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Taylor Freezer 047772-M User's Manual

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2. 301571002 0 8012102 IWE A 80 384 02 le 2 4 ae G 0 3059384102 34835 1 05 mO 31138 INT 00 HOLIY INOJ 3839 105 055384 2 G 301291102 A 3055384102 70279 WHS oTo 102119 4311 HOLON ore 0 00 00 a 03 1083705 NIYUQ HOLY TNNNDOY ELJ HOLINS HOLIAS En 0 018310 1102 3010 HOLOW aona 00108 26 1895 Tios 81138 WI z 2138 4814 1109 E 80108 102413 301341103 5 YANNI dS 102179 HOLIVINOD 5 id XIN 1059384902 XIN 505538402 2
3. 4 Section 3 ed 5 Section 4 Operator Parts Identification 7 Section 5 Important To the Operator 15 Symbol Definitions 6 1288 15 Power 16 Indicat r wire ea bane antag 16 Flavor Selector Keypad 16 Liquid Crystal Display 16 Heater tae ee 16 Reset 16 Adjustable Draw 17 Operating Screen Descriptions 17 Operator Menti tec ac ewan ade 20 Section 6 Operating Procedures 23 Set 23 Freezing Cylinder Assembly Shake Side 23 Freezing Cylinder Assembly Soft Serve Side 27 Mix Hopper Assembly cect 31 Sanitizing Shake Side 35 Sanitizing Soft Serve Side 2 50
4. MOUSE PXHBIXAI OW UIENIGNOO 08 6 ooo _ 655 50 NILNNON 08 ooo _ 829 50 ONILNNOW 2 08 218 088960 1 Lg LSN 08 _ 000 26660 NILNNON 0 315 _ ooo 826660 ONILNNOW 553 4 1 41 0000606 971 08 LINA 218 025 0 LHUSPZHV ZElLSZHV 08 4 689 909 000 62 50 ONILNNOW dWO9 34391S 9 0 Parts List 79 ALO 1914 955 Available Separately Model PH90 TEE eo INSLSNPO MISES TF er MOZO X 00 5 1 0000 1399 9 33S rv woon 8 1406 drvoooogosr eot 77 MAGEE GO SHF ONNO ae 009180 0 9 9 0 1 1 1461 1 1900
5. 90 Combination Freezer Original Operating Instructions 047772 M TAYLOR 2 00 Original Publication Updated 8 10 12 Complete this page for quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on data plate Model Number Serial Number Electrical Specs Voltage Phase Maximum Fuse Size Minimum Wire Ampacity Part Number February 2000 Taylor All rights reserved 047772 M TAYLOR The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Cycle Amps Amps Taylor Company 750 N Blackhawk Blvd Rockton IL 61072 Ban Table of Contents Section 1 To the Installer 1 te ee tele eek 1 1 Air Cooled 2 Water Connections Water Cooled Units Only 2 Electrical Connections sexes sry per we eh tee Ped tis 2 Beater ede ees 3 ee ge etree Cooney eee desist 3 Section 2 To the Operator
6. 3 90 9606 OL 000 5 90 9606 OL HOIHd 000 3 9 0141051808 4 01188 60 zezo 36 15 zs 798 1 1 114 6 106 1 89609 ISN sor 86090 93 1073 102 1 38 13 6 80 6 160 OlW LOA TAOUAd YOSNAS 09 4 5 4 YOSNAS SLAMOVd 4 YAZILINVS 40 5 14 5 6 4 5 1 1548 eor 1 420 0924 06 1048 1 sor 200290 9 0 18 16 1 1 8 1405 eor 468660 529 1 14916 HLW AV TAY HOSSAHdWOONIVW col 0 09 06 0 0 31 4 000 109A79 1008 55710 1 ALO 1914 9553 Available Separately 051103 Model PH90 90
7. 0 3199 1914510 091 11865 25 81 5 031 01 210841 5 031 801421081 40845 8 ATS 7 1 mA rere 05 08 12038311 1 mo w 10 2 inane Te 2 TIS NOTE TTS WORTH 4 IF 2 044134 123135 40815 VHS 414134 123135 2008 rws 4 4134 124115 300 JAHIS 1406 52 18 18 awn E HOLIMS 1331 dea HOLIMS 40848 18918 ww LS 13078 ANNOYS
8. 8 NNY YOLIOVdVO 159494 LNIOd 9 01 01011 1540 4 GO 91 17 8 0 GALVINSNI AN TVA 3 9 9 009 1 0 99 009 1 0 00 2 3 6 0 4 1 8 009 418 5 1 4 Available Separately Model PH90 78 Parts List 5 41848 55 TAO X 238505 51S 1aNOO SN ot 918 8154 888055 8 2 1 X 58 10 X 91 6 188 NITV 8 6 59 1 8989 02925 00001007 sor 3 1 0000109 ____69 1 ot 5
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10. 82 Ooo 821 000021 OL WALI 1 8 40 000021 1 719950 19950 96 7 0 L99LSX 601 601 9627 70 206 0 8 6860 1497190 9 LSX 601 vOVlLSX 55710 ALO 1914 cor z eor z cor eor 123 601 6 56 1 15 4 6 OILSW1d dNYAS Yve YANNI HOLVLIDV V LIN YN 791 194 HOLVLIDV V ONISNOH YANNI HOLVLIDV V LIN YN HOLVLIDV V dO 91 6 X 91 S 5 9 906 6 3 81 9 138 14 DOC 91 6 26 01 5 110 NOILYOd LNAWLSNPav V GON 019 LOA TAOYAd HOSNAS H3C 10H 5 81 906 205 1 15 GH 91 6 X 22 8 05 135 Ld 908 91 6 X 26 01 91 6 1 X GO 91 9 ACIND Nid SS 81 9 8 201 1 19 LOA TAOYAd HOSNAS H3C 10H 8 0 5 1 5 1321 5898 7598 1431 LNNOW YOLON
11. 2 3018 WHIdS NOTAN 1305 01 8080 39 8 11 2 WOON WIS 2 98 1 55710 ALO Luvd 9553 Model 90 86 Available Separately Parts List Lvl as 2 1 8 61 140 820920 1 180120 180120 220120 GecSvX 5 08 15 70697 5 E EE 3578 ziz ziz 9861016 OL asya 861016 01 eor 5807 98610167 01 ziz 15 8 0 7 5 8 5 41 9861 016 36 8 ziz 69119 808 98610167 cor 26 0 98610167 ziz 000021 27 OL 6 0 0 17 5 1 269150 0000217 OL 391 1491 sor 0000214 sais 1497 eor 169150 338 0000 0 77 sor 1
12. sor 10 1 100 79 0000209 sor tieso OLLSW1d L0S so 2666 ONILOW dYNS LINIT IH LV LSOWHAHL so _ 86669 ONILOW dWNS PdV LV LSOWH3HL cok 99620 LLOAM NIVHC 9N1d 696910 MEO X GO 91 6 DNIY O ee eee ee 51 359 ASSY ALO Luvd 9553 0 5 lt N N 2 aa e om a N Available Separately N Model PH90 92 Parts List 0425560 ____ 9 550 68 col 265 50 4 9 0 cor 696990 0000606 4 __________________ r 600 1 __ 209509 1 ooo _ 28600 JAIS TIVWS ooo 10206060 884090 21 866020 4 sor 8 8 988920 eor ____ 26700 11 190 10 ooo 866020 118 ooo 16020 01 110
13. 37 1 411111118 Shake 39 Priming Soft Serve Side 40 Daily Closing 40 Daily Opening Procedures 44 VID SV SECM Sree ete A ee Banc ee St OY 47 a Se DA Boles 50 Model PH90 Table of Contents Table of Contents Page 2 Manual Brush Cleaning 22 225 fee pened epee eed 55 Draining Product From The Freezing Cylinder 55 RINSING 56 Cleaning and Sanitizing 57 Disassembly Shake Side 57 Disassembly Soft Serve Side 58 Cleaning Bote es Ce ee Geel Gee 59 Sanitizing the Syrup System 60 Section 7 Important Operator 61 During Cleaning and Sanitizing 61 Troubleshooting Bacterial Count 61 Regular Maintenance Checks 61 Winter Storage vos ote 62 Section 8 Troubleshooting Guide
14. drvogrzrorr eor 18 193143 125570 6 8 138 785570 ONILLAS 1 z J ofi 1 0000208 OL ooo 6419501 06 4 1 030 1 930 3418 0000208 ooo 282250 06 4 1 030 19930 5512 1 ALO 1914 9553 Available Separately Model PH90 80 Parts List LHSIY LNNOW LHSIY LNNOW 14971 798 1 98 1 1 lt 00S 1O9A19 V YALVAH 00S 1O9A19 V YALVAH TIAd HSN14 61 16 9 7698 9 1441 1 918 5 4 YVAD AdAL ANIT 13 61 3504
15. 1113 1H 1 SHOHS 1 JAYS 1408 oo 896060 1 0 8 ASSY HOOG 991 E OL 0000808 N S 340439 SLNN ISN 15 601 15919 SLUVd ALO 1 N Available Separately Parts List 83 Model PH90 sor 1 LE9ELO 3 15 88 9 88 66 115054 XING 271 XING 52950 gt N 7 557150 6 250 161970 1 092870 640960 0 1 00 z 099280 ee 771 ooo 090020 ooo po erzo JAVA 8 1405 ooo 200 ooo 1 00 4200 00 9890 pO 2 pO Ooo O _ N ANOS 4 88 0 0 X 2 927 NIML 4
16. LHOddNS Nid 1 1978 ooo ____ ooo _ 166820 SSVHE LANt 066085 83 6 5 1408 000 NOU 401931430 33 eor 46292 5537 338 MAN 4 66661 0 19 ooo 9 666020 91 1 X 8 1 1 9 HOLWINWNOOVW 100001 80 1 oeeo i 55710 1 Available Separately Model PH90 76 Parts List 03101 5 1405 sot 060 0 0090 2 00 11 00 211 NOISAG sor 0426 7698 8 14 ystug 6 0 lt 0 ooo 501090 1 5 5 1 ELON 11085 a ALIHMWLX AG08 XIA HSAYS 22222 60 LHSS LNOdS 4OOG GN3 HSNYE 8 X 00 21 1 3A TWA 000 8
17. 105119 0 3 4 02 2215 109419 ore FTE we Tae volon or 00 00 22 O TE 331438 Le DHHS 41083105 VY E INANI STRAT HOF TE TTA ELJ way 3 3111 7101140 8010 1918 44018310 50 01 FHL 9 100 NIHM le 315 1 1 30108 18115 30131110 831739 80 484 02 2 ls 2 E le dS YO LON 5 XIN 19 01083108 5 4 102119 140 SBE lt HOLIMS 11811 ae MS 18055384 56 01083108 188 102119 Tae a udo 1 6 8 THIS 3 193 TER 18 90 sod Vinod wre 3105 61111 7 a 838084 80161 1
