Tripp Lite PowerVerter Plus DC-to-AC Inverter User's Manual
Contents
1. Indicator Lights These three lights will illuminate in several sequences to show the approximate equipment load level on the Inverter s AC receptacles Approximate Equipment Load Level Indicator Illuminated Load Level Green 0 S0 Green amp Yellow 51 75 Yellow 76 90 Red gt 90 Flashing Red quickly OVERLOAD Inverter has shutdown Charge levels listed are approximate Actual conditions vary depending on battery condition and load Approximately 2 second on second off Approximately 14 second on 1 4 second off See Resetting Your Inverter to Restore AC Power to reset after Inverter shut down Resetting Your Inverter to Restore AC Power Your Inverter may cease supplying AC power in order to protect itself from overload or to protect your electrical system To restore normal functioning Low Battery Shutdown Reset Set operating mode switch to OFF and run vehicle engine to recharge battery When battery is adequately charged switch operating mode switch back to ON REMOTE Overload Shutdown Reset Set operating mode switch to OFF and remove some of the connected electrical load ie turn off some of the AC devices drawing power which may have caused the over load of the unit Wait one minute then switch operating mode switch back to ON REMOTE Output Circuit Breaker Reset Select Models Alternatively check output circuit bre2. ON REMOTE Switch to this setting to pro vide connected equipment with AC power Also switch to this setting to remotely monitor and control the Inverter with the use of an optional remote module See remote module s owner s manual for operating instructions OFF Switch to this setting to shut down the Inverter completely preventing it from drawing Omm power from the batteries Use this switch to auto ownemore OFF matically reset the unit if it shuts down due to low battery or overload Use an optional remote control module Tripp Lite model APSRM4 sold separately to reset unit due to overload only Indicator Lights Your Inverter is equipped with a simple intuitive user friendly set of indicator lights These easily remembered traffic light signals will allow you shortly after first use to tell at a glance the charge condition of your batteries as well as ascertain approximate equipment load level BATTERY Indicator Lights These three lights will illuminate in several sequences to show the approximate charge level of your con nected battery ON REMOTE OFF Approximate Battery Charge Level Indicator Illuminated Battery Capacity Green 91 Full Green amp Yellow 81 90 Yellow 61 80 Yellow amp Red 41 60 Red 21 40 g Flashing Red slowly 1 20 Flashing Red quickly 0 Inverter has shutdown LOAD
3. Rating UL Recognized 200 Amp 200 Amp 200 Amp 200 Amp OverPower duration up to 1 hour DoubleBoost duration up to 10 seconds Actual duration depends on battery age battery charge level and ambient temperature The policy of Tripp Lite is one of continuous improvement Specifications are subject to change without notice This product designed and engineered in the USA Minimum Recommended Cable Sizing Chart Always loosely twist each pair of cables together before connecting them separately to the appropriate DC terminal on the Inverter positive or negative Use in conjunction with DC wiring connection instructions in the Battery Connection section Wire Gauge 2 Conductors watts e 4 2 o 500 79 700 56 ft 39 ft Only applies to models with UL in 2000 20 ft Tait madal numbers 2400 16 ft N R Not Recommended NOTE Acceptable power is directly related to cable length i e the shorter the cable the better the performance Regulatory Compliance Identification Numbers For the purpose of regulatory compliance certifications and identification your Tripp Lite product has been assigned a unique series number The series number can be found on the product nameplate label along with all required approval markings and information When requesting compliance information for this product always refer to the series number The series number should not be confused with the marking name or model numbe
