Taylor Freezer 104 User's Manual
Contents
1. 2 09 2 802 sor 12 89220 MS Aovz 2208 ZHO9AS o gesso Ne ZZ 000 31IHM 310H s9 sL oo momo 00 31IHWZX AdOS 6 seo X 0 2 1 1 INYA s 9092 310d 2 TVNIWH31 42018 HdizHosAoez e cor 22650 2111 42 1VNIWH31 42018 HdizHOogAsi sor 11 92 TVNIWH31 40018 e o 2 z 141 5 cu ex va ooo 80 201 ONIHY38 H3HSVM 1680 ONIHV38 1 o0 2680 Was y 31v 1d 5 TI3HS ico _ 08 Sci V0c 1OdS H3TIOH HOLLIMS 688620 SS 002xrE0 X08 ONIHdS _ lw 096080 HOLIMS MOO H3NI Lio vg HOLIMS MOOTHALNI sor X20 1831NI HOLVALOY dfi tvZcvoZP N S Available Separately 110908 Parts List 25 Model 104 W 908s0 01 H3dO NVIA 00 818400 20 1 1 1 501 aNnog 39NvHO 1HOH 00 680190 3AOI T3Nvd ONINHVM 138V1 o i 731 19 121 5950 dS ON3 INH3d QH5 NOLLAVO 138V12. Important Operator Checklist Regular Maintenance Checks 1 Check the rear shell bearing for signs of wear excessive mix leakage in rear drip pan and be certain it is properly cleaned 2 Dispose of seals if they are worn torn or fit too loosely and replace with new ones 3 Follow all lubricating procedures as outlined in Assembly 4 Replace scraper blades that are damaged or nicked Before installing the beater assembly be certain that scraper blades are properly attached to the beater assembly 5 your machine is air cooled check the condenser for accumulation of dirt and lint Dirty condensers will reduce the efficiency and capacity of the machine Condensers should be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins Note For machines equipped with an air filter it will be necessary to vacuum clean the filters on a monthly schedule Winter Storage If the place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is to be left unheated and subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage Wrap detachable parts of the freezer such as beater blades drive shaft and freezer door and place protected dry place Rubbe
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5. 1 16 1 1 44 439 932535434 1 884 953753544 ANVIAH3O 3ONVH4 SHOU 701 GQNOO2 H3dO NVWN HON3HJ HJAOCO NHVM 38V 937535344 1 HONH3HH 1HVd 3AOW HOOQ 138VI 1 8 1 HON3HJ ON3 OAS NLIV 138V1 Available Separately Model 104 28 Parts List 112880 141 H3dvuos aavig E TEE 201 e L66820 ONIHV38 SSvHg 10N 266820 1 36 veseo TISHS HV3H ONIHV38 08 Sci V0c 1OdS H3TIOH HOLLIMS 688620 SS 002 60 e ip 18 0 HOLIMS HOLIMS MOOTHALNI HOLVNLOV 11 ZHOS 2 022 010 3QVW eo z OVAO8Z V uvao so 883400 8 S v9MW AATINd yoron cor 14400 S929 S29 X ZEMW ATTINd 05 95090 ZH 09 01 HO1AVL 030 1vo3G HOSS3HdWOO 1HVLS AVT3H so 4 199650 AOEE ANGB ZL LHvLS HOLIOVdVO 180450 0 6 4118 NNH HOLIOWdWO 2 zis 07 20690 1lZZLXV OXZZ9v6vxv HOSS3HdWOO N33H9 310d 7 TVNIAH31 40018 au Nas eorso 1H IlHst01 lt 3qIS T3NVd ul 6
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7. The following check points should be stressed during the cleaning and sanitizing operations We recommend that after the necessary batches have been prepared for the day the machine should be cleaned At the beginning of each day the machine should be sanitized Troubleshooting Bacterial Count 1 Thoroughly clean and sanitize the machine regularly including complete disassembly and brush cleaning 2 Use all brushes supplied for thorough cleaning The brushes are specially designed to reach all mix passageways 3 Use the white bristle brush to clean the mix inlet hole which extends from the top down to the rear of the freezing cylinder 4 Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder Be sure to have a generous amount of cleaning solution on the brush 5 Using a screwdriver and cloth towel keep the female hex drive socket and rear shell bearing clean and free of lubricant and mix deposits 6 Properly prepare the cleaning or sanitizing solutions Read and follow label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing 7 The temperature of liquid mix should not exceed 40 F 4 4 C 8 Follow your local health codes when using flavorings fruits or nuts in this machine
8. five years from the original date of unit installation with a replacement parts warranty of twelve months Class 000 Parts Class 000 parts are considered wear items no warranty Class Parts See warranty explanation on the back of the check out card CAUTION Warranty is valid only if the parts are authorized Taylor parts purchased from an authorized Taylor Distributor and the required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty claims on equipment or parts if non approved parts or refrigerant were installed in the machine system modifications were performed beyond factory recommendations or it is determined that the failure was caused by neglect or abuse 121015 Warranty Explanation 24 Model 104 a 7 Section 11 voo 2 LIINI LHOdaNS H3AOO 13 INI NId LETNI XIN H3AOO o HOSS3HdlNOO LHVLS AV T3t 00 4 88 2 LHvIS HOLIOVdvO AOZE ANS NnH HOLIOVdVO 2 09 Aoee soz zis 206600 DIV OXZZ9v6v lv i __ HOSS3HdWWOO LHVLS AV T3t so 2zz 5ss6c0 052 4088 2 IHV1S HOLIOVdVO so 4 65 620 OWAOZE 4INSZ Nnu HOLIOvdvO HASWNOSL Hadl 2 09 _ 245 1 206600 LIV VXZZ9v6v v HOSS3HdWOO
