Tripp Lite SU50K3/3PM User's Manual
Contents
1. KON RESERVE S PU ver INPUT RESERVE INPUT power flow BREAKER power flow K T OUTPUT BREAKER LOS RECTIFIER INPUT BREAKER RECTIFIER INVERTER STATIC SWITCH BATTERY BANK Maintenance Bypass Mode In this mode the Manual Maintenance Procedure On Bypass has been performed in order to pass through filtered AC input power from a reserve AC input source to connected equipment loads while allowing maintenance on the UPS power module Note since the power module s inverter is bypassed in this mode the UPS will not be able to switch to Back Up Mode in the event of a power failure After the Manual Maintenance Procedure Off Bypass has been performed the power module automatically reactivates the inverter and switches back to the mains AC input source to support the connected equipment load power flow KON power flow MANUAL BYPASS T K RESERVE RESERVE INPUT INPUT BREAKER j power flow gt OUTPUT A a BREAKER J RECTIFIER INPUT BREAKER MAINS EC E E INPUT RECTIFIER INVERTER STATIC SWITCH BATTERY BANK Start Up Procedure This procedure supplies power to and starts up the UPS Please check the following items before UPS start up Ensure that all electrical connections to the power module and battery module s have bee2. 2 RECTIFIER INPUT BREAKER RECTIFIER T TU TU INVERTER F BATTER Y BANK STATIC SWITCH OUTPUT BREAKER uae UPS 2 MANUAL BYPASS BREAKER TON RESERVE INPUT BREAKER T power flow ay power flow 5 power flow RECTIFIER INPUT BREAKER RECTIFIER T TU TU INVERTER BATTERY BANK STATIC SWITCH OUTPUT BREAKER Reserve AC Input Supply Mode power flow In this mode the power modules inverters have encountered one of several abnormal operating conditions including overtemperature continual overload shorted output or depleted battery power The power modules automatically shut down their inverters to prevent damage In order to bypass their inverters the power modules automatically transfer to a reserve AC input source to support the connected equipment load Note since the power modules inverters are bypassed in this mode the UPSs will not be able to switch to Back Up Mode in the event of a power failure After the power modules detect that abnormal operating conditions are over they automatically reactivate their inverters and switch back to the mains AC input source to support the connected equipment load a power flow MANUAL BYPASS BREAKER a RESERVE INPUT power flow RESERVE INPUT BREAKER N a IV TU power flow T UPS 1 p
3. Battery Install g Date 5 Replace Voltage Remind 4 5 Battery Battery Stop Voltage Charge Current Battery T Common Test Time Battery gt Year 03 Password Setting Mon 04 2 Day 14 Hour 14 Min 00 Brightness Screen Contrast Saver LCD Navigation Key Action Buttons to Push Scroll Up Through Menu t Scroll Down Through Menu 4 Enter or Select a Menu Choice pa Exit Current Menu and Return to Previous Menu 4 and 4 simultaneously LCD Display Navigation continued System Control Sub Menu This sub menu allows you to directly control UPS operation A password is required to access this sub menu Note The default password is 0 0 0 0 To change the password select the Password Setting screen in the Parameter Setting sub menu T Inverter Output Choose ON to turn inverter on Choose OFF to turn inverter off Battery Boost Charge AUTO ON Choose AUTO ON to manually boost the battery charge Choose gt Inverter Battery ON OFF Test Buzzer Force ON OFF Bypass Boost Charge UPS Output ON OFF Y Buzzer Status fault status Choose OFF to suppress this alarm UPS Output MANUAL to set a time delay for charge boosting Choose AUTO OFF if you do not want to manually boost the battery charge E T Battery Manual Test Choose ON to initiate a battery self test The self test results vvill be displayed Choose O
4. MAINTENANCE BYPASS LED This red light will illuminate when the UPS is providing filtered mains power without engaging its converter or inverter See Communication l S Interface Connected equipment will not receive battery power in the event of a blackout RESERVE POWER LED This green light will illuminate to indicate the presence of a reserve power breaker and reserve power source connected to the UPS E RECTIFIER LED This green light will illuminate to indicate the UPS rectifier is operating E BATTERY LED This orange light will illuminate when the UPS is discharging the battery to provide connected equipment with AC power INVERTER LED This green light will illuminate constantly to indicate the UPS s DC AC inverter is activated Smartonline 3 Phase RESERVE POWER STATIC SWITCH LED This green light will UPS System illuminate when the UPS is powering connected equipment through a reserve power source connected to the UPS MAINTENANCE BYPASS INVERTER MC LED This green light will illuminate to indicate a Fa Connected equipment is supplied vvith power through the UPS s inverter AC OUTPUT LED This green light vvill illuminate constantly to indicate your UPS is supplying AC power to connected equipment Breakers Switches amp Fuses Rectifier Input Breaker This breaker controls input power to the UPS during normal operation Reserve Input Break
5. Canada and Mexico 1 year from the date of initial purchase If the product should prove defective in material or workmanship within that period Seller will repair or replace the product in its sole discretion Service under this Warranty includes parts and Tripp Lite service center labor Onsite service plans are available from Tripp Lite through authorized service partners in most areas Contact Tripp Lite Customer Service at 773 869 1234 for details International customers should contact Tripp Lite support at intlservice tripplite com THIS WARRANTY DOES NOT APPLY TO NORMAL WEAR OR TO DAMAGE RESULTING FROM ACCIDENT MISUSE ABUSE OR NEGLECT SELLER MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY EXPRESSLY SET FORTH HEREIN EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW ALL IMPLIED WARRANTIES INCLUDING ALL WARRANTIES OF MERCHANTABILITY OR FITNESS ARE LIMITED IN DURATION TO THE WARRANTY PERIOD SET FORTH ABOVE AND THIS WARRANTY EXPRESSLY EXCLUDES ALL INCIDENTAL AND CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from jurisdiction to jurisdiction Tripp Lite 1111 W 35th Street Chicago IL 60609 USA WARNING The individual user should take care t
