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Tiger Products Co., Ltd JD 5083E User's Manual

1. ASSEMBLIES JD 5101E 5093 amp 5083E UP THROUGH SERIAL 5 LV5101E260403 LV5093E260318 LV5083E260784 Current as of 08 18 2010 T e MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 WWW tiger mowers com 06010005 THE OWNER OPERATOR DEALER All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly at tached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in this manual Observe the rules of safety and use common sense READ AND UNDERSTAND THIS MANUAL Non English speaking operators will need to GET THE MANUAL TRANSLATED as needed DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO 3 USE SAFETY SHOES 4 BLOCK UP SECURELY HARD SAFETY BEFORE WORKING CHILDREN OPERATORS GLASSES SEAT BELTS 4 LIC SL 060 4 544 d DO A 1 Study and understand Operator s Manuals Safety Decals and Instructional Decals for tractor and implement
2. C O 4 4 S Qa O gz Os O INOO8 5 INOO8 C Se3L3mWNOILLN3lOd NOI LavOVv 5 S3HOLIMS NOISSZANI WNOIS 0 vi NIVIN Mova WOOS uk 008 AWONOJ3S vc LNO gc NI ANVONOO3S AMVONOOSS 1411 98 NI 400 WOO MNONOTS NIYIN yova MOG TEAIMS NMOG NODE INSWSA0W MOILSAOCr 1 ve wood vp GMS 1437 T3AIMS IG TIMMS 008 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side console where they are clearly visible to the operator These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book The decals are to remain in good condition as a reminder to the operator and should be replaced if damaged Finally all bosses pins and pivot points will need to be greased as instructed in the maintenance section of this manual The hydraulic reservoir can also be filled with the recommended fluid see maintenance section and the filter installed in the top of the tank Double check all fittings and fasteners BEFORE starting tractor Also secure any l
3. DESCRIPTION MNFRM JD5525 CHET TSF TM AXLE BRACE RIGHT HAND MOUNT TANK PUMP MOUNTING BRACKET PUMP P350 1 3 4 GEAR DRIVE SHAFT PUMP 27 7 8 COUPLING 14 SPLINE W ZERK 4 NUT WING 1 4 20 UNC FLATWASHER 1 4 CRANKSHAFT ADPT IHC 885 SPACER CRNKSHFT ADPT CAPSCREW 20mmx40mm 2 5P FLATWASHER 3 4 GR 8 1 2 X 1 3 4 NC NUT 1 2 NC FLATWASHER 1 2 TANK RES JD6000 ASSY TANK RES JD60004WD 34GAL FLTR ASSY IN TANK CPLT SAE10MP NYLOCK 3 8 NC SIGHT GAUGE JD6000 TANK 34GAL FLATWASHER 1 2 WIDE CHANNEL MNT TANK TIE BOLT TIE BOLT SIDE TANK HYDRO FLATWASHER 5 8 GR 8 SAE CAP BREATHER O RING FILTER GAUGE STREET ELBOW 1 8 X 90 CAPSCREW 3 4 X 2 1 4 NC CAPSCREW 20mmx70mm 2 5PIT CH CAPSCREW 20mmx40mm 2 5PIT CH HEX NUT 3 4 NC CAPSCREW 16MMX40MM 2 0 PITCH CAPSCREW 3 4 X 2 NC CAPSCREW 7 16 X 1 1 2 CUTOFF WASHER NEOPRENE 75x1 25x 19 FLATWASHER 7 16 BRACKET CAPSCREW 3 8 x 1 1 4 NC NYLOCK NUT 3 8 NC FLATWASHER 5 8 SAE GR8 Parts Section 5 5 MOUNT KIT HYDRAULICS 5101 Parts Section 5 6 MOUNT KIT HYDRAULICS 5101 ITEM QTY DESCRIPTION 1 06300033 1 MAIN 2 06300088 1 TANK NHT6010 3 06700090 ASSY HYDRAULIC TANK 4 23152 1 PUMP 5 06510083 1 SOLENOID VALVE 6 34117 1 ELBOW 1 MORB X 1 MORB90 7 33554 1 ELBOW 1 MORB X 45 8 21644 2 CAPSCREW 3 8 X 5 9 22016 2 F
4. N gt lt gt gt RO p ARAL DESCRIPTION TANK RES ASSY WHEEL WELL TANK RES WHEEL WELL FILTER ASSY IN TANK CPLT SAE10 MP NYLOCK NUT 3 8 NC HEX NUT 1 2 NC FLATWASHER 1 2 WIDE SIGHT GAGE PLUG SAE 20 CAP BREATHER STREET ELBOW 1 8 FILTER GAGE CAPSCREW 3 8 x 3 1 4 NC FLATWASHER 3 8 NYLOCK NUT 3 8 NC JD FUEL TANK SPLIT HOSE AXLE BRC LH 5101E LDR FLATWASHER 5 8 GR8 SAE CAPSCREW 16MM x 200MM 2 0P 8 8 CAPSCREW 20MM x 40MM 2 5P 10 9 FLATWASHER 3 4 GR 8 SAE CAPSCREW 3 4 X 1 3 4 NC AXLE BRACE JD5525 RH HEX NUT 3 4 NC CAPSCREW 3 4 x 2 1 4 NC CAPSCREW 3 8 x 5 NC VALVE BRAKE SOL 3000PSI LOCKWASHER 3 8 HEX NUT 3 8 NC CAPSCREW 20MM x 70 2 5 MNFRM JD5101E SPACER CRNKSHFT ADPTR CRANKSHAFT ADPT IHC 885 WASHER NEOPRENE 75 1 25 19 CRANKSHAFT ADPT PLATE FLATWASHER 7 16 CAPSCREW 7 16 x 1 1 2 NC DRIVESHAFT PUMP COUPLER 14SPLINE CAPSCREW 1 2 x 1 3 4 NC MNT PUMP FLATWASHER 1 2 HEX NUT 1 2 NC PUMP P350 1 3 4 GEAR PUMP GUARD KIT JD5101E NYLOCK NUT 1 2 NC FLATWASHER 1 2 SAE CAPSCREW 1 2 x 1 1 2 NC GUARD PUMP 5101E LDR MNT SPPRT HYDRO CAPSCREW 3 8 x 1 1 4 NC FLATWASHER 1 4 WING NUT 1 4 20 UNC Parts Section 5 13 TRACTOR MOUNT KIT HYDRO WHEEL WELL TANK Parts Section 5 14 TRACTOR MOUNT HYDRO WHEEL WELL TANK m c OO PARTNO 06300033 33555 34117 06506023 33554
5. 8900 yons of apin6 Buyooysajgnouy 1199 4 ssojueq Cheetah Common Section 6 47 NOTES Cheetah Common Section 6 48 WARRANTY SECTION Warranty Section 7 1 WARRANTY INFORMATION Tiger Corporation 3301 N Louise Sioux Falls South Dakota warrants to the original Retail Customer the new Tiger equipment is free of defects in material and workmanship Any part of equipment that in Tiger s judgement show evidence of such defects will be repaired or replaced without charge provided that the failure of part s shall have occurred within twelve 12 months from the date of delivery of said equipment to the Retail Customer Expendable components such as knives oil chain sprockets skid shoes knife mounting disks and the like are excluded but not limited to this warranty The Retail Customer must pay the transportation cost to and from the Tiger Dealer s service shop for warranty service Warranty service will be performed by the Tiger Dealer from whom the equipment was purchased during service shop regularly scheduled days and hours of operation All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger if repair parts other than genuine Tiger repair parts have been used or if the equipment has been subject to misuse neglect accident improper maintenance or improper operation Tig
6. mower in transport positon lower to ground 8 Pul tractor in park or set brake disengage PTO stop engine remove key and wail until rolalion has ceased 10 prevent entanglement in rotating parts which may cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS T DONOTOPFERATE WITH DO NOT MOUNT OR Lock UP REFLECTORS MOWER OR WANG RAISED DISMOUNT WHILE MOVING Eu Mio Loco Ingles Pida Ay uniha a Algulen Cloe Si Lo Lea Para Dua Ie Traduzca las Pela chi rh de Segeridad T 2 THROWN OBJECTS CUTTING BLADES KEEP AWAY ROTATING BLADES BEING HIT BY THROWN OBJECTS CONTACTING ROTATING BLADES CAN CAUSE INJURY OR DEATH Stop mowing if passersby enter the area of thrown objects See Operator s Manual 9 756 special care if Mower Head or Wing is raised off the ground See Manual Operate only if all Guards Deflectors are in place and in good condition DO FBS Cheetah Safety Section 1 15 002369 00725746 00769737 SAFETY PINCHPONTS 02962764 DANGER CRUSHING AND PINCH POINTS 02962765 MOVING MACHINERY PARTS CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEATH 02952765 02965262 Cheetah Safety Section 1 16 SAFETY 02971123 Ak CAUTION 03200285 WATCH YOUR STEP 03200235 POLYCARBONATE WINDOW 226
7. N ND DOOM N N CO W DESCRIPTION MOUNT DRIVE CHEETAH FLAIL SHIELD DRIVE CHEETAH FLAIL MOUNT PLATE TREE TBFS 40H MOUNT TREE CHEETAH FLAIL TBFS 40H WLDMNT BONNET CUTTERSHAFT ASSY BRUSH CHEETAH CUTTERSHAFT ASSY GRASS CHEETAH OPTIONAL FLAP DEFLECTOR CHEETAH FLAIL RETAINING BAR FLAP CHEETAH FLAIL CAP SLOT CHEETAH FLAIL ADJ BRKT GROUND ROLLER CHEETAH FLAIL SHIELD SFTY CHEETAH FLAIL GROUND ROLLER CHEETAH GROUND ROLLER SHAFT CHEETAH RUNNER POLY SKID SHOE CHET FLAIL BAR NUT PLATE CURRENT MOTOR TBF 40S H END PORTING ORIGINAL MOTOR 40S H END PORTING STRING GUARD STD PIN LINCH 3 8x2 LOOP ROD THREADED 1 2 NFx8 HEX NUT 3 8 NC CAPSCREW 3 8 x 1 NC CAPSCREW 3 8 x 1 3 4 NC CAPSCREW 7 16 x 1 1 2 SOCKET HEAD HEX NUT 1 2 NF HEX NUT 1 2 NC NYLOCK NUT 1 2 CAPSCREW 1 2 X 1 1 2 NC CAPSCREW 1 2 1 3 4 NC LOCKWASHER 3 8 LOCKWASHER 1 2 FLATWASHER 3 8 FLATWASHER 1 2 WIDE KEY 1 2 x 1 2 x 2 CAPSCREW FLT SKD HD 1 4x5 8NF BEARING DX 1 1 2 GRM RETAINING WASHER 2 1 2 X 5 16 BEARING FLANGE 1 15 16 STD TSF BUSHING OD SK 1 15 16 KNIFE MTG NUT 1 1 8 NYLOCK NF CAPSCREW 1 2 X 1 1 2 NC GR 8 CARRIAGE BOLT 3 8 X 1 NC PLOW BOLT 3 8 X 1 NC GREASE 7 1 4 X STR GREASE 7 1 4 X STR BEARING FLANGE 1 3 8 GUARD CUTTER SHAFT BUSHING QD SK 1 1 4 SHEAVE 6 3 8 0 SPRING TENSIONER CLEVIS 6 WASHER FENDER 3 8
8. Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 Parts Section 5 2 PARTS SECTION TABLE OF CONTENTS SECTION ASSEMBLY PAGE TRACTOR SPECIFIC PARTS TRACTORMNT KIT MAIN FRAME 5101E 06101775 5 4 MOUNT HYDRAULICS 06101775 5 6 TRACTOR MNT MNFRM LOADER 5 8 TRACTOR MOUNT HYDRO LOADER 5 10 TRACTOR MOUNT KIT WHEEL WELL TANK Sela TRACTOR MOUNT KIT HYDRO WHEEL WELL TANK 5 14 BOOM MOUNT KIT BOOM SWIVEL REST 5 16 SWITCH BOX AND JOYSTICK 5 18 LIFT VALVE JOYSTICK CONTROL CAB 5 20 CABLE CONTROLS 5 22 VALVE CABLE CONTROL 5 24 SAFETY SCREEN WINDOW 5 26 WHEEL SPACER 5 27 WHEEL WEIGHT 5 28 Parts Section 5 3 MOUNT KIT MAIN FRAME 5101 TRACTOR RIGHT REAR AXLE EXISTING HARDWARE Parts Section 5 4 TRACTOR MOUNT KIT FRAME 5101 PART NO Ll c O O1 NN O 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 35 36 37 38 39 40 06300033 06300035 06300088 32642 23152 06520135 6 58 32519 22014 610389 06400307 24860 33880 21732 21725 06533004 06700090 06380012 06505044 21627 06505067 22018 06410352 06380014 33764 06505077 610649 TF4888 21833 25341 24860 21825 22421 21832 612260 06537004 24937 06410857 21631 21625 33764 VAIL SN NS BSN BOR BALA a a pr PENE
9. E cu HS 1 Ted 22177525 4 44 T iar S When the pressure port is active install the adapters in their ports The hose from the pressure port goes to the P port of the priority valve Next the hose from the CF port on the valve goes to the port on the Danfoss lift valve The return hose from the lift valve goes back to the T port on the selective control valve Plumb the excessive flow hose from the EF port on the priority valve to the EF port the SCV Then the load sense hose goes from the LS port on the priority valve to the LS port on the lift valve See the parts pages for placement and the hardware used DANFOSS P PRIORITY VALVE 11234 Assembly Section 2 8 ASSEMBLY DANFOSS VALVE PLUMBING WITH MID MOUNT VALVE A priority valve will be used to power the danfoss lift valve The tractor ports used are on the selective control valve SCV and the Mid Mount Valve The SCV is located between the right arm of the three point hitch and the axle The Mid Mount valve is located under the right front corner of the cab The power beyond port is located on the bottom of the Mid Mount valve towards the front The excessive flow port is located on the underside of the SCV The return port is accessed through the end of a run tee located on the SCV See the danfoss lift valve page in the parts section for hardware and location of parts Refer to the image below as a guide SCV
10. HOSE 3 16 X 8 1 8MP X 1 8MP GREASE ZERK 1 8 FPT BUSHING V BELT 560 NOT SHOWN Cheetah Common Section 6 25 FLAIL CUTTER SHAFT ASSY 06200383 CUTTER SHAFT Cheetah Common Section 6 26 CHEETAH FLAIL CUTTER SHAFT ASSY ITEM P N 0 O1 10 11 13 14 15 16 31723 21679 31955 31916 31917 33904 33905 33555 33802 33925 612419 33736 33714 33801 33721 33720 33719 33800 33927 33928 61123 QTY N a NN N O O O O O O DESCRIPTION CLAMP KIT TBF50 CAPSCREW 7 16 X 1 NC PLATE TOP CLAMP TBF POST CLAMP HOSE 3000PSI CUSHION CLAMP HOSE 3000PSI HOSE 1 X 102 X FJX HOSE 1 X 94 FJX X FJX ADAPTER 1 MORB X 1 MJIC CUTTERSHAFT ASSY GRASS CHEETAH CAPSCREW 9 16 x 3 44 NC GR 8 MOD HEX NUT 9 16 NC GR8 CLEVIS 1 9 16 x1 2 I D KNIFE FLAIL STANDARD CUTTERSHAFT ASSY BRUSH CHEETAH BLADE BRUSH FLAIL CLEVIS 2 7 16 X 1 2 I D BUSHING 1 O D X 5 8 I D CUTTERSHAFT WELDMENT CHEETAH HOSE SLEEVE CHEETAH FLAIL SM NOT SHOWN HOSE SLEEVE CHEETAH FLAIL LG NOT SHOWN ZIP TIES NOT SHOWN Cheetah Common Section 6 27 FLAIL MOTOR Cheetah Common Section 6 28 FLAIL MOTOR ITEM PARTNO QTY DESCRIPTION 5 06504019 AVAIL MOTOR ASSEMBLY 350 CHEETAH FLAIL 1 06504039 1 SHAFT END COVER 2 06504060 1 PORT END COVER 3 06504041 1 GEAR H
11. HYDRAULICS 5101E LOADER Parts Section 5 10 TRACTOR MOUNT HYDRAULICS 5101E LOADER PART NO m c OO 01 50 06506012 33555 06500407 32382 TF4852 06500408 34710 34309 06503083 06503084 06505077 34064 06500422 QTY REF 2 4 REF REF REF REF DESCRIPTION REFER TO MAIN FRAME PARTS PRFRMD TUBE ADAPTER 1MORBX1MUJIC REFER TO MAIN FRAME PARTS 1 HOSE 1 HOSE HOSE 1x92 HOSE BRACKET FLANGE KIT 20 HOSE 1 1 2x92 ADAPTER 1 1 2ORB x 1 1 2MJ BALL VALVE 1 1 2 ADAPTER 1 1 2ORB x 1 1 20RB ELBOW 1 1 2FOR X 1 1 2FOR REFER TO MAIN FRAME PARTS REFER TO MAIN FRAME PARTS REFER TO MAIN FRAME PARTS BREATHER CAP O RING ADAPTER 1 1 4MOR X 1MJ HOSE 1x126 Parts Section 5 11 MOUNT KIT WHEEL WELL EXISTING HARDWARE Parts Section 5 12 MOUNT KIT WHEEL WELL ITEM c 0 40 01 0 PART NO 06700091 06380015 06505044 21627 21725 22018 06505067 06505127 06505077 TF4888 610649 21639 22016 21627 613200 06300108 33764 22421 24860 33880 21831 06300035 21825 21833 21644 06510083 21988 21625 25341 06300033 06400307 670389 06537004 31674 24937 612260 06520330 6T0375B 21732 32642 06533004 21725 23152 06200709 21727 06533004 21731 06380034 06410857 21631 22014 32519 QTY AVAIL ND N po N A A
12. PARTNO 33786 613261 42350 613249 22839 33224 1011 33438 613217 42400 33437 613243 02962764 33435 613236 42399 613224 24028 002369 33436 00758194 AVAIL a N 4 11 N JN P G N Po SAFETY DESCRIPTION DECALKITCHEETAHFLAIL CAUTION LUBE INSTRUCTIONS DECAL ROTATION CUTTERSHAFT DECAL CAUTION LUBE CAUTION HAND GREASE DANGER SHIELD WARNING DO NOT REMOVE SHIELD DECAL TIGER LOGO DANGER HANDS FEET CLEAR AMBER REFLECTIVE TAPE DECAL CHEETAH WARNING KNIFE REPLACEMENT WARNING PINCH POINTS DECAL CHEETAH DECAL MADE IN U S A RED REFLECTIVE TAPE DANGER DISCHARGE OPENING WARNING REPLACE WORN FLAP DANGER MULTIPLE HAZARD DECAL CHEETAH WARNING BELT SHIELD Cheetah Safety Section 1 14 SAFETY DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NORIDERS NOCHILDREN 3 USE SAFETY SHOES HARD 4 BLOCK UP SECURELY OPERATORS SAFETY GLASSES BEFORE WORKING UNDER SEAT BELTS amp ROPS m Study and understand Operators Manuals Safety Signs and instructional Decals for tractor amp flail mower to prevent misuse abuse 5 accidents Practice before operating mower a confined area or near passersby Leam how 10 slop engine suddenly an emergency Be aleni for passersby and especially children 2 All
13. 22421 34076 34626 30255 TF4852 06500408 32382 34710 34309 06503083 06503084 06505077 34064 06500422 REF REF REF DESCRIPTION MAIN FRAME 1 HOSE 1 HOSE ADAPTER 1MORB x 1MJIC BRAKE VALVE REFER TO MAIN FRAME PARTS ELBOW 1MORB x 1MORB90 HOSE TUBE 1 x 62 ELBOW 1MORB x 1MJIC45 CAPSCREW 16MM x 40MM CLAMP 1 TUBE CLAMP BRACKET SPACER FLANGE KIT 20 HOSE 1 1 2 x 92 HOSE BRACKET ADAPTER 1 1 20RB x 1 1 2MJ BALL VALVE 1 1 2 ADAPTER 1 1 2ORB x 1 1 2ORB ELBOW 1 1 2FOR x 1 1 2FOR AXLE BRACE RH REFER TO MAIN FRAME PARTS AXLE BRACE LH REFER TO MAIN FRAME PARTS TANK ASSY REFER TO MAIN FRAME PARTS BREATHER CAP O RING ADAPTER 1 1 4MOR x 1MJIC HOSE 1 x 126 Parts Section 5 15 MOUNT SWIVEL REST Paris Section 5 16 MOUNT SWIVEL REST PART m O OO OO 06310023 06310030 06700056 34275 06420013 613001 TB1036 TB1031 TB3033 TF1120 TF1143 06420114 612272 21635 21627 21688 06520049 21677 21835 612607 22021 21993 21825 613004 06499004 33464 010 06310027 21846 21827 DESCRIPTION BOOMREST STD 3PNT MNT BRKT BOOM GREASELESS CHET SWIVEL ASSY GREASELESS CHET CYL 2 1 2 11 1 2 2500 PSI PIN 1 5x18 88 W 47 HOLE NIT PIN INNR DRFT BM 1 1 2X15 3 4 PIN SEC BOOM SWIV 1X4 11 16 PIN PVT ASSY 1 X 4 LOCKINGHEAD CLEVI
14. ADAPTER 22mm ORB x FITTINGADAPTER 22MMX5 8MFS PLUG PIPE 3 8 SKT SWIVEL NUT RUN TEE HOSE 8x45 8FUX90x8FUX HOSE 8x65 8FUX90x8FUX HOSE 8x41 10FFSX90x1 OFJX HOSE 28x97 12FFSXx8FJX HOSE 8x62 10FFSX90x8FUX ADAPTER 06 RSTRCTR 1 2ORBx3 8MJ Parts Section 5 25 POLYCARBONATE SAFETY WINDOW 5101 CAB ITEM PARTNO DESCRIPTION 1 06490014 1 POLYCARB FRMD REAR 2 06490013 1 POLYCARB FRMD DOOR 3 31965 25 TRIM SEAL 4 21584 2 CAPSCREW 5 16 X 2 5 21575 6 HEX NUT 5 16 NC 6 33477 2 VIBRATION ISOLATOR 7 06410268 1 TOP BRACKET 8 06410269 1 BOTTOMBRACKET 9 21529 2 CAPSCREW 1 4 X 3 4 NC 10 21986 2 LOCKWASHER 1 4 11 21525 2 HEXNUT 1 4 NC 12 27508 2 CAPSCREW 8MMX20MM 1 25 13 672619 2 LOCKWASHER 8 14 34948 2 WASHER 8 15 2 EXISTING HARDWARE 06537005 1 3M ADHESIVE Parts Section 5 26 SOLENOID VALVE SWITCH AND WIRING TRACTOR TRANSMISSION BROWN 18 22GA NEUTRAL SAFETY WIRE TRACTOR IGNITION SWITCH 2 2 SPLICE SPLICE PLUG g 7 gt 5 o 7 gt e GROUND BLACK 10GA RED 10GA SWITCHBOX ORANGE 16 2 tuse BLACK 16GA 3 AMP lt ITE 5 WHITE 16GA RANGE BLACK 16GA 0 GROUND MOWER RUN SOLENOID 6 E E 7 SENSOR TRAVEL LOCK SOLENOID 14GA BLACK A 2 A ITEM PART NO QTY DESCRI
15. For Mobil product information availability or technical information call 1 800 662 4525 Tiger PN 34852 34852 HYDRAULIC TANK Cheetah Safety Section 1 26 SAFETY 50023 MANUAL CANISTER ITEM PARTNO DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 1 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL 5 MANUAL CANISTER 2 DECAL 3 DECAL 4 5 DECAL 5 5 AVAIL SPECIFIC PRODUCT MANUAL 6 33 53 1 EMISAFETY MANUAL 7 34296 1 FRONT ADHESIVE PAD 8 34297 1 REAR ADHESIVE PAD 9 611823 4 ZIP TIE 14 LONG NOTE The manual canister can be bolted zip tied or adhered to a variety of surfaces Locate a protected area within the view of the operator Then select an installation method and attach the canister CAUTION AVOID DRILLING HOLES INTO UNKNOWN AREAS wires and other parts may be located behind these areas When adhering the canister to a surface thoroughly clean that surface before installing the canister Cheetah Safety Section 1 27 SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks 10 assure so f
16. Install all new swivels and fittings on the swing cylinder with swivel openings facing each other Fittings will vary in type and direction depending on your application refer to your parts section for more detail Install bushings with split facing the direction of the grease zerk hole in the main frame anchor for the swing cylinder This may already be done for you Install the swing cylinder between the main frame cylinder anchor and the boom swivel bracket with the clevis pins Insert roll pins through the top hole in the clevis pins and secure the bottom of the pins with the hairpin clips Now the hoses can be attached from the control valve to the swing cylinder MAIN SWIIVEL Assembly Section 2 18 ASSEMBLY PREFORMED TUBE INSTALLATION Place the booms on the floor so that side with weldnuts is upward mounting a ditcher head only the main boom tube installation is required Locate all tube clamps and install them loosely in the welded nuts on the left side of the booms Arrange the tubes and hoses as outlined in the parts section diagram Install the smaller tube closest to the boom arm being careful nut to pinch the tubes Place the large tubes outside of the small tubes Snug all clamp bolts but do not tighten Check all tubes for correct alignment and that none are pinched or bent The clamp bolts can now be tightened BOOM INSTALLATION Install the boom swivel into the main frame as show
17. Park flatbed on level area Drive tractor onto center of flatbed to avoid uneven distribution of weight and staying within local width restrictions If tractor is over width the turnbuckels on each side of the 3 point hitch can be adjusted to pull the boom rest and boom arm over CAUTION If any part of this operating section or any other section of this manual is not completely understood contact your Tiger dealer or the address on the cover of this manual for assistance Cheetah Operation Section 3 13 OPERATION INSPECTION SHEETS Cheetah Operation Section 3 14 OPERATION BOOM MOWER PRE OPERATION Inspection Mower Make J gm Shift WARNING Before conducting the inspection make sure the Tractor engine is off all rotation has stop and the tractor is in the Park with the parking brake engaged The Mower head is resting on the ground or is securely blocked up and sup ported and all hydraulic pressure has been relieved Condition at Start of Shift Operators Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER Cheetah Operation Section 3 15 OPERATION TRACTOR PRE OPERATION Inspection Tractor Shift WARNING Before conducting the inspection make sure the Tractor engine is off all rotation has stop and the tractor is in the Park with the parking brake engaged The Mower he