4. or otherwise Tripp Lite has a policy of continuous improvement Specifications are subject to change without notice Warranty Registration Visit www tripplite com warranty to register the warranty of your new Tripp Lite product You ll be automatically entered into a drawing for a chance to win a FREE Tripp Lite product No purchase necessary Void where prohibited Some restrictions apply See website for details This product designed and engineered in the USA 200501058 93 2425 Specifications MODEL NUMBER PV750UL PV750FC PV1250UL PV1250FC DC Input Volts Nominal 12 VDC 12 VDC 12 VDC 12 VDC DC Input Voltage Range 10 15 VDC 10 15 VDC 10 15 VDC 10 15 VDC DC Input Connection User Supplied Cables User Supplied Cables User Supplied Cables User Supplied Cables Output Volts Nominal 120 VAC 5 120 VAC 5 120 VAC 5 120 VAC 5 Output Frequency Nominal 60 Hz 0 5 60 Hz 0 5 60 Hz 0 5 60 Hz 0 5 Output Waveform Modified Sine Wave Modified Sine Wave Modified Sine Wave Modified Sine Wave Efficiency Up to 94 depending on load Up to 94 depending on load Up to 94 depending on load Up to 94 depending on load and temperature and temperature and temperature and temperature Continuous Power 20 C 750 W 750 W 1250 W 1250 W OverPower Peak Surge Power 1125 W 1125 W 1875 W 1875 W Double Boost Peak Surge Power 1500 W 1500 W 2500 W 2500 W DC Fuse
5. under this warranty you must obtain a Returned Material Authorization RMA number from Tripp Lite or an authorized Tripp Lite service center Products must be returned to Tripp Lite or an authorized Tripp Lite service center with transportation charges prepaid and must be accompanied by a brief description of the problem encountered and proof of date and place of purchase This warranty does not apply to equipment which has been damaged by accident negligence or misapplication or has been altered or modified in any way including opening of the unit s casing for any reason This warranty applies only to the original purchaser who must have properly regis tered the product within 10 days of retail purchase EXCEPT AS PROVIDED HEREIN TRIPP LITE MAKES NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Some states do not permit lim itation or exclusion of implied warranties therefore the aforesaid limitation s or exclusion s may not apply to the purchaser EXCEPT AS PROVIDED ABOVE IN NO EVENT WILL TRIPP LITE BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAM AGES ARISING OUT OF THE USE OF THIS PRODUCT EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE Specifically Tripp Lite is not liable for any costs such as lost profits or revenue loss of equipment loss of use of equip ment loss of software loss of data costs of substitutes claims by third parties
6. which are isolated from the drive system to prevent possible draining of the main battery 12 Volt Alternator Vehicle Battery Ground 12 Volt Main Battery 12 Volt Auxiliary House Battery UL Listed Fuses amp Fuse Blocks mounted within 18 inches of the battery Battery Isolator Large Diameter Cabling Maximum 00 Gauge to Fit Terminals E s AWG minimum Ground Wire to Vehicle Frame or Earth Ground 12 Volts TRIPP LITE 12Volt Inverter 12 Volt Main and Auxiliary House Battery Connection Isolated Parallel two DC terminals AC Output Connection To avoid overloading your Inverter be sure to match the power requirements of the equipment you plan to run at any one time add their total watts with the output wattage capacity of your Inverter model see Specifications When figuring the power requirements of your equip ment do not confuse continuous wattage with peak wattage ratings Most electric motors require extra power at start up peak wattage than required to run continuously after start up sometimes over 100 more Some motors such as in refrigerators and pumps start and stop intermittently according to demand requiring peak wattage at multiple unpredictable times during operation DoubleBoost Feature e OverPower Feature Tripp Lite Inverters deliver up to twice their nameplate rated wattage for up to 10 seconds providing the extra p
7. will operate at higher efficiencies at about 75 80 of nameplate rating 300W 220W 20W Appliances Blender Color TV Laptop Computer Cd 4 Ll 300W 140W 100W STEP 2 Determine DC Battery Amps Required 540 watts 12V 2E slow tyr Divide the total wattage required from step 1 above by the battery voltage 12 to determine the DC amps required e STEP 3 Estimate Battery Amp Hours Required for operation unsupported by the alternator Multiply the DC amps required from step 2 above by the number of hours you estimate you will operate your equipment exclusively from battery power before you have to recharge your batteries Compensate for inefficiency and 45 DC Amps x 5 Hrs Runtime wiring losses by multiplying this number by 1 2 This will give you a rough x1 2 BOs estimate of how many amp hours of battery power from one or several batteries you should connect to your Inverter NOTE Battery amp hour ratings are usually given for a 20 hour discharge rate Actual amp hour capacities are less when batteries are discharged at faster rates For example batteries discharged in 55 minutes provide only 50 of their listed amp hour ratings while batteries discharged in 9 minutes provide as little as 30 of their amp hour ratings You must allow your batteries to recharge long enough to replace the charge lost during Inverter operation or else you will eventually run down your batteries
