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Topcom X20 User's Manual

1. GUIDANCE screen START button Figure 15 ZYNX Product Selection screen 1 Switch the ZY NX X20 Console ON Press the STOP button when the ZYNX X20 Product Selection Screen is displayed Highlight the SPRAY CONTROLLER If the Sprayer Controller software is being used on its own OR Highlight the SPRAY CONTROLLER and GUIDANCE screens Note The Operators manual assumes the GUIDANCE and SPRAY CONTROLLER are being used together This can be done by simply touching the SPRAY CONTROLLER and GUIDANCE screens 4 Select the START button The ZYNX Spray Controller and ZYNX Guidance software will now be loaded The GUIDANCE screen will be displayed shown below uy Field 1 Swath 30 0m SPRAYER EO Figure 16 ZYNX Guidance Screen showing Sprayer Icon 5 Select the SPRAYER icon The Sprayer Working Screen will be displayed Note If the SPRAYER CONTROLLER was the only screen selected then the Sorayer Working Screen will be displayed instead of the above GUIDANCE screen Page 33 Getting Started V1 98 21 06 06 ZYNX SPRAYER Logo Sos ey Eto Y drehe EET OPTIONS button ZYNX Sprayer Menu MAIN MENU button FIGURE 17 SPRAYER WORKING SCREEN 2 3 REGISTRATION AND SPRAY RATE CONTROL SOFTWARE VERSION 6 The WORKING SCREEN will be displayed with the ZY NX Sprayer Menu on the right hand side
2. Lines The ZYNX Sprayer can control either single boom lines or dual boom lines If Single is selected the Spray Interface can operate up to 6 primary boom sections Or 5 primary boom sections with the second line being controlled by the section valve 6 circuitry Special plumbing and wiring considerations need to be implemented for this system If Dual is selected the Spray Interface can control 3 primary sections valves and 3 secondary sections valves giving a total of 6 sections If Single is selected and Spray ECU is selected then the system can operate up to 30 boom sections using 3 wire section valves or solenoids with a 3 wire dump valve fitted Note When using an X15 Console the number of sections is limited to 15 sections under ASC control 15 boom sections using 2 wire section valves with a 2 wire dump valve fitted If Dual is selected and Spray ECU is selected then the system can operate up to 15 boom sections on the primary and 15 boom sections on the secondary line using 3 wire section valves or solenoids with a 3 wire dump valve fitted 7 boom sections on the primary line and 7 boom sections on the secondary line using 2 wire section valves with a 2 wire dump valve fitted OR 8 boom sections on the primary line and 8 boom sections on the secondary line and no Dump Valve fitted Sections
3. Program Firmware version and Serial Number Each SPRAY ECU model has a different Part number and this is displayed The Serial Number is a combination of the model number of the Spray ECU year the Spray ECU built and the serial number of the Spray ECU Below is an example A2243 06 0005 Serial number of Spray ECU example 0005 Year the Spray ECU was built example 06 Model Number of Spray ECU example A2243 Once the the Part Number and Serial Number have been identified then go to the sub section of the your Spray ECU model and find the Wiring Connection for your Spray ECU Page 10 Wiring Connection Tables V1 98 21 06 06 Wiring Connection Tables for SWITCHBOX Connectors for ALL Spray ECU s All Spray ECU s have a Connector labeled SWITCHBOX below are the pin outs for the SWITCHBOX connector The SWITCHBOX Connector on the Spray ECU have common pin outs on all Soray ECU models SWITCHBOX The Connector labeled SWITCHBOX is 9 male pin connector the Sprayer Switchbox connects to this Connector Connector 5 9 Pin Switchbox Pin Laba Primary Function Shield COMMS Input Output 6 SAT EBS RENNES AAA AAA ed HEN Master Switch 12 Master Switch Sense Figure 77 SWITCHBOX CONNECTOR TABLE Page ll0 lt _ aaaaaaaaaaaaaaaaaaaaaaiIiIaIaIaIIiI Spray ECU A1999 and A2006 V1 98 21 06 06 21 3 SPRAY ECU With Tails
4. Spray Interface The Spray Interface controller can be identified by having Interface typed on the controller There are 3 types of Spray Interface 1 The KEE Sprayrate Interface which be identified by having a 15 pin white molex plug wiring tail connection The KEE Sprayrate Interface is shown above 2 The ZYNX 5500 INTERFACE can be identified by the 39 pin connector on the controller and battery leads 3 The ZYNX 2500 INTERFACE can be identified by the 2 green plugs one for flow and one speed The controller has a 26 pin connector If you have any one of the above sprayrate controllers then select Spray Interface in the Controller window on the OPTIONS ECU page Page 107 Selecting the Right Controller V1 98 21 06 06 ZYNX Logo The Spray ECU models are displayed Figure75 Spray ECU Spray ECU If the Spray Controller connected to the ZYNX Console looks like the above then select Spray ECU in the Controller window on the OPTIONS ECU page The Spray ECU is identified by 1 A yellow ZYNX Logo on the top of the Spray ECU as shown above 2 The SPRAY ECU model is displayed under the ZYNX Logo as shown above Note Some of the earlier Spray ECU s had no ZYNX logo and had tails for connectors SPRAY ECU was written on the controller The SPRAY ECU has several models they are 1 SPRAY ECU 2 SPRA
5. Y 3 7 Page 5EEEAK lt 5MMM Wiring Connection Table for SPRAY ECU 3 A2445 V1 98 21 06 06 A2445 V1 1 KEE SPRAY ECU3 Rev 2 PCB Serial No 060001 060037 Connector 2 37 Pin Sensors Sprayer Driwe sense 1 Pin Laba Primary Function _____ o ER MT EE EE EN EN EE KEE 4 Section Sense Section 1 12W Sense Imput 6 Section3 Sense Section 312 Sense Input 8 Section Sense Section 12V Sense Und Pia NE ood Reg Drive Increase cn E39 NE ooo E P E ZU NE EE A 37 Male Pins Lx DNE o SES EE 25 amp ensorPower 5V Powerforzensors 5V Sensor Power 25 sensor Power Pawerforsensors S5V SensorPower 28 Flom Sensori Encoder input Flow Channel i Lin 29 SensorGND Groundfor Sensors Ground LS __ pee Nc ESE O d 35 Battery Power tpt 5 Disco nnect this power fram battery on existing Raven loom until further notice Batter F anuer Out Output Sensor Poner AT 1 P anier for Sensors Sensor F ower Figure 103 Spray ECU 3 A2445 Connector 2 Page 12 Wiring Connection Table for SPRAY ECU 3 A2445 V1 98 21 06 06 A2445 V1 1 KEE SPRAY ECU3 Rev 2 PCB Serial No 060001 060037 nl iese Pimarcfunsien 2 Te Section 1A Section Drive Outpt e Sesiensa Section Drive Papa AS MBE nangis xtti Disconnect this power from battery on existing Raven loom until further notic
6. Low Speed Shutoffs window The number of sections displayed depends on the number of sections selected in SPRAY ER Sections Number Individual speeds can be set for each section valves Single Boom In a single line system all sections valves would be set to the same value e g 2 or 3 kph This will ensure that the boom shuts OFF if the operator comes to a stop while in AUTO mode Dual Line using a Section Valve Switching If the sprayer is configured with a Dual Boom using a Section valve to switch the secondary line ON and OFF Then all the section valves need to be set the same e g 2 or 3 km h except the section valve switching the second line ON and OFF this needs to be set at the speed at which the primary line nozzles reach their upper limit Maximum Pressure e g 17knyh and the secondary line needs to switch ON Dual Line A Dual Line with separate wiring going to each individual section valve The first half of the section valves section valves on the Primary Line would have a Low Speed Shutoff set at for example 2 or 3 km h The second half of the section valves Section Valves on the Secondary Line would have a Low Speed Shutoff set at the speed at which the primary line nozzles reach their upper limit Maximum Pressure eg 17km h For example if a Dual Line with 15 Primary Line section valves and 15 Secondary Line section valves with separate wiring was setup Then the primary line valves 1 to 15 would have
7. Power br senon 5v Aaen qe Guil Ground Speed Encoder input tor Ground Speed A ae Figure 85 Spray ECU A2006 Connector 4 E a 3 Male Pins SPRAY ECU A2036 V1 98 21 06 06 1 4 SPRAY ECU Figure 86 Spray ECU A2036 Part Number A2036 Firmware Version BMS 207 Note Serial No 060001 060004 had the old overlay with no Yellow ZYNX logo Note Serial No 060001 0600014 had Section 10A on Connector 2 Pin 17 Note Serial No 060001 0600014 had Section 10B on Connector 2 Pin 16 POWER COMMS Looms A2278 Tractor Harness A2434 Economy Tractor Harness Sprayer Harness To suit A2434 A862 Sprayer Harness 6 5m A1437 Sprayer Harness 13m A1438 Sprayer Harness 15m ZYNX Sprayer Controller Software 1 OPTIONS ECU Controller Select Spray ECU 2 OPTIONS ECU ECU Model Select ECU ECU3 Page l16 aaaaaaaaaaaaaaaaaaaiaaIaIaaaaaaassli l Wiring Connection Table for SPRAY ECU A2036 V1 0 V1 98 21 06 06 21 4 1 A2036 V1 0 KEE SPRAY ECU Rev 2 PCB Serial No 060001 060014 Fin Label T Fri mary Function T 4 SectioniA Section Die tpt 6 secionsa Section Drive tpt Le secionsa Section Die tpt 9 secionsa Section Drive tpt ea 37 Male Pins Figure 87 Soray ECU A2036 Connector 1 Page 117 Wiring Connection Table for SPRAY ECU A2036 V1 98 21 06 06 A2036 V1 0 KEE SPRAY ECU Rev 2 PCB Serial No 060001 060014 EE EED Drive Sense 1
8. Spray Rate Control 22 0 Wiring Schematics TECHNOLOGIES Page LOXKHLKIA A 5d a TOPCON company V1 98 21 06 06 Wiring schematics POWER COMMS A2278 AZZ7B Row 1 amp PRAYER ECU POWER COMMS LOOM up to 40arnp SWITCHED POWER OUTLET FROM ZYNX 2 PH WEATHER PACK NALE PHS N L CONNECTS TO NEXT AVAILABLE 5 Ea COMPORT ON ZYNX 7 ge 0985 FEMALE PIS ER 4D ANP ATO rear ST BATTERY RED 146 CONNECTS TO E A SMITCHED 120 RED 156 B COLD g BATTERY POS 44 AHP BLADE FUSE L P BATTERY PDS L FED 126 124 BATTERY e ace BLACK 126 BATIERT HEG bl Leck 120 NOTES Figure 135 Power Comms Harness A2278 CONNECTS TO PCWER COMMS CONNECTOR ON A2230 SPRAY ECU Page 151 Wiring schematics POWER COMMS A2634 V1 98 21 06 06 mE SPRAY ECU POWER COMMS HARNESS PART IKE ADS RA WO 2255 Rt TA pur rose H Figure 136 Power Comms Harness A2634 Page 15 Wiring schematics Tractor Harness A 2434 V1 98 21 06 06 Me SPRAY EDU TRACTOR HARNESS Figure 137 Tractor Harness A2434 Page 15 Wiring schematics Sprayer Harness A862 A1438 V1 98 21 06 06 Page 15 Figure 138 Sprayer Harness EE A1437 Nu Set MPO an nius ning Ms AUN gege ken PA A klad ge Femme etur mda TAT PEU PE E OM I manana A E lum M ie nib dump alum uy dd um beaa Eg Ed Le fie Pares T Wiring schematics Tractor Harness A 2433 V1 98 21 06 06 Ases Figure 13
9. option displays the Min PWM range values from 42 5 to 60 Add Dither Select Add Dither when using Proportional Valves Enable Soft Start The option Enable Soft Startup should be left unselected Close Valve When Flow Off The option Close Valve When Flow Off should be left unselected Page 56 Setup Options Tanks V1 98 21 06 06 To set the Max PWM and Min PWM put the sprayer into Manual mode from the Working screen with Agitation on Full All boom sections ON and a manual pressure gauge installed Setting the Max PWM Determine the maximum pressure value for the spraying system which is normally the upper limit of the nozzles being used For this example we will use 500kpa From the Working Screen making sure the MANUAL button is selected select the Inc buttons to increase the pressure until 500kPa is reached taking the reading from the manual pressure gauge Then go to OPTIONS SPRA Y ER Settings page Starting at a Max PWM of FULL 100 then drop the value to 95 select the OK button to accept the change then take a look at the pressure gauge Keep dropping the value in 5 increments after each change close the window by selecting the OK button Until the pressure just starts dropping below 500kPa on the manual pressure gauge at this point use the value before the pressure started dropping Therefore if 70 mad
10. Each time the Sensor is exposed to magnetic field Hall Affect or metallic object Proximity the circuit is closed between Pin A and Pin B The controller sees this as Ovolts Then 5volts when the sensor is clear of the magnet or metallic object Sensor Input Test Ensure ECU is powered ON 1 On the Harness with the sensor disconnected 11 12volts between Pin B and Pin C s 5volts between Pin A and Pin B 2 Sensor Connected but not exposed to the magnet 11 12volts between Pin B and Pin C s 5volts between Pin A and Pin B 3 Sensor connected with exposure to the magnet 11 12volts between Pin B and Pin C Ovolts between Pin A and Pin B Note Sensor power is 1amp current limited and should NEVER be used for any other purpose Page 101 Testing V1 98 21 06 06 19 5 3 WIRE SECTION VALVES Figure 71 3 wire connector Overview The Boom Section Drive outputs from the controller simply apply a 12volts signal to Pin 3 of the section valve to OPEN Ovolts CLOSES the valve The 3 wire section valves require constant 12volt Pin 1 and constant Gnd Pin 2 as well as the 12v Signal to Pin 3 Section Valve Drive Test Set controller to Manual mode 1 Using a digital Multimeter set to 20vdc connect probes to Pin 1 and Pin 2 on section one Valve tail Confirm 12volts Repeat this for all section valve tails 2 Switch Master Switch ON Using a digital Multimeter set to 20vdc connect probesto Pin 2 and Pin 3 on section one Valve
11. Sections ON HIS Output O O O O ART se RELAYvGA Section ON na Ouput RELAY 9A EE RE VALVE 1A Output NG Foam Output FML Output RELAY 1E Output RELAY 2B Output RELAY 3B Output RELAY 4B Output RELAY 5B Output RELAY amp B Output RELAY 7E Output RELAY SE Output RELAY 9B Output IAN ALVE 1B Output EG Foam Output Output Connector 1 End Mazzle L Output 39 Pins End Nozzle P Output Sensor Power put Fa hr T m ur bo LO T Radar F ump Speed Radar Pure Speed Input Flow Sensor Flow Sensor Signa Speed Sensor Speed Sensor Signa majene ETT Figure 127 HARDI 5500 Spray ECU Connector 1 RELAY SA EM RELAY 4B O O RELAY 8B SensorPower A es Bee ejeje Page MO aaaaaaaaaaaaaaaaaaaasssIiI Wiring Connection Table for HARDI 5500 SPRAY ECU A2243 V1 98 21 06 06 A2243 V1 2 HARDI 8 SECTION SPRAY ECU Rev 3 PCB rin ista rimar Funes U ep Here eed ea MECA 8 Battery BatteryPomer Um o Rsz2RXD COMMS Programming Input Se De 7 16 Male Pins Cial E EEE Figure 128 HARDI 5500 Spray ECU Connector 4 Connector 5 16 Pin Foam Marker Fin Laba Primary Function f INC Foam Foam Marker Left Wo ence uu de E ra LLL 16 Male Pins Dp a ELE xe eatery osse Cd Figure 129 HARDI 5500 Spray ECU Connector 5 Note HARDI 5500 Spray ECU Connector 5 Switchbox table of
12. TOPCON company Getting Started V1 98 21 06 06 2 1 STARTING THE X15 CONSOLE SPRAY CONTROLLER screen Zyn Product Selection Rae GUIDANCE ZYNX screen USE ZYNX LINK STOP button po ASAS START button STOP UPGRADE ALIGN START ad Figure 15 ZYNX Product Selection screen 1 Switch the ZYNX X15 Console ON 2 Press the STOP button when the ZYNX X15 Product Selection Screen is displayed 3 Highlight the SPRAY CONTROLLER If the Sprayer Controller software is being used OR SPRAYER ISON 5 on its own Highlight the SPRAY CONTROLLER and GUIDANCE screens Note The Operators manual assumes the GUIDANCE and SPRAY CONTROLLER are being used together This can be done by simply touching the SPRAY CONTROLLER and GUIDANCE screens Select the START button The ZY NX Spray Controller and ZY NX Guidance software will now be loaded The GUIDANCE screen will be displayed shown below Field 1 Swath 30 0m Figure 16 ZYNX Guidance Screen showing Sprayer Icon Select the SPRAYER icon The Sprayer Working Screen will be displayed Note If the SPRAYER CONTROLLER was the only screen selected then the Sprayer Working Screen will be displayed instead of the above GUIDANCE screen Page 32 Getting Started V1 98 21 06 06 2 2 STARTING THE X20 CONSOLE SPRAY CONTROLLER screen Smt kebe thee
13. The current units for the Maximum Pressure will be displayed in blue Select OK to close the window Voltage Select the Sensor Specifications button to do a Manual Entry with Voltage selected The Specifications of the Pressure sensor will be required Maximum Pressure Minimum Voltage and Maximum Voltage A Pressure Sensor Specifications window will be displayed Select the Calculator Icon to enter the Maximum Pressure by typing in the value Select Enter to save the value and close the window Enter the values for the Maximum Voltage and Minimum Voltage values Select OK to close the window Page 66 Setup Options Setup V1 98 21 06 06 10 0 SETUP GPS ECU Tanks Sections Switches Sensors Setup Units Alarms Presets Sim Other Low Speed Options ae ed C 8 Low Speed Shutoffs nce Pulse 0 5000 Set trigger speeds Pump Options 7 Enable Pump Speed Indicator Low Pressure Hold B Min RPM Max RPM Trigger speed 0 0 0 A 0 B Pressure Boost i de B Timeinsecs O F Enable Speed Smoothing Help lt Previous Next DONE Figure 42 Options Setup page Low Speed Options Low Speed Shutoffs This sets the speed at which the section valves will switch ON or OFF in AUTO mode Low Speed Shutoffs are set according to the sprayer performance and operator requirements Selecting the Calculator icon opens the
14. Calibration Factor value in pulses per volume for the product Select the Enter button to save the Calibration Factor and close the window The new Calibration Factor will be displayed Select the Save List button A window will be displayed showing the new Product Name with the new Calibration Factor Select YES to save or NO to cancel Select the CLOSE button to close the window The new Product and Calibration Factor will be displayed in the Preset List window Backup Preset List The Backup Preset List button allows the operator to backup the Preset List to another directory on the ZYNX Console or USB Thumbdrive The Preset List can also be restored from the USB Thumbdrive at a later date Select the Backup Preset List button A Preset List Backup window is displayed Select the Set Transfer Path button Select D Drive USB Thumbdrive from the Drop Down menu Select the OK button to close the window Select the Backup List button to save the Preset List to USB Thumbdrive Select the Restore List button to transfer the Preset List from the USB Thumbdrive to the ZY NX Console Select the Close button to close the window Page 75 Setup Options Simulation V1 98 21 06 06 14 0 SMULATION E idl xj GPS ECU Tanks Sections Switches Sensors Setup Units Alarms P
15. Dual Line Install 7 Connect the connectors using the lowest numbers first that operate the primary spray line Line A Starting with Section 1 to operate the section on the FAR LEFT of the spray line when facing forward finishing with the highest number section valve on Line A to operate the FAR RIGHT 8 Connect the connectors to the section valves which are going to operate the secondary line Line B Starting the lowest number on the Line B to operate the FAR LEFT boom section finishing with the highest number boom section on the Line B to operate the FAR RIGHT boom section Note If the Valve Harness needs the connectors replaced to suit the valves connectors then make sure the Sprayer Harness is disconnected from the Tractor Harness Otherwise damage to the Spray ECU will occur if the wires are shorted out during this procedure Connecting to the Dump Valve 6 The dump valve not supplied must be located between the pump and the flow meter 7 The dump valve is activated when all sections are switched OFF or the Master Switch is switched OFF therefore all the flow is diverted back to the tank 8 Connect the ARAG connector labeled Dump 1 to the dump valve Note During setting up of the sprayer the wires in the ARAG connector may have to be swapped if the dump valve is going in the wrong direction 9 If the Dump Valve connector is on the Sprayer Harness then an adaptor will be required to connect the 4 Pin Weather Pack to
16. Pin Laba jJPrmaryFunction 4 Section Sense Section 1 2VSense Input amp Section3 Senze Section 3 12w Sense Input 8 Section5 Sense Sections 12WSense Input 9 SectionB Sense Sectionf 12V Gense Input Ee FRE SS ee RE G Cu n BI E Ee i 5 E R E oe K S 22 Section 134 Section Drives T Output 37 Female Pins 23 Section 13B T Section Die T tpt Reverse gender plugs 25 Section 1dB T Section Die O L uput 26 Section 154 T Section Dre T Output zm UP DONVN TOG Paralleli zv Guideock GHD 20 LIP DOWN TOG arpeer Exabke dy Dedki Input 30 LIP DCW N TOSS Tank2 HOI DEC GND Tank NGO zA DEC GND Pal OR RO Switch Manual Open Auto GND Input 33 Encoder Encderinput imt 35 Battery Power Out tpt EXETER Sensor Sensor 37 Powed 12 Power fr sensors 12v P amer Figure 88 Spray ECU A2006 Connector 2 Page K lt Wiring Connection Table for SPRAY ECU A2036 V1 98 21 06 06 Connector 3 and 4 16 Pin_ A2036 Serial No 060001 060014 Connector 3 16 Pin Sprayer Drive Sense 2 Wo inf cata Primary Function EE or E M RE an o na a M Sensor Sensor Power 12V Poruer for sensors 12V 16 Male Pins Figure 89 Spray ECU A2006 Connector 3 Connector 4 16 PinCOMMSPower_ Lo Pin Label Primary Function Ba INE O j Le Battery T
17. Set the number of sections by touching the calculator pad on the screen Enter in the number of section valves on the primary line Setting number of sections when selecting Dual If Dual was selected and for example there are 8 sections on the primary line and 8 sections on the secondary line then 8 would be entered as the number of sections See section 7 0 to set the Low Speed Shutoffs for the primary line section valves 1 8 and the secondary line section valves 9 16 The Low Speed Shutoff for the secondary line sections 9 16 would be all set at the same speed you require the secondary line to switch ON Page 58 Setup Options Sections V1 98 21 06 06 Setting number of sections when using a primary section valve to switch secondary line ON If the spray boom has been setup for example with 5 sectionson the primary line and a section valve to control the secondary line Then select the Lines as Single and the number of Sections as 6 Then enter 5 as the number of Guidance Sections Enter the section widths of each of the sections 1 5 and enter a zero width for the 6 section Then see section 7 0 to set the Low Speed Shutoffs for section 6 set the Low Speed Shutoff for section 6 at the speed you require the secondary line to switch ON Widths To enter in the width for each boom section touch the calculator pad next to Widths Only the number of sec
18. tail Turn on Section 1 Confirm 12volts on Pin 3 Turn Section 1 OFF and confirm Ovolts Repeat this process for all section valves 19 6 PWM REGULATOR VALVE Figure 72 PWM Regulator Valve connector Overview The proportional drive output allows control of PWM Hydraulic Solenoid valves Pin 1 provides a constant 12volt supply to the coil while Pin 3 delivers a Switched Gnd PWM signal Prop Output Test Connect an automotive test light between Pin 1 and Pin 3 Switch a tank ON and Master Switch ON With the controller set to Manual press and hold the Increase button The light should glow progressively brighter in 1 second time increments to full brightness Stop pressing the Increase Button The light should maintain the current brightness Press the Decrease Button The Light should become progressively dimmer Page Ol KEE Sprayer Kits Spare Parts List V1 98 05 06 20 1 SPRAYER COM PONENTS PARTS LIST Ite Part Number e Spray ECU 30S Console A2643 e Spray ECU 10SR Console A2644 e Incab Power COMMS Harness A2634 Sprayer Switchbox A1268 2 Wire Power Splitter Harness A1953 Radar Interface A449 Remote Master Switch Sprayrate Interface Only A601 e Ground Speed Shaft Sensor Sensor A1200 L Angle Speed Sensor Bracket A006 or Slotted Speed Sensor Bracket A007 10 Magnet Wheel Kit A369 Block Magnet and Clamp A402 e Flow Sensors KEE Flow Sensor 10 100l min A093 Polmac Flow Sensor 10 100l min 1 BSP Fla
19. therefore set at 0 The Low Pressure Hold is normally set at the speed just above the point where the nozzles are at the bottom end of their range e g 100kPa To determine the Low Pressure Hold value the speed of the sprayer would have to be determined when the nozzles reach 100kPa The idea isto maintain a spray pattern even if the application rate is above the desired rate If a value is set in thisoption and the sprayer speed falls below the set value the spray system switches to Manual mode and locks the regulator valve When the sprayer is in this mode it is most likely the sprayer will be over applying the chemical When the sprayer speed goes above the set value the spray switches to AUTO mode and the regulator valve will start controlling Select the Calculator Icon next to the Low Pressure Hold and enter the value in km h Select Enter to save the value and close the window Enable Speed Smoothing By default Enable Speed Smoothing is enabled Under normal spraying operations this should not be changed If a need arises for faster response to vehicle acceleration and deceleration then deselect the box The Rate displayed on the screen may fluctuate more when this option is disabled Page 68 Setup Options Setup V1 98 21 06 06 10 1 SETUP Spray ECU Only BSE GPS ECU Tanks Sections Switches Sensors Setup Units Alarms Presets Sim Ot
20. 3 millimeters mm Supply Voltage Supply 12 volts from Spray ECU Signal Voltage 4 5 volts sensor inactive lt 1 volt sensor activated by magnet 20 2 3 FLOW SENSORS Reed Switch Type Broadacre With Switch OFF Open Circuit Switch ON Resistance 1800 Ohms 2 Wire Only e Maximum contact Current 50 milli amps Accuracy 296 in range 1096 to 20096 of nominal flow Bore 15mm Nominal Flow Rate 80l min Calibration 45 7 pulse Page AAA Specifications V1 98 21 06 06 Polmac Broadacre e 3 Wire Flow Sensor Flow Rate 20 200 l min Calibration approx 630 pulse l Accuracy H 1 when flow is 10 100 l min H 3 when flow is 100 200 l min Bore 25 mm Orion Broadacre e 3 Wire Flow Sensor Flow Rate 10 200 l min Calibration approx 300 pulse l Accuracy H 0 5 when flow is 10 200 l min Bore 25 mm Maximum contact Current 300 milli amps 20 2 4 PRESSURE TRANSDUCER VDO type 360 710 Variable resistance sender fitted with gauge saver OkPa Pressure 8 11 Ohms e 500 kPa Pressure approx 180 Ohms Page 1 0 Spray Rate Control 21 0 Wiring Connection tables TECHNOLOGIES company Selecting the Right Controller V1 98 21 06 06 21 1 SELECTING THE RIGHT CONTROLLER The next 2 pages will help the operator to select the right Controller from the Controller window on the OPTIONS ECU page 15 Pin White Molex Plug
21. Bar 10 Bar Presets Sim idl xj Other Sensors Input Gain WA cy Pressure Help lt Previous ovx Figure 39 Options Sensors page Note Normal operation is with Tank 1 but the system can control up to 3 separate tanks The above screen shows the page as shown when Spray Interface is selected See Section 9 1 as well if Spray ECU was selected If Pr Sense was selected on the SPRAY ER page for a Tank then this page allows the type of sensor installed on the sprayer to be selected If only one Tank has been selected on the SPRAYER Pr Sense window then make sure that when selecting the Type that Tank 1 is selected To Select the Tank the Pressure sensor is connected to use the Arrows as shown to display the correct tank Selecting Type Select 5 Bar if using the standard KEE Pressure Sensor Select 10 Bar if a 10 Bar Pressure Sensor is fitted See Section 11 2 to Calibrate the Pressure Sensor Input Gain Select x1 if the Spray Interface controller was purchased after J uly 2005 Default Select x2 if the Spray Interface controller was purchased before J uly 2005 Note When the Spray ECU is selected the Input Gain is not required Page 64 Setup Options Sensors V1 98 21 06 06 9 0 SENSORS Flow Sensor Specifications x Current Cal Tank
