splitter e g operator s manual etc Repositioning the Tongue Tube For shipping purposes the tongue tube is secured to the logsplitter frame near its center To reposition it refer to Fig 3 2 and Fig 3 3 and proceed as follows A Remove the two three inch hex screws and flange nuts securing the tongue tube to the logsplitter frame B Carefully slide the tongue tube toward the front of the machine Figure 3 2 C Pullthe beam lock outward line it up with the hole in the beam bracket and release the beam lock See Fig 3 3 D Fasten the tongue tube to the frame by reinstalling the two three inch hex screws removed earlier and tightly securing with the
15. e use of a pressure washers or garden hose to clean your log splitter is not recommended They may cause damage to bearings or the engine The use of water will result in shortened life and reduce serviceability 2 Wipe the log splitter with an oiled rag to prevent rust especially on the wedge and the beam 3 Drainthe fuel tank Always drain the fuel into an approved container outdoors away from an open flame Be sure that the engine is cool before draining the fuel Do not smoke while handling fuel 4 Start the engine and let it run until the fuel lines and carburetor are empty 5 Remove the spark plug Holding a rag over the cylinder hole pour approximately 2 ounce approximately one tablespoon of engine oil into the cylinder and crank slowly to distribute the oil 6 Replace the spark plug Do not store the gasoline from one season to another Replace your gasoline can if it starts to rust Rust and or dirt in the gasoline will cause problems 9 Storethe log splitter in a clean dry area Do not store next to any corrosive materials such as fertilizer NOTE If storing in an unventilated or metal storage shed be certain to rustproof the equipment by coating with a light oil or silicone SECTION 6 MAINTENANCE amp ADJUSTMENTS Service Flexible Pump Coupler 2 The flexible pump coupler is a nylon spider insert located between the pump and the engine shaft Over time the coupler will harden and d
16. el from the manufacturer with Shell Tellus S2 M 32 Hydraulic Fluid However you MUST check the fluid level before operating If not filled proceed with the following steps CAUTION Much of the original fluid has been drawn into the cylinder and hoses Make certain to refill the reservoir to prevent damage to the hydraulic pump gt Hydraulic Fluid Only Figure 3 8 3 Check the fluid level using the dipstick See Fig 3 8 Do not overfill Section 3 amp Set Up 9 10 10 NOTE Approved fluids include Shell Tellus S2 M 32 Hydraulic Fluid Dexron Ill Mercon automatic transmission fluid Pro Select AW 32 Hydraulic Oil or 10WAW ISO viscosity grade 32 hydraulic oil It is not recommended that fluids be mixed to top off the reservoir tank during initial set up use Shell Tellus 2 M 32 Hydraulic Fluid only Replace the vented dipstick securely tightening it until the top of the threads are flush with top of the pipe Disconnect the spark plug and prime the pump by pulling the recoil starter as far as it will go Repeat approximately 10 times Reconnect the spark plug wire and start the engine following instructions in the Engine Operator s manual Use the control handle to engage the wedge to the farthest extended position Then retract the wedge Refill the tank as specified on the dipstick if necessary NOTE Failure to refill the tank will void the splitter s warranty Extend
17. eration 6 Always operate this machine from the operator zone s Practices Failure to follow these rules may result in serious specified in the manual See Fig 2 1 injury to the operator or bystanders 2 Never leave this machine unattended with the engine Vertical running 3 Do not operate machine while under the influence of alcohol drugs or medication 4 Never allow anyone to operate this machine without proper instruction 5 Always operate this machine with all safety equipment in place and working Make sure all controls are operating properly for safe operation 6 Operator Zone a Horizontal Operating Position Stand on the control lever side of the log splitter and stabilize log as shown if needed See Fig 2 1 b Vertical Operating Position Stand in front of the log splitter and stabilize log as shown if needed See Fig 2 1 WARNING When stabilizing log with left hand remove your hand when the wedge just contacts Figure 2 1 the log or serious injury may occur 7 Logs should be cut with square ends prior to splitting 7 When loading a log always place your hands on the side of the log not on the ends and never use your foot to help Safe Handling of Gasoline stabilize a log Failure to do so may result in crushed or amputated fingers toes hand or foot 8 Uselog splitter in daylight or under good artificial light To avoid personal injury or property damage use extreme care in