18. The white anb black wires plug into the brake valve The orange and black wires plug into the travel lock Cut a cross hair pattern in the rubber boot in the right bottom corner of the rear window The wires can be routed through and the rubber falls back into position The hole should only be large enough for the wires to go through easily Route the Metri Pak wires from the window boot to their location on the unit Coil the excess wire and secure it to the tractor frame with zip ties to eliminate vibration and rubbing JOHN DEERE POWER PLUG REAR WINDOW BOOT 34538 CLOSED END CONNECTOR SWITCH BOX POWER AND CONTROL CABLES E M 4 e E i 7 NOTE When cutting or drilling a hole be sure not to damage existing wires running behind panels Assembly Section 2 6 ASSEMBLY JOYSTICK CONTROL MOUNTING The joystick is mounted to the right hand center cab post Find the two existing bolts above the area where the post bumps out See the image below Mount the joystick mounting bracket to the cab post with hardware provided Assemble the parts as shown in the parts section When operating the joystick make sure it is positioned where the rest of the controls are fully operational CAB POST BOLTS VALVE MOUNTING Attach the rear valve mounting bracket to the fender of the tractor by removing the two rear bolts on diesel tank and the two rear bolts of the tank on the opposite fender Use the hardware no
19. motion stops completely If cutter shaft jams and stops turn mower switch to OFF and swivel boom Normally this action will clear the cutter head If not roll mower deck until adjacent to the secondary boom then lower boom to rest mower deck on ground Shut off the tractor set parking break allow all motion to cease At that point it is safe to leave the tractor and clear the cutter heads manually After the first day of operation all bolts should be checked and tightened securely This should be done periodically to ensure the bolts do not become loose and cause damage to the tractor or mower or injury to the operator TRANSPORTING MOWER Transporting under the units own power When transporting between job sites the following procedure should be followed Shut off the power to the cutting head and allow all motion to come to a complete stop Roll the mower deck all the way back until it is adjacent to the secondary boom Slowly and carefully swivel the boom AFT and bring the secondary boom arm in until the main boom is along side the cab and the head is just above the 3 point rest Lower the main boom until it contacts the saddle on the boom rest The unit is now ready for self transportation Use caution at all times when maneuvering the boom arm in and out of the boom rest or damage to the mower or the tractor may occur Cheetah Operation Section 3 12 OPERATION Transporting unit by flatbed trailer
20. mower run indicator light will come on However the tractor will not start with the Mower Control switch in the ON position Upon starting tractor the mower run indicator light may flash briefly and may flash briefly again when tractor is shut down WARNING If tractor starts with switch on turn off tractor and contact your local Tiger dealership for assistance WARNING NOTE DO NOT operate mower head while boom mower is in the boom rest Red Mower light indicates mower is when tractor engine is running The boom functions are controlled by an electronic joystick The Joystick Master owitch enables the joystick control for controlling the boom motion functions This switch is to be in the OFF position to start the tractor and when boom is stowed for transporting the machine The tractor will not start with the switch in the on position CAUTION If the joystick control is not operating properly turn the master switch to the OFF position Install the manual valve handle onto valve and operate the functions individually to stow boom After boom is stowed in rest transport the unit to the maintenance facility and contact your Tiger dealer for assistance CAUTION AN DO NOT attempt to operate the valve manually for mowing operations Cheetah Operation Section 3 4 OPERATION Note Pushing manual valve handles out or away from the tractor cab will bring the main boom
21. this will cause premature clutch failure The engine should not be operated at any time at more than 2400 on the tractor tachometer For cutting brush it is usually best to stop the tractor and swivel the boom and mower into foliage The horizontal positioning action of the boom is designed to position the cutting head and provide a limited pressure relief when excessive pressure is applied to the boom The Cheetah Rotary mower was designed for cutting brush and foliage up to 4 inches in diameter or mulitple branches that have a total cross section area equivalent to one 4 inch branch Cutting multiple limbs at the same time may overload the mower causing it to slow down or stall Regardless of the size of material being cut the speed of the cutter head must be maintained To ensure that the cutter head is running at maximum speed run the tractor at 2400 RPM during mowing operations If the cutter head slows to the point that the knives are folding back move the mower head away from the foliage and allow the cutter head to regain full speed WARNING Operating the mower in a manner that allows the cutting knives to continually fold back will cause permanent damage to the knives rotary disk and spindle assembly gt The cheetah rotary cutter head is designed for clockwise rotation clockwise as seen from the top of the cutter head Never operate the cutter head with a counterclockwise rotation Operating the mower with a coun
22. up secondary boom out roll deck out and swivel boom Pulling manual handles toward cab will let main boom down bring secondary boom in roll deck in swivel boom forward and close the safety shield t A m a gt gt 7 4 MANUAL VALVE 11 HANDLE BOOM SWIVEL Ld Bm MAIN 1056 The Safety Shield switch opens and closes the shield located on the front of the cutter head When mowing at or near the ground always have the shield in the closed position When mowing in brush or in trees above ground level the shield may be opened for easier cutting Read and follow the warnings on the decal shown below Do not run the cutter head into material larger than 6 diameter dk DANGER SAFETY SHIELD OPERATION Failure to close Safety Shield may allow objects to be thrown outward with great force which can cause roperty damage bodily injury or death 1 Keep Safety Shield fully closed when cutting grass and weeds to reduce possibility of objects being thrown outward by the Blades and to prevent contact with the Blades if persons are in the area 2 Before cutting brush trimming limbs or other such operations raise Safety Shield fully to allow the blades to contact the material if area is clear of passersby Operator must stop cutting and close shield if passerby enters the thrown obje
23. 06533004 21731 06380034 06410857 21631 22014 32519 AVAIL B PO ND HA ND vy SS a S N OO 0 gt lt gt ps PANGAN RAN 0 L DESCRIPTION TANK RES ASSY WHEEL WELL TANK RES WHEEL WELL FILTER ASSY IN TANK CPLT SAE10 MP NYLOCK NUT 3 8 NC HEX NUT 1 2 NC FLATWASHER 1 2 WIDE SIGHT GAGE PLUG SAE 20 STREET ELBOW 1 8 FILTER GAGE CAPSCREW 3 8 x 3 1 4 NC FLATWASHER 3 8 NYLOCK NUT 3 8 NC JD FUEL TANK SPLIT HOSE AXLE BRC LH 5101E LDR FLATWASHER 5 8 GR8 SAE CAPSCREW 16MM x 200 2 0 8 8 CAPSCREW 20MM x 40 2 5 10 9 FLATWASHER 3 4 GR 8 SAE CAPSCREW 3 4 X 1 3 4 NC AXLE BRACE JD5525 RH HEX NUT 3 4 NC CAPSCREW 3 4 x 2 1 4 NC CAPSCREW 3 8 x 5 NC VALVE BRAKE SOL 3000PSI LOCKWASHER 3 8 HEX NUT 3 8 NC CAPSCREW 20MM x 70MM 2 5P MNFRM JD5101E 553LDR SPACER CRNKSHFT ADPTR CRANKSHAFT ADPT IHC 885 WASHER NEOPRENE 75 x 1 25 x 19 CRANKSHAFT ADPT PLATE FLATWASHER 7 16 CAPSCREW 7 16 x 1 1 2 NC DRIVESHAFT PUMP COUPLER 14SPLINE LDR CAPSCREW 1 2 x 1 3 4 NC MNT PUMP 5101E LDR FLATWASHER 1 2 NUT 1 2 NC PUMP P350 1 3 4 GEAR PUMP GUARD KIT JD5101E NYLOCK NUT 1 2 NC FLATWASHER 1 2 SAE CAPSCREW 1 2 x 1 1 2 NC GUARD PUMP 5101E LDR MNT SPPRT HYDRO CAPSCREW 3 8 x 1 1 4 FLATWASHER 1 4 WING NUT 1 4 20 UNC Parts Section 5 9 TRACTOR MOUNT
24. 17 MAINTENANCE BEARING ADJUSTMENT 1 Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely 2 Position a magnetic base dial indicator on the outer diameter of the spindle housing Locate the end of the dial indicator against the flat end of the spindle shaft The dial indicator will now measure accurately bearing end play the bearing adjustment nut until there is 012 inch movement when the spindle housing is pried upward away from the vise jaws 4 When there is 012 inch free play between the spindle and housing install the bearing lock nut thick nut Hold the adjusting nut securely and tighten the lock nut to 300 ft 16 of torque 5 After the lock nut is tightened there must be 001 inch to 003 inch of free play when lightly prying up on the spindle housing If the end play is correct 001 inch to 003 inch bend tabs up on jam washer to prevent the lock nut from loosening If the end play in NOT correct loosen the lock nut and turn the adjustment nut as required and re tighten the lock nut Repeat first part of step 5 Dial indicator Spindle housing Gem Settoread can turn freely end play Cheetah Maintenance Section 4 18 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service following the detailed maintenance instructions in the operators manual Pump Drive Sha
25. 2 2 s 125 55 62 73 14 16 18 20 27 125 1 13 ts 29 39 42 4 ss 6 15 v 14 28 2 an 45 53 47 62 12 125 21 23 28 53 n 76 85 401 18 12 115 20 22 26 58 58 73 62 97 85 113 12 175 19 21 25 14 125 26 28 75 89 85 108 127 im 14 HS CS SEDE 38 2 30 3 4n 75 104 16 15 50 57 amp 128 146 17 194 208 245 215 27 16 T er L 29 5 18 15 73 82 97 187 22 249 268 303 357 33 417 18 25 65 73 88 167 188 222 28 20 23 372 20 25 91 104 122 236 267 314 337 382 449 394 525 UT load calculated as 75 of the proof load tor specified bolts K 0 15 for lubricated conditions D Nominal Diameter All torque values listed in Toct pounds K 0 17 for zinc plated dry conditions F Clamp Load Torque values calculated from formula T KDF where 0 20 for plain and dry conditions These are intended to be general specifications See tractor operators or service manual for exact specifications for your tractor parts Cheetah Maintenance Section 4 6 MAINTENANCE LUBRICATION RECOMMENDATIONS Description Tractor Hydraulics Mower Hydraulics Cold T
26. 22016 21625 32975 21633 32988 33890 QTY AVAIL G O O O ON N N N NB NAS N ON BAB JJ u ON AVAIL CHEETAH ROTARY MOWER DECK DESCRIPTION CHEETAH ROTARY HEAD COMPLETE ASSY CHEETAH ROTARY DECK SHEILD MOTOR FLANGE KIT HOSE 1 x 79 HEX NUT 1 2 NC LOCKWASHER 1 2 KEY HOSE 1 x 57 SPROCKET CHAIN COUPLING COUPLING COVER MOTOR MOUNTING BRACKET REFER SPINDLE PARTS SPACER CAPSCREW 5 8 X 2 NC FLATWASHER 5 8 GR8 HEXNUT 5 8 NC LOCKWASHER 5 8 CAPSCREW 1 2 X 2 NC SHIM SHIM ELBOW HOSE 1 4 x 72 CLEVIS PIN ROLL PIN HOSE 1 4 x 82 CYLINDER FLATWASHER 1 2 WIDE COTTERPIN HINGE PIN SKID SHOE SKID SHOE CAPSCREW 3 4 X 2 NF GR8 LOCKWASHER 3 4 HEXNUT 3 4 NF GR8 BOLI PROTECTOR CAPSCREW 5 8 X2 NF GR8 KNIFEMOUNTINGBOLT KNIFE KIT TRB50 DISK W BOLT KIT SPACER KNIFEMOUNTING NUT REFER TOSPINDLE PARTS PLOW BOLT 3 8 X 1 NC FLATWASHER 3 8 HEX NUT 3 8 NC DEFLECTOR FLAP CAPSCREW 3 8 X 1 3 4 NC FLAP RETAINING BAR KIT BLADE BOLT NUT INCLUDES ITEMS 39 40 amp 43 Cheetah Common Section 6 9 CHEETAH ROTARY PIVOT ASY Cheetah Common Section 6 10 31267 33523 TB3010 613207 33426 33867 33427 33428 33429 6130030 1023 21635 21988 21625 21688 21989 21675 REF REF REF CHEETAH ROTARY PIVOT ASY ITEM PARTNO DESCRIPTI
27. 5 Ensurethe Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 Cheetah Safety Section 1 28 ASSEMBLY SECTION Assembly Section 2 1 ASSEMBLY Before attempting to mount or service your Tiger mower it is important to read and understand all of the information in the Safety section of this manual Check complete shipment list against the packing list to make sure there are no shortages Make certain the tractor model is the appropriate one for the mower received CAUTION Use a floor jack hoist or fork lift to lift or raise heavy parts whenever possible whether mentioned or not Head and understand the entire assembly section instructions before attempting to mount yo
28. 5 1 CROWN SEAL 5 i 1 O RING 5 2 O RING 1 BU WASHER 2 1 2 X 11 1 2 CYLINDER 34275 PART NO QTY DESCRIPTION 06501576 1 PISTON ROD 06501575 1 CYLINDER TUBE 06501574 1 CYLINDER BUTT 33836 1 CYLINDER GLAND 33837 1 PISTON 33838 1 LOCK NUT 06501577 4 TIE ROD ASSY N A N A CLEVIS ASSY 06501578 AVAIL SEAL KIT 5 1 U CUP 1 i 1 CROWN SEAL 5 5 1 O RING 2 5 1 BU WASHER Cheetah Common Section 6 31 CYLINDER BREAKDOWNS Cheetah Common Section 6 32 CHEETAH CYLINDER BREAKDOWNS 3 1 2 X14 CYLINDER 33703 ITEM PART NO 1 33822 2 33823 3 33824 4 33825 5 33826 6 33827 7 33829 8 610178 33832 9 10 11 5 12 13 14 i 15 QTY VAIL DESCRIPTION PISTON ROD CYLINDER TUBE CYLINDER BUTT CYLINDER GLAND PISTON LOCK NUT TIE ROD ASSY CLEVIS ASSY SEAL KIT U CUP WIPER CROWN SEAL N A O RING O RING BU WASHER 4 X14 CYLINDER 33702 ITEM PARTNO 1 33814 2 33816 3 610169 4 610171 5 33817 6 610175 33819 8 610172 33821 9 10 5 11 5 12 13 14 15 QTY 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 VAIL DESCRIPTION PISTON ROD CYLINDER TUBE CYLINDER BUTT CYLINDER GLAND PISTON LOCK NUT TIE ROD ASSY CLEVIS ASSY SEAL KIT U CUP WIPER CROWN SEAL BEARING RING O RING O RING BU WASHER Cheetah Common Section 6 33 RESERVOIR FILTER ASSEMBLY ITEM PARTNO
29. ISO 320 specifications until grease begins to protrude from ends GREASING PUMP DRIVE SHAFT COUPLER With engine stopped ensure drive shaft alignment by grasping coupler and sliding back and forth Coupler should slide freely with approximately 1 8 of end play If coupler does not slide freely inspect for loose pump mount bolts or damaged or loose crank shaft adapter Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into coupler until grease begins to protrude from ends Grease daily or every 10 hours Do not over grease heetah Maintenance Section 4 MAINTENANCE BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures THE BALL VALVES MUST BE OPEN handle parallel with valve WHEN TRACTOR IS RE STARTED OR PUMP IS COUPLED TO MOTOR OR P T O Failure to do so may result in component failure RESERVOIR TANK BALL VALVE heetah Maintenance Section 4 14 MAINTENANCE GREASING BOOM CYLINDER PIVOT POINTS Locate the zerk on the butt end tang of cylinder and on rod end tang Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications until grease begins to protrude from ends This procedure is to be used on the main boom cylinder secondary boom cylinder deck pivot and swivel cylinders daily or at 8 hour intervals BOOM FLAIL KNIFE REPLACEMENT 1 If knives are damaged or
30. MID RETURN T PORT INSTALL RUN TEE FOR MID MOUNT amp Tg DANFOSS VALVE i E ria gt 55 EXCESSIVE FLOW Wp 4 Se CE PORT USED BY MID MOUNT wi VALVE m Y The power beyond port uses the existing adapter for the pressure hose That hose is routed to the P port of the priority valve Next the hose from the CF port on the valve goes to the P port on the danfoss lift valve The return hose from the lift valve is connected to the closest end on the run tee of the T port on the selective control valve Plumb the excessive flow hose from the EF port on the priority valve to the EF port on the SCV Then the load sense hose goes from the LS port on the priority valve to the LS port on the lift valve Refer to the illustration below for port call outs on the danfoss priority valve DANFOSS PRIORITY VALVE 2 LS x T E ET 7 11234 Assembly Section 2 9 ASSEMBLY HUSCO VALVE PLUMBING SCV ONLY UNITS The tractor ports used are on the selective control valve SCV The SCV is located between the right arm of the three point hitch and the axle The pressure port is located the closest to the axle The excessive flow port is right next to the pressure port And the return port is located on the adjacent face Refer to the image below as a guide NOTE To use the pressure port a 3 8 NPT p
31. QTY DESCRIPTION 06505044 AVAIL FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW 8MMX25MM 1 25 PITCH 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER 10 MIC RETURN LINE 7 06505049 1 CAN BODY Cheetah Common Section 6 34 BRAKE VALVE ASSEMBLY W METRI PAK amp lt 5 2 ore gt 99 ITEM PARTNO QTY DESCRIPTION 1 34092 1 BRAKE VALVE BLANK 2 34095 1 RELIEF VALVE 3000 PSI 3 34094 2 LOGIC ELEMENT 4 06510095 1 METRIPAK COIL 5 34093 1 CARTRIDGE 2 POSITION 3 WAY WITH NUT amp WASHER Cheetah Common Section 6 35 TRAVEL LOCK DETAILS 12 VOLT RED WIRE FROM IGNITION SYSTEM MUST BE FUSED NEAR SOURCE GROUND WHITE WIRE 8 02 FROM ACCUMULATOR BRACKET 06100278 Danfoss Switch Box TRAVELLOCK SWITCH SWITCH OLDER UNITS ONLY SWITCH ON NEWER MODELS IN SWITCHBOX Refer to your switchbox before drilling hole or wiring For cab units drill a hole in an open area on the right side of the dash panel and install the toggle switch For non cab units use the mounting bracket included to install the toggle switch on the under side of the valve stand Install the decal for the toggle switch operation directly by the toggle switch ITEM PART NO QTY DESCRIPTION 1 31328 1 HYDRAULIC TRAVEL LOCK VALVE 2 31329 1 ADAPTER STANDARD BOOM 2A 31611 OPT ADAPTER EXTENDED BOOM 3 34532 1 SWITCH TRAVEL LOCK 4 5 REF MAIN BOOM CYLINDER
32. REFEROT BOOMASY 5 I REF HOSE FITTINGS REFER TOBOOMASY 6 34796 1 COIL TRAVEL LOCK Cheetah Common Section 6 36 SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC MP MR MOTOR PRESSURE MOTOR RETURN ORIFICE ORIFICE 0 030 0 040 1 MR MP A ss l PORT TEST PORT E Xx u ue E EE E mel 0 ORIFICE 0 030 et ORIFICE TA 2 0 0 040 K T PUMP AEN 41 3 34115 HYDRAULIC SCHEMATIC FAILURE MODE CHECK STEPS MOWER WILL NOT START system pressure is low engine not lugging 1 thru 6 MOWER WILL NOT START system pressure is high engine lugging port will be high pressure 7 MOWER WILL NOT ROTATE AT FULL SPEED limited power 3 thru 5 MOWER BLADE WILL NOT STOP blade will not stop in proper time 7 thru 9 CORRECTIVE STEPS 1 Check for voltage at solenoid item 6 voltage must be between 10 2 volts and 13 8 volts 2 Remove inspect solenoid and cartridge items 4 6 for wear or contamination 3 Remove inspect logic elements near P port item 3 for wear or contamination 4 Remove inspect 3000 psi relief valve item 2 for wear or contamination 5 Remove and inspect orifices near P port for contamination 6 Remove P port hose and fitting visually inspect for contaminatio
33. THRDS Cheetah Common Section 6 22 SPINDLE ASSEMBLY ITEM PARTNO QTY DESCRIPTION 1 611031 1 2 611016 1 BEARINGLOCK NUT THICK 3 22596 1 JAM WASHER 4 611015 1 BEARING ADJUSTMENT NUT THIN 9 611014 1 BEARING ADJUSTMENT SLEEVE 6 611011 1 UPPER SEAL SET OF 2 7 6T1012 1 BEARING CONE 8 6T1013 1 BEARING CUP 9 33423 1 SPINDLE HOUSING 10 30570 1 STREET ELBOW 11 613208 1 GREASE ZERK 12 6T1013H 1 BEARING CUP 13 611012 1 BEARING 14 611011 1 LOWER 5 15 611019 1 SPINDLE KEY 16 PT1018H5 1 SPINDLE 17 06503064 1 O RING PLUG 1 8 Cheetah Common Section 6 23 FLAIL HEAD ASSY 06200383 CHEETAH FLAIL Cheetah Common Section 6 24 FLAIL HEAD ASSY ITEM P N 1 33808 2 33806 3 33805 4 33804 5 33803 6 33801 33802 7 33797 8 33796 9 33795 10 33794 11 33793 12 33792 13 33791 14 33790 19 33789 16 33787 17 06504019 33868 18 33863 19 33906 20 40496 21 21625 22 21630 23 21633 24 612330 25 21700 26 21725 27 21721 28 21731 29 21732 30 21988 31 21990 32 22016 33 22018 34 26142 35 27486 36 27580 37 28682 38 28683 39 28723 40 6T1023R 41 612279 42 612283 43 612270 44 613204 45 613207 46 TF1022 47 TF1040 48 TF3013 49 TF3040 50 TF3044 51 TF3620A PT3611A o3 612615 54 TF1032 55 TF1033 56 TF3610 ii 021 3 N 9 ON OFDM B N ND N AH AH