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10. 66010 1491501 CIS TANVd 0 701 HV3H T3NVd 201 INOH3 v T3NVd vzzwi9veoo INIHYN v0 Lx ONIBIM IAVHOVIG 90940 8 8 29 eb uo 5929 59 X XV A3TInd TIVWS 16S O313 NHVM 138V1 L C 00 3S3Nvdvr H3A0O NHVM 138V1 E N Available Separately Parts List 29 Model 104 31vadn 1 9011 HOS zus90 1HOd3H __ owo o St l X 4 2 05 022 07 19590 01 ONIHIM WVHOVIG 3S3NiHO L0OHSzanou1ivo3d 9 ZH 09 01 1 030 1 930 222 SS ue 3S3NIHO HO V8 N1O 1SNI TvO3d 068060 M6EL X v L Z ONIH O H8 0 2 Sozxx L LOAId V v L 91 7 S ONIH O t ____ SS 1 X 91 6 SIATIO NId eamzo Oo w z H3AOO 13 INI LHOddnS 601 39NIH HOOd 201 l3Sv9 9009 N 601 8v6vcX 131 XIIN V 01 966870 MOUELS 2XH9LX Ic L OV H3SN3QNOO 862060 NI 8 S S HOLIOVdVO dVHl1S 601 299660 066 4 188 22 1HVLS HOLIOVdVO etr t 180450 AOZE 4NS NnH HOLIOVdVO 209 022 zis 07 206
11. FOLLOW THE MANUFAC TURER S SPECIFICATIONS Step 2 Pour the cleaning solution into the funnel and allow it to flow into the freezing cylinder Step 3 Put the control switch into the EJECT position This will cause the cleaning solution in the freezing cylinder to be agitated Allow it to agitate for five minutes KEEP FINGERS OUT OF FILL AND DISCHARGE OPENINGS Failure to do so may result in personal injury or component damage Step 4 Put the control switch into the OFF position Holding a mix pail beneath the ejection port open the draw arm and drain all the solution from the freezing cylinder Close the draw arm Disassembly Step 1 SURE THE CONTROL SWITCH IS IN THE OFF POSITION Failure to do so may cause personal injury or component damage Step 2 Remove the handscrews from the front of the freezer door Remove the pivot pin from the hinge on the freezer door Then remove the freezer door beater assembly scraper blades and the drive shaft from the freezing cylinder Step 3 Remove the funnel from the top of the freezer and the rear drip pan from the front panel Note Ifthe drip pan is filled with an excessive amount of mix it is an indication that the seal was installed incorrectly on the beater assembly or should be replaced Brush Cleaning Step 1 Prepare a sink with an approved cleaning solution ex ample Kay 5 Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIF
12. beater will not protrude beyond the front of the freezing cylinder Step 4 Assemble the freezer door Place the large freezer door o ring in the groove on the back of the freezer door Figure 10 Step 5 Press the o ring into the groove on the back of the draw plate and lubricate lightly Figure 11 Lay the draw plate o ring face down over the ejection port Figure 12 Model 104 Operating Procedures Align the hole in the draw arm over the stem on the Engage drip spout pins with corresponding holes on freezer door and push down Make sure the draw arm the back side of the freezer door fits into the depression in the draw plate Figure 16 Figure 13 Step 6 Position the door onto the two studs on the front of the freezing cylinder Make sure the hole in the back of the door is aligned with the bearing on the end of the beater Screw the stem cap over the stem that protrudes from the draw arm Once snug tighten one step further to align the hole in the cap Figure 14 Figure 17 Secure the cap with the clevis pin Install the two handscrews onto the studs and tighten equally Figure 15 Figure 18 Operating Procedures 14 Model 104 Step 7 Sanitizing Secure the freezer door hinge by installing the pivot pin Step 1 Prepare two quarts 1 9 liters of an approved 100 PPM sanitizing solution example Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICA
13. regarding refrigerant recovery recycling and reclaiming systems If you have any questions regarding these laws please contact the factory Service Department N R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent When opening a refrigeration system the maximum time the system is open must not exceed 15 minutes Cap all open tubing to prevent humid air or water from being absorbed by the oil 120611 Model 104 To the Installer Section 2 The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation The Taylor Model 104 Batch Ice Cream freezer when properly operated and cared for will produce consistent quality product Like all mechanical products this machine will require cleaning and maintenance A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely This Operators Manual should be read before operating or performing any maintenance on your equipment Your Model 104 will NOT eventually compensate and correct for any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that personnel responsible for the equipments operation both assembly disassembly go through these procedures together in order to be properly trained and to make sure that
14. resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion Failure to follow these instructions may result in electrocution Contact your local authorized Taylor Distributor for service 110825 Model 104 Safety DO NOT allow untrained personnel to operate this machine DO NOT operate the freezer unless all service panels and access doors are restrained with screws remove the door beater or scraper blades unless the power switch is in the OFF position Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts DO NOT put objects or fingers in fill or discharge openings Failure to follow this instruction may result in contaminated product or personal injury from blade contact USE EXTREME CAUTION when removing the beater assembly The scraper blades are very sharp and may cause injury AN This freezer must be placed on a level surface Failure to comply may result in personal injury or equipment damage NOT operate the unit unless the freezer door is secured over the freezing cylinder DO NOT obstruct air intake and discharge
15. temperatures of 104 40 at reduced capacities SThis unit must NOT be installed in an area where a water jet or hose can be used NEVER use a water jet or hose to rinse or clean the unit Failure to follow this instruction may result in electrocution AN unit must be installed on a level surface to avoid the hazard of tipping Extreme care should be taken in moving this equipment for any reason Two or more persons are required to safely move this unit Failure to comply may result in personal injury or equipment damage Uncrate the unit and inspect it for damage Report any damage to your Taylor Distributor This piece of equipment is made in the USA and has USA sizes of hardware All metric conversions are approximate and vary in size 081210 Model 104 To the Installer Air Cooled Units DO NOT obstruct air intake and discharge openings Air cooled units require a minimum of 3 76 mm of clearance around all sides of the freezer to allow for adequate air flow across the condenser s Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor Electrical Connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use
16. to the rear ofthe frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame DO NOT use a water jet to clean or rinse the freezer Failure to follow these instructions may result in serious electrical shock Safety NOT operate the freezer unless it is properly grounded NOT operate the freezer with larger fuses than specified on the freezer data label All repairs must be performed by authorized Taylor service technician The main power supplies to the machine must be disconnected prior to performing any repairs Cord Connected Units Only Taylor authorized service technicians may install a plug on this unit e Stationary appliances which not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected not used for long periods or during initial installation shall have protective devices such as GFI to protect against the leakage of current and be installed by authorized personnel to the local codes e Supply cords used with this unit shall be oil
17. 4 2 09 804 eo 12 04680 LLYM 08 NV4 HOLOW _ 610600 LLYM 08 NWJ HOLOW ete dH L HOJON SSVIO ALO HHVM NOILdIHOS3G 3 N 7 Available Separately Parts List 27 Model 104 ll 4801 e r erZzeo f 890810 94290 0S 9r01S0 D 3 280 6 4260 1 1 1 1 O3 6v 260 3 191660 9479o O v E860 7 1 O e85060 3 85060 9 60 3 H66 0 w mWareoteo t 1 Sre 8890810 Uj n 11 2 2 pue NOILdIHOS3G id 3AOW HOOQ 138Vl r INH3dd QH9 NOILQVO T38VT ASANVdVP ONA OAS N L1V T38V1 701 ONIHIM INVHOVIG 3SaNvdvr LOOHS318n0H1 1vO3d 08 v0L HO 1AVL O3Q 058 00 01919 1138 3UIM QNY IV3Z 701 QNOO H3dO NVW TIVWS 19S 94 3 NHVM 138V1 TIVWNS 19S O3 3 NHVM 138V1 NVIAH3O9 H3AOO NHVM 138V1 HON3HJ HJAOCO NHVM 38V HONH3HH 1HVd 3AOW HOOQ 138VI NVI AH35 4 INSH3d NOILOVO T38VT1 HON3HH QH9 NOILQVO T38VT HON3HJ ON3 OAS NLIV 138V1 NVINH39 1OOHS3 I8f10H1 1vO3Qd 4 10 0 8418 0 1 1 40 1 1 18 1 1 44 4
18. 50 1lZZLXV OXZZ9v6vxv HOSS3HdWOO SMO 1v6 0 3S3NIHO ALNVHHVM 100393H9 QHVO 22 89 020 MS AObZ 7208 t ee 31IHM 310H s9 sL e 88490 00 2 1 1 AATWA t1 001009 51 2 X 20000 4X AdO8 XIW Hsnug 909220 310d VNIWH31 42018 931950 N33H9 dZ TVNIIAH31 42018 650 N L1 d2 TVNIWH31 40018 _______ 21566 0 1 2 55770 ALO NOILdIHOS3G Available Separately Model 104 30 Parts List esso 8 9 X ODIV A3T Ind SN ons SCIS Ve UU a adis aw er ERR TENYA LNOH3 V TANVd t v 1 eee 8000 M6EL X GO 5 1 1 0 4 SMJHOSQNH 2 pf Q 600 MOO 9302 HSNd 21 s Nvd ZHOSAove ozz cor 20 60 LLYM OS NV4 HOLOW ZHOSAOve ozz ve z2eoveo 0 2 022 ZHOS dHL HOLONW woreoes0 3S3NIHO v0 70 1 1 v Ho terviso 3S3NIHO H3AOO NHYM 138V1 eo 00 oo 6 260 3S3NIHO 1HYd 3AOW HOOQ 138V1 00 HO 4142 0 TIVWS 19s 0313 NHvM 138V1 oo
19. D te ate are e X RR TU e ERE dass au 9 Section 5 Important To The Operator 10 Control Switch Item 1 10 Orange Dial Light tem 2 10 Cau usan 10 Timer Control act ded ER Aat Koc eS oe Be 11 32 rss ER e once 11 Reset 30 Cale Ra p hoo t bw R aUe oe Cd eal Ra eau auja 11 Section 6 Operating Procedures 12 3 259 xd Ribot teg Eu woh da a du Cade Laud anra ra IUE 12 210 aucto teorie n 15 PRIMING duod 16 oases Pe et te 17 Drawing teed web i apa x 18 nites ace tuned ot Peel a oO SEND v 18 Table of Contents Model 104 Table of Contents Page 2 Cleaning ee 19 DisaSsombl vea 19 Brush Cleaning MN TM E 19 Section 7 Important Operator Checklist 21 During Cleaning and Sanitizing 21 Troubleshooting Bacterial Count 21 Regular Maintenance Checks wend RE RE nun emp due 21 Winter Storag