6. RES MAIN FAIL P1 2 NO DRY6COM a DRYGNO DRY 6 BATT TEST FAIL P3 4 NO 12VR LIN nes N RELAY SPDT Remote Emergency Power Off EPO This feature is only for those applications that require connection to a facility s Emergency Power Off EPO circuit When the power module is connected to this circuit it enables emergency shutdown of the output REMOTE E P O REMOTE E P O Normally Open Communications continued RS 232 Port Ethernet Port SNMP Card Slot The RS 232 port connects your UPS via an RS 232 cable to a workstation or server equipped with Tripp Lite power management software The RS 232 port uses RS 232 communications to report UPS status and power conditions Contact Tripp Lite Customer Support for information on available SNMP network management and connectivity software and products The Ethernet Port is an RS 232 port that accepts an optional RS 232 RJ45 Ethernet Adapter sold separately The SNMP Card Slot accepts an optional internal SNMP Web card Contact Tripp Lite Customer Support for information on available SNMP network management and connectivity software and products SNMP CARD 34 Ethernet Port ETHERNET ADAPTER Ethernet Povver The Ethernet Power connection provides 12VDC power to the optional adapter Ethernet Power 4 12V GND Max 12V 0 9A Generator Contact This port connect
7. Record Code 02Year 02Mon Times Bypass Times by Record 2 Se ae Running E Discharge E 0 3 Year 0 4 Mon 1 1 Day Times Imes i Bypass UA eee 0 Year 5Day 13Hour Times Running Times 9 0 Year 305Day 13 Hour Code Displayed UPS Status 0 Bypass Output Inhibited pas Dry Buen an 2 Load on Reserve Pone as Z 10 Rectifier AC Soft Start oad On ypass Bypass 5 Abnormal 18 Performing Inverter Test cue 6 eld ae 20 Load on Inverter 22 Load on Inverter at Backup Mode 24 Low Battery 26 Low Battery Shutdown 28 Short Circuit Shutdown 30 58 Manual Bypass On 32 P L L Abnormal 34 Inverter Fault Shutdown 36 Inverter Overload Shutdown 38 Remote Shutdown 40 42 44 Inverter Output Voltage Abnormal 46 EPO Event Shutdown 50 DC BUS Overvoltage Protection Shutdown 52 54 56 Inverter Fuse Open 60 62 64 Inverter Over temperature Shutdown 66 Output Transformer Over temperature Shutdown LCD Navigation Key Action Buttons to Push Scroll Up Through Menu 4 Scroll Dovyn Through Menu Enter or Select a Menu Choice Exit Current Menu and Return to Previous Menu 4 and 4 simultaneously Communications Dry Contacts N RLQI RELAY SPDT N St i RLQ2 DRYINO DRY 1 NORMAL RELAY SPDT DRY2COMI DRY2NO DRY 2 RESERVE RLQ3 RELAY SPDT DRY3COM DRY3NO DRY 3 BACKUP P1 2 NO DRY4COM DRY4NO DRY 4 BAT_LOW P3 4 NO RLQA RELAY SPDT CNQI6 BN RLQS DRYSCOM RELAY SPDT DRYSNO DRY 5
8. C e Leave adequate space around all sides of the UPS for proper ventilation at least 40 inches 100 cm from front panel and 20 inches 50 cm from top rear and side panels Do not cover ventilation openings on the unit Do not install the UPS near magnetic storage media as this may result in data corruption UPS Connection Warnings e The power supply for this unit must be three phase rated in accordance with the equipment nameplate It also must be suitably grounded according to all applicable local electrical wiring regulations s The UPS must be isolated prior to any connection or maintenance A readily accessible disconnect device must be incorporated into the wiring following all local electrical codes The disconnect device must be four pole and must be able to disconnect all line conductors and the neutral conductor Due to high leakage current a ground connection is essential Equipment Connection Warnings Do not use Tripp Lite UPS Systems in life support applications in which a malfunction or failure of a Tripp Lite UPS System could cause failure or significantly alter the performance of a life support device The UPS is designed to power computer equipment Do not use the UPS with purely inductive or capacitive loads e The UPS System includes its own energy source external battery The output terminals may be live even when the UPS is not connected to an AC supply Battery Warnings e Your UPS does not requ
9. D for each power module After following all warnings listed in the Safety section and precautions listed above start up UPSs according to the following procedure NOTE Apply each step to each UPS power module within the parallel configuration before moving on to the next step Step 1 Install external parallel communication cables between the parallel ports on the UPS power modules to a computer Step 2 Turn on close the RESERVE INPUT Breaker of each UPS power module The LCD Screen on each UPS power module will display Bypass Mode Step 3 Turn on close the RECTIFIER INPUT Breaker of each UPS power module and wait about 30 seconds The DC BUS voltage will be built up to about 393V DC Step 4 Locate the external fuse block s on the battery module s and turn on close the fuses Step 5 For each UPS power module individually simultaneously press the ON and 41 Buttons and hold for 3 seconds The inverter will turn on and voltage will build for about 30 seconds The load will be transferred to the inverter The LCD Screen will display Normal Mode Step 6 Measure the voltage on the UPS OUTPUT Breaker of each power module to determine if it is normal or abnormal If the output voltage is normal turn on close the OUTPUT Breakers of each power module to supply power to the load After approximately 30 seconds the UPS will automatically execute a battery test Multiple UPS Operation Parallel c
10. FF if you do not vvant to initiate a battery self test Event Log Sub Menu F UPS Force Bypass This sub menu allows managers to view up to 500 operational events listed in order of occurrence LCD Navigation Key lt 0010 gt 02 10 20 12 10 12 Load On Inverter lt 0011 gt 02 10 20 15 15 20 Inverter Over Load lt 0102 gt 02 11 15 08 10 30 Input Voltage Abnormal Action Buttons to Push Scroll Up Through Menu t Scroll Down Through Menu Enter or Select a Menu Choice Exit Current Menu and Return to Previous Menu and 4 simultaneously Choose ON to allow alarm to sound if the UPS detects a warning or Choose ON to maintain output Choose OFF to turn off output Choose ON to manually transfer the load to reserve power Choose OFF if you do not want to manually transfer the load LCD Display Navigation continue Other Information Sub Menu This sub menu allows managers to view a variety of additional UPS System information Note a UPS Status Code is displayed in the upper right corner of the screen in the following display Use the chart below to determine what the UPS Status Code indicates Battery Normal SERIAL NUMBER Test Result Battery E SU50K3 3PM UPS a tere 05Mon VERSION UPS Status S NT A000C000R000 eee