18. 63 Section 9 Parts Replacement Schedule 75 Section 10 Parts List ees othe 76 Wiring Diagrams 96 Note Continuing research results steady improvements therefore information in this manual is subject to change without notice Note Only instructions originating from the factory or its authorized translation representative s are considered to be the original set of instructions February 2000 Taylor Original Publication Updated August 2012 All rights reserved 047772 M TAYLOR Taylor Company The word Taylor and the Crown design 750 N Blackhawk Blvd are registered trademarks in the United States Rockton IL 61072 of America and certain other countries Table of Contents Model PH90 Section 1 The following are general installation instructions For complete installation details please see the check out card Installer Safety In all areas of the world equipment should be installed in accordance with existing local codes Please contact your local authorities if you have any questions Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment Only authorized Taylor service personnel should perform i
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20. o NYa 4 sor AGO so dN AS v 1 36 ooo 05560 601 X GO ooo 1 6800 eso 22590 dINNd dNHAS HIONM1d LAN so _ 0989650 dN AS MOOT LAN eor 29 260 4 6 1 14 8 eso 89 260 NYL 31 eor 008esx NYL 5 eso sesx col 9 220 18 1 1 5 12890 LIINI 1 35 2 090020 X GO NI 810860 8 6 X dO 1 1 MOAHO ONIY 0 19 615570 XVOO NOLSId 151770 VI08 L NIdYIVH YALLOO NIdt pte 55 1 1 1 MEOF X GO 9 0 X dO 8 1 9 5512 1 ALO 9553 Available Separately 051103 Parts List 89 Model PH90 90 9606 OL 000 05290 40 5 4 5 90 9606 OL
21. MODE MIX LOW MANUALLY Figure 1 Freezing Cylinder Assembly Shake Side MAKE SURE POWER SWITCH IS IN THE OFF POSITION Failure to do so may cause injury from hazardous moving parts or electrocution Be certain your hands are sanitized before assembling the freezer With the parts tray available for the shake side Step 1 To install the drive shaft lubricate the groove and shaft portion that comes in contact with the bearing on the beater drive shaft Slide the seal over the shaft and groove until it snaps into place DO NOT lubricate the square end of the drive shaft Fill the inside portion of the seal with 1 4 more lubricant and evenly lubricate the end of the seal that fits onto the rear shell bearing See Figure 2 Operating Procedures Note When lubricating parts use an approved food grade lubricant example Taylor Lube HP Figure 2 Install the drive shaft through the rear shell bearing in the freezing cylinder and engage the square end firmly into the gear box coupling Be sure the drive shaft fits into the drive coupling without binding See Figure 3 Figure 3 Model PH90 23 Operating Procedures Check scraper blades for any nicks signs of wear If any nicks are present replace the blades Note Scraper blades should be replaced every 6 months If blades are in good condition place each scraper blade over the holding pins on the beater ass
22. ooo 96 9889 0 951 051 eor 999 55710 1 ALO 1914 11114 NIVYL OACIA 106 1100 1 37 1 GIONS IOS SA TWA NOISNVdX3 LOOd 143 X 1 NOISNYdX3 LOO9 144 1 7 1 06 5 1 5540 1 1058 6 X 149 554 58 6 X 14 664 HOSSAHdWOO LINA eor z 220650 1 06 591 6 X 14 1 65300 3 AVM CIONA1OS SNTVA OGA 21 AVM CIONA1OS AN IVA 2018 9 dNYAS ANTIVA TYM 9171 X dI8 L X90184 dNYAS AATWA 9N 1d JAVA 5 1 0 AYAW dN AS 14 0 1114 5 SAATVA 5 145 1 940 1 5 JAVA TYM 91 X 18 1 TANIA SENL TYM 9171 X AATWA dNYAS dO 082 X 0102 48 11 99333 1 194 3811 dWAd L 9553 Available Separately Parts List 93 Model PH90 HOLOW col 699550 8 9 X 0 AY AITINd oono 60 LOY AITINd HOLOW 1408 sor 910 8929
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25. 401S INYJHL 87 aa he 5 ee 2 89d ALITYNOSYJA Y aga 2 91114103 7824 29141 B 824 jn 340801 BE unos CE PS gt BE 8 910431058 28 fE 2 7 amas CA 1081105 41818 fm fal MI 007718 2 ag er 15 10 41083105 311 INON g 201 AVEO ior aN 38084 2 1 Ele 30014 5 Ee EP io A XIN 5 05436 Be 38084 8 1 gt Fe TTR THE 53 IWE INT mle TH TH 13
26. Troubleshooting Guide 68 Model PH90 OJAS 89 Jayeaq JO 1291102 01 paveda 15 Ajquiesse 19189 suid 19 Ajsedosd 1 uayM Ajquiasse 10 y 2081491 10 JO 1995 JO 8 SI Ajquiasse sayeag 72 suid usyolg 1098 9944 2 2 ease 8 1891 y 2 10 SI 1299 0 2 9 4 4014 5 asney 9 195 105 y 941 76 asney OPIS 5 Model 90 69 Troubleshooting Guide 5 y JOOUUODSIP JO 101
27. 0 20501 1 1 NI Ooo 2179 32330087 311108 sor 45 060 1 5106 9 9 08 IM ALWAdN AYN 000116 099 90 _ 601 1 9659 0 ZH 09 09 A0EZ 802 H4MO1E HOLOW 81 16 eor 81 08 eor 290660 AOZE AN 01 8v1 08 94 0000116 090 7097 ooo 16160 ONILVINSNI HOLIOWdVO LOO 81 08 94 0000116 09 sor 1 8 sor 7 28 104100 4 8 Z 480014 20078 55710 1 ALO 9553 Available Separately Parts List 7 Model PH90 218 YY 1860 drvogrzrorr ooo 26650 drvogrzrorr ooo 526650 hme 971 08
28. TE HOLINS USLV3H 4045 1437 oTo X3LYIH ANWAS 11918 05 856 wan amj 5 TWN INYAL annous 1 21 047984 33 Rev 2 03 1 01140 JHL 9 SIHL WHITE WHITE YELLOW BLACK LIGHT BLUE WHITE BLUE AGITATOR MOTOR DETAIL O BLACK WHITE WHITE YELLOW BLACK WHITE BLUE ALTERNATE AGITATOR MOTOR DETAIL GROUND FRAME SECUR EUT NOTE STATIC ELECTRICITY MAY CAUSE DAMAGE TO SOLID STATE COMPO ELIMINATE STATIC ELECTRICIT TOUCHING GROUNDED UNIT BEFO HANDLING SOLID STATE COMPON RED WIRE ON RIBBON CABLES CONNECTED TO PIN AT EACH NENTS Y BY ENTS ST BE END 047984 33 Inset Rev 2 03 047984 62 Rev 2 03
29. eor 9 0 91 1 1 XIN 00002091 eor 686 698 0000209 eor TISHS eor 550950 1 61 HOLOWSAHSS 1405 eor 9 1 8 23 1 9080 18539 HOLOWAMWHS sor 000 89 99 052 0 530 1488 90 9606 ooo 866650 A 9 NHE SNOOMIS ONIY O 530 1488 90 9606 000 1 868890 913 SATIVA 4 1 3 15 0 0 530 1488 90 9606 000 _ 4 5 1 3 6 0 530 1488 90 9606 000 6 014 SATIVA 8 2 ooo 89 0 WHIdS NOTAN ooo 4 1 146 865074 ooo TWHIdS NOTAN ooo
30. 1 40 8 114 d O LYASNI 44 81 9 dW 8 1 200 0 11 698 3 ALV1d NOILISOd 7 37 99 55 1 5 5 1 99 55 1 99 1 99 1 99 dIHO 1 13 v9 1 99 SHVMLAOS dIHO 99 dIHO 1 14 CONN 0 SYVMLAOS dIHO ZOAN 341 34 34 308 7598 14 Available Separately Parts List 87 Model PH90 799810 99277 9 09897 91 97 81557 426470 040020 810860 274212 861660 OS69EX 868810 140020 799810 6997 7 9 69897 1 veea 1 885200 HOLOW eor 8960 aovo 1405 sor 28 20 HOLOW 3 1405 eor ___ ptt eor eot 066
31. Figure 14 Figure 16 Operating Procedures 26 Model PH90 Insert the spinner blade shaft from the bottom into the center of the driven spinner and up through the draw valve cavity until the shaft appears at the top of the draw valve The spinner blade must be aligned and engaged to the driven spinner at the bottom This allows the spinner shaft to raise high enough to be engaged into the spinner coupling at the top See Figure 17 Figure 17 Raise the locking collar of the spinner coupling and insert the spinner shaft into the cavity of the coupling until the locking collar can drop into the locked position See Figure 18 Figure 18 Step 8 Snap the restrictor cap over the end of the door spout See Figure 19 Figure 19 Freezing Cylinder Assembly Soft Serve Side A MAKE SURE POWER SWITCH IS IN THE OFF POSITION Failure to do so may cause injury from hazardous moving parts or electrocution With the parts tray available for the soft serve side Step 1 Before installing the drive shaft lubricate the groove on the drive shaft Slide the drive shaft seal over the small end of the shaft and engage into the groove on the shaft Heavily lubricate the inside portion of the seal and also lubricate the flat end of the seal that comes in contact with the rear shell bearing Apply an even coat of lubricant to the shaft DO NOT lubricate the hex end See Figure 20 Note When