18. ervice dealer Make certain pump inlet hoses are clear and unblocked use short large diameter inlet hoses See authorized service dealer See authorized service dealer Check oil level Drain oil clean reservoir and refill See authorized service dealer See authorized service dealer Leaking Cylinder Broken seals Scored cylinder See authorized service dealer See authorized service dealer Engine runs but wood will not split or wood splits too slowly Small gear section damaged Pump check valve leaking Excessive pump inlet vacuum Incorrect oil level Contaminated oil Directional valve leaking internally Overloaded cylinder Internally damaged cylinder See authorized service dealer See authorized service dealer Make certain pump inlet hoses are clear and unblocked Check oil level Drain oil clean reservoir and refill See authorized service dealer Do not attempt to split wood against the grain See authorized service dealer Engine stalls during splitting Engine will not turn or stalls under low load conditions Leaking pump shaft seal Low horsepower weak engine Overloaded cylinder Engine pump misalignment Frozen or seized pump Low horsepower weak engine Hydraulic lines blocked Blocked directional valve Broken drive shaft Engine pump misalignment Gear sectio
19. eteriorate Replace the coupler if you detect vibration or noise coming from the area between the engine and the pump If the coupler fails completely you will experience a 11 loss of power NOTE Never hit the engine shaft in any manner as a blow will cause permanent damage to the engine 1 Disconnect the spark plug wire and ground it against the engine 2 Remove the three flange lock nuts and hex screws that secure the pump to the coupling shield Two flange lock nuts and hex screws are at the bottom corners and one is in the top center See Fig 7 1 Set Screw Hex Screw A Bottom View Figure 7 1 Remove the pump 4 Loosen the set screw on the pump coupling half and remove the coupling half 5 Rotate the engine by slowly pulling the starter handle until the engine coupling half set screw is at the bottom Loosen the set screw using an allen wrench and slide the coupling half off the engine shaft 6 Slide the new engine coupling half onto the engine shaft until the end of the shaft is flush with the inner portion of the coupling half There must be space between the end of the engine support bracket and the coupling half Tighten the set screw Install the nylon spider onto the engine coupling half 8 Install the pump coupling half and key on the pump shaft Rotate the coupling half until the set screw faces down Do not tighten set screw 10
20. hot or running applicable local state and federal codes Take appropriate e Allow engine to cool at least two minutes before firefighting equipment with you refueling 14 This machine should be used for splitting wood only do f Never overfill the fuel tank Fill tank to no more than not use it for any other purpose 2 inch below bottom of filler neck to provide space for fuel expansion 15 Follow the instructions in the manual s provided with any attachment s for this machine g Replace gasoline cap and tighten securely h If gasoline is spilled wipe it off the engine and Preparation equipment and move machine to another area Wait 1 Always wear safety shoes or heavy boots five 5 minutes before starting the engine i Never store the machine or fuel container inside where there is an open flame spark or pilot light as on a water heater space heater furnace clothes 3 Never wear jewelry or loose clothing that might become dryer or other gas appliances entangled in moving or rotating parts of the machine 2 Always wear safety glasses or safety goggles when operating this machine j Allow machine to cool at least five 5 minutes before 4 sure machine is on a flat dry solid ground before storing operating 5 Always block wheels to prevent unintended movement Operation and lock beam in either the horizontal or vertical position 1 Before starting this machine review the Safe Op
21. ise See Fig 3 6 Figure 3 6 Repositioning the Control Handle The control handle is shipped hanging from the valve on the handle link 1 Remove the clevis pin and bow tie cotter pin from the control handle See Fig 3 7 2 Rotate the control handle into the operating position and secure with the clevis pin and bow tie cotter pin removed in step 1 See Fig 3 7 Control Handle P Clevis m4 Pin Bow Tie Pap Cotter Pin Figure 3 7 Set Up Gas and Oil Fill Up Service the engine with gasoline and oil as instructed in the engine manual packed with your log splitter Read the instructions carefully WARNING Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running NOTE Your log splitter is shipped with motor oil in the engine You MUST check the oil level before operating Be careful not to overfill Gasoline can be added to the engine when the log splitter is in either the horizontal or vertical position However it may be easier when the splitter is in the vertical position Preparing the Log Splitter 1 Lubricate the beam area where the splitting wedge will slide with engine oil Do not use grease 2 Remove the vented reservoir dipstick which is located in front of the engine on top of the reservoir tank See Fig 3 8 NOTE The log splitter is filled to the proper operating lev