11. In this mode utility AC input power has failed Since the UPS System operates continuously on line connected battery modules instantly with zero transfer time supply DC power to the inverter The inverter in turn transforms DC power into clean stable AC output power for the connected equipment load pe MANUAL BYPASS FA BREAKER n RESERVE RESERVE INPUT power flow ad BREAKER fl AKE power flow AX OUTPUT BREAKER power flow LOAD O S VU RECTIFIER INPUT BREAKER STATIC SWITCH Single UPS Operation continued Reserve AC Input Supply Mode In this mode the power module s inverter has encountered one of several abnormal operating conditions including overtemperature continual overload shorted output or depleted battery power The power module automatically shuts down the inverter to prevent damage In order to bypass the inverter the power module automatically transfers to a reserve AC input source to support the connected equipment load Note since the power module s inverter is bypassed in this mode the UPS will not be able to switch to Back Up Mode in the event of a power failure After the power module detects that abnormal operating conditions are over it automatically reactivates the inverter and switches back to the mains AC input source to support the connected equipment load we power flow MANUAL BYPASS gt BREAKER power flow
12. N power flow TA LOS RESERVE INPUT BREAKER power flow TU y power flow KOS UPS 1 power flow UPS 1 OUTPUT RECTIFIER INPUT BREAKER I U RECTIFIER J INVERTER a BATTERY BANK TU STATIC SWITCH OUTPUT BREAKER e q RESERVE INPUT OO MANUAL BYPASS BREAKER Pa power flow A E RESERVE INPUT BREAKER power flow Vy TU power flow FOTOS UPS 2 power flow UPS 2 OUTPUT UO RECTIFIER INPUT BREAKER MAINS INPUT TU TU INVERTER RECTIFIER J F BATTERY BANK STATIC SWITCH OUTPUT BREAKER Multiple UPS Operation Parallel continuea Common Battery In this configuration a single bank of battery modules is shared by multiple UPS power modules This not only reduces installation costs but saves floor space Note when using the LCD Screen to set battery charging divide the charging task equally among all UPS power modules For example two UPS power modules are connected to a single bank of battery modules with a 100 amp hour capacity To charge the battery bank at a 12 amp charge current rate select a 6 amp Battery Charge Current setting and a 50 amp hour Battery Capacity AH setting individually on each of the LCD Screens of the two UPS power modules Also note in a Common Battery configuratio
13. Owner s Manual Intelligent True On Line UPS Systems Input Output 30 4 Wire plus ground wye s SU50K3 3PM amp SU80K3 3PM Models nuance 277 480V AC s SU50K3 3INTPM amp SU80K3 3INTPM Models 220 380 230 400 or 240 415V AC user selectable Ka See Parameter Setting Sub Menu on page 17 to set the inverter output voltage CE certification applies to SU50K3 3INTPM and SU80K3 3INTPM only There are two separate UPS system modules a power module and a 348V DC battery module The power module is described in this manual The 348V DC battery module is described in its owner s manual printed separately The model numbers listed in this manual are for the power module only important Safety Warnings Ce KIT TT Se UPS Ores 3 TT e S E 9 Warranty amp Warranty Registration 23 TRIPP LITE 1111 VV 35th Street e Chicago IL 60609 USA 773 869 1234 e www tripplite com Copyright 2005 Tripp Lite All rights reserved SmartOnline is a trademark of Tripp Lite The policy of Tripp Lite is one of continuous improvement Specifications and operating procedures are subject to change without notice This product designed and engineered in the USA Important Safety Warnings VAN SAVE THESE INSTRUCTIONS This manual contains important instructions and warnings that should be followed during the installation and maintenance of all Tripp Lite SmartOnline 3 Phase UPS Systems 50kVA and above a
14. R Vy U INVERTER X STATIC SWITCH N Z MAINS INPUT RECTIFIER BATTERY BANK LOAD power flow os UPS 2 power flow a MANUAL BYPASS BREAKER ao RESERVE INPUT BREAKER TU RESERVE INPUT power flow ae RECTIFIER INPUT BREAKER S OUTPUT BREAKER TU INVERTER ay av STATIC SWITCH N UV RECTIFIER BATTERY BANK Optional Parallel Configuration Hot Standby Redundancy and Common Battery Hot Standby Redundancy In this configuration one or more UPS power modules serve in a hot standby role in order to increase the availability of connected equipment by reducing the chances that a failure of one UPS will impact output power During normal conditions the UPS in a hot standby role does not support the connected equipment load however during a UPS failure the UPS in a hot standby role automatically supports through activation of the static switch the connected equipment load The output of the UPS in a hot standby role is connected to the reserve power input of another UPS power module In order to reduce installation costs users can use one UPS power module in a hot standby role for up to seven additional UPS power modules within a parallel configuration Se INPUT RESERVE MANUAL BYPASS BREAKER FTO
15. Shutdown Procedure This procedure removes power from and shuts down the UPS Step 1 Turn off open the UPS OUTPUT Breaker Step 2 Simultaneously press the OFF and s Buttons and hold for 3 seconds When the reserve power has returned to normal where its voltage and frequency are within the set range the power module s inverter will turn off immediately Support of the equipment load will be transferred to reserve power The LCD Screen will display Bypass Mode Step 3 Locate the external fuse block s on the battery module s and turn off open the fuses Step 4 Turn off open the RECTIFIER INPUT Breaker Step 5 Wait approximately 5 minutes for the DC capacity to discharge Press the ON and OFF Buttons to test the inverter for adequate discharge of DC capacity and then simultaneously press the OFF and 44 Buttons to turn off the inverter Confirm that BUS voltage is safe Step 6 Turn off open the RESERVE INPUT Breaker Manual Maintenance Bypass Procedure This procedure allows for routine maintenance by qualified service personnel Tripp Lite recommends a routine maintenance inspection every six months Note since the power module s inverter is bypassed during this procedure the UPS will not be able to switch to Back Up Mode and support connected equipment in the event of a power failure Manual Maintenance Procedure ON Bypass Step 1 Simultaneously press the OFF an