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33. 9553 102 5 E YALYVLS PCV 01 ASWHd Available Separately Parts List 95 Model PH90 KINO 431002
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35. Operating Procedures Model PH90 Open the draw valve on the freezer door Drain all the rinse water from the door spout close the draw valve and press the WASH keypad cancelling the wash cycle Step 4 Repeat this procedure using clean warm water until the water being discharged is clear Repeat steps 1 through 4 for the soft serve side of the freezer Cleaning and Sanitizing To clean and sanitize both sides of the freezer the steps will be the same Therefore first clean and sanitize the shake side then go back and duplicate these procedures for the soft serve side Step 1 Prepare a pail of an approved 100 PPM cleaning solu tion examples 2 1 2 gal 9 5 liters of Kay 5 2 gal 7 6 liters of Stera Sheen USE WARM WA TER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the cleaning solution into the hopper and allow it to flow into the freezing cylinder Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper mix level sensing probes the outside of the agitator drive shaft housing and the mix inlet hole Step 4 Press the WASH keypad This will cause the cleaning solution in the freezing cylinder to be agitated Step 5 Place an empty pail beneath the door spout Step 6 Open the draw valve on the freezer door and draw off all the solution Step 7 Once the cleaner stops flowing from the door spout close the draw valve
36. 000 9 6 48600 AVM 1 5 8 5 0 STALS 381 sor 2 8 590 8 8 5 0 STALS 381 sor 1 282570 HIV SATWA 90 LIM sor 010 4 eo 1 220120 8 0 ooo _ 9920 55 18 X 16 31441 15064 ooo 21896050 0091 1 X 548754090 Y 18 3418 1331 882820 55710 1 ALO 9553 Available Separately Parts List 85 Model PH90 502 5688 OL 1 4 sor 7698 015 OL 1 4 sor 98 1431 TANWd rx 1481 01 4 698 3018 00002121 1 2 7698 TANWd 33 0000247 eor dNYAS M 1 4 TANWd 1
37. 10 NI MOHS gt 5 2 gt 2 gD 21083105 414 INE 019 INEN 9201 annoia Q ol Eur Eje 3804 0 100 Pe Le 5 5 gt 29014 cH Sx 2801 0 5 1081402 E 5 2 077 INE E a 2 TH TH TH TH TH WORT NORTE BE le 2 T 1914810 031 ree 88 TS 8 031 YOLVOIONI 40898 OND al mm Tay 5 1 SEL Le alee ar oy YSAYOISNEYL me 5 Cras 08108 TT 8 444139 133138 41818 AVIS 414433 123135 3004 3 098139 121135 3004 31838 1305 31113 IWJ 1
38. 5 00914 X 086 X 1021 381 94006 4 0 147005 927 X cE S ONIIdNOO 7598 cor z 90 2 0 0021 70 1 41 1 14 1 454 148 1 LYVd 148 1 TWAOWAY 0 1001 LAVHS YANNIdS 1VAS J4VHS 1 45 LAIN 1935 X GO 8 5 X dO MOAHO ONIY 4 4 MEOE X GO 8 7 8 1 XAI 7 6 9 X AO 91 8 0 14601 9553 Available Separately Model PH90 84 Parts List 2409 09 36 1405 sot 75 996960 oeeo 1 5 5 so 956 50 3 9 AINO 2 09 6 eor 1 10 or UOLVLIOVUOLON cor SVN Of1T4 YOLOINNOO HINNAS V OLON 18 650 3741 ISN 5
39. 9 4 0992908 216 61890 HASNAdSIG cor s 1860 000 se HOLOW 6 1408 sor 719 60 HOLOWHANNIds 60 26950 sor _ 287650 10160 AHS 1305 00 1 60050095 3180 eor 5 819 0 1 9 017 sor 560090090 1305 1 2 sor __ 81 6701 on ze __ 20 0 000090 8 91 11701 AYAS 1408 eor 1809 9900 81 21701 20 260 070070 60 60000080 ALO Luvd 1408 VIEGELLVEST 854 4 ONILNNOW 3 3 18 ONILNNOW 2 1405 1 9 206 MOAHO AANTVA 18 184 09 0 392 91 89 7804 V oo 6 0 144 YIV HOSSAYdNOO 7698 91 6 ASOH dNIV19 THM 15 01 9 6 5 43415 1 OL 022 95 77 LYVLS YOLIOVdVD 044 4
40. Figure 62 Step 3 Install the shake cup holder See Figure 63 Figure 63 Step 4 Press the AUTO keypad See Figure 64 Figure 64 Note This procedure should be done 3 4 hours before the first shake is served to build up ice crystals Step 5 Fill the hopper with fresh mix and place the mix hopper cover in position Note Use only FRESH mix when priming the freezer Model PH90 Operating Procedures Priming Soft Serve Side Step 1 With a mix pail beneath the door spout open the draw valve Pour 2 1 2 gallons 9 5 liters of FRESH mix into the mix hopper and allow it to flow into the freezing cylinder This will force out any remaining sanitizing solution When full strength mix is flowing from the door spout close the draw valve Step 2 When mix stops bubbling down into the freezing cylinder insert the mix feed tube Remove the cotter pin from the outlet fitting of the mix pump Insert the outlet end of the mix feed tube into the mix inlet hole in the mix hopper Place the inlet end of the mix feed tube into the outlet fitting of the mix pump Secure with cotter pin Step 3 Press the AUTO keypad Note This procedure should be done 15 minutes before product is expected to be served Step 4 Fill the hopper with fresh mix and place the mix hopper cover in position Note Use only FRESH mix when priming the freezer Daily Closing Procedures THIS PROCEDURE MUST BE PERFORMED ON
41. The syrup tanks are located in the lower front syrup compartment The syrup lines are color spiral wrapped Be sure to match the color wrapped syrup line to the correct syrup flavor See Figure 85 9 IA 6 TAYLOR Note Vanilla strawberry syrup lines use restrictors at the syrup tank quick disconnect connection to maintain proper calibration If thin viscosity syrups are used in the special tank it will be necessary to install a restrictor in the syrup line connection Unscrew the quick disconnect from the elbow portion of the syrup line Make sure the o ring rests on the end of the quick disconnect fitting Place the restrictor on top of the o ring and screw the quick disconnect back onto the syrup line Step 1 Filling the syrup tanks Pull back on the collar of the quick disconnect fitting for the air line Allow the air pressure to escape from the syrup tank See Figure 86 Figure 86 Disconnect the syrup line after you have disconnected the air line See Figure 87 62 Figure 85 Figure 87 90 47 Operating Procedures Remove the syrup tank from the compartment Install
42. Model PH90 Screen is SET CLOCK This screen will display the current date and time The date and time may only be changed after the freezer has been manually brush cleaned but before it has been placed in the AUTO mode Move the cursor under the number you wish to change Press the plus keypad to increase the number press the minus keypad to decrease the number When the desired time and date appears press the SEL keypad once to return to the OPERATOR MENU SET CLOCK 10 21 AM 11 07 1999 If an illegal date is entered the following screen will appear The correct date must be entered before leaving this display SET CLOCK 10 34 AM 02 30 1999 INVALID DATE Screen D is SYSTEM INFORMATION The first screen will indicate the software version used in the unit SOFTWARE VERSION PH90 Control UVC2 Version 2 00 Press the SEL keypad to view the second screen ofthe SYSTEM INFORMATION display This screen will indicate the Bill of Material number and serial number for the unit Press the SEL keypad once to return to the Operator Menu PH9033B000 40000000 Screen AUTO HEAT TIME This screen is used to set the time of day in which the heat treatment cycle will start Move the cursor under the number you wish to change Press the plus keypad to increase the number press the minus keypad to decrease the number When the desired time appears press the SEL keypad once to return
