Toastmaster Oven TMRC24 User's Manual
Contents
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6. is a registerd trademark of Toastmaster A Middleby Company All rights reserved PA RTS L IST June 27 2012 Rev A TMRC24 TMRC36 TMRC48 Toastmaster Radiant Charbroilers MODEL TMLC24 TMLC36 TMLCA8 Toastmaster Lava Charbroilers ay 5 75463 2 34 PILOT BRACKET ALL 24 INCH 36 INCH 48 INCH 2 212961 ORIFICE NATURAL 42 ALL 24 INCH 36 INCH 48 INCH 23 2 3 4 2 Z12962 ORIFICE PROPANE 52 ALL 24 INCH 36 INCH 48 INCH 2V Y8832 2 3 4 MANUAL VALVE ALL 24 INCH 36 INCH 48 INCH 26 1 PRESSURE REGULATOR 4 213775 2 3 4 U BURNER RDIANT TMRC SERIES TMRC24 TMRC36 TMRC48 12 LAVAROCK GRATE 12 17 1 16 GRATE LAVA ROCK 10 1 2 X 17 116 IMPORTANT WHEN ORDERING SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 2 INCLUDE MODEL AND SERIAL NUMBER OF 2 Some items are included for illustrative purposes only and in certain instances may not be available is a registerd trademark of Toastmaster A Middleby Company All rights reserved 2M Z12963 Gas Radiant amp Lava Rock Charbroilers TMRC amp TMLC 2M Z12963 Gas Radiant amp Lava Rock Charbroilers amp TMLC Toastmaster Warranty Statement Toastmaster warrants equipment that it manufactures to be free from defects in material and workmanship Toastmaster s obligation is limited to repairing or replacing at Toastmaster s option without cost to the customer any part found to be defective as well as any labor or material expens
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9. GAS CHARBROILER Radiant Models TMRC24 TMRC36 TMRC48 Lava Models TMLC24 TMLC36 TMLC48 Installation and Operation Instructions 2M Z12963 Rev A June 27 2012 TMRC36 is a registerd trademark of Toastmaster A Middleby Company All rights reserved SAFETY SYMBOLS important operating and maintenance instructions in the manual These symbols are intended to alert the user to the presence of A accompanying the appliance RETAIN THIS MANUAL FOR FUTURE REFERENCE NOTICE Using any partotherthan genuine Toastmaster factory supplied parts relieves the manufacturer of all liability Toastmaster reserves the right to change specifications and product design without notice Such revisions do not entitle the buyerto corresponding changes improvements additions or replacements for previously purchased equipment Due to periodic changes in designs methods procedures policies and regulations the specifications contained in this sheet are subject to change without notice While Toastmaster exercises good faith efforts to provide information that is accurate we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifications By using the information provided the user assumes all risks in connection with such use MAINTENANCE AND REPAIRS Contact your local authorized service agent for service or required maintenance Please
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11. AND REGULATIONS IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN CGA B149 1 NATURAL GAS INSTALLATION CODE OR CAN CGA B 149 2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE WARNING Improper installation adjustment alteration serviceor maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing the equipment FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Keep the appliance area clear and free from combustibles For your protection we recommend a qualified installing agency install this appliance They should be familiar with gas installations and your local gas requirements In any case your gas company should be called to approve the final installation In addition there should be posted in a prominent location detailed instructions to be followed in the event the operator smells gas Obtain the instructions from the local gas supplier This appliance its pressure regulator and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 PSIG This appliance and its pressure regulator must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the