22. lug wire 3 Blocked fuel line or stale fuel 3 Clean fuel line fill tank with clean fresh less than 30 days old gasoline 4 Water or dirt in fuel system 4 Drain fuel tank Refill with fresh fuel 5 Dirty air cleaner 5 Clean or replace air cleaner 6 Carburetor not adjusted properly 6 See authorized service dealer Engine Overheats 1 Engine oil level low 1 Fill crankcase with proper oil 2 Dirty air cleaner 2 Cleanor replace air cleaner 3 Carburetor not adjusted properly 3 See authorized service dealer Cylinder rod will not move 1 Broken drive shaft 1 See authorized service dealer 2 Set screws in coupling not adjusted properly 2 See authorized service dealer 3 Loose shaft coupling 3 Correct engine pump alignment as necessary 4 Gear sections damaged 4 See authorized service dealer 5 Damaged relief valve 5 See authorized service dealer 6 Hydraulic lines blocked 6 Flush and clean hydraulic system 7 Incorrect oil level 7 Checkoil level 8 Damaged directional valve 8 See authorized service dealer 9 Blocked directional valve 9 Flush and clean hydraulic system Problem Slow cylinder shaft speed while extending and retracting Gear sections damaged Excessive pump inlet vacuum Slow engine speed Damaged relief valve Incorrect oil level Contaminated oil Directional valve leaking internally Internally damaged cylinder See authorized s
23. n wheels shave plates auger spiral rubber and tires Attachments Troy Bilt warrants attachments for this product against defects in material and workmanship for a period of one 1 year commencing on the date of the attachment s original purchase or lease Attachments include but are not limited to items such as grass collectors and mulch kits HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area In the U S A Check your Yellow Pages or contact Troy Bilt LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 866 840 6483 1 330 558 7220 or log on to our Web site at www troybilt com In Canada Contact MTD Products Limited Kitchener ON N2G 4J1 or call 1 800 668 1238 or log on to our Web site at www mtdcanada com This limited warranty does not provide coverage in the following Cases a Log splitter pumps valves and cylinders have a separate one year warranty b Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure FRDW HIET Service completed by someone other than an authorized service dealer d Troy Bilt does not extend any warranty for products sold or exported outside of the United States and or Canada and their respective possession
24. ne Never move this machine while the engine is running This machine should not be towed on any street highway or public road without checking the existing federal state or local vehicle requirements Any licensing or modifications such as taillights etc needed to comply is the sole responsibility of the purchaser If a Statement of Origin is required in your state see your local dealer Do not tow machine over 45 mph See Transporting the Log Splitter section in this manual for proper towing instructions once all federal local or state requirements are met Maintenance and Storage 1 Stop the engine disconnect the spark plug and ground it against the engine before cleaning or inspecting the machine Stop the engine and relieve hydraulic system pressure by cycling the valve control lever from forward to reverse several times while engine is not running returning to neutral before repairing or adjusting fittings hoses tubing or other system components To prevent fires clean debris and chaff from the engine and muffler areas If the engine is equipped with a spark arrestor muffler clean and inspect it regularly according to manufacturers instructions Replace if damaged Periodically check that all nuts and bolts hose clamps and hydraulic fittings are tight to be sure equipment is in safe working condition Check all safety guards and shields to be sure they are in the proper position Never operate
25. nents Flushing the reservoir tank and hoses with kerosene whenever service is performed on the tank hydraulic pump or valve is recommended Contact an authorized service dealer Hydraulic Filter Change the hydraulic filter every 50 hours of operation Use only a 10 micron hydraulic filter Order part number 723 0405 Beam and Splitting Wedge Lubricate both sides of the beam where it comes into contact with the splitting wedge before each use with engine oil Hose Clamps Before each use check if the hose clamps on the suction hose attached to the side of the pump are tight Check the hose clamps on the return hose at least once a season Flexible Pump Coupler The flexible pump coupler is a nylon spider insert located between the pump and the engine shaft Over time the coupler will harden and deteriorate If you detect vibration or noise coming from the area between the engine and the pump contact an authorized service dealer If the coupler fails completely you will experience a loss of power 15 16 Off Season Storage If the log splitter will not be used for more than 30 days prepare for storage as follows WARNING Never store machine with fuel in the fuel tank inside of building where fumes may reach an open flame or spark or where ignition sources are present such as hot water and space heaters furnaces clothes dryers stoves electric motors etc 1 Clean the log splitter thoroughly NOTE Th