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44. Insert the spinner shaft seal into the bottom of the draw valve as far as it will go The spinner shaft seal should fit into the seal groove located inside the draw valve cavity Important Inspect to see that the spinner shaft seal is correctly installed in the groove A worn missing or improperly installed spinner shaft seal will cause product leakage out the top of the draw valve See Figure 9 Figure 9 Place an even coat of lubricant on the smaller end of the driven spinner See Figure 10 2 5 Figure 10 Squeezing the split end together insert the driven spinner through the metal opening of the draw valve until it snaps into place See Figure 11 Figure 11 Step 5 Lubricate the inside of the freezer door spout top and bottom See Figure 12 Figure 12 Model PH90 Operating Procedures Install the draw valve spinner assembly Insert the Install the draw handle With the stopping tab of the draw valve from the bottom until the slot in the draw draw handle facing down slide the fork of the draw valve which accepts the draw handle comes into view handle into the slot of the draw valve Secure the draw See Figure 13 handle with the pivot pin See Figure 15 Figure 13 Figure 15 Step 6 Step 7 Install and lubricate the pivot pin o ring See Install the spinner blade Lubricate the shaft of the Figure 14 spinner blade up to the groove See Figure 16
45. 001 195 9181 BU 2 5 ews u FSIMMOOT9 M S sowy 559298 apis 9 2 09 4 071 Ul y usn 4 9 4 4014 109 JOU SI y SI YOS asney apis 100 66 Model 90 73 Troubleshooting Guide 100 59004104 XIU 5 syu uodwoo yos pue apis 10 apis 5 9 0 sued 7 2 Troubleshooting Guide 74 Model PH90 Section
46. E SoREW ADJUSTMENT 088092 ea Nurse zaam _____ 029830 B1K USED W FRONT HELIX SHOES 050346 amp 050347 KIT X50350 Operator Parts Identification 10 Model PH90 Air Mix Pump Shake Side amp Soft Serve Sides ITEM DESCRIPTION PART NO ITEM DESCRIPTION PART NO PUMP 5 45788 PIN A COAX PUMP X36950 PUMP A COAX SOFT SRV X45316 B CYLINDER A PUMP SHAKE 44669 lt BODY VALVE 46859 O RING DRIVE SHAFT 048632 0000 __ foa 8 90 11 Operator Parts Identification Pump A Syrup Heated X53800 BRN TAN ITEM DESCRIPTION PART NO WASHER NYLON PLUNGER 036578 53708 O RING 1 ID X 103 W 048148 O RING 1 5 16 OD X 103 048149 BODY A PUMP VALVE 054084 JAR SYRUP PLASTIC 036573 JAR SYRUP STAINLESS 036574 NOTE X53800 BRN TAN REPLACES X42803 BRN TAN amp X48140 BRN TAN a o Operator Parts Identification 12 Model PH90 CHOCOLATE STRAWBERRY VANILLA SPARE TAYLOR DE OPERACI N ITEM DESCRIPTION SYRUP TANK 4 QT 3 8 LITER PART NO 045533 SYRUP TANK COVER 035759 1 TIP NYLON WHITE 042747 TIP NYLON GREY 024261 GASKET SYRUP TANK COVER 01603
47. HOLIAS 111 HOLIAS LINII 1199 103108 19202 102419 140 a 102479 4 HOLIAS HOLINS le A 1040 5 35 30 Files ry 1 STRAT NES ry vs 818084 HOIS IWYJHL z T La 5 Hy ELETE S 5 102419 834404 1308 105836 89d ALIWNOSUAd 1205 wae LL 9 1 14102 FODUN lt 894 DJINI 310801 EAJ ek IKE WE anon de Ja ls ae e WE WE 01043105 WANHOISNVYL 7 amas CE 08 05 1081402 41815 8
48. Model PH90 2 Assemble the freezer door Place the door gasket into the groove on the back of the freezer door Slide the front bearing over the baffle rod so the flanged edge is against the door DO NOT lubricate the gasket or bearing See Figure 26 Figure 26 Step 3 Install the freezer door Insert the baffle rod through the beater in the freezing cylinder With the door seated on the freezer studs install the handscrews Tighten equally in a criss cross pattern to insure the door is snug See Figure 27 Figure 27 Step 4 Install the draw valve Slide the 3 o rings into the grooves on the draw valve and lubricate See Figure 28 Figure 28 Lubricate the inside of the freezer door spout top and bottom See Figure 29 Figure 29 Insert the draw valve from the bottom until the slot in the draw valve comes into view See Figure 30 Figure 30 Model PH90 29 Operating Procedures 5 Slide the o ring into the groove the pivot and lubricate See Figure 31 Figure 31 Install the draw handle Slide the fork of the draw handle in the slot of the draw valve Secure with pivot pin See Figure 32 Figure 32 Note The soft serve side features an adjustable draw handle to provide portion control giving a better consistent quality to your product and controlling costs The draw handle should be adjusted to provide a flow rate of 5 to 7 1
49. Press the WASH keypad Flush the syrup line until the solution runs clear Press the CAL keypad to stop the flow of sanitizing solution Note This procedure will thoroughly clean the syrup lines and prevent bacteria build up Turn the syrup tank with the sanitizing solution upside down Press the CAL keypad Press the WASH keypad to clear the syrup line of any remaining sanitizer When the sanitizer has been flushed from the syrup lines press the CAL keypad to complete this step Repeat this procedure for all syrup lines Step 3 Place the power switch to the OFF position Operating Procedures 60 Model PH90 Section 7 During Cleaning and Sanitizing ALWAYS FOLLOW LOCAL HEALTH CODES Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly The following check points should be stressed during the cleaning and sanitizing operations CLEANING AND SANITIZING MUST BE PERFORMED EVERY 14 DAYS Troubleshooting Bacterial Count 1 Thoroughly clean sanitize machine regularly including complete disassembly and brush cleaning Important Operator Checklist 9 Discard remaining mix from freezer during Manual Brush Cleaning Regular Maintenance Checks 1 Rotate scraper blades to allow both sides of the knife edge to wear evenl
50. Press the WASH keypad This will bleed any air pockets from the syrup line When a STEADY stream of syrup is flowing into the cup press the CAL keypad to stop the syrup flow Discard the syrup in the cup See Figure 93 Figure 93 Hold the small portion of the calibrating cup under the syrup line with the syrup sampler Press the CAL keypad Press the AUTO keypad to check the rate of syrup flow After 5 seconds the flow of syrup will automatically stop If the amount of syrup received is 1 fl oz 30 the syrup is properly calibrated See Figure 94 Figure 94 Adjusting the syrup pressure If the amount of syrup is less than 1 fl oz 30 ml the syrup pressure must be increased If the amount of syrup is more than 1 fl oz 30 ml the pressure must be decreased Inside the syrup compartment is a regulator manifold assembly with individual pressure regulators to control the amount of pressure to each tank and syrup line See Figure 95 Figure 95 If less than 1 fl oz 30 ml is received the pressure must be increased Loosen the lock nut Using a flat blade screwdriver turn the adjusting screw CLOCKWISE Recheck the syrup calibration Tighten the lock nut after the correct calibration is achieved If more than 1 1 30 is received the pressure must be decreased Loosen the lock nut and turn the adjusting screw COUNTERCLOCKW