20. ICATIONS If an approved cleaner other than 5 Stera Sheen is used dilute according to label instructions IMPORTANT Follow label directions as too STRONG of a solution can cause parts damage while too MILD of a solution will not provide adequate cleaning Make sure all brushes provided with the freezer are available for brush cleaning Step 2 Remove the seal from the drive shaft Step 3 From the freezer door remove the clevis pin from the stem cap unscrew the stem cap from the stem pull the draw arm from the stem remove the o ring from the draw plate remove the o ring from the back of the freezer door and remove the drip spout Take these parts to the sink for cleaning Model 104 19 Operating Procedures 4 Thoroughly brush clean all disassembled parts in the cleaning solution making sure all lubricant and mix film is removed Place the cleaned parts on a clean dry surface to air dry Step 5 Return to the freezer with a small amount of cleaning solution With the black bristle brush brush clean the rear shell bearing at the back of the freezing cylinder Figure 33 Step 6 Wipe clean the exterior surfaces of the freezer Operating Procedures 20 Model 104 Section 7 During Cleaning and Sanitizing ALWAYS FOLLOW LOCAL HEALTH CODES Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly
21. L SWITCHIS IN THE OFF POSITION Failure to do so may cause personal injury or component damage Operating Procedures Step 2 Install the drive shaft Lubricate the groove and shaft portion that comes in contact with the bearing on the beater drive shaft Slide the seal over the shaft and groove until it snaps into place DO NOT lubricate the hex end of the drive shaft Partially fill the inside portion of the seal with additional lubricant Lubricate the flat side of the seal that comes in contact with the bearing Figure 6 Insert the drive shaft through the rear shell bearing and engage the hex end firmly into the gear box coupling Be certain that the drive shaft fits into the coupling without binding Figure 5 Figure 7 Operating Procedures Model 104 Step 3 Place the plastic scraper blades on the beater making sure one end of the blade is up against the notch at the front of the beater Figure 8 Holding the beater and blades securely slide the beater into the freezing cylinder about one third of the way in Looking into the freezing cylinder align the hole at the rear of the beater with the flats on the end of the drive shaft Figure 9 Slide the beater the remainder of the way into the freezing cylinder and over the drive shaft The beater should fit snugly but not so tight that the beater cannot be turned to engage the drive shaft When in position the
22. M yow 18 NAY Y0119YdY3 Nn ONTONIM 5 T 1918 E 5 2 L d 3018 M 1124412 Tavis 30151839 4303118 YOLOW 31938 5331 1064 NOTIA 81 zi IN 35 21 341813 3LTRR 97 ldVHO 3111 11380235 ANNOYS 9NISIM 013MV 13802 8011914 2 30151538 oNIINVIS 03318 30118 L 2 39 30 LHM 2 3I gt 8 0112 4 2 ONTNNNY m L 2 e 5 5 311804 A ao Wl X18 18 ONIGNIM 18715 NAY 1 Model 104 062461 27 Av138 010N 31938 HOLIMS 3000 y18 331 38 18 THA m mm Av 138 8 3H4NOO m NOS S 3UdNOD pers n8 v 2 1 437208 9 1 118711 Av138 40553448002 yig 038 7 1 AV ara HOLINS 1631302 HOLSIMVA m 19303 FM THAT NGO A 18 z 318 0 018 wie wie olny 1H917 12303 138 a Y 187100 Imo olny 8015 TUVA 0902 Ye n Model 104 062461 40 8 11 11380338 3Wv33 ANNOYS 53805012843 1081802 ONIYIM 13413402 s T am 331438 3138 HOLIMS 1004
23. SV 8v6S20 SW AINO QNOO H3ddO2 138V1 00 890610 ASSNIHO ONA OAS NLLV 138V1 000 1 092890 H3Z33H43 1VAOW3H 0 1 01 000 095260 14 6 3AlHQ 1vas 000 9 2 0 019 8 X GO 91 7 S ONIH O 00 068050 X GO 1 2 0 0 oo 065260 H3dvd 4802 3215 9NIH O 1HVHO oo G 2 X x OL d 1 9706990 3S3NIHO TIVLSNI NOLLOnHLSNI eo e s t 104450 ASSY ol Z9dHxv0 Nvd v 00000000 aowa 6 H3onasu v 0 t 000 Nvd 3Svg 12 Svo Pe 9 0 3 D qua 31vadn 55770 ALO NOILdIHOS3G Available Separately Parts List 31 Model 104 s e HOLSIHVA 3ATVA 10087 p ccc e 1449 X Sv OLniv dX3 3ATVA wowo 06 S v 1 S8300V 3A ___ 06 HOS8 X T SS3OOv 3ATVA _ ___ NIWOE INI qo 77921 VOZ H3TIOH HOLIMS HO LIMS HaOOW TENVd WaS LOaPa OLNY 8 98105 154 Ory SUNSSIUd HOLIMS cr 31vadn SSVIO ALO NOILdIHOS3G Available Separately Model 104
24. TEM FREEZER COVER 034661 Operator Parts Identification 8 Model 104 Accessories Figure 3 ITEM DESCRIPTION PART NO 1 6 QT 023348 se MIX PUMP BODY 023316 3 X 7 ES BRUSH REAR BEARING 013071 17 2 DESCRIPTION PART NO BRUSH DRAW VALVE 1 1 2 014753 LUBRICANT TAYLOR 4 OZ 047518 6 SANITIZER STERA SHEEN SEE NOTE Note A sample container of sanitizer is sent with the unit For reorders order Stera Sheen part no 055492 100 2 oz packs or Kay 5 part no 041082 200 packs 110825 Model 104 Operator Parts Identification Section 5 Figure 4 ITEM DESCRIPTION CONTROL SWITCH ORANGE DIAL LIGHT TIMER CONTROL DOOR HINGE Control Switch Item 1 When the control switch is placed in the AUTO mode and the timer is adjusted to the desired setting the refrigeration system will operate When the switch is placed in the EJECT mode only the beater motor will operate Important To The Operator Orange Dial Light Item 2 Located below the control switch is an orange dial light When the control switch is in the AUTO position this light will come on indicating the refrigeration system is operable when the timer is set Safety NEVER empty the contents of the freezing cylinder while the control switch is in the AUTO position Always put the control switch into the EJECT position when draw