16. arallel communication line aA UPS 2 UP OP Reserve CNQ7 cuo Reserve UPS UP Op Reserve CNa7 cuo Single UPS Operation The diagrams and procedures in this section apply to a single UPS Power Module connected to a single equipment load Note all diagrams assume the presence of two separate AC sources supplying two separate inputs a mains source supplying rectifier input and a reserve source supplying reserve input If your application only allows a single mains AC source this source will supply both rectifier and reserve input e Operational Modes e Shutdown Procedure e Start Up Procedure s Manual Maintenance Bypass Procedure Operational Modes Normal Mode In this mode the power module continuously converts AC input power into DC power to recharge the batteries and supply the inverter The inverter in turn transforms DC power into clean stable AC output power for the connected equipment load a MANUAL BYPASS Ay BREAKER T RESERVE RESERVE INPUT power flow power flow oN fH T PEU BREAKER power flow power flow A VJ T RECTIFIER INPUT y BREAKER MAINS RECTIFIER l INVERTER STATIC SWITCH INPUT BATTERY BANK Back Up Mode
17. by Redundancy and Common Battery s Start Up Procedure e Shutdown Procedure s Manual Maintenance Bypass Procedure Operational Modes Normal Mode In this mode the power modules continuously convert AC input power into DC power to recharge their batteries and supply their inverters Their inverters in turn transform DC power into clean stable AC output power for the connected equipment load pa MANUAL BYPASS BREAKER a RESERVE INPUT BREAKER power flow n IV ES RECTIFIER INPUT T av T OUTPUT BREAKER BREAKER RECTIFIER J INVERTER STATIC SWITCH F BATTERY BANK MANUAL BYPASS e BREAKER a RESERVE RESERVE INPUT INPUT power flow BREAKER power flow z n power flow RECTIFIER INPUT V V OUTPUT BREAKER BREAKER RECTIFIER J INVERTER STATIC SWITCH F BATTERY BANK Multiple UPS Operation Parallel continuea Back Up Mode In this mode utility AC input power has failed Since the UPS Systems operate continuously on line their connected battery modules instantly with zero transfer time supply DC power to their inverters Their inverters in turn transform DC power into clean stable AC output power for the connected equipment load a MANUAL BYPASS BREAKER ae RESERVE INPUT BREAKER Vy power flow IV power flow KOS UPS 1 power flow
18. d 4 Buttons and hold for 3 seconds When the reserve power has returned to normal where its voltage and frequency are within the set range the power module s inverter will turn off immediately Support of the equipment load will be transferred to reserve power The LCD Screen will display Bypass Mode Step 2 Locate the external fuse block s on the battery module s and turn off open the fuses Step 3 Turn off open the RECTIFIER INPUT Breaker Step 4 Wait approximately 5 minutes for the DC capacity to discharge Press the ON and OFF Buttons to test the inverter for adequate discharge of DC capacity and then simultaneously press the OFF and 4 Buttons to turn off the inverter Confirm that BUS voltage is safe Step 5 Turn on close the MANUAL BYPASS Breaker Support of the equipment load will transfer to manual bypass The LCD Screen will display Manual Bypass Step 6 Turn off open the UPS OUTPUT Breaker the RESERVE INPUT Breaker and the auxiliary power and fan power N fuse isolators The LCD Screen will go dark Note When the UPS is in Maintenance Bypass Mode no high voltages will be present within the UPS power module except at the terminals and the MANUAL BYPASS Breaker Manual Maintenance Procedure OFF Bypass Step 1 Turn on close the UPS OUTPUT Breaker the RESERVE INPUT Breaker and the auxiliary power and fan power N fuse isolators Suppor
19. e mm 10 25 16 35 Output Circuit Breaker A 75 125 100 150 Output Cable AWG 6 2 4 1 Output Cable mm 10 25 16 35 See Battery Module Owner s Manual or Contact Tripp Lite for Battery Module Cable Size Information Torque Specifications 50kVA Models e 150A Terminal Blocks 61 kgf cm 4 4 ft lb e 200A Terminal Blocks 102 kgf cm 7 5 ft lb 80kVA Models e 200A Terminal Blocks 102 kgf cm 7 5 ft lb Electrical Connection continea Terminal Wiring Diagrams The following wiring diagrams are organized according to VA Within each VA grouping there is a single loop connection option where only one input source is used and a double loop connection option where two input sources are used SU50K3 3PM SU50K3 3INTPM Models Single Loop Connection one input source used e Double Loop Connection two input sources used Note cables labeled 1B 2B and 3B from the Single Loop Connection diagram are removed RI s TI u Ground S Cabinet Battery Battery Ground ER R SSR E L SL j J L C input L reserve Lopu Ts SU80K3 3INTPM Model Only gt Single Loop Connection one input source used e Double Loop Connection two input sources used Note cables labeled 1C 2C and 3C from the Single Loop Connection diagram are removed and connected to the terminal under the Reserve Breaker Rectifier Reserve Rectifier Reserve Breaker Breaker Breaker Breaker TI lol
20. ed off however a point will be reached where the power modules which have not yet been placed on bypass will not be able to share the combined load At this point the remaining power modules will automatically shut down their inverters transfer the load to reserve power and display Bypass Mode on their LCD Screens Step 2 Locate the external fuse block s on the battery module s and turn off open the fuses Step 3 Turn off open the RECTIFIER INPUT Breaker of each UPS power module Step 4 Wait approximately 5 minutes for the DC capacity to discharge Press the ON and OFF Buttons of each UPS power module to test the inverter for adequate discharge of DC capacity Then for each UPS power module in turn simultaneously press the OFF and 4 Buttons to turn off their inverter Confirm that BUS voltage is safe Step 5 Turn on close the MANUAL BYPASS Breaker of each UPS power module Support of the equipment load will transfer to manual bypass The LCD Screen of each UPS power module will display Manual Bypass Step 6 Turn off open the UPS OUTPUT Breaker the RESERVE INPUT Breaker and the auxiliary power and fan power N fuse isolators of each UPS power module The LCD Screens will go dark Note When the UPSs are in Maintenance Bypass Mode no high voltages will be present within the UPS power modules except at the terminals and the MANUAL BYPASS Breakers Manual Maintenance Proc