12. gas supply piping system at test pressures equal to or less than 1 2 PSIG EXHAUST CANOPY Open hearth broilers inherently create a good deal of heat and smoke and should be installed under an efficient exhaust hood with flame proof filters A vertical distance of not less than 48 shall be provided between the top of the appliance and filters or any other combustible material Exhaust installation must conform to local codes AIR SUPPLY Provisions for adequate air supply must be provided LEVELING UNIT This charbroiler is supplied with 4 feet which must be screwed into the body Level unit by adjusting the 4 feet which have an adjustment of 1 3 4 for accurate and perfect line up with other units DO NOT INSTALL WITHOUT ATTACHING FEET DO NOT REMOVE FEET 2M Z12963 Gas Radiant amp Lava Rock Charbroilers TMRC amp TMLC 2M Z12963 Gas Radiant amp Lava Rock Charbroilers TMRC amp TMLC GAS PIPING Gas piping shall be of such size and so installed as to provide a supply of gas sufficient to meet the full gas input of the appliance If the appliance is to be connected to existing piping it shall be checked to determine if it has adequate capacity Joint compound shall be used sparingly and only on the male threads of the pipe joints Such compounds shall be resistant to the action of L P gases WARNING Any loose foreign material debris or metal particles allowed to enter the gas lines on this appliance will damage the valv
13. record the model number serial number voltage and purchase date in the area below and have it ready when you call to ensure a faster service Authorized Service Agent Listing Made NO Reference the listing provided with the unit Serial No Or vaigi for an updated listing go to Website www toastmastercorp com E mail Service star mfg com Purchase Date ____________________________ 314 678 6347 The Service Help Desk Business 8 00 am to 4 30 p m Central Standard Time Hours Telephone 314 678 6347 Fax 314 781 2714 E mail Parts star mfg com Service star mfg com Warranty star mfg com Website www star mfg com Mailing Address Toastmaster 10 Sunnen Drive St Louis MO 63143 U S A 2M Z12963 Gas Radiant amp Lava Rock Charbroilers TMRC amp TMLC 2M Z12963 Gas Radiant amp Lava Rock Charbroilers TMRC amp TMLC SPECIFICATIONS Gas Charbroiler MODEL TMLC24 TMLC36 TMLC48 TMRC24 TMRC36 TMRC48 26 66 13 3 7 8 9 7 ie 48 26 3 __t 5 5 13 88 EN 000000000000000000 000000000000000000 Qo Mt 1 J 4 10 16 1 2 54 3 4 MPT INLET 1 7 8 4 66 11875 15 5 x 24 x 29 48cm x 61cm x 65 4cm 15 5 x 36 x 29 48cm x 91 4cm x 65 4cm 15 5 x 48 x 29 48cm x 122cm x 65 4cm 15 5 x 24 x 29 48cm x 6
14. 1cm x 65 4cm 15 5 x 36 x 29 48cm x 91 4cm x 65 4cm 15 5 x 48 x 29 48cm x 122cm x 65 4cm T TMRC24 TMRC36 TMRC48 480 sq in 3097 sq cm 720 sq in 4645 sq cm 960 sq in 6194 sq cm 480 sq in 3097 sq cm 120 sq in 4645 sq cm 960 sq in 6194 sq cm LP 70 000 BTU HR 67 7kg 745kg 3 LP 105 000 BTU HR 107 3kg 116 4kg NAT 160 000 BTU HR 323 Ibs 348 Ibs LP 70 000 BTU HR 63 5 kg 10 3 kg NAT 120 000 BTU HR 220 Ibs 240 Ibs 3 300 165 325 Ibs NAT 160 000 BTU HR LP 140 000 BTU HR is a registerd trademark of Toastmaster A Middleby Company All rights reserved 3 CAUTION GENERAL INSTALLATION DATA This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations The Toastmaster series gas charbroiler is equipped for the type of gas indicated on the nameplate mounted on the front panel All units are shipped from the factory for use with natural gas The unit can easily be converted for use with propane gas see propane gas IMPORTANT INSTALL INNON COMBUSTIBLE LOCATIONS ONLY Clearancefrom non combustible construction must be 6 from back and sides The installation of the Appliance must conform to the NATIONAL FUEL GAS CODE ANSI Z223 1 LATEST EDITION AND ALL LOCAL GAS COMPANY RULES
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16. e and affect its operation When installing this appliance all pipe and fittings must be free from all internal loose dirt GAS PRESSURE REGULATOR A convertible pressure regulator is provided with each charbroiler It should be connected to the inlet pipe at the rear of the unit The gas supply is then connected to it It is shipped set for 6 water column manifold pressure for use with natural gas Allow 6 clearance from back of unit to wall for servicing and installation MANUAL SHUT OFF VALVE A manual shut off valve should be installed upstream from the manifold and within six feet of the charbroiler CONNECTING GAS SUPPLY LINE The gas inlet of the charbroiler is sealed at the factory to prevent entry of dirt Do not remove this seal until the actual connection is made to the gas supply line PROPANE GAS This charbroiler is equipped with fixed orifice hoods and is shipped from the factory for use with natural gas To convert to propane gas install the burner orifice hoods included with the unit as follows 1 Remove grill radiants and burners 2 Remove the burner orifice hoods and install the orifice hoods supplied 3 Replace the burners radiants and grill 4 Set manifold pressure to 10 inch water column A 1 8 pipe plug on the burner manifold can be removed for attaching a pressure gauge Remove the slotted or hex threaded plug from the pressure regulator Invert the plug and re install The letters LP should now be vi