25. TIONS Step 2 Open the mix inlet cover on top of the freezer Figure 19 Step 8 Slide the drip pan into the hole in the front panel Figure 21 Sanitize your hands and the funnel Install the funnel into the mix inlet hole on top of the freezer Figure 20 Figure 22 Model 104 15 Operating Procedures Pour the sanitizing solution into the funnel and allow it to flow into the freezing cylinder Step 4 Put the control switch into the OFF position Holding a mix pail beneath the ejection port open the draw arm and drain the sanitizing solution from the freezing cylinder Close the draw arm Figure 23 Step 3 Put the control switch into the EJECT position This will cause the sanitizing solution in the freezing cylinder to be agitated Allow it to agitate for five minutes KEEP FINGERS OUT OF FILL AND DISCHARGE OPENINGS Failure to do so may result in personal injury or component damage Figure 24 Figure 25 Priming Step 1 With the control switch in the OFF position hold an empty mix pail beneath the ejection port and open the draw arm KEEP FINGERS OUT OF FILL AND DISCHARGE OPENINGS Failure to do so may result in personal injury or component damage Step 2 Pour the desired amount of mix directly through the funnel The mix in the freezing cylinder will force out any remaining sanitizing solution When full strength mix is flowing from the ejection port close
26. an up is necessary Reset Condition The Model 104 is equipped with an internal motor overload protection Should an overload occur the reset mechanism will trip cancelling freezer operation To properly reset the freezer put the control switch into the OFF position Allow the beater motor to cool Then return the control switch to its original position Note If the unit went out on reset the product may have been run too cold or too long Therefore after resetting the freezer check the temperature control or the time set Model 104 11 Important To The Operator Section 6 The Model 104 is a small 3 quart 2 9 liter capacity ice cream freezer It has been designed to produce a rich tasting nominal overrun ice cream product that can be drawn off and placed in a hardening cabinet or flash freezer Overrun can be varied depending on mix formulation amount of pre charge and finished product temperature We begin our instructions at the point where we find the parts disassembled and laid out to air dry from the previous brush cleaning The following procedures will show you how to assemble the parts into the freezer sanitize them and prime the freezer with fresh mix to prepare the first batch If you are disassembling the machine for the first time or need information to get to this starting point in our instructions turn to page 19 Disassembly and start there Assembly Step 1 MAKE SURE CONTRO
27. e cas coetu etia cece ud e eei ar ue siasa 21 Section 8 Troubleshooting Guide 22 Section 9 Parts Replacement Schedule 23 Section 10 Warranty 24 Section 11 25 Wiring DiagramS oe isre si eet RR ee 33 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice Note Only instructions originating from the factory or its authorized translation representative s are considered to be the original set of instructions August 2008 Taylor Original Publication Updated October 2012 All rights reserved 053064 M TAYLOR The word Taylor and the Crown design Taylor Company are registered trademarks in the United States 750 N Blackhawk Blvd of America and certain other countries Rockton IL 61072 Model 104 Table of Contents Section 1 The following are general installation instructions For complete installation details please see the check out card Installer Safety A In all areas of the world equipment should be installed in accordance with existing local codes Please contact your local authorities if you have any questions Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activitie
28. ed looking into the freezing cylinder To correct rotation on a three phase unit interchange any two incoming power supply lines at freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow diagram printed on motor Electrical connections are made directly to the terminal block The terminal block is provided in the electrical box located in the rear of the freezer Refrigerant In consideration of our environment Taylor proudly uses only earth friendly HFC refrigerants The HFC refrigerant used in this unit is R404A This refrigerant is generally considered non toxic and non flammable with an Ozone Depleting Potential ODP of zero 0 However any gas under pressure is potentially hazardous and must be handled with caution NEVER fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 8096 will allow for normal expansion Use only R134a refrigerant that conforms to the AHI standard 700 specification The use of any other refrigerant may expose users and operators to unexpected safety hazards 3 Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately Taylor reminds technicians to cautious of government laws
