TRENDnet trend COMBI 650 User's Manual
Contents
1. or sealant before assembly to prevent moisture seeping into the core of the worktops which would swell and disfigure the worktop Use a fine grit abrasive paper to clean up the torn wood chips of both mating surfaces Lightly run the abrasive paper along the edges to de nib the cut chipboard edge This will ensure a tidy joint is achieved Cutter Ref 342 Biscuit SEALANT Guarantee E The jig carries a manufacturers guarantee in accordance with the conditions on the enclosed guarantee registration card Recycling E Jig accessories and packaging should be sorted for environmentally friendly recycling 13 tr en d Combi 650 routing technology COMBI 650 SPARE PARTS DIAGRAM 1 oo COMBI 650 SPARE PARTS LIST v1 0 10 1999 Item Qty Description Ref 1 1 Combi 650 Jig COMBI 650 2 2 Alloy Bush BUSH 650 3 1 Length Setting Stop CJ LSK 4 0 Machine Screw Csk M8 x 50mm Slot WP SCW 41 5 0 Washer 8 5mm x 32mm x 1 0mm WP WASH 17 6 0 Knob M8 WP KNOB 10 7 0 Combi Jig O Ring Pack for Bushes pack of 5 CJ ORS 8 1 Manual MANU 650 14 trend routing technology TROUBLE SHOOTING Fault Combi 650 Cause Remedy E Joint does not fit correctly at the radius Cutter or guide bush is the incorrect diameter or location bushes are not against workt2. 16mm Festo OF2000E i iie 2d EETA Freud FT2000E a rr a ree Hitachi MI12V M12SA TR12 Q Metabo OF1612 OFE1812 Ryobi RE600N R600N RE601 R500 R502 y v 1 44 1 2 8mm Skil 1875U1 T T shank 12mm shank Wadkin R500 inep pin nesup pii Description Order Ref Universal sub base UNIBASE GB30 30mm Guide Bush Description Order Ref 30mm guide bush to fit sub bases GB30 General instructions for fitting sub bases to Router 1 2 OUA Fit line up guide bush onto sub base with screws supplied Fit 12 7mm 1 2 shank line up pin into collet of router Plunge router until pin projects through base and lock plunge Locate guide bush and sub base assembly over protruding pin Line up fixing holes and fit screws Now tighten up screws Remove line up bush and line up pin Alignment should now be correct Fit 30mm guide bush and cutter Periodically check the sub base is concentric to the spindle of the router trend routing technology Panel Butt Connectors Panel butt connectors are essential for connecting worktops They fit into the recess on the underside of the worktop and are tightened with a 10mm spanner The jig has integral bolt recess slots to allow the bolt recess to be cut in the underside of the worktop using the cutter The recess is elongated to allow easy access for the spanner Two types are offered plastic ended or metal ended P
3. 650 Jig Fill and Seal A solvent and silicone free coloured bonding sealant used to seal worktop joints to prevent moisture reaching the core material Available in nine colours Fill and Seal can be intermixed to match all laminate colour variations Sufficient to join four 700mm worktops it is supplied in 100ml flexible tubes allowing it to be squeezed into the joint prior to closing the joint faces Low odour and mould resistant the sealant has a fast curing time of around 20 minutes 7 Description Carry Case for COMBI650 Combi 650 Order Ref CASE 650 Description Black Ash China Blue Champagne Deep Buff Empire Green Oyster White Pastel Grey Polar White Terracotta Pack of 9 colours Order Ref FS 100 BA FS 100 CB FS 100 CH FS 100 DB FS 100 EG FS 100 OW FS 100 PG FS 100 PW FS 100 TE FS 100 PACK trend routing technology ASSEMBLY Location Bush Identification Two location bushes are used in different holes in the jig to align the correct template aperture for the application The holes are colour coded for easy identification with dots as follows Green dot Female Joint Red dot Male Joint Yellow dot Connector Recess The jig has a colour coded key on its label for quick reference Location bushes are held in position by O rings Insert the smallest end of the bush into the hole by lightly pushing and turning at the same time If the bushes are tight
