Trion Air Cleaner FM 1000 User's Manual
Contents
1. INPUT POWER 2404 50 WIRE NUTS a gt lt WHITE POWER 3 90 188 BLACK BLACK n 2 TRANSFORMER RED ORANGE LEAD RED WHI ORN COLLECTOR 2 CAL 244189 001 5 75 13 FM 1000M Wiring Diagram INPUT POWER 1 20V 60HZ 1PH GROUND u BLACK WIRE NUTS WHI ORANGE C A lt WHE 3 90 WHY ORN L m WHU ORN E 5 2 4 02 50 A oF SAFEIY SWITCH swe CONTROL SMICH 244039 001 1 WHIE 5 75 WARRANTY All Trion air cleaners are warranted for component failure and workmanship for a period of three years after purchase Do not return defective parts without prior permission from the factory Contact your local Trion Distributor or Trion Customer Service Department at 1 800 884 002 of Fax 1 800 458 2379 to obtain material return authorizations and service information T air purificatiom Systems A FEDDERS INDOOR AIR QUALITY COMPANY Corporate Office 101 McNe2. se Z 2 522 222 222 SEE Model FM 1000 Electronic amp Media Air Cleaner Installation Operation Service Please read these instructions carefully for trouble free operation and to get the most out of your purchase For further information concerning this project contact your local Trion renresentative air purificatiom Systems A FEDDERS INDOOR AIR QUALITY COMPANY 101 McNeill Road e Sanford NC 27330 Phone 800 884 0002 e Fax 800 458 2379 e Email sales trioninc com www trioninc com Manual Part No 140627 001 e June 2002 SPECIFICATIONS FM 1000 Electrostatic Input Voltage 120 V 60 HZ 1 PH Amp Draw 3 1 Max Unit Weight 108 lbs Air Output 600 800 and 1100 CFM nominal Options 1 Charcoal After Filter 2 Remote Discharge FM 1000 Media Input Voltage 120 V 60 HZ 1 PH Amp Draw 4 0 Max Unit Weight 88 lbs Air Output 400 500 and 650 CFM nominal Options 1 Charcoal After Filter 2 Remote Discharge This manual provides information for location installation operation and service of the FM 1000 E 8 Before installation and use of the air cleaner carefully read these instructions to insure maximum benefits from the unit and to avoid needless service cost that result from improper installation FM 1000 E ELECTROSTATIC The FM 1000 E electronic air cleaner is technically known as a two stage electrostatic precipitator It is designed to remove
3. ON If arcing noise occurs due to wet cells turn switch off and allow more drying time If there are any problems refer to the service check list oar FM 1000E ELECTROSTATIC TROUBLESHOOTING THE FOLLOWING INSTRUCTIONS ARE FOR USE BY QUALIFIED PERSONNEL input line voltage A minimum voltage of 108 VAC is required After assembling and installing the unit turn the control switch to one of the 3 positions 1 The units green on light should now be on indicating the unit has line voltage 2 The voltage to the cell light red should be on indicating high voltage is being sent from the power supply to the cell Not on FM 1000 Media ARCING SNAPPING OR CRACKING NOISE Does not apply to FM 1000 Media An occasional arcing noise may be emitted from the air cleaner This is normal and is caused by an exceptionally large piece of dirt or other matter entering the collecting cell An arcing noise may also be noted after cell washing If this occurs and is consistent allow more time for the cell to dry Refer to Troubleshooting Chart CAUTION TROUBLESHOOTING WILL EXPOSE HAZARDOUS LIVE PARTS DISCONNECT POWER BEFORE PROCEEDING ALLOW THE CELL TO DISCHARGE AT LEAST 2 MINUTES AFTER POWER HAS BEEN TURNED OFF TO INSURE THERE IS NO RESIDUAL CHARGE WARNING THE FOLLOWING PROCEDURES WILL EXPOSE HAZARDOUS LIVE PARTS DISCONNECT THE AIR CLEANER BEFORE PROCEEDING FM 1000 MEDIA TROUBLESHOOTING TH