21. edure OFF Bypass Step 1 Turn on close the UPS OUTPUT Breaker the RESERVE INPUT Breaker and the auxiliary power and fan power N fuse isolators of each UPS power module Support of the equipment load will transfer to manual bypass The LCD Screens will display Manual Bypass Step 2 Turn off open the MANUAL BYPASS Breaker of each UPS power module Support of the equipment load will transfer to reserve power The LCD Screens will display Bypass Mode Step 3 Turn on close the RECTIFIER INPUT breaker of each UPS power module and wait approximately 30 seconds Step 4 Locate the external fuse block s on the battery module s and turn on close the fuses Step 5 For each UPS power module to be taken off bypass simultaneously press the ON and 4 Buttons and hold for 3 seconds The inverter will turn on and voltage will build for about 30 seconds The load will be transferred to the inverter The LCD Screens will display Normal Mode Step 6 Measure the voltage on the UPS OUTPUT Breaker of each power module to determine if it is normal or abnormal If the output voltage is normal turn on close the OUTPUT Breakers of each power module to supply power to the load After approximately 30 seconds the UPS will automatically execute a battery test LCD Display Navigation Normal Mode The LCD Screen displays a wide variety of operational conditions as well as provides
22. er This breaker controls input power to the UPS when operating from reserve power Manual Bypass Breaker This breaker controls input power to the UPS during bypass operation UPS Output Breaker This breaker controls UPS output to connected equipment Fan Fuse This fuse disconnects N between main N and inner circuit of N It also protects the fan s circuit Power Fuse This fuse disconnects the battery and auxiliary power circuits during maintenance It also protects the auxiliary power circuit Power Module Features continued Communication Interface EJ Accessory Slot see previous page for location Remove the small cover panel and use optional accessories Contact Tripp Lite Customer Support for more information and a list of available SNMP network management and connectivity products E pry Contacts 1 UPS Normal 2 Load On Reserve 3 Load On Battery 4 Battery Low Voltage 5 Reserve Abnormal 6 Battery Test Fail See Communications for details Remote Emergency Power OFF EPO Connector This modular jack allows remote emergency shutdown See Communications for details Smart RS 232 Interface Port This female DB9 port connects your UPS to a workstation or server It uses RS 232 communications to report UPS and power conditions It is used with Tripp Lite software and cabling See Communications for details PAS Ethernet Port amp Ethernet Power The Ethernet Port
23. erature and humidity levels Noise abating devices are installed if desired The input power source has been switched off prior to hardwire connection extinguisher The room is secure from access by unauthorized personnel All personnel are sufficiently trained for normal and emergency operations CO U U U UU UU LC During installation the UPS input neutral is solidly connected to the utility power neutral Electrical vviring is clearly marked for polarity and phase and checked for compliance vvith local electrical codes The floor area where the UPS will be installed has enough supporting strength See Floor Weight Loading Table on page 6 The room where the UPS will be installed has enough clearance around the UPS modules to allow adequate ventilation and access for operation The room where the UPS will be installed includes floor ceiling and walls made of flameproof materials The room includes a fire l n sta l l at i On continued Floor Weight Loading Table UPS Power Module Model SU50K3 3PM SU80K3 3PM SUS50K3 3INTPM SU80K3 3INTPM UPS System Capacity kVA 50 80 50 80 Weight Ib 1276 1540 1012 1155 Weight kg 580 700 460 525 Weight Loading 1b in 1716 1495 1361 1554 Weight Loading kg m 1208 1054 958 1094 See Battery Module Owner s Manual or Contact Tripp Lite for Battery Module Weight Loading Information Electrical Connection e Connection Checklist s Recommended Cable Siz
24. es s Terminal Wiring Diagrams e Parallel Wiring Diagrams Follow all warnings listed in the Safety section prior to hardwire terminal connection The following checklist provides a general guide rather than a complete outline of procedures Connection Checklist Turn off input power prior to electrical connection Check the input output and battery cables for proper amplitude phase and polarization Connect ground wire s between UPS power module s and battery module s If the input and output power of the UPS is a Y connection then note that the Neutral wire and Ground wire are not connected within the UPS power module CU UU U U If the input power system has a floating voltage between Neutral and Ground and if 0 volts is desired between Neutral and Ground within the UPS power module Tripp Lite recommends the following add a user supplied isolation transformer to the input of the UPS and connect the Neutral wire and Ground wire inside the UPS power module Q If installing multiple UPS modules in parallel ensure input and output cables are the same length for each module Recommended Cable Sizes UPS Power Module Model SU50K3 3PM SU80K3 3PM SUSOK3BINTPM SU80K3 3INTPM UPS System Capacity kVA 50 80 50 80 Input Circuit Breaker A 100 150 125 200 Input Cable AWG 2 1 0 1 3 0 Input Cable mm 22 50 35 70 Reserve Input Circuit Breaker A 75 125 100 150 Reserve Input Cable AWG 6 2 4 1 Reserve Input Cabl
25. ge Bypass Battery Frequency Capacity See 393V Inverter Output UPS Output Voltage Loading RD aN R 0 0 Kva S 0 0 Kva T 0 0 Kva R Power Factor S 219 9V r ir a E Inverter Frequency UPS Output UPS Output Voltage Loading R220 2V R L N UT UPS Output UPS Output Frequency Frequency LCD Display Navigation continue Parameter Setting Sub Menu This sub menu allows you to set UPS operational parameters A password is required to access this sub menu Note The default password is 0 0 0 0 To change the password select the Password Setting screen in this sub menu Also Note SU50K3 3PM and SU80K3 3PM models feature a single voltage 277 480V AC that cannot be changed SUS50K3 3INTPM and SU80K3 3INTPM models feature three voltage options 220 380 230 400 or 240 415V AC that can be changed in this sub menu Inverter Output Voltage Inverter A Output Bypass B Input C Battery WN Setting a Time and D Date Bypass Input Voltage Range Password Setting UPS ID Setting Display Setting Language Setting DAAM Bypass Input Frequency Range 220V 15 50 Hz 5 T Battery Floated Voltage Battery Test Voltage Battery Replace Remind VVarning 2 Year 10 Mon UPSID Setting Chinese English C DI gt ney a Battery Battery joltage d E E a mai i Capacity AH Boost Voltage Voltage Time 3 Floated Common
