Toastmaster TC18A User's Manual
Contents
1. 1 Ph 1 8kW 7 5A NEMA 6 15P plug lectrical Specifications TC18A toaster models TC18A63 208V 50 60 Hz 1 Ph 2 2kW 10 5A NEMA 6 20P plug TC18A66 240V 50 60 Hz 1 Ph 2 2kW 9 1A NEMA 6 20P plug OTE lectrical wiring diagrams are provided at the back of this Manual Toastmaster Elgin IL 60120 847 741 3300 FAX 847 741 4406 P N 39289 Rev E V1 5 00 WARNING IN CASE OF FIRE Disconnect the toaster from its power source IMMEDI ATELY This allows the unit to cool making it easier to put out the fire WARNING FOR YOUR SAFETY DO NOT STORE OR USE GASO LINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLI ANCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTER ATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION AND OPERATING INSTRUC TIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT WARNING DO NOT OPERATE THE CONVEYOR TOASTER ON EITHER OF ITS SIDES ON ITS REAR SURFACE OR WITHOUT LEGS PREMATURE FAILURE OF THE HEATING ELEMENTS WILL OCCUR WARNING DISCONNECT THE TOASTER FROM ITS ELECTRICAL POWER SUPPLY BEFORE CLEANING OR SERVICING CAUTION Using any parts other than genuine Toastmaster factory parts relieves the manufacturer of all liability IMPORTANT Contact your authorized service agent to perform maintenance and repairs A service agency directory is supplied with your toaster IMPORTANT2. Toastmaster manufacturer reserves the right to change specifica tions and product design without notice Such revisions do not entitle the buyer to corresponding changes improvements additions or replacements for previously purchased equipment RETAIN THIS MANUAL FOR FUTURE REFERENCE This manual provides detailed information for the installation and operation of your toaster It also contains information to assist the operator in diagnosing problems in the event of a malfunction This manual is an important tool for the operator and should be kept readily available ll INSTALLATION IMPORTANT IT IS THE CUSTOMER S RESPONSIBILITY TO REPORT ANY CONCEALED OR NON CONCEALED DAMAGE TO THE FREIGHT COMPANY A Assembly 1 Thread the 4 102mm legs into the four holes the bottom of the toaster See Figure 2 Then place the toaster in the desired location 2 Install the entry rack and crumb tray into the front of the toaster as shown in Figure 2 Figure 2 Basic assembly and front exit configuration 2 Entry rack hanger rods fit 5 into holes on toaster body Return tray slides underneath Legs 4 thread into holes Crumb tray in bottom of slides into opening toaster in front of toaster 3 TOASTERS INTENDED FOR FRONT EXIT OPERATION ONLY Position the return tray underneath the toaster as shown in Figure 2 Note that the return tray extends past the FRONT of
3. the toaster during front exit operation 4 TOASTERS INTENDED FOR STRAIGHT THROUGH REAR EXIT OPERATION ONLY Remove the CENTER screw from the rear panel of the toaster as shown in Figure 3 Push the rear panel forward into the toaster Position the return tray underneath the toaster as shown in Figure 3 Note that the return tray extends past the REAR of the toaster during rear exit operation Figure 3 Electrical connection and rear exit configuration Serial plate 1 Remove screw Return tray slides underneath toaster B Electrical Utility Connection IMPORTANT THE ELECTRICAL CONNECTION TO THE TOASTER REQUIRES A CIRCUIT BREAKER FUSED DISCONNECT ELECTRICAL SPECIFI CATIONS ARE LISTED ON THE SERIAL PLATE SHOWN IN FIGURE 3 AND IN THE ELECTRICAL SPECIFICATIONS ON PAGE 1 OF THIS MANUAL CONSULT ALL APPLICABLE NATIONAL AND LOCAL CODES FOR FURTHER ELECTRICAL CONNECTION REQUIREMENTS 1 Before proceeding with the electrical connection check the following a Check that the electrical supply matches the toaster s requirements Refer to the toaster s serial plate Figure 3 and to the Electrical Specifications on Page 1 b Check that the appropriate receptacle is available for the power cord plug WARNING ENSURE THAT BOTH THE CIRCUIT BREAKER FUSED DIS CONNECT AND THE PRODUCT SELECTION KNOB ARE IN THE OFF 0 POSITION BEFORE PROCEEDING WARNING ENSURE THAT ANY PACKING MAT