4. e worktop Ensure router remains parallel and upright at all times Location bushes Red dot Combi 650 Setting the Length Stop Length stop on underside Retained with screw amp knob d L COMBI JIG Postform edge Length Stop Arrangement Routing the female part of the J oint Length stop Postform edge COMBILIG Location bushes Green dot 9 trend routing technology Male J oint Depending on accessibility lay female worktop into position on units Lay male worktop on top and support other end Using a pencil draw round the female cut onto the male If inaccessible lay female onto male Depending on a right or left hand joint the pencil line may need to be transferred on to the other side Due to the difference between the cutter and the guide bush diameters the cutter path will be 8 5mm over from the edge of the template therefore either measure 8 5mm or use a packing piece of this size to offset the template by this amount to ensure the cutter cuts along the pencil line The postformed edge of the worktop must always be in contact with the location bushes this means that to cut a male right hand joint the worktop must be inverted Remembering to cut into the postformed edge E Insert two location bushes into holes marked Red dot Face marked Red dot must be uppermost E Place template across the w
5. er Ensure jig is supported and do not push hard on router taking shallow passes Ensure weight of router is on supported part of jig and that the router is upright E Assembled joint not flush or bowed Worktop different thickness or worktop not flat cupped Ensure worktop is same thickness and flat 15 7 A o ax 01923 236879 aw Email mailserver trendm co uk 3 gt RECYCLABLE WWW www trendmachinery co uk Trend Machinery amp Cutting Tools Ltd Odhams Trading Estate St Albans Road Watford WD24 7TR England Enquiries 0800 487363 oe Technical Support 01923 224681 7654 51150 5102 MANU 650 v6 0 Copyright Trend 2002 No part of this publication may be reproduced stored or transmitted in any form without prior permission Our policy of continuous improvement means that specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E amp OE
6. er for full details of its features and safety information E Trial cuts should be made on waste material before starting any project trend routing technology ACCESSORIES Recommended Cutters A 12 7mm 1 2 diameter cutter must be used which has a 50mm cutting reach and plunge cut facility Router must be plunged in stages of maximum 8mm in one pass Order Ref C153 TR17D TR17 3 83D 3 83M E Order Ref RT 11 RT 11M C Sub base Sets To obtain a perfect accurate close fitting joint a 30mm guide bush must be used The guide bush must always be fitted concentric with the cutter This can be achieved using Trend sub bases and 30mm outside diameter guide bush ref GB30 Trend sub bases have a central recess to allow fitting of the Trend guide bush to most makes of routers and are available ready to fit the most popular makes Two types are offered GB 5 and UNIBASE All sub bases contain screws a line up bush and two line up pins The line up pins and bush ensure exact alignment of sub base with router spindle when fitted with the relevant collet GB 5 Set comprises the following Sub base GB10 line up pin bi T 1 4 shank Y T 1 2 shank 170 mm x8mm line up pin Combi 650 Description Order Ref Craft Range Cutter C153x1 2TC As above with TC centre tip C153Dx1 2TC Trade Range Cutter TR17x1 2TC As above with TC centre tip TR17Dx1 2TC Professional Range Cutter 3 83x1 2TC A
7. idth of the worktop Clamp jig securely to worktop E Cut the male joint before finally cutting the worktop to length All cuts must be fed left to right Out of square J oints max 3 It may not be possible to position all joints at 90 in this case it is the male part of the joint that has to be adjusted The length stop has a mitred end which is used to set up for an out of square joint up to 3 To mark out an out of square joint first lay the female worktop on the cupboard carcass in its correct position Next lay the male section of the worktop on the carcass and on top of the female section of the worktop Support the other end of the male worktop Using a pencil and from underneath the worktop mark around the female joint onto the male section of the worktop if access is difficult lay the female worktop onto the male worktop support other end and mark with pencil from above This drawn line is the male cut line Combi 650 Routing the male part of the J oint e OOOO Direction of router travel Quick action clamp here Postform edge Location bushes Red dot IMPORTANT Test fit the joints together abrasive paper may be required to clean up the chipboard core Please Note Out of square joints are possible but the finished joint will not be as good as a 90 joint 10 trend routing technology Insert both location bushes into Red dot holes Red dot face uppe