26. ire routine maintenance Do not open your UPS for any reason There are no user serviceable parts inside e Risk of electrocution is possible when battery module is connected to the power module Qualified service personnel must disconnect the batteries prior to maintenance Because the batteries present a risk of electrical shock and burn from high short circuit current batteries should be changed only by trained service personnel observing proper precautions Consult your battery module manual before proceeding Remove watches rings and other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of the batteries Do not short or bridge the battery terminals with any object Disconnect the charging source prior to connecting or disconnecting battery terminals Determine if the batteries are inadvertently grounded If inadvertently grounded remove the source of the ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance Do not dispose of the batteries in a fire The UPS batteries are recyclable Refer to local codes for disposal requirements or in the USA only refer to these sources for recycling information 1 800 SAV LEAD 1 800 728 5323 1 800 8 BATTERY 1 800 8 228 8379 or www rbrc com Important Safety Warnings continued e Connec
27. is an RS 232 port that accepts an optional RS 232 RJ45 p p p Ethernet Adapter sold separately The Ethernet Power connection provides 12VDC power to the optional adapter See Communications for details Generator Contact This port connects to an auxiliary power generator When the generator is operating to support the equipment load the UPS System will automatically reduce its charge current by 50 in order to prevent overloading of the generator See Communications for details RS 485 Ports These ports allow multiple UPS power modules to be connected in a parallel configuration See Communications for details UPS Parallel Communication Ports These ports allow multiple UPS power modules to communicate while in a parallel configuration See Communications for details Communication Interface DRY CONT 1 DRY CONT 2 DRY CONT 3 DRY CONT 4 DRY CONT 5 DRY CONT 6 ETHERNET ADAPTER 12V GND GENERATOR CONTACT RS 485 RS 485 PARALLEL PARALLEL yy IUIJVIN CNQ S CNQ13 cna1 A CNQ 2 CNQ9 CNQ7 CNO 8 Installation Follow all warnings listed in the Safety section prior to installation The following checklist provides a general guide rather than a complete outline of procedures Installation Checklist The entrances and hallways to the facility provide enough room for UPS transportation and maintenance The facility s air conditioning can maintain ideal temp
28. managers with the ability to set operational parameters and view event yeas A U logs The LCD Screen vvill display a block diagram of the current operating mode The Normal Mode is provided as an example PASSWORD NOTE navigating select screens within the LCD Display sub menus will require a password The default password is 0 0 0 0 To change the Mu password select the Password Setting screen in the Parameter Setting sub menu To navigate the display in order to view detailed operational conditions or change operational parameters familiarize yourself with the navigation button functions LCD Navigation Key Action Buttons to Push Scroll Up Through Menu t Scroll Down Through Menu 4 Enter or Select a Menu Choice Exit Current Menu and Return to Previous Menu 4 and 4 simultaneously Main Menu Press the 44 Button to enter the main menu Sub menus are as follows e Measure Page Parameter Setting System Control Event Log Other Information Measure Page Sub Menu This sub menu allows you to monitor the present status and parameters of the UPS Rectifier Input Rectifier Voltage Current Temperature UV 380V Inverter Temperature VW 380V UPS WU 380V Temperature Rectifier Transformer Frequency Temperature Bypass Input Battery Voltage Voltage i BAA Pa Battery 3A S SIT Current 5 Battery r Boost T 218 Status K char
29. n you will not be able to execute a battery test from the LCD Screen MANUAL BYPASS A BREAKER L RESERVE RESERVE INPUT power flow BREAKER power flow Z power flow Ss ver lo power flow J RECTIFIER INPUT OUTPUT BREAKER BREAKER RECTIFIER INVERTER STATIC SWITCH y e I I I JK BATTERY BANK power flow power How ae MANUAL BYPASS G n RESERVE RESERVE INPUT EET BREAKER power flow power flow power flow pk ES power flow JI rECTIFIER input V u BREAKER 8 a OUTPUT RECTIFIER INVERTER STATIC SWITCH BREAKER Start Up Procedure This procedure supplies power to and starts up the UPSs Please check the following items before UPS start up Ensure that all electrical connections to all power modules and battery modules have been completed Check that all circuit breakers and isolators are in the off position and battery fuse s have been removed Ensure that the neutral line and grounding are at the same voltage level Apply power to the AC input cables and check that input voltage frequency and phase sequence are within the specifications of the UPS and the equipment load Check to ensure auxiliary power and fan power N fuse isolators are closed UOU U U U LC Using the LCD Display Screen on each UPS power module vvithin the parallel configuration set the UPS ID Set a different I
30. n completed Check that all circuit breakers and isolators are in the off position and battery fuse s have been removed Ensure that the neutral line and grounding are at the same voltage level Apply power to the AC input cables and check that input voltage frequency and phase sequence are within the specifications of the UPS and the equipment load C O00 Check to ensure auxiliary power and fan power N fuse isolators are closed Single UPS Operation continued After following all warnings listed in the Safety section and precautions listed above start up UPS according to the following procedure Step 1 Turn on close the RESERVE INPUT Breaker The LCD Screen will display Bypass Mode Step 2 Turn on close the RECTIFIER INPUT Breaker and wait about 30 seconds The DC BUS voltage will be built up to about 393V DC Step 3 Locate the external fuse block s on the battery module s and turn on close the fuses Step 4 Simultaneously press the ON and s Buttons and hold for 3 seconds The inverter will turn on and voltage will build for about 30 seconds The load will be transferred to the inverter The LCD Screen will display Normal Mode Step 5 Measure the voltage on the UPS Output Breaker to determine if it is normal or abnormal If the output voltage is normal close the Output Breaker to supply the load After approximately 30 seconds the UPS will automatically execute a battery test