22. Enabled See lt ECU Sense Inputs STE ASTON Section Switches Disabled Enabled 6 gt 8 External Section Switch Switch Mapping C Disabled One Section For One Switch E r Preset Mapping aes Custom Section Mapping T External Switch UP is ON r Use Guidelock For Auto Steer Switch To Section Mapping Herp X Previous na gt Figure 37 Options Switches page Spray ECU only The Boom Sensing Section Switches and Switch Mapping windows will only appear if Spray ECU is selected on the CONFIG Controller page Boom Sensing Select No Sensing if no external section switches are connected to the Spray ECU Select Six Boom Switchbox if the Sprayer Switchbox is connected to the connector marked SWITCHBOX on the Spray ECU box Select ECU Sense Inputs if customised section switches are connected to the CONNECTOR 2 connector on the Spray ECU Section Switches Select the Calculator Pad Enter in how many physical section switches are connected to the Spray ECU box Select Enter to save and close the window Switch Mapping Select One Section For One Switch if the number of sections entered in the SPRAY ER Guidance Sections is the same as the number of section switches entered into SWITCHES Section Switches Select Preset Mapping if the number of sections entered in SPRAYER Guidance Sections is more than
23. If the difference is more than 10 then make note of the Actual Pressure and the Pressure Readout from the Working Screen Correction Factor after a Pressure Calibration is unacceptable If the Pressure Readout is less than the Pressure Gauge then ADD the difference If the Pressure Readout is more than the Pressure Gauge then SUBTRACT the difference Eg If the Pressure Readout reads 400kpa and the Pressure Gauge reads 450kPa therefore ADD the difference of 50kPa to the Pressure Gauge reading during the next calibration therefore enter a correction factor of 500kpa using the screen keyboard Select the Restore Factory Defaults button Select the CALIBRATE SENSOR button Then follow the on screen directions to calibrate the Pressure Sensor When the pump is at operating pressure eg 450kPa and screen keyboard window appears you will enter in the new correction factor using the above formula eg using above example 500 17 3 Manual Entry of Pressure Calibration Factors ray ECU onl Note Manual Entry of Pressure Calibration Factors can only be selected if Spray ECU is selected then either a Current or Voltage type of Pressure Sensor is fitted to the sprayer Manual Entry has to be selected as the Calibration Method See Section 9 1 for more information When the Calibration Method is set to Manual Entry the Pressure Sensor factors
24. Line G 2 00 Pressure Manual Control Volume Readout for each Tank Min Flow or Nozzle Min Flow indicator Switches see Hydraulic Pump Tank Indicator displayed if more than 1 tank is selected Sub total of volume or weight used Automatic Control Pump Speed Readout Activates all data on the right hand side of the Screen Returns to the Main Menu Screen ON OFF Figure 19 Sprayer Working screen Switches all boom sections ON or OFF Displays Product being applied eeng MBL Displays Volume left in Tank 1 Displays Tank Displays Volume left in Tank 1 graphically Number Displays Application Rate Units Current Application Rate Increase the Rate on the go Ei 4 Preset Rate 1 40 Preset Rate 2 Decrease the Rate on the go Figure 20 Sprayer Working screen MAIN MENU SCREEN When selected a window appears displaying 1 Software Version and date 2 A Button to Register the software 3 A Button to Enable or Disable the Lockout function SPRAYER OPTIONS lt Select OPTIONS button to a access the OPTIONS SES window The OPTIONS window is where the sprayer settings can be entered Displays the On Screen help amp Select the SHUTDOWN button returns the operator to the Windows Desktop or Shuts Down the ZYNX Figure 21 M
25. Number buttons 0 to 9 When the numbers are selected they allow the value to be entered they are displayed in the Calculator Window Calculator Functions x 2 use when required to perform simple calculations DEL The DEL button deletes one value at a time from the Calculator Window each time the button is pressed CLEAR The CLEAR button clears all values from the Calculator Window CANCEL The CANCEL button closes the Screen Keyboard without making changes ENTER The ENTER button saves the value entered and closes the Screen Keyboard window Then displays the saved value in the Display Window Page 41 Configuration Setup V1 98 21 06 06 3 0 CONFIGURATION SETUP CO Configuration Change Curent Configuration Change View Configuration Save As User Configuration Au di o Vol ume Displays the Load Configuration Slide name of the u rrent Factory Configurations User Configurationa Configu ration Autti Voie Note No x x s Current Configuration configuration is SG currently loaded Heip Ge Figure 25 Options Configuration page 1 Select OPTIONS from the ZY NX SPRAYER MENU on the right hand of the screen A Configuration window will be displayed as shown above Complete the installation of the Sprayer before setting up the ZY NX Sprayer software The OPTIONS window allows the step by step guide for setting up the ZY NX Sprayer sof
26. SPRAY ECU 2 ONLY 66 10 0 SETUP 67 10 1 SETUP SPRAY ECU2 ONLY 69 10 2 WHEEL CALIBRATION 70 11 0 UNITS 71 12 0 ALARMS 72 12 1 ALARM DEFAULTS 74 13 0 PRESETS 75 14 0 SIMULATION 76 15 0 Other 71 16 0 SAVING THE SPRAY ER CONFIGURATIONS 78 16 1 CHANGE SETTINGS TO THE CURRENT CONFIGURATION 79 Page 3 Contents V1 98 21 06 06 Content Page No SETTING UP THE SPRAYER 17 1 Pressure Window 82 17 2 Calibrating the Pressure Sensor 83 17 3 Manual Entry of Pressure Calibration Factors Spray ECU 83 17 4 Flow Window 84 17 5 Speed Window 85 17 6 Area Volume Window 86 17 7 TankSetup 88 17 7 1 Fill The Tank 89 17 8 Calibrate The Flow M eter 90 17 8 1 Flow Calibration for Normal Valves 90 17 8 2 Flow Calibration for Balanced Valves 91 17 9 Enable Lockout Feature 92 17 9 1 Enable Lockout 92 17 9 2 Dis able Lockout 92 17 10 Sprayer Switchbox 93 START SPRAYING 18 1 Simulate Spraying 95 18 2 Start Spraying 96 18 3 Using ZYNX Guidance with the Spray Controller 97 TESTING 19 1 Regulator Valve 100 19 2 ZYNX Switched Power 100 19 3 Dump Valve 101 19 4 KEE Sensors 101 19 5 3 Wire Section Valves 102 19 6 PWM Regulator Valve 102 SYSTEM COMPONENTS AND SPECIFICATIONS 20 1 Sprayer Components Part List 103 20 2 Specifications 104 20 2 1 ZYNX Console 104 20 2 2 KEE Sensors Ground Fan and Auxiliary Sensors 104 20 2 3 Flow Sensors 104 20 2 4 Pressure Sensor 105 Page 4 Contents V1 98 21 06 06 WIRING CONNECTION TABLES 211 Se
27. Select a Sub Area Number and reset if necessary Fill or Set a Volume for the tank If using more than one tank make sure the Tank X is ON is switched ON for each tank The Tank Icon will be an orange colour if the tanks are ON and a volume entered into the ZYNX Console SPRAYING IN MANUAL MODE Select MANUAL button if spraying in manual the button will be highlighted and the green indicator on the MANUAL BUTTON will be displayed Press the increase and decrease buttons to set the pressure Switch the Master Switch ON and drive to the set speed and pressure for the nozzle selection using the increase and decrease buttons to set the pressure SPRAYING IN AUTO MODE Select AUTO if spraying in AUTO mode The MANUAL button will still be highlighted but the indicator light on the MANUAL button will be red indicating the ZYNX sprayer has the AUTO mode selected but isn t spraying in AUTO mode yet Select the Master Switch If a Low Speed Shutoff is selected then the boom sections will be red and are not spraying Once the sprayer takes off the Speed Readout will display the current speed when the speed goes above the Low Speed Shutoff value the boom sections turn green and start spraying in manual mode The indicator on the MANUAL button is still red and the application rate will be displayed but showing a white background these both indicate the sprayer is spraying
28. Seton Drive Seton Drive Seton Drive Reg Drive Decrease Bed Drive Increase Secton Drive El Secton Drive Secton Drive Secton Drive Ground Tor Sensors orar for sensors Sy ection Drive Dunne 2V Master Switch Sense ower for sensors Sy ower for sensors SN Speed OOOO O input be Ground Speed Encoder inputi Aon channel 1 found Tor Sensors ecton Drive ressure Sensor 1 inp Section Drive Secton Drive Serion Drive Dune Secton Drive Power Outfor Valvez or Sensor Power 2w Power Tot sensors 12W EES d le e e a 429299 a amp m S Ki S a un T ba Put IT Pin BE e ER IH Lio REM pie LIS EEN E Le E za E 30 EN Ed Power i Figure 115 Spray ECU 10SR Connector 1 Page 137 Wiring Connection Table for SPRAY ECU 10SR A2644 V1 98 21 06 06 A2644 V1 1 KEE SPRAY ECU 10SR Rev 3 PCB Serial 060041 Connector 2 37 Pin Sensors Sprayer Drive Sense 1 Pin Label Primary Function ____ ERC A ee is He EE 4 Sectioni Sense Section112WSense_ Imput 6 Sections Sense Sectionz 12V Sense Input 8 Section Sense SectionS 12W Sense Input 8 SectioniSense Section i2V Sense Input am Reg Drive Increase Er HET EAN AP ES d A AA AAA AAN ERE gt A 2a ING e muet NN Done P an er far sensors Du Poner a ema FETA M Pone P aner for sensors DV F ouer 28 Flow Sensori Encoder input for F
29. Uzet pew powe r kom parti mee TA SP RAY ECU 305 amp 105R POWER COMS LOOM RELAY MIT FITTED Connector 1 37 Pin Sprayer Drive VO Pin Labe Primary Function Lo Section 3A Section Drive Loge 37 Male Pins Encoder input Ground Speed Figure 122 Spray ECU 30S Connector 1 Page 142 Wiring Connection Table for SPRAY ECU 30S A2643 V1 98 21 06 06 A2643 V1 0 KEE SPRAY ECU 30S Rev 3 PCB Connector 2 37 Pin Sensors Sprayer a Driwe sense 1 Pin Label Tema Function 4 Section1Serse T Section 1 12WSense Input 5 Sections Sense T Sedion3 12wSense rt 8 Sections Sense T sections 1zvSense Input g SectionB Sense sSedionB 1zvSense Input 20 Section12A sSedionDie T Output Output 22 Sectioniza SedionDie Outpt 23 Section 138 T Section Drie T tpt 25 Section 148 T Section Drive T tpt 26 Section ig SedionDie Outpt 28 UP DOWN TO G1 Parallelr12 Guidleock GND Input 20 UP DOWN TOG2 avpeker Eiabe oan DERS m Input 30 UF DOWN TOSS Tank IN DECC GND Tanki INCH Zw DECCGND 32 Auto Manual Switch Manual Open Auto GNE Input 33 Encoder 1 T Enenderinput par 35 l nster PowerOst tpt Poe Tep Ground E Figure 123 Spray ECU 30S Connector 2 37 Female Pins Reverse gende
30. be recalled at anytime The Change View Configuration button allows the operator to view the settings of the current sprayer loaded from either the Factory Configurations or User Configurations Page 42 Configuration Setup V1 98 21 06 06 3 3 FACTORY CONFIGURATION The Factory Configuration button allows selection of KEE Sprayer kits or Listed Sprayers 1 Select Factory Configurations button A Select File window will be displayed as displayed below Check to see whether your Sprayer or KEE Sprayer kit is listed here 2 If your sprayer is not listed then go to Point 3 If your sprayer is listed then go to Point 5 3 Select the CANCEL button This will close the Select File window 4 Then go to Section 3 5 highlighted A2786 DL15S ST un A2786 SL30S DT A2786 SL30S ST APACHE SPRAYER 2005 HARDI 4024 4SEC NAVIGATOR JD 9400 MB Figure 26 Highlighted sprayer 5 Select the sprayer by touching the name of the Sprayer this will highlight the sprayer The above example is shown A2786 DL15S ST which is a KEE Sprayer kit 6 Press the SELECT button to load the sprayers configuration 7 A window will appear confirming that the sprayer selected will be loaded Select the YES button to load the settings for the selected sprayer OR Select the NO button to stop loading the selected sprayer If the Sprayer or Sprayer Kit was listed and selected then the
31. can be entered in using the Sensor Specifications button on the OPTIONS SENSORS page OR can be entered by selecting the CALIBRATE SENSOR button on the Tank X Pressure window Both buttons perform the same function and either button can be used to enter the pressure sensor factors See Section 9 1 Calibration Method for explanation for entering the pressure sensor factors Page 83 Setting Up Flow V1 98 21 06 06 17 4 FLOW FLOW Window Nozzles 4 An F 2005 Display oe veta Volume Minute Display Volume torzie D S p ay Volume Readout Volume Nozzles for Tank 1 Volume Readout for Tank 2 PUMP ts OFF Master Switch is OFF Tite Lof Format Miren Figure 57 Flow window The Volume Readout displays Volume Minute or Volume Nozzle depending on which option is selected from the FLOW window There is a Volume Readout displayed for each Tank 1 2 and 3 selected The above example shows a Volume readout for Tank 1 and Tank 2 because there are 2 tanks selected The number on the left hand side of the Volume Readout displays which Tank the Volume Readout is displaying The units displayed are determined by the units selected on the OPTIONS UNITS page and whether Liquid Granular Injection or NH3 was selected for the Tank Mode By selecting the Volume Readout display the FLOW window is displayed as shown in Figure 57 The current
32. current Cal Factor for the selected Product is displayed under the product name New Products cannot be entered here see Section 8 0 to enter new products to the list 5 Total Capacity displays the cumulative total of product applied since the last reset 6 Tank X ON or OFF button allows individual tanks to be switched ON or OFF when more than one tank is selected If only one tank is selected then the button is not displayed The button displays whether the tank is ON or OFF select the button to change The Tank Icons on the Working Screen are greyed out when the Tank X is switched OFF and when the Tank X is switched ON the tank icon is orange Page 88 Setting Up V1 98 21 06 06 17 7 1 FILL the TANK Select the Tank Icon of the tank 1 2 or 3 which needs to be refilled The Tank Setup window is displayed Select the FILL 1 2 or 3 button NOTE The Master must be OFF to select the FILL button If using more than one tank then each tank will have to be refilled separately A window will be displayed showing 4 options 1 FILL Completely refill the tank to its total capacity as set in the Tank Setup window 2 SET VOLUME Allows the operator to set a known tank volume which is not the tank capacity 3 ADD VOLUME Allows the operator to add a known volume to already existing volume in the tank 4 CANCEL Returns to the main screen without altering any of the above P
33. f FULL Micro Trak 20 sec r 65 DICKEYJohn r 10sec r 60 Raven 05 sec r 55 T Reverse Valve Direction han On Time p Setting gt msec msh T Close Valve When Flow Off dowes r Bme Cc 2msec Ama Sensitivity 5 1 msec 2ms Standard c Reduced Cancel ox Help Enable Diagnostics Simulation mode Help CLOSE Figure 32 Regulator Valve Settings page The Regulating Valves and their settings are critical for the correct operation of the sprayer particularly if Auto Section Control ASC is to be used To have good control when using Automatic Section Control ASC a faster regulator valve may need to be installed A 20 second KZCO valve will be suggish and give poor control when using ASC and should be updated to the 6 second ARAG Valve grey band or faster regulator valve When a Controller Mode is selected then the Max On Time PWM Setting Min On Time and Gain Setting settings are automatically set These settings can then be fine tuned manually Controller Mode Select one of the following Controller modes 1 Standard the Standard will account for most regulating valve types available in the market The Standard mode takes into account regulating valves that take between 4 and 20 seconds to go from fully closed to fully open check the specifications of the regulator valve fitted to the sprayer Examples indude the KEE KZCO Arag Yellow band Hardi Raven Standard and
34. gt gt f TOPCON X20 X15 X10 Operators Manual Spray Rate Control A2677 V1 98 1 4 W133 s Topcon TECHNOLOGIES V1 98 21 06 06 As with any computer operated equipment software and or hardware isin many cases changed and upgraded over the life of the equipment KEE Technologies software engineers are constantly working on software enhancements which will provide you with many additional benefits and features in the future The ZYNX System will keep on evolving to ultimately improve your bottom line KEE Technologies personnel have records of all changes implemented to your system with the subsequent serial number To keep this Operator s manual alive and current with your equipment and software versions you will need to administer and document the evolution of your ZYNX System in this manual In some cases we will provide you with software upgrades and additional replacement pages to add to this manual With major software upgrades we may provide you with a completely new manual for the corresponding ZYNX Solution When talking to KEE Support staff always have this manual with you as we may ask you what version manual you are currently looking at to ensure we all talk the same language For this purpose all pages are coded as follows Page number Date when written Software version Below is space provided to keep records of any software and hardware upgrades you may have received Type o
35. is displayed where the time hh mm is normally displayed when the Tank is switched OFF or the Master is switched OFF Page 84 Setting Up Speed V1 98 21 06 06 17 5 SPEED Speed Readout SPEED Window Valve Info Zyra Spray fete Lontioler Sem sbion only Valve Number os Decrease Speed ECC MINE CINES E Low Speed e Increase Speed Shutoff Value Wheel Factor Spray Width Low Speed Shutoffs Low Pressure Hold Figure 58 Speed Window Speed Readout Displays the current ground speed either from Wheel sensor Tractor radar GPS Speed or Test Speed Select the Speed Readout icon to display the SPEED window as shown above Test Speed A test speed can be entered here to perform all tests necessary while the sprayer is tationary before going out doing a test run The Spraying software will simulate a speed whilst stationary the sprayer will operate in MANUAL or AUTO modes enabling the checking of pumps flowmeter nozzles regulator etc Select the Increase Speed or Decrease Speed to set a Test Speed The Test Speed will be displayed in the Speed Readout Wheel Factor The current Wheel Factor is displayed When the Calculator Icon next to the Wheel Factor is selected the Wheel factor Entry window is displayed This is the same window as selected in the OPTIONS SETUP page see Section 5 1 for setup details Spray Width The current Spray Width is display
36. of the alarm indicating a problem As part of the system there isa set of voice alarmsthat will indicate the alarm condition without the need for the operator to look at the console to see what is happening Each of the alarm conditions can be set for individual conditions For example if there is no pressure transducer fitted the pressure alarms can be set to Never Alarm The alarms are already set from the factory so when you first use the ZYNX sprayer there should be little reason to change the alarms 1 Drop Down List Select the Drop Down list by selecting the down arrow A list of all the alarms will be displayed Select the Alarm condition that requires changing by selecting the Alarm The Alarm will be displayed The above screen showsthe RATE alarm selected 2 Alarm Type next select the preference for the type of alarm Never Alarm when selected switches the selected alarm OFF One alarm cyde only when selected will alarm only once while the alarm is present Limited repeats when selected and a number is entered next to it e g 2 Then while the alarm is present it will only alarm for 2 cydes Repeat while present when selected this will keep alarming while the alarm is present All critical alarms should be set to Repeat while present 3 Alarm Audio next select the preference for the type of audio None no audio alarm only a alarm window will be displayed
37. on the console showing the type of alarm Beep a beep will be sounded through the ZY NX Console speaker and the alarm window will still be displayed showing the alarm type Sound File a voice alarm will be sounded through the ZY NX Console and the alarm window will still be displayed showing the alarm type 4 Select Tank select the Tank 1 2 or 3 you wish to set the alarms for Each tank can have different alarm conditions depending on the operator requirements Page 72 Setup Options Alarms V1 98 21 06 06 5 Setting Alarms now set the alarm conditions for the selected alarm Change the Duration Alarm Bursts Interval and Alarm Delay using the Up and down arrows next to each parameter It isrecommend you use the Mouse supplied with ZYNX Console to set the values Duration The length of time the alarm will stay present Alarm Bursts The number of alarm bursts you will receive in the Duration Interval The time between each duration Alarm Delay The time from when the ZY NX detects a problem to when an alarm is sounded and displayed on the console After the alarm conditions have changed the SET button MUST be selected Otherwise no changes will be saved Once an alarm has been changed and the SET button has been selected Then the alarm changes can be undone by selecting the UNDO button 6 Tank Low Alarm The
38. operator to view the settings of the sprayer that was loaded The operator can start on the GPS page and then use the NEXT button to advance to the next page or the PREVIOUS button 2 Select a COM Port the Spray ECU is connected to the back of the ZYNX Console See Section 2 0 3 Enter the Tank Capacity of the Spray See Section 3 0 4 The number of sections will be displayed in Section 4 0 change if different 5 Check the number of Guidance sections used See Section 4 0 6 Enter in the swath width of the Spray boom by entering in the Section widths of each of the boom sections See Section 4 0 7 Enter in the number of nozzles of each boom section See Section 4 0 8 Enter in the Minimum Flow value of the nozzles fitted to the Spray Line check nozzle chart See Section 4 0 9 Enter in Flow Calibration factor for the Flow meter See Section 6 0 10 Enter in the Flow Meters Minimum Flow value check Flow meters specifications See Section 6 0 11 See Section 7 0 to enter in a Wheel Calibration 12 See Section 8 0 to display the Units being used change to suit preferences 13 Goto Section 15 0 save to the changes to a USER CONFIGURATION 3 5 Select the Change View Configuration button Select the Change View Configuration button This will then advance the operator to the OPTIONS SETUP window This window contains 11 or 12 Pages These pages will guide the operator through setting
39. or higher Reg Valve Standard 4 0 sec 8 msec 100 16ms ies Ok 10e IO Raven STD Reg Valve Standard 4 0 sec 8 msec 100 16ms 6 sec Reg Valve Eg Arag Grey Band Standard 2 0 sec 2 msec 100 16ms Raven Fast Flow Reg Valve 1 5 sec Raven 40 msec 8 msec 100 2 4 ms Figure 33 Settings for Common Regulator Valves Page 55 Setup Options Tanks V1 98 21 06 06 6 2 Proportional Valve Settings Gi o T Valve Options Min PWM Max PWM 2C da 2 Add Dither 5 FULL f High Minimum PWM Range 10 95 Enable Soft Start F Close Valve When Flow Off x ed Controder Response gt Fastest C 25 80 e MAN m Medum Fast 30 75 Medum Slow 35 70 Slowest 40 65 Cancel Help FI Figure 34 Proportional Valve Settings page Spraying systems that use a proportional valve are controlling a hydraulic valve which in turn drives a hydraulic motor which drives a pump Spray regulation is controlled by changing the pump speed The settings will need to be tuned for the sprayer Select Prop Valve in the Controller window Select Settings this will then open up the window to allow the operator to alter the settings for the proportional valve for the tank selected Valve Options High Minimum PWM Range Deselecting the High Minimum PWM Range option default displays the Min PWM range values between 5 and 40 Selecting the High Minimum PWM Range
40. shaft as its position changes through its rotation The Wheel Stud Magnets are not used in this case 2 Using an existing bolt on the transmission housing and the supplied M ounting Brackets or other suitable means securely mount the Shaft Speed Sensor so it squarely faces the Magnet Block with a clearance of 2 to 3mm 1 16 to 1 8 inch 3 Ensure that the Shaft Speed Sensor is firmly attached and protected so that it cannot be damaged by wire or stones If necessary cover the Shaft Speed Sensor with a plate 4 Use the 3 pin Weather Pack Extension provided if required connecting the Shaft Speed Sensor to the Ground Speed connector on the Tractor Harness or Sprayer Harness A1200 Shaft Speed Tailshaft A402 Magnet Block amp Hoseclamp Figure 9 Shaft Sensor Sensor installation a tail shaft Using an existing radar speed sensor for ground speed 1 An optional Radar Sensor Interface Harness A449 not provided as part of this kit but may be ordered separately allows direct connection to any existing radar speed sensor on the tractor 2 Connect the Radar Sensor Interface Harness to the Ground Speed connector on the Sprayer Harness or Tractor Harness then connect this wire to the signal wire from the radar sensor not provided to enable the Spray ECU to read the speed Note Check the radar sensor manufacturer s manual before attempting connection Use the Extension Harness provided if required connecting the radar sensor to
41. that described in all KEE literature Page 100 lt Testing V1 98 21 06 06 19 3 DUMP DUMP Figure 69 Dump Valve connector Overview The dump valve drive outputs Dump OPEN and Dump CLOSE on schematics drive a 2 wire motor valve generally referred to as Dump Main Valve or Master Valve To open the dump valve the controller applies 12volts to Pin 1 and Gnd to Pin 2 of the connector shown above To close the dump valve the controller applies Gnd to Pin 1 and 12volts to Pin 2 The Dump is open bypass to tank when all sections or master switch is OFF and Closed pressure to Spray line when the master and any sections are ON Dump Drive Test With a Digital Multimeter set to measure 20vdc measure the voltage between Pin 1 and Pin 2 in the following States State 1 Master Switch or all sections OFF The meter should display 12 or 12volts Note It is not important which polarity is displayed State 2 Master Switch ON and any sections ON The meter should display opposite to State 1 Confirming this verifies the dump outputs on the controller are working correctly Note If the Dump valve opens when it should close swap the wires connected to Pin 1 and Pin 2 in the connector Shown Above 19 4 KEE SENSORS lev SENSOR POWER SENSOR GND DV SIGNAL Figure 70 Sensor connector Overview All KEE shaft sensor inputs other references flow sensor speed sensor encoder and feedback are pinned alike