51. after this variable message appears 2 BEATER OVERLOAD Press the reset button firmly Clear the tone 10 COMPRESSOR Place the power switch in the OFF position Wait 5 minutes for the machine to cool Place the power switch in the ON position Clear the tone COMP ON TOO LONG Place the power switch in the OFF position Call service technician Clear the tone HOPPER THERM BAD Place the power switch in the OFF position Call service technician BARREL THERM BAD Place the power switch in the OFF position Call service technician GLYCOL THERM BAD Place the power switch in the OFF position Call service technician HOPPER OVER TEMP The hopper temperature has risen too high as follows Clear the tone a The hopper temperature reaches 41 F 5 C or higher after a power failure b The hopper temperature has not fallen below 41 F 5 C by the end of the COOL phase in the heat cycle BARREL OVER TEMP The barrel temperature has risen too high as follows Clear the tone a The barrel temperature reaches 41 F 5 C or higher after a power failure b The barrel temperature has not fallen below 41 F 5 C by the end of the COOL phase in the heat cycle POWER FAILURE This message will appear in the FAULT DESCRIPTION if a power failure has occurred Clear the tone FAULT DESCRIPTION L VARIABLE MESSAGE R VARIABLE MESSAGE CLR Important To the Operator 20
52. cylinder hopper or glycol during the heat treatment process SYSTEM FAULT SERVICE REQ D FREEZER LOCKED PRESS SEL KEY All four LED s on the front of the freezer will light Press the SEL keypad Important To the Operator 18 Model PH90 The next display is the screen which will appear after the failure message To comply with health codes heat treatment system freezers must complete a heat treatment cycle daily and must also be brushed cleaned every 14 days Brush cleaning is the normal disassembly and cleaning procedure Failure to follow these guidelines will cause the control to lock the freezer out of the AUTO mode Press the WASH keypad NO AUTO OPERATION ALLOWED UNTIL BRUSH CLEANING PRESS WASH KEY The next display is the screen which will appear after the brush cleaning message and illustrates that the control is in the OFF mode and the machine needs to be disassembled and brush cleaned Once the unit is unlocked only the mix out and mix low LED s will light MODE FREEZER LOCKED Soft Lock If a heat treatment cycle has not been initiated within the last 24 hours all four LED s on the front of the machine will light and a message will appear on the LCD Line 3 of the LCD will indicate the reason the message appears Following are the variable messages which will appear on line 3 1 POWER SWITCH OFF Power switch was in the OFF position 2 MIX
53. OUT PRESENT There was mix out condition present 3 AUTO OR STANDBY OFF The unit was not in the AUTO or STANDBY mode 4 HEAT CYCLE TRIED A heat treatment cycle was not attempted in the last 24 hours AUTO HEAT TIME was advanced or a power loss was experienced at the time the cycle was to occur or a heat cycle failure not due to a thermistor failure NO HEAT TREAT START BECAUSE VARIABLE MESSAGE PRESS SEL KEY If the following screen appears a soft lock has occurred during the heat treatment cycle HEAT TREAT CYCLE FAILURE FREEZER LOCKED PRESS SEL KEY If the temperature of the product has not fallen below 41 F 5 C by the end of the COOL cycle the following screen will appear PRODUCT OVER TEMP FREEZER LOCKED PRESS SEL KEY Press the SEL keypad to advance to the next display When one of these messages appears automatic freezer operation cannot take place until the freezer is disassembled and brush cleaned or has completed a heat treatment cycle The next display will instruct the operator to start a heat treatment cycle manually by pressing the AUTO keypad or to disassemble and brush clean the freezer If the AUTO keypad is pressed the freezer will automatically start the heat treatment cycle and only the heat cycle LED will light NO AUTO OPERATION ALLOWED PRESS AUTO FOR HEAT CYCLE WASH TO BRUSH CLEAN Model PH90 19 Important To the Operator If the WASH keypad
54. This Operators Manual should be read before operating or performing any maintenance on your equipment Your Model PH90 will NOT eventually compensate and correct for any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that personnel responsible for the equipments operation both assembly and disassembly study these procedures in order to be properly trained and to make sure that no misunderstandings exist In the event you should require technical assistance please contact your local authorized Taylor Distributor Note Warranty is valid only if the parts are authorized Taylor parts purchased from an authorized Taylor Distributor and the required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty claims on equipment or parts if non approved parts or refrigerant were installed in the machine system modifications were performed beyond factory recommendations or it is determined that the failure was caused by neglect or abuse Note Constant research results steady improvements therefore information this manual is subject to change without notice the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 The
55. WHY 3 1305 eor 610 16 06 126 HOLIMS 5 01 979434005 18 55710 1 ALO Luvd 9553 Available Separately Parts List 91 Model PH90 66 10 9 sor 9 17590 0 18361 1 66 06 7 eor 9 163 50 Z 01 LHASLAN ___ 1 8L 0090 8 1305 000 95900 TAYYVE SLUVd AVELL 8 00090 000 TAYYVE SLUVd AVELL SHIMOd eor ___ L 8 eor ____ 01 OAS 184 SONSE TIVISNI W3S 1001 WAOWSAY 616270 LAVHS 9 10 1 96 60 21 sor 889920 95300 331 ooo 8 JLIHM NOTAN dIL 000 0680 wO 000 080 7 O 1689940 NOILONY LSNI dNYAS 1Y930 eor 169 90 197 7 1098 1
56. Y 9553 Available Separately Model PH90 82 Parts List NOLSId 9 000 150020 X CO 8 1 2 0 000 60 9 11 000 8 szzvzo 0 0 X 000 59980 X GO 8 6 1 po 000 z X QO 9 1 000 GO 9 11 1 JAVA 000 e 1 00 6 GO 91 1 1 14 6 INYA XIN ooo 259850 902 6 X 2 1 ooo i 92680 318000 133 9 000 i 3010151594740 98 000 14104 9 060101 a a 0 2 1111 01 889 X 00 2 a Ooo E 19 08608 SHOHS 6 1405 oo 896060 1 0 8 63 000 11085 ANNL V 1 N 69 910 X GO 9 6 1 18 970 909X AYIN 5 MEOT X QO BIONTO 5
57. ZO 1 2 1 0 1869 4 9 Model 90 71 Troubleshooting Guide aka 949 2500 y UO SI XIN UBIDIUYI9 5 sp u 1 dn 1 XIW y JOU SI 18 99 29 pue asn ay 10 NO JeyeeJg y 4 JO 440 51 1948944 si Aedsiq 115 10 02 pue yes deos 5 10 00 10889 4 6 4 1 9 OLNY 55940 XIU y pue 95 JO 19 y WNL
58. and press the WASH keypad cancelling the wash cycle Step 8 Prepare a pail of an approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Repeat steps 2 through 7 with the sanitizing solution Repeat steps 1 through 8 for the soft serve side of the freezer Disassembly Shake Side Note Failure to remove parts brush clean and re lubricate these parts will result in damage to the related parts These parts must be removed every 14 days or the machine will lock out and not operate in the AUTO mode MAKE SURE POWER SWITCH IS THE OFF POSITION Failure to do so may cause injury from hazardous moving parts or electrocution See Figure 125 Figure 125 081210 Model PH90 57 Operating Procedures 1 Remove the syrup lines from the syrup ports remove the restrictor cap from the bottom of the door spout Step 2 Remove the spinner blade from the bottom of the door spout by lifting up the plunger nut on the spinner coupling and pulling down the blade Step 3 Remove the handscrews freezer door beater assembly with drive shaft seal and scraper blades from the freezing cylinder Step 4 Remove the drive shaft seal from the drive shaft of the beater assembly Step 5 Remove the freezer door o ring front bearing pivot pin draw handle an