8. Input Output PowerVerter Plus DC to AC Inverters 12 VDC 120V 60 Hz AC Owner s Manual TRIPP LITE 1111 W 35th Street Chicago IL 60609 USA Customer Support 773 869 1234 www tripplite com Applies to models with UL in their model numbers Reliable AC Power Wherever You Need It Congratulations You ve purchased the most advanced feature rich Inverter designed as a mobile energy source for your vehicle PowerVerter Inverters efficiently convert DC battery power into 120V AC household power allowing you to use equipment you commonly use at home appliances entertainment systems computers power tools and more while cruising the open road PowerVerter Inverters through a high efficiency conversion process and a charge conservation setting draw the highest level of performance from your batteries without overtaxing them lengthening their service life An automatic low battery shutdown feature ensures you ll always have plenty of power for starting purposes Safety e Automatic Overload Protection e Automatic Battery Saver Low Voltage Shutdown e High Efficiency DC to AC Inversion e Multi Function Lights amp Switches e Optional Remote Control Capability e Frequency Controlled Output e Moisture Resistant Construction e Battery Charge Conserver Load Sense Battery Connection 7 Feature Identification AC Output Connection 8 back page Operation Applic
9. NOTE For Tripp Lite Inverters over 1000 watts used in mobile applications Tripp Lite recommends you use at least two batteries if possible fed by a heavy duty alternator anytime the vehicle is running Tripp Lite Inverters will provide adequate power for ordinary usage within limited times without the assistance of your vehicle s alternator However when operating extremely heavy electrical loads at their peak you may wish to assist your batteries by running your vehicle engine faster than normal idling Mounting optional f WARNING If you choose to mount your Inverter mount it and wire its DC input BEFORE DC battery connection Failure to follow these instructions may lead to personal injury and or damage to the Inverter and connected systems Tripp Lite Inverters are designed for horizontal mounting in a variety of vehicular or non vehicular applications User must supply mounting hardware and is responsible for determining if the hardware and mounting surface are suitable to support the weight of the Inverter Contact Tripp Lite if you require further assistance in mounting your Inverter Vehicular and Non Vehicular Horizontal Mount Using the measurements from the diagram install two user sup plied 4 6 mm fasteners into a rigid horizontal surface leaving the heads slightly raised J Slide the Inverter Charger back over the fasteners to engage the mounting slots molded on th
10. OFF Wait one minute and switch to ON REMOTE If unit remains in shutdown mode after several attempts to reset contact Tripp Lite Customer Service for assistance Audio Video interference Reposition equipment antennas and Inverter Loose cable connections Check and secure all connections Connected Equipment Experiences Buzzing Sound Or Picture Distortion Inverter Output Seems Intermittent Service If you are returning your Inverter to Tripp Lite please pack it carefully using the ORIGINAL PACKING MATERIAL that came with the unit Enclose a letter describing the symptoms of the problem If the Inverter is within the warranty period enclose a copy of your sales receipt To obtain service you must obtain a Returned Material Authorization RMA number from Tripp Lite or an authorized Tripp Lite service center Maintenance Your Inverter requires no maintenance and contains no user serviceable or replaceable parts but should be kept dry at all times Periodically check clean and tighten all cable connections as necessary both at the unit and at the battery Limited Warranty Tripp Lite warrants its Inverters to be free from defects in materials and workman ship for a period of one year domestic or 120 days export from the date of retail purchase by end user Tripp Lite s obligation under this warranty is limited to repairing or replacing at its sole option any such defective products To obtain service