42. the Tractor Harness Sprayer Harness and Valve Harness has been completed 2 Connect the Power Comms Harness directly to 12 VDC battery terminals Refer to Figure 14 For tractors that use 24 Volt batteries you MUST use a 12 Volt 15 Amp minimum inverter Single 12V Battery Negative A Positive T ES B Positive Positive Negative Negative Twin 6V Batteries Connection Detail Figure 14 Battery Configuration 3 Do not connect the Power Comms Harnessto an alternator or starter motor asthis may cause interference or power fluctuations or surges and may damage your system 4 Attached the Red wire to the POSITIVE battery terminal Attach the Black wire to the NEGATIVE battery terminal when installation of the sprayer is completed 5 DO NOT connect the Black wire to vehicle chassis unless an Isolation Switch is fitted to the negative side of the battery 6 Do not power other equipment from the power cable other than KEE products 7 Connection to the battery terminals must be kept dean and tight at all times 8 The hardware installation of the Sprayer Hardware Kit is now complete 9 Refer to the Getting Started Section 2 0 and Software Setup Section 3 0 sections of this manual to complete the software setup for the Sprayer Page 30 Spray Rate Control 2 0 Getting Started TECHNOLOGIES Page 31 gt _ _ __ _ _ _________ a
43. the boom section is switched ON but the Master switch is OFF MASTER Switch Turns all selected boom sections ON or OFF Up OFF Down ON AUTO MAN Turns the system from automatic mode to manual Up Manual Down Auto INC DEC Each toggle changes the rate either up or down by the preset Increment Rate whilst in the Auto mode Up INC Down DEC When in the manual mode it increases and decreases the system pressure Up INC Down DEC PARALLEL When using guidance in conjunction with your ZYNX Spray rate controller you can use this button in lieu of the PARALLEL button on the ZYNX screen You still must select point A point B on the ZYNX screen GUIDE LOCK When using guidance in conjunction with your ZY NX Spray rate controller you can use this button in lieu of the GUIDE LOCK button on the ZYNX Guidance screen 6 Section Switches MASTER AUTO MAN INC DEC A Guide Lock Parallel Guidance Increase Decrease Auto Manual Switch Master Switch Figure 62 Sprayer Switchbox Page 93 Spray Rate Control 18 0 Start Spraying TECHNOLOGIES Page 94 x_ gt _ _ a ZC TOPCON company TT Start Spraying Simulate V1 98 21 06 06 18 1 SIMULATE SPRAYING The ZYNX Spray Controller allows the operator to check the plumbing of the system and operation of spraying without the need to go into the paddock The operator can check the pressure reliefs are set correctly the nozz
44. used to calculate an average flowrate per nozzle which can be displayed on the Working Screen The number of nozzles is also used to calculate the Min Flow The number of nozzles should be the number of primary line nozzles only with the nozzle count for each section entered into the appropriate section Min Flow The Min Flow allows a value to be entered which represents the minimum flow rate of the nozzles fitted on the sprayer This value can be found on the nozzle chart that came with the sprayer When this value is entered the spray controller will not allow the nozzle minimum flow to fall below the value set The spray controller will hold the regulator at that position until the flow increases above the Min Flow The Spray Controller knows what the total flow is because of the feedback from the flow meter it knows how many sections are switched ON and how many nozzles are on each section Therefore it can determine the flow per nozzle When the flow per nozzle falls below the Min Flow Value a red indicator will appear on the Flow readout on the Working Screen An explanation of the red indicator can be seen by selecting the Flow readout Page 59 Setup Options Switches V1 98 21 06 06 8 0 SWITCHES CO PUES Setup Units Alarms Presets Sim Other GPS ECU Tanks Sections Switches Sensors External Master Switch r Disabled Enabled External Auto Switch Disab
45. 0 KEE SPRAY ECU 10SR Rev 3 PCB Serial 06000 060040 Connector 2 37 Pin Sensors Sprayer Driwe sense 1 Pin Laba PrimsryFunsien EE EE o ay EET seg AMES AS 4 Sectioni Sense Section 1 12W Sense Imput B sections Sense Section 3 12V Sense Input 8 Section Sense Section5 12V Sense Input 8 Section Sense Section 5 12V Sense Input ERA EE EE eee Reg Drive Increase ENT A E ER Er A Sensor ND Ground for Sensors S EA EE REESEN 37 Male Pins AO 24 NC EB sona E Done Powerforsensors SU F anier a Sa banese la Pone Pomerforsensors BU P ouer LS Flow Sensori Encoder input for Flow Channel i input 28 amp ensorGND Groundfor Sensors Ground aje O PS ECT A A E83 NC NT 35 Battery Pomer ut Op O 35 Battery Power ut tpt Sensor F ouer Sensor AT 1 P amier for Sers nors F anier Figure 110 Spray ECU 10SR Connector 2 Page 13d Wiring Connection Table for SPRAY ECU 10SR A2644 V1 98 21 06 06 A2644 V1 0 KEE SPRAY ECU 10SR Rev 3 PCB Serial 06000 060040 Ee e Diive Sense 2 Pin Laba PrimaryFunction IL 4 RegDrive 1A Actuator Drive Increase Output amp Section TA SectionDrive Output 8 Section5A T SectionDrive T Output 9 SectionGA Section Drive Output Error aw MP ee ES 12 Sensor Power Raven F ouer Glee ee ae 13 Flow Sensor 1 Channel 1 Input 12V Sw
46. 06 Pressure Sensor installation and connection Mount the Pressure Sensor A092 either upright or horizontal and support the brass gauge saver To properly measure Spray Line operating pressure the Pressure Sensor must be positioned between the flow meter and the section valves The supplied Connect the Pressure Adaptor Harness H1125 to the connector labeled Pressure Sensor 1 Undo the two 2 nuts on top of the Pressure Sensor Place the two ring terminals on the Pressure Adaptor Harness onto the terminals on the Pressure Sensor It doesn t matter which way around the terminals are attached to the Once the ring terminals are placed on the Pressure Sensor terminals replace the two 2 The Valve Harness continues from the connector on the Sprayer Harness and connects to The Valve Harness normally contains connectors for the section valves either they are 3 Wire section valves 2 Wire Section Valves or solenoid valves See below for an explanation of the different types of section valves Note If the Valve Harness has an Arag Interface box incorporated into the harness then the Dump Valve plug will be on the Valve Harness The typical Valve Harness has the following connectors they are labeled as follows Section X connects to the Section Valves X represents the section number Sprayer Harness connects to the Sprayer Harness There are different Valve Harness depending on which type of section valves on fit
47. 1 Sensor Factor MA Calibration Factor 118 Units used pulses per L Calculator Icon Minimum Flow 10 L min f Micro Trak Flow Sensor Cancel Figure 40 Flow Sensor specifications page FLOW Note Most Flow Sensors have a calibration factor stamped or labeled on the Flow Sensor body The factor will be in pulses per volume volume can be Litres US Gallons etc This factor may be entered manually into the Flow Sensor Specifications window Make sure the correct units volume are selected from the UNITS page which correspond to the units used on the Flow Sensor If the Flowmeter Calibration is not known or the operator wants to check the Calibration Factor the Calibration procedure must be used from the Working Screen see Section 17 8 Calibration Factor Select the Tank 1 2 or 3 the using the Arrows normally Tank 1 Select the Sensor Specifications button a Flow Sensor Specifications window will appear Using the Screen Calculator type in the Flow Sensor Calibration don t forget the decimal point if required Select Enter to accept and save the factor The current Calibration Factor is displayed and the current units displayed in blue Note If typing in a Flow sensor calibration for a Raven Flow sensor then divide the factor by 10 before entering the factor Raven label says 187 then type 18 7 into the F
48. 10SR CONNECTOR 2 is used for connecting remote boom section switches ZY NX Sprayer Controller Software 1 OPTIONS ECU Controller Select Spray ECU 2 OPTIONS ECU ECU Model Select ECU 10S ECU 10SR Page 132 Wiring Connection Table for SPRAY ECU 10SR A2644 V1 98 21 06 06 21 6 1 A2644 V1 0 KEE SPRAY ECU 10SR Rev 3 PCB Serial 06000 060040 REV DATE DERE E STE EA R3PCH Reu 1 Added zwc ed power lipitto CORR Sp rT d Removed lztrictb is D d Ecos ie ct Fale bom bate M coriectbar Lees bem powe ron partim ber At SPRAY BCU S amp 105 POWER CO MG Connector 1 37 Pin Sprayer Drive GND Ground Ground 3 put put put U U U t t t tput tput tput tput t t t t t t x u u u U U U U U put put put put D Section TA 1 1 I D i z 3 Section 54 Section BA 4 put put put put U U U U U 5 i D G 7 nut put put 37 Male Pins Ou round u n UT UT UT UT a i N 1 a m enzar Power t 5 Out put l Sersor Poner Senzar Power put ut bal f round put Z ut 3 ut LG n i ut utput utput ut ut ut i 5 7 3 1 1 1 1 1 1 1 1E 1 zl zr 24 put put 7 Sensor Power Figure 109 Soray ECU 10SR Connector 1 put i T Page 133 Wiring Connection Table for SPRAY ECU 10SR A2644 V1 98 21 06 06 A2644 V1
49. 1999 and A2006 1 OPTIONS Controller Select Spray ECU 2 OPTIONS ECU Model Select ECU ECU3 Page 111 Wiring Connection Table for Hagie SPRAY ECU A1999 V1 0 V1 98 21 06 06 21 3 1 A1999 V1 0 HAGIE SPRAY ECU Rev 2 PCB Connector 1 9 Pin DB9 Serial MAA Pin Laba Primary Function EN E N N EN R5232 RXD COMMS Programming R5232 RAD COMM S P ro gramming la we WE ooo m WE ume c N EE e 8 COMMS B COMME Programming Input Cutput La lu Lu poU Figure 79 Spray ECU A1999 Connector 1 Connector 3 9 Pin AMP Pin Laba Primary Function 3 sectionga Section Drive tpt G SectionGA Section Drive DR 8 Master Switch 12W Master Switch inpt 9 Ie reo _______ Figure 80 Spray ECU A1999 Connector 3 Page 112 Wiring Connection Table for Hagie SPRAY ECU A1999 V1 0 V1 98 21 06 06 A1999 V1 0 HAGIE SPRAY ECU Rev 2 PCB Connector 2 37 Pin Sensors Sprayer Drive Sense 1 Fin Laba Primary Function o p wc WEL ES ENC 4 Section Sense Section 1 12VSense Input z B Section3 Sense Sedion3 12W Sense Input 8 Section Sense Sections 12W Sense Input la Section Sense Section UV Sense Input pe CI NE O IO ci d EIA ee es EE N A az ec OOOO Gaec ee 0 0 o m NC dwe S o 20 nee E H ME ME Le za wc GING A H Sensor e senses Sun m pt zess Jess Sensor MERA
50. 6 through the control circuit for section 1 By touching the screen put an X in the box touching the same box again will remove the X from the box Any configuration is possible simply by putting an X in the box that is common to the switch required and the section to be controlled This selection does not effect the Auto Section Control ASC operation or the Low Speed Shutoff settings for a particular boom section USE PRESETS Selecting the USE PRESET button uses a formula depending on how many Sections are selected and automatically sets which Section switches control which section valves UNDO Selecting the UNDO button will undo one change at a time The UNDO button can be selected several times to go back several steps the UNDO can be selected until the UNDO button is greyed out this means the configuration is the same as when the window was opened Selecting the CANCEL button closes the Custom Section Mapping window without saving Select the OK button once the Section Mapping configuration is finalised selecting the OK button closes the Custom Section Mapping window and saves the changes Page 63 Setup Options Sensors V1 98 21 06 06 9 0 SENSORS Pressure Tank 1 gt Arrows Selected Sensor Tank 4 E gt Selected Sensor Sensor Specifications Setup Units Alarms GPS ECU Tanks Sections Switches Type 5
51. 7 Register Button 9 10 11 Press the ZYNX Sprayer Logo Icon an About ZY NX Spray Rate Controller window will be displayed as displayed below xa About Zynx Spray Rate Controller Zyns Spray Rate Controller Version 1 85 17 Aug 2005 Software Version Copyright KEE Technologies 2005 Available memory 193675264 bytes Load 17 100 Registration Close Button Figure 18 About ZYNX Spray Rate Controller window The About ZYNX Sprayrate Rate Controller window displays a The ZY NX Spray Rate Controller software version number this version number may be requested by a KEE Service person b The Spray ECU version number will be displayed when the ZYNX Console is connected to the Spray ECU C Displays whether the ZYNX Sprayer software is Registered or Unregistered Select the Register button if the ZY NX Sprayer software is Unregistered then contact your local KEE Dealer The Enable Lockout button will explained in Section 17 9 Select the Close button the ZYNX Sprayer Working Screen will be displayed Page 34 Getting Started V1 98 21 06 06 24 OVERVIEW OF FUNCTIONS WORKING SCREEN Boom Sections ON OFF Up to 30 sections Spraying Indicators for Back Line Front boom Back boom Main Menu Screen M Ground speed Spraying Indicators Sub total area for Front
52. 9 Tractor Harness A2433 Page 15 Wiring schematics Sprayer Harness A 1933 V1 98 21 06 06 I i j j L i 1 i M ccs reala te Ing Qoa Ll mE 7 SECTION SPRAYER HARMESS PART MO A1993 NOG A2777 MMC Wo ram jc 42778 ewen 5 5 Figure 140 Sprayer Harness A1933 Page 15 Wiring schematics Tractor Harness A 2432 V1 98 21 06 06 i i l Figure 141 Tractor Harness A2432 Page 157 Wiring schematics Tractor Harness A 2753 V1 98 21 06 06 MU ll TE SPRAY EQU TRACTOR HARNESS PART MA 42753 NAG A2770 DRMNNG waan Tac eme Je wete 7 Figure 142 Tractor Harness A2753 Page 15 Wiring schematics Sprayer Harness A2102 V1 98 21 06 06 d gl IE i EAT N FULL FUNCTION SPRAYER HARNESS PART Ne A2TDD NOM 82779 A2780 em SE WER S se wore Figure 143 Tractor Harness A2102 Page 15 Wiring schematics Tractor Harness A 2611 V1 98 21 06 06 uic ISE omg DI URS Y veg LLgzY SNid JIVA di NId Z ENK ITAN dY NId ZE Figure 144 Tractor Harness A2611 Page L t Wiring schematics Sprayer Harness A 2627 V1 98 21 06 06 TL CI LA mum UC REND TE SPRAY ECU 10 SECTION pee as A2782 s n WO 2aa7 aona SPRATER HARNESS A2783 mme w m Figure 145 Sprayer Harness A2627 Page 161 Wiring schematics Sprayer Loom A 2436 V1 98 21 06 06 ii T Imm L if daad m
53. Arag Grey band regulator valves a Select Standard b From the Figure 33 table select the regulator valve that best suits your regulator valve Determine the time seconds the regulator valve goes from fully closed to fully open Then enter the settings Max On Time Min On Time PWM Setting and Gain Setting from the table for the regulator valve selected 2 Micro Trak if a Micro Track regulator valve is used for regulation When Micro Trak is selected the settings are entered automatically and are optimised for the Micro Trak regulator valve 3 DICKEY john if a DICKEY john regulator valve is used for regulation When DICKEY john is selected the default settings are entered automatically and are optimised for the DICKEY john regulator valve Page 54 Setup Options Tanks V1 98 21 06 06 4 Raven Select Raven if the sprayer has a Raven Fast Flow regulator valve fitted Note Unless a KEE part number 495181 KEE Pressure Relief has been fitted to the Raven Fast Flow regulator valve See Section 22 for more information The Raven Fast Flow has a three way valve which acts as both regulator and dump valve The valve will go from fully closed to open in 1 5 seconds The PWM Setting must left on FULL 100 otherwise this will impair the operation of the dump valve and Automatic Section Control ASC a Select Raven b Enter the settings for the Raven Fast Flow regulator valve as displayed in Fi
54. Battery Pamer Input O GHD Ground rod O m round round 16 Male Pins Ne IL y EA EEN EEN Figure 90 Spray ECU A2006 Connector 4 Note Spray ECU A2006 Connector 5 Switchbox table of pin outs see Figure 77 Page IA Wiring Connection Table for SPRAY ECU A2036 Rev 1 1 V1 98 21 06 06 21 4 2 A2036 V1 1 KEE SPRAY ECU Rev 2 PCB Serial No 0600015 060053 Pin Label Primary Function O TO OoOO O La Section iA Section Die Oupa amp secionza SedinDhe Oupa La eronsa Section Die Output 37 Male Pins Figure 91 Spray ECU A2006 Connector 1 Page 120 Wiring Connection Table for SPRAY ECU A2036 Rev 1 1 V1 98 21 06 06 A2036 V1 1 KEE SPRAY ECU Rev 2 PCB Serial No 0600015 060053 Connector 2 37 Pin Sensors Sprayer HE Driwe sense 1 Pin Laba Primary Function 4 Section 1 Sense T Sedtion 1 13W Sense Input amp Section 3 Sense Sedion3 12 Sense Input 8 SectionS Sense T Sections 12W Sense Input 9 SectionG Sense T SedionB 12V Sense Input J ae T ER ar fie ARPA La ag e L Vea PR Nar puo mds m eee ke QUEM m 20 Section 124 Section De l Our 37 Female Pins Reverse gender plugs 22 Section 13A Section Drive Qutput 23 Secti
55. Buttons The rectangular Buttons on the screen allow the operator to access extra options Examples of Buttons are DONE Settings Calculator Icon and Enable Diagnostics When the Calculator Icon is selected this displays screen keyboard for entering values into The DONE button closes the Options window The other buttons on the screen usually open up other windows to allow the operator to select options Up and Down Arrows Next to some Display Windows there are up and down arrowsto alter the current value without using the Calculator Icon button Usually a mouse is required to use the up and down arrows The UP arrow increases the value displayed in the Display Window The DOWN arrow decreases the value displayed in the Display Window Inaccessible Options When a window is greyed out this means that window is inaccessible In the example see page 33 the Controller 1 window is greyed out because the Controller selected on the ECU page is not capable of controlling proportional valves therefore the window is locked on the Regulator Valve option When a different Controller i e Spray ECU 2 is selected then the Controller 1 window will become accessible Display Window Displays the current value which is next to the option Simulation mode If Simulation mode is displayed in RED on the E
56. COMMS Looms 4 Connector 2 ax Connector 3 gt Figure 78 Hagie A1999 Spray ECU Part Number A1999 Hagie and A2006 Raven 330 440 450 460 Firmware Version BMS 207 A1999 HAGIE SP SPRAY ER COMMS Looms The 9 pin serial DB9 cable connects to a COM Port on the back of the ZYNX Console Connector 2 The Connector 2 plug is a 37 pin plug and his connects into the Sprayer Harness on the Hagie S P Connector 3 The Connector 3 plug is a 9 pin plug and this plug senses the inputs of the Section switches on the Joy Stick of the Hagie S P sprayer A2006 RAVEN 330 440 450 460 The A2006 Spray ECU looks similar to the above Spray ECU except it only has 2 glands on the side of Spray ECU the above diagram shows 3 The A2006 has 2 connectors coming out of the larger gland a 16 pin plug and a 14 pin plug and 2 connectors coming out of the smaller gland a Serial Comms DB9 and the 3 pin Raven speed sensor plug COMMS Looms The 9 pin serial DB9 cable connects to a COM Port on the back of the ZYNX Console Connector 2 The Connector 2 plug is a 16 pin plug and his connects into the Sprayer Harness on the Raven harness Connector 3 The Connector 3 plug isa 14 pin plug and this plug connectsto a pressure input on the Raven harness Connector 4 The Connector 4 plug is a 3 pin Conxall Raven Speed Sensor plug and connects to the Raven Speed Sensor harness ZYNX Sprayer Controller Software A
57. CU page then Simulation has been selected from the Com Port window This is useful if the X20 Console is being setup and not connected to a Spray ECU When in Simulation mode it stops all alarms from being displayed Options Window The Options window cannot be resized The Options window cannot be minimised or maximised Page 40 Navigating Around the Screen V1 98 21 06 06 Calculator Icon The Calculator Icon button when selected allows the operator to enter a value for the option for which is next to the Calculator Icon The value next to the Calculator Icon displays the current value for that option Example in the Sections window the current Number of sections is 8 to change the number select the Calculator Icon next to the Number A Screen Keyboard will appear shown below type in the number of sections applicable to your sprayer as the value is being typed in the value will be displayed in the Calculator Window The Title bar displays a description of the value being entered Then select ENTER to save and close the Screen Keyboard The new value will be displayed in the Section Number display window Title P A of secteur Figure 24 Screen Keyboard Title Displays a description of the value being entered in the Calculator Window Calculator Window displays what is typed in using the Screen Keyboard
58. Click Sound when selected there will be an Auto Section Click when the section valve switches ON or OFF under Auto Section Control ASC Un select the option to disable the ASC Click sound 3 Faster Manual Switching When an External Switchbox is connected this option may be selected so the ZYNX reads the switchbox more often to speed up the response to manual switches Note You have successfully entered all the details for your sprayer Go to Section 16 0 to save the settings and name the sprayer configuration Select the DONE button When all the sorayer settings have been entered then Go to Section 16 0 to save the sorayer settings and name the sprayer configuration Saving the Sprayer Configurations V1 98 21 06 06 16 0 SAVING THE SPRAYER CONFIGURATIONS NEW FILE NAME OVERWRITE EXISTING FILE CANCEL No File Selected Figure 52 Save New Configuration As page 1 Once the DONE button has been selected from OPTIONS window the above screen will be displayed Save New Configuration As If this is the first time a sprayer configuration has been saved then there will be no User Configurations listed 2 Select the button NEW FILE NAME The screen below will be displayed 30M SPRAYER H x o File Selected Figure 53 Screen Keyboard 3 Using the above screen keyboard enter in a name for the Sprayer using a combination
59. Digital Multimeter set to measure 20vdc measure the voltage between Pin 1 and Pin 2 in the following States State 1 Controller set to manual sections and master ON pressing and holding the Increase Button The meter should display 12 or 12volts Note It is not important which polarity is displayed State 2 Controller set to manual sections and master ON pressing and holding the Decrease Button The meter should display opposite to State 1 Confirming this verifies the regulator outputs on the controller are working correctly Note If the Spray line pressure increases when the Decrease button is pressed tick the Reverse Valve Direction setting under the TANKS SETTINGS button in the Sorayer OPTIONS 19 2 SWITCHED POWER O B GND a 12v Figure 68 Switched Power connector Overview This input is connected to the ZYNX power cable via the relevant extensions and Y cable When the ZY NX is powered on a low current filtered 12v supply is applied to Pin A to power up the ECU s processors Switched Power Test With the ZYNX powered ON confirm 12volts between Pin A and Pin B Note It is EXTREM ELY important to ensure that the polarity is not reversed as damage will result to the ECU Make certain that the Negative Black probe is in Pin B and the Positive Red Probe in Pin A and that the Multimeter display does NOT show 12v Correct reading is 12volts Note Do not use this output for any other application other than
60. ER lt TM LET AN A SEM oan WI SCHER L W sch Deg dr Paini 2 N ae ia ne bure ral ber rade rame pur gemeng mE SPRAY ECU 30 SECTION PART TR 42438 pues DRANG Mame CT SPRAYER HARNESS 42788 wm aria Figure 147 Sprayer Harness nur Page 16 V1 98 21 06 06 Wiring schematics Dump Valve Adaptors PIN FEATHER PAC MALE PG 1 Deech Zeie Dump Vales boda P Bareyo oan er me in ram np tu seen hu du ARN 5 Cour 40 Pan 15 JAM Dorp Vat Papier Dr ON ra Mar aah OFF 1 Select wm Darp Valve Mode in femme furum 2 12 OM wis Matar Cni OFF 1 70 Z Dump Yake Mede in Bm Golware 2M ru Dura Melen Acheter 12v CH uium Vente Bada C Figure 148 Dump Valve Adaptors Page 164 Spray Rate Control 23 0 Service Bulletins TECHNOLOGIES h H Page a EZ TOPCON company Pressure Relief Fitting Instructions RG SL Sprayers fitted with the Raven Fast Flow regulator valve and a positive displacement piston or diaphragm pump require the fitting of a pressure relief valve to the sprayer The Raven Fast Flow valve switches to Dump when the sectional switches or master switeh ars turned off With the EEE system this can make the time to obtain spraying pressure slow To rectify this a manual pressure relief valve iz fitted to the zyetern which then allowe rate to be achieved within 3 seconds The o
61. ER screen will appear on the right hand side Select the ZY NX SPRAYER Logo refer to Figure 17 An About ZYNX Spray Rate Controller window will appear refer to Figure 18 Select the Disable Lockout button A screen keyboard will appear allowing an alpha numeric password to be entered using the screen keyboard Re Enter the password using the screen keyboard making sure the same password is re entered Example J OHN23 If the correct password was entered a window will be displayed Lockout Disabled this means the lockout has been disabled and the OPTIONS menu can be accessed If the password was incorrect then a window will be displayed saying Password Incorrect Try Again Select OK then Select Disable Lockout button and re enter the correct password Then select the ENTER button Page 92 Setting Up Sprayer Switch Box V1 98 21 06 06 17 10 Sprayer Switchbox The switch box functions are only available if enabled in the OPTIONS SWITCHES page see Section 5 0 if connecting the KEE External Switch Box to the Spray ECU The Switchbox connects to the 9 pin plug marked SWITCH BOX When the External Switch Box switches are enabled the equivalent Working Screen buttons on the ZYNX Sprayer Working Screen become disabled SECTIONS Switches The section switches turn the boom sections ON or OFF Up OFF Down ON The red LEDs next to each section switch turn ON when spraying and Flash when
62. RESSURE SEN DER 2 SEL S d SECONDS 2 SECS 10 SECONDS INTERVAL INCREASED AS CONTINUAL ALARMAS WHEN SETTING COMS PORT I DIFFICULT Figure 47 ZYNX Sprayer Alarms Defaults Page 74 Setup Options Presets V1 98 21 06 06 13 0 PRESETS LITT TEENS 204 GPS ECU Tanks Sections Switches Sensors Setup Units Alarms Presets Sim Other sais HASA Change Preset List Backup Preset List i t Temat Preset Mamo Calibration Factor E Help Previous Next gt DONE Figure 48 Preset Screen Figure 49 Preset Entry Screen E D e G PRESETS The Presets page can display various products and associated flowmeter calibrations This would normally only be used when a product density or viscosity is significant enough to change the Flowmeter Calibration or if the Flowmeter is routinely changed to cater for different rates with different chemicals such as in the Viticulture industry Unless specifically required it is recommended to leave this table blank Change Preset List Select the Change Preset List button The Preset Entry window will be displayed shown top right Using the Alpha Space and Numeral buttons to enter a name for the product As you are typing the name of the product will appear in the window Select the CHANGE CAL FACTOR button A Calculator screen will appear Enter the