59. appliances which are equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by authorized personnel to the local codes e Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion Failure to follow these instructions may result in electrocution Contact your local authorized Taylor Distributor for service 111031 Model PH90 Safety allow untrained personnel operate this machine DO operate the freezer unless all service panels and access doors are restrained with screws e remove any internal operating parts examples freezer door beater scraper blades etc unless all control switche
60. bottom of the pump cylinder Step 6 Assemble the mix inlet tube assembly Slide the o ring and seal into the grooves on the fittings and thoroughly lubricate See Figure 44 Figure 44 Attach the spring and poppet to the end of the pressure relief fitting The spring must be securely fastened and not allowed to float freely Note Thespring and rubber poppet act as a pressure relief valve to prevent a pressure build up in the freezing cylinder See Figure 45 Figure 45 Step 7 Insert the mix inlet tube assembly into the hole in the base of the valve body See Figure 46 Figure 46 Secure the pump parts in position by sliding the retaining pin through the cross holes located at the bottom of the pump cylinder See Figure 47 Figure 47 Note The head of the retaining pin should be facing UP with the pump correctly installed Model PH90 33 Operating Procedures 8 10 Install one o ring each end of the mix feed tube and Slide the large o ring and two smaller o rings into the thoroughly lubricate See Figure 48 grooves on the drive shaft Thoroughly lubricate the o rings and shaft DO NOT lubricate the hex end of the shaft See Figure 50 Figure 48 Step 9 Figure 50 Lay the pump assembly pump clip mix feed tube and Install the hex end of the drive shaft into the drive hub cotter pin in the bottom of the mix hopper for sanitizing at the rear wall of the mix hop
61. either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor The Taylor Company will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in question To the Operator Model PH90 Section 3 We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both you and the service technician As an example warning labels have been attached to the freezer to further point out safety precautions to the operator IMPORTANT Failure to adhere to the following safety precautions may result in severe personal injury or death Failure to comply with these warnings may damage the machine and its components Component damage will result in part replacement expense and service repair expense DO NO
62. is pressed the next display will appear and the freezer will have to be disassembled and brush cleaned OFF OK MODE 41 0 FREEZER LOCKED Once the freezer is unlocked by starting a heat treatment cycle only the heat cycle LED will light If the freezer is unlocked by brush cleaning the mix low and mix out LED s will light Operator Menu The OPERATOR MENU is used to enter the operator function displays To access the OPERATOR MENU simply press the MENU keypad The cursor will flash over the letter A indicating that this is screen A To select a different screen use the arrow keypads and move the cursor to the desired screen selection and press the SEL keypad OPERATOR MENU ABCDEFGHIJ EXIT FROM MENU Screen is FAULT DESCRIPTION fault description will indicate if there is a fault with the freezer and the side of the freezer where the fault occurred To clear the tone for any faults which have been corrected press the left arrow keypad To see if there is more than one fault per cylinder press the SEL keypad When the last fault is displayed the control will return to the OPERATOR MENU To return to the main screen move the cursor to A and press the SEL keypad again Listed below are the variable messages which will appear along with the corrective action 1 FAULT FOUND There was no fault found in the freezer Nothing will appear on the screen
63. sanitizing efficiency and capacity of the machine solutions Read and follow label directions Condensers and filters should be cleaned carefully Too strong of a solution may damage monthly The air filters can be removed from the parts and too weak of a solution will not do the rear of the freezer and brought to the sink for an adequate job of cleaning or sanitizing cleaning Use soft brush to clean between the fins of the condensers Never use screwdrivers 6 Empty all syrup from the tanks and discard at or other metal probes to clean between the fins least once a week 9 On water cooled units check the water lines for 7 Thoroughly clean and sanitize the syrup lines at kinks or leaks Kinks can occur when the least once a week machine is moved back and forth for cleaning or maintenance purposes Deteriorated 8 Temperature of mix in mix hopper and walk in cracked water lines should be replaced only by cooler should be below 40 F 4 4 C an authorized Taylor mechanic Model PH90 61 Important Operator Checklist Winter Storage If the place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is to be left unheated and subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freezers disconnect the water supply Use air pressure to blow
64. the CAL keypad The agitator will continue movement after 10 seconds have elapsed Figure 56 Note Ifthe agitator paddle should stop turning during normal operation with sanitized hands remove the agitator from the agitator drive shaft housing and brush clean with sanitizing solution Install the agitator back onto the agitator drive shaft housing Press the CAL keypad to stop rotation Step 13 Stand the mix feed tube in the corner of the mix hopper Place the cotter pin in position in the outlet fitting of the pump Step 14 Remove the restrictor cap Step 15 Return to the freezer with a small amount of sanitizing solution With a pail below the door spout dip the door spout brush into the sanitizing solution and brush clean the syrup ports in the freezer door door spout bottom of the driven spinner and spinner blade and syrup line fittings Note To assure sanitary conditions are maintained brush clean each item for a total of 60 seconds repeatedly dipping the brush in sanitizing solution With the syrup port brush brush each syrup port hole 10 to 15 times Dip the brush in sanitizing solution before brushing each port Fill the squeeze bottle with sanitizing solution With a pail beneath the door insert the adapter end of the squeeze bottle into the syrup port and squeeze the bottle firmly This action will force solution out of the adjacent port and down around the spinner This procedure should be perform