17. e required to replace the part Length of Warranty This warranty is effective for a period of 12 months from the date the equipment is placed in service Exceptions e This warranty is valid only for the original end user owner operator of the equipment This warranty does not apply to normal maintenance functions including but not limited to improper operation installation or the use of an improper utility supply This warranty is valid only if the equipment is used in a commercial setting The equipment is designed and constructed for commercial use by trained professionals only Any use of the equipment in private or domestic applications immediately voids this warranty e This warranty does not apply to any parts labor and material expenses for service that is not pre approved and performed by a Toastmaster authorized service agent Any such service immediately voids this warranty e This warranty does not apply to any parts labor and material expenses associated with the installation of parts that are not factory approved for use in the equipment Any use of such parts immediately voids this warranty This warranty is not valid if terms of payment have not been met Parts Warranty Parts that are sold to repair our of warranty equipment are warranted for ninety 90 days The part only is warranted the labor to replace the parts is NOT warranted Portable Equipment Toastmaster will not honor service bills that include
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19. faces with detergent and a cloth A non abrasive cleaner can be used on caked areas AIR INTAKES IN BOTTOM Air for combustion enters from the bottom of the unit Do not obstruct this area P 8421104047117 3208 P IUVIPDY 590 96CIZ Wc 2 H E ran o0 O REV 8 25 09 SK2428 EZTAI 00009404009 gt MODEL TMRC24 TMLC24 2M Z12963 Gas Radiant amp Lava Rock Charbroilers amp TMLC PA RTS L IST June 27 2012 Rev A TMRC24 TMRC36 TMRC48 Toastmaster Radiant Charbroilers MODEL TMLC24 TMLC36 TMLCA8 Toastmaster Lava Charbroilers TOP ASSEMBLY 2 CHA 1 TOF ASSEMBLY 36 CHAR TOP ASSEMBLY 48 CHAR BURNER ALL 24 INCH 36 INCH 48 INCH TMLC24 TMRC24 TMLC36 TMRC36 COVER REAR 2i pO COVER REAR 36 COVER REAR 4 6 muss 1 SDEPANELASSEUIWGN NL wzuws 1 1 LINER ASSEMBLY TMRC36 TMLC36 10 1 WALL 36 TMRC36 TMLC36 __4 TMRC48 TMLC48 n mzsu 3 TMRC36 TMLC36 FRONT PANEL TMRC48 TMLC48 GRAPHIC PANEL 24 CHAR GRD TMRC24 TMLC24 16 1 GRAPHIC PANEL 36 CHAR GRD GRAPHIC PANEL 48 CHAR GRD MANIFOLD 26 19 MANIFOLD 36 MANIFOLD 48 IMPORTANT WHEN ORDERING SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 1 INCLUDE MODEL AND SERIAL NUMBER OF 2 Some items are included for illustrative purposes only and in certain instances may not be available
20. he lava rock bags and place rock evenly on grates Do not cover the grates with more than two layers of lava rock DO NOT PUT MORE THAN 5 LBS OF ROCK PER BURNER BURNER OPERATION Each burner is controlled by an individual high low on off valve An infinite number of broiling temperatures may be obtained by turning the burner valve knob to any position between high and low It is possible through this arrangement to have a high heat or searing section while having a low heat finishing or holding section For the searing operation set the valves for the section at a position of HI or close to it For holding or finishing set the valves closer to the LOW position on the dial You select the heat pattern you like and set the valves accordingly 2M Z12963 Gas Radiant amp Lava Rock Charbroilers TMRC amp TMLC 2M Z12963 Gas Radiant amp Lava Rock Charbroilers TMRC amp TMLC GENERAL OPERATING INSTRUCTIONS WATER PAN DRIP TRAY Water Pan Drip Tray The water pan is located at the bottom of the Fill with water before operating unit and is easily removed from the front of the to prevent flare ups and unit Water should be added to the water pan catches grease and replaced as necessary The water pan helps prevent flare ups and catches grease LIGHTING When broiler is first lit it will smoke for approximately 20 30 minutes until the preservation oils and impurities are burned off SEASONING THE COOKING GRATES Set the