63. Shaft Speed Sensor and Wheel Stud Magnets can be fitted to any un driven ground wheel for example front wheel of tractor or wheel on trailing sprayer The magnet activates the sensor as the wheel magnets sweep past Refer to Figure 8 Note Use of a driven wheel for ground speed may be subject to wheel slip and may not always reflect true ground speed Page 16 Installation of Spray ECU 30S KEE Sprayer Kits V1 98 21 06 06 2 Glue the magnets to the wheel studs with the side marked with a cross facing the Shaft Speed Sensor Use any silicone or epoxy type adhesive allowing adequate time to set Ensure that the magnets are spaced equally around the wheel to ensure accurate speed update To ensure adequate speed update place magnets onto ALL of the available wheel studs A Wheel Calibration Factor of no greater than 0 6m 24 inches is required Please note that the Hose Clamp and Magnetic Block are not used in this case 3 The Shaft Speed Sensor must be rigidly mounted to an existing structure on the axle ideally in a protected position to face the magnet The Mounting Bracket Assemblies slotted brackets and angle brackets with hose clamps provided can be used to construct a mounting bracket refer Figure 7 or you may fabricate your own mounting bracket to suit the sprayer chassis Important There must be NO movement of the sensor relative to the magnet es E EM 4 Figure 7 Shaft Sensor with Mo
64. Sprayer Configuration will be loaded The current Sprayer or Sprayer kit will be displayed the Factory after the Sprayer name as shown below indicates the Sorayer was loaded from the Factory Configurations list Configuration Change Current Configuration Mad Change View Configuration Save As User Configuration Ee te cogen A R Sen Load Configuration SS 7a 8 P EI Factory Configurations User Configurations L Showing current Audio Volume Sprayer selected Current Configuration A27826 DL15S ST Facto Help CLOSE Figure 27 Options Configuration showing sprayer kit Page 43 Configuration Setup V1 98 21 06 06 3 4 QUICK SETUP Once a Sprayer or Sprayer kit is selected then the most of the sprayer values and settings will be loaded into the ZYNX Sprayer software OPTIONS and the operator will only have to enter a few values to get started For Example Section Widths select the type of Units metric imperial etc Flow Sensor Calibration factor Wheel Calibration Factor to be used etc a The operator has the option of going the to Section 3 of the Software Setup and working through the manual which outlines all the sprayer options within the software Go to Section 3 OR b Going through the Quick Setup as listed below and entering in the sprayer settings which are unique to the operators sprayer 1 Select the Change View Configuration button This will allow the
65. T L 7 L 9 o zf MUN 2877 DAMANE rn 2539 AE 10 ATIS Vm gt me SPRAY ECU SPRATER LAYOUT Figure 4 General Incab assembly Page 14 General System Layout for Spray ECU 30S KEE Controller Kits V1 98 21 06 06 Dump Valve Tractor Harness NE i E o o zi o gt b 9 a 99 me SPRAY ECU SPRAYER LAYOUT NAMM 82577 Iman np 255 roe oC A1719 oam T Figure 5 General Sprayer and Valve harness assembly Page 15 Installation of Spray ECU 30S KEE Sprayer Kits V1 98 21 06 06 1 2 2 Installing the Sprayer Harness 1 The Sprayer Harness connects to the Tractor Harness at the back of the tractor or vehicle via the connector and continues across the sprayer s chassis to the valve set Figure 5 showsthe Sprayer Harness and Valve Harness Assembly 2 Do not cut or splice the Sprayer Harness Excess cable should be strapped away to avoid vibration and wear The typical Sprayer Harness has 5 connectors they are labeled as follows Ground Speed connects to the Shaft Speed Sensor Kit which is supplied as part of this kit Flow Meter 1 connects to a flow meter not supplied Pressure Sensor 1 connectsto the Pressure Sensor which is supplied as part of this kit REG Valve 1 connectsto a regulator valve not supplied Valve Harness connects to the Valve Harness which is supplie
66. Tank Low Alarm is set as a percentage of the total volume The Total Volume is set from the Working Screen see Section 11 7 to set Total Capacity Use the Mouse to set the Tank Low Alarm by selecting the Up and Down arrows next to the value 7 Test Tank Select the Alarm that you wish to test and then select a Tank 1 2 or3 from the Tank Selection Then select the Test Tank button The alarm sound duration cycles etc can be observed Reselect the Test Tank button to turn test OFF 8 Defaults Restore Defaults Resets the particular alarm you have selected to the factory setting Restore ALL Defaults Resets all alarms to the factory settings Page 73 Setup Options Alarms V1 98 21 06 06 12 1 ALARM DEFAULTS AL ARK DURATION ALARM ALARM ALARMA DELAY BURSTS INTERVAL RATE REPEA 2 SECS 4 SECONDS DEFAULT RATE WHILE ALARMS NEED TO BE PRESENT IMVESTIGAT EDO QUICKLY T AME REPEAT 5 SECS 20 SECONDS IF THETANK I REALY EMPTY WHILE EMPTY THE RATE PRESENT ALARM WILL ALSO SOLI ND TANK LO LIMITED z SECS 4SECONOS SET LIMITED REPEATS REPEATS TO REQUIRED CYCLES OR ONE 2 TO 4TMES CYCLE REPEAT 5 SECS 30 SECONDS DELAYTIMEIS INCREASED TO ALLOW FOR BOOMS TO ACTIVATE AND FLOW TO START HIGH PRESSURE Low PRESSURE NO GROUND SPEED PRESENT WHILE PRESENT z SEL S 5 SECONDS TURN OFF IF MO PRESSURE SENDER 2 SECS 5 SECONDS TURN OFF IF MO P
67. Y ECU 3 3 SPRAY ECU 10SR 4 SPRAY ECU 30S 5 HARDI 5500 SPRAY ECU Page 108 Wiring Connection Tables V1 98 21 06 06 21 2 WIRING CONNECTION TABLES FOR SPRAY ECU CONTROLLERS Spray ECU This section will identify which Spray ECU you have and then will show the Wiring Connections for each Connector on the Spray ECU The Spray ECU is identified by 1 A yellow ZYNX Logo on the top of the Spray ECU 2 The SPRAY ECU model is displayed under the ZYNX Logo Note Some of the earlier Spray ECU s had no ZYNX logo and had tails for connectors SPRAY ECU was written on the controller Spray ECU with tails Once the Spray ECU model is identified then go to the appropriate section as listed below 21 3 Spray ECU with tails 21 4 Spray ECU 21 5 Spray ECU 3 21 6 Spray ECU 10SR 21 7 Spray ECU 30S 21 8 Hardi 5500 Spray ECU Then within each section there maybe a number of different Wiring Connection tables within each Spray ECU model Therefore the Part Number and Serial Number of the Spray ECU may need to be known Below will show how to identify the Part Number Serial Number and Revision Number of the Spray ECU SPRAY ECU Gees SS art number SUE PART A2243 ESE ROG BMS 209 SERIAL A2243060005 Firmware Version KEE TECHNOLOGIES NI2317 MPARK WAY MAWSON LAKES SA 5095 Serial Number Figure 76 Soray ECU Label The Spray ECU label displays the Part Number
68. age 24 Installing Spray ECU 30S Kits to Existing KEE Controller V1 98 21 06 06 13 INSTALLING SPRAY ECU 30S KITS TO AN EXISTING KEE CONTROLLER Note Use this install guide if replacing an existing a KEE MK3 KEE MK5 sprayer console or KEE Sprayrate Interface 1 Before removing the existing Controller Run the Sprayer and record the minimum and maximum pressure and flow rates attainable Ensure that the system is functioning correctly before removing the controller 2 Record all of the cal factors and section width values These can then be easily transferred to the ZYNX after installation It will also be a useful reference if replacing the existing controller Remove the existing KEE Spray Controller console or KEE Sprayrate Interface Remove the existing Tractor harness Install the Tractor Adaptor harness that came with the Spray ECU kit Connect the Tractor Harness to Connector 1 on the Spray ECU The Tractor Adaptor Harness connects to the Spray ECU and takes the harness as far as the drawbar of the tractor or vehicle where a breakaway is attached so the vehicle can be easily detached from the trailing sorayer Lead the harness from the Spray ECU to the back of the vehicle Care should be taken running the tractor harness from the Spray ECU back cable tying where possible Do not cut or splice the harness all excess cable should be strapped away to avoid vibration and wear 6 Securely mount the Breakaway connector abo
69. age 89 Setting Up Calibrate the Flow Meter V1 98 21 06 06 17 8 CALIBRATE THE FLOW METER Speed Readout Calibrate Tank Window Zona Spray Hate Controles Boom Section 73 Selected Pulses LIQUID N CIQUIDN 1427 mL Tank 1 Icon Current Cal Factor Units used for Cal Factor Master Switch is OFF Figure 61 Calibrate Tank window Calibrate the Flow Meter Calibrate the flow meter using one of the following methods 1 Flow Calibration for Normal Valves see Section 17 8 1 2 Flow Calibration for Balanced Hardi type valves see Section 17 8 2 3 Manual entry of Calibration Factor see Section 9 0 OPTIONS Sensors Flow 17 8 1 Flow Calibration for Normal Valves 1 Disconnect a line from one valve going to a boom section Connect a line from the valve to the measuring container 20 litre drum 2 Select the Speed Readout and set a test with the arrows close to normal spraying speed 3 Select the boom section that has been disconnected from the valve and is now supplying the measuring container The section should turn green on the screen 4 Select the tank icon on the screen you are calibrating 5 Select Cal X X isthe tank number A window with CALIBRATE TANK X appears on the right of the screen 6 Start the pump and select Flow On Off 7 The Valve and the Master will turn on and liquid will flow into the measuring container The pulse readout next to the flow button should inc
70. ain Menu screen Console Page 35 Getting Started V1 98 21 06 06 Overview of Functions The Working Screen Boom Sections Displays the number of boom sections selected A Dual boom is shown showing the front and back lines the top line representing the front line and the bottom line displaying the back line If Single line is selected in OPTIONS SPRAYER then only a single line of sections would be displayed The boom sections are numbered starting from the left hand side of the spray line with the far left section valve being section valve 1 The boom sections can be switched ON OFF either by touching the boom section on the Working Screen or switching the boom sections switches ON OFF on the External Switch Box Spraying Indicators are displayed below the boom sections On the Working screen displayed on Page 9 there are 16 Spraying Indicators because there are in total 16 section valves 8 front section valves and 8 back section valves The first eight Spraying Indicators on the left represent the boom sections on the front line the next eight on the right represents the boom sections on the back line When a Spraying Indicator is grey means the boom section is NOT spraying When a Spraying Indicator is green means the boom section IS spraying When the boom sections are grey in colour indicates the sections are switched OFF When the boom sections a
71. ance Wheel Factor is automatically calculated Press the ENTER button to save the Wheel Factor and dose the window Distance Check This can be performed to check the wheel factor entered Press the Reset button Drive back between the two marks and the distance travelled should be the same as the distance measured The Distance Check can be performed over any known distance Page 70 Setup Options Units V1 98 21 06 06 11 0 UNITS sin x GPS ECU Tanks Sections Switches Sensors Setup Units Alarms Presets Sim Other Area Units Length Speed Quick Set ha A kph Metric feet acre inches mph Imperial Weight Volume Injection Pressure kg et e mL kpa US rUsSgals ounces _ Bar gals pints Ibs HET Canada Bushels quarts psi F Lock NH3 Calibration Factor at pulses per ib Help X Previous Figure 45 Options Units page The UNITS page allows the operator to select the units preferred for operation Select a unit from each of the windows 1 Area Units 2 Length 3 Speed 4 Weight 5 Volume 6 Injection applies when Injection is selected as one of the Tank Modes 7 Pressure applies when an electronic pressure sensor is installed on the sprayer Quick Set Allows the operator to quickly change all the unitsto all Metric units or Imperial units or US units or Canada units The operator can still change the unitsto suit their operation Lock NH3 Calibrati
72. ap the boom sections See Section 17 10 for details of the functions of the Sprayer switchbox 7 For reference or troubleshooting at the back of this manual Section 21 7 showsthe pin out tables for each of the Spray ECU 30S Connector s Page 12 Installation of Spray ECU 30S KEE Sprayer Kits V1 98 21 06 06 1 2 Installation of Spray ECU 305 KEE Sprayer Kits All KEE Sprayer kits come with their installation guide which is specific to each kit please use the specific installation guide which come with your KEE Sprayer kit This section is a general guide for an installation of all KEE Spray ECU 30S Sprayer kits This installation guide will take the installer through the following steps 1 2 1 Installing the Tractor Harness 1 2 2 Installing the Sprayer Harness 1 2 3 Installing the Valve Harness 1 2 1 Installing the Tractor Harness 1 Connect the Tractor Harness to the 37 Pin connector marked CONNECTOR 1 on the Spray ECU Figure 4 shows the in cabin assembly showing Spray ECU Power Comms Harness Switchbox and Tractor Harness 2 Run the Tractor Harness from the Spray ECU to the drawbar or the back of the vehicle Ensure that the Tractor Harness is tied away from moving hot or sharp objects Do not cut or splice the Tractor Harness all excess cable should be strapped away to avoid vibration and wear 3 If the Tractor Harness has 2 37 pin connectors then connect the 37 pin connector male pins marked CONNECTOR 1
73. are Reverse Polarity or Bi Directional 3 wire Valve Refers to an electric section dump or regulator valve The valve is driven by an electric motor that is able to rotate in both directions Unlike the 2 wire valve the 3 wire valve has inbuilt changeover relaysthat change the motor direction depending on whether 12v or Ov is applied to the signal wire Constant 12v and GND are required in addition to the signal wire Solenoid Valve Refers to electromagnetic coil type valves They usually consist of a coil that when exposed to voltage produces a magnetic field The magnetic field draws a needle against a spring away from it s seat to allow liquid to flow GND and 12v signal is required for this type of valve Page 22 Plumbing for Diaphragm Pumps for KEE Sprayer Kits V1 98 21 06 06 Plumbing for Diaphragm Pumps for KEE Sprayer Kits Tank EE E mu as Pressure Gane wil a Saver N Manual F agulatin Maca d Wate valvas l Ticwimeter Boom Section 1 Boom Sextion 2 Boom Section J Figure 10 Plumbing Diaphragm Pumps for KEE Sprayer kits Page 23 Plumbing for Centrifugal Pumps for KEE Sprayer Kits V1 98 21 06 06 Plumbing for Centrifugal Pumps for KEE Sprayer Kits Tank Pressure Gauge will Gauge Sayer CT be i N Lic de onirol A Valves Reguising Valve yave Flchwmeter Bybass Line Bonm Section 1 Boom Section 2 Boom Section 3 Figure 11 Plumbing for Centrifical Pumps for KEE Sprayer kits P
74. atte Raven Batte Input Figure 98 Spray ECU 3 A2445 Connector 3 Connector 4 16 Pin COMMS Power Pin Laba Primary Function ENT ES MA ur eis x mus L8 NE oo E Pol EUR ER La A EC E EN NE ooo ajne SEA ere 16 Male Pins mel Figure 99 Spray ECU 3 A2445 Connector 4 Page 126 Wiring Connection Table for SPRAY ECU 3 A2445 V1 98 21 06 06 A2445 V1 1 KEE SPRAY ECU3 Rev 2 PCB Serial No 050001 to 050011 NN Pin c GN 4 Sensor Power Power br senson 5v Daer HU I 2 DOT NONE 3 Ground Speed Speed H SC EE Figure 101 Spray ECU 3 A2445 Connector 6 Page 127 Wiring Connection Table for SPRAY ECU 3 A2445 V1 98 21 06 06 21 5 2 A2445 V1 1 KEE SPRAY ECU3 Rev 2 PCB Serial No 060001 060037 Rev OTe RR CHANGE Serial Num bert Afat e d APPRWO in wos 85 T EMM TIS L 11 ms l Conecprz pi 10 emoud Pli 16 Bat 600E 05001 1 ii o l Ite ral bom charged h Spray ECU 3 to Ettie Raves ze cld or d hg optkaz DEDO 060057 Marked vi D Connector 1 37 Pin Sprayer Drive Pin Label Primary Function o o O 5 SesonsA section Drive Y opt La SedionSA Section Drive Output a Secion6a Section Dre output er FEE WC pr DOREM UE 37 Male Pins Encoder input Ground Speed Figure 102 Spray ECU 3 A2445 Connector 1
75. ay ECU A2006 Connector 4 16 Male Pins 16 Male Pins Note Spray ECU A2006 Connector 5 Switchbox table of pin outs see Figure 77 Page 122 SPRAY ECU 3 A2445 V1 98 21 06 06 21 5 SPRAY ECU 3 HPBAY EEU N Figure 95 Spray ECU 3 Part Number A2445 Firmware Version BMS 207 Note Serial No 050006 050011 Pin 10 on Connector 3 was removed POWER COMMS Looms A2278 ZYNX Sprayer Controller Software 1 OPTIONS ECU Controller Select Spray ECU 2 OPTIONS ECU ECU Model Select ECU ECU3 Page yy Wiring Connection Table for SPRAY ECU 3 A2445 V1 98 21 06 06 21 5 1 A2445 V1 1 KEE SPRAY ECU3 Rev 2 PCB Serial No 050001 to 050011 REv DATE OCRE CHA NG E Serial Num bari Affec t d AF FRYD in Bos po 2 TBE A A 11 man comeciorzph 10 removed Pla 16 Bat some 05001 1 hr We ral boms Changed li Spray ECU 3B T om ges Marked v1 D Ham zatte Fauek zenz leg or dm onto Connector 1 37 Pin Sprayer Drive Pin Label Primary Function JL 4 Section tA Section Drie Lon G Section3A Section Die Output 8 SectionSA Section Drie Output 9 Section Section Drie tpt m 37 Male Pins Encoder input Ground Speed Figure 93 Spray ECU 3 A2445 Connector 1 Wiring Connection Table for SPRAY ECU 3 A2445 V1 98 21 06 06 A2445 V1 1 KEE SPRAY ECU3 Rev 2 PCB Serial No 050001 to 050011 Connector 2 37 Pin Sensors Sprayer Driwe sens
76. be enabled in the General Setup Auto Section Control in the ZY NX Guidance software When the ASC Master button is green then the ASC control will control sections ON or OFF as required When the ASC Master button is red then the ASC control will be disabled and the switching OFF and ON of sections will be performed by the operator Therefore the ASC can be left enabled in the ZYNX Guidance General Setup Auto Section Control and the ASC can be enabled or disabled from the ZYNX Guidance screen by selecting the ASC Master button Note the sections being switched OFF when the boom section is fully over an area already mapped Applied The sections also switch ON so that there is no untreated areas left Page 98 Spray Rate Control 19 0 Testing TECHNOLOGIES Page q a ZC TOPCON company TT Testing V1 98 21 06 06 19 1 REGULATOR REGULATOR Figure 67 Regulator connector Overview The Regulator Drive outputs Reg INC and Reg DEC on schematics drive a 2 wire motor valve Generally referred to as Servo Flow Control Valve or Electric Pressure Regulating Valve To increase Flow the controller applies 12volts to Pin 1 and Gnd to Pin 2 of the connector shown above To decrease flow the controller applies Gnd to Pin 1 and 12volts to Pin 2 The polarity is constantly changing while the controller adjusts the valve to maintain the desired flow rate Regulator Drive Test Procedure With a
77. be into each section pin Confirm yes or no to continuity Always disconnect the vehide battery before proceeding with any installation or servicing of the Spray ECU Tractor Sprayer or Valve Looms Installing the 10SR Spray ECU 1 Before removing the existing controller run the sprayer and record the minimum and maximum pressure and flow rates attainable Ensure that the system is functioning correctly before removing the controller Record all of the calibration factors and section width values These can then be easily transferred to the ZYNX after installation Remove the controller Refer to Section 1 1 for mounting the Spray ECU Power Comms Harness and Sprayer switchbox Connect the existing Raven Console harness to CONNECTOR 1 or 3 of the Spray ECU Connect existing Raven Gnd Radar speed input to the SPEED connector on the Spray ECU Carefully run the power lead to the tractors battery ensuring it is tied away from moving hot or sharp objects To complete the installation go to Section 1 5 to connect the Spray ECU Power Comms harness to the battery Page 28 System Layout for Spray ECU connecting to an existing Raven console V1 98 21 06 06 Figure 13 General Layout of Spray ECU connecting to existing Raven Sprayer Harness Page 29 Connecting the Spray ECU to the Battery V1 98 21 06 06 Step 5 Connecting the Spray ECU to the Battery 1 DO NOT attach the wires to the battery terminals until the installation of
78. changed by the user 16 1 TO CHANGE SPRAYER SETTINGS OF THE CURRENT CONFIGURATION 1 Select the OPTIONS button from the Sprayer Main Menu The OPTIONS Configuration window will appear 2 Check the Current Configuration that the correct sprayer that needs to be changed is loaded 3 Select the Change View Configuration button The OPTIONS window will be displayed 4 Change the sprayer settings that need to be changed See the appropriate Sections 4 to 15 of the manual for information about the changes being made to the sprayer settings 5 Select the DONE button when you are finished making changes The Save New Configuration As window will appear Note If no changes where made the window will not be displayed 6 The sprayer that is changed will be listed Page 79 Saving the Sprayer Configurations V1 98 21 06 06 Selected file Bou SPRAYER highlighted Figure 55 Select Sprayer file 7 Select the sprayer from the list that the changes have been made to by selecting the sprayer the sprayer selected will be highlighted as shown above 8 a Select the OVERWRITE EXISTING FILE button Go to Point 15 OR b Select the NEW FILE NAME button Go to Point 10 NEW FILE NAME 10 A Enter new file Name window with a screen keyboard will appear 11 Using the above screen keyboard enter in a NEW name for the Sprayer the name of the sprayer has to be different f
79. d as part of this kit Note The Sprayer Harness may have other connectors refer to the Sprayer Installation kit that came with your sprayer kit for more information The Dump Valve connector may be located on the Sprayer Harness If the Valve Harness has an Arag Interface box incorporated into the Valve Harness then the Dump Valve connector will be located on the Valve Harness lev SENSOR POWER SENSOR GND 5Y SIGNAL SHAFT SPEED INPUTS Figure 6 3 Pin Weather Pack Sensor Troubleshooting Tip For testing purposes on all 3 pin sensor connectors Shaft Speed Sensor and Flow Meter the voltage on each pin should be as follows Pin A 5 VDC Signal Pin B Ground Pin C 12VDC Sensor Power Refer to Figure 6 below Connecting to a Speed Sensor This installation is used if connecting an A328 Shaft Speed Sensor Kit for ground speed or A449 Radar Sensor Interface Harness not supplied to the Ground Speed connector on either the Tractor Harness or Sprayer Harness Connect to only one 1 of the Ground Speed connectors Select one of the following a Installing the Shaft Speed Sensor Kit to an un driven wheel on either the Tractor Harness or Sprayer Harness b Installing the Shaft Speed Sensor Kit to the Tail Shaft of a vehicle on either the Tractor Harness or Sprayer Harness c Use and existing radar speed sensor for ground speed Installation of the Shaft Speed Sensor kit to an un driven wheel for Ground Speed 1 The
80. e 16 Batte Raven Batte Input Figure 104 Spray ECU 3 A2445 Connector 3 Pin taba Primary Function EMITE E ESPE SIE E m OE Battery BatteryPower Input s nszszRXb toMMSPregammig Input v RING 3 ug L 16 Male Pins pe IT Figure 105 Spray ECU 3 A2445 Connector 4 Page 120 Wiring Connection Table for SPRAY ECU 3 A2445 V1 98 21 06 06 A2644 V1 0 KEE SPRAY ECU 10SR Rev 3 PCB Serial 06000 060040 EPS E 3 Ground Speed Speed b rn ae Figure 107 Spray ECU 3 A2445 Connector 6 Sensor Power Power Gr sercos DV Fen rear Porver IN l Page 131 SPRAY ECU 10SR A2644 V1 98 21 06 06 21 6 SPRAY ECU 10SR Figure 108 Spray ECU 10SR Part Number A2644 Firmware Version BMS 209 Serial Number 06000 060040 The SPEED connector Connector 6 have the wrong pin outs when connecting to the Raven Speed sensor Pins 1 and 2 on the SPEED connector need to be swapped to connect directly with the Raven speed sensor DO NOT connect unless Pins 1 and 2 have been swapped Serial Number 060041 onwards The SPEED connector has the right pin outs to connect directly to an existing Raven speed sensor POWER COMMS Looms A2634 LOOMS The Spray ECU 10SR CONNECTOR 3 plug connects directly to existing Raven 440 Sprayer Looms The Spray ECU 10SR CONNECTOR 1 plugs connects directly to existing Raven 4400 Sprayer Looms The Spray ECU
81. e Chemical Injection Pump Page 48 Setup Options ECU V1 98 21 06 06 Speed From Select from one of the 3 options Wheel Sensor Tractor Radar or GPS Speed Depending on whether Spray Interface or Spray ECU was selected in the Controller options Spray Interface 1 Select Wheel Sensor if a ground speed sensor is connected to the spray harness plug marked Wheel Sensor usually located on the Spray Harness 2 Select Tractor Radar if connecting a Tractor Radar to the Spray Interface The Tractor Radar plugs into the 3 pin weather pak plug marked Tractor Radar on the Spray Interface 3 Select GPS if the speed is from a DGPS receiver ZY NX Guidance has to be loaded and selected from the ZYNX Product Selection Screen in conjunction with the ZYNX Spray Rate control for GPS Speed to be selected Spray ECU 1 Select Wheel Sensor if a ground speed sensor is connected to the spray harness plug marked Connector 1 on the Spray ECU the wheel sensor is usually located on the boom spray 2 The Raven Spray ECU 3 and Spray ECU ER has a 3 pin Plug marked Radar on the Spray ECU 3 if a Radar is connected to this plug then select Tractor Radar 3 Select GPS if the speed is from a DGPS receiver ZY NX Guidance software has to be loaded and selected from the Product Selection Screen in conj
82. e 1 Pin Laba T PrimaryFunction GND 4 SectioniSense _ Section 112W Sense Input B Section3 Sense Section3 12v Sense Jint 8 SectionS Sense Sections 12v Sense Input 9 SectionB Sense sSectionB 12V Sense Input 20 Section 124 Section Drive Output 22 Section 3 amp 4 Section Drive Ouwpt Z3 Section 3B Section Drive tpt 25 Section 198 Section Drie Output S 26 Section 154 SegionDie tpt 28 UP DOWIN TOG1 Paralled 12 Guidleack GND 2a UP DOWN TOG avretker Eiabe oan Debemos Input O 30 UP DOWM TOSS Tank NGO 21 DECC GND Tank INC 12v DEG GND 32 Auto Manual Switch Manual Open Auto GND T Input 33 Encoder 1 Encoderinput T Input 35 Battery PowerOur tpt s oND Grund T wmumg Figure 97 Spray ECU 3 A2445 Connector 2 37 Female Pins Reverse gender plugs Wiring Connection Table for SPRAY ECU 3 A2445 V1 98 21 06 06 A2445 V1 1 KEE SPRAY ECU3 Rev 2 PCB Serial No 050001 to 050011 Pin taba Primary Function LLL 6 sectionta section Drive Oupu Le sectionsa section Drive pat La SectionGA section Drive pat Ne NE E ut Battery Power Power 16 Male Pins xtti Disconnect this power from battery on existing Raven loom until further notice B
83. e ZYNX Spray Controller To select ASC Master ON or OFF select the button The ASC will only operate with software that is compatible with the ZYNX Guidance Some other makes of controllers will interact with the ZYNX software See your dealer for further information VRC Master Button will appear as a green button on the ZYNX Guidance and VRC screens and is located on the ZYNX Logo bar The VRC Master button is green when ON and red when OFF Select the button to switch VRC Master ON or OFF Show Virtual Road When Moving when this option is selected the ZYNX Guidance Virtual Road will appear in the right hand screen where the Spray Controller s Main Menu is displayed This is displayed when the ZYNX Guidance detects the vehicle is moving Page 47 Software Setup Options ECU V1 98 21 06 06 5 0 ECU Electronic Control Unit Setup Units Alarms Presets Sim Other GPS ECU Tanks Sections Switches Sensors Com Port Controller Simulation E COM1 Spray Interface COM2 r COM3 Spray ECU COMA f COMS M Using Injection ECU ss Speed From COMB Wheel Sensor Simulation mode Tractor Radar Enable Diagnostic GPS Help Previous Next DONE Figure 29 Options ECU page Controller Note See Section 20 to select the correct controller if unsure Select Spray Interface if one of the following is written on the spray controller 1 KEE Sprayrate Inter