29. ing product from the freezing cylinder As an additional safety feature this unit will NOT operate if the door is open Important To The Operator 10 Model 104 Timer Control Item 3 The Model 104 uses a timer control to operate the compressor and determine the viscosity of the product After the desired amount of product has been added to the freezing cylinder turn the timer for the amount of refrigeration required for the batch Due to mix variations and desired finished product viscosity the timer setting will vary Once the desired time is set put the control switch into the AUTO position The compressor and beater motor will operate until the time is up When the timer setting elapses the refrigerating process is cancelled The dial light and beater assembly will continue to operate A tone will sound signaling the operator to dispense the finished product Turn the control switch to the EJECT position The product is ready to draw off and serve Start with five minutes and increase as needed Times and temperatures are dependent on specific mix formulations pre charge amounts and_ finished product preferences Note Because the freezing cylinder for the first batch is at room temperature the first batch freeze down time will be longer than subsequent batches Door Hinge Item 4 This feature allows the operator to open the door without removal This feature is primarily used when changing flavors and cle
30. itial installation shall have protective devices such as a GFI to protect against the leakage of current installed by authorized personnel to the local codes e Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion To the Installer Model 104 60 Cycle Units This equipment is supplied with a 3 wire cord and grounding type plug for connection to a single phase 60 cycle branch circuit supply This unit must be plugged into a properly grounded receptacle Permanent wiring may be employed if required by local codes Instructions for conversion to permanent wiring are as follows 1 sure the freezer is electrically disconnected 2 Remove the rear panel and locate the small electrical box at the base of the freezer 3 Remove the factory installed cord and strain relief bushing 4 Route incoming permanent wiring through 7 8 22 mm hole in base pan 5 Connect two power supply leads Attach ground earth wire to the grounding lug inside the electrical box 6 Besure the unit is properly grounded before applying power Beater Rotation Beater rotation must be clockwise as view
31. no misunderstandings exist In the event you should require technical assistance please contact your local authorized Taylor Distributor Note Warranty is valid only if the parts are authorized Taylor parts purchased from an authorized Taylor Distributor and the required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty claims on equipment or parts if non approved parts refrigerant were installed in the machine system modifications were performed beyond factory recommendations or it is determined that the failure was caused by neglect or abuse mamam the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code 080902 To the Operator For additional information regarding applicable local laws please contact the municipal facility and or local distributor Compressor Warranty Disclaimer The refrigeration compressor s on this machine are warranted for the term indicated on the warranty card accompanying this machine However due to the Montreal Protocol and the U S Clean Ai
32. oduct and with a straight edge level off the top Figure 31 Step 4 Place the pint of product on the scale and read the overrun directly off of the scale Figure 32 Step 5 If the scale does not have overrun graduations then weigh one pint of mix before freezing Draw a sample pint of frozen product and level it off with a straight edge Step 6 Place the pint of product on the scale and read the weight Divide the weight of the frozen product into the weight of the raw mix for your percent of increase Ifthe answer is 2 you have 100 overrun If the answer is between 1 and 2 the decimal represents your overrun Example 1 85 8 2 p52 0 Raw 15 2 0 431 g Frozen 8 2 oz 232 g Overrun 85 Drawing Product Step 1 When the desired temperature and overrun of the product has been achieved the product may be drawn into packages or cans for hardening Place the package or can directly beneath the ejection port of the freezer door Step 2 Put the control switch into the EJECT position and open the draw arm As the product is being ejected into the container ingredients such as fruits or nuts may be folded into the container at the same time Step 3 When the freezing cylinder is empty of product close the draw arm and put the control switch into the OFF position The container may now be placed in a hardening cabinet or flash freezer If the next batch to be run i