31. nd operating your UPS system The power module is described below The 348V DC battery module is described in its owner s manual printed separately Buttons ON Button This button when used with the Qa Button turns the UPS s inverter on To turn the UPS s inverter on simultaneously press the ON Button T O O and the a Button and hold for 3 seconds before releasing OFF Button This button when used with the Qa Button turns the UPS s inverter off To turn the UPS s inverter off simultaneously press the OFF Button and the a Button and hold for 3 seconds before releasing ESHREF da 4 and 4 Buttons These buttons control the LCD Display and setting parameters B EMERGENCY POWER OFF Button This button turns off the UPS s rectifier inverter and output in an emergency After pressing the button it will rr remain down until reset To reset the UPS system and restore output press the Emergency Power OFF Button until it pops back up LCD Display H LCD Display This backlit dot matrix display indicates a wide range of UPS operating conditions and diagnostic data It will illuminate after you have properly completed installation and start up LED Panel B
32. nd their batteries All UPS connection and maintenance must be performed by qualified service personnel The UPS should only be installed in accordance with the requirements of IEC 60364 4 48 The UPS complies with EN 50091 1 1 EN 50091 2 IEC 61000 4 2 Level 4 IEC 61000 4 3 Level 3 IEC 61000 4 4 Level 4 IEC 61000 4 5 Level 4 and IEC 61000 4 6 Service personnel should familiarize themselves with symbols marked on the UPS This symbol indicates a protective grounding terminal a terminal which must be connected to earth ground prior to making any other connection to the equipment This symbol indicates a terminal to which or from which a direct current or voltage may be applied or supplied Z This symbol indicates the word phase UPS Location Warnings e Install your UPS indoors away from heat direct sunlight dust and excess moisture or other conductive contaminants e Install your UPS away from flammable liquids and gases Do not let the unit come in contact with water or other liquids e Install your UPS in a structurally sound area Your UPS is extremely heavy Flooring must be able to support the weight of all UPS modules Take care when moving and lifting the unit Only operate your UPS at indoor temperatures between 32 F and 104 F between 0 C and 40 C with humidity within a range of 0 to 95 non condensing For best results keep indoor temperatures between 62 F and 84 F between 17 C and 29
33. o determine prior to use whether this device is suitable adequate or safe for the use intended Since individual applications are subject to great variation the manufacturer makes no representation or warranty as to the suitability or fitness of these devices for any specific application The policy of Tripp Lite is one of continuous improvement Specifications are subject to change without notice Warranty Registration Visit www tripplite com warranty today to register the warranty for your new Tripp Lite product You ll be automatically entered into a drawing for a chance to win a FREE Tripp Lite product No purchase necessary Void where prohibited Some restrictions apply See website for details TRIPP LITE 1111 VV 35th Street e Chicago IL 60609 USA 773 869 1234 e www tripplite com 200503068 93 2439
34. olo e R STN N RS L Input U Output J UL Input U output J Battery Battery E il Battery md Cabinet ij Cabinet Battery Ground Battery Ground SU80K3 3PM Model Only gt Single Loop Connection one input source used e Double Loop Connection two input sources used Note cables labeled 1B 2B and 3B from the Single Loop Connection diagram are removed 1Bl 2B 3B ire Lajeni L Output UR Battery J U at Lana Lon SN L Cabinet Battery Ground Cabinet Battery Ground Ground Ground Electrical Connection continue Parallel VViring Diagrams In a parallel connection up to eight UPS Systems are connected to a single load A parallel connection provides fail safe redundancy assuring that the load is constantly supported even if one or more UPS Systems fail or are taken off line for maintenance Within a parallel architecture there is a single loop connection option where only one input source is used and a double loop connection option where two input sources are used Note in both connection options the total length of all cables input output and reserve must be the same for each UPS Power Module to prevent load inequality All Models e Single Loop Connection one input source used Double Loop Connection two input sources used UPS 1 VP on u P Reserve CNQ7 cNas P
35. ontinuea Shutdown Procedure This procedure removes power from and shuts down the UPS power modules WARNING When shutting down individual UPS power modules in a parallel configuration the user must ensure that the UPS power modules within the configuration that remain ON can collectively power the equipment load If they cannot the UPS power modules within the parallel configuration will be overloaded and will shut down and cease powering the equipment load NOTE Apply each step to each UPS power module within the parallel configuration before moving on to the next step Step 1 For each UPS power module in the parallel configuration which will be shut down simultaneously press the OFF and 4 Buttons and hold for 3 seconds The power module s inverter will turn off its LCD Screen will display Output Close and support of the equipment load will be transferred and shared equally among the other UPS power modules in the parallel configuration that have not yet been shut down As each consecutive power module s inverter is turned off however a point will be reached where the power modules which have not yet been shut down will not be able to share the combined load At this point the remaining power modules will automatically shut down their inverters transfer the load to reserve power and display Bypass Mode on their LCD Screens Step 2 Locate the external fuse block s on the battery module s and turn off open the f