11. aker on the unit s front panel If tripped remove some of the electrical load then wait one minute to allow components to cool before resetting the circuit breaker See Troubleshooting for other possible reasons AC output may be absent Set Battery Charge Conserver Load Sense Dial In order to save battery power the Inverter automatical ly shuts off in the absence of any power demand from connected equipment or appliances the electrical load When the unit detects a load it automatically turns on Users may choose the minimum load the Inverter will detect by adjusting the Battery Charge Conserver Dial see diagram Using a small tool turn the dial clockwise to lower the minimum load that will be detected causing the Inverter to turn on for smaller loads When the dial is turned fully clockwise the Inverter will operate even when there is no load Turn the dial counter clockwise to set a higher minimum load causing the Inverter to stay off until the new minimum load is reached When the dial is turned fully counterclockwise the Inverter will turn on when it detects any load greater than approximately 150 Watts Note The factory setting for the dial is fully clockwise However based on the threshold load to which you d like the Inverter to respond you should adjust the dial counterclockwise to reduce its sensitivity until the Inverter is active only when connected equipment or appliances are actually in use Connect Remote Contro
12. amage due to overload See page 4 for resetting instructions Remote Control Module Connector allows remote monitoring and control with an optional module Tripp Lite model APSRM4 sold separately See remote module owner s manu al for connection instructions EJ Battery Charge Conserver Load Sense Dial conserves battery power by setting the low load level at which the Inverter auto matically shuts off See page 4 for setting instructions E Multi Speed Cooling Fan s quiet efficient fans prolong equipment service life Main Ground Lug properly grounds the Inverter to vehicle grounding system or earth ground See page 7 for connection instructions Low Battery Alarm Shutdown internal not shown auto matically detects low voltage and shuts down Inverter to preserve vehicle battery Overload Alarm Shutdown internal not shown automatically detects wattage overload on Inverter outlets and shuts down Inverter as a protective measure Ignition Switch Control Jack rear panel not shown use to connect the Inverter to your vehicle s ignition switch with user supplied cable in order to automatically control the Inverter with the vehicle s ignition switch See Operation section HNH IIH ef UE LAARA AAN Front View 750 amp 1250 Models Switch Modes Switch between the following operating modes as appropriate to your situation
13. ation Guide GC O IN Mounting Regulatory Compliance Identification Numbers Troubleshooting Service Maintenance Warranty 8 back page Warranty Registration 8 back page For the purpose of regulatory compliance certifications and identification your Tripp Lite product has been assigned a unique series number The series number can be found on the product nameplate label along with all required approval markings and information When requesting compliance information for this product always refer to the series number The series number should not be confused with the marking name or model number of the product Copyright 2005 Power Verter is a registered trademark of Tripp Lite All rights reserved Inverters are moisture resistant not waterproof Important Safety Instructions VAN SAVE THESE INSTRUCTIONS This manual contains important instructions and warnings that should be followed during the installation operation and storage of all Tripp Lite Inverters Location Warnings e Install your Inverter in a location or compartment in your vehicle that minimizes exposure to heat dust direct sunlight and moisture Flooding the unit with water will cause it to short circuit and could cause personal injury due to electric shock e Leave a minimum of 2 clearance at front and back of the Inverter for proper ventilation To avoid overheating the Inverter any compartment that contains the Inverter must be pro
14. e bottom of Bt aN the Inverter Charger cabinet fe Install and tighten two user sup c plied 1 4 6 mm fasteners into the mounting feet molded on the i front of the Inverter Charger cabinet i c i ee HA A a x ce te om ome Battery Connection Connect your Inverter to your batteries using the following procedures always loosely twist each pair of cables together before connecting them separately to the appropriate DC terminal on the Inverter positive or negative e Connect DC Wiring You must run positive cable s through user sup plied UL listed fuse s and fuse block s of the proper size See Specifications page for Minimum Recommended Cable Sizing Chart An excellent source of cables is battery jumper cables Output performance will decrease if you use only one jumper cable Although your Inverter is a high efficiency converter of electricity its rated output capacity is limited by the length and gauge of the cabling running from the battery to the unit Use the shortest length and largest diameter cabling maximum 00 gauge to fit your Inverter s DC Input terminals Shorter and heavier gauge cabling reduces DC volt age drop and allows for maximum transfer of current Your Inverter is capable of deliv ering peak wattage at up to 200 of its rated continuous wattage output instantaneously See Specifications page for details Heavier gauge cabling should be used when continu ousl