4. D mot _O BLOCK 130 TOP ELEMENT 1 140 TOP ELEMENT 2 10 30 BTM ELEMENT 1 BTM ELEMENT 2 ge E 700 120 90 3 i MOTOR 50 20 42 ODUCT TRANSFORMER 1423 SELECTION PENA 4 SWITCH CONVEYOR SPEED CONTROL 70 80 5 2 TERMINAL a 140 a 01 4002 1 01 30 i mene OFF 0 1 BUNS BAGELS Toastmaster 1400 Toastmaster Drive Toastmaster A Middleby Company Elgin IL 60120 USA 847 741 3300 FAX 847 741 4406 Middleby Corp 24 Hour Service Hotline 1 800 238 8444 www middleby com
5. ERIAL RESIDUE HAS BEEN REMOVED FROM INSIDE THE TOASTING CHAMBER 3 Insert the power cord plug into its receptacle Ill OPERATION A Location and Function of Controls This section provides a basic description of the toaster controls their location and the functions they perform The operator MUST be familiar with the controls Refer to Figure 4 Figure 4 Toastmaster ma BUNS BAGELS 1 Product 2 Conveyor selection knob speed control knob 1 Product Selection knob When set to TOAST switches on the conveyor upper heating element s and lower heating element s When set to OFF O switches off the conveyor and all heating elements When set to BUNS BAGELS switches on the conveyor and lower heating elements ONLY 2 Conveyor Speed Control knob Adjusts the speed of the conveyor This controls the amount of toasting that the bakery product receives 1 is the minimum speed setting which produces a darker toasting of the bakery product 9 is the maximum speed setting which produces a lighter toasting of the bakery product Operation Procedure Restore electrical power to the toaster at the circuit breaker fused 1 disconnect Switch the Product Selection knob to either TOAST or BUNS BAGELS 5 depending on the product to be toasted Allow the toaster to pre heat for at least 20 minutes D Adjust the toa
6. IL THE TOASTER HAS COOLED THOROUGHLY f CAUTION HOT SURFACES Carefully clear the jam using a long object as a probe This object should preferably be made of wood which is less likely to damage the heating elements Daily Cleaning WARNING WHEN CLEANING THE TOASTER NEVER APPLY ENOUGH LIQUID TO STAND IN PLACE ON THE UNIT DO NOT SPRAY RINSE OR SUBMERGE THE TOASTER EXCESSIVE MOIS TURE IN THE UNIT WILL CAUSE A SEVERE ELECTRICAL HAZARD AND MAY OTHERWISE DAMAGE THE TOASTER CAUTION DO NOT clean your toaster using abrasive cleaners or pads Both will scratch and dull the finish TOAST BUNS BAGELS Load buns bagels CUT SIDE DOWN 1 for proper toasting 2 3 4 5 gt 6 WwW 7 wW 8 With the conveyor running use a brush to clean any crumbs off the conveyor into the crumb tray Switch the Product Selection knob to the OFF O position Disconnect electrical power to the toaster at the circuit breaker fused disconnect Allow the toaster to cool DO NOT TOUCH HOT SURFACES ON THE TOASTER OR REACH INTO THE TOASTING CHAMBER UNTIL THE UNIT HAS COOLED THOROUGHLY 0 CAUTION SURFACES Wipe the exterior of the toaster with a sponge or cloth soaked hot or warm detergent water Wipe with a clean damp cloth to remove the excess detergent and then wipe again to dry the toaster Remove the crumb tray and the return tray from the toaster and empty them Wash the trays in warm d