34. badly worn they will need to be replaced as a set Replacing a single knife can cause severe vibration and possible damage to the mower 2 Assemble knives bushings collars bolts and nuts as shown in part section of manual 3 Install locking hex nut so that the flat face of nut is towards the knife 4 apply loctite 271 or equivalent to threads 5 Torque nut to 50 FT LBS Knife must swing freely WARNING DO NOT re use the locking hex nuts for mounting the knives If hex nut become loose or require removal for knife replacement or any other reason they must be discarded and replaced with new nuts WARNING Knives should not be welded on for any reason Cheetah Maintenance Section 4 15 MAINTENANCE CHEETAH SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT WARNING A press MUST be used to install bearing cups bearing cones and seals DO NOT use a hammer to install races bearings or seals The parts of assembly may be damaged NOTE The grease zerk and gussets are located on the top side of the spindle housing Be sure the spindle is assembled correctly Be sure to wear eye protection and other protective equipment as needed when working on spindle assembly THE SPINDLE ASSEMBLY See the diagram below for identification of spindle parts while servicing BEARING LOCK NUT JAM WASHER UPPER SEALS LOWER SEAL Cheetah Maintenance Section 4 16 MAINTENA
35. cylinders and or preformed tubes on the boom arm Refer to parts section for diagrams Before proceeding to the final preparation step double check the complete assembly from the main frame to the cutter head against the diagrams in the parts section for proper placement and assembly of all components HOSE COVERING Secure hoses together with zip ties wherever loose Wrap the hoses between the main boom and secondary boom with the yellow hose cover secure with black string provided Where hoses may contact the frame or other edges wrap with split hose and secure with hose clamps or zip ties On non cab units the pressure and return hoses from the control valve will also need to be routed inside the protective clear hose wrap Cover the valve valve fittings with the yellow hose cover and secure with black string provided Assembly Section 2 19 ASSEMBLY INSTALLING O RING FITTINGS Installing straight 45 degree and 90 degree O ring fittings requires that the O ring washer and nut A be up against the swivel body B Insert the swivel and turn in until the swivel is pointed in the right direction and O ring contact is made Hold swivel in set direction with a wrench and turn the O ring nut away from the swivel body and carefully tighten INSTALLING NATIONAL PIPE FITTINGS Whenever installing a pipe fitting wrap the threads clockwise looking at the end with teflon tape In this way the tape will be tightened when installed NO
36. hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available Printed in USA O Tiger Corporation
37. not hands to search for pin hole leaks Be sure all pressure is relieved whenever disconnecting lines Be sure all connections are tight and hoses and lines are not damaged before applying pressure BREAK IN PERIOD In addition to following the break in instructions for your particular tractor the in tank hydraulic fluid filter should be replaced after the first 50 hours of service Thereafter the filter should be replaced every 500 hours or yearly which ever comes first Re torque wheel lugs after first five hours of operation and periodically thereafter See torque specifications listed in the tractor s service manual for your particular model Wheel lugs must always be re torqued whenever a wheel is removed and reinstalled Cheetah Maintenance Section 4 2 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation required Use the tractors hour meter to determine when regular servicing is This symbol indicates point that needs to be greased at an interval noted in the section below Refer to the Detailed Maintenance section for further instructions on greasing Copy and use the Daily Maintenance sheet located at the end of this section DAILY OR EVERY 8 HOURS ITEM Pump Drive Shaft Crankshaft Adapter Pivot Points Hydraulic Fittings Knives Knife mounting bolts knife to disk Disk mounting bolts disk to spindle opindle mounting bol
38. over the counter medication must consult a medical professional regarding any side effects of the medi cation that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 DANGER Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death 56 29 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see this type of items discontinue mowing sGM 1 DANGER There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to in
39. to prevent misuse abuse and accidents Practice before operating in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near folding mower or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or mower or contact with rotating blades 3 Operate only with tractor Roll Over Protective Structure ROPS and with seat belt securely fastened to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes amp Ear Plugs are recommended 4 Block up or support raised machine and all lifted components ey before putting hands or feet under or working underneath any lifted component prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding mowers Put Booms securely Transport Rest Folding and Boom Mowers have raised center of gravity Slow down when turning and on hillsides 6 Make certain that SMV sign warning lights and reflectors are clearly visible Follow local traffic codes 7 Never operate with Cutting Head or Folding Section raised if passersb
40. 1158910 sjaljai 42045 32edsu Buip1oooe ysnipy YO 891188914 asuas peo 42949 1 55 1 Aqpuejs Sd 1 jusuujsnfpe jo MO 006Z ISd 1012811 YO sdoys joods Aiddns 0 50015 AJLA 0 Ajddns 1000 padsuj suomnouny JIE NN Z enuew 4029 ay 5900 Buyooysajgnouj LLI e O O 0 0 a lt gt I Cheetah Common Section 6 46 LLI D E 0 m a H a O Y98UD XOQUO IMS 3 02 Ul yealg SOA O 1 2 ui 46 sj punog 25 XOGUOJIMS 0 Ajddns asejday mes 12949 9140 9 104290002 peg Poo 40 100 peg XOGUIJIMS 9 103 951 au S sseuleu ui yeaig ON yom suonouny 19410 y oq si yons of 5900 OM AZ 9JIM 840 UO ON uonejedo 100 12945 Aue uo jeubis Sa Aq 20 10328uuoo jeubis 9 9i neJp H Yamod 2945 S34
41. 3 33176 1 PREFORMED TUBE 24 33178 1 PREFORMED TUBE 25 33177 1 PREFORMED TUBE 26 33179 1 PREFORMED TUBE 27 33180 1 PREFORMED TUBE 28 33182 1 PREFORMED TUBE 29 33183 1 PREFORMED TUBE 30 24724 2 SWIVEL 31 28917 1 ADAPTER 32 32821 1 TEE 33 32810 7 ELBOW 34 33395 2 HOSE 33449 1 HOSE 36 33450 1 HOSE 37 33504 2 HOSE 38 5 REF REFER TO PARTS SECTION 39 33451 1 HOSE 40 33452 1 HOSE 41 5 REF REFER TO MAIN FRAME PARTS 42 5 REF REFER TO PARTS SECTION 43 21629 2 CAPSCREW 3 8 3 4 44 21988 2 LOCKWASHER 3 8 45 21688 2 CAPSCREW 7 16 X 3 1 4 46 21989 2 LOCKWASHER 7 16 47 21675 2 HEX NUT 7 16 48 33399 1 ELBOW 49 5 REFER TO PARTS SECTION 50 HEF REFER TOPARTSSECTION 51 34275 1 SWIVEL CYL 52 31329 1 ADAPTER 1 2 ORB 1 2 ADJ 53 06510050 1 TRAVEL LOCK VALVE 54 33271 1 ADAPTER 1 2 3 8 MJ 55 33513 1 DECAL KIT NOT SHOWN Cheetah Common Section 6 7 ROTARY MOWER DECK MOTOR MUST BE MOUNTED WITH THE OFFSET TOWARDS THE FRONT OF THE DECK Cheetah Common Section 6 8 PART 33425 32974 32977 06504012 TF4852 33433 21725 21990 TF1124 24490 21223 611029 611033 611001 34878 21783 25270 21775 21992 21733 610822 610822 32810 33431 6130030 1023 33430 617022 22018 22516 33417 32981 32982 612277 21993 612413 TB2029 5 612290 34497 34686 06 00001 348 8 611023R 612270
42. 3 HEX NUT 1 4 NC 9 06410230 1 SUPPORT MNT CNTRL BOX JD5525 10 33534 1 CAPSCREW 10MMX20MM 1 5PITCH 11 32724 1 FLATWASHER 10MM 12 613951 2 SCREW MACHINE 8 32 X 1 2 13 2 082B 3 SPACER 14 21627 3 NYLOCK NUT 3 8 NC 15 21636 3 CAPSCREW 3 8 X 2 1 2 NC 16 06505100 3 CBL CNTRL 108 Parts Section 5 22 CABLE CONTROLS WITH MID MOUNT VALVE nae qm DUC LA ATI i L w 1 1 ITEM PARTNO DESCRIPTION 1 31923 1 BRKT CTRL CBL JD52 5500 CAB 2 611251 5 CBL CTRL BOX 180 DEG 3 06510100 1 SWITCHBOX BOOM 4 34496 1 BRKT SWITCHBOX UNI 5 613951 2 SCREW MACHINE 8 82 X 1 2 6 21548 1 CAPSCREW 1 4 X 9 NC 7 34332 2 5 1 4 9 1 4 NC 8 06410848 1 SUPPORT 1 CBL CNTRL 5101E 9 06410849 1 SUPPORT 2 CBL CNTRL 5101E 10 21629 2 CAPSCREW 3 8 X 3 4 NC 11 21627 4 NYLOCK NUT 3 8 NC 12 21633 2 CAPSCREW 3 8x1 3 4 NC GR8 13 270828 2 SPACER 14 34623 5 CBL CNTRL 122 15 21986 9 LOCKWASHER 1 4 16 21525 3 HEX NUT 1 4 NC 17 33534 1 CAPSCREW 10MMX20MM 1 5PITCH 18 32724 1 FLATWASHER 10MM Parts Section 5 23 LIFT VALVE CABLE CONTROL UNITS WITH SCV ONLY REAR SCV RETURN ROUTING TO MAIN CYLINDER BUTT TO SECONDARY CYLINDER BUTT TO DECK ROLL CYLINDER BUTT TO SWIVEL CYLINDER BUTT TO SAFETY SHIELD CYLINDER BUTT UNITS WITH MID MOUNT VALVES LIFT VALVE TO ACCUMULATOR TO SECONDARY CYLINDER GLAND TO DECK ROLL CYLINDER G
43. 4 06503029 34424 06500399 06503033 31171 CQ PO N B BN PF 1503 a LIFT VALVE JOYSTICK CONTROL PARTNO DESCRIPTION VALVE 5SP DANFOSS VALVE MNT PLATE VALVE REAR MNT VALVE PRIORITY DF OLS80 10 BAR CAPSCREW 3 8 X 1 1 2 NC WASHER FENDER 3 8 NYLOCK NUT 3 8 NC CAPSCREW 3 8 X 1 NC LOCKWASHER 3 8 CAPSCREW 5 16 X 3 4 NC LOCKWASHER 5 16 CAPSCREW 5 16 X 2 1 4 NC FLATWASHER 5 16 NYLOCK NUT 5 16 NC ELBOW 3 4MOR X 1 2MJIC 90 ELBOW 5 8MORB X 1 2MJ X 90 ADAPTER 1 2MORBX1 2MJIC ADAPTER 1 4ORBx3 8MJ ADAPTER 5 80RBx5 8MJ ADAPTER 5 16MORB X 3 8MJ ADAPTER 5 8MORB X 3 8MJ HOSE 6x48 6FJXx6FJX90 HOSE 1 2x36 1 2FJX90x1 2FJX HOSE 8x35 10FFSX90x8FUX HOSE 4x130 6FUX90x6FUX HOSE 24x196 6FJX90x5MJ HOSE 4x120 6FUX90x6FUX HOSE 4x216 6FUX90x6FUX HOSE3 8x87 10FJX90x12FFSX HOSE 4x100 6FUX90x6FUX SWIVEL NUT RUN TEE BRKT ACCUMULATOR ACCUMULATOR CAPSCREW 3 8 X 3 3 4 NC SPACER 75x41 x2 50 TEE RUN 1 2ORBx3 8MJx3 8MJ FITTINGADAPTER 22MMX5 8MFS HOSE 228x41 10FFSX90x10FJX ELBOW 5 80RBx5 8MJ PLUG PIPE 3 8 SKT Parts Section 5 21 CABLE CONTROLS SCV ONLY ITEM PARTNO QTY DESCRIPTION 1 23865B 1 MT BRK 9030 FD40 JD60 2 611251 3 CBL CTRL BOX 180 DEG 3 06510100 1 SWITCHBOX BOOM 4 34496 1 BRKT SWITCHBOX UNI 5 34332 1 CAPSCREW 1 4X9 1 4 NC 6 21548 1 CAPSCREW 1 4 X 9 NC 7 21986 3 LOCKWASHER 1 4 8 21525
44. 45 REFER TO OPERATORS MANUAL FOR CLEANING INSTRUCTIONS DO NOT LUBRICATE WITH AUTOMATIC GREASE GUN GREASE WITH HAND 22839 GREASE GUN ONLY P N22839 Cheetah Safety Section 1 17 SAFETY AWARNING 22840 IF FOREIGN 5 ARE ACCIDENTLY CONTACTED SHUT CONTROL SWITCH OFF IMMEDIATELY DO NOT RAISE CUTTER HEAD UNTIL ALL MOVING PARTS HAVE WARNING INSPECT REAR FLAP FREQUENTLY TO BE SURE IT IS IN SAFE WORKING CONDITION DO NOT OPERATE MOWER WITH FLAP REMOVED OR WORN 24028 25387 Cheetah Safety Section 1 18 SAFETY DANGER 1 REAR WHEEL MUST A MINIMUM OF 1500 POUNDS CONTACT WITH THE SURFACE TO LATERAL INSTABILITY AND POSSIBLE WITH BODILY INJURY WIDEN WHEEL TREAD AND ADD WEIGHTS IF NEEDED SEE MANUAL OR CALL TIGER CUSTOMER SERVICE FOR COUNTERWEIGHT PROCEDURE 2 TRANSPORT CAREFULLY SLOW DOWN EVEN MORE ON SLOPES AND WHEN TURNING NEVER TURN UP A SLOPE SHARPLY OR AT HIGH SPEED AND USE EXTRA CARE IN ROUGH OR BUMPY AREAS TO PREVENT OVERTURN AND POSSIBLE CRUSHING INJURY OR DEATH IF YOUR VIEW TO THE REAR IS BLOCKED IT IS YOUR RESPONSIBILITY TO INSTALL MIRRORS THAT PROVIDE A REAR VIEW TO PREVENT ACCIDENTS FROM BLIND SPOTS 32707 3 REAR MOUNTED MOWERS MOVE CENTER OF GRAVITY TO THE REAR AND RFMOVE WEIGHT FROM FRONT WHEELS ADD BALLAST UNTIL AT LEAST 20 OF TRACTOR S WEIGHT 15 FRONT WHEELS PR
45. 8 GR8 CAPSCREW 1 4 X 3 4 NC NYLOCK 1 4 NC LOCKWASHER 1 4 Parts Section 5 19 LIFT VALVE JOYSTICK CONTROL TRACTOR Een IgE UNITS WITH SCV ONLY DANFOSS REAR SCV PRIORITY VALVE LOADSENSE ON DANFOSS PRESSURE PWR BEYOND DANFOSS ON TRACTOR HOSE ROUTING LIFT VALVE TO ACCUMULATOR TO SECONDARY CYLINDER GLAND TO DECK ROLL CYLINDER GLAND TO SWIVEL CYLINDER GLAND TO SAFETY SHIELD CYLINDER GLAND TO MAIN BOOM CYLINDER BUTT TO SECONDARY CYLINDER BUTT TO DECK ROLL CYLINDER BUTT TO SWIVEL CYLINDER BUTT K TO SAFEY SHIELD CYLINDER BUTT TO MAIN BOOM CYLINDER GLAND EF EF PORT OF PRIORITY VALVE TO EF RETURN PORT OF TRACTOR EXISTING LS LS PORT ON PRIORITY VALVE TO PREFORMED LS PORT ON LIFT VALVE gt MID MOUNT P CF PORT ON PRIORITY VALVE TO gt UE P PORT ON LIFT VALVE T PORT ON LIFT VALVE TO RETURN PORT ON TRACTOR PB MID MOUNT VALVE PB PORT TO P PORT OF PRIORITY VALVE wID MOUNT VALVES U P PORT OF REAR SCV TO P PORT OF PRIORITY VALVE SCV ONLY UNITS WITH MID MOUNT VALVES C G TIIITU O J gt PB PORT Parts Section 5 20 m O OO OO 06502095 06340017 34622 06502102 21632 612615 21627 21630 21988 21579 21987 21585 22015 21577 33294 33383 33528 06503057 06503036 33392 32807 06500219 06500171 33566 33562 34358 33364 06500164 06500390 33745 32872 23888 33470 21641 0642005
46. 9 ITEM PARTNO DESCRIPTION 1 32430 1 UNIVERSAL PUMP GUARD 2 32737 1 UNIVERSAL GRILL GUARD 3 21833 4 CAPSCREW 3 4 X 2 1 4 4 22021 2 FLATWASHER 3 4 5 21993 4 LOCKWASHER 3 4 6 21825 4 HEX NUT 3 4 Cheetah Common Section 6 43 TROUBLESHOOTING JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement Isolate hydraulic vs electronic symptom Turn off electronic master switch preventing electronic actuator on valve from attempting to hold spool in neutral position With tractor engine running operate the valve section with the manual handle If function operates normally continue with electronic inspection If function does not operate normally continue with hydraulic inspection Electronic inspection Connect a voltmeter to the cable connector of the valve section that is not operating This will allow you to measure supply and signal voltage when the joystick is operated Main Secondary and Swivel Valves signal voltage should be 5096 of supply voltage with joystick in Neutral position up to 75 of supply voltage in B direction down to 25 of supply voltage in A direction Signal voltage should change smoothly with lever movement Pin 1 Supply Voltage Pin 2 Signal Voltage Pin gnd ground Deck Roll Valve or Float Valve signal voltage should be 5096 of supply voltage with joystick in Neutral position up to 65 of supply voltage in B direction down to 35 of supply volt
47. 9 22 DWN BOOM GREEN YELLOW GND PIN 3 18 GA 9 1 9 A 2 BLUE DECK ROLL PIN 1 18 GA 8 o4 BROWN DECK ROLL PIN 841 18 8 aM BECK ROLL GREEN YELLOW GND PIN 3 18 9 CLOSE OPEN LEFT RIGHT 1 CLOSE BLUE SFTY SHLD CLOSE PIN 4 18 GA 9 DJ SAFETY n g SHIELD GREENYELLOW GND PIN 3 18 GA 9 Cheetah Common Section 6 39 HUSCO CONTROLS SWITCHBOX PRAKE VALVE 16AWG GROUND BRAKE VALVE BLACK WIRE 14AWG BA ROUND134 12V DC BLACK WRE 14AWG OMWV9I SYM SONWHO 12 IGNITION 9124 RED WARE 14AWG NEUTRAL SWITCH 173 WIRE 16AWG HA A GREEN 16AWG IN ITEM P N QTY DESCRIPTION 1 06514012 1 SWBX ALUM BLK 0651 0100 2 35226 1 SWITCH MOWER COLEHERSEE 3 33811 1 SWITCH MASTER DECK FLOAT 4 34532 1 SWITCH TRVL LCK 5 06514014 1 BREAKER 10A SWBX 6 613923 1 INDICTATOR LIGHT ON RED 7 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 8 06550019 1 DECAL SWTCHBX BOOM CG 9 35227 1 RELAY DP DT 12V LY2F 35226 Cheetah Common Section 6 40 9955 PAGE INTENSIONALLY LEFT BLANK Cheetah Common Section 6 41 OPTIONAL PUMP GUARD KIT 06200342 ITEM DESCRIPTION 1 32430 1 UNIVERSAL PUMP GUARD 2 21831 4 CAPSCREW 3 4 X 1 3 4 3 21993 4 LOCKWASHER 3 4 4 21825 4 3 4 Cheetah Common Section 6 42 OPTIONAL PUMP GRILL GUARD KIT 0620034
48. COVER END COVER POWER BEYOND VALVE SECTION SINGLEACTING SPRING DETENT VALVE SECTION DOUBLE ACTING CENTER SPRING VALVE SECTION DOUBLE ACTING CENTER SPRING VALVE SECTION DOUBLE ACTING SPRING METERED VALVE SECTION DOUBLE ACTING CENTER SPRING N A RELIEF VALVE 2150 PSI RELIEF VALVE 1800 PSI RELIEF VALVE 1750 PSI RELIEF VALVE 500 PSI SHUT OFF PLUG RELIEF VALVE 2600 PSI RELIEF VALVE 2500 PSI RELIEF VALVE 1500 PSI RELIEF VALVE 1500 PSI RELIEF VALVE 1750 PSI RELIEF VALVE 500 PSI VALVE SEAL KIT FOR ONE SECTION WIPER O RING SMALL O RING LARGE SPRING PUCKET LEVER KIT FOR ONE SECTION LEVER KNOB LEVER LEVER WASHER LEVER CLIP LINKAGE LEVER PIN ROLL PIN LEVER BOOT LEVER BOLT LEVER DUST COVER LEVER NUT TIE ROD KIT O RING LARGE Cheetah Common Section 6 15 55 HUSCO OPEN CENTER 34287 Cheetah Common Section 6 16 55 HUSCO OPEN CENTER 34287 PART 20 21 22 19A 19B 19C 19D 19E 20A 20B 20C 20D 20E 20F 20G 20H 20J 20K 20L 10175 TB1701 TB1017P TB1017N TB1017N TB1017Q TB1017N N A TB1017K TB1017J TB1017H 22580 06502037 TB1017G TB1017F TB1017F TB1017H 22580 TB1017A TB1017L TB1017V 24214 N Ol cl o lll DESCRIPTION INLET END COVER END COVER OPEN CENTER VALVE SECTION SINGLE ACTI
49. Change Change after the first 50 hours only 10 micron filter then every 500 hours yearly or if indicated by the restriction indicator Chain Coupling Check MONTHLY OR EVERY 150 HOURS Hydraulic Fluid Level Check Add as needed Hyd Tank Breather Clean Check Replace Clean or replace element as required YEARLY OR EVERY 500 HOURS opindle Grease Change Hyd Tank Fluid Change In Tank Hyd Fluid Filter Change 10 micron filter In Line High Pressure Filter Change or Change when indicated by restriction 10 micron filter indicator Hyd Tank Breather Change TROUBLE SHOOTING SYMPTOMS CAUSE REMEDY Vibration 1 Loose bolts 1 Check all bolts and tighten to torque specs in this section 2 Cutter assembly 2a Check for damaged blades disc Unbalanced or cutter shaft Replace if needed 2b Check for wire rope etc entangled in cutter assembl Mower will not lift 1 Hyd Fluid low 1 Check and refill Hyd Fluid 2 Leaks in line 2 Tighten or replace fittings and hoses 3 Faulty relief valve 3 Check pressure in line Line pressure in Control Valve should be at least 2500 1 4 Kinked or blocked 4 Clean or replace line 5 Faulty cylinder 5 Inspect repair or replace cylinder Mower will not start 1 Blown fuse 1 Check fuse between mower switch or run and ignition replace 2 Ball valves closed 2 Make sure valves are open 3 Low oil level 3 Check Hyd tank and fill 4 Line leak 4 Check all fittings and lines Cheetah M
50. ELIEF VALVE 1500 PSI 15 TB1017H 1 RELIEF VALVE 1750 PSI 16 TB1017A 4 VALVE SEAL KIT FOR ONE SECTION 16A 2 WIPER 16B 2 O RING SMALL 16C 1 O RING LARGE 16D 1 SPRING 16E 1 PUCKET 17 TB1017L 4 LEVER KIT FOR ONE SECTION 17A 1 LEVER KNOB 17B 1 LEVER 17C 2 LEVER WASHER 17D 1 LEVER CLIP 17E 2 LINKAGE 17F 1 LEVER PIN 17G 1 ROLL PIN 17H 1 LEVER BOOT 17J 1 LEVER BOLT 17K 1 LEVER DUST COVER 17L 1 LEVERNUT 18 TB1017U 1 TIE ROD KIT 19 24214 1 O RING LARGE Cheetah Common Section 6 19 ROTARY MOTOR Cheetah Common Section 6 20 ROTARY MOTOR ITEM PARTNO QTY DESCRIPTION 5 06504012 AVAIL MOTOR ASSEMBLY CHEETAH ROTARY 1 22790 1 SHAFT END COVER 2 06504088 1 PORT END COVER 3 02404289 1 GEAR HOUSING 4 06504090 1 MATCHED GEAR SET 5 06504091 4 SCREW 6 06504078 2 SET SCREW 06504092 1 8 06504093 4 DOWEL PIN 9 06504094 1 NAMEPLATE 10 06504095 2 THRUST PLATE 11 02961940 1 HEX PLUG 12 02962200 1 SNAP RING 13 06504096 1 O RING 14 615101 1 LIP SEAL 15 06504097 1 LIP SEAL 16 22797 2 SEAL SQ R 17 06504098 4 SEAL SIDE CHAIN 18 06504099 4 SEAL END CHAIN 19 06504100 2 SEAL BK UP 20 06504101 1 RTNR SEAL 21 615809 2 CHECK ASS Y 22 06504102 4 WASHER Cheetah Common Section 6 21 SPINDLE ASSEMBLY Grid gt b w NOTES 1 FREEPLAY 001 003 2 GREASE FILL WITH MOBILITH SHC 220 3 APPLY LOCTITE 271 TO O RING PLUG
51. ESULT FROM IMPROPER MAINTENANCE 613236 4 WARNING WHEN CUTTING HEAVY BRUSH BLADE BOLTS SHOULD BE 613237 INSPECTED HOURLY AND RETORQUED 600 LBS 613237 DOWN OUT OUT FORWARD MAIN BOOM SECONDARY BOOM DECK ROLL 34206 613241 Hor Cheetah Safety Section 1 24 SAFETY WARNING IT 15 RECOMMENDED THAT THE BOLT AND LOCK NUT BE REPLACED WHENEVER BLADES ARE REPLACED REPLACE THESE ANY TIME THEY ARE DAMAGED OH WORN AS FAILURE TO DO SO CAN LEAD TO BLADES COMING OFF CAUSING SERIOUS INJURY OR DEATH IMPORTANT WHEN REPLACING BLADES IT 15 RECOMMENDED THAT ALL BLADES BE REPLACED FOR PHOPER BALANCE TO AVOID EXCESSIVE VIBRATIONS WHICH CAN DAMAGE SPINDLE ASSEMBLY YOUR OPERATORS MANUAL FOR PROPER INSTALLATION INSTRUCTIONS 613243 67 3249 WARNING DO NOT OPERATE MOWER 1011 WITH SAFETY SHIELD REMOVED TB1011 gt Read amp understand the Operators Manual P gt Wear Your Seat Belt gt Keep all shields and guards in place gt sure equipment is in proper working condition 8 gt Never attempt to get off or on a moving tractor h 8 gt Never allow riders on tractor or equipment Li Fi gt start the tractor from the seat with the 33743 W gt Always inspect the area before mowing Remove all foreign debris Always keep bystanders and coworkers minimum of 300 feet away Never allow the mower bl