8. l nuts and bolts to make sure they are tight and secure Cutter Care E Do not drop cutters or knock them against hard objects Cutters should be kept clean Resin build up should be removed at regular intervals with Resin Cleaner The use of a dry lubricant will act as a preventative such as Trendicote PTFE spray Cutter shanks should be inserted into the collet at least 3 4 of shank length to prevent distortion A distorted collet should be discarded as it can cause vibration and damage the shank Combi 650 E Do not over tighten collet as this will score the shank and create a weakness there E It is also advisable to periodically check the router collet nut for wear Useful Advice E Judge your feed rate by the sound of the motor In time the operator will acquire a feel for the router and a feed speed relative to the work will come naturally Too slow a feed will result in burning Apply the normal precautions as with any electric power tool The main abuse of routing machines is the inclination for operators to overload them The motto is Keep the revs up The drop in revolutions should not exceed if possible more than 20 of full running speed The motor of a router is susceptible to the accumulation of sawdust and wood chips and should be blown out or vacuumed frequently to prevent interference with normal motor ventilation Refer to the Instruction Manual supplied with your rout
9. lastic ended offer better grip See the latest Trend Routing Catalogue for details Biscuit J ointer for the Router Worktops with inadequate support below them need additional stability by biscuit jointing the edges The Trend biscuit jointing set for the router together with the No 20 biscuits will ensure worktops do not sag or warp in time see the latest Trend Routing Catalogue for details Gripper Clamp 100mm 4 min throat depth Combi 650 Description Order Ref Panel Butt Connectors plastic ends pack of 10 PC 10 pack of 50 PC 50 pack of 100 PC 100 pack of 1000 PC 1000 Panel Butt Connectors metal ends pack of 10 PC 10 M pack of 50 PC 50 M pack of 100 PC 100 M pack of 1000 PC 1000 M Description Order Ref Craft Range Biscuit Jointer Set C152x1 2TC Trade Range Biscuit Jointer Set TR35x1 2TC Professional Range Biscuit Jointer Set 342x1 2TC No 20 Biscuits Quantity 100 BSC 20 100 1000 BSC 20 1000 Description Order Ref Gripper Clamps 6003010 Two off required A IMPORTANT Two heavy duty quick action or gripper clamps with throats of at least 100mm 4 are required to secure the jig to the worktop Whenever fast action clamps are used ensure they do not foul the router path and that they are securely tightened trend routing technology Carry Case Hard wearing carry case to protect and allow ease of carrying of the COMBI
10. male joint IMPORTANT Best results are achieved when the centre line of the bolt corresponds to the centre line of the worktop Clamp jig securely to worktop Combi 650 Routing the bolt recess in the female part of the joint Underside of worktop Quick action clamp here COMBIIG Quick action clamp here Pencil mark gt 150mm Direction of router travel Location bushes Yellow dot Routing the bolt recess in the male part of the joint Underside of worktop Ss o E Quick action clamp here j 1 g x x if eS Seas 1 i i i asa f i 1 q o o o olo o d _ Ne finn Lh JQ o Direction of i Pencil 2 router travel mark encil mark lt 150mm Location bushes Yellow dot 12 trend Combi 650 routing technology Strengthening the J oint If the joint between the worktops is not supported underneath after some time the joint may sag and become misaligned to reduce this the joint should be reinforced with a loose tongue or biscuit dowels The biscuit jointing cutter set Trend Ref 342 can be used with a portable router The size of biscuit used should be No 20 Ref BSC 20 100 100 biscuits Ref BSC 20 1000 1000 biscuits A 650mm worktop should have at least 5 biscuits Underside View Sealing the J oint The cut edges of the joint should be coated with a water resistant adhesive