7. TC14A TC18A D English omestic and Std Export Middleby Cooking Systems Group 1400 Toastmaster Drive Conveyor Toaster Models TC14A TC18A OWNER S OPERATING AND INSTALLATION MANUAL is a registered trademark of Toastmaster A Middleby Company All rights reserved 1 SANITATION Sti LISTED 2000 Toastmaster A Middleby Company NSF 4 1996 DESCRIPTION AND SPECIFICATIONS Component Location The major components of the toaster are shown in Figure 1 below Figure 1 5 Conveyor 4 Entry rack 2 Conveyor speed control knob 1 Product selection knob Component Function see Figure 1 1 2 Toaster control knobs see Section III Operation 3 4 Crumb tray Collects crumbs from the toasted product The tray can be removed for cleaning Entry rack Loaded with the bakery product to be toasted The product then slides onto the conveyor The entry rack can be removed for cleaning Conveyor Transports the bakery product through the toaster between the top and bottom heating elements Return tray Collects the toasted product The tray can be removed for cleaning Operating and Electrical Specifications re Heat Time 20 minutes lectrical Specifications TC14A toaster models TC14A74 120V 50 60 Hz 1 Ph 1 7kW 14 3A NEMA 5 20P plug TC14A63 208V 50 60 Hz 1 Ph 1 8kW 8 6A NEMA 6 15P plug TC14A66 240V 50 60 Hz
8. etergent water and rinse them CAUTION Never remove the crumb tray while the conveyor is moving Remove the entry rack from the toaster Wash the rack in warm detergent water and rinse it Towel the trays and entry rack dry Reassemble all parts onto the toaster Wiring Diagram Model TC14A74 120V Toasters Wiring Diagram Model TC14A63 66 208V and 240V Toasters Wiring Diagram Model TC18A63 66 208V and 240V Toasters Switch Configuration All Model TC14A and TC18A Toasters 30 40 TOP ELEMENT h BTM ELEMENT 1 BTM ELEMENT 2 100 90 50 20 1 LEAS 60 CONVEYOR PRODUCT SPEED CONTROL L1 N_ SELECTION SWITCH 70 as 80 O TERMINAL BLOCK GND moO O ELEMENT BTM ELEMENT 1 BTM ELEMENT 2 ieee eS 1 40 I 100 120 ee MOTOR ES 50 20 ieee secon 0 TRANSFORMER 230V p L1 SELECTION ave CONVEYOR switcH SPEED CONTROL 70 Ane 80 O O TERMINAL GN
9. sting time if necessary by turning the conveyor speed control knob Load the entry rack with the bakery product to be toasted The product will slide off the entry rack and onto the conveyor IMPORTANT If the Product Selection knob is set to BUNS BAGELS load the bakery product CUT SIDE DOWN for proper toasting Refer to Figure 5 1 After toasting remove the product from the return tray 2 During inactive periods switch the Product Selection knob to the BUNS BAGELS elements on allowing a quicker recovery to normal toasting position This leaves only the lower heating temperatures 4 Figure 5 Product selection E 0 knob in BUNS BAGELS position Shutdown Procedure Switch the Product Selection knob to the OFF O position Disconnect electrical power to the toaster at the circuit breaker fused disconnect Allow the toaster to cool Clearing Jams WARNING NEVER INSERT YOUR HANDS INTO THE TOASTING CHAM BER TO CLEAR A JAM SERIOUS INJURY MAY RESULT CAUTION NEVER use a plastic object to clear a jam pletely cool damage to the toaster may result If the toaster is not com CAUTION When clearing a jam use care to avoid damaging the heating elements Switch the Product Selection knob to the OFF O position Disconnect electrical power to the toaster at the circuit breaker fused disconnect Allow the toaster to cool DO NOT ATTEMPT TO CLEAR THE JAM UNT
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