15. e s red wire to the ignition switch s Engine Run terminal The cable s black wire can be left unterminated Then connect the current limited cable s mini plug to the Ignition Switch Control Jack located on the Inverter s rear panel After connect ing the interface cable set the Inverter s switch to ON REMOTE The current limited cable s mini plug should remain in the Inverter s Ignition Switch Control Jack whenever the ignition is on to avoid short ing the battery Application Guide Match Battery Amp Hour Capacity to Your Application Select a battery or system of batteries that will provide your Inverter with proper DC voltage and an adequate amp hour capacity to power your application Even though Tripp Lite Inverters are highly efficient at DC to AC inversion their rated output capacities are limited by the total amp hour capacity of connected batteries and the support of your vehicle s alternator if the engine is kept running Example Tools e STEP 1 Determine Total Wattage Required 4 Drill Orbital Sander Cordless Tool Charger Add the wattage ratings of all equipment you will connect to your Inverter pa Loe Wattage ratings are usually listed in equipment manuals or on nameplates If m Vy your equipment is rated in amps multiply that number times AC utility voltage EN WL to determine watts Example a in drill requires 2 2 amps 2 amps x 120 volts 300 watts Note Your Inverter
16. k the battery supply should therefore be disconnected e Do not connect or disconnect batteries while the Inverter is operating from the battery supply Dangerous arcing may result Feature Identification Identify the premium features on your specific model and quickly locate instructions on how to maximize their use Operating Mode Switch controls Inverter operation Set this 2 position slide switch to ON REMOTE to have your Inverter provide connected equipment with AC power by converting DC power from an attached battery or remotely monitor and control the Inverter with the use of an optional remote module Set switch to OFF when not using connected equipment to pre vent battery drain LOAD Indicator Lights intuitive traffic light signals show approximate equipment load level See page 4 for instructions on reading indicator lights BATTERY Indicator Lights intuitive traffic light signals show approximate charge level of your battery See page 4 for instructions on reading indicator lights DC Power Terminals connect to your battery terminals See page 7 for connection instructions es Ground Fault Interrupter GFT AC Receptacles allow you to connect equipment that would normally be plugged into a utility outlet They feature ground fault interrupter switches that trip if there is excessive current on the ground safety wire fH Resettable Circuit Breaker protects your Inverter against d
17. l OPTIONAL All models feature an 8 conductor telephone style receptacle on the front panel for use with an optional remote control module Tripp Lite model APSRM4 sold separately The remote module allows the Inverter to be mounted in a compartment or cabinet out of sight while operated conveniently from your vehicle s dashboard See instructions packed with the remote control module Connect Ignition Switch Control Jack OPTIONAL All models feature a jack which can be used to connect the Inverter to your vehicle s ignition switch in order to automatically control the Inverter This connection is optional the Inverter will function without this connection WARNING THE IGNITION SWITCH CONTROL FUNCTION IS ONLY FOR USE WITH 12V NEGA TIVE GROUND SYSTEMS Wiring the Ignition Switch Control Cable to your vehicle s ignition requires a qualified technician who must determine the proper wiring procedure When connected to the vehicle s ignition switch this function automat ically disables turns OFF the AC power output from the Inverter when the vehicle s ignition switch is placed in the Engine Run position This function will satisfy local codes and requirements concerning video monitors or TVs that are located within a driver s view by auto matically turning them off when the engine is started Tripp Lite makes a current limited cable assembly part 73 0977 for this purpose Connect the current limited cabl