11. nd routing technology OPERATION Setting the Length Stop for the Female J oint Carry out the setting operation first E Fit bushes into Red dot location holes and offer the jig to the worktop as shown The Green dot location holes will be uppermost Position the jig across the width of the worktop Loosely fit the length stop Fasten length stop to template so that it traps the template across the worktop between the Red dot location bushes and the stop Tighten up the knob Remove the bushes from Red dot location hole The template is now set to cut the correct length of joint Female J oint E Fit two location bushes in Green dot holes The Green dots must be uppermost Leave the length stop bush in position E Place the template onto the worktop to be cut ensuring the location bushes are touching the worktop Now cramp securely in position using two quick action clamps ensuring they will not foul the router path E Set cutter depth E Plunge router and cut joint in a series of passes feeding left to right IMPORTANT When cutting a joint hold the router guide bush hard against the template and cut from left to right It is recommended that the depth stops of the router are used to set the depths of cut Several shallow passes of the router should be made and it is not necessary to lean heavily on the router or the jig Allow the weight of the router to rest on the part of the template which is resting on th
12. op edge Check concentricity of cutter with guide bush Cutter 12 7mm diameter with 30mm diameter guide bush Ensure location bushes touch worktop E The back edge of the joint does not line up Either the length stop or template was in the incorrect position or the worktop has not pushed up against the length stop when the joint was cut Check position of length stop and re cut joints E When clamped together the joint has irregular gaps The guide bush has drifted away from the edge of the template whilst cutting either part of the joint or wood chips in particle board have torn slightly Check with a straight edge which part of the joint is uneven and re cut this can only be done on the male cut ensuring that the guide bush is kept against the template by machining from left to right Use abrasive paper to remove torn wood chips E Chipped laminate Can be caused by a blunt cutter or removing too much material at one pass or exiting out of postform edge Always use sharp cutters and when cutting through the laminate cut 3 4mm of material Maintain correct feed direction to ensure cutter enters postform edge E Jig slipping on material E Cut joints not square Clamps not secure or too deep a cut being made or cutter is blunt Router has tilted or operator has leaned heavily on router causing jig flex Check clamps for wear Clamp securely take shallow passes use a sharp cutt
13. rmost Lay jig across the worktop ensure the location bushes touch the postform edge Clamp jig in position with quick action clamps Draw a line 8 5mm away from the jig slot edge With the mitred end of the length stop facing towards the back of the worktop as shown Fit the length stop onto underside of jig by using the countersunk bolt washer and knob into one of the holes in the jig The bolt should be put into the jig from above do not tighten Carefully position the point of the length stop so that it lines up with the 8 5mm margin pencil line When the correct position has been obtained tighten bolt and knob sufficiently to prevent length stop from moving Remove location bushes Lay jig with length stop set onto male work top that is to be cut Allowing for the 8 5mm margin and using the length stop as a pivot point pivot point on cut line position the jig so the jig slot edge is parallel to the drawn pencil line Re check positioning Clamp jig to worktop securely using quick action clamps Remove length stop and bolt assembly as these are for setting up only and are not required when routing Set cutter depth Plunge router and cut the male joint feeding left to right in a series of shallow passes feeding left to right IMPORTANT After setting for out of square joint the length stop must be removed or it could come in contact with the router cutter Combi 650 Setting up length stop for out of
14. routing technolo trend Combi 650 routing technology ITEMS ENCLOSED 1x Solid laminate template 2 x Location bushes N Ca 1 x Length setting stop 1 x Machine screw csk 1 x Manual 1 x Washer 1 x Guarantee card 1 x Knob Specification Length 760mm Width 360mm Thickness 13mm Weight 4 2kg 2 trend routing technology SAFETY PRECAUTIONS Always switch off the power and unplug the router when changing cutters or when making adjustments Always wear protective goggles when routing Wear sound protective ear muffs when routing for long periods of time Always wear a dust mask or respirator Use dust extraction equipment whenever possible Do not wear loose clothing Make sure baggy sleeves are rolled up and ties are removed Always remove spanners and hex keys from the workpiece before switching router on Keep hands well clear of the router cutter when routing Avoid accidental starting of the router Make sure the power switch is in the Off position before plugging in and connecting to the electrical supply Never leave the router unattended when running Always wait until the router comes to a complete stop before making any adjustments Do not switch the router on with the cutter touching the workpiece Mount the workpiece securely to a work bench or to a workboard fitted to a suitable surface Periodically check al