4. E FOLLOWING INSTRUCTIONS ARE FOR USE BY QUALIFIED PERSONNEL All TRION Electronic Air Cleaners are manufactured to give the user continued trouble free service However as with all mechanical equipment breakdowns do occur The Troubleshooting Chart on this page will enable the user to pinpoint the cause of most problems Refer to the Ordering Information section for replacement parts Before troubleshooting the unit refer to the Wiring Diagram check for proper wiring connections and the WARNING THE FOLLOWING PROCEDURES WILL EXPOSE HAZARDOUS LIVE PARTS DISCONNECT THE AIR CLEANER BEFORE PROCEEDING All TRION Air Cleaners are manufactured to give the user continued trouble free service However as with all mechanical equipment breakdowns do occur Troubleshooting the unit is very easy as there are only three electrical components in the unit the motor with the capacitor the speed controller and a light TROUBLESHOOTING PROBLEM SOLUTION 1 1 Check 120 VAC input power Unit does not operate 2 Broken lead in power cord Light not on 3 Bad speed controller 1 Broken wire between the speed controller Light on and the motor Blower does not run 2 Bad motor capacitor 3 Bad motor TROUBLESHOOTING PROCEDURE TURN UNIT ON PROPERLY SUPPLY MOTOR OPERATES NO MOTORIS OPERATE NO ONE SPEED ONLY VOLTAGE AT UNIT UNIT OPERATES NO SNAPPING AND ARCING QUIETLY CAN BE HEARO IN UN
5. IT MOTORIS DOES OPERATE SUPPLY VOLTAGE PRESENT AT THE UNIT MOTORIS OPERATE INTER MITTENTLY SUPPLY VOLT AGE PRESENT AT THE UNIT MOTORIS OPERATE WITH UTTLE OR NO AIA VOLUME FROM THE UNIT YES CHECK FOR 1 FAULTY CONTROL CHECK FOR CHECK FOR SWITCH 1 FAULTY CONTROL SWITCH CET contac SWITEH TD 1 REGISTER LOUVERS 2 LOOSE OR IMPROPER 2 FAULTY SAFETY SWITCH OFF AND LET MOTOR S CLOSED WIRING CONNECTION SEE WIRING DIAGRAM 3 FAULTY MOTOR S REPAIR COMPLETED AND UNIT TURNED ON NO 5 OPERATES CALL YOUR LOCAL PROPERLY TRION REPRESENTATIVE 3 MOTOR TURNS FREELY LUBRICATE BEARINGS AND TURN BLOWER WHEEL TO FREE SHAFT IF REQUIRED 4 FAULTY MOTOR CAPACI 2 DIRTY FILTER S 3 BLOWER WHEEL BLADES LOADED WITH DIRT 4 BLOWER WHEEL ROTA cooL CHECK FOR 1 DIRT ON MOTOR S CAUS ING OVERHEATING LUBRICATION TION IN WRONG DIREC TOR S IF USED 4 IMPROPER WIRING OA TION OR BLOWER WHEEL 5 FAULTY 5 LOOSE WIRING BLADES NOT IN FORWARD 5 PROPER VOLTAGE AT CURVED POSITION 5 IF DUCTED SEE DUCTING APPLICATION SECTION FOR BLOWER PERFORM ANCE 6 MOTOR S REQUIRE LUBRICATION 7 BLOWER WHEEL LOOSE ON MOTOR SHAFT WALL PLUG YES 1 REMOVE THE IONIZER COLLECTOR CELUS 2 TURN UNIT ON NO SNAPPING OR ARCING STOPS CHECK FOR 1 SHORT AT CELL CONTAC
6. T 2 BREAK IN INSULATION OF WIRING BETWEEN POWER SUPPLY AND CELL CONTACT 3 LOOSE WIRING TERM INAL OR WIRING SPUCE NOTES INSPECT AND CLEAN THE IONIZER COLLECTOR CELUS SEE MAINTE NANCE SECTION REPAIR COMPLETED UNIT TURNED ON 1 CHECK VOLTAGE AT WALL PLUG BEFORE STARTING THE TROUBLESHOOTING PROCEDURE 2 THE INDICATOR LIGHT SHOWS THAT SUPPLY VOLTAGE IS PRESENT AT THE AIR CLEANER CONTROL SWITCH AND UNIT IS SWITCHED TO HIGH OR LOW SPEED CALL YOUR LOCAL UNIT OPERATING PROPERLY ves UNIT OPERATING QUIETLY NO TRION REPRESENTATIVE FM 1000 E amp M Unit Assembly Parts List Item Part Number Description 1 440549 001 Discharge grill 2 req 2 227833 006 Charcoal afterfilter 2 req 3 228276 001 Switch 3 speed rotary 4 139999 001 Knob switch 4A 244223 001 Label control switch ESP not shown 4B 244224 001 Label control switch Media not shown 5 240550 001 Pre filter aluminum mesh 6 120034 506 Machine screw 2 req 7 6A 6B 10 10A 11 12 13 14 15 16 16A 17 17A 18 19 20 21 22 23 24 25 26 27 28 29 244225 004 120456 001 440541 001 422086 504 340553 001 140551 001 140552 001 240537 001 340623 001 234458 006 341677 601F 134516 013 134516 007 140568 002 240060 001 2400061 001 129040 003 132322 001 132311 001 440734 001 340564 001 440559 001 340546 001 220111 029 140569 001 340659 001 340660 001 240636 001 Retainer 2 req Nylo