84. e ie fitted to the purop pressure cutlet hoes and also then connected ta the tank skin fitting Wind the pressure regulating adjuster fully cart Te fully anti clockwise This will result in all fluids being dumped ZYMZ Sprayer software settings Within the Zyra software the following checkbox must have the check removed Also the Controller Mode must be gelested az Standard when this kit ie fitted Hegi ebar Valve Earriralier Scenes dar dark 1 Lortraller dace Max n me PIM Setting Standard AA gen n FULL r L Tek EL L Make sure that DICKEY jahn 10 sec pan RES ege this check box is HOT Chesked Aerio Wales Dr zeH en MIN er img Close Valve when Flow Of 4 masc amsar Zengbttult 1 masc Standard Reduced Gal mos CH Figure 150 Regulator Valve settings Setting the Pressure Relisf To adjust the pressure relief valve firstly you must knew the correct working pressures applicable ta the spray nozzles The valve will be set at a point that will allow 1bar lookpa approx rare than the nozzle maximum pressure l Place water into the sprayer and start the pump 2 Place the controller into manual and press the up arrow on the console for 20sec 3 Serew the pressure relief adjuster in clockwise until the dial pressure gauge on the sprayer registers Bar lona vers than the maximam rating of the nozzles 4 For exam ple if the nozzles pressure range ds rated at 14 5 bar set the rel
85. e red and black wiresto a 12 volt battery DO NOT CONNECT TO BATTERY UNTIL INSTALLATION IS COMPLETE Use the cable ties provided to secure the Power Comms Harness away from hot and moving parts and to avoid chaffing and wear 3 Plug the Switched Power connector that is located on the Power Comms Harness into the Switched Power connector on the ZY NX Power Cable If this connection is already utilized connect it via the A1953 Power Splitter Harness This connection ensures that the Spray ECU is only powered up when the ZYNX Console is switched ON 4 One end of the Power Comms Harness has DB 9 Pin Comms Cable connection Connect this cable to the next available COM Port at the back of the ZY NX Console 5 Connect the other end of the Power Comms Harness to the 16 pin connector marked POWER COMM S on the Spray ECU Page 11 Installing the Spray ECU V1 98 21 06 06 6 Connect the Sprayer Switchbox shown in Figure 3 to the 9 pin connector marked SWITCHBOX on the Spray ECU Then mount the Sprayer Switchbox using the double sided tape supplied or other suitable means Mount the Sprayer Switchbox in a position which is easily accessible while spraying Note The Sprayer Switchbox can be used so one switch switches one boom section ON and OFF If the sprayer has more than six boom sections then the ZYNX Sprayer software can be setup so that one section switch switches more than one boom section ON and OFF The operator can custom m
86. e the pressure drop below 500kPa then use 75 as the Max PWM value The value will normally be around 75 Select a value for the Max PWM value Setting the Min PWM Determine the minimum pressure value for the spraying system which is normally the lower limit of the nozzles being used For this example we will use 100kpa From the Working Screen making sure the MANUAL button is selected select the Dec button to decrease the pressure until 100kPa is reached taking the reading from the manual pressure gauge Then go to the OPTIONS SPRAYER Settings page Starting at a Min PWM of 5 then increase the value to 10 select the OK button to accept the change then take a look at the pressure gauge Keep increasing the value in 5 increments after each change close the window by selecting the OK button Until the the pressure just starts increasing above 100kPa on the manual pressure gauge at this point use the value before the pressure started increasing Therefore if 30 made the pressure increase above 100kPa then use 25 asthe Min PWM value The value will normally be around 25 Select the PWM value Using High Minimum PWM Range option Note If after selecting 40 PWM and there is still no increase of pressure above 100kPa then your system may have a Minimum PWM value above 40 If thisisthe case then select High Minimum PWM Ra
87. ed 17 9 1 Disable Lockout Starting from the ZYNX Sprayer Working screen refer to Figure 17 Select the MAIN MENU button A ZYNX SPRAYER screen will appear on the right hand side Select the ZY NX SPRAYER Logo refer to Figure 17 An About ZYNX Spray Rate Controller window will appear refer to Figure 18 Select the Enable Lockout button A screen keyboard will appear allowing an alpha numeric password to be entered using the screen keyboard Enter in the password by selecting the buttons using a combination of the alphabet and numeric buttons The password is of your choice and can be of any configuration Example JOHN23 Select the ENTER button Another screen keyboard window will be displayed which has Re Enter Access Password at the top of the window Re Enter the same password combination again Example J OHN23 DON T FORGET THE PASSWORD e Select the ENTER button A window will be displayed Lockout Enabled Select the OK button Select the CLOSE button The Lockout has now been enabled and no one will be able to access the OPTIONS button without entering the correct password When the OPTIONS button is selected a window will be displayed Lockout Enabled 17 9 2 Disable Lockout To access the OPTIONS menu the Lockout has to be disabled Starting from the ZYNX Sprayer Working screen refer to Figure 17 Select the MAIN MENU button A ZYNX SPRAY
88. ed When the Calculator Icon next to the Spray Width is selected the Section Widths window is displayed This is the same window as selected in the OPTIONS SPRAY ER page see Section 2 0 for setup details Low Speed Shutoffs Displaysthe Low Speed Shutoff s for each section valve Selecting the VALVE INFO button will display the valve information for each section valve on the boom section icon as shown above This displays which boom section is connected to each section valve and displays the Low Speed Shutoff for each valve The VALVE INFO will be displayed until the VALVE INFO button is selected again Selecting the Low Speed Shutoff Calculator Icon will display the Low Speed Shutoff window This is the same window as selected in the OPTIONS SETUP page see section 5 0 for setup details Low Pressure Hold The current Low Pressure Hold value is displayed When the Calculator Icon next to the Low Pressure Hold is selected the screen keyboard window is displayed A Low Pressure Hold value can be entered The Low Pressure Hold can also be selected on the OPTIONS SETUP page see Section 5 0 for details Page 85 Setting Up Area Volume V1 98 21 06 06 17 6 AREA VOLUME Sub Area Readout Sub Volume Readout AREA Window Zone Spray Hate Costrolles 5a waton only Total Area Selector Sub Area Number Tank Number TIME Figure 59 Area Volu
89. ed as the Controller then either Reg Valve or Prop Valve Proportional Valve can be selected Depending whether the type of controller is a Regulator or Proportional Then select the Settings button See Section 3 1 if selecting Reg Valve OR Section 3 2 if selecting Prop Valve Page 52 Setup Options Tanks V1 98 21 06 06 Pressure Sensor The ZY NX Sprayer Controller can monitor the pressure in a spray system which is displayed as a pressure readout on the Working Screen The ZYNX Spray Controller uses Flow to control Also low and high pressure alarms can be set to alert the operator when the pressure in the system goes above the high alarm point or below the low alarm point See Section 12 0 Select Pr Sensor Tank 1 if an electronic pressure sensor is fitted to the sprayer otherwise leave unselected Note See Section 9 0 to select the type of electronic pressure sensor fitted to the system If more than 1 tank was selected in the Tanks window then a pressure sensor can be selected for each tank that has a pressure sensor present Page 53 Setup Options Tanks V1 98 21 06 06 6 1 Regulator Valve Settings IA alix 6 Units 7 Alarms 8 Presets 9 Sim 10 Other 1 Canfie 2 Spraver a Suitrhoc 4 Sanenre E Satin Regulator Valve Controller Sotbega Tor Task 1 Controller Mode Max On Time PWM Setting Standard 4Q sec
90. ee E Encoder input fr Ground Speed LS Flow Sensor Encoder input ir Flow Channel i Input jg ITA E m NC NC EN al e NC ja wc 1 NC o 4 ja wc NC 1 eat I Me ME N za me NC To Figure 81 Spray ECU A1999 Connector 2 Page l13 aaaaaaaaaaaaaaaaaaaaaaiIiIaIaaaaaasIi Wiring Connection Table for Raven SPRAY ECU A2006 V1 2 V1 98 21 06 06 21 3 2 A2006 V1 2 KEE SPRAY ECU Rev 2 PCB Connector2 16Pin Sprayer wo rin Pza Pimaryfunetion po twe we 12 Sensor Power Faner for sensors OV Raven P auer i Figure 82 Spray ECU A2006 Connector 2 Connector3 14Pin Pressure e Einfa Primary Function D Pre e O lu ne E ENE BEE Fa wc wt s uc we pe two GEBEL Pe Pressure LTE Input elwe e oo awe A petwe DEE suc WE pa twee Figure 83 Soray ECU A2006 Connector 3 Wiring Connection Table for Raven SPRAY ECU A2006 V1 2 V1 98 21 06 06 A2006 V1 2 KEE SPRAY ECU Rev 2 PCB Connector 1 DBS Pin Communications WIEN Pin tabel Primary Function T EN NEE E l R8232 BED GOMMS P marmmina RSz32 TED COMMS P mar mmina He e qecs A pS 8 GOMMSE comiis Programming l iInpuwciupwt ajes 7 E Figure 84 Spray ECU A2006 Connector 1 Connectors 4 3 Pin Conxall Raven Speed pr A N Pin flab Primary Function CA 1 SensorPower
91. eft hand side of the readout is displaying the current sub area number There are 10 sub area numbers 0 9 Selecting the Sub Area readout displays an AREA screen on the right hand side See Section 14 6 for details Sub Total Volume Used readout displays the volume or weight sprayed for the sub area selected depending on the units selected The number in the top left hand side of the readout is displaying the current sub area number There are 10 sub area numbers 0 9 Selecting the Sub Area readout displays a AREA screen on the right hand side See Section 11 6 for details Tank Indicator Only appears when more than 1 Tank is selected in OPTIONS SPRAYER This allows the Sub Total Area and Sub Total Volume to be displayed for each tank To change which tank is displayed select either the Sub Total Area readout or Sub Total Volume readout you will notice the orange Tank Indicator will change each time the readouts are selected this will then display the readouts for each tank Pump Speed Readout This displays the actual pump speed The Pump Speed readout is only displayed if selected See Pump Options on the OPTIONS SETUP Page Min Flow or Min Nozzle Flow indicator A red indicator will be displayed in the Volume readout when the minimum flow for the regulator valve is reached or the minimum flow for the nozzles has been reached Select
92. ended or specified voltage This warranty isin addition to and not in substitution for any warranty or condition implied by the provisions of the Trade Practices Act OPERATION OF WARRANTY In the event of warranty claim being made KEE Technologies Pty Ltd will endeavour via its authorised dealer installer to rectify the problem at the earliest opportunity KEE Technologies Pty Ltd will arrange forthe problem to be fed and if necessary supply an exchange unit and or components The method of repair shall be determined by KEE Technologies Pty Ltd at its sole discretion Any warranty claim shall at the first instance be reported to KEE Technologies Pty Ltd KEE Technologies Pty Ltd shall not in any event be liable for any direct or consequential injury loss or damage arising out of any matter giving rise to a warranty claim Warranty registration must be filled in and Posted to KEE within 7 days of fitment to avoid warranty confusion at alater date if the unit fails during the warranty period KE PE Topcon TECHNOLOGIES a FH TOPCON company AUSTRALIA HEAD OFFICE 14 Park Way Mawes on Lakes South Australia 5095 Office 61 B 5203 3300 Fax 61 1300 307 205 USA 271077 Mueller Place Suita 3 Sioux Falls south Dakota 57108 office 605 365 2350 Fax 605 368 2335 South Africa PO Box 7144 Flamwood 2572 Republic of South Africa Office 27 83 233 5407 Fax 427 16468 2872 AUSTRALIA Western Aust
93. f upgrade software or hardware Version Date Manual upgraded ZY NX X20 Sprayer Software ex factory V1 98 21 06 06 09 06 ZYNX X15 Sprayer Software ex factory V1 98 21 06 06 09 06 Page 2 Contents V1 98 21 06 06 Content Page No Introduction 6 How to Use this Manual 7 INSTALLATION 1 0 For ALL Installations and Servicing of Spray ECU s 10 1 1 Installing the Spray ECU All Models 11 1 2 Installing Spray ECU 30S KEE Spray Controller Kits 13 1 2 1 Installing the Tractor Harness 13 1 2 2 Installing the Sprayer Harness 16 1 2 3 Installing the Valve Harness 20 1 3 Installing Spray ECU 305 kits to Existing KEE Controllers 25 l4 Installing to Existing Raven Controllers 27 1 5 Connecting the Spray ECU to the Battery 30 GETTING STARTED 31 2 1 Starting the X15 Console 32 2 2 Starting the X20 Console 33 2 3 Registration and Sprayrate Control Software Version 34 2 4 Overview of Functions Working Screen 35 2 5 Navigating Around the OPTIONS window 38 3 0 Configuration Setup 42 3 1 Adjust Audio Volume 42 3 2 Configuration 42 3 3 Factory Configuration 43 3 4 Quick Setup For Factory Configurations 44 3 5 Select the Change View Configuration button 44 SPRAYER SETUP OPTIONS 4 0 GPS 46 5 0 ECU 48 5 1 ECU Spray ECU ONLY 50 6 0 TANKS 52 6 1 REGULATOR VALVE SETTINGS 54 6 2 PROPORTIONAL VALVE SETTINGS 56 7 0 SECTIONS 58 8 0 SWITCHES 60 8 1 SWITCHES SPRAY ECU 2 ONLY 62 8 2 CUSTOM SECTION MAPPING 63 9 0 SENSORS 64 9 1 SENSORS
94. face 2 ZYNX 5500 Interface 3 ZYNX 2500 Interface OR Select Spray ECU if SPRAY ECU is written on the Spray Controller Select the correct controller If Spray ECU has been selected then see extra pages after the following sections ECU Tanks Switches and Sensors Extra windows will become available which become visible after Spray ECU is selected as the controller Com Port Select which Communications Port Com Port the 9 pin serial cable from the Spray Controller is connected to the back of the ZYNX Console Usually Com Port 2 is selected Com Port 1 is usually reserved for the ZY NX Guidance GPS or DGPS receiver If the Com Port is changed or selected for the first time the ZYNX Spray Controller software will have to be restarted Simulation is selected for desktop use when the ZYNX Console is not connected to the Spray ECU This disables all the alarms The Com Ports are greyed out if the ZYNX Spray Rate software is not registered contact KEE to register See Section 2 1 Using Injection ECU To select this option an additional Chemical Injection pump would have to be purchased an additional Multi Drive Electronic Control Unit MDECU and looms would also be required This option with the appropriate hardware will allow all the Spray ECU s to control up to 3 injection tanks if connected to a 4 channel MDECU Otherwise leave unselected A Supplement Manual will be required to install th
95. gure 33 c Select the option Close Valve When Flow OFF Note When using a Raven regulator that operates as a Dump Valve then select the option Close Valve When Flow OFF Failure to do this could dead end the system and cause damage to pumps hoses etc See Service Bulletin Section 22 if a positive displacement piston or diaphragm pump and a Raven Fast Flow regulator valve is fitted KEE recommends a Pressure Relief kit part number 495181 be fitted to the sprayer If the kit is fitted then follow the settings as recommended in the Service Bulletin Reverse Valve Direction All regulator valves have a two wire control system Polarity is reversed to change the direction of the regulator when in use Select this option if the valve is turning in the wrong direction i e pressure is being increased when the decrease button is selected on the ZY NX Working screen Close Valve When Flow OFF Select this option if using a 3 way regulator valve which also operates asa Dump Valve such as the Raven Fast Valve Also select this option if Anhydrous Gas is being used through the regulator Sensitivity The Sensitivity setting refers to the Flowmeter signal and may need to be set to Reduced to stop hunting This setting will also make the response to rate changes sluggish It is recommended to select Standard Controller Max On Time Min On Time PINNI Gain Setting Setting 20 sec
96. harness from the existing controller A Installations with no existing switchbox Switches on Existing Controller With ignition key on check each Section Drive Output pin on the existing tractor harness for voltage refer manufacturer of existing tractor harness for pin detail Locate where voltage is supplied to determine if it can be removed without limiting existing functionality If it is not possible to remove this voltage then you must install a Section Drive Output Protection Adaptor A2812 for 37 pin on Connector 1 and A2813 for 16 pin on Connector 3 If no voltage is found disconnect the vehicle s battery and continue with installation B Installations with existing switchbox Induding J oystick Control Determine if it is possible to disconnect the existing switchbox without limiting existing functionality e g Boom Lift Lower or Fold If so disconnect the switchbox switch the ignition key on and check each Section Drive Output pin on the existing tractor harness for voltage refer manufacturer of existing tractor harness for pin detail If it is not possible to remove this voltage then you must install a Section Drive Output Protection Adaptor A2812 for 37 pin on Connector 1 and A2813 for 16 pin on Connector 3 If no voltage is found disconnect the vehicle battery and continue with installation Disconnect the vehicle battery before proceeding with any installation or servicing of the Spray ECU Tractor Sprayer or Valve Loo
97. he label represents pulses 10 units of liquid Divide this number by 10 for the correct value to enter asthe Calibration Factor into the Sprayer Software Setup Connecting to the Regulator Valve 1 The regulator valve not supplied is a motorized flow control valve used to maintain the product flow to the section valves It will be situated between the pump and the flow meter 2 All bypass or agitation return lines that return to tank must be taken before the regulating valve so there is no return path after the regulating valve and the flow sensor 3 Using the Regulator Valve Adaptor Harness A802 connect the regulator valve s 2 pin connector to the 2 pin connector marked REG Valve 1 on the Sprayer Harness Note The regulator valve may require a connector change to attach to the 2 pin connector marked REG Valve 1 on the Sprayer Harness Refer to the regulator valve manufacturer s specifications for correct pin allocation Care should be taken when replacing these connectors not to damage the Sprayer Harness or regulator valve and connectors should be fully circuit tested prior to installation 4 When you test the sprayer with water you may find that the regulator valve works in the opposite direction than is required For example the pressure increases when it should decrease You can set the Reverse Valve Direction in the Sprayer Setup software to remedy this Page 19 Installation of Spray ECU 30S KEE Sprayer Kits V1 98 21 06
98. her Low Speed Options vues Facer n Low Speed Shutoffs Distance Pulse 0 6000 Set trigger speeds B Pump Options F Enable Pump Speed Indicator Low Pressure Hold Min RPM Max RPM Trigger speed 0 0 Pressure Boost B Enable Pump Control Button Time in secs O acd Holding Pressure 0 Bar B i Enable Speed Smoothing Help lt Previous Figure 43 SETUP page showing Pump Options Next gt DONE M Pump Options Spray ECU onl The Enable Pump Control Button is displayed when Spray ECU is selected Prop Valve Proportional Valve and Pr Sense Pressure Sensor are selected Enable Pump Control Button Spray ECU Only When the Enable Pump Control Button option is selected this displays an extra button to the left of the Master Switch on the Working Screen called PUMP When the PUMP button is switched OFF on the Working Screen this doses the proportional valve by setting the PWM to zero and stopsthe oil flow to the pump Do not select the Enable Pump Control Button if the Hydraulic pump is controlled by an independent switch Holding Pressure Set the Holding Pressure to O This feature is for future developments Enable Pump Speed Indicator Spray ECU Only Select Enable Pump Speed Indicator when a speed sensor is fitted to the pump to readout the RPM of the pump shaft Enter in a Min RPM value for the Pump Shaft an alarm will be displayed when the
99. how to test and simulate spraying using water before any actual spraying takes place The section then explains how to start spraying in either MANUAL or AUTOMATIC mode 11 Section 19 The Testing section explains how to test the Regulator Valve test for Switch power for the Spray ECU test the dump valve test KEE sensors test for 3 wire section valves and test PWM valves 12 Section 21 The Wiring Connection Tables section shows how to select between Spray Rate Interface and Spray ECU controllers when selecting in the software This section also contains the Wiring Connection tables for each of the connectors for the different Soray ECU s 13 Section 22 This section contains the schematic wiring diagrams of the current the KEE Spray ECU 30S Tractor and Sprayer harness s available Page 8 Spray Rate Control Installation TECHNOLOGIES Page 9 a TOPCON company TT Warning when Installing Spray ECU Controller V1 98 21 06 06 1 0 FOR ALL INSTALLATIONS AND SERVICING OF SPRAY ECU S Damage will occur if any external power is applied to the Section Drive Outputs on the Sprayer ECU Follow this procedure to ensure that damage is avoided Disconnect both the ZYNX Console and Spray ECU controller from the battery before charging jump starting or welding on the vehicle and or sprayer Testing Procedure Commence test by disconnecting the existing tractor
100. ief valve zo that a reading of 5 5bar is visible on the dial pressure gauge The system will never have a pressure exceeding the displayed pressure thus protecting the sprayer syetern and the operator The rate will be achieved from the aff position in approx 3 seconds thus eliminating under sprayed areas Page 167 Personal Notes V1 98 21 06 06 Page 168 lt Personal Notes V1 98 21 06 06 Page l169 Personal Notes V1 98 21 06 06 Page 170 Warranty V1 98 21 06 06 WARRANTY The warranty provided by KEE Technologies Pty Ltd covers faulty manufacture defective components and installation of components but not installation to the machine For the warranty to be recognised by KEE Technologies Pty Ltd the end user of the equipment must in the first instance of a problem developing contact the local Dealer from where the unit was purchased The Control Unit Micro Processor is covered for 12 months under this warranty Accessories such as cables sensors and hydraulic kits are covered for 1 year under this warranty This warranty will become void if am attempt is made to repair or modify the Control Unit Micro Processor This warranty will become void for all components if they are misused accidentally damaged if any attempt is made to repair or modify them or operate them on other the recomm
101. in manual mode This will happen if a Low Speed Shutoff value has not been reached Once the speed increases and the speed goes above the Low Speed Shutoff value then the AUTO button will become highlighted and the green indicator will be shown on the AUTO button and the application rate will have an orange background when the rate has been achieved The sprayer is now spraying in AUTO mode WHILE SPRAYING While spraying the speed will be displayed Area and Volume will start accumulating Pressure will be displayed if selected Either Volume Minute or Volume Nozzle will be displayed The Volume remaining on the Tank Icon will start counting down The current application rate will be displayed Any alarms that arise will be displayed Once the Tank Icon turns to red the Low Volume point has been reached alerting the operator the tank has reached the low point alarm When the Master Switch is OFF it turns red when the Master Switch is ON it turns green Page 96 Start Spraying Using ZYNX Guidance with the Spray Rate Controller V1 98 21 06 06 18 3 ZYNX GUIDANCE AND SPRAY CONTROLLER During the start up of ZYNX select the GUIDANCE together with the SPRAY CONTROLLER When using the spray rate controller you are able to view the virtual road by pressing the MAIN MENU button 5 seconds later the virtual road will be displayed whilst the vehicle i
102. ing Screen showing Tank Pressure window Note The Pressure Readout display is only displayed if Pr Sensor is selected in OPTIONS SPRA YER and an electronic pressure sensor is installed on the sprayer The number in the top left hand side of the Pressure Readout represents which tank 1 2 or 3 the pressure sensor is connected to The above Pressure Readout is displaying a 1 therefore the pressure readout displayed is connected to Tank 1 Up to 3 Pressure Readouts can be displayed if required The units used are displayed in the Pressure Readout Selecting the Pressure Readout from the Working Screen displays the Tank X Pressure window The X represents which tank 1 2 or3 the pressure sensor is connected to and which tank the pressure alarms and pressure calibrations are set up for Setting the PRESSURE ALARMS For a standard Broadacre System a low pressure alarm of 80 to 100kPa and a high pressure alarm point of 450kPa are reasonable values These settings will depend on the sprayer configuration nozzles pumps and usage and could vary considerably from these values 1 Setting the High Pressure Alarm Point The current High Pressure Alarm is displayed Select the Calculator Icon next High Press 1 to set a new High Pressure Alarm Enter in the value using the Screen Keyboard Then select ENTER to save the new value and close the window 2 Setting the Low Pressu
103. inute Measure the volume of liquid coming out of the nozzle this is the Actual amount Write the Actual value down 6 Compare this volume with the value shown in the Flow readout volume nozzle minute directly under the Manual button this is the Calculated amount write this value down 7 Select the Tank icon the Tank Setup window will be displayed see Figure 60 Write down the current Cal Factor for the Flow meter as displayed 8 Using the formula below this will calculate the new Cal Factor Current Cal Factor X Calculated Amount New Cal Factor Actual Amount Calculated value in Flow readout window Actual amount measured in the jug for 1 nozzle for 1 minute 9 To calculate the New Cal Factor Divide the Calculated amount by the Actual amount then multiply by the Current Cal Factor This value will be the New Cal Factor 10 Enter this New Cal Factor using the Manual Entry method as explained in Section 9 0 OPTIONS Sensors Flow Note Jug tests are not as accurate as the total volume measurement as some errors will exist due to misting over spray nozzle tolerances and variations in flow rates through boom hoses Page 91 Enable Lockout V1 98 21 06 06 17 9 ENABLE LOCKOUT FEATURE The Enable Lockout feature when activated will not allow access to the ZYNX Sprayer OPTIONS menu therefore settings can not be changed unless the password is enter