65. to the OPERATOR MENU AUTO HEAT TIME TIME 12 00 AM Screen F is CURRENT CONDITIONS This screen gives the viscosity of the product and the hopper and barrel temperatures The last line of the display is the compressor countdown safety timer The safety timer prevents the compressor from running more than 11 minutes other than during the cooling phase of the heat treatment cycle Press the SEL keypad once to view the SERVINGS COUNTER screen HOPPER 38 5 BARREL 28 5 18 0 11 00 38 5 11 00 The SERVINGS COUNTER screen indicates the number of times the draw switch has closed number of draws since the last brush cleaning or since the last serving counter reset A maximum of 32 767 draws can be recorded an additional draw will cause the counter to restart at zero Pressing the MENU keypad SEL will return the display to the Operator Menu SERVINGS COUNTER LEFT RIGHT 12 15 Draws are counted during the AUTO mode of operation only Model PH90 21 Important To the Operator Screen is HEAT CYCLE DATA The information from the previous heat treatment cycles can be obtained through this screen The most recent heat treatment cycle data will be shown first press the plus keypad to scroll through the remaining heat cycle displays heat treatment cycle failure should occur a 2 character message will appear on the second line of the screen Press the SEL keypad once to return to the OP
66. 0 1 1 2 18190860 55710 1 ALO 1914 MEOE X GO 8 8 1 55 YAQNITAD YANIVLAY 55 AGO 9 55 141 3811 18 2 1 LAIN 1935 X GO 8 5 X dO MOAHO ONIY 1 4 4 134 ALIHM XVOO NOLSId 8 1100 MEOE X GO X GO 8 MEOE X GO 8 8 1 5 YJANTAO YANIVLAY 85 ACO 8 S V9MV AATINd 8 S SeMV AATINd LAS NATIV X 22 8 5 9 4 0161 LOV ASTINd 8 6 6929 6429 X LAS NATIV X 22 8 5 4016 1 4 LOV ASTINd TOL 15 1 955 Available Separately Model PH90 88 Parts List LANG TOOTS ann ONES 0 M X 0011 01 X GO 91 9 NIH O PoP ooo M
67. 2 oz 142 g to 213 g of product by weight per 10 seconds To INCREASE the flow rate turn the adjustment screw COUNTER CLOCK WISE and CLOCKWISE to DECREASE the flow rate A IMPORTANT Once the draw rate is set tighten the lock nut with a wrench Step 6 Snap the design cap over the bottom of the door spout See Figure 33 Figure 33 Step 7 Slide the long drip pan into the hole in the front panel above the syrup topping dispensers See Figure 34 Slide the two shorter drip pans into the holes in the rear panel Figure 34 Operating Procedures 30 Model PH90 Install the two notched drip pans the left and right side panels See Figure 35 I 10308 WS Figure 35 Step 8 Install the front drip tray and splash shield under the door spouts See Figure 36 Figure 36 Mix Hopper Assembly To assemble the mix hopper for both sides of the freezer the steps will be the same Therefore first assemble the shake mix hopper then go back and duplicate these procedures for the soft serve mix hopper With the parts trays available Step 1 Inspect the rubber pump parts The check rings and o rings must 100 good condition for the pump and entire unit to operate properly Check rings and o rings cannot properly serve their intended functions if nicks cuts or holes in the material are present The rubber poppet must also be in good condition Refer
68. 4629 X Z MW2 AATINd ps 60 PO 0 000 60 9 08 20271 08 col 595800 8 6 HALVM SATVA 08 cor 2 989900 8 5 1 tse AWA 8 6 331 08 eor 988050 150 NAdO 6462 663 4 5 501808 6666609 col 16590 ISd 066 SUNSSAYd HOLIMS 5 00007 60 ezero ISd 066 JHNSSJHd HOLIMS Prin HO ooo 142 00 0 8 4 X 8 0 28 336 sor 90900 fr 3631 1 2 1 X 08 eor isoro 08 94 099 0 col 0 55710 1 ALO 1914 9553 Available Separately Model PH90 94 Parts List 2 09 15405 66 0961 0 2 05 968 0960 55710 1 1914
69. 6 Figure 106 Step 15 Remove the 1 5 16 o ring from the valve body and remove the 1 o ring from the discharge tube Cleaning the Syrup Pump Step 1 Flush and rinse the pump container of warm water Place the lower end of the pump into the water container and operate the pump until only warm water flows from the discharge tube Step 2 Remove the pump from the container of water for disassembly Step 3 Wash and scrub all parts in clean warm soapy water Use the supplied brushes to clean all confined areas Step 4 Insert the brush through the tip of the discharge tube Move the brush back and forth to scrub the tip of the discharge tube See Figure 107 Figure 107 Step 5 Advance the brush completely through the discharge tube and pull the brush from the bottom of the tube Step 6 Insert the brush into the top side of the inlet valve Scrub this area specifically around the steel ball See Figure 108 Figure 108 Step 7 Insert the brush into the top side of the outlet valve Scrub this area specifically around the steel ball See Figure 109 Figure 109 Operating Procedures Model PH90 8 Insert the brush by the non bristle end into the passageway between the inlet valve and the outlet valve See Figure 110 Figure 110 Step 9 Move the brush back and forth to scrub this passageway Advance the brush completely and pull the brush out of the valv
70. 7 DIP TUBE 015441 7 O RING DIP TUBE 018550 WASHER 018595 CO2 QUICK DISCONNECT PLUG 021077 QUICK DISCONNECT SOCKET 021524 QUICK DISCONNECT SOCKET 021026 RESTRICTOR SYRUP 030917 GASKET RUBBER 023551 O RING SYRUP QD PLUG 016030 SYRUP LINE QD PLUG 021081 VALVE A QD PLUG 021081 2 INSERT 021081 1 SET 4 SYRUP FLAVOR DECALS 021523 DECAL SYRUP TANK DUAL SUPPLIER ORDER AS NEEDED USED ON CHOCOLATE 045533 1 Model PH90 13 Operator Parts Identification Accessories Sanitizer Cleaner i ITEM DESCRIPTION PART NO DESCRIPTION PART NO BROS DRAW VALVE 01577577 o BRUSH DRAW VALVE BRUSH AIK PUMP 00 27 BRUSH END DOOR SPOUT SS BRUSHSETLVB e BRUSH REAR TINDXEIN 13071 NOT SHOWN Operator Parts Identification 14 Model PH90 Section 5 Important To the Operator WASH MENU Oor Z KY VEW DESCRIPTION 1 Power Switch Toggle 2 Indicator Lights PCB A LED 3 Flavor Selector Keypad Switch Membrane Liquid Crystal Display Keypads Switch Membrane 6 Heater Switches Toggle Symbol Definitions To better communicate in the International arena the words on many of our operator s
71. 9 Parts Replacement Schedule DESCRIPTION 3 MONTHS 6 MONTHS o x Door Gasket Sot Seve 1 Feed Tube O Ring 1 Pump Drive Shaft Cup Sea x oo White Bristle Brush 3 x 7 Inspect amp Replace if Necessary White Bristle Brush 3 x 1 2 Inspect amp Replace Minimum if Necessary White Bristle Brush 1 1 2 x 2 Inspect amp Replace Minimum if Necessary White Bristle Brush 1 x 2 Inspect amp Replace Minimum if Necessary Black Bristle Brush 1 x 2 Inspect amp Replace Minimum if Necessary Double Ended Brush Inspect amp Replace Minimum if Necessary Door Spout Brush Inspect amp Replace Minimum if Necessary Syrup Port Brush Inspect amp Replace Minimum if Necessary Model PH90 75 Parts Replacement Schedule X lt X lt X lt X lt Parts List Section 10 5 OME WNINUSLWOOTE Pp S 000 1 6 ooo ses X M 91 6 1138 LAVHS 486080 ASN 2 7 64 AMVHS 601 8460 lt 031113 104 1 so 95290 05 10 ooo _ 35290 18 1 8 5 8 13095 eor
72. 911591 asjquiessesiq 1 4 y 10 1 6 y dnuAs y y 1019141591 5 1294109 01 dniAs pue yue 2 JO 1912141591 JOU dnsAs 59 dnsAs ul dnuAs 06 20 1 3A198991 0 Aresseoeu 1869 4 9 pue Uie Heys 4 uo 1002 01 JOIOW IJS JLN UBIDIUYD9 2 9 4 4014 UO s JO OW 90 5 jo yosuuoosip yoinb ul SI SI YOS apis 01 yeys 194186 Troubleshooting Guide 70 Mode
73. 97994 9 INO XIN 16 40 OLNY 941 JOU 192991 Y 440 94 Ul 1 159 y 5 1291 HOS 10 as SI 197094 5 031 210 Model 90 63 Section 8 apis YOS apis Troubleshooting Guide 9 OLNV 859 4 01 youms Jamod 92814 y XIU 2 1 440 y U s 1461 LNO XIN pesuedsip s 8 usnig 15 192994 29 ysniq 159 edulis Uey SI 10511194 Jeddoy Jo jaueg y 490 y 5 4016 940