7. airborne particles dust dirt smoke or other indoor air pollutants Air movement through the unit is controlled by its own blower system As dirty air enters the unit it passes through a pre filter which removes large particles by direct impingement The pre filtered air then passes through a two stage electrostatic precipitator In the first stage of electrical operation all airborne particles even of submicroscopic size are electrically charged positive as they pass through the ionizer In the second stage of operation the charged particles pass into an electrical field established between a series of parallel plates forming the negative element of the field established between a series of parallel plates that collect airborne particulate FM 1000M MEDIA FILTER The FM 1000M with media filtration instead of an lonizer Collector cell utilizes the same type pre filter but a mechanical media or fabric main filter to trap airborne pollutants in the filter fibers As more pollutants are collected the efficiency of the media filter is increased to a point where air delivery from the unit is reduced and effective air cleaning does not take place It is then time to change the filter and wash the pre filter From 1 to 4 months depending on the application The media main filter and charcoal after filter are disposable when dirty Replace with new filters from your authorized Trion Representative OPERATION CONTROL SWITCH Th
8. delivery of repair parts Description Located 1 Unit model number Inside door 2 Unit serial number Inside door 3 Part number and description Exploded views When a part number is not listed give the above information and include the item number from the exploded views MAINTENANCE AND WASHING MAINTENANCE When to Wash Periodically the dirt collected by your unit must be removed The frequency of washing will depend on the amount of dirt present in the air in your locality The washing frequency best suited for your unit can be determined by examining the dirt collected components at three week intervals As the dirt begins to collect you will notice a light film then a very definite collection will be evident at a later examination When there is a noticeable build up of dirt it is time to wash In most areas the collecting cell should be washed every 12 weeks NOTE Dirt build up on the ionizing collecting cell should not be confused with dirt stains Dirt stains are normal and should not affect efficiency STEPS FOR WASHING Electronic Units Only 1 Switch control switch OFF 2 Remove pre filter and cell 3 Place components in automatic dishwasher stationary tub shower stall or over floor drain Use hot soapy water and rinse thoroughly lonizing wires are easily broken Handle the cells with care Replace pre filter and cell Close cell access door Switch control switch to