104. is used Section 2 3 checks the spraying software is registered This section gives an overview of the Sprayer Working Screen and how to Navigate Around the Screen during setting up the sprayer software 6 Section 3 0 Configuration Setup explains how to load your KEE Spray kit or Sprayer from the factory configurations files loaded on the ZYNX Console if your sprayer is listed These configuration files contain most of the sprayer settings required to set up your sprayer If your sprayer is listed in the Factory Configurations then you can choose to do the Quick Setup Section 3 4 OR manually follow the manual through all the sprayer software setup options Section 4 to 15 in the Software Setup Section 7 Section 4 through to 15 The Sprayer Software Setup section takes the operator through the 11 pages of the OPTIONS window to setup the sprayer Page 7 How to use this Manual V1 98 21 06 06 8 Section 16 Saving the Configurations section shows the operator how to save and name the sprayer settings entered into the Sprayer Software Setup Sections 4 to 15 9 Section 17 Setting up the Sprayer explains the Pressure Flow Speed and Area Volume windows This section explains how to Fill the Tank and the Sprayer Switchbox This section also explains how to Calibrate the Pressure Sensor and Flow sensor Setting up is now complete the sprayer is ready for testing 10 Section 18 Start Spraying section explains
105. isplayed with a white background letting the operator know the sprayer is spraying in manual mode Check the boom sections are functioning by switching the sections ON and OFF Press the AUTO button the sprayer will go into Auto mode with the ZYNX sprayer controlling the regulator valve Select a rate by selecting one of the Preset Rate 1 or 2 buttons If the boom spray is controlling to that rate the application rate will turn to an orange background indicating the spray controller is controlling to the required rate Using the Increase buttons the application rate will increase by the Rate Increment as set in the Tank Setup window as the increase button is pressed the application rate will keep increasing until full flow is being supplied to the booms At this point the the application rate displayed will flash between the target rate and the actual rate this is the limit of the sprayer for that speed nozzle selection etc The operator can change the Test Speed application rates etc to see what range the sprayer will achieve in the field before chemical is put in the tank Page 95 Start Spraying V1 98 21 06 06 18 2 START SPRAYING Switch the ZYNX Console ON Make sure Sprayer Controller is selected on the Product Selection Screen Start pump and bring to operating pressure Check the Preset Rates and Rate Increment are set correctly for the spray job If spraying in AUTO mode
106. itched Section 7A Figure 111 Soray ECU 10SR Connector 3 Connector 4 16 Pin COMMS Power e Pin Jia Primary Function epe O H La sed Ground ER e T 7 LS Baten BatteryPower input a nszszRXb toMMSrogamming Imput Shield wpe f o T CANA VU SAME Figure 112 Spray ECU 10SR Connector 4 Dx As PN rM ie Jm Meo ES D D j MEET ad 14 Ty SU Er T 1 gt S A E In DE Y a EE 16 Male Pins ro mM MUST rs ev Zi un A E 1 PCS AR SE Ae fu I DKW iR ee M ote ddr d u i Es 7 x D A A ee cn H E 16 Male Pins Page 135 Wiring Connection Table for SPRAY ECU 10SR A2644 V1 98 21 06 06 A2644 V1 0 KEE SPRAY ECU 10SR Rev 3 PCB Serial 06000 060040 Connector 5 9 Pin Swilchbox gt CENE TT SEN SA poumon h SEE EEL ELA Es C Q Pin de r Ou 1 Sensor Power Powerforsensors SY aen Lit Ii 2 DOT A 44 ee EE Do 1 mm 3 Ground Spec Speed n i a Figure 114 Spray ECU 10SR Connector 6 Page 36 Wiring Connection Table for SPRAY ECU 10SR A2644 V1 98 21 06 06 21 6 2 2644 V1 1 KEE SPRAY ECU 10SR Rev 3 PCB Serial 060041 REV DATE DERE CHANGE APPRVD LOOM 11 zesoe ee Corredo Spire tacauapped N BE i Connector 1 37 Pin Sprayer Drive Primo Function Giound Ground Sein Drive Sen Drive Seron Drive Secton Drive Seton Drive Sen Drive Sen Drive Secton Drive Secton Drive
107. l switch is connected to CONNECTOR 2 harness on the Spray ECU Select Disable if NO AUTO MANUAL Switch is connected to the Spray Controller External Section Switch The External Section Switch switches the boom sections ON or OFF Select Enable if one of the following is connected to the Spray ECU or Sprayrate Interface 1 The KEE Switchbox A1268 is connected to the controller box marked SWITCHBOX 2 If remote section switches are connected to the Boom Sensing pins on CONNECTOR 2 harness on the Spray ECU Select Disable if NO External Section Switches are connected to the Spray Controller Page 60 Setup Options Switches V1 98 21 06 06 External Switch UP is ON is only applicable when a KEE External Switch Box is connected to the Spray ECU or Sprayrate Interface Select the option to have the Master and Section switches switch ON when in the UP position Use Guidelock For Auto Steer when selected means when the Guidelock is selected on the External Switchbox it engages the Auto Steering for the ProSteer steering system Leave unselected if using ZYNX Guidance Page 61 Setup Options Switches V1 98 21 06 06 8 1 SWITCHES Spray ECU Only inia Setup Unis Alarms Presets Sim Other GPS ECU Tanks Sections Switches Sensors External Master Switch Boom Sensing Disabled No sensing Six Boom Switchbox
108. le from this plug to the COM Port on the back of the ZYNX Console Connect to the COM Port that is selected on the OPTIONS ECU page Page MB Wiring Connection Table for KEE Sprayrate Interface A1237 V1 98 21 06 06 20 9 1 KEE Spray Interface Wiring Connections Connector 2 15 Pin Sprayer Drive is e Pin Label Primary Function T 2 Section fA Section 5A 4 Pressured Pressure Sensor 1 input Senor END Ground for Sensors Section 14 Input E ion Dri 8 leng Grund rod 9 speed EncoderimputtorGroundSpeed Input 11 Secionza Section Brive Output OI ut ut Figure 131 KEE SPRAYRATE INTERFACE Connector 2 Connector 4 9 Pin Switchbox a Pin Label Primary Function T Shield C OMMS Input D ut ut 5 ana its EER O EE 7 7 0 05 wg 22 00 er DEEN o Master Switch 12 Master Switch Sense Figure 132 KEE SPRAYRATE INTERFACE Connector 4 Connector 1 3 Pin Weather pak Master Switch wm Pin Label Les Function Mater Switch Master Switch Sense 5 B cup Ground 3 Gmud k Rate n x lloc AAA Figure 133 KEE SPRAYRATE INTERFACE Connector 1 Connector 3 3 Pin Weather pak Tractor Radar EN CEN Fin lte Primary Function o amp 5 15 5 L Encoder Inputfor Ground Speed B GND Ground round Power for sensor 12V Figure 134 KEE SPRAYRATE INTERFACE Connector 3 Page IA
109. le setup is correct for your spraying speeds wiring is correct etc Fill the tank with water Start the ZYNX Console and at this stage only have the ZYNX Sprayer Controller selected for testing of the sprayer IE ZYNX Guidance selected OFF Start the Pump and bring to operating pressure Select the Speed Readout to display the SPEED window and set a Test Speed of normal spraying speed The Test speed will be displayed in the Speed Readout The Test speed should be above the Low Speed Shutoff and Low Pressure Hold speeds set Switch the sections ON by selecting the boom sections on the Working Screen or using the External Switch Box Select the MANUAL button Note When the ZYNX Sprayer is first started it always starts in MANUAL mode Select the Master Switch The boom sections will switch ON and start spraying If a Glass Pressure Gauge is installed then when the Increase buttons are pressed the pressure should start increasing Note If the pressure decreases when the increase button is pressed then you have to select Reverse Valve Direction in OPTIONS SPRA Y ER REGULA TOR VALVE page then check again and make sure the pressure increases when the increase button is pressed Then keeping pressing the Increase button until the pressure stops increasing at this point the regulator is allowing full flow to the boom The current application rate will be d
110. lected on the OPTIONS Setup page in the Pump Options window Sprayer Looms Hardi 5500 Spray Interface Note Hardi 5500 Spray ECU Rev 1 0 find Rev No next to Part number on the label See Page 8 for placement had no yellow ZYNX Logo or labels next to plugs The Rev 1 0 also had tails on the Power Comms and Foam End plugs ZYNX Sprayer Controller Software 1 OPTIONS ECU Controller Select Spray ECU 2 OPTIONS ECU ECU Model Select ECU ECU3 Sprayer Harness Connect the 39 Pin plug Sprayer Harness from the Hardi 5500 controller and plug into the Sprayer Harness on the Hardi 5500 Spray ECU Power Comms The Power Comms harness connects to the Power Comms on the Spray ECU Then connect the 9 pin serial to the back of the ZYNX Console and then connect the battery leads to the tractor battery Foam End Connects to Hardi s Foam Fence End harness Switchbox Connect KEE s External Switchbox to the plug marked Switchbox on the Hardi 5500 Spray ECU Wiring Connection Table for HARDI 5500 SPRAY ECU A2243 V1 98 21 06 06 21 8 1 A2243 V1 1 HARDI 8 SECTION SPRAY ECU Rev 3 PCB HE Bev PCB and connectors on tails oT De Fey T d E EC Enable Punt 3 Connector 1 39 Pole F M Hardi Sprayer EER Drive Pin Laper enman Function ET ai RELAY l Section ONA Output O O O O s2 RELAY2A Sections ON na Out FRONT VIEW EN RELAY SA O
111. lecting the Right Controller 107 21 2 Wiring Connection Tables for Spray ECU Controllers 109 21 3 Spray ECU with tails 111 21 3 1 A1999 Hagie Connection Tables 112 21 3 2 A2006 Raven Connection Tables 114 21 4 Spray ECU 116 21 4 1 A2036 Spray ECU Connection Tables 060001 060014 117 21 4 2 A2036 Spray ECU Connection Tables 060015 060053 120 21 5 Spray ECU Raven 123 21 5 1 A2445 KEE Spray ECU 3 Connection Tables 50001 050011 124 21 5 2 A2445 KEE Spray ECU 3 Connection Tables 060001 060037 128 21 6 Spray 10SR 132 21 6 1 Spray ECU 10SR Wiring Connection Tables 060000 060040 133 21 6 2 Spray ECU 10SR Wiring Connection Tables 060041 137 21 7 Spray ECU 30S 141 21 7 1 Spray ECU 30S Wiring Connection Tables 142 21 8 Hardi 5500 Spray ECU 145 21 8 1 Hardi 5500 Spray ECU Connection Tables 146 21 9 KEE Sprayrate Interface 148 21 9 1 KEE Sprayrate Interface Wiring Connection Tables 149 WIRING SCHEMATICS OF KEE SPRAY ECU TRACTOR AND SPRAYER LOOMS 151 164 SERVICE BULLETINS 23 0 Pressure Relief Valve installation to Raven Fast Flow Valves 166 Page 5 Introduction V1 98 21 06 06 Introduction The Spray ECU isa new generation spray controller to used in conjunction with the NEW X20 or ZYNX X15 consoles brought to you by KEE Technologies The Console is the graphical interface of the Spray ECU controller The Soray ECU replaces the KEE Sprayrate Interface The Spray ECU can control up to 30 section valves 3 wire and allow
112. led Enabled External Section Switch Disabled Enabled T External Switch UP is ON r Use Guidelock For Auto Steer Help X Previous na gt DONE Figure 36 Options Switches page Note If Enabled is selected on any of the 3 options then the equivalent Working Screen options become disabled and all three options can only be operated by the External Switch Box A1268 or other external switches External Master Switch The External Master Switch switches all sections ON or OFF that are switched ON Select Enable if one of the following is connected to the Spray ECU or Sprayrate Interface 1 The Sprayer Switchbox A1268 is connected to the Spray ECU marked SWITCHBOX 2 An External Master Switch A601 is connected to the spray controller marked MASTER SWITCH KEE Sprayrate Interface ONLY 3 An External Master Switch is connected to the Spray ECU and is connected to either CONNECTOR 1 or CONNECTOR 3 on the Tractor looms or Spray ECU adaptor harness Spray ECU Only Select Disable if NO External Master Switch is connected to the Spray Controller External Auto Switch The External Auto Switch switches the sprayer mode between AUTOMATIC or MANUAL Select Enable if one of the following is connected to the Spray ECU or Sprayrate Interface 1 The KEE Switchbox A1268 is connected to the controller box marked SWITCHBOX 2 An Auto M anua
113. ller will come factory loaded with firmware version BM S207 or higher The ECU Model s ECU 10SR and ECU 30S controllers will come factory loaded with firmware version BMS 209 or higher Page 50 Setup Options ECU V1 98 21 06 06 Note When 3 wire Solenoid is selected this enablesthe sprayer to control 31 sections valves and 1 3 wire dump valve this is because both 3 wire Motor valves and Solenoids only require a single signal wire to switch the valves ON or OFF Therefore 31 sections can be selected The current looms only support 30 sections When 2 wire 2 wire Motorised Valves or Reverse Polarity Valves is selected this enables the sprayer to control 15 section valves and 1 2 wire dump valve because 2 wire valves require 2 signal wires to switch the section valves ON or OFF Therefore only 15 sections can be selected Section Valve Mode Select 3 wire Solenoid if the sprayer is fitted with 3 Wire Motorised Section Valves or Solenoid Section Valves Select 2 wire if the sprayer is fitted with 2 Wire Motorised Section Valves Reverse Polarity Valves Select 2 Wire power save if the sprayer is fitted with 2 Wire Motorised Section Valves and the power saving feature is required If the section valves does not receive a signal from the controller for 2 minutes the power to the section valves is switched OFF This conserves power Note The 2 Wire power save fea
114. low Channel 1 Input 28 Sensor SND Groundfor Sensors Ground ENE MSIE PESA T LER NUIT EAN RC EE ETA s M 35 Battery Power Gut tpt 35 Battery Power ut tpt Sensor Power Sensor AT 1 P ouer for Sensors F amier Figure 116 Spray ECU 10SR Connector 2 Page 13 Wiring Connection Table for SPRAY ECU 10SR A2644 V1 98 21 06 06 A2644 V1 1 KEE SPRAY ECU 10SR Rev 3 PCB Serial 060041 ae CNN Driveisense 2 Pin Laba Primary Function i 4 RegDrive 1A Actuator Drive Increase Output amp Section 1A Section Drive Output 8 Sectiond a Section Drive T Output 9 Section amp A SectionDrive Output P auer for sensors DV Sensor a emcees See pa 13 Flow Sensor 1 Channel 1 Input 12V Switched Section 7A Figure 117 Spray ECU 10SR Connector 3 Connector 4 16 Pin COMMS Power vo Pin Labe PrimaryFuncti n 4 Shield round rod o 2 8 RSz32RXD COMMSProgramming Input CAM ano MB LA A o c afne EEN RI EET EEN N Figure 118 Spray ECU 10SR Connector 4 Page 13 Qu Wiring Connection Table for SPRAY ECU 10SR A2644 V1 98 21 06 06 A2644 V1 1 KEE SPRAY ECU 10SR Rev 3 PCB Serial 060041 Connector 5 9 Pin Switc hbox WO Primary Function Battery Power Z AND Ground 3 3 5 SOL OMS pe SDA COMMS Er EE 8 9 Master Switch o G Ho
115. low Sensor Specifications This is because the Raven console does not have decimal points and assumes the last digit is a decimal place Micro Trak Flow Sensor Select Micro Trak Flow Sensor if a Micro Trak flow sensor is fitted The Micro Trak Flow sensor uses a latch system and when enabled the software handles this Minimum Flow Flow Meter Enter the minimum flow of the Flow Meter fitted to the sprayer Every Flow Meter has a minimum value which below this point it can not control accurately Therefore when the Flow Meter reaches this value the regulator valve will not attempt to control below this minimum value it will hold the regulator valve at that point Then the Flow readout will display a red indicator alerting the operator of this Then select the Flow readout and an explanation will be displayed in the Flow window This is because the red indicator can mean Minimum Flow Flow Meter or Minimum Nozzle Flow Page 65 Setup Options Sensors V1 98 21 06 06 9 1 SENSORS ray ECU onl Iammas 8 amp 8 185 Setup Units Alarms Presets Sim Other GPS ECU Tanks Sections Switches Sensors Pressure Type Tank1 lt D e 5 Bar Selected Sensor 10 Bar Current 4 20mA Moltage 5V max Tank 1 rj Selected Sensor Sensor Specifications Help X Previous na gt DONE Figure 41 Options Sensors page Spray ECU only The SENSORS page Figure 41 sh
116. me window Sub Area Readout Displays the Sub Area for the Sub Area Number shown The Sub Area Number is displayed in the top left hand side of the Sub Area Readout or in the AREA window next to Area Number Sub Volume Readout Displays the Sub Volume for the Sub Area Number shown The Sub Area Number is displayed in the top left hand side of the Sub Volume Readout or in the AREA window next to Area Number Select the Sub Area Readout icon or the Sub Volume Readout to display the AREA window as shown above Total Area Displays the cumulative total of area sprayed Select the Calculator Icon to enter a preset total area Select the Reset button to Reset the Total Area a window will appear to confirm the reset select YES to reset OR NO to cancel Resetting the Total Area does not reset the 10 Sub Area Numbers SUB AREA VOLUME Sub Area Number Displays the selected Sub Area Number the Sub Area Number is displayed in the AREA window and in the Sub Area and Sub Volume Readouts The Sub Area Number is selected by using the Sub Area Number Selector arrows By using the arrows you can select from 10 sub areas 0 9 As the Sub Area Number changes the Sub Area and Sub Volume values will change to display the areas and volumes accumulated for the selected sub area number Select the Calculator Icon aligned next to Area or Volume
117. ms EXISTING SWITCHBOX A1268 SPRAYER SWITCH BOX IF POSSIBLE DISCONNEC T EXISTING SWITC HBOX HERE SPRAY ECU ALL MODELS HL IF IT NOT POSSBLETO REMOVE VOLTAGE INSTALL ADAPTOR HERE Hen Figure 1 Connecting the Spray ECU to existing Installations Page 10 Installing the Spray ECU V1 98 21 06 06 1 1 INSTALLING THE SPRAY ECU ALL MODELS Step 1 Installing the Soray ECU 30S Note DISCONNECT THE VEHICLE BATTERY before proceeding with any installation or servicing of the Spray ECU 30S or Tractor harness Before commencing any installation or servicing of the Sprayer Harness or Valve Harness make sure the Tractor Harness i disconnected from the Sprayer harness DAMAGE WILL OCCUR if any external power i applied to the Section Drive Outputs on the Spray ECU ALWAYS DISCONNECT THE VEHICLE BATTERY before proceeding with any welding jump starting or charging on the vehide or sprayer 1 Mount the Spray ECU Electronic Control Unit shown in Figure 2 in a suitable position inside the cab ensuring that it and its connectors cannot be accidentally damaged by moving objects the Spray ECU can be mounted in any orientation Figure 4 shows the in cabin assembly showing Spray ECU Switch Box Power Comms and Tractor Harness Please refer to the ZYNX Console X15 or X20 manual for mounting the ZY NX Console Figure 2 Spray ECU 30S Figure 3 Sprayer Switchbox 2 Install the Power Comms Harness Route th
118. ng the Maplink VRC software This allows logging to be done without loading a VRC prescription map Select VRC and Logging if using the Maplink VRC software to load a VRC prescription map to control the sprayrates to a region based map A VRC Master button will be displayed on the Guidance and Maplink VRC screens Page 46 Software Setup Options GPS V1 98 21 06 06 VRC Log Synchronization Note This window will appear if Logging Only or VRC and Logging are selected in the VRC Logging Mode window 1 OFF select this option if you want to be able to switch the Treatment button ON and OFF in the VRC Maplink screen independently of the Sprayer Master switch 2 Master Switch Only select this option for the Logging in the Variable Rate Control VRC to follow the Master Switch Therefore Master ON Logging ON Master OFF Logging OFF 3 Master Switch and Flow This option would mainly be selected if ASC was Enabled If all the sections are switched OFF under ASC but the Master is still ON the logging will stop because there is no flow present Therefore logging will stop if all the sections are switched OFF the Master is switched OFF or the Actual spray rate is 0 Note When using Sprayrate Controller Version 1 98 or later with ZYNX Guidance the On Time and Off Time options are inaccessible in the ZYNX Guidance and the values have to be entered in on the Sp
119. nge from the Valve Options window The Min PWM window will now have a range from 42 5 PWM to 60 PWM displayed Continue the procedure of increasing the PWM value until the pressure starts increasing above the 100kPa as displayed by the manual pressure gauge at this point use the value before the pressure started increasing Therefore if 47 5 made the pressure increase above 100kPa then use 45 as the Min PWM value Select the Min PWM value Controller Response Once the Max PWM and Min PWM have been set the Controller Response can be set Put the spray into AUTO spraying mode Start at the Fastest option select a spray rate for example 80L ha then increase the rate to 100L ha and see how quickly the rate changes If the rate over shoots and starts hunting too much then select Medium Fast option Repeat the procedure until the rate selected is obtained quickly without over shooting too much Select the Controller Response Page 57 Setup Options Sections V1 98 21 06 06 7 0 SECTIONS BCE Setup Units Alarms Presets Sim Other GPS ECU Tanks Sections Switches Sensors Sections Lines Valves Number Single 3 A e Balanced Dual Widths B Nozzles Guidance Sections Total 27 a s B e Flow 0 42 Number of front boom sections L min Herp lt Previous net Figure 35 Options Sections page
120. nge 4623822 Polmac Rapid Check insert P41316399 Polmac electronic sensor P413003AL Pressure 5 Bar Electronic Pressure Sensor with Gauge Saver A092 Pressure Adaptor for Eagle amp Spray ECU A Pressure Adaptor for MK5 and Sprayrate Interface A Dump Valve Adaptors to suit Sprayer Harness 2 Wire Motorised Dump Adaptor A2267 8 Wire Dump Adaptor 12V ON when Master OFF A2266 8 Wire Dump Adaptor 12V ON when Master ON A2269 Solenoid Dump Valve Adaptor A2267 e Spares 16 Pin Locking Ring Kit pack of 3 A1478 Fuse 10 Amp 3AG Console fuse Y846 ZYNX Sprayer Manual A2677 3 Pin weather pack 5m extension A768 Arag Regulator Valve Adaptor A802 Page 103 20 2 SPECIFICATIONS 20 2 1 CONSOLE Supply Voltage 12 5 16 volts Negative earth system The Spray ECU s power leads must be connected directly to the tractors battery terminals No attempt should be made to connect the system to positive earth vehicle Damage will result and Warranty will become void Supply Current Console 0 9 amps approxImately Maximum Solenoid supply current 2 Amps each Maximum Electric Regulator Valve Motor Current approx 250milli amps 20 2 2 GROUND SPEED FAN SPEED AND AUXILIARY SHAFT SENSORS Ground Speed Sensor Hall effect type sensors Fan Speed Sensor and 3 pin weather pak plug Pin A B and C Auxiliary Shaft Sensors Sensor to Magnet Distance 2
121. nnel MDECU and the CONFIG Using Injection ECU option selected then up to 3 tanks maybe selected If more than 1 tank is selected then Tank 2 Mode and or Tank 3 Mode will appear next to Tank 1 Mode If more than 1 tank is selected then Pr Sense for Tank 2 and or Tank 3 will appear also the Controller 2 and or Controller 3 windows will appear Tank 1 Mode The Tank 1 Mode selects the appropriate units depending which mode is chosen ie when Liquid is selected then the units are set to Litres L Ha and Flow sensor to pulses per litre if metric units were selected The Tank Mode is normally set to Liquid for spraying Select Granular if using the Spray Controller as a spreader controller Select Injection if the Spray system has a Chemical Injection Pump and 2 or 4 channel M DECU installed Select NH3 if connecting the Spray Controller to an Anhydrous Gas Tank Note Tank 1 Mode and Tank 2 Mode only become available when Tank 2 and or Tank 3 are selected Controller 1 If Spray Interface is selected as the Controller then only Reg Valve Regulator Valve can be selected and that is why the option is greyed out and no selection is possible Select the Settings button then go to Section 3 1 to setup the Regulator Valve If Spray ECU is select
122. number of Nozzles is displayed The number of nozzles can also be set from the OPTIONS SPRAY ER page To change the number of nozzles select the Calculator Icon and enter the number of nozzles for each boom section for the primary boom The number of nozzles does not affect the operation of the sprayer The number of nozzles is used to calculate an average flowrate per nozzle This is displayed in the Volume Readout when the Display Volume Nozzles button is selected Display Volume Minute is displayed in the Volume Readout when Display Volume M inute button is selected from the FLOW window Display Volume Nozzles is displayed in the Volume Readout when Display Volume Nozzles button is selected from the FLOW window Range Spray ECU 2 only shows the actual Pulse Width Modulation PWM applied to the hydraulic valve as a percentage Note The Range is only displayed for the Tanks or Tank which have Proportional Valve selected as the Controller Time Left X Displays the approximate time left in hh mm of spraying time before the tank is empty taking into account the current speed volume left in tank sections ON and widths and application rate The X signifies which Tank 1 2 or 3 the Time Left is currently displayed Each Tank has its own Time Left display the number of Time Left windows is determined by the number of Tanks selected OFF
123. o Section 3 0 Configuration Setup Installation of the Soray ECU 1 Read Section 1 0 For all Installations and Servicing of Spray ECU s before attempting any installations 2 Section 1 1 has details about installing the Spray ECU controller Power Comms harness and KEE Sprayer Switchbox 3 Then select one of the following installations depending on which Spray ECU kit was purchased 3a Section 1 2 Installing a complete KEE Spray ECU 30S kit This section explains how to install the following Tractor harness Sprayer Harness Valve Harness wheel sensor kit flow sensor kit connect to a regulating valve electronic pressure sensor and connect to a dump valve 3b Section 1 3 Installing a Spray ECU 30S kit to an existing KEE M K5 Spray controller or KEE Spray Rate Interface 3c Section 1 4 Installing the 10SR Spray ECU to existing Raven 4xx 6xx 4400 and 4600 series controllers The Spray ECU 10SR has been pinned to allow direct replacement of some of the Raven 4xx 6xx 4400 and 4600 series controllers 4 This section connects the Spray ECU to the battery The hardware installation is complete 5 Once the Installation is complete then go to Section 2 0 Getting Started Go to Section 2 1 if starting an X15 Console OR to Section 2 2 if starting starting an X20 Console These sections explain starting the ZYNX Console The manual from Section 2 3 onward will be the same whether an X15 X10 Console or X20 Console