33. of electricity This code contains provisions considered necessary for safety In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities FOLLOW YOUR LOCAL ELECTRICAL CODES Each unit requires one power supply for each data label on the unit Check the data label on the freezer for branch circuit overcurrent protection or fuse circuit ampacity and other electrical specifications Refer to the wiring diagram provided inside of the electrical box for proper power connections CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK 110825 v unit is provided with an equipotential grounding lug that is to be properly attached to the rear ofthe frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected not used for long periods or during in
34. openings 3 76mm minimum air space around all sides Failure to follow this instruction may cause poor freezer performance and damage to the machine For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed high ambient temperatures of 104 40 C at reduced capacities NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor Safety Model 104 Section 4 Operator Parts Identification Model 104 d vw AQ NNNM Figure 1 DESCRIPTION PART NO ITEM DESCRIPTION PART NO GASKET BASEPAN 0600 COVER A MIX INLET X24948 4 PANEL REAR 051040 PANEL SIDE RIGHT 051038 8 PANEL 51043 STUD FREEZER 023057 BEZEL 033406 Model 104 7 Operator Parts Identification Beater Door Assembly Figure 2 ITEM DESCRIPTION PART NO SEAL DRIVE SHAFT 032560 SHAFT BEATER 033498 BEATER ASSEMBLY X33417 SPOUT A DRIP NUT STUD O RING 2 1 4 139 W 030890 ITEM DESCRIPTION PART NO lt BLADE SORAPERT UL 033277 BOORA PARTAL ero s SOREWSTEM 09462 PLATE DRAW 027811 ARM HANDLE 030042 PIN CLEVIS 3 16 X 1 SS 027813 CAP STEM 027812 S
35. or Factory Be prepared to provide the Model Serial Number of the unit in question To the Operator Model 104 Section 3 We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both the operator and the service technician As an example warning labels have been attached to the freezer to further point out safety precautions IMPORTANT Failure to adhere to the following safety precautions may result in severe personal injury or death Failure to comply with these warnings may damage the machine and its components Component damage will result in part replacement expense and service repair expense DO NOT operate the freezer without reading this Operator Manual Failure to follow this instruction may result in equipment damage poor freezer performance health hazards or personal injury Per IEC 60335 1 and its part 2 standards This appliance is to be used only by trained personnel It is not intended for use by children or people with reduced physical sensory or mental capabilities or lack of experience and knowledge unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety v unit is provided with an equipotential grounding lug that is to be properly attached
36. r Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this machine s refrigeration system only the refrigerant specified on the affixed data label should be used Theunauthorized use of alternate refrigerants will void your compressor warranty It will be the owner s responsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor Taylor will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Tayl
37. r trim parts and gaskets can be protected by wrapping with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin Model 104 Important Operator Checklist Section 8 PROBLEM Poor ejection No beater operation with the control switch in the AUTO position 3 The product is not freezing There is excessive mix leakage in the rear drip tray The buzzer does not sound when the unit cycles off Troubleshooting Guide PROBABLE CAUSE a Over refrigeration Inadequate pre charge The beater is rotating counterclockwise The unit is unplugged The circuit breaker is off or the fuse is blown The unit is out on reset The freezer door is open The timer control is not set or is defective The condensers are dirty on air cooled units The control switch is not in the AUTO position The seal on the beater drive shaft is missing or worn The rear shell bearing is worn There is improper lubrication on the beater drive shaft The buzzer is malfunctioning a Useless time to batch Increase the pre charge Contact service technician to correct beater rotation to clockwise Plug into wall receptacle Turn the breaker on or replace the fuse Put the freezer in the OFF position Allow the unit to cool Resume normal operation bu
38. s not the same flavor refer to Rinsing on page 18 to clear the freezing cylinder of mix residue Then repeat Priming Overrun and Drawing Procedures After the necessary batches have been prepared the machine should be cleaned The following procedures will show you how to rinse the freezing cylinder of mix residue clean and disassemble the parts from the freezer The machine should be sanitized at the beginning of each day Rinsing Step 1 A BE SURE THE CONTROL SWITCH IS IN THE OFF POSITION Failure to do so may cause personal injury or component damage KEEP FINGERS OUT OF FILL AND DISCHARGE OPENINGS Failure to do so may result in personal injury or component damage Step 2 Open the mix inlet cover and install the funnel Pour two quarts 1 9 liters of cool clean water into the funnel and allow it to flow into the freezing cylinder Step 3 Put the control switch into the EJECT position and allow the water to agitate for approximately one minute Operating Procedures 18 Model 104 Step 4 Put the control switch into the OFF position Holding a mix pail beneath the ejection port open the draw arm and drain the water from the freezing cylinder Close the draw arm Repeat these procedures until the rinse water being drawn from the freezing cylinder is clear Cleaning Step 1 Prepare two quarts 1 9 liters of an approved cleaning solution example Kay 5 or Stera Sheen USE WARM WATER AND