15. s above with TC centre tip 3 83Dx1 2TC As per 3 83 but with shorter shank for Makita Ryobi amp Hitachi routers 3 83Mx1 2TC Replaceable tip cutter RT 11x1 2TC Above cutter with shorter shank for Makita Ryobi amp Hitachi routers RT 11Mx1 2TC Replacement blade 1 off RB A Replacement blade 10 off RB A 10 This cutter has a 30mm tip length but will cut to a maximum depth of 50mm Fits following Router Models Description Order Ref Elu MOF31 77 98 131 177 E Bosch GOF1600A amp 1700ACE DeWalt DW625EK Felisatti R346EC GB 5 Makita 3612BR amp 3600B Ryobi RE600N amp R600N RE601 GB 5 A Hitachi M12V M12SA amp TR12 GB 5 D Makita 3612C amp 3612 GB 5 J Bosch 1300ACE GB 5 K Freud FT2000E AEG OFSE2000 Casals FT2000VCE GB 5 L Flex OFT3121VV Portercable 7539 7519 GB 5 M Felisatti TP246 E Festo OF2000E Kinzo 25C46 Mafell LO65E Metabo OF 1612 amp OFE1812 Performance PRO1250 Ryobi R500 amp R502 Skil 1875U1 Triton TRB001 Wadkin R500 GB 5 S Please state model when ordering trend Combi 650 routing technology UNIBASE comprises the following Fits following Router Models UNIBASE Atlas Copco OFSE2000 Bosch GOF 1300ACE 1600A 1700ACE GELO 00 asals FT2000VCE fe QoQ oO O DeWalt DW625EK 629 UNIBASE O 6 On ome Draper R1900V Se Elu MOF 31 77 98 131 177 E 170mm Faithful FPPR2000E i Komm Felisatti TP246 E R346EC
16. square joints Quick action Postform edge Direction of clamp here router travel Location bushes Parallel pencil line Red dot Cutting male joint on out of 8 5mm margin pencil line square joints 11 8 5mm from jig slot edge i Postform edge Jig slot edge 8 5mm away _ from male joint cut line Male joint cut line Pivot point on male joint cut line Direction of Quick action router travel clamp here Shown exaggerated trend routing technology Cutting the Bolt Recesses When the joint has been tested proceed as follows to cut the recess for panel butt connectors on the underside of the worktop The same cutter and guide bush are retained and used with the integral bolt recess slots in the jig to produce the recesses for the panel butt connectors The bolt recess position can be gauged approximately 150mm from the edge of the postform edge or where access is possible with kitchen units Mark with pencil both positions on the underside of the worktop Insert the location bushes into the Yellow dot holes as shown E The template may need to be inverted when cutting some bolt recesses E Securely clamp jig to worktop E The bolt recesses should be approximately 20mm deep although this will depend upon the thickness of worktop E Once one bolt recess is cut move jig over to the remaining pencil lines and repeat E Repeat the procedure for the
17. use a lubricant on the O ring Ensure bushes are fully home before use When using jig ensure location bushes do not foul workbench Location bush Oring IMPORTANT In order to prevent breakout of the laminate rotation of the cutter and feed direction must always be into the postform edge of the worktop Combi 650 Margin Distance Allow 8 5mm when cutting joints Measure or use a batten of this thickness to aid setting out Cutter Guide bush 30mm Sub base 7 l Template Location ar a Worktops SS bush 7 We REE SE ot z L 8 5mm Setting out the J oints When cutting a joint ensure location bushes contact the postformed edge of the worktop For certain joints the worktop will need to be inverted so that all cuts are made into the postformed edge never out through it When routing worktop the balancing paper on the underside may feather edge this feather edge should be removed with abrasive paper Z Cut male with laminate down amp S Right hand joint 2 Cut female with laminate up eee 23mm The joint takes up 23mm this should be allowed for with extra material in the length of the male worktop Male P R Female ostform edge J PENINSULA Plan view of joints Female Postform edge Male Ss o E amp Postform edge 2 ov Cut male with laminate up 5 g Left hand joint ps Cut female with laminate down tre
Download Pdf Manuals
Related Search