124. o change the value select the Calculator Icon next to the value to be changed and enter in the new value using the screen keyboard window then select the ENTER button to save the new value and close the window The Tank Setup window allows the operator to display or setup each Tank 1 Tank Capacity allows the operator to set the Tank Capacity so when the FILL button is selected the Tank is filled to that capacity the units being used are displayed on the Tank Icon 2 Preset Rate 1 amp 2 the Preset Rate 1 isthe main application rate that is going to be used when spraying the Preset Rate 2 isthe second application rate these rates are shown on the Working Screen in between the Increase and Decrease buttons when in AUTO mode the buttons are aligned with the Tank Icon being changed The units being used are displayed on the Tank Icon above the Tank number 3 Rate Increment allows the Increase or Decrease of the application rate set by the Rate Increment while spraying using the Increase or Decrease buttons for the selected Tank from the Working Screen 4 Preset Name allows the selection of different products if the products have different Flow Calibration Factors A drop down list is displayed when the Product is selected a Cal Factor is displayed next to the selected product Select ENTER to use the selected product The
125. of alpha upper and lower case numerals dash decimal point Jand SPACE 4 The sprayer in the above example was named 30M SPRAYER 5 Select the ENTER button to accept the new SPRAYER name Page 78 Saving the Sprayer Configurations V1 98 21 06 06 tos So da EE Configuration P x Change Current Configuration Lor m ree Corton 90r As User Confusion gt e F Load Configuration Sl Current Sprayer EET EET ES loaded ac Vr 30M SPRAYER LEER bon SPRAYER Heip Figure 54 Current Configuration displayed 6 The Configuration window will be displayed and the Current Configuration will be displayed in this example 30M SPRAYER 7 The sprayer settings for the 30M SPRAYER will be saved and loaded onto the Working Screen ready to finish setting up the sprayer 8 Press the CLOSE button to go back to the Working Screen Go Section 17 0 to finish setting up the sprayer Note The 30M SPRAYER sprayer settings are saved in the User Configurations folder If a Factory Configuration listed sprayer was originally loaded from the Factory Configurations folder then the settings for that sprayer have not changed The Sprayers listed in the Factory Configurations folder can be loaded but they can not be changed The sprayers listed in the User Configurations can be
126. ome looms so it is extremely important to confirm the pin locations and functions are the same as the Spray ECU before connection as damage can occur Locate the Raven console harness part number E g 115 0159 xxx and use the relevant Raven console harness wiring diagram to help confirm the pin locations If the pins and functionality are not the same as the ECU do not connect to it Contact your KEE dealer and confirm if an adaptor for this application is available Note that damage will occur if any external power is applied to the section drive outputs on the Sprayer ECU Follow this procedure before installing the ECU to ensure that damage is avoided SWITCHES ON EXISTING CONTROLLER 1 With ignition key on check each section drive output pin on the existing Raven console harness for voltage use DMM test procedure below Locate where voltage is supplied from to determine if it can be removed without limiting existing functionality 2 If it isnot possible to remove this voltage then you must install a Section Drive Output Protection Adaptor A2812 for 37 pin on Connector 1 and A2813 for 16 pin on Connector 3 ANY EXTERNAL SWITCHES SEPARATE TO EXISTING CONTROLLER E g Joystick and dash board switches Replacing 4xx 6xx 4400 and 4600 controllers that use external section switches is possible however the following steps MUST first be confirmed prior to installing of the ECU 1 Determine if it is possible to disconnect the existing
127. on 138 Section Dive tpt Out 25 Section 148 Section Drive T tpt 35 Section 15 amp Section Drives T Output zm UP DOW N TO Paralleli2 Guidleock ND 28 Lupp TOG2 arpeker Erabe oan HK RGN Input 30 UPDOWM TOG Tank Nr DESH D Tank HO 2 DESH D 32 Auto Manual Switch Manual Open Auto GND T Input 33 Encodert Encoderinpt Input O 35 Battery Power Out Output sS GND Ground rod Fi l a Sensor Power Power tor sensors 124 D anier Figure 92 Spray ECU A2036 Connector 2 Page 121 Wiring Connection Table for SPRAY ECU A2036 Rev 1 1 V1 98 21 06 06 A2036 V1 1 KEE SPRAY ECU Rev 2 PCB Serial No 0600015 060053 Connector 3 16 Pin Sprayer Drive Sense2 e Piaf cata Primary function a Reg Drive TA Actuator Drive Increase Output 5 Section tA Section Drive Le LS Section5A Section Drive TTS 9 Section6A Section Drive Output Sensor 12 Sensor Power Power for sensors Sif Raven Power Figure 93 Spray ECU A2006 Connector 3 Connector4 f PinCOMMS Power e Pinf caba TrrimaryFuncion oh RRE La sed Ground EECH 5 cowwsB toMMSPregammig Input Output BERE A mte tj Ce Battery BattenrFower int 9 nszs2Rxb toMMSPregammng Input wpe IT D TIN Ed Wed Deje LL Figure 94 Spr
128. on Factor at pulses per Ib This option allows the operator when applying Anhydrous Gas and the Calibration Factor on the NH3 Regulator Valve is in Ib s Pulses per Ib of N but the operator wants to work in kg of N then select this box So the operator enters the Calibration Factor pulses per Ib of N see Section 4 0 selects the UNITS Weight to kg then the sprayer software will convert the pulses per Ib of N and display kg of N on the Working Screen Select this option if one of the Tank Modes is set to NH3 and the operator has manually entered a Calibration Factor in pulses per Ib of N and selected kg on the UNITS Weight see Section 6 0 Page 71 Setup Options Alarms V1 98 21 06 06 12 0 ALARMS Bls GPS ECU Tanks Sections Switches Sensors Drop down list to Setup Units Alarms Presets Sim Other adjust the individual alarms Never alarm Alarm Type One alarm cycle oni Limited repeats O Repeat while present 2 y 7 K 5 Y None Test Tank z Beep ank low alarm K Fi ec 2r 3 Figure 46 Options Alarms page Setting Alarms Alarm Burs Interval secs Tank Low Alarm Marm Audio Alarm Audio 7T Defaults Test Tank Tank Selection The ZYNX Spraying software has a comprehensive alarm system with various options for the method of indicating an alarm condition as well asthe frequency or occurrence
129. ows what extra features are displayed when Spray ECU is selected as the Controller Pressure When Spray ECU is selected there are 2 extra Types of Pressure sensors available They are Current and Voltage If 5 Bar or 10 Bar are selected then the Calibration Method window is not displayed and Sensor Specifications button in the Pressure window is not displayed Select the Type of Pressure sensor connected to the sprayer Check the pressure sensor manufacturers details to select the correct type of pressure sensor If Current or Voltage is selected then the Calibration Method window is displayed Calibration Method Select Measurement if a Calibration is required for the Pressure Sensor Current or Voltage The Calibration is done from the Working Screen see Section 17 2 Select Manual Entry if the sensor specifications are known for the pressure sensor fitted When Manual Entry is selected a Sensor Specification button appears in the Pressure window Current Select the Sensor Specifications button to do a Manual Entry with Current selected The Specifications of the Pressure sensor will be required A Pressure Sensor Specifications window will be displayed Select the Calculator Icon to enter the Maximum Pressure by typing in the value Select Enter to save the value and close the window
130. pin outs see Figure 77 Page 147 Wiring Connection Table for KEE Sprayrate Interface A1237 V1 98 21 06 06 21 9 KEE SPRAYRATE INTERFACE Tractor Harness Master Switch Tti External Switchbox Don t Use this plug ME d To Console RS232 Figure 130 KEE SPRAYRATE INTERFACE Part Number A1237 Firmware Version BMS 41 ZYNX Sprayer Controller Software 1 OPTIONS ECU Controller Select Spray Interface 2 OPTIONS ECU ECU Model N A Master Switch To use this connection connect the External Master Switch A601 to the plug This closes the circuit between Pin A and Pin B Open circuit Master is ON Closed circuit Master is OFF Select External Master Switch Enabled on the OPTIONS Switches page if fitting an External Master Switch to this plug Tractor Harness Connect the Tractor Harness to this plug and to the tractors battery Tractor Radar To utilise this plug connect the Tractor Radar Adaptor Harness A449 to this plug This enables splicing to a Tractor radar input Note Refer to tractor manufacturers technical data before attempting installation Select Tractor Radar from the Speed From window on the OPTIONS ECU page Switcbox Connect KEE s External Switcbox to this plug See Section 5 0 Switches Page to enable the External Switcbox To Console Power Do not use To Console RS232 connect the serial communications cab
131. pump speed falls below this value Enter in a Max RPM value for the Pump Shaft an alarm will be displayed when the pump speed goes above this value Page 69 Setup Options Setup V1 98 21 06 06 10 2 WHEEL CALIBRATION a lol xl 6 Unite Manual Entry 0 Other een Wheel Factor HI Wheel Fa Distance Pulse 0 6000 m al Distance l B Calibrate Pulses D pn EN Enter Distance 0 m A Distance Check B Distance O m ErabieDie CANCEL HELP jm ENTER er Figure 44 Wheel Calibration page Wheel Factor The current Wheel Factor is displayed on the OPTIONS SETUP page in distance per pulse Select the Calculator Icon in the Wheel Factor window The Wheel Factor Entry window will be displayed Manual Entry Select the Calculator Icon in the Manual Entry window to enter the Wheel Facor if the factor is known the current Wheel Factor is displayed Calibrate To calculate the Wheel Factor place a mark on the ground alongside the sprayer wheel Press Reset if the pulses are not on zero Drive along steadily in a straight line and watch the pulses accumulate As the wheel sensor passes past the magnet a pulse is counted or every pulse from the radar After approx 20 metres 60 feet stop and put another mark on the ground alongside of the same wheel Measure the distance using a tape measure Enter this distance by pressing the Calculator Icon next to the Enter Dist
132. r Icon H Nozzles i j Total A c Guidance Sections o 27 Display Window Display Window 3 E Min Flow 0 42 Humber of front boom sections Limin Previous and Next Buttons Figure 23 Options Sections page Page 38 Navigating Around the Options Window V1 98 21 06 06 Selecting means selecting an item by touching the screen with your finger or mouse if connected to the ZYNX Console There are various ways of selecting the different options 1 To select a Pr Sense option you would touch the screen either on the white box or where Tank 1 is written when selecting a tick will appear in the box 2 To select an option within the Tank 1 Mode window you would touch the screen i e Liquid where the Liquid is written once selected a black dot will be displayed next to Liquid 3 Buttons are areas on the page rectangular in shape with the option written within the box or icon displayed Examples of Buttons on the page are i e DONE Settings Calculator Icon Previous and Next To select the Button touch the area within the outline of the box of the Button required Once the Button is selected it usually opens another window except for the DONE button which closes the Options window Pages Within the Options window there are 12 Pages or 11 Pages they are GPS this Page is only displayed if
133. r plugs Page 143 lt lt _ 0 q_o aaaaaaaaaaaaaaaaaaaaaaIiIiIiIiIi i Ae Wiring Connection Table for SPRAY ECU 30S A2643 V1 98 21 06 06 A2643 V1 0 KEE SPRAY ECU 305 Rev 3 PCB Connector 3 16 Pin Sprayer e FO Driive Sense 2 Fin Laba Primary Function Pressure 3 Pressure Sensor Input d pe Pressure 4 Pressure Sensor dM Em External Switch External Switch Full ta GN D Input Te tank bevele Tank bevel Sensor Tire 8 Sensor Power Sensor Powers Output Pa Pei Pompe np 7 18 Male Pins DS Figure 124 Spray ECU 30S Connector 3 Pin Label PrimaryFunction EET TI 4 shield Ground Grund Eo efie TI e Battery Battery Power Input RS T N 16 Male Pins LIBIN EE N Figure 125 Spray ECU 30S Connector 4 Note Spray ECU 30S Connector 5 Switchbox table of pin outs see Figure 77 Wiring Connection Table for HARDI 5500 SPRAY ECU A2243 V1 98 21 06 06 21 8 HARDI 5500 SPRAY ECU Figure 126 HARDI 5500 Spray ECU Part Number A2243 Firmware Version BMS 207 POWER COM MS Looms 1 Revision 1 1 A2634 2 Revision 1 0 A2278 Note Serial No A2243 050001 to A2243 050010 and A2243 060001 to A2243 060002 the C8 pin was not connected therefore no pump speed could be displayed on the ZYNX Console Serial No A2243 060003 and later had the C8 pin connected Therefore the Enable Pump Speed Indicator can be se
134. ralia 1 amp Runyon Road Midvale Parth Western Australia BOSE Offica 61 5 8250 5522 Fax 61 5 9250 7520 CANADA Fr 1401 40th Avan ua Red Daar Alberta T4P 1M Office 403 340 1118 Fax 403 340 1114 www keetechnologies com A tradition of developing hi tech electronic products for harsh enviroments
135. range Tank Indicators are aligned in the same position as the Tank 1 2 or 3 Icons Reset Area Number The Reset Area Number button resets the both the sub area and sub volume with one action for the Sub Area Number displayed TIME The TIME window displays the accumulated spraying time while the Master is ON By selecting the RESET button the spraying time can be reset a window is displayed warning the operator select YES to reset or NO to cancel Page 87 Setting Up Tank V1 98 21 06 06 Cal Calibrate See Section 14 8 17 7 TANK SETUP FILL See Section 14 7 1 Tank Setup pnk Spray 1 Ew SERO UE Window Tank 2 Icon Capacity Preset Rate 1 Preset Rate 2 Tank 1 Icon Increment Preset Name Cal Factor Press A DATA s _ 9 986 wan MENU 164690 lt Total Capacity Tank 1 ON OFF Figure 60 Tank Setup window Selecting the Tank Icon 1 2 or 3 displays the Tank Setup window on the right hand side If more than one tank is selected then each tank has to be setup independently To setup Tank 1 then select the Tank 1 Icon from the Working Screen the operator will Know which Tank is being changed because the FILL and Cal buttons will reflect which Tank 1 2 or 3 was selected Then to setup Tank 2 select the Tank 2 Icon to display Tank Setup 2 window Next to each option the current value is displayed T
136. rayrate Controller OPTIONS GPS page On Time The time it looks ahead to switch ON the section valves Off Time The time it looks ahead to switch OFF the section valves Coverage Map Offset Allows for the Coverage in the ZYNX Guidance and Treatment maps in the Maplink software to keep drawing for the set time after the ZYNX Spray Control turns the section valves OFF and also when the section valves are switched ON This feature allows for no gaps to be left on the map All of these settings are able to be adjusted simply by touching the calculator icon and entering in the time Seconds that you require on the calculator screen The On Time and Off Time settings if using ASC or Maplink VRC software ASC Master button will appear as green button on the ZYNX Guidance screen and is situated on the ZYNX Logo bar This button will be displayed when both ZYNX Guidance and ZYNX Sprayer Controller are selected from the ZYNX Startup screens The ASC button will also be displayed in the VRC screen on the ZYNX Logo bar if the VRC software is loaded When ASC Master button is green means the Auto Section Control ASC is switched ON When The ASC Master button is red the Auto Section Control ASC is switched OFF and the ZY NX Guidance will not switch section valves ON and OFF by the Coverage map The operator can override the sections by using the section switches on the external switch box or On Screen section switches of th
137. re red in colour indicates the sections are switched ON but the Low Speed Shutoff speed has not been reached When the boom sections are green in colour indicates the boom section is switched ON the Low Speed Shutoff has been achieved and ready to start spraying When a boom section is green and Spraying Indicator is grey indicates the boom section is ready for spraying but the Master is OFF When the Master is switched ON boom section is green and Spraying Indicator is green then the boom section valve is spraying When using the Automatic Section Control ASC when the sections are switched OFF under ASC the boom sections turn grey and the Spray Indicators turn grey when switched ON under ASC both the boom sections and Spray Indicators turn green AUTO button when selected by selecting Auto on the switch box or selecting the AUTO button from the Working Screen will become highlighted and a green indicator will be shown on the AUTO button When AUTO is selected the ZYNX Spray Controller is automatically adjusting the flow according to speed and area MANUAL button when selected by selecting Manual on the switch box or selecting the MANUAL button from the Working Screen will become highlighted and a green indicator will be shown on the MANUAL button System Pressure displays the sy
138. re Alarm Point The current Low Pressure Alarm is displayed Select the Calculator Icon next High Press 1 to set a new Low Pressure Alarm Enter in the value using the Screen Keyboard Then select ENTER to save the new value and close the window Page 82 Setting Up Calibrating the Pressure Sensor V1 98 21 06 06 17 2 CALIBRATING THE PRESSURE SENSOR Note Before Calibrating the Pressure Sensor make sure you have selected which Type of Pressure Sensor is connected to the system and what Calibration Method you are going to use See Sections 9 0 and 9 1 Calibrate Pressure Sensor Each time the Pressure Sensor needs to be calibrated select the Restore Factory Defaults button at the bottom of the Tank X Pressure window Also a Manual Pressure gauge must be fitted to the system to determine the actual pressure for calibration purposes Select the CALIBRATE SENSOR button Then follow the on screen directions to calibrate the Pressure Sensor To calibrate the sensor the ZYNX Console will take a zero reading of the pressure when the pump is switched OFF Then another reading of the pressure when the pump is at Operating pressure The operator will enter the actual pressure as read from a Glass Pressure Gauge using the screen keyboard Once the calibration is complete check the Pressure Readout from the Working Screen and compare it against the Glass Pressure Gauge
139. rement 8 Pressthe Flow On Off button when there is approximately 20 litres in the measuring container Measure this volume as accurately as possible and enter this volume into appropriate section of the window 9 The ZYNX will calculate the correct FLOW CAL FACTOR and register this into the system 10 Press the Reset button and repeat the procedure if required 11 Select done when finished Page 90 Setting Up Calibrate the Flow Meter V1 98 21 06 06 17 8 2 Flow Calibration for Balanced Hardi valves Because the Balanced valve system used on Hardi Sprayers the normal calibration procedure cannot be used The following procedure is required for a Balanced valve systems but can also be used on normal valve systems 1 Select Manual on the Sprayer switchbox turn the pump on and all boom sections on 2 Turn the Master ON the sprayer should start spraying Adjust the pressure to the normal spraying pressure around the middle of the nozzle range 3 Ensure Display Volume Nozzle is selected on the FLOW window see Section 17 4 The Flow Readout units will be volume L or Gal noz The value displayed in the Flow readout window will be volume nozzle minute 4 For this test to be accurate all nozzles on the boom spray must be the same type and the nozzles must be in good condition not worn The flow meter should also be in good condition for this test to be accurate 5 Place a jug under a nozzle and time for 1 m
140. resets Sim Other Pressure Sensor Simulation Flow Sensor Pulses Per Second r dime 20 Tank 1 0 0 X Simulation ls ON Tank 2 0 0 lt gt Speed Sensor Simulation PRA EEE mmm d S Er cts gt Simulation Is OFF Flow Sensor Simulation ls OFF a Simulated Alarms Simulation Mode Rate Alarm Flow Sensor No Comms Tank Alarm Rate None None c Tanki Tanki lt gt Tank2 Tank2 Tanks Tanks 0 Figure 50 Options Simulation page SIMULATION The SIM Simulation page is used to setup various parameters and operating conditions to demonstrate the Sprayer program without the need to have a sprayer connected The Simulation page is normally only used by sales representatives at demonstrations and field days Page 76 Setup Options Other V1 98 21 06 06 15 0 OTHER GPS ECU Tanks Sections Switches Sensors Setup Units Alarms Presets Sim Other Language Effects Animate Section Valves English Auto Section Click Sound Portuguese Brazil r Faster Manual Switching Hel lt Previous Next gt DONE Figure 51 Options Other page Language Select English Portuguese Brazil can be selected for the Brazilian Market Effects 1 Animate Section Valves When selected it will animate the section valves on the Sprayer Working Screen and the screen section valves rotate when there is a flow present 2 Auto Section
141. rom the other listed sprayers using a combination of alpha upper and lower case numerals dash decimal point and SPACE 12 Select the ENTER button to accept the new SPRAYER name 13 The OPTIONS Configuration window will be displayed The sprayer settings changed will be loaded and the name of the new sprayer will be displayed in the Current Configuration window 14 Select the CLOSE button to return to the Working Screen using the new sprayer settings OVERWRITE EXISTING FILE 15 A confirmation window will appear asking to overwrite the existing file a Select the YES to overwrite the selected sprayer OR bI Select the NO button to cancel 16 The OPTIONS Configuration window will be displayed The sprayer settings changed will be saved to existing file name The Current Configuration window will display the current sprayer 17 Select the CLOSE button to return to the Working Screen using the new sprayer settings Page 80 Spray Rate Control 17 0 Setting Up the Sprayer TECHNOLOGIES Page 81 cmm a TOPCON company T Setting Up Pressure Sensor V1 98 21 06 06 17 1 PRESSURE SENSOR Tank X Pressure Window Zyne Spray Hate Controller Simulation only A LIQUIDN NH3 7 Pressure Readout lini Calibrate Sensor Button Restore Factory Defaults Button PUMP is OFF Master Switch is OFF Prep our nue Figure 56 Work
142. s Automatic Section Control ASC of the 30 section valves the X15 Console can control up 15 sections under ASC The Spray ECU can control up 2 liquid tanks directly If the Soray ECU is used in conjunction with a Multi Drive Electronic Control MDECU unit it can control up to 3 liquid injection tanks The Spray ECU can handle Boom Sensing inputs therefore can be connected to existing Remote switches The Spray ECU also has a new feature called Section Mapping which allows one section switch to control a number of section valves Therefore the existing KEE Switchbox or Remote switches usually 6 or 8 switches can control all 30 section valves when they are controlled manually The ZYNX sprayer software sets up the section mapping automatically The ASC still controls all 30 section valves individually The Spray ECU can control Regulator or Proportional type control valves The Spray ECU can control 3 Wire 2 Wire reverse polarity or solenoid type section valves Page 6 How to use this Manual V1 98 21 06 06 HOW TO USE THIS MANUAL All operators who have a Spray ECU installed must read the following page Section 1 0 For all Installations and Servicing of Spray ECU s Upgrading the ZYNX Spray Rate Control Software If the Spray Rate Interface or Spray ECU is already installed and you are using this book to upgrade the ZY NX Sprayrate Control software to a later version then go to straight t
143. s moving To view the whole guidance screen press the GUIDANCE button which will take you to the screen below You can now see the whole guidance screen with the spray rate controller screen minimised in the area shown The miniaturised spray control screen shows you the number of boom sections in operation the rate currently applied and the current system pressure You can revert to the above screen by pressing the minimised version of the spray controller Figure 65 ZYNX Guidance g Ge showing Sprayer Icon All alarms will still be heard by audio alarms and will show on the screen if activated Page 97 Start Spraying Using ZYNX Guidance with the Spray Rate Controller V1 98 21 06 06 17 0 km hr Ev lt gt ASC Master Button GUIDE LOCK T POINT th g E STEER NUDGE T FLAG OVERRDE HACK H ge s H gt M D Vi E d e d 1 MEN Z Figure 66 ZY NX Guidance showing ASC Master button With Automatic Section Control ASC activated the sprayer will automatically switch the boom sections ON OFF as required by the coverage map For the ASC to work the Auto Section Enabled option has to be enabled in OPTIONS GPS page in the ZYNX Sprayer software When Auto Section Enabled has been selected then the ASC Master button will appear on the ZYNX Logo bar on the ZYNX Guidance screen The ASC Master button will not function unless the ASC also has to
144. stem pressure if an electronic pressure sensor is installed and selected in the OPTIONS SPRAYER The number in the top left hand corner indicates which tank 1 2 or 3 the system pressure reading is from Selecting the System Pressure button displays a TANK PRESSURE screen on the right hand side See Section 14 1 for details Volume Readout displays Volume per minute for the front line or Volume per nozzle for the front line nozzles depending which was selected Selecting the Volume Readout button displays a FLOW screen on the right hand side See Section 14 4 for details Page 36 Getting Started V1 98 21 06 06 Overview of Functions The Working Screen PUMP is ON button only appears when Spray ECU Prop Valve and Enable Pump Control Button are all selected When selected the button says PUMP is ON and turns green this switches the hydraulic pump ON When selected again the button says PUMP is OFF and turns red this switches the hydraulic pump OFF Ground Speed Displays the actual ground speed whether from the wheel sensor on the sprayer tractor radar or GPS speed depending what type was selected Selecting the Ground Speed readout displays a SPEED screen on the right hand side See Section 14 5 for details Sub Total Area readout displays the area sprayed for the sub area selected depending on the units selected The number in the top l
145. switchbox without limiting existing functionality e g Boom Lift Lower or Fold 2 If yes disconnect the switchbox switch the ignition key on and check each Section Drive Output pin on the existing Raven console harness for voltage If no voltage is present continue with installation 3 If no and voltage is present and cannot be removed then you must install a Section Drive Output Protection Adaptor between the ECU and the existing tractor harness A2812 for 37 pin on Connector 1 and A2813 for 16 pin on Connector 3 4 With all of the section switches in the off position confirm that each section pin on the Raven harness does NOT have continuity to Gnd If Gnd exists on any of these pins with the section switches in the off position and the switchbox cannot be disconnected DO NOT proceed with installation 5 If external switches must remain connected they must always be switched to the OFF position or ASC will not function correctly Page 27 Installing Spray ECU 3 and Spray ECU 10SR V1 98 21 06 06 Digital Multimeter DM M Test Procedure 1 Testing voltage on section outputs on Raven Console Harness with switches on With DMM set to 20vdc insert Gnd probe into Gnd Pin usually Pin 1 and Positive probe into each section pin Confirm yes or no to voltage present Testing for Gnd on section outputs on Raven Console Harness with switches off With the DMM set to ohms insert Gnd probe into Gnd pin usually Pin 1 and positive pro