52. ET SEAL KIT MAIN BOOM BONNET SECONDARY BOOM BONNET DECK ROLL BONNET BOOM SWIVEL BONNET DECK SHIELD BONNET INLET SECTION INLET SECTION SEAL KIT ELECTRONIC ACCUATOR ELECTRONIC ACCUATOR SEAL KIT MAIN BOOM ELECTRONIC ACCUATOR SECONDARY BOOM ELECTRONIC ACCUATOR DECK ROLL ELECTRONIC ACCUATOR BOOM SWIVEL ELECTRONIC ACCUATOR DECK SHIELD ELECTRONIC ACCUATOR TIE BOLT KIT SECTION SECTION SEAL KIT MAIN BOOM SECTION SEC BOOM SECTION DECK ROLL SECTION BOOM SWIVEL SECTION SHIELD SECTION SPOOL MAIN BOOM SPOOL SEC BOOM SPOOL DECK ROLL BOOM SPOOL BOOM SWIVEL SPOOL DECK SHIELD SPOOL ANTI CAV SHOCK RELIEF MAIN BOOM A PORT RELIEF MAIN BOOM B PORT RELIEF SEC BOOM A PORT RELIEF SEC BOOM B PORT RELIEF DECK ROLL A PORT RELIEF DECK ROLL B PORT RELIEF BOOM SWIVEL A PORT RELIEF BOOM SWIVEL B PORT RELIEF DECK SHIELD A PORT RELIEF DECK SHIELD B PORT RELIEF HANDLE Cheetah Common Section 6 13 5SP HUSCO POWER BEYOND 33500 Cheetah Common Section 6 14 5SP HUSCO POWER BEYOND 33500 21 22 23 20 20B 20 20D 20E 21A 21B 21 210 21 21 21G 21H 21J 21K 21L PART NO QTY TB1017S TB1702 TB1017P TB1017N TB1017N TB1017Q TB1017N N A TB1017K TB1017J TB1017H 22580 TB1017M 06502037 06502003 TB1017F TB1017F TB1017H 22580 TB1017A TB1017L TB1017V 24214 Ll II II ll ll ll ll ll ll SL DESCRIPTION INLET END
53. EVENT HEARING UP LOSS OF STEERING CONTROL AND POSSIBLE INJURY 4 NEVER OPERATE UNIT WITHOUT AN OPS OPERATOR PROTECTIVE STRUCTURE OR CAB TO PREVENT INJURY FROM OBJECTS THROWN FROM GROUND AND OVERHEAD TRIMMING STOP CUTTING ANYONE IS WITHIN 100 YARDS 5 KEEP THE BOOM AND CUTTERHEAD AT LEAST 10 FEET FROM ELECTRIC LINES AND LINES TO PREVENT ACCIDENTAL CONTACT AND POSSIBLE SERIOUS INJURY OR EVEN DEATH 5 WHEN TRANSPORTING BOOM MOWERS ON A TRUCK OR TRAILER THE HEIGHT OR WIDTH MAY EXCEED LEGAL LIMITS CONTACT WITH SIDE OR OVERHEAD STRUCTURES OR POWER LINES CAN CAUSE SERIOUS INJURY OR DEATH OWER BOOM TO REDUCE HEIGHT AND OR REMOVE MOWING TO REDUCE WIDTH TO THE LEGAL LIMITS IF NEEDED 32707 ATTENTION SERVICE HYDRAULIC SYSTEM WITH UNIVERSAL HYDRAULIC OIL 32708 CAUTION For your safety and to guarantee optimum product reliability always use genuine TIGER replacement parts The use of inferior will fit parts will void warranty of your TIGER 32709 implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact TIGER 3301 LOUISE AVE SIOUX FALLS SD 57107 32709 Cheetah Safety Section 1 19 SAFETY 33224 SECONDARY BOOM 33302 wr 33435 Cheetah Cheetah Safety Section 1 20 SAFETY 33436 33437 33438 4d DANGER A
54. HEMATIC 6 37 JOYSTICK SWITCH BOX SERVICE PARTS 6 38 JOYSTICK SCHEMATIC 6 39 HUSCO CONTROLS SWITCHBOX 6 40 OPTIONAL PUMP GUARD KITS 6 42 OPTIONAL GRILL GUARD 6 43 TROUBLSHOOTING 6 44 HYDRAULIC TROUBLSHOOTING GUIDE 6 46 ELECTRICAL TROUBLSHOOTING GUIDE 6 47 Cheetah Common Section 6 3 QUICK COUPLERS MAIN Cheetah Common Section 6 4 QUICK COUPLERS ITEM PARTNO DESCRIPTION 1 34392 2 ADAPTER 1ORB X1FJX 2 06503027 2 QUICK COUPLER 1 SAE FEMALE 3 06503028 2 QUCK COUPLER 1 SAE MALE 4 33555 2 ADAPTER 1MORB X 1MJIC 5 REF PREFORMED TUBES REFER TO BOOM ARM PARTS 6 REF 16 HOSE REFER TO HYDRAULIC PARTS Cheetah Common Section 6 5 ASSEMBLY 1 SWIVEL FITTINGS ITEM 30 ARE REQUIRED ONLY FOR BOOM FLAIL MOWERS Cheetah Common Section 6 6 BOOM ARM ASSEMBLY ITEM PARTNO QTY DESCRIPTION 1 31153A 1 MAIN BOOM ARM 2 31154A 1 SECONDARY BOOM ARM 3 33702 1 CYLINDER 4 33703 1 9 33731 1 6 23888 1 ACCUMULATOR BRACKET 7 33470 1 ACCUMULATOR 8 33442 1 PIN 9 33443 1 PIN 10 06420053 1 PIN 12 TB1033 4 PIN CLEVIS 13 06537021 8 ROLLPIN 14 613014 3 ROLL PIN 15 33440 4 TUBE CLAMP KIT 16 33503 1 PIN 17 TF1143 1 LYNCHPIN 18 TB3033 1 CLEVIS 19 TB3010 3 BUSHING 20 33174 2 PREFORMED TUBE 21 33181 2 PREFORMED TUBE 22 33175 1 PREFORMED TUBE 2
55. Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work SBM 6 DANGER Always keep a careful lookout and use extreme care when working around overhead obstructions Never allow the Mower head or boom within 10feetofany powerline When working close to overhead power lines consult your electric company for a safe code of operation SBM 7 DANGER When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits 8 Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from groundorfrom overhead trimming Stop mowing if workers or passersby are with in 100 yards ssw o Left Rear Wheel musthave a minimum of 1500 pound contact with the surface to prevent lateral instability and possible tip over which could result in serious bodily injury or even death Widen the wheel tread and add weights if needed Refertothe mounting instructions or call 16000 Force Minimum Customer Service if you nee
56. IELD CYLINDER BUTT DECK SHIELD CYLINDER GLAND c rommoom PRESSURE LINE RETURN LINE Ya HOSES BOOM MOUNTING BRACKET CLAMP e Ww 2 D Route the hoses through the space between the swivel and the boom mounting bracket Connect the hoses to the preformed tubes and move the boom arm to a few feet from full forward Assemble the swivel clamp and place the return hose for the motor on top and the pressure line on the bottom Place the hoses in the C clamp and add it to the bottom screw of the swivel clamp Next make sure there is enough slack for all hoses to pivot at the joint where the main boom arm bends in the swivel as shown in the next image and tighten the hoses in the clamp Assembly Section 2 16 ASSEMBLY BEFORE TIGHTENING HOSES IN CLAMP MAKE SURE HOSES CAN PASS THROUGH CENTER POINT OF BOOM PIN THIS WILL ENSURE PROPER HOSE LENGTH FOR ALL BOOM POSITIONS 4 O jJ i To Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above with the 1 motor hoses closest to the bracket and the return hose closest to the boom arm Pull the hoses snug from the swivel to the mounting bracket clamps when main boom is still forward and tighten the hoses in the clamp Make sure the 1 motor hoses do not kink as the boom arm is moved into the stowing position If this happens the motor hoses will have to be shortened because there is too much hose betw
57. L DECAL CONTROL ON OFF SWITCH WARNING HOSE BURST DECAL CHEETAH WARNING TRACTOR OPERATOR SAFETY DANGER MULTIPLE HAZARD WARNING PRESSURIZED TANK DANGER LINE VOLTAGE DECAL SPANISH TRANSLATION DECAL REPLACEMENT PARTS WARNING CUTTING WITH BRUSH WARNING WATCH YOUR STEP WARNING RELIEVE PRESSURE ACCUMULATED WARNING FOR SAFE OPERATION WARNING FOREIGN OBJECTS Cheetah Safety Section 1 12 SAFETY 8 OUTSIDE OF CAB DECAL INSIDE OF CAB DECAL 10 O E REFLECTIVE ROTARY DECK DECALS ITEM PARTNO QTY DESCRIPTION 33439 AVAIL DECAL CHEETAH ROTARY 4 22839 1 CAUTION HAND GREASE ONLY 5 33436 2 DECAL CHEETAH 6 TB1011 2 WARNING DO NOT REMOVE SHIELD 7 613217 4 DANGER HANDS FEET CLEAR 8 613224 2 DANGER DISCHARGE OPEN 9 00769737 2 WARNING BLADES THROWN OBJECTS 10 613236 1 DECAL MADE IN U S A 11 33438 2 DECAL TIGER LOGO 12 33437 2 DECAL 13 42400 2 REFLECTIVE 14 42350 1 CAUTION BLADE ROTATION 15 33224 1 DANGER SHIELD BOOM 29 613243 1 WARNING KNIFE REPLACEMENT 613221 1 CAUTION SPINDLE LUB 36 24028 1 WARNING REPLACE WORN 40 42399 2 RED REFLECTIVE TAPE 41 613234 1 CAUTION CHECK CRANK SHAFT 42 613230 1 WARNING NO BYSTANDERS 43 33743 1 MOWING SAFETY TIPS 46 34852 1 LUBRICATION SPECIFICATION DECAL Cheetah Safety Section 1 13 FLAIL DECK DECALS ITEM c OO NI O O1 Sa a O NONA G 25 o
58. LAND REAR SCV TO SWIVEL CYLINDER GLAND TO SAFETY SHIELD CYLINDER GLAND EXISTING PB PORT ON LIFT VALVE TO 4 PREFORMED EF PORT ON TRACTOR TO MAIN BOOM CYLINDER GLAND P PORT ON LIFT VALVE TO P or PB PORT ON TRACTOR DEPENDING ON MODEL T PORT ON LIFT VALVE TO T PORT ON TRACTOR MID MOUNT Paris Section 5 24 m O OO OO 33500 06340017 34622 21632 612615 21627 21630 22016 06505100 614411 613017 21500 06502036 33271 33364 34358 21627 06500164 33745 06503029 33470 23888 06420054 21641 21988 33293 32678 33383 06503033 33463 34424 31171 32872 33486 33595 06500399 06500391 06500392 34396 LIFT VALVE CABLE CONTROL CAB PART NO DESCRIPTION VALVE 5SP HSC TRB PB VALVE MNT PLATE VALVE REAR MNT CAPSCREW 3 8 X 1 1 2 NC WASHER FENDER 3 8 NYLOCK NUT 3 8 NC CAPSCREW 3 8 X 1 NC FLATWASHER 3 8 CBL CNTRL 108 CLEVIS CBL CTRL 3 16 ROLLPIN 3 16 X 1 HEX NUT 1 4 NF VLV CHECK W 06 ORF 1 2MORx3 8 ADAPTER 1 2 MOR X 3 8 MJ HOSE 1 4X120 3 8FUX90X3 8FUX HOSE 1 4X196 3 8FJX90X5 16MJ HOSE 1 4X128 3 8FUX90X3 8FUX HOSE 1 4X216 3 8FJX90X3 8FJX HOSE 1 4X100 3 8FUX90X3 8FUX TEE RUN 1 2ORBx3 8MJx3 8MJ ACCUMULATOR 30 CU IN 1150 PSI BRKT ACCUMULATOR SPACER 75x41 x2 50 CAPSCREW 3 8 X 3 3 4 LOCKWASHER 3 8 ELBOW LONG 1 2MOR X 1 2MJIC 90 ADAPTER 5 8ORB x 1 2FOR ELBOW 5 8MORB X 1 2MJ X 90 ELBOW 5 80RBx5 8MJ
59. LATWASHER 3 8 10 30255 3 1 1 400 X 3 410 X 3 4 11 21627 2 NYLOCK NUT 3 8 NC 12 34309 1 BALL VALVE 1 1 2 FOR 13 34655 1 ELBOW 1 1 2 ORB x 1 1 2 MJ 14 06506039 1 HOSE TUBE 24 x 65 24 20FL 15 06506023 1 HOSE TUBE 1 62 20FLG x 1FJX 16 06500398 1 HOSE 16x114 16FJXx16FJX90 17 34076 1 CLAMP KIT 1 18 06505017 1 CLAMP KIT 1 1 4 19 34626 2 TUBE CLAMP BRACKET 20 TF4852 2 FLANGE KIT 20 21 34064 1 ADAPTER 1 1 4 X 1 22 33555 2 ADAPTER 1 MORB X 1 MJIC 23 1 HOSE PRESSURE 24 1 HOSE RETURN 25 22421 2 CAPSCREW 16MM X 40MM 26 31732 1 CAPSCREW 16 70 6T3200 8 SPLIT HOSE NOT SHOWN 611823 24 ZIP TIE NOT SHOWN 671822 14 ZIP TIE NOT SHOWN NOTE Band hoses together with zip ties wherever loose Where hoses may contact the frame or other edges wrap with split hose and secure with hose clamps or zip ties Parts Section 5 7 TRACTOR MOUNT MAIN FRAME 5101E LOADER EXISTING HARDWARE Parts Section 5 8 TRACTOR MOUNT MAIN FRAME 5101E LOADER ITEM O 01 0 PART 06700091 06380015 06505044 21627 21725 22018 06505067 06505127 06505077 TF4888 610649 21639 22016 21627 613200 06300108 33764 22421 24860 33880 21831 06300035 21825 21833 21644 06510083 21988 21625 25341 06300107 06400307 610389 06537004 31674 24937 612260 06420126 06700133 21732 06380033 06533004 21725 23152 06200709 21727
60. NCE BEARING INSTALLATION 1 Press upper bearing cup into the spindle housing 2 Turn the spindle housing over and press in the lower bearing cup 3 Place the lower bearing cone in the bearing cup Next press the seal into the spindle housing The inner lip of the seal must be DOWN towards the bearing so lubricant is sealed inside the housing 4 Install the spindle in the housing Lightly press the spindle to seat the cone onto the spindle 5 Support the bottom of the spindle and press the upper bearing cone and bearing adjustment sleeve onto the spindle NOTE The spindle housing must turn freely when seating the bearing cone and sleeve 6 Press the two upper seals into the spindle housing The inner lip of the seals must be UP away from the bearing so excess lubricant can escape 7 Install the bearing adjustment nut thin nut so there is 1 16 clearance between the nut and the sleeve Install the jam washer placing the tab into the key way Install the bearing lock nut thick nut and hand tighten against jam washer and adjustment nut See the following section for bearing adjustment 8 Position the spindle housing horizontally with the drain hole oriented up Grease through the zerk with Tiger Spindle Lubricant part number 06540000 until the grease purges from the drain hole 9 Install the plug into the drain hole REG 5 Upper bearing E Cheetah Maintenance Section 4
61. NCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT Assure system has been shut down and de pressurized Locate High Pressure Filter housing Confirm that the element that is about to be installed matches the element p n on the filter model tag Example V3 0510 06 world line 100 HD049 model Locate the bottom of the High Pressure Bowl and use the appropriate spanner wrench ratchet that matches the hex pattern Using the spanner wrench or ratchet and turning in a counterclockwise rotation looking at the bottom of the bowl remove the bowl from the head The first couple rotations will seam tight as the o ring passes the sealing flats once the o ring has cleared the sealing flats the bowl should spin freely Taking care not to drop the bowl finish removing the bowl from the head WARNING bowl will be full of oil Pour the oil from the bowl into a container this oil should be considered contaminated due to the flow direction through the element is outside in Clean the inside of the bowl if dirt is present Remove the old element from the filter head by pulling with a rotation motion Dispose of the used element properly Remove the new element from the packaging Using your finger dab and lubricate the o ring in the top of the new element Install the new element into and on the mounting boss with in the head assure that the element is fully seated on the boss Clean and inspect the o ring that is affixed in the bowl lubri
62. ON PIVOTWELDMENT PIVOTLINK BUSHINGS GREASE ZERKS PIN ROTARY PIN FLAIL PIN PIN PIN CLEVIS PIN ROLL PIN CAPSCREW 3 8 X 2 1 4 LOCKWASHER 3 8 HEX NUT 3 8 CAPSCREW 7 16 X 3 1 4 LOCKWASHER 7 16 HEXNUT 7 16 REFER TO BOOM ARM PARTS REFER TO BOOM ARM PARTS REFER TO ROTARY HEAD PARTS ITEM 3 IS USED ON THE ROTARY HEAD ONLY ITEM IS USED ON THE FLAIL HEAD ONLY Cheetah Common Section 6 11 DAN FOSS VALVE 06502095 4 J mc VM S uH i 5 1 B Se b 1 i ry 5 44 64 APA AP 3 Om i dn A 2 2 A 4 p m 1 TORQUE 5 195 IN LBS WHEN ASSEMBLING TORQUE BONNET SCREWS TO 70 IN LBS WHEN ASSEMBLING TORQUE ACCUATOR SCREWS TO 70 IN LBS WHEN ASSEMBLING Cheetah Common Section 6 12 8 1 8 2 8B1 8 2 8C1 8C2 8D1 8D2 8E1 8E2 PART NO 06502095 06502074 06505013 06505042 33459 42197 42197 42197 42197 34308 06505013 34030 06502101 06502101 06502101 06502100 06502101 06502099 06505013 42698 42698 06502076 42698 06502077 4229806 4229806 42297 06502073 42201 42296 06502069 42295 42295 42295 42295 42295 42295 06502069 06502069 33459 QTY DAN FOSS VALVE 06502095 DESCRIPTION VLV 5SP 32PVG END PLATE END PLATE SEAL KIT BONNET BONN
63. ON SPRING DETENT VALVE SECTION DOUBLE ACTING CENTER SPRING VALVE SECTION DOUBLE ACTING CENTER SPRING VALVE SECTION DOUBLE ACTING SPRING METERED VALVE SECTION DOUBLE ACTING CENTER SPRING N A RELIEF VALVE 2150 PSI RELIEF VALVE 1800 PSI RELIEF VALVE 1750 PSI RELIEF VALVE 500 PSI RELIEF VALVE 2600 PSI RELIEF VALVE 2250 PSI RELIEF VALVE 1500 PSI RELIEF VALVE 1500 PSI RELIEF VALVE 1750 PSI RELIEF VALVE 500PSI VALVE SEAL KIT FOR ONE SECTION WIPER O RING SMALL O RING LARGE SPRING PUCKET LEVER KIT FOR ONE SECTION LEVER KNOB LEVER LEVER WASHER LEVER CLIP LINKAGE LEVER PIN ROLL PIN LEVER BOOT LEVER BOLT LEVER DUST COVER LEVER NUT TIE ROD KIT O RING LARGE Cheetah Common Section 6 17 4SP HUSCO VALVE FLAIL OPEN CENTER 27671 Cheetah Common Section 6 18 4SP HUSCO LIFT VALVE OPEN CENTER 27671 ITEM PART NO QTY DESCRIPTION 1 10175 1 INLETEND COVER 2 TB1701 1 END COVER OPEN CENTER 3 TB1017P 1 VALVE SECTION SINGLE ACTING SPRING DETENT 4 TB1017N 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 5 TF3009 1 VALVE SECTION DOUBLE ACTING DETENT FLOAT 6 TB1017Q 1 VALVE SECTION DOUBLE ACTING SPRING METERED 7 8 TB1017K 1 RELIEF VALVE 2150 PSI 9 TB1017J 1 RELIEF VALVE 1800 PSI 10 TB1017H 1 RELIEF VALVE 1750 PSI 11 06502037 1 RELIEF VALVE 2600 PSI 12 06502003 1 RELIEF VALVE 2500 PSI 13 TB1017F 1 RELIEF VALVE 1500 PSI 14 TB1017F 1 R
64. OUSING 4 06504042 1 MATCHED GEAR SET 5 TF4402 1 BALL BEARING 6 06504043 4 CAP SCREW 06504044 2 SET SCREW 8 06504028 1 KEY d 06504045 4 DOWEL PIN 1 NAMEPLATE 763759 2 THRUSTPLATE 02961940 1 HEX PLUG TF4401 1 SNAP RING 06504049 1 LIP SEAL INCLUDED IN SEAL KIT TF4410 2 GASKET SEAL INCLUDED IN SEAL KIT 06504046 4 SIDE SEAL INCLUDED IN SEAL KIT 06504047 4 END SEAL INCLUDED IN SEAL KIT 4407 2 BACK UP SEAL INCLUDED SEAL KIT 06504048 1 SEAL RETAINER 615809 2 CHECK ASSEMBLY 02961917 4 WASHER 06504023 A SEAL KIT INCLUDES 14 15 16 17 AND 18 Cheetah Common Section 6 29 CHEETAH CYLINDER BREAKDOWNS Cheetah Common Section 6 30 O ON 11 12 13 14 15 1 PN CYLINDER BREAKDOWNS 2 6 CYLINDER 617022 PART QTY DESCRIPTION 6101620 1 PISTON ROD 6101650 1 CYLINDER TUBE 6101670 1 CYLINDER BUTT 6101700 1 CYLINDER GLAND 6T0173D 1 PISTON 6101790 1 LOCK NUT 6101760 4 TIE ROD ASSY 6101780 1 CLEVIS ASSY 6T0187D AVAIL SEAL KIT 1 U CUP 5 1 WIPER 5 1 CROWN SEAL 1 2 5 1 BU WASHER 2 1 2 X 127 CYLINDER 33731 PART QTY DESCRIPTION 33833 1 PISTON ROD 33834 1 CYLINDER TUBE 33835 1 CYLINDER BUTT 33836 1 CYLINDER GLAND 33837 1 PISTON 33838 1 LOCK NUT 33840 4 TIE ROD ASSY 33842 1 CLEVIS ASSY 33843 AVAIL SEAL KIT 5 1 U CUP 2 1 WIPER
65. PTION 1 5 REF SWITCH BOX 2 RE37651 1 PLUG AUX PWR 3 24204 OPT FUSE HOLDER IN LINE 4 613965 OPT FUSE 3AMP 5 613934 OPT TEMPERATURE GAUGE 6 613931 OPT TEMPERATURE SENSOR Parts Section 5 27 WHEEL SPACER ITEM PART NO QTY DESCRIPTION 1 06770025 1 KIT SPCR WHL JD 2 06400919 2 RING SSPACER WHEEL JD Parts Section 5 28 ITEM O O WHEEL WEIGHT ASSEMBLY 30687 21956 33626 278 21993 21825 DESCRIPTION OO 500 WHEELWEIGHT CAPSCREW 9 4 X 13 FLATWASHER 3 4 SPACER LOCKWASHER 3 4 3 4 Parts Section 5 29 Paris Section 5 30 MOWER PARTS SECTION 5 ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment this manual 1 The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual Part Numbers and Descriptions are given to help locate the parts and quantities required 2 The Purchase Order must indicate the Name and Address of the person or organization ordering the parts Who should be charged and if possible the serial number of the machine for which the parts are being ordered 3 The purchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 he
66. RISK When you see this symbol read and follow the associated instructions carefully or personal injury or damage may result Tiger is a registered trademark SAFETY x SAFETY SECTION Cheetah Safety Section 1 1 SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this mower This equipment should only be operated by those persons who have read the Manual who are responsible and trained and who know how to do so safely and responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The symbol and signal word are intended to warn the owner operator of impending hazards and the degree of possible injury when operating this equipment 1000 Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU c
67. S W SPHERICAL BEARING PIN CAPPED 1 1 8 X 3 7 8 PIN LYNCH 7 16 X2 SPACER 2 25x1 25x1 38 TAPPED SETSCREW 3 8 X 1 2 NC CAPSCREW 3 8 X 2 1 4 NC NYLOCK NUT 3 8 NC CAPSCREW 7 16 X 3 1 4 NC BEARING WASHER SWING NYLOCK NUT 7 16 NC CAPSCREW 3 4 X 2 3 4 NC FLATWASHER 3 4 CUT FLATWASHER 3 4 LOCKWASHER 3 4 GR 8 HEX NUT 3 4 NC R CLIP HAIRPIN COTTER 3 16 REFER TO MAIN FRAME PARTS REFER TO MAIN FRAME PARTS BEARING 1 5x1 25x1 COMP PIN 1 00 x 5 63 W HOLE BUSHING 1 BOOMREST CHET 3PNT CAPSCREW 3 4 X 9 NC NYLOCK NUT 3 4 NC Parts Section 5 17 SWITCH BOX AND JOYSTICK 5101E RIGHT SIDE CAB L CORNER POST RIGHT SIDE CROSS MEMBER DECK ROLL SECONDARY BOOM RH DOO MAIN BOOM Parts Section 5 18 SWITCH BOX AND JOYSTICK 5101 PART NO m O OO OO 06340031 33691 06770022 06520019 06520290 06520020 06400882 23113 32990 32829 33693 06510196 34264 34265 34266 25188 22016 21529 21527 21986 DNA NA NG DESCRIPTION MT BRKT JYSTK JD5101E JOYST 4AXIS RH DF W SUB D CONN CAN JYSTK TRUCKAT 4WD MOUNT RAM BALL 1 1 2 FLANGE MOUNT RAM BALL DBL 1 1 2 MOUNT RAM ARM 1 1 2x4 5 8 STD RINGBOLT MNT JYSTK CAPSCREW 10MMX30MM 1 5 PITCH SCREW MACHINE 10 32X1 2 RD HD SCREW MACHINE 10 32X3 4 FLAT HD CBL EXT 4FT JOYST W SUB D CONN SWITCHBOX DF BOOM PVEA SWITCHBOX MOUNT JD5520 SWITCHBOX BRACE JD5520 SWITCHBOX STRAP JD5520 CAPSCREW 10MMX15MM 1 5 PITCH FLATWASHER 3
68. TE Itis not necessary to tape O ring fittings or those installed in swivels ACCUMULATOR INSTALLATION PLUMBING Install the accumulator bracket on tab with holes provided on the right main frame with the capscrews and lockwashers shown Install the accumulator in the bracket and secure with the hardware shown Install fittings and hoses to the cylinder and control valve as shown in the parts section Use teflon tape on all pipe fittings except O rings WHEEL WEIGHT MOUNTING For all machines using a boom mower a wheel weight will be required for the left side wheel It will be necessary to mount the 500 pound wheel weight in the wheel using the long cap screws lock washers flat washers and hex nuts per diagram in the parts section Installation is most easily done with a small fork lift inserting a fork in the center slot of the wheel weight The head of the cap screws is to be toward the OUTSIDE of the weight with flat washers on both inside and outside of the assembly The left rear tire must also be filled with a mixture of water and calcium chloride at about five pound per gallon Tire air pressure should be maintained at approximately 22 5 1 Assembly Section 2 20 ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION SWITCH BOX SUB D RIGHT HAND JOYSTICK SUB D CONNECTOR _ WITH FEMALE SOCKETS CABLE 12 LENGT 9 PIN MALE PINS 7 3 FEMALE FREE HANGING This Danfoss PVG32 control valve is now equipped with h