26. ns damaged Poorly positioned shaft seal Plugged oil breather See authorized service dealer Donotattempt to split wood against the grain or see authorized service dealer Correct alignment as necessary See authorized service dealer Seeauthorized service dealer Flush and clean hydraulic system Flush and clean hydraulic system See authorized service dealer Correct alignment as necessary See authorized service dealer See authorized service dealer Make certain reservoir is properly vented SECTION 8 TROUBLESHOOTING 19 20 Replacement Parts 0 Component Part Number and Description 737 0348A Vented Dipstick 735 04103 Spider Bushing 718 04395 Coupling 875 718 04392 Coupling 500 710 1842 Set Screw 723 0405 Hydraulic Filter 737 04308 Inlet Filter 727 0451 Inlet Hose 727 04288 Hydro Hose 727 0443 Return Hose 727 04362 Hydro Hose 726 0132 Hose Clamp 634 0186 Wheel Assembly 16 0 x 4 8 x 8 0 Phone 800 828 5500 to order replacement parts or a complete Parts Manual have your full model number and serial number ready Parts Manual downloads are also available free of charge at www troybilt com Notes 22 Notes 5 23 MANUFACTURER S LIMITED WARRANTY FOR O The limited warranty set forth below is given by Troy Bilt LLC with respect to new merchandise purchased and used in the United
27. oduct specifications designs and equipment without notice and without incurring obligation Table of Contents Safe Operation Practices 3 Assembly amp Set Up 0 7 Controls amp Features 11 n 12 Record Product Information Before setting up and operating your new equipment please locate the model plate on the equipment and record the information in the provided area to the right You can locate the model plate by standing at the operator s position and looking down at the top of the reservoir tank behind the engine This information will be necessary should you seek technical support via our web site Customer Support Department or with a local authorized service dealer Customer Support If you have any problems or questions concerning the machine phone a authorized Troy Bilt service dealer or contact us directly Troy Bilt s Customer Support telephone numbers website address and mailing address can be found on this page We want to ensure your complete satisfaction at all times Throughout this manual all references to right and left side of the machine are observed from the operating position The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed se
28. og Dislodger The log dislodger is designed to remove any partially split wood from the wedge while it is retracting This may occur while splitting large diameter wood or freshly cut wood Log Tray The log tray is designed to catch the log after it is split Hitch Coupling Use the hitch coupling to attach the log splitter to a towing vehicle for transportation Jack Stand The jack stand supports the log splitter while in the operating position 11 12 Operation Pre Start Checklist 1 Remove the dipstick and check hydraulic fluid level Refill if necessary Approved fluids include Shell Tellus 52 M 32 Hydraulic Fluid Dexron III Mercon automatic transmission fluid Pro Select AW 32 Hydraulic Oil or 10WAW ISO viscosity grade 32 hydraulic oil Check the engine oil level Refill if necessary Vertical 2 Check the engine oil level Refill if necessary Fill up with gasoline if necessary 4 Lubricate the beam area where the splitting wedge will slide with engine oil Do not use grease to lubricate Make sure to lubricate both the front and the back of the beam face 5 Attach the spark plug wire to the spark plug Starting the Engine Please refer to the separately included engine operator s manual for Detailed starting instructions WARNING Read understand and follow all the instructions and warnings on the machine and in this and the included Engine Operator s Manual before operating gt Using
29. parately with your machine for more information Maintenance amp Adjustment nni Troubleshooting 8 Q Replacement Parts imn 20 Warranty e 24 NUMBER SERIAL NUMBER Please do NOT return the machine to the retailer or dealer without first contacting our Customer Support Department If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this machine you can seek help from the experts Choose from the options below 0 Visit us on the web at www troybilt com 0 Customer Support Representative at 800 828 5500 or 330 558 7220 0 Write us at Troy Bilt LLC P O Box 361131 Cleveland OH 44136 0019 Important Safe Operation Practices 2 WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING CALIFORNIA PROPOSITION 65 WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproducti
30. s and territories except those sold through Troy Bilt s authorized channels of export distribution e Replacement parts that are not genuine Troy Bilt parts f Transportation charges and service calls g Troy Bilt does not warrant this product for commercial use No implied warranty including any implied warranty of merchantability or fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind Troy Bilt During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale Troy Bilt shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of