146. ted on Note If the Valve looms need to be re terminated because the connectors are different to the section valves being connected to then make sure the Sorayer Harness is disconnected from the Tractor Harness Otherwise damage to the Spray ECU will occur if Secure the Valve Harness away from moving hot or sharp objects to avoid chaffing and 1 Pressure Sensor is a 5 Bar 72 psi pressure sensor 2 on the Sprayer Harness 3 4 Pressure Sensor 5 nuts and tighten the nuts securely 1 2 3 Installing the Valve Harness 1 the Section and Dump Valves on the Sprayer 2 5 Dump 1 connects to the Dump Valve 3 the sprayer the wires are shorted out during the installation 4 wear using the cable ties provided 6 Connect the Valve Harness to the Sprayer Harness Page 20 Installation of Spray ECU 30S KEE Sprayer Kits V1 98 21 06 06 Single Line Install 5 Connect the connectors marked Section X X represents the section number to the correct section valves Section 1 connects to the section valve on the far left Section 2 connects to the next section valve and so forth until all the section valves are connected to the Valve Harness The section valve with the highest number will operate the boom section on the far right If there are too many connectors for the section valves then as a general rule use the connectors with the lowest numbers first 6 Cable tie the spare connectors to the Valve Harness
147. ted or not selected or you can select some or all of the options In the example of Pr Sense if you have a Electronic Pressure Sensor connected to the system then you would select the option by placing a tick in the box If no Electronic Pressure Sensor was connected to the system then you would leave the box blank In the Tanks window you have 3 options Tank 1 Tank 2 and Tank 3 you can select 1 or 2 of the options or all the options depending on your system setup by placing a tick next to the options required Page 39 Navigating Around the Options Window V1 98 21 06 06 Selection Options Are options identified with white circles lying next to the written option Examples of Selection Options are Tank 1 Mode Lines and Controller windows With Selection Options for that window one and only one option can be selected The option is selected when a black dot is placed in the circle next to it At least one of the options must be selected Example the Lines window in this window you can select either Single or Dual one of the options must to be selected If Single was already selected but your system was a Dual line system then you would select Dual by touching the screen where Dual is written A black dot would be placed next to Dual and the black dot next to Single would disappear
148. the Low Speed Shutoffs set at 2km h and the secondary line valves would have the Low Speed Shutoffs set at 17km h Pressure Boost Pressure Boost is a facility mainly used for viticulture applications and if using a 20 second regulator valve slow The idea isto close the regulator to increase the pressure in the sprayer after the boom spray has switched OFF under Low Speed Shutoff so the correct application occurs when the sprayer turns ON again when entering the next row The Pressure Boost compensates for the fact the sprayer normally is travelling slower coming out of the row than when entering the row it compensates for this pressure loss Leave the Pressure Boost value at 0 when using a 6 second regulator valve or faster and especially when using ASC Select the Calculator Icon next to Pressure Boost and enter the value normally 2 3 seconds Select Enter to save the value and close the window Page 67 Setup Options Setup V1 98 21 06 06 Low Pressure Hold Note Low Pressure Hold should be set to zero for boom testing and setup When this is completed a Low Pressure Hold can be set A Pressure sensor would be required to set the Low Pressure Hold The Low Pressure Hold is mainly designed for Inline soraying systems follow the procedures below to setup When using a Regulator Bypass system you should not be required to set a Low Pressure Hold value
149. the Volume readout to see the reason the red indicator is being displayed This will be displayed on the right hand Flow window Page 37 Navigating Around the Options Window V1 98 21 06 06 2 5 NAVIGATING AROUND THE OPTIONS WINDOW From the Working Screen select the OPTIONS button this will advance you to the Options window To explain the various options for navigating around the screen the Tanks and Sections pages will be used as examples as shown below An explanation of the terms used are explained on the following pages this will help you select the right options for your sprayer Selection Options Pages tab itl x Setup Units S Presets Sim Other Enabling Boxes GPS kcu T iks Sections Switches Sensors Tanks Tank 1 Mode Tank 2 Mode P Tank 1 Granular Granular F Liquid f Liquid S IL Injection Injection T Tank 3 NH3 NH3 Tank 1 Capacity Tank 2 Capacity 5000 2000 Pr Sense L H L 8 Enabling Boxes L F Tank 1 Controller 1 Controller 2 L Tank 2 e Ri g Valve E Rag Valve Inaccessible Options r Prop Valve np Buttons Help Previous Next DONE DONE Button Zeg Figure 22 Options Tanks page itl x Setup Units Alarms Presets Sim Other GPS ECU Tanks Sections Switches Sensors Up and Down Arrows Sections Lines Valves Title umber Single 3 a A i Balanced Dual Window Calculato
150. the Dump Valve Connect the correct adaptor to the Dump Valve from the following adaptors a A2266 if connecting to a 2 wire dump valve and 12v is applied to the dump valve when the Master switch is OFF b A2267 if connecting to a solenoid valve with 6mm spade terminals and 12v is applied to the dump valve when the Master switch is OFF C A2268 if connecting to a 3 wire dump valve and 12v is applied to the dump valve when the Master is OFF d A2269 if connecting to 3 wire dump valve and 12v is applied to the dump valve when the Master is ON Page 21 Installation of Spray ECU 30S KEE Sprayer Kits V1 98 21 06 06 9 Once all the ARAG connectors are in place using a screwdriver tighten the screw at the top of the ARAG connector to secure the connector to the section and dump valves 10 Tidyany excess harness using cable ties 11 To complete the installation go to Section 1 5 to connect the Spray ECU Power Comms harness to the battery Explanation of the Different types of Valves 2 wire Valve Reverse Polarity Refers to an electric section dump or regulator valve The valve is driven by an electric motor that is able to rotate in both directions 2 wires are connected to this type of valve from the controller To rotate the motor 12v is applied to one of the wires whilst GND is applied to the other When opposite voltage is applied to the two wiresthe motor will rotate in the opposite direction Common terms for this system
151. the Ground Speed connector on either the Sprayer Harness or Tractor Harness Page 18 Installation of Spray ECU 30S KEE Sprayer Kits V1 98 21 06 06 Connecting to Flow Meter 1 The flow meter not supplied is installed between the regulator valve and the section valves The flow meter will be installed so that it measures ONLY the quantity of liquid being delivered to the spray line Note There must be no return line to tank or pump after the flow meter 2 Connect the flow meter 3 pin connector to the 3 pin connector marked Flow Meter 1 on the Sprayer Harness Note The flow meter may require a connector change to attach to the 3 pin connector marked Flow Meter 1 on the Sprayer Harness Refer to the flow meter manufacturer s specifications for correct pin allocation Care should be taken when replacing these connectors not to damage the Sprayer Harness or flow meter and connectors should be fully circuit tested prior to installation 3 Most flow meters have a label on the meter body that shows the flow meter Calibration Factor in pulses volume For example 645 ppl pulses per litre or 2441 ppg pulses per gallon This value is the Calibration Factor and will be required to be entered into the sprayer software setup This means the flow meter sends 645 pulses to the Spray ECU for every litre or 2441 pulses for every gallon of liquid that passes through the flow meter 4 For connection to a Raven flow meter The value marked on t
152. the Guidance or Variable Rate Control is selected with Spray Rate Controller ECU Tanks Sections Switches Sensors Setup Units Alarms Presets Sim Simulation and Other The operators manual starts on the GPS page and explains all the options on that page then moves in sequence by selecting the Next button from page 1 through to 12 To select another page touch the tab of the page required Eg To select the Switches page then touch the part of the screen where it says Switches the Switches page will be displayed OR Select the Next button to advance to the next page each time the button is selected it will advance one page The Previous button goes back one page each time the button is selected You may EXIT back to the Working Screen from any page by selecting the DONE button Titles and Windows Then each Page is broken into areas called windows these areas are bordered by a thin grey line each of these windows has title which gives a description of the options available in that window Enabling Boxes Are options identified with square white boxes lying next to the written option Examples of Enabling Boxes are Pr Sense Tanks and Valves The option is selected when there is a tick present in the white box An Enabling box can be selec
153. the area and volume or weight to enter a preset value Selecting the Reset button next to Area and Volume the area and volume or weight can be reset individually for the Sub Area Number selected Note The Sub Volume units reflects which Tank Mode OPTIONS SPRAYER was selected for each tank Liquid NH3 Granular or Injection and also the units that are selected on the OPTIONS UNITS page Page 86 Sub Area Number Sub Area Number Reset Area Number Setting Up Area Volume V1 98 21 06 06 If only one tank is selected then the Sub Area Volume readouts are for Tank 1 If more than one tank is selected then the operator can select to display the Sub Area Volume readouts for each tank When more than one tank is selected then arrows appear next to the Tank Number the arrows are used to select a tank number The Sub Area Volume readouts will display the area covered and volume used for each tank on both the Working Screen and AREA window readouts As the arrows are used to select the Tank number you will notice the Tank Indicator on the Working Screen will change to show which Tank the Sub Area Volume readouts are displaying The Tank Indicators can also be changed from the Working Screen by repeatedly selecting either the Sub Area or Sub Volume readouts the orange Tank Indicator will indicate which Tank the readouts are displaying for The o
154. the number of section switches entered into SWITCHES Section Switches and the operator prefers the Spraying software to work out which section switches control particular section valves Select Custom Section Mapping if the number of sections entered in SPRAYER Guidance Sections ismore than the number of section switches entered into SWITCHES Section Switches and the operator prefers to customise which section switches turn OFF particular section valves Note When Custom Section Mapping is selected the button Switch To Section Mapping will become available and accessible Select Switch To Section Mapping button to advance to the Custom Section Mapping window Page 62 Setup Options Switches V1 98 21 06 06 8 2 Custom Section Mapping x x 2 Figure 38 Custom Section Mapping Asthe current Sprayer switchbox has only 6 switches available and the Spray ECU can control up to 30 sections The Custom Section Mapping provides a method of operating several sections from each switch The specific requirements will vary between operators and this window allows the operator to set which section switches operate which section valves The above example shows a 14 section dual line system with section 15 controlling the second line The first 3 sections are operated by Switch 1 sections 4 5 and 6 are operated by Switch 2 etc with the second line being controlled from Switch
155. ther benefit of fitting the pressure relief valve is that it will protect the system from oer pressurizing and the possibility ef hoses being burst off of their fittings This will protect the system from pressure damage and also the operator from getting covered in chemical Fitting Instructions The pressure valve will be fitted between the PUMP in the pressure hose and the FAST WALVE The pressure hees is a 114 hese and will require to be CUT to add the pressure relief valve A SEIN FITTINGiz alo supplied that must be fitted to the tank for the reli sf chemical This is to be fitted approx em above the base of the tank go that frothing dees not eect and agitation is enhanced The DEALER EMD LEER will have to supply appropriate 1 Chemical resistant hose to connect the pressure relief otlet and the skin fitting Appropriate hees clamp will alze have to be supplied IMPORTANT The spraver and PUMP must he off and ZERO chemical In the system when fitting the valve Protective clothing gloves and eyewear must be used by the fitting person Pressure Eellef Yabe Fit supplied tails to valve Cut hese from pump and insert valve Les appropriate elarre ta secure valve to hoses Wind the adjuster fully OUT le ANTI CLOCE WISE Pr elief outlet ERE E fellel CGT e Skin fitting rm m fitted tei tank Figure 149 Pressure Relief Valve layout Page 166 Service Bulletin V1 98 21 06 06 Ones the pressure relief valv
156. tions selected will be displayed Each section has a calculator pad next to it Touch the calculator pad and enter in a value for each of the sections If all the sections are the same width then the Set All button can be selected enter in the section width using the calculator keypad and select Enter then all the sections will have that width value entered Select OK to close the Section Widths window when all section widths have been entered Guidance Sections Enter in the number of section valves on the primary line The Guidance sections are what are displayed on the Guidance screen and are used to produce the coverage map The Guidance sections are also used by the ZYNX Guidance to know how many sections are used by the Auto Section Control ASC Valves Hardi Sprayers require special hardware to operate When fitting the ZY NX Sprayer controller to an existing Hardi sprayer the ZYNX needs to cater for their balanced valves Balanced valves when closed bypass the flow back to the tank instead of just stopping it However the flow back to tank is being calculated by the ZYNX therefore the system needs to know when all the section valves are switched OFF the signal pulses from the flow meter are ignored Select Balanced when connecting the ZYNX system to a Hardi type sprayer with Balanced valves Nozzles Total The total number of nozzles fitted on the primary line can be entered here This number is
157. to the plug marked CONNECTOR 1 on the Spray ECU Then connect the 37 pin connector female pins marked CONNECTOR 2 to the plug marked CONNECTOR 2 on the Spray ECU Note Asa general rule the CONNECTOR 2 plug is only required if a The sprayer has more than 10 boom sections b The sprayer has more than 2 tanks c The Spray ECU is connecting to external switches which control the boom sections boom sensing for example boom section switches on a T Bar or Joy Stick or other third party section switches 4 Normally CONNECTOR 3 16 pin is only required if the sprayer requires extra pressure inputs tank level sensors and extra encoder inputs See Wiring Connections table for the Spray ECU 30S A2643 controller for wiring pin outs See Section 21 7 5 The Tractor Harness has a 3 pin Weather Pack connector labeled Ground Speed either an A328 Shaft Speed Sensor Kit or A449 Radar Sensor Interface Harness not included in this kit can be connected to this connector Typically the Radar Sensor Interface Harness would be connected to the Tractor Harness Ground Speed connector Only one 1 speed connector must be used at any one time Refer to 1 2 2 for installing the Shaft Speed Sensor Kit or Radar Sensor Interface Harness Page 13 V1 98 21 06 06 wn x ha VD E D UO Lu Lu x wn m gt Q Lu Pa co i Q N ke D EJ D a D E 2 y gt N
158. tual Road If Moving Help lt Previous Next gt DONE Figure 28 Options GPS page Note the GPS Page is only displayed when Guidance and OR Variable Rate Control VRC is selected with Spray Rate Control when selected from the ZYNX X20 Product screen Otherwise the ECU page will be the first page Auto Section Control ASC Auto Section can only be selected when a DGPS is used in conjunction with ZYNX Guidance This feature will automatically switch sections on the sprayer ON and OFF therefore preventing the sprayer from overlapping or under lapping previously sprayed areas The ASC option in ZYNX Guidance General Setup must also be selected To use ASC select the Enabled option Otherwise select Off VRC Logging Mode Select Off if not using VRC or Logging Note When Logging Only and VRC and Logging are selected then the VRC Logging Synchronization window will be displayed The only difference between Logging Only and VRC and Logging is when Logging Only is selected the VRC Master button is removed from the Guidance screen to prevent confusion When selecting Logging Only and VRC and Logging Variable Rate Control Maplink VRC must be selected in the ZYNX Product Selection screens during Startup Select Logging Only if not loading a VRC prescription map but logging the sprayrates or elevation mapping usi
159. ture is only supported on Spray ECU s with firmware version 209 or higher Dump Valve Mode If 2 Wire or 2 Wire power save is selected from the Section Valve Mode window then select either Not Used or Enabled Select Enabled if a 2 Wire Dump Valve is fitted to the sprayer Select Not Used if a Dump Valve is not fitted to the sprayer Note When 2 wire section valves are fitted to the sorayer then only a 2 wire Dump Valve can be fitted to the sprayer a 3 wire Dump valve is not an option If 3 Wire Solenoid is selected from the Section Valve Mode window then select either Not Used If no Dump Valve is fitted to the sprayer 2 Wire If fitting a 2 Wire Dump Valve to the sprayer 3 Wire If fitting a 3 Wire Dump Valve to the sprayer Page 51 Setup Options Tanks V1 98 21 06 06 6 0 TANKS itl x Setup Units Alarms Presets Sim Other GPS ECU Tanks Sections Switches Sensors Tanks Tank 1 Mode F Tank 1 Granular Liquid Pins Injection T Tank3 NH3 Tank 1 Capacity Pr Sense es y Y Tank 1 Controller 1 Reg Valve Prof e Settings Help lt Previous Figure 31 Options Tanks page Tanks Most sprayers will only have one tank selected Therefore select Tank 1 only Note If any of the Soray ECU s have the appropriate Chemical Injection Pump hardware installed with a 4 cha
160. tware 3 1 AUDIO VOLUME Allows the operator to set the desired audio level The slide can be adjusted up or down 3 2 CONFIGURATION The Configuration page contains two windows 1 Change Current Configuration 2 Load Configuration The Load Configuration window has 2 buttons Factory Configuration and User Configuration The Factory Configurations is a list of Sorayers models and KEE Sprayer kits the files contain all the sprayer settings for the particular sprayer or kit The Factory Configurations files are pre loaded with the new ZYNX Console or new Zynx Sprayer software The Factory Configurations files when selected are loaded in the OPTIONS window thisloads all the settings for that particular sorayer model into the OPTIONS window The sprayer settings can then be viewed by selecting the Change View Configuration button The changes made to the sprayer settings are then saved the operator can then save the sprayer settings and name the sprayer as a configuration The sprayer is then saved into the User Configuration list The Factory Configurations cannot be changed or altered The User Configurations sprayer list can be changed any time the sprayer settings are changed the operator will be prompted to overwrite the file or select a new file The operator can have all their different sprayers saved in the User Configurations list These sprayers can
161. unction with the ZYNX Spray Rate control for GPS Speed to be selected Page 49 Setup Options ECU V1 98 21 06 06 5 1 ECU ray ECU onl COI Setup Units Alarms Presets Sim Other GPS ECU Tanks Sections Switches Sensors Com Port Controller ECU Configuration Simulation 2 ECU Model COMI Spray Interface ECU ECUS COM2 ECU 10S ECU 10SR COM3 Spray ECU ECU 305 COM4 Section Valve Mode COMS M Using Injection ECU f 3 wire Solenoid COMS 2 wire r COM Speed From 2 wire power save COMB Wheel Sensor Dump Valve Mode S Not used Simulation mode Tractor Radar C 2 wire Ensble Diagnostica GPS 3 wire Help lt Previous Next gt DONE Figure 30 Options ECU page Spray ECU only ECU Configuration The ECU Configuration window in Figure 30 will only be displayed when Spray ECU is selected asthe Controller ECU Model Select ECU ECU3 option if the description on the overlay reads either SPRAY ECU SPRAY ECU 3 or Hardi 5500 SPRAY ECU The corresponding part number on the Spray ECU is either A2036 A2445 or A2243 Select ECU 10S ECU 10SR if the description on the overlay reads or SPRAY ECU 10SR The corresponding part number on the Spray ECU is A2644 Select ECU 30S if the description on the overlay reads SPRAY ECU 30S the corresponding part number is A2643 Note The ECU Model ECU ECU3 contro
162. und Mi lG S ala 24 Master Srritch Se ree Figure 119 Spray ECU 10SR Connector 5 Connectors 6 3 Pin Conxall Raven Speed fp a e d JR LAA LIU III 2 an T E Encoder input for Ground NO dd MN Figure 120 Spray ECU 10SR Connector 6 Page 1409 SPRAY ECU 30S A2643 V1 98 21 06 06 1 7 SPRAY ECU 30S Figure 121 Spray ECU 30S Part Number A2643 Firmware Version BMS 209 POWER COMMS Looms A2634 Tractor Harness A2434 Economy Tractor Harness Sprayer Harness To suit A2434 A862 Sprayer Harness 6 5m A1437 Sprayer Harness 13m A1438 Sprayer Harness 15m Tractor Harness A2753 7 Section Dual Line 14 Section Single Line Tractor Harness Sprayer Harness To suit A2753 A2102 Tractor Harness A2432 7 Section 2 Wire Sprayer Harness To Suit A2432 A2102 Tractor Harness A2435 30 Section Tractor Harness 3 5m Sprayer Harness A2436 30 Section Sprayer Harness ZYNX Sprayer Controller Software 1 OPTIONS ECU Controller Select Spray ECU 2 OPTIONS ECU ECU Model Select 30S Page 141 Wiring Connection Table for SPRAY ECU 30S A2643 V1 98 21 06 06 21 7 1 A2643 V1 0 KEE SPRAY ECU 30S Rev 3 PCB rev DATE DERE E STA R3PCH Reu 1 added sw che dpower hpat D Comector d Rem oue d lista chon z D dico kie ct Raver bom batten coi ie chon z
163. unting Bracket 4 The Shaft Speed Sensor to Wheel Stud Magnet distance needsto be 2to 3 mm 1 16 to 1 8 inch The Shaft Speed Sensor must be mounted so that the Wheel Stud Magnets pass the sensor evenly and squarely 5 Protect the Shaft Speed Sensor and wiring from damage if necessary by welding or bolting a suitable plate over the Damage to the front face of the Shaft Speed Sensor will stop the speed readout and prevent the controller from working 6 If the Shaft Speed Sensor is mounted on a steered wheel then make sure the sensor moves with the steering mechanism to maintain constant dearance between the magnets and the sensor when the wheel is turning from lock to lock 7 Use the 3 pin Weather Pack Extension provided if required connecting the Shaft Speed Sensor to either the Ground Speed connector on the Tractor Harness or Sprayer Harness A1200 Shaft Speed Sensor CT A369 Magnets glued Figure 8 Shaft Speed Sensor on an on back of wheel studs un driven wheel installation Page 17 Installation of Spray ECU 30S KEE Sprayer Kits V1 98 21 06 06 Installation of a Shaft Speed Sensor kit to a tail shaft 1 On a tray mounted sprayer the Shaft Speed Sensor Kit can used to read from the vehicle tail shaft Refer to Figure 9 Using the Hose Clamp or other suitable means securely mount the Magnet Block on the flange between the transmission housing and the tail shaft Note Do not attach the Magnet Block directly to the tail
164. up the sprayer for the first time This section of the operators manual explains each of the settings within each of the pages When the operator has finished on the first page then select the NEXT button at the bottom of each of the pages then select NEXT to advance to the next page If the operator needs to go back 1 page then select the Previous page this will keep advancing the operator back 1 page Once the operator has entered all the information into each of the pages then the sprayer controller software is setup In Section 16 of the manual it will explain how to save the configuration for your sprayer and how to name the configuration The User Configurations button will be explained in Section 16 and also how to save any configurations that have changed and how to save the Factory Configurations to a User Configuration GO TO SECTION 4 0 Page 44 Spray Rate Control 4 0 Setting Up the Software TECHNOLOGIES Page 45 gt ESTOPCON company EG Sprayer Software Setup GPS V1 98 21 06 06 4 0 GPS Setup Units Alarms Presets Sim Other GPS ECU Tanks Sections Switches Sensors Auto Section Control ASC On Time seconds c Off Enabled 0 2 D VRC Logging Mode c Off Off Time seconds Logging Only 0 2 B VRC and Logging VRC Logging Synchronization Coverage Map Offset secs Off Master Switch Only 0 2 n Master Switch and Flow Show Vir
165. ve any hydraulic outlets to reduce the risk if oil ingress to the connectors Do not expose the connectors to high pressure water or oil 7 Connect the Tractor Adaptor Harness to the existing Sprayer Harness 8 Refer to the ZYNX Console manual for the installation procedures for installing the ZY NX Console to the vehicle if required 9 To complete the installation go to Section 1 5 to connect the Spray ECU Power Comms harness to the battery Ke Page 25 General Layout of fitting a Spray ECU 30S to an Existing KEE Spray Controller V1 98 21 06 06 UIL F Y KC G m m ES q E D E Figure 12 General Layout of Spray ECU connecting to existing KEE Sprayer Harness Page 26 Installing Spray ECU 3 and Spray ECU 10SR V1 98 21 06 06 1 4 REPLACING EXISTING RAVEN CONTROLLER WITH A SPRAY ECU 10SR OVERVIEW The 10SR Spray ECU have been pinned to allow direct replacement of some of the Raven 4xx 6xx 4400 and 4600 series controllers Generally most 4xx 6xx and 4400 series controllers with inbuilt section switches can be replaced with no need for adaptors Connector 1 is used for the 4400 series Connector 2 for 4600 series and connector 3 for the 4xx and 6xx series controllers Direct PWM control is not possible with direct connection to the Spray ECU Adaptor looms will be required It is important to note that not all Raven 37 and 16 pin connectors are pinned alike Subtle differences do occur in s

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