69. Top link will need to be adjusted once the boom is completely installed and operable To do this carefully rotate the boom along side of the cab and into the boom rest Adjust the top link until the boom is properly seated in the boom rest and no part of the boom including hoses comes into contact with the tractor cab Next using the side turnbuckles adjust the boom and boom rest all the way to the right for proper width restrictions Check your local width regulations before transporting your mower M PS PLACE LEVER NEXT TO SETTING 84 AND LOCK INTO POSITION Assembly Section 2 4 ASSEMBLY JOYSTICK SWITCH BOX MOUNTING Locate the 2 existing threaded holes in the right front corner of the cab frame These will be the mounting holes for the 2 mounting bolts of the switch box bracket See picture below Mount the bracket using the hardware supplied as noted in the parts section MOUNTING BRACKET RIGHT SIDE 7 Er 4 CORNER POST Ng SWITCH 794 EXISTING THREADED 22 1 j HOLES IN CAB CORNER POST TO MOUNT SWITCH BRACKET 4 SWITCH BOX STRAP RIGHT SIDE CAB CROSS MEMBER Assembly Section 2 5 ASSEMBLY JOYSTICK SWITCH BOX WIRING Refer to the parts section for the danfoss wiring schematic to hook up the switch box Cover all wires with plastic wire wrap provided Route the green wires along switch box bracket and cab frame to the steering wheel
70. V MID MOUNT VALVE RETURN T PORT INSTALL RUN FOR MID MOUNT 8 7 DANFOSS VALVE EF PORT FROM PORTUSED PRIORITY VALVE BY MID MOUNT The power beyond port uses the existing adapter for the pressure hose That hose is routed to the P port of the husco valve The return hose from the lift valve is connected to the closest end on the run tee of the T port on the selective control valve Plumb the power beyond hose from the PB port on the husco valve to the EF port on the SCV Refer to the Parts Section for hardware used Assembly Section 2 11 ASSEMBLY CABLE CONTROL LEVER STAND SCV ONLY UNITS Place the cable control bracket on the floor so that the bracket is 1 1 4 from the right corner post of the cab and the edge of the door opening Also the outer rear corner of the bracket is 3 3 4 from the edge of the door See image below Be sure that the location of the stand will allow the operation of all controll levers in the tractor and that the door will not strike the stand when shut Double check under the cab for cables and wires that may be cut when drilling And before drilling double check location of the stand for proper placement of holes Drill 3 holes to match control bracket and secure with capscrews and nylock nuts noted in parts section The rubber boot under the rear window can be cut in a cross hair pattern and if necessary the bottom cut th
71. VERT THROWN OBJECTS CUTTER SHAFT MUST TURN IN THIS 42350 HED 42399 Cheetah Safety Section 1 21 SAFETY AMBER 42400 DANGER 613217 HANDS AND FEET CLEAR FOR SAFE OPERATION READ THE 8 MAINTENANCE MANUAL BEFORE OPERATING 6T3219 613220 LUBRICATE SPINDLE DAILY OR EVERY 10 HOURS USE WITH MOWER AND TRACTOR OFF INJECT TWO PUMPS OF TIGER SPINDLE LUBRICANT INTO SPINDLE BEFORE USING NOTE SEE OPERATORS MANUAL FOR SUBSTITUTE LUBRICANT AND MORE DETAILED INSTRUCTIONS BT3221 613221 Cheetah Safety Section 1 22 SAFETY NOTICE Engine will not start when mower is engaged 613222 A DANGER STAY CLEAR DISCHARGE OPENING DO NOT THIS EQUIPMENT WITHIN 613225 OF HIGH VOLTAGE LINES WARNING DO NOT OPERATE THIS EQUIPMENT WITH BYSTANDERS IN THE AREA 613230 ROTARY MOWERS HAVE THE INHERENT ABILITY TO THROW DEBRIS CONSIDERABLE DISTANCES WHEN KNIVES ARE ALLOWED TO STRIKE FOREIGN OBJECTS OPERATOR CAUTION MUST BE TAKEN OR SERIOUS INJURY CAN RESULT 6T 3230 CAUTION DO NOT START OR RUN WITH VALVES CLOSED SERIOUS DAMAGE WILL OCCUR 6 3233 613233 Cheetah Safety Section 1 23 SAFETY CAUTION CRANKSHAFT ADAPTER DAILY 613234 FOR TIGHTNESS AND GROMMET WEAR AS SERIOUS DAMAGE TO RADIATOR MAY R
72. ace if scratched 2 Suction lines 2 Check for kinkes or obstruction in obstructed suction hose 3 Low oil level 3 Check Hyd tank level and fill Pump will not work 1 Excessive wear 1 Disassemble and repair on internal parts Motor will not work 1 Excessive wear 1 Disassemble and repair on internal parts NOTE If flow meter is available check pressure and flow volume for all suspected hydraulic problems If the solution to your problem cannot be found in this section call the Technical Service representative at the number shown on the front cover of Cheetah Maintenance Section 4 5 MAINTENANCE TORQUE SPECIFICATIONS TS que for Standard Barito Mai Torque wee Torque Tightening Torque uae py Pee ae Deren bra Cae Ton Pa Dx sas Ped On 015 017 0 15 2 Aa 0 15 pu ACEI 0 15 20 49inibs 58 66 105176 86 w Ibs 101 in lbs 107 in Ibs 122 in Ibs 143 in Ibs 126 in Ibs 143 in lbs 1168 in lbs NE ME MA NE 25 us 16 18514818 20 Rus 26 Abs 31 flbs 33 ibs 37_f lbs 44 8456 38 43 pm re 92 109 115 130 154 135 153 se Ba Em 455 H 86 20 37 s 128 1 25 25 43 59 173 3 T 9 r 38 5 79 es 1281 p p 38 Fin
73. ad is resting on the ground or is securely blocked up and supported and all hydraulic pressure has been relieved Condition at Specific Comments if Start of Shift not O K The Engine Coolant Fluid level is full The Radiator is free of debris The Air filter is in good condition Operators Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER Cheetah Operation Section 3 16 OPERATION FRONT END LOADER PRE OPERATION Inspection Mower ID _ Li Date Shift WARNING Before conducting the inspection make sure the Tractor engine is off all rotation has stop and the tractor is in the Park with the parking brake engaged The Loader is resting on the ground or is securely blocked up and supported and all hydraulic pressure has been relieved Specific Comments if not Operators Signature DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER Cheetah Operation Section 3 17 OPERATION TRACTOR PRE OPERATION Inspection Tractor IDH Make o M Date Shift WARNING Before conducting the inspection make sure the Tractor engine is off all rotation has stop and the tractor is in the Park with the parking brake engaged The Loader is resting on the ground or is securely blocked up and supported and all hydraulic pressure has been relieved Condition at Specific Comments if Start of Shift not O K The Flashing lights function prope The SMV Sign i
74. ades to contact solid objects or foreign material Never approach rotating elements fa gt Disengage the PTO place transmission Park set parking brake shut off engine and remove key and wait until all rotating motion has stopped before leaving seat 1005 Cheetah Safety Section 1 25 SAFETY Tiger Corporation 800 843 6849 www tiger mowers com MOWERS General Specification Recommended Lubricant Tractor Hydraulics JD 20C Mobilfluid 424 Mower Hydraulics Reservoir Cold Temperatures 0 F Start up ISO 46 Anti Wear Mobil DTE 15M Low Temp Normal Temperatures 10 F Start up JD 20C Mobilfluid 424 Normal Temperatures 15 F Start up ISO 46 Anti Wear Mobil DTE 25 High Operating Temperatures ISO 100 Anti Wear Mobil DTE 18M Above 90 F Ambient Flail Rear Gearbox Reservoir PAO Synthetic Extreme Mobilube SHC 75W 90 Pressure Gear Lube Mobil 1 Synthetic Gear Lubricant Cutter Shaft and Ground Roller Shaft GreaseGun Lithium Complex Mobilgrease CM S NLGI 2150 320 Drive Shaft Coupler Rotary and Flail GreaseGun Lithium Complex Mobilgrease CM S NLGI 2150 320 Boom Swivel Boom Cylinder Pivots GreaseGun Lithium Complex Mobilgrease CM S Rotary and Flail Boom Type NLGI 2 ISO 320 Deck Boom Pivot amp Deck Stop Adjustment Lithium Complex Mobilgrease CM S Rotary and Flail NLGI 2 ISO 320 Deck Spindle Rotary Grease Gun Tiger Spindle Mobilith SHC 220 Lubricant
75. age in A direction Signal voltage should change smoothly with lever movement Signal voltage should be approximately 7596 of supply voltage when float switch is operated Pin 1 Supply Voltage Pin 2 Signal Voltage Pin gnd ground Shield Valve or On Off Valve Voltage on pin 1 should be equal to supply voltage when switch is operated in A direction Voltage on pin 2 should be equal to supply voltage when switch is operated in B direction Pin 1 Signal Voltage Pin 2 Signal Voltage Pin gnd ground If none of the valve will operate with electrical signal verify that there is oil pressure at the valve inlet Electrical Valves must have pilot supply oil to move the spools Possible electronic problems Open circuit broken wire bad connection or loose connection in switch box Shorted to positive ground or other Incorrect voltage signal from joystick Continued on next sheet Cheetah Common Section 6 44 TROUBLESHOOTING Hydraulic inspection Install 3 pressure gauges on the valve inlet use M port or tee into hose supplying oil from the pump to the inlet on the workport that is not operating and on the LS port With the spools in Neutral Gear pump P should be approximately 200 psi LS 0 workport pressure on cylinder or function LS pump P should equal pump standby pressure LS 0 workport pressure on cylinder or function Pressure pump P should equal pump sta
76. aintenance Section 4 4 MAINTENANCE SYMPTOMS CAUSE REMEDY Mower will not start 1 Electronic 1a Without the tractor running turn or run cont solenoid faulty the mower switch to on A low audible click should be heard if the solenoid is engaging the solenoid spool If click is not heard leave switch in on position and with a screwdriver or other steel object touch the small nut on the end of the solenoid If the metallic object is not attracted to the nut check the fuse and wiring for an open circuit If the object is attracted but no click is heard replace the solenoid 1b Remove the four bolts holding the small block to the main block Lift and remove small block being careful not to damage O rings filter Clean filter and re install 1c Remove large nut on side of large valve block Remove spring and use needle nose vise grip to pull spool from block Check block and spool for contaminates and scratches Clean parts or replace if scratched Motor runs but 1 Belts 1 Inspect belts and pulleys Replace Will not cut belts and repair as needed 2 lensioner 2 Adjust tensioner nut until flat washer washer is flush with top of guide Motor turns slowly 1 Contaminants 1 Remove large nut on side of large or not at all restricting spool valve block Remove spring and use movement in needle nose vise grip to pull spool valve body from block Check block and spool for contaminates and scratches Clean parts or repl
77. al pump standby pressure LS should equal highest workport pressure Workport pressure on cylinder or function Possible hydraulic problems Cylinder leak LS signal leaking to tank before reaching pump LS port Hydraulic system or pump not supplying flow to valve Cheetah Common Section 6 45 JUSIOWNSU 91886910 1010 jewajuj 11990 SIU JI 491998 1 5 JO Jerje1 Ae e ACW uonoes Uew BABA JO 101198 Aue jouue ISd 002 uey 5581 aq jou si duind ainssaud qpuejs 0 0 Se pinos 493092 pasoja e dn speeds MO S BU JI 99 pue euin Jayoue SI uonoun 910 J S2JON 101921 JO SAINS 4091 PEJUO 401995 9 4 YO peo ASU3S peo JO BOMBS YO9 peuo 10 95195 126902 94118589 esues MOU 2921494 ssojueq 82209 d HOQ BABA uo 81155910 1940 0 10 40049 Je eop 107922 10 061409 91185010 49181 5204 payid yoous peo YO esues 9
78. an prevent serious injury or death from unsafe practices DANGER Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SEHIOUS INJURY WARNING Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY CAUTION IMPORTANT Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the enviroment Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY NOTE dentifies points of particular interest for more efficient or convienient operation or r SG 1 HEAD UNDERSTAND and FOLLOW the following Safety Messages serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards se Cheetah Safety Section 1 2 SAFETY PELIGRO Sino lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad i LEAEL INSTRUCTIVO DANGER Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manualoronthe Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained pe
79. ar as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES oec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment
80. be thrown at a very high velocity Never allow cutter head to contact such objects Inspecting the cutting area for such objects prior to mowing can help eliminate these potential hazards CAUTION Once on location lower the mower deck slightly above the material to be cut so the mower does not have to start under a load With the tractor at an idle engage mower Bring tractor R P M up to 2200 2400 R P M and slowly lower deck to ground level A flail mower deck should be carried so that part of the deck weight is carried by the boom and part carried by the ground roller when mowing on the ground When the flail mower is carried this way the ground roller follows the contour of the ground more easily during mowing operations When using the rotary cutting head for trimming trees and shrubs let the mower saw into them Do not lower the mower head down directly onto a tree or stump The mower blades are designed to cut with the end and misuse can cause damage to the blade and a hazardous situation for the operator CAUTION Powering the boom down forcing mower deck onto ground may damage mower deck and it s attachment to the boom creating a potentially hazardous situation Cheetah Operation Section 3 10 OPERATION To ensure a clean cut engine speed should be maintained at approximately 2200 2400 R P M If the tractor slows to less than 1800 R P M shift to the next lower gear DO NOT ride the clutch
81. cate with oil Using a clockwise rotation screw the bowl back into the head assuring that the bowl has not been cross threaded into the head Continue tighten the bowl into the head using the spanner wrench or ratchet the rotation of the bowl will become tighter once the o ring engages the sealing flats Once the bowl has been fully inserted into the head and the o ring has reached the sealing flats the bowl can no longer be tightened and bottoms out Once the bowl has bottomed out back off the bowl by 1 6 turn this assures that the o ring is seated properly with in the sealing flats Element change out and re assembly is now complete Start the machine and inspect the filter area checking that there is no oil leaking from the filter assembly This is first to be done at 50 hours of operation then yearly 500 hours or when indicated by restriction indicator Cheetah Maintenance Section 4 10 MAINTENANCE GREASING PIVOT POINTS BOOM AND SWIVEL Locate grease zerks 8 on deck pivot assembly 2 on deck end of secondary boom 2 at main secondary boom joint and 2 at swivel end of main boom Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications until grease begins to protrude from ends every 8 hours or daily Inject E M GREASING SPINDLE Locate grease fitting on inside of deck housing Inject Tiger Spindle Lubricant part
82. console Route the rest of the wires along the base of the right hand console and up to the rubber boot in the bottom right corner in the rear window of the cab The red and black wires will be connected to the auxillary power plug in the back of the cab After all wiring is complete secure all wires to the console with zip ties and push mounts Take up most of the slack so the wires are out of the way and tighten the zip ties With the panel under the steering wheel removed to access the wires locate the brown wire and verify that this is the neutral safety wire with a test light or meter Then cut the brown wire and connect a green wire from the switch box to each end of the brown wire as shown in the wiring diagram Cut a small hole for the green wires and the wire wrap to fit through and replace the console The red and black wires access power for the switchbox through a John Deere auxillary power plug in the rear of the cab NOTE The RED wire from the JD power plug should not be used because it is ALWAYS Hot 12 VOLTS ELECTRICAL POWER MUST BE TAKEN FROM A SOURCE LOCATION WHERE IT IS LIVE ONLY WHEN THE IGNITION SWITCH IS IN THE ON POSITION THE RED WIRE MUST BE FUSED AT THE SOURCE LOCATION WITH A CLOSED END CONNECTOR 34538 Connect the red wire from the switch box to the orange wire from the JD power plug Connect the black wire from the switch box to the black wire from the JD power plug Two sets of wires have Metri Pak ends on them
83. cts area or blade contact area 3 Repair or replace Safety Shield as needed 4 Always transport with Safety Shield closed Cheetah Operation Section 3 5 OPERATION JOYSTICK CONTROL The diagrams below and on page 3 6 show the functions that are performed through the use of the joystick controller DECK ROLL BOOM SWIVEL OUT FORWARD DECK ROLL BOOM SWIVEL IN ZA AFT N _ BA 2 MAIN BOOM DOWN SECONDARY BOOM OUT SECONDARY BOOM MAIN JOYSTICK OPERATION 1057 Cheetah Operation Section 3 6 OPERATION Has IR JOYSTICK FWD BACK Hic at MOVES MAIN BOOM JOYSTICK LEFT RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCH ON SWITCH BOX OPERATES SAFETY SHIELD Cheetah Operation Section 3 7 OPERATION LEVER CONTROL AND FUNCTIONS A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions DOWN OUT OUT FORWARD MAIN SECONDARY BOOM DECK ROLL 34206 673241 a The main control valve on the Tiger Boom Mower has four sections with tapered spools located near the right side of the steering wheel The malfunction of a section of the valve does not necessitate the replacement of the entire bank only the faulty section Each section of the valve controls a certain posi
84. d assistance with Counterweight Procedure 11 DANGER Always disconnect the wire leads from the mower pump solenoid before performing service on the Tractor or Mower Use caution when working on the Tractor or Mower Tractor engine must be stopped before working on Mower or Tractor The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment injury or death 12 DANGER The flail cutter shaft is designed for standard rotation same AN DANGER rotation as the tractor wheels during forward travel Never operate the a cutter shaft in the reverse rotation Operating this mower in reverse rotation may cause objects to be thrown out the front of the mower head Cheetah Safety Section 1 10 SAFETY WARNING Engine Exhaust some of its constituents and certain components contain or emit chemicals known to the state of California to cause cancer and birth or other reproductive harm WARNING Tiger mowers use balanced and matched system components for blade carriers blades shafts knives knife hangers rollers drive train components and bearings These parts are made and tested to Tiger specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Tiger mower parts for economy an
85. d safety Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of Californiato cause cancer and birth or other reproductive harm Wash hands after handling SEE YOUR DEALER In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment Cheetah Safety Section 1 11 SAFETY PART NO 33514 33302 34206 22645 02962764 33436 613236 33438 33437 33224 02962765 613220 613233 32708 613222 02965262 33435 32707 002369 02971123 613225 07725746 32709 613237 03200285 25387 613219 22840 OUTSIDE OF CAB DECAL INSIDE OF CAB DECAL 8 REFLECTIVE TAPE DESCRIPTION TRACTOR DECALS DECAL KIT CHEETAH TRACTOR JOYSTICK OPERATION CAB LEVER OPERATION NON CAB POLYCARBONATE WINDOW WARNING PINCH POINT DECAL CHEETAH DECAL MADE IN U S A DECAL TIGER LOGO DECAL CHEETAH DANGER SHIELD BOOM DANGER MULTIPLE HAZARD CAUTION LUB PUMP DRIVE CAUTION GATE VALVE DECAL UNIVERSAL HYDRAULIC OI