36. ower flow UO RECTIFIER INPUT MAINS INPUT BREAKER U av RECTIFIER BATTERY INVERTER BANK STATIC SWITCH OUTPUT BREAKER OS MANUAL BYPASS BREAKER power flow RESERVE INPUT power flow RESERVE INPUT BREAKER Vy KOS AV power flow KOS UPS 2 power flow J RECTIFIER INPUT BREAKER MAINS INPUT RECTIFIER INVERTER BATTERY BANK ay STATIC SWITCH OUTPUT BREAKER power flow LOAD Multiple UPS Operation Parallel continuea Maintenance Bypass Mode In this mode the Manual Maintenance Procedure On Bypass has been performed in order to pass through filtered AC input power from a reserve AC input source to connected equipment loads while allowing maintenance on the UPS power module Note since the power module s inverter is bypassed in this mode the UPS will not be able to switch to Back Up Mode in the event of a power failure After the Manual Maintenance Procedure Off Bypass has been performed the power module automatically reactivates the inverter and switches back to the mains AC input source to support connected equipment loads power flow UPS 1 Pan MANUAL BYPASS BREAKER Pa RESERVE INPUT BREAKER power flow Ce e y RESERVE INPUT power flow ae gt RECTIFIER INPUT BREAKER aant OUTPUT BREAKE
37. s to an auxiliary power generator When the generator is operating to support the equipment load the UPS System will automatically reduce its charge current by 50 in order to prevent overloading of the generator GENERATOR CONTACT GENERATOR CONTACT Normally Open Communications continued RS 485 Ports These ports connect multiple UPS povver modules in a parallel connection RS 485 Port TX485 TX485 RX485 RX485 TERMINAL RESISTOR FOR RS 485 Normally Closed When using RS 485 for more than two units SWQ1 must be ON in at least one and OFF in the other RS 485 Port PIN1 RS 485 Transmit PIN2 RS 485 Transmit PIN3 RS 485 Receive PIN4 RS 485 Receive UPS Parallel Communication Ports These ports allow multiple UPS power modules to communicate while in a parallel configuration UPS Parallel Communication Port PARALLEL UPS Parallel Communication Port PARALLEL Service Your SmartOnline 3 Phase UPS System is covered by the limited warranty described below Extended warranty 2 3 and 4 year and start up service programs are available For more information call Tripp Lite Customer Service at 773 869 1234 Warranty amp Warranty Registration LIMITED WARRANTY Seller warrants this product if used in accordance with all applicable instructions to be free from original defects in material and workmanship for a period of 2 years except U S
38. t of the equipment load will transfer to manual bypass The LCD Screen will display Manual Bypass Step 2 Turn off open the MANUAL BYPASS Breaker Support of the equipment load will transfer to reserve power The LCD Screen will display Bypass Mode Step 3 Turn on close the RECTIFIER INPUT breaker and wait approximately 30 seconds The DC BUS voltage will be built up to about 393V DC Step 4 Locate the external fuse block s on the battery module s and turn on close the fuses Step 5 Simultaneously press the ON and a Buttons and hold for 3 seconds The inverter will turn on and voltage will build for about 30 seconds The load will be transferred to the inverter The LCD Screen will display Normal Mode Multiple UPS Operation Parallel The diagrams and procedures in this section apply to a parallel configuration where multiple UPS Power Modules up to eight are connected to a single equipment load A parallel configuration provides fail safe redundancy assuring that the load is constantly supported even if one or more UPS Systems fail or are taken off line for maintenance Two or more UPSs operating in parallel must have the same VA capacities output voltage and frequency They also must be able to assume an equal share of the equipment load in order to not overload the UPSs and switch all UPSs to Reserve AC Input Supply Mode s Operational Modes s Optional Parallel Configurations Hot Stand
39. t only Tripp Lite battery modules to your UPS s external battery hardware terminals e Do not operate your UPS without batteries e Fuses should be replaced only by factory authorized personnel Blown fuses should be replaced only with fuses of the same number and type e Potentially lethal voltages exist within this unit as long as the battery supply is connected Service and repair should be done only by trained personnel During any service work the UPS should be turned off or put into manual bypass and fuses removed from all connected battery modules e Do not connect or disconnect the battery modules while the UPS is operating from the battery supply or when the unit is not in bypass mode Regulatory Compliance Identification Numbers For the purpose of regulatory compliance certifications and identification your Tripp Lite product has been assigned a unique series number The series number can be found on the product nameplate label along with all required approval markings and information When requesting compliance information for this product always refer to the series number The series number should not be confused with the marking name or model number of the product Povver Module Features There are two separate UPS system modules a power module and a 348V DC SOKVA 80kVA Power Module Front Panel with Door Open battery module Familiarize yourself with the location and function of the features on each module before installing a
40. uses Step 3 Turn off open the RECTIFIER INPUT Breaker and UPS OUTPUT Breaker of each UPS power module Step 4 Wait approximately 5 minutes for the DC capacity to discharge Press the ON and OFF Buttons of each UPS power module to test the inverter for adequate discharge of DC capacity Then for each UPS power module in turn simultaneously press the OFF and 41 Buttons to turn off their inverter Confirm that BUS voltage is safe Step 5 Turn off open the RESERVE INPUT Breaker of each UPS power module Manual Maintenance Bypass Procedure This procedure allows for routine maintenance by qualified service personnel Tripp Lite recommends a routine maintenance inspection every six months Note since the power modules inverters are bypassed during this procedure the UPSs will not be able to switch to Back Up Mode and support connected equipment in the event of a power failure Manual Maintenance Procedure ON Bypass Step 1 For each UPS power module in the parallel configuration which will be placed on bypass simultaneously press the OFF and 4 4 Buttons and hold for 3 seconds The power module s inverter will turn off its LCD Screen will display Output Close and support of the equipment load will be transferred and shared equally among the other UPS power modules in the parallel configuration that have not yet been placed on bypass As each consecutive power module s inverter is turn
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