21. heat control switch to the low position and preheat for about 15 to 20 minutes Using a cloth spread a thin film of cooking oil over the top of the grate surface Allow the film to remain on the grate for about 5 minutes Wipe the surface clean and apply another film of cooking oil Wipe the surface clean again The broiler is now ready for use The oil may tend to smoke this is normal BROILING Turn valves on and pre heat unit on HI before attempting to broil You will have to experiment with the grill settings and the valve settings for your particular food products We recommend that you set the grate at the full tilt position to start This position allows the grease to run down the grate into the grease tray reducing flare ups Check water pans frequently and add a sufficient amount of water when necessary Hot water vapors rising from the water pans and through the combustion chamber helps reduce flare ups Exercise care when using your broiler TILTING THE GRATE Raise or lower the grate to the next step by lifting the grate at the back of the charbroiler where the grate rests Use potholders or gloves to reposition CHARBROILERS ARE HOT NEVER ATTEMPT TO CHANGE THE GRATE POSITION WHILE FOOD PRODUCTS ARE COOKING FLARE UPS CAN OCCUR UNEXPECTEDLY TURN OFF THE CHARBROILER AND ALLOW IT TO COOL CLEANING Clean regularly Remove grate section to sink for washing Brush out carboned particles Remove and wash water pan Wipe exterior sur
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24. sible on the plug The regulator is now setfor 10 25 4 cm water column Attach the conversion label supplied with the unit close to the nameplate CHECKING FOR GAS LEAKS Check entire piping system for leaks Soap and water solution or other material acceptable for the purpose shall be used in locating gas leakage Matches candle flame or other sources of ignition shall not be used for this purpose PILOT LIGHTING INSTRUCTIONS The charbroiler is equipped with standing pilots and should be lit immediately after the gas is turned on 1 Turn off main valve to unit 2 Turn off all knobs and pilot valves and wait 5 minutes to clear gas 3 Turn on main valve and light all pilots The best access to the pilot is obtained from the bottom with the grease drawer removed 4 Adjust pilot light flames as small as possible but high enough to light burner immediately when burner valve is turned on high 5 Turn burner knobs to desired setting 6 Toturn burners off turn knobs off SHUTTING DOWN INSTRUCTIONS Turn the burner valve knobs to the off position to turn burners off BURNER IGNITION AND ADJUSTMENT 1 To ignite burners turn burner valve knob to HI position 2 Slowly decrease openings of air shutters on burners to give a soft blue flame having luminous tips then slowly increase openings to a point where the yellow tips disappear and a hard blue flame is obtained PLACING LAVA ROCK ON GRATES FOR TMLC SERIES Open t
25. travel time and mileage charges for servicing any products considered Portable These products should be taken to the Service Agency for repair A portable unit is a unit thats designed to sit on a countertop has a powercord amp is less than 50lbs installed Toastmaster reserves the right to change the design and specifications of this equipment or any related documentation at any time The end user is not entitled to upgrades resulting from these changes This warranty is exclusive and supersedes all other warranties for the equipment both expressed and implied There are no implied warranties of merchantability or of fitness for a particular purpose The foregoing is Toastmaster s sole and exclusive obligation and the end user sole and exclusive remedy for any action including breach of contract or negligence In no event shall Toastmaster be liable for a sum in excess of the purchase price of the equipment or for any prospective or lost profits of the end user is a registerd trademark of Toastmaster A Middleby Company All rights reserved 11 JINL P DAWL 42 104q0471 YOON VAVT P JUDIDM SYD 96CIZ WC 12 P DAWL S42 04GADY YOON P JUDIpDM SVD 96CIZ WC 13 JINL P DAWL 42 104q0471 YOON VAVT P JUDIDM SYD 96CIZ WC 14 Uonoes Jeuonoq seq ep seq e uonsnquioo e e N3 ulV d 5351 JiSeAqe uou
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