39. s related to the installation and service of Taylor equipment e Only authorized Taylor service personnel should perform installation and repairs on the equipment e Authorized service personnel should consult OSHA Standard 29CFRI910 147 or the applicable code of the local area for the industry standards on lockout tagout procedures before beginning any installation or repairs e Authorized service personnel must ensure that the proper PPE is available and worn when required during installation and service e Authorized service personnel must remove all metal jewelry rings and watches before working on electrical equipment The main power supply s to the freezer must be disconnected prior to performing any repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment Note All repairs must be performed by an authorized Taylor Service Technician To the Installer This unit has many sharp edges that can cause severe injuries Site Preparation Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed high ambient
40. t use less time to run the batch Secure the door for freezer operation Set time for required batch or contact service technician to replace the timer Clean condensers monthly Put the control switch into the AUTO position for compressor operation Install or replace the seal on the beater drive shaft Contact service technician to replace the bearing Lubricate properly Contact service technician to replace the buzzer Troubleshooting Guide 22 Model 104 Section 9 Parts Replacement Schedule x E EL White Bristle Brush 3 x 7 Inspect amp Minimum 1 Replace if Necessary White Bristle Brush 1 1 2 x 2 Inspect amp Minimum 1 Replace if Necessary Black Bristle Brush 1 x 2 Inspect amp Minimum 1 Replace if Necessary Refer to Parts List when ordering the above parts Model 104 23 Parts Replacement Schedule Section 10 Class 103 Parts The warranty for new equipment Class 103 parts is one year from the original date of unit installation with a replacement parts warranty of three months Class 212 Parts The warranty for new equipment Class 212 parts is two years from the original date of unit installation with a replacement parts warranty of twelve months Warranty Explanation Class 512 Parts The warranty for new equipment Class 512 parts is
41. the draw arm Figure 26 Operating Procedures Model 104 Step 3 Set the timer for the time required for the batch Allow the unit to operate until the buzzer sounds and the refrigeration system automatically cycles off Figure 27 Step 4 Place the control switch in the AUTO position Remove the funnel and close the mix inlet cover Figure 28 Overrun Depending on the overrun desired the amount of pre charge can range from 1 5 to 3 quarts 1 4 to 2 8 liters This will give an overrun between 20 to 100 Overrun which exceeds 100 must not be taken below 26 F 3 3 C or the product will not eject Depending on the mix product overrun below 100 may be taken as low as 18 F 7 7 C with no ejection problem If ejection problems do exist it would be apparent that the product has been taken too cold Place the control switch in the EJECT position and take a sample of the product to determine overrun If the overrun is not at the desired level leave the control switch in the EJECT position to agitate the product and blend more air into the mixture Continue to take samples until the desired overrun is obtained Figure 29 Step 1 Use a standard overrun scale and a one pint measuring cup Step 2 Place the cup on the scale and adjust the scale pointer to the zero setting Figure 30 Model 104 Operating Procedures Step 3 Draw off one pint of frozen pr
42. y Dan Model 104 Batch Freezer Original Operating Instructions TAYLOR 8 13 08 Original Publication Updated 6 11 12 053064 M Complete this page for quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on data plate Model Number Serial Number Electrical Specs Voltage Phase Maximum Fuse Size Minimum Wire Ampacity August 2008 Taylor All rights reserved 053064 M TAYLOR The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Cycle Taylor Company 750 N Blackhawk Blvd Rockton IL 61072 Table of Contents Section 1 To the Install t LEER 1 eee ea E ae at 1 Sie PIepalauon p ru plur eet es eel do i tub bu Rr de 1 Alr Cooled Units s cds ered Beta pede Sis ee 2 Electrical Connections ot Rec ees atu ees ine 2 Section 2 To the Operator eek ux 4 Compressor Warranty Disclaimer 4 Section 3 Safety PPP 5 Section 4 Operator Parts Identification 7 eb qa efie 7 Beater Door Assembly 8 ui
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