18. ower needed to cold start heavy duty tools and equipment Tripp Lite Inverters deliver up to 150 of their name plate rated wattage for up to 1 hour providing plenty of reserve power to reliably support tools and equipment longer Actual duration depends on battery age battery charge level and ambient temperature Troubleshooting Try these remedies for common Inverter problems before calling for assistance Call Tripp Lite Customer Service at 773 869 1234 before returning your unit for service Operating Mode Switch Battery Indicator Lights Load Indicator Lights SYMPTOM No AC Output All Indicator Lights Are OFF PROBLEMS Operating Mode Switch is set to OFF CORRECTIONS Set Operating Mode Switch to ON REMOTE User supplied UL listed external DC input fuses have blown Unit has shut down due to excessive battery discharge Replace fuses Run your engine to raise battery voltage Check external battery connections and fuse Reset by moving Operating Mode Switch to OFF Wait one minute and switch to ON REMOTE If unit remains in shutdown mode after several attempts to reset contact Tripp Lite Customer Service for assistance Red Battery Indicator Light Is Rapidly Flashing Second Flashes Red Load Indicator Light Is Rapidly Flashing 14 Second Flashes Unit has shut down due to overload Reduce load Reset by moving Operating Mode Switch to
19. perly ventilated with adequate outside air flow The heavier the load of connected equipment the more heat will be generated by the unit e Do not install the Inverter directly near magnetic storage media as this may result in data corruption e Do not install near flammable materials fuel or chemicals Battery Connection Warnings e Multiple battery systems must be comprised of batteries of identical voltage age amp hour capacity and type e Because explosive hydrogen gas can accumulate near batteries if they are not kept well ventilated your batteries should not be installed in a dead air compartment Ideally any compartment would have some ventilation to outside air e Sparks may result during final battery connection Always observe proper polarity as batteries are connected e Do not allow objects to contact the DC input terminals Do not short or bridge these terminals together Serious personal injury or property damage could result Ground Connection Warnings e Safe operation requires connecting the Inverter s Main Ground Lug directly to the frame of the vehicle or earth ground e You may experience uneven performance results if you connect a surge suppressor line conditioner or UPS system to the output of the Inverter Operation Warnings e Your Inverter does not require routine maintenance e Potentially lethal voltages exist within the Inverter as long as the battery supply is connected During any service wor
20. r of the product Tripp Lite Inverters include a Battery Charge Conserver Load Sense Conirol which saves battery power by allowing users to set the minimum load level at which the unit s inverter turns on Users can significantly reduce the No Load DC Input Current to a very low amperage power level with the use of this control TRIPP LITE 1111 W 35th Street e Chicago IL 60609 USA Customer Support 773 869 1234 www tripplite com 200501167 93 2427
21. y operating heavy draw equipment under these conditions Tighten your Inverter and battery terminals to approximately 3 5 Newton meters 2 58 foot lbs of torque to create an efficient connection and to prevent excessive heating at this connection Insufficient tightening of the terminals could void your warranty e Connect Ground Using a 8 AWG wire or larger directly connect the Main Ground Lug to the vehicle s chassis ground or earth ground See Feature Identification section to locate Main Ground Lug All installations must comply with national and local codes and ordinances e Connect Fuse In addition to the protection provided by the Inverter s internal fuses NEC article 551 requires that you connect your Inverter s positive DC Terminal s directly to a UL listed fuse s and fuse block s within 18 inches of the battery See diagrams below for proper fuse placement WARNING Never attempt to operate your Inverter by connecting it directly to output from an alternator rather than a battery or battery bank CAUTION Observe proper polarity with all DC connections Vehicular Your Inverter s Nominal DC Input Voltage must match the voltage of your battery or batteries 12 Volts in most vehicular applications It is possible to connect your Inverter to the main battery within your vehicle s electrical system In many vehicular contexts the Inverter will be connected to one or more dedicated auxiliary house batteries
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