86. e sc 15 Cheetah Safety Section 1 4 22 Start only from seat in park or neutral Starting in gear kills SAFETY WARNING The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment SG 16 CAUTION PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA NENT HEARING LOSS Tractors with or without an Implement at tached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the operator s position exceeds 80db Noise over 85db over ex tended period of time will cause severe hearing loss Noise over 90db adjacent to the operator over an extended period of time will cause permanent or total hearing loss Note Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery 56 7 WARNING Transport only at safe speeds Serious accidents and injuries can result from operating this equipment at unsafe speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the safe transport speeds
87. e Thread Series 28 56 jin lbs 68 Jin Ibs 75 in fbs 87 in Ibs 99 51116 511231 edo 1139 164 in Ibs 144 1 163 in Ibs 192 in tbs 22281 112 14 19 t4 4 2 23 25 ZB 37 2 3 WU PU IE UE 3 1 48 d 9T 7 f 52 75 92 0 iint 49 55 72 12 1165 1210 T wf P 8 146 Bol EN 2 _ 19 Torque values far 44 and 5 16 n series are ininch pounds All other torque values ars faot pounds 015 for tubnicated conditions D hominal Diameter Torque values calculated tiom tormulo TeRDE Where K 0 17 tor zinc and dry conddiona F Chana Lond 20 20 for plain and dry condition Torque Tension Relationship for Metric Fasteners Class 128 Tieng Tore To Aa Tightening Torque ied nana Drs Dy Pie Led EGIT Led ry Pain Dia 015 T Tw 2020 015 K 2020 mm fi Ibs fi ibs be it 22 ft Ibs 1 ae oa 3 082 ss ar 48 23 L 37 32 33 7 F 35 4 5_ 08 13 15 34 _45 ss 55 57 76 1 23 26 58 66 77 ea 97 mala 23 27 53 60 70 78 88 12 7 1 50 97 13 t 16 18 16 22 a 1 s3 66 145 1 2 ea
88. een clamps Assembly Section 2 17 ASSEMBLY HYDRAULIC TANK INSTALLATION Attach the tank mount to the main frame with the hardware shown in the parts section Install all fittings and tubes into tank and tank filter as shown in parts section illustration Insert tank sight glass into front side of the tank Install the temperature sensor optional or pipe plug into the side of the tank Place the tank in the mounting bracket on the main fame as shown in the parts section Secure the tank in the mounting bracket with the tank strap and nylock nuts Install the filter gauge into the filter housing so that it points to the rear of the tractor and is clearly visible to the operator The breather cap will be installed after tank is filled GENERAL HOSE INSTALLATION Refer to the parts section for detailed information about hoses and fittings for this application When mounting the suction hose between the pump and the tank the stainless steel bands that are provided must be used CAUTION DO NOT use regular hose clamps for this purpose For protection of hoses in contact with metal edges wrap hoses with spit hose sections and fasten with hose clamps or zip ties as needed SWIVEL BRACKET MOUNTING Install the boom swivel bracket onto the boom mounting bracket with the swivel pin Secure the pin in place using the capscrews etc through the hole in the boss and pin NOTE The head of the capscrew must be toward the front of the tractor
89. emperatures 0 F Start Up Normal Temperatures 10 F Start Up Normal Temperatures 15 F Start Up High Operating Temp Above 90 F Flail Rear Gearbox Cutter Shaft amp Ground Roller Shaft Flail Drive Shaft Coupler Flail and Rotary Boom Swivel Boom Cylinder Pivots Rotary amp Flail Boom Deck Boom Pivot amp Deck Stop Adjustment Rotary amp Flail Deck Spindle Rotary Application Reservoir Reservoir Grease Grease Gun Grease Gun Grease Gun Grease Gun Grease Gun General Specification JD 20C MF M1135 M1141 FNHM2C134D FNH201 ISO 46 Anti Wear Low Temp JD 20C MF 1135 1141 FNH M2C134D 201 ISO 46 Anti Wear ISO 100 Anti Wear PAO Synthetic Extreme Pressure Gear Lube Lithium Complex Extreme Pressure NLGI 2 ISO 320 Lithium Complex Extreme Pressure NLGI2 ISO 320 Lithium Complex Extreme pressure NLGI2 ISO 320 Lithium Complex Extreme pressure 2 ISO 320 Tiger Spindle Lubricant part number 06540000 Cheetah Maintenance Section 4 7 Recomended Mobil Lubricant Mobilfluid 424 Mobil DTE 15M Mobilfluid 424 Mobil DTE 25 Mobil DTE 18M Mobil SHC 75W 90 Mobil 1 Synthetic Gear Mobilgrease CM S Mobilgrease CM S Mobilgrease CM S Mobilgrease CM S Mobilith SHC 220 9 13 02 MAINTENANCE POLYCARBONATE CARE amp MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS SUPERCOATED polycarb
90. er Corporation reserves the right to make improvements in design or changes in specification at any time without incurring any obligation to owners of equipment previously sold No agent or person has authority to alter add to or waive the above warranties which are agreed to be in the only warranties representations or promises expressed or implied as to the quality or performance of the products covered and which do not include any implied warranty of merchantability or fitness In no event will Tiger be liable for incidental or consequential damages or injuries including but not limited to loss of profits rental or substitute equipment or other commercial loss THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN Itis the Purchasers obligation to sign the warranty registration form AFTER he she has Read and Understands the Operation and Safety Instructions stated within this manual ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter By being familiar with the safety rules operating and maintenance instructions in this manual you can help prevent accidents The objective of this manual is to help make you a better operator Remember SAFETY IS YOU Your safety and the safety of those around you depends on YOU Common sense should play alarge role in the operation of this machine Since we at Tiger Corporation are constantly striving to improve o
91. ers from injury or death Many of the messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance of this equipment The Safety Alert Symbol combined with a signal word as seen below is intended to warn the owner operator of impending hazards and the degree of injury possible during operation AS Indicates an imminently hazardous situation that if not avoided WILL result in DEATH 4 OR VERY SERIOUS INJURY WARNING Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY CAUTION IMPORTANT Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the enviroment Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY NOTE dentifies points of particular interest for more efficient or convienient operation or r SG 1 CAUTION Before any operation of tractor and mower the user should read and understand the safety and operating instructions for both the tractor and AN the mower The user should also be familiar with the location and functions of the units instruments and controls Being familiar with the machine and it s controls will increase efficiency and reduce pos
92. for you and the equipment Make sure you abide by the following rules 1 Test the tractor at a slow speed and increase the speed slowly Apply the brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum safe transport speed for you and this equipment 2 lest the equipment at a slow speed in turns Increase the speed through the turn only after you determine that it is safe to operate at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground 3 Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 Cheetah Safety Section 1 5 SAFETY WARNING Never attempt to lubricate adjust or remove material from the Implement while itis in motion or while t
93. ft Check for end play in drive shaft coupler and lubricate zerk on coupler Crankshaft adapter If equipped with rubber grommets check condition replace if missing or damaged Pivot points Inject grease until it appears at ends Hydraulic fittings Check for leaks with paper or cardboard Tighten fittings or replace hoses immediately Knives Inspect for missing or damaged knives change only complete sets as needed Blade Bolts 1 1 8 Check Torque to 800 oiled ft Ib lubricated Check Tourque Disk Bolts 204 ft lbs dry and Spindle bolts 357 ft lbs dry Belts Check Tighten Replace belts as needed Main Frame Deck Unless otherwise specified retorque bolts according to torque specifications in this section Hydraulic Fluid Level Add if required per fluid recommendations Rear Flail Drive Bearing Flange and Shaft Couplers Grease as instructed in the detailed if applicable maintenance section Cutter Shaft and Ground Roller Grease as instructed in the detailed maintenance section Service performed by Date Hour Meter Maintenance Section This page may be copied and used as part of the daily maintenance routine Cheetah Maintenance Section 4 19 MAINTENANCE Cheetah Maintenance Section 4 20 JD 5101 MOWER PARTS SECTION Parts Section 5 1 5 ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in p
94. igher resolution actuators on Main Boom Secondary Boom Deck Roll and Swivel functions These actuators have active fault monitoring The Deck Shield section does not have active fault monitoring The joystick is unchanged and provides a ratio metric voltage signal The neutral signal voltage is half or 5096 of tractor supply voltage A 2596 signal voltage will shift the valve spool to full A Port and 7596 signal voltage will shift the spool to full in the Main Secondary and Swivel valve sections On the Deck Roll function a 34 signal voltage will shift the valve spool to full A Port and a 68 signal voltage will shift the spool to full B port If an actuator with active fault monitoring receives a signal from the joystick that is less than 1596 or greater than 85 of supply voltage the actuator will fault out and shut down Also if there is an internal failure in the actuator or if the spool position is greater than that specified by the signal voltage from the joystick the actuator will fault out and shut down An active fault condition causes the actuator to drive the spool to neutral shut down and activate a red LED on the top of the actuator The active fault can be canceled by simply cycling the Master Switch OFF and then ON which resets the fault monitoring and causes the LED on top of the actuator be green again CAUTION The joystick control is equipped with signal adaption poten
95. ing to the operators decal for the valve handles MOWER TESTING Take the tractor to a place free of loose objects on the ground the cylinders through their full range of motion again to clear the lines of air Follow the instructions in the operation section to operate the mower Vibration of the mower should be minimal at all times After a 5 minute test run the knife bolts should be retorqued and once again after the first few hours of operation If any parts of this assembly section or any other section of this manual are not clearly understood you must contact your dealer or the address on the front of this manual for assistance Assembly Section 2 25 ASSEMBLY 4WD FRONT TIRE ADJUSTMENT In order to prevent interference with mounted equipment the front wheels on a 4WD 5101E tractor will have to be adjusted to approximately 64 center to center distance as shown below Please refer to your John Deere Maintenance Manual to see the correct rim and tire configuration to achieve this Double check the wheel spacing after adjustment by oscillating and turning the tires fully to check for any interference Assembly Section 2 26 OPERATION OPERATION SECTION Cheetah Operation Section 3 1 OPERATION Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystand
96. ipe plug B must be inserted into the port C refer to the illustration below and the Parts Section Remove the plugs covering the ports of the SCV ports After the plug is removed use a wrench to tighten the plug B securely SELECTIVE CONTROL VALVE SCV RETURN T WP LL Der 1 4 PR 12 b 120 PRESSURE P 1 When the pressure port is active install the adapters their ports The hose from the pressure port goes to the P port of the husco valve Next the return hose from the lift valve goes back to the T port on the selective control valve Plumb the power beyond hose from the PB port on the husco valve to the EF port on the See the parts pages for placement and the hardware used Assembly Section 2 10 ASSEMBLY HUSCO VALVE PLUMBING WITH MID MOUNT VALVE The tractor ports used are on the selective control valve SCV and the Mid Mount valve The SCV is located between the right arm of the three point hitch and the axle The Mid Mount valve is located under the right front corner of the cab The power beyond port is located on the bottom of the Mid Mount valve towards the front The excessive flow port is located on the underside of the SCV The return port is accessed through the end of a run tee located on the SCV See the husco lift valve page in the parts section for hardware and location of parts Refer to the image below as a guide SC
97. ivide the signal voltage by the supply voltage to get signal voltage as a of supply voltage This percentage should not be less than 2596 or greater than 7596 for the Main Boom Secondary Boom or Swivel function This percentage should not be less than 30 or greater than 62 for the Deck Roll function Note these initial settings for the Deck Roll function should prevent the spool from shifting into float After making this first adjustment to deck roll if the spool still goes into float adjust the B port screw additionally counterclockwise Deutsch connectors on control cables to actuators on Danfoss valve Run tractor until hydraulic system is at operating temperature Now refine the adjustments of the signal adaptation potentiometers for both A and B ports for all proportional functions to achieve the following function times Note turning potentiometer clockwise increases the flow or the function speed and turning them counter clockwise decreases the flow or the function speed Note if during this procedure the trim potentiometer is set to full counterclockwise but the function is still too fast use the mechanical stops at the manual actuator end of the valve section to further limit flow Turn limit screw in or clockwise to limit flow The upper limit screw limits flow to and the lower limit screw limits flow to However DO NOT adjust the limit screw B port of deck roll functio
98. ll be routed to the lift valve mounted on the valve mounting plate and should not have any sharp bends or kinks in them Secure cables with zip ties and apply RTV sealer or similar product in and around individual cables inside and outside of the cab for a water tight seal Do not allow excess cable to hang unsecured on the outside of the cab RUBBER BOOT VALVE CABLES ELECTRICAL WIRES Ln WINDOW ROUTING Assembly Section 2 13 ASSEMBLY HOSE AND CABLE ROUTING Attach two clamps to the right rear wheel well for proper hose cable routing Drill one hole for each clamp Use the lower rear corner of the wheel well as an origin for measuring The holes should be 10mm or 3 8 reamed to accept 3 8 hardware Measure along the back edge of the wheel well 6 from the origin Use a square to measure 2 1 2 up from the last mark Refer to the image below to see the first hole The second hole should run parallel to the bottom edge of the wheel well Mark the hole 22 from the origin 3 1 2 from the bottom edge Use the images below for reference NOTE DO NOT CUT INTO TUBES HOSES WIRES WHEN DRILLING THROUGH METAL OR PLASTIC FIRST HOLE SECOND HOLE ORIGIN Place as many hoses in the clamp that will fit without compromising pressure Then secure the 2 HOSE CLAMP 06520013 to the holes drilled with 1 EACH CAPSCREW 3 8 X 1 NC 21630 and 1 EACH NYLOCK NUT 3 8 NC 21627 The hoses that do
99. main frame parts section Remove the capscrews one at a time and apply a Loc Tite to the threads Reinsert the capscrews and tighten torque to the values noted in the torque chart located in the maintenance section of this manual Assembly Section 2 3 ASSEMBLY AXLE BRACE Position the right axle brace under the tractor right hand side Raise the brace up to the matching mounting holes in the main fame and rear axle housing Note the right side brace is installed on outside edge of the main frame and the left side brace is installed on the inside edge of the main frame Pictures below show right side brace installation Install the axle plate with capscrews washers and nuts as shown in the main frame parts section Apply Loc Tite to the threads and torque to the values noted in the torque chart located in the maintenance section of this manual TRACTOR RIGHT RIGHT SIDE FENDER AXLE HOUSING AXLE BRACE 1 1228 AXLE BRACE MOUNTING BOLTS 3 POINT ARM 3 POINT BOOM REST MOUNTING Before installing the rear boom rest onto the 3 point hitch you must set the 3 point stop lever to the right of the seat to setting 4 and lock into position as shown below See tractor owners manual for further instruction on use of the 3 point hitch stops Next install the boom rest onto the 3 point hitch using the pins as shown in the parts illustration Adjust the top link so that the boom is approximately level with the ground NOTE
100. manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When ordering replacement decals refer to the part numbers and descriptions listed in the safety section in the front of this manual For maximum safety and to guarantee optimum product reliability always use genuine Tiger replacement parts The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death 1000 Direct any questions regarding parts to Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 Cheetah Common Section 6 2 PARTS SECTION TABLE OF CONTENTS SECTION PAGE TRACTOR SPECIFIC PARTS CHEETAH QUICK COUPLERS 6 4 CHEETAH BOOM ARM ASSY 6 6 CHEETAH ROTARY MOWER DECK 6 8 CHEETAH ROTARY PIVOT ASSY 6 10 DAN FOSS VALVE BREAKDOWN 6 12 HUSCO VALVE BREAKDOWN 6 14 CHEETAH ROTARY MOTOR 6 20 ROTARY SPINDLE ASSY 6 22 CHEETAH FLAIL HEAD ASSY 6 24 CHEETAH FLAIL CUTTER SHAFT ASSY 6 26 CHEETAH FLAIL MOTOR 6 28 CHEETAH CYLINDER BREAKDOWNS 6 30 RESERVOIR TANK FILTER ASSEMBLY 6 34 BRAKE VALVE ASSEMBLY W METRI PAK 6 35 BOOM TRAVEL LOCK 6 36 SOLENOID BRAKE VALVE HYDRO SC
101. mote removal IMPORTANT If a material is found to be incompatible in a short term test it will usually be found to be incompatible in the field The converse however is not always true Favorable performance is no guarantee that actual end use conditions have been duplicated Therefore these results should be used as a guide only and it is recommended that the user test the products under actual end use conditions Cheetah Maintenance Section 4 8 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level the unit should be parked on a level surface shut OFF and allowed sufficient time to cool to ambient temperature Use caution when removing the pressurized breather Do not place face over opening when removing the breather The reservior should be filled to the top of the lower sight glass on the side of the tank Do not over fill The reservior has been over filled when oil is visible in the upper sight glass If tank has too much oil the excess may be expelled through the pressurized breather _ lt i Me 7 FILTER GAUGE _ LI DETAILED MAINTENANCE REPLACING IN TANK HYDRAULIC FILTER Loosen the four bolts on the top cover of the filter housing Turn cover counter clockwise until cover 15 free Remove and replace filter ge 27 E Os Cheetah Maintenance Section 4 9 MAINTENANCE DETAILED MAINTENA