9. e 3 position control switch located on the exposed side of the installed unit controls the operation of the power supply and the speed of the fan Low Medium or High Power Supply not needed on FM 1000 Media Unit LED LIGHTS Red not used on FM 1000M The green LED indicates the unit has electrical power and the switch has been turned to one of the 3 positions The Red LED indicates High Voltage approximately 6800 VDC is supplied to the lonizer Collector cell Red not used on Media unit FILTER ACCESS The filter access screws located on the access door of the unit hold the access door closed and are designed to automatically disconnect electrical power when the access door is opened Item 6 Page 5 The access door may be removed for convenience of unit installation and cleaning once in operation INSTALLATION Read instructions carefully before beginning installation CAUTION ELECTRONIC AIR CLEANERS CANNOT BE USED IN AREAS WHERE COMBUSTIBLE GASES OR VAPORS ARE PRESENT USE GLOVES DURING INSTALLATION TO PREVENT POSSIBLE INJURY FROM EXPOSED METAL T BAR CEILING INSTALLATION DO NOT INSTALL THE UNIT IN A T BAR CEILING UNLESS THE UNIT CAN BE SECURED TO THE PERMANENT CEILING OR CEILING JOIST BEAMS ETC AS DESCRIBED HEREIN 1 Installer must provide the 2 0 chain or other hanger material as required 2 Carefully unpack the unit and check for damage incurred in shipment Report any damage to the freigh
10. ill Road e Sanford NC 27330 Form No 147527 001 1 Phone 800 884 0002 e Fax 800 458 2379 e Email sales trioninc com une 2002 www trioninc com
11. n Washer 2 req not shown Access door lonizer collector cell electrostatic Pleated media filter Media 4 blade fan electrostatic 5 blade fan Media Collector cell latch Motor High voltage contact board assy 2 req Circuit board power supply LED light assy red electrostatic LED light assy green electrostatic LED light assy green media Name Plate ESP Name plate Media Capacitor Cap Switch Safety Switch Remote discharge kit less duct Includes Items 22 8 23 Plenum inlet adaptor remote only 2 Cabinet outlet adapter remote only 2 Outlet plenum lonizer wire assy 10 req Resistor assy Media only not shown Positioning bracket Long 2 req Positioning bracket Short 4 req Step down transformer Z sss es ES o KR VE gt E ER ELITE NOILD3S 91 A18W3SSV XO8 LNANOdWOOD 11 81 a Gt 3 0001 WA eT Sa L TJ Le I Bia 2 TYPICAL ARRANGEMENT WITH REMOTE DISCHARGE PLENUMS Discharge plenums may be placed up to 25 feet from unit For maximum air flow Trion recommends placing the discharge units within 8 10 feet of the units FM 1000E Wiring Diagram
12. t carrier and your TRION Representative immediately Open Filter access door and remove it Also remove both collector cells or media filter and set aside being careful not to damage either Install eyebolts provided with unit as shown in Sketch A PERMANENT WELD NUT LOCATED IN CABINET SKETCH A 5 Select mounting location as near to the center of the area to be cleaned or at the point recommended by your TRION Representative Remove a section of ceiling tile Attach a length of safety chain 2 0 Min or equivalent rod cable or other hanger material to each of the four eyebolts Fasten securely See Sketch A Lift unit into place and support while securing to permanent ceiling ceiling joist etc See Sketch B PERMANENT CEILING SAFETY T BAR CEILING SKETCH B CAUTION DO NOT ALLOW FULL WEIGHT OF UNIT TO REST ON T BAR CEILING 8 Install mounting trim brackets to each side to fill in the gap between the unit and T Bar 9 Connect electrical power to the unit See Wiring Diagram 10 If optional carbon filter is used remove filter from plastic bag and install in the guide rails provided inside the cabinet behind the main filter Replace the main filter and pre filter door assembly Close the door and secure by turning the quarter turn fasteners clockwise with a coin or screwdriver The unit is now ready for operation The following information will be required for prompt
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