31. s three positions See Fig 5 4 FORWARD Move the control handle to the FORWARD position to move wedge toward the log to split NOTE The control handle will return to the NEUTRAL position as soon as the handle is released FORWARD position only NEUTRAL Release the control handle or move the lever to the NEUTRAL position to stop the wedge movement REVERSE Move the control handle to the REVERSE position to return the wedge toward the cylinder The control handle stays in the REVERSE position and returns to the NEUTRAL position automatically when fully retracted Do not hold the handle in the REVERSE position when fully retracted NOTE The REVERSE position may also be moved back to the NEUTRAL position manually if necessary WARNING If the control handle on your log splitter is not functioning properly STOP USE IMMEDIATELY and contact an authorized service dealer WARNING Do not attempt to service repair or replace control valve Contact an authorized service dealer WARNING Do not attempt to adjust or modify the control valve or the hydraulic system from its original settings or manufacture in any way To Return To Split Wood Figure 5 4 Splitting the Wood 1 5 Start the engine as instructed in the Engine Operator s manual included with the log splitter Place the log against the end plate and only split the wood in the direction of the gr
32. safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW STATE LAW RELATES TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state IMPORTANT Owner must present Original Proof of Purchase to obtain warranty coverage Troy Bilt LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 866 840 6483 1 330 558 7220 MTD Canada Limited KITCHENER ON N2G 4J1 Phone 1 800 668 1238 GDOC 100166 REV A
33. two flange lock nuts See Fig 3 3 Figure 3 3 Positioning the Jack Stand CAUTION Do not attempt to move the logsplitter off of the crate base until after the jack stand has been positioned downward The jack stand is shipped in the transport position It must be repositioned prior to fully uncrating the logsplitter 1 Remove the spring clip and clevis pin and pivot the jack stand toward the ground into the operating position 2 Secure the jack stand in position with the clevis pin and the spring clip See Fig 3 4 4 spring Clip lt 2 Clevis Pin Figure 3 4 Section 3 amp Set Up Removing the Supports CAUTION Do not attempt to move the logsplitter off of the crate base until after the crate supports and plastic tie straps have been removed There are three tie straps securing the logsplitter to the crate one on the beam support and one on each side of the reservoir tank near each fender There are also two supports found on the logsplitter crate one beneath the engine and one beneath the beam Carefully cut and discard each tie strap and remove and discard each support See Fig 3 5 Note The jack stand repositioned in the previous step will support the weight of the logsplitter with the supports removed Figure 3 5 3 Carefully reposition the logsplitter off of the crate by lifting up on the tongue tube near the hitch coupling and slowly rotating the machine clockw
34. ve harm DANGER This machine was built to be operated according to the safe operation practices in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing debris Failure to observe the following safety instructions could result in serious injury or death Training 1 Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly Never allow children under 16 years of age to operate this machine Children 16 and over should read and understand the instructions and safe operation practices in this manual and on the machine and be trained and supervised by an adult Never allow adults to operate this machine without proper instruction 10 Many accidents occur when more than one person operates the machine If a helper is assisting in stacking logs never activate the control until the helper is a minimum of 10 feet from the machine 11 Keep bystanders pets and children at least 10 feet from the machine while it is in operation Never allow anyone to ride on this machine Never transport cargo on
35. y If a spark arrestor is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrestor for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 SECTION 2 IMPORTANT SAFE OPERATION PRACTICES Safety Symbols This page depicts and describes safety symbols that may appear on this product Read understand and follow all instructions on the machine before attempting to assemble and operate A s Description READ THE OPERATOR S MANUAL S Read understand and follow all instructions in the manual s before attempting to assemble and operate WARNING CRUSHING HAZARD Keep hands away from wedge end plate partially split wood and moving parts BYSTANDERS Keep bystanders helpers and children at least 10 feet away SINGLE OPERATOR Only one person should operate the machine at a time The adult who loads and stabilizes the log must be the person who operates control handle WARNING PRESSURIZED FLUID Never check for hose leaks with your hands High pressure fluid can escape through a pin hole leak and cause serious injury by puncturing the skin and causing blood poisoning EYE PROTECTION Always wear safety
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