102. n Limiting B port will prevent float function Assembly Section 2 22 ASSEMBLY MAIN BOOM Port Boom UP 7 9 Seconds Note Extend secondary boom completely roll deck to be level with ground and lower main boom until deck is on ground Now index main boom up function and determine the time required for main boom to rise completely B Port Boom Down 6 8 Seconds Note Extend secondary boom completely roll deck to be level with ground and raise the main boom to fullup Then index the main boom down function to determine the amount of time required for the deck to contact the ground CAUTION Stop the boom just as the deck contacts the ground SECONDARY BOOM A Port Boom Out 7 9 Seconds Position main boom full up roll deck out until deck cylinder is fully retracted and bring secondary boom in completely Then index the secondary boom out function and determine the time required for boom to extend out completely B Port Boom In 7 9 Seconds Position the main boom full up roll deck out until deck cylinder is fully retracted and extend secondary boom completely Then index the secondary boom in function and determine the time required for boom to come in DECK ROLL Port Deck Out 5 6 Seconds Raise main boom to vertical extend secondary boom out slightly so that deck can be articulated without contacting the main boom and roll deck in until deck cylinder is completel
103. n check ball for movement 7 Remove and inspect orifices near MR port for contamination 8 Remove inspect 2600 psi relief valve item 5 for wear of contamination 9 Remove inpect logic element near port item 3 for wear or contamination Cheetah Common Section 6 37 JOYSTICK SWITCHBOX SERVICE PARTS ITEM P N QTY DESCRIPTION 1 06510196 1 SWBX ASSY 2 33811 2 SWITCH MASTER DECK FLOAT 3 33813 1 SWITCH SFTY SHIELD 4 34532 1 SWITCH TRVLLCK 5 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 6 613923 1 INDICTATOR LIGHT ON RED 7 06514006 1 BREAKER 15A SWBX 8 06550044 1 DECAL SWBX 06510047 9 35226 1 SWITCH MOWER COLEHERSEE 10 35227 1 RELAY DP DT 12V LY2F 35226 Cheetah Common Section 6 38 JOYSTICK SWITCHBOX SCHEMATIC 06510196 TG BOOM ORANGE TRAVEL LOCK 18 GA HARNESS B BLACK GROUND 18 GA 32 WHITE BRAKE VALVE 18 TO BRAKE A VALVE BLACK GROUND 18 12V IGN SWITCH RED 14 GA GREEN NEUTRAL EWTECA 35 154 CIRCUIT BREAKER GREEN NEUTRAL 2 BATTERY GROUND BLK 14 GA 76 A PIN 1118 GA DJ swve BROWN SWIVEL PIN 4 18 GA 9 2 Em BLUE MAIN BOOM PIN 1 18 9 1 D MAIN BOOM BROWN MAIN BOOM PIN 4 18 GA 9 an GREEN YELLOW GND PIN 3 18 9 SW BLUE SECONDARY BOOM PIN 81 18 GA 9 ee sECONDARY BROWN SECONDARY BOOM PIN 4 18
104. n in the parts section using a hoist Line up holes in swivel and main frame for large swivel pin and insert pin Secure with hardware as shown Attach the inner end of the main boom to the boom swivel using pins and hardware as shown Be sure that the bearings are properly installed as shown in the boom parts section Install main boom cylinder on the main boom with the fittings facing towards the rear of the tractor Attach the butt end to the main boom cylinder to the swivel bracket anchor with cylinder pin and hardware shown in parts section Attach the piston clevis to the main boom with the cylinder pin and hardware Install all fittings into the cylinders and hoses as shown in the boom and lift valve parts sections NOTE Be sure to use teflon tape on all pipe fittings except O rings DECK ATTACHMENT Attach the head to the secondary boom using the pins and hardware shown in the parts section to attach linkages Install the square tube on the top of the head into the head mount and secure using the mounting plate and hardware as shown The mount should be positioned to the left side of the cutter head Install the deck pivot cylinder using the pins and hardware also shown in the parts section Connect the fittings and hoses from the pivot cylinder to the small preformed tubes on the boom arm Connect the fittings and hoses from the motor to the large preformed tubes on the boom arm Connect all remaining hoses from the control valve to the
105. n t fit into the clamp are to be secured to the others with zip ties For protection of hoses in contact with metal edges wrap hoses with spit hose sections and fasten with hose clamps or zip ties as needed Assembly Section 2 14 ASSEMBLY BOOM HYDRAULIC DIAGRAM LIFT VALVE HP POWER U T CYLINDER SECONDARY HYDRAULIC CYLINDER TRACTOR RETURN HYDRAULIC TRAVEL LOCK AUX SI REMOTES DECK ROLL VALVE x CYLINDER POWER SWIVEL BEYOND Ty CYLINDER 4 SAFETY SHIELD J CYLINDER FILTER BUTT END GLAND END RESERVOIR TANK MOWER MOTOR BRAKE VALVE HYDRAULIC PUMP P MR DRAIN PLUG 1320 HYDRAULIC DIAGRAM HP FILTER Assembly Section 2 15 ASSEMBLY CHEETAH HOSE ROUTING WARNING NOTE The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts Anyone in the way of these parts could be severely hurt or killed DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hoses do not pinch or stretch as boom moves Measure TWICE check TWICE then proceed with caution MOUNTING BRACKET CLAMP SIDE FACING SWIVEL PIN D MOWER RETURN MOWER PRESSURE MAIN BOOM CYLINDER BUTT MAIN GLAND SECONDARY CYLINDER BUTT SECONDARY CYLINDER GLAND DECK ROLL CYLINDER BUTT DECK ROLL CYLINDER GLAND DECK SH
106. ndby pressure LS 0 workport pressure on cylinder or function Gear pump P should be approximately 200 psi higher than LS LS should equal workport workport pressure on cylinder or function LS pump P should be LS standby LS should equal workport pressure cylinder or function Pressure pump P should equal pump standby pressure LS should equal workport workport pressure on cylinder or function Operate one spool measure pressures with function at end of travel or stop Gear pump P should equal valve relief setting or workport shock valve setting LS should equal workport Workport should equal relief setting or workport shock valve setting LS pump P should equal valve relief setting pump max pressure setting or workport shock valve setting LS should equal workport Workport should equal relief setting pump max pressure setting or workport shock valve setting Pressure Comp pump P should equal pump standby pressure LS should equal workport Workport should equal pump standby pressure or workport shock valve setting Operate more than one spool Gear pump P should approximately 200 psi higher than LS LS should equal highest workport pressure Workport pressure on cylinder or function LS pump P should be LS standby pressure LS should equal highest workport pressure Workport pressure on cylinder or function Pressure Comp pump P should equ
107. number 06540000 into spindle housing Fill with lubricant until lubricant weeps out of the top spindle seal Lubricate spindle weekly or every 40 hours of use 1 m m L n AREH Tiii 29 NE Wis mu a Loa TA T n L M 1 i I 9 18 M que Tas y T ab Cheetah Maintenance Section 4 11 MAINTENANCE TIGHTENING KNIFE BOLTS AND DISK BOLTS After every 8 hours of operation or daily the Knife Bolts and Disk Bolts should be tightened as follows Knife mounting bolts Zea torque to 800 ft Ibs lubricated Disk mounting bolts 6ea torque to 204 ft 16 dry or to 184 ft lbs lubricayed loctite 271 gt 1019 TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 8 hours of service as follows Torque the 6 bolts shown below to 357 ft 106 dry or 315 ft Ib lubricated loctite 271 DX DAL Pu M WW marl o w 1 1 Wo TN PT Aut 8 4 1028 Cheetah Maintenance Section 4 12 MAINTENANCE GREASING THE BOOM SWIVEL Locate the Zerks on the main swivel boss 2 main boom pivot boss 2 and on both ends of the boom swivel cylinder Inject Lithium Complex Extreme Pressure grease conforming to NLGI2
108. onate significantly improves performance Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life Tiger Corp polycarbonate is SUPERCOATED on both sides CLEANING THE SUPERCOAT HARD COAT 1 Wash with a mild solution of soap or detergent and lukewarm water 2 Usinga soft cloth or sponge gently wash the sheet to loosen dirt and grime and rinse well with clean water To prevent water spotting thoroughly dry with chamois or cellulose sponge 4 Avoidthe use of abrasive cleaners squeegees and or other cleaning implements that may mar or gouge the coating CLEANING AGENTS WHICH HAVE BEEN FOUND TO BE COMPATIBLE UNDER LABORATORY CONDITIONS e Aqueous Solutions of Soaps and Detergents Windex Top Job Joy Mr Clean Fantastik Formula 409 Sumalight D12 Brucodecid e Organic Solvents Butyl Cellosolve Kerosene Hexel 554 Naphtha VM amp P grade Neleco Placer Turco 5042 e Alcohols Methanol Isopropyl All residual organic solvents should be removed with a secondary rinse GRAFFITI REMOVAL Butyl cellosolve for removal of paints marking pen inks lipstick etc The use of masking tape adhesive tape or lint removal tools works well for lifting off old weathered paints To remove labels stickers etc the use of kerosene or VM amp P naphtha are generally effective When the solvent will not penetrate sticker material apply heat hair dryer to soften the adhesive and pro
109. oose hoses together with zip ties and wrap with split hoses where friction may occur on the hoses WARNING BEFORE starting or operating the tractor you must read and understand the safety and operation sections of this manual completely BE SURE THE BALL VALVES ARE OPEN Start tractor and allow instruments to stabilize Using a piece of paper or cardboard as noted in the safety and maintenance sections check all fittings and connections for hydraulic leaks If a leak is found you must shut down the tractor set the cutter on the ground Before attempting to fix the leak you must actuate the lift valve handles several times to relieve any pressure in the lines Before operating the mower the cutter head and boom should be slowly moved throughout the full range of motion Watch for any condition that would cause pinching or excess stress on the hoses The steering and front axle travel should also be carefully moved through their full range of motion If any condition occurs in which the hoses contact the tires the steering and or front axle travel may need to be limited as described in the tractor operators manual This should also be done if the tires rub or are extremely close to any other part of the mower such as the hydraulic tank or draft beam This may include adding shims or adjusting stop bolts in the tractor front to solve the problem While checking motion you should also check that the control circuits are connected accord
110. ow no children near implement of Allow riders on Iractor or implement Falling aff can cause senous injury or dealh from being runover by tractor ar mower or contact with Flail Mower Blades 3 Operate only with tractor having Roll Over Protective Structure ROPS and with sealbell fastened securely and to prevent injury and possible death from falling of or tractor overtum Personal Prolective Equipment such as Hard Hal Salely Glasses Safely Shoes and Ear Plugs are recommended 4 Block up or support rased machine and all lifted components securely before pulling hands er feet under or working underneath any led component ta prevent crushing injury or death from sudden dropping of inadverient operation control Make certain thal area is clear before lowenng or folding 5 Before transporting put Lith Lever in detent or pesdion Install Transport Safety Devices securely on folding implements Slow down when tuming and hillsides install Resirclor in folding lo slow down lowering and unfolding I action 15 faster than Is desirable 8 Make certam ihat SMV sign Warming Lights and Reflectars are clearly visible Follow local kafic codes 7 Never nperate with Mower Folding Section rased i passersby byslanders or traffic are in the area io reduce possibility of injury death form objects thrown by Blades under Shields or implement structure B Before dismounting secure
111. ractor engine is running Make sure the tractor engine is OFF before working on the Implement SG 20 WARNING Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins are properly secured Serious injury may occur from not maintaining this machine in good working order 6 21 WARNING Always read carefully and comply fully with the manufacturers instruc tions when handling oil solvents cleansers and any other chemical agent 56 22 DANGER Never run the tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health SG 23 DANGER KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death SG 24 DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others 25 Cheetah Safety Section 1 6 SAFETY DANGER NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Imple ment an operator on prescription or
112. rocessing purchase orders for the equipment this manual 1 The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual Part Numbers and Descriptions are given to help locate the parts and quantities required 2 The Purchase Order must indicate the Name and Address of the person or organization ordering the parts Who should be charged and if possible the serial number of the machine for which the parts are being ordered 3 The purchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 he manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When ordering replacement decals refer to the part numbers and descriptions listed in the safety section in the front of this manual For maximum safety and to guarantee optimum product reliability always use genuine Tiger replacement parts The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death 1000 Direct any questions regarding parts to Tiger Corporation 3301 N Louise Ave
113. rough to allow it to slip over the cables and back into position These cables will be routed to the lift valve mounted on the valve mounting plate and should not have any sharp bends or kinks in them Secure cables with zip ties and apply RTV sealer in and around individual cables inside and outside of the cab for a water tight seal Do not allow excess cable to hang unsecured on the outside of the cab CUT CROSS HAIR PATTERN IN RUBBER BOOT FOR VALVE WIRES TO PASS THROUGH CAB WALL CAB WINDOW VALVE WIRES INSIDE OF WIRE WRAP 7 Assembly Section 2 12 1226 ASSEMBLY CABLE CONTROL LEVER STAND MID MOUNT UNITS Place the cable control bracket on the floor so that the bracket is 2 1 2 from the side edge of the door and 4 3 8 in front of the rear edge of the door See images below Be sure that the location of the stand will allow the operation of all control levers in the tractor and that the door will not strike the stand when shut Before drilling double check location of the stand for proper placement of holes Make sure that all cables and wires are clear of the area before drilling holes to mount the stand Drill 3 holes to match control bracket as shown below and secure with capscrews and nylock nuts noted in parts section The rubber boot in the corner of the rear window can be cut in a cross hair pattern and if necessary the bottom cut through to allow it to slip over the cables and back into position These cables wi
114. rsonnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understands the manuals prior to operation sa 4 Always maintain the safety decals in good readable condition If the decals are missing damaged or unreadable obtain and install replace ment decals immediately sc s WARNING Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipmentuse the Tractorflashing warning lights andfollow alllocaltraffic regulations 56 WARNING this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS 567 WARNING modify or alterthis Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function 56 8 DANGER BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and waitfor all moving parts to stop Place the tractor shift lever into a low range or parking gearto preventthe tractor TAANSMISSION SET PARKING PARK fromrolling Neverdismounta Tractorthatis moving or while
115. s clean and visible The Wheel Lug bolts are tight The Tractor Brakes are in good condition _ _ be a R 4 linkage is in c There are no visible Oil Leaks The Hydraulic controls function properh ROPS or ROPS Cab is in good condition Pg P The Seatbelt is in place and in good condition The PTO Master Shield is in place E The Engine Oil level full The Brake Fluid level is full 5 and The Power Steering Fluid Level is full 4 B M ul The Fuel level is adequate The Engine Coolant Fluid level is full 5 The Radiator is free debris pe ____ 0 The Air filter is in good condition Ww s 5 U Operators Signature DO NOT OPERATE an UNSAFE TRACTOR FRONT END LOADER Cheetah Operation Section 3 18 MAINTENANCE SECTION MAINTENANCE Tiger Mowers are designed for high performance and rugged durability yet with simplified maintenance The purpose of this section of the manual is to help the operator in the regular servicing of the mower Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower When you purchase a Tiger Mower you also acquire another valuable asset Tiger s parts organization Our rapid and efficient service has guaranteed the customer satisfaction for many
116. sh Be sure to follow the instructions on the adhesive label when installing window Next install the upper and lower door hinges along with the existing cab door hinges To do this you will remove the existing hinge hardware and install the existing hardware on the polycarbonate as shown Set the safety screen assembly on the hinges and attach the door to the tractor frame Install the brackes with the hardware shown in the parts section Assemble the rod with the vibration isolator and nuts and attach them to the brackets Adjust the vibration isolator on the upper and lower brackets to achieve a good fit with the window Installing a boom mower requires that all right side windows be replaced or shielded by a lexan safety window ADJUSTING REAR WHEELS Raise rear of tractor onto jack stands and adjust tires rims all the way out Follow the instructions in the tractor owners manual for adjusting tires and rims NOTE This may require switching the wheels to opposite sides of tractor Do not reinstall wheels onto tractor until valve has been mounted cab and all hoses have been installed MAIN FRAME MOUNTING It may be necessary to raise the front of the tractor slightly to allow the main frame to be slid under the tractor With an overhead hoist or floor jack slide the frame under the tractor from the right hand side Raise the frame up to the correctly matching mounting holes Install the capscrews and all other hardware as shown in the
117. sibility of serious injury or damage to the unit The operator should work slowly and carefully until he feels comfortable with the machine Speed and skill will be attained much easier if the necessary time is spent to familiarize yourself with the machine and its operations Since tractor makes and models vary we recommend reading and following the operators manual provided by the manufacturer pertaining to the safe operation of your particular unit Cheetah Operation Section 3 2 OPERATION Note that the travel lock feature is not used on the Cheetah boom mower and the deck float feature should not be used with a rotary mower deck The travel lock switch should remain in the off position at all times Before operating the mower for the first time confirm that the red travel lock wire from the far right terminal on the switch box has been capped is not hooked to any other wires and has been left inside the cab STARTING TRACTOR AND MOWER Check the operators manual received from the tractor manufacturer for their recommendation and procedures pertaining to your particular make and model WARNING When rotating parts are in motion serious injury may occur if caution is not used or danger is not recognized Never allow bystanders within 100 yards of the machine when mower is in operation Be sure the ball valves on the mower hydraulic tank are OPEN before starting the tractor Serious damage to the hydraulic
118. sure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower saw DANGER All Safety Shields Guards and Safety devices including Tractor PT but not limited to the Deflectors Chain Guards Steel Shield Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and main tained in good working condition All safety devices should be inspected carefully at least daily for missing Defiector Chain Y or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact PTO Integra hield Cheetah Safety Section 1 7 SAFETY DANGER The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities Toreduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles Extreme care should be taken when operating nearloose objects such WARNING as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from
119. system can occur if the valves are not open WARNING Check to make sure mower switch is in the OFF position The unit is designed not to start if the switch is in the on position If tractor starts with switch on turn off tractor and contact your local Tiger dealership for assistance Start the tractor and allow the instruments to stabilize Without starting the mower practice positioning the boom and deck Remember speed and skill will be attained easier if the necessary time is spent familiarizing yourself with the machine and its operations When you feel comfortable at controlling the position of the mower return the mower to the travel position and transport the mower to the desired mowing location If mowing for the first time with a Tiger Boom Mower we recommend choosing a ditch or area relatively flat with a minimum of sign posts guard rails etc As always you should inspect the area for other objects that can cause potential hazards Cheetah Operation Section 3 3 OPERATION JOYSTICK CONTROL SWITCH BOX SAFETY SHIELD SWITCH MOWER RUN INDICATOR LIGHT SHIELD SE OPEN TRAVEL LOCK 9 A SWITCH MOWER CONTROL SWITCH ON TRAVEL LOCK JOYSTICK MASTER DECK FLOAT SWITCH SWITCH The Mower Control switch turns the mower ON and OFF This switch is to be in the OFF position to start the tractor If the switch is ON and the tractor ignition switch is turned to ON the red
120. t you have not inspected and removed debris or foreign material scm s WARNING Do not put hands or feet under mower decks Blade Contact can result serious injury oreven death Stay away until all motion has stopped and the decks are securely blocked up sam gt DANGER _ Replace bent or broken blade with new blades NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSE QUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES scm 10 Cheetah Safety Section 1 8 SAFETY WARNING Do not mow with two machines in the same area except with Cab tractors with the windows closed sam 11 DANGER Rotary and Flail Mowers are capable under adverse conditions of throwing objects for great distances 100 yards or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN LESS Front and Rear Deflectors are installed and in good working condition Mower Head is running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be in spected and large debris remo
121. ted in the parts section to attach the valve mounting bracket to the tractor Next attach the valve mounting plate to the mounting bracket Align the holes on the plate to the holes on the bracket Use the hardware shown in the parts section to attach the plate to the valve mounting bracket Finally place the valve on the valve mounting plate as shown in the parts section Align the holes on the valve assembly to the holes on the plate Use the hardware provided to secure the valve to the plate Refer to the parts section for the placement of the valve and the hardware used Please handle the lift valve with care It is extremely heavy and contains small parts Assembly Section 2 7 ASSEMBLY DANFOSS VALVE PLUMBING SCV ONLY UNITS A priority valve will be used to power the danfoss valve The tractor ports used are on the selective control valve SCV The SCV is located between the right arm of the three point hitch and the axle The pressure port is located the closest to the axle The excessive flow port is right next to the pressure port And the return port is located on the adjacent face Refer to the image below as a guide NOTE To use the pressure port a 3 8 NPT pipe plug B must be inserted into the port C refer to the illustration below and the Parts Section Remove the plugs covering the ports of the SCV ports After the plug is removed use a wrench to tighten the plug B securely SELEGTIVE CONTROL VALVE Aaii R
122. terclockwise rotation will cause objects to be thrown towards the tractor WARNING gt CAUTION DO NOT use excessive force when positioning cutting head into heavy branches or stumps Damage to the unit may result lt is best to let the cutter head eat away slowly at heavy cutting jobs CAUTION If foliage falls on top of mower deck causing tractor to become unstable push the joystick control Forward and to the Right to relieve tipping of the tractor Lower mower deck to ground and shut down unit After all motion stops remove foliage from mower deck The mower will operate more efficiently in tougher conditions and with less power if the knives are kept sharp If the mower begins to vibrate stop the tractor check for wire wrapped in the spindle or damaged knives When replacing knives replace all knives with new knives and bolts to ensure proper balance so the mower will not vibrate Severe vibration will result if knives with unequal wear are used CONTINUED Cheetah Operation Section 3 11 OPERATION Begin a pass at the top side of the trees and work down with each consecutive pass When cutting trees and shrubs use a lower speed to allow the knives time to cut as well as mulch the foliage WARNING If bystanders approach within 300 feet while mower is in operation turn mower switch OFF immediately After shutdown never leave the tractor or allow bystanders to approach within 100 yards of the unit until all
123. the engine isrunning Operate the Tractor controls from the tractor seat only SG 9 Cheetah Safety Section 1 3 SAFETY DANGER gt DANGER WARNING DANGER DANGER DANGER Never allow children or other persons to ride onthe Tractor or Implement Falling off can result in serious injury or death SG 10 Never allow children to operate or ride on the Tractor or Implement SG 11 Do not mount the tractor while the tractor is moving Mount tractor only when the tractor and all moving parts are completely stopped SG 12 Start tractor only when properly seated in the tractor seat Starting a tractor in gear can result in injury or death Read the tractor operators manual for proper starting instructions sc 13 Never work under the Implement the framework or any lifted compo nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death Do not operate this Equipment with hydraulic oil leaking Oil is expensive 15 presence could present a hazard Do not check for leaks with your hand Use a piece of heavy paper or cardboard High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene If oil does penetrate the skin have the injury treated immediately by a physician knowledge able and skilled in this procedur
124. the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing 5 5 Many varied objects such as wire cable rope or chains can become WARNING entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items 6 Mow atthe speed that you can safely operate and control the tractor and mower Safe mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 0 to 5 mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines orwhen debris and foreign objects are to be avoided scm 7 Avoid mowing in reverse direction when possible Checkto make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only slow ground speed where you can safely operate and control the tractor and mower Never mow an area tha
125. tiometers These provide the capability to individually adjust the oil flow to each boom function It is important that the boom functions do not travel too fast Excessive boom speed can reduce the stability of the unit and decrease operator control Note Use a Phillips screw driver and be sure to adjust the screws carefully DO NOT turn the potentiometers beyond their stopping point potentiometers are very delicate Turning the A or B port potentiometers clockwise increases the oil flow to increase the boom function speed and turning them counterclockwise decreases the oil flow to decrease the boom function speed See the graphic on the next few pages for help in adjusting Assembly Section 2 21 ASSEMBLY Run tractor at normal operating RPM to adjust the settings as follows Set the dead band compensation potentiometer first Set the dead band compensation potentiometer at 5096 or halfway between full clockwise and full counter clockwise Setting Signal Adaptation Potentiometers Disconnect the Deutsch connectors from the actuators of the valve Use a Volt Ohm meter to measure signal voltage and adjust the signal adaptation potentiometers as needed Pin 4 is tractor supply voltage Pin 1 is signal voltage from the joystick and pin 3 is ground First measure supply voltage between pins 4 and 3 Then measure signal voltage between pins 1 and 3 while indexing the joystick function fully in both the A and B port direction D
126. tion of the boom or deck Seated in the operators seat the controls from left to right are as follows 1 main boom 2 secondary boom 3 deck roll 4 boom swing and 5 safety shield DECK ROLL SECONDARY BOOM BOOM SWIVEL MAIN BOOM SHIELD MOWER RUN SWITCH BOX Cheetah Operation Section 3 8 OPERATION LEVER 1 MOVES MAIN BOOM LEVER 2 MOVES SECONDARY BOOM LEVER 3 MOVES DECK ROLL LEVER 74 MOVES BOOM SWIVEL 4 L Se MM LA EE 85 OPERATES SAFETY SHIELD Cheetah Operation Section 3 9 OPERATION UNSTOWING BOOM To unstow the boom from the boom rest slowly lift the boom up and away from 3 point mounted boom rest and cab Damage to the mower or the tractor cab may result if operator does not exercise caution whenever stowing or unstowing the boom MOWER OPERATION When rotating parts are in motion serious injury may occur if caution is not used or danger is not recognized Never allow bystanders within 300 feet of the machine when in operation Extreme care should be taken when operating near loose objects such as gravel rocks and debris These conditions should be avoided The rotating parts in this machine have been designed and tested for rugged use However they could fail upon impact with heavy solid objects such as steel guard rails concrete abutments etc causing them to
127. tments and maintenance schedules will be repaid in a long and satisfactory life of the equipment Troubleshooting Please before you call help us to help you Please look at the equipment to observe what is happening then e Classify the problem e Hydraulic electrical or mechanical Read the trouble shooting section e Tractor or Truck chassis Contact vehicle dealer e f unable to correct the problem yourself contact your local Tiger Dealer after gathering e Machine model e Serial number e Dealer name e Detailed information about the problem including results of troubleshooting Attention Owner Operator Dealer It is your obligation to read and understand the warranty information section located at the back of this manual denoting that the purchaser understands the safety issues relating to this machine and has received and will read a copy of this manual If at any time you have a service problem with your Tiger mower Contact your local dealer for service and parts needed MANUFACTURED BY DISTRIBUTED BY Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 1 800 843 6849 1 1 605 336 7900 www tiger mowers com TABLE OF CONTENTS SAFETY 1 1 Safety Information 1 2 ASSEMBLY MOUNTING SECTION 2 1 OPERATION SECTION 3 1 MAINTENANCE SECTION 4 1 PARTS SECTION 5 1 Parts Ordering Guide 5 2 Parts Table of Contents 5 3 WARRANTY INFORMATION 7 1 This symbol means CAUTION YOUR SAFETY IS
128. ts Spindle to Deck Belts Main Frame and Deck Hydraulic Fluid Level Rear Flail Drive if applicable Bearing Flange and Shaft Coupler Cutter Shaft and Ground Roller Ground Roller Bearings Cutter Shaft Bearings Flail SERVICE Check and Lube Check rubber grommets Lubricate Check for leaks Check Check Check Check Check Adjust Check Check Lubricate Lubricate Lubricate Lubricate COMMENTS Insure drive shaft end play Replace grommets if damaged or missing Inject grease until it appears at ends Tighten when needed Do Not use hands to check for leaks see maint Precautions Inspect for missing or damaged knives change as needed Re torque to 800 ft 106 Torque to 180 ft Ib lubricated Torque to 204 ft Ib dry Torque to 315 Ft lubricated Torque to 357 Ft dry Check if broken tighten as required Retorque bolts to torque specifications in this section Add if required per fluid recommendations Grease as instructed in detailed maint section Grease as instructed in detailed maint section Grease as instructed in detailed maint section Grease as instructed in detailed maint section Cheetah Maintenance Section 4 3 MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd Fluid Filter Change Change after the first 50 hours only 10 micron filter then every 500 hours yearly or if indicated by the restriction indicator In Line High Pressure Filter
129. ur Tiger mower Refer to the parts section of this manual for detailed illustrations to locate all parts TRACTOR PREPARATION A Remove right hand steps B Disconnect cables from both batteries remove batteries and the battery box from cab units only C Remove engine side panels or raise hood to access front pulley D Remove plugs from tractor casting where main frame and pump mount will be attached E Raise the tractor onto jack stands and remove the right rear wheels CRANKSHAFT ADAPTER If necessary remove the four cap screws from the crankshaft pulley Then install the crankshaft adapter and spacer to the pulley with cap screws and lock washers as shown in the parts section FAN SHROUD FAN BELT TRACTOR ENGINE CRANKSHAFT PULLEY CRANKSHAFT CRANKSHAFT ADAPTER SPACER 12 6 01 Assembly Section 2 2 ASSEMBLY POLYCARBONATE SAFETY WINDOW NOTE In most cases this should be done before mounting the main frame Carefully remove the existing right rear cab window to be replaced with the matching polycarbonate window provided Clean all of the surfaces around the window opening once the rear window is removed Peel back the protective paper from the area around the window that will contact the window frame Apply a bead of urethane window adhesive supplied in kit around the window opening Carefully position the new window into position Fill the remainder of the gap around the window with the adhesive to fini
130. ut products we reserve the right to change specifications or design at any time THE OWNER OPERATOR DEALER To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine The table of contents clearly identifies each section where you can easily find the information you need The Occupational Safety and Health Act OSHA 1928 51 subpart C makes the following minimum requirements for tractor operators pue O Qa M OUI SYS OWNER REQUIREMENTS Provide a Roll Over Protective Structure that meets the requirements of this Standard and Provide Seatbelts that meet the requirements of this Standard and SAE J3C and Ensure that each employee uses such Seatbelt while the tractor is moving and Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS OPERATOR REQUIREMENTS Securely fasten seatbelt it the tractor has a ROPS Where possible avoid operating the tractor near steep ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do Not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the draw bar and
131. ved mowed at an intermediate height inspected closely with any remaining debris being re moved and mowed again at desired final height sem DANGER Use extreme caution when raising the Mower head Stop the Blades from turning when the Mower Head is raised and passersby are within 100 yards Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades SBM 2 DANGER Be particularly careful in transport The Mower has raised the center of gravity for the tractor and has increased the possibility of overturn Turn curves or go up slopes only atlow speed and using a gradual turning angle Slow down on rough or uneven surfaces Never Leave the mower unattended while the head is in the raised position The mower couldfall causing serious injury to anyone who might inadvertently be under the mower 88 4 gt 20 lt 0 WARNING The rotating parts of this machine continue to rotate even after the Tractor has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased sew Wait a minute Save a Cheetah Safety Section 1 9 SAFETY Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower
132. y bystanders or traffic are in the area to reduce possibility of injury or death from objects thrown by Blades under Guards or mower structure 8 Before dismounting secure implement in transport position or lower to ground Puttractor in park orset brake disengage stop engine remove key and wait until noise of rotation has ceased to prevent crushing by entanglement in rotating parts which could cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause serious injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DONOT OPERATE WITH 8 DO NOT MOUNT OR LOCK UP REFLECTORS CUTTER OR WING RAISED DISMOUNT WHILE Warranty Information Read and understand the complete Warranty Statement found in this manual Fill out the Warranty Registration form in full and return it within 90 days Make certain the Serial Number of the machine is recorded on the Warranty Card and form that you retain FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment Some of these include Safety precautions Assembly instructions Operations Maintenance and Parts This manual will also assist you In the proper break in daily care and troubleshooting of your new mower We recommend that you read carefully the entire manual before operating the unit Also time spent in becoming fully acquainted with its performance features adjus
133. y extended Then index the deck roll out function and determine the time required for the deck to roll out B Port Deck In Target 5 6 Seconds but DO NOT use Limit Screw Raise main boom to vertical extend secondary boom out slightly so that deck can be articulated without contacting the main boom and roll deck out until deck cylinder 18 completely retracted Then index the deck roll in function and determine the time required for the deck to roll in BOOM SWIVEL A Port Boom Forward 7 9 Seconds Extend booms completely rotate head to be level with ground lower main boom until deck Is just above ground and swivel boom aft and until near tire Then index the boom swivel forward function and determine the time required for the boom to swivel full forward B Port Boom Aft 7 9 Seconds Extend booms completely rotate head to be level with ground lower main boom until deck is just above ground and swivel boom full forward Then index the boom swivel aft function and determine the time required for the boom to swivel aft Use caution when doing this stop boom before main boom contacts tire Assembly Section 2 23 ASSEMBLY MOTS 3S vasoacd OL NOILO3sICI 000000000000 HVL33HO G ANS CELL S3L1ON3Q X4 NOLLO3MIO MOHHY wONVE GVA WAWPXXYIN NI S L 1S8 JSIMMOO TOO 11014 ALON Q NOILIVSNA3dlNOO avaa ex
134. years Tiger parts keep up with the demands for efficiency safety and endurance expected of the Tiger Mower MAINTENANCE PRECAUTIONS Be sure end of grease gun and zerks are clean before using Debris injected into bearings etc with grease will cause immediate damage DO NOT use a power grease gun to lubricate bearings These require very small and exact amounts of lubrication Refer to the detailed maintenance section for specific lubrication instructions Do Not over grease bearings Lexan windows should be washed with mild soap or detergent and luke warm water using a soft clean sponge or soft cloth DO NOT use abrasive or alkaline cleaners or metal scrapers on lexan windows Be alert to maintenance indicators such as the in tank filter pressure gauge hydraulic reservoir sight gauge etc Take the required action to correct any problems immediately Release of energy from pressurized systems may cause inadvertent actuation of cylinders or sudden release of compressed springs Before disconnecting any hoses relieve pressure by shutting tractor off setting cutter on ground and actuating lift valve handles DO NOT use hands to check for suspected leaks in hydraulic hoses Hydraulic fluid escaping under pressure can have sufficient force to WARNING penetrate skin and cause serious injury fluid is injected into skin it must be surgically removed within a few hours or gangrene may result Use a small piece of wood or cardboard

Tiger Products Co., Ltd JD 5083E User's Manual

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