74. CE EVERY 24 HOURS The function of the Heat Treatment Cycle is to destroy bacteria by raising the temperature of the mix in the freezing cylinder and the hopper to a specified temperature for a specified period of time and then bringing the temperature back down low enough to retard spoilage The Heat Treatment Cycle will start at the time designated in the Auto Heat Time DO NOT draw product or attempt to disassemble the unit during the HEAT cycle The product is hot and under extreme pressure Important The level of mix in the mix hopper must be above the mix low probe The mix low light must not be on 080221 Shake Side Note Ifthe CLEAN MANUALLY light is flashing do not add mix The machine must be disassembled and brush cleaned within 24 hours Both sides of the freezer must be in the AUTO mode before the HEAT cycle may be started AUTO OK MODE MIX HOPPER 40 0F BRUSH CLEAN ON MM DD Figure 65 Step 1 Remove the hopper cover Remove the shake cup holder front drip tray splash shield and all five drip pans two from the rear panel one from the front panel and two from the side panels Make sure your hands are clean and sanitized before performing these next steps Note Pressing the CAL keypad will stop agitator movement for 10 seconds After 10 seconds have elapsed press the CAL keypad again to return to the normal display Step 2 Remove the agitator from the mix hopper Rem
75. ERATOR MENU Listed below are the variable messages which could appear HT Failure the heating phase CL Failure the cooling phase TT Failure in meeting total heat treatment cycle time requirement MO OP PF Power failure If a power failure occurs but the heat treatment cycle does not fail an asterisk will appear on the third line of the display Mix out condition Operator interruption BO Beater overload High pressure cut out TH Failed thermistor probe PS Power switch placed the OFF position ML Low Condition 14 14 Day Timeout Occurred Heat Cycle Record Cleared 11 07 HEAT 02 00 OVER 01 09 00 45 TEMP ATEND 38 5 Pressing the left arrow keypad on any HEAT CYCLE DATA screen will cause the extended data screen to be displayed This screen shows the hopper barrel and glycol temperatures and the amount of time the freezer spent in the phases of the heat cycle when the heat cycle completed or was terminated HOPPER 151 0 BARREL 134 5 136 0 GLYCOL 98 1 153 0 PHASE TIME 1 20 1 Screen is the LOCKOUT HISTORY This screen displays a history of the last 40 hard locks soft locks and brush clean dates Page numbers are indicated in the upper right hand corner Page 1 always contains the most recent failure Press the PUMP keypad to cycle through the pages The second line of the screen displays the date and time a failure occurs The thi
76. ISE to zero Remove the air line to the syrup tank to allow the pressure in the tank to escape Reconnect the air line Adjust the regulator to the new pressure setting and recheck the syrup calibration Tighten the lock nut Repeat the calibration procedures for each additional syrup line Step 4 Remove the syrup sampler Lightly lubricate the o ring on each syrup line fitting See Figure 96 Figure 96 Model PH90 Operating Procedures Attach the syrup lines to the freezer door Insert the syrup line fitting into the syrup port in the freezer door The flat side of the syrup line fitting must be aligned with the pin in the syrup port Rotate the syrup line fitting upward to lock in place See Figure 97 Figure 97 Note Whenever a particular syrup line is not used the syrup hole plug found in the spare parts kit must be installed Place the syrup hole plug o ring into the groove of the syrup hole plug and lubricate Align the flat portion of the syrup hole plug with the locking pin in the open syrup port of the freezer door Insert the syrup hole plug and turn slightly to lock in place Step 5 Clean the calibration cup and syrup sampler This Procedure Must be Performed Daily Syrup Pump Syrup Pump Disassembly Before the first use and after use daily disassemble and clean the pump Step 1 Flush and rinse the pump ina container of warm water Place the lower end of the pump into the water c
77. On the rear of the unit two 1 2 5 water connections for inlet and outlet have been provided for easy hook up 1 2 inside diameter water lines should be connected to the machine Flexible lines are recommended if local codes permit Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve There will be only one water in and one water out connection DO NOT install a hand shut off valve on the water out line Water should always flow in this order first through the automatic water valve second through the condenser and third through the outlet fitting to an open trap drain A A back flow prevention device is required on the incoming water connection side Please refer to the applicable National State and local codes for determining the proper configuration Electrical Connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities 081210 FOLLOW YOUR LOCAL ELECTRICAL CODE
78. Parts List 41 0000 08 28 270 sor 2 76180 1546 319901 5 cor ___ NO SNON NO L0dd S1DDOL HOLIMS ooo _ 289550 HOLIMS HOld esrZporr sor 988060 NJdO 8492 SHNSSIHd HOLIMS 901 8 08 94 _6666509 099 9007 sor 296 0 HAG1OS ISd SHNSSAYd HOLIMS 901 000009 sor 0105 184 0 SHNSSAYd HOLIMS cor 2 02 0 804 9 eso 0 1 8 804 S ANVHENSN HOLIMS eo 1 08 6 1 1 1 45 1 5 cok ____ 2279 1 084260 SaOVIdaH 000 96 650 LAVHS HSNd LAN cok 1 cok 2199 1 000 55050 2998 287 1 9 000 2050 2998 287 5 sor 8 HOLIMS cok 68880 0 1 48 cor 1990 15010 138 eso 15010 4139 1341 8 coh e cok 192 126 5 1 eso gzeeex 2 1 094
79. RM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS and sanitize the agitator and hopper cover Step 3 Important Install the agitator back onto the agitator drive shaft housing Replace the hopper cover Step 4 Return to the freezer with a small amount of cleaning solution Dip the door spout brush into the cleaning solution and brush clean the door spout and bottom of the draw valve See Figure 73 Note To assure sanitary conditions are maintained brush each item for a total of 60 seconds repeatedly dipping the brush in cleaning solution Figure 73 Remove clean and reinstall the long drip pan through the front panel and the two short drip pans in the rear panel See Figure 74 Figure 74 Remove clean and reinstall the two notched drip pans in the left and right side panels See Figure 75 Figure 75 Rinse a single service towel in cleaning solution and wipe down the freezer door and the area around the bottom of the freezer door Note Once the heating cycle has started it cannot be interrupted The heating cycle will take a maximum of 4 hours to complete with full hoppers 080221 Model PH90 Operating Procedures CAUTION Do not draw product during the heating cycle because of high product temperatures When the heating cycle is complete the control will return to the STANDBY mode There are 3 phases of the heat cycle Heating Holding and Cooling Each p
80. S Each unit requires one power supply for each data label on the unit Check the data label s on the freezer for branch circuit overcurrent protection or fuse circuit ampacity and other electrical specifications Refer to the wiring diagram provided inside of the electrical box for proper power connections CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK Vins unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame Stationary appliances which not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected not used for long periods or during initial installation shall have protective devices such as GFI to protect against the leakage of current installed by authorized personnel to the local codes e Supply cords used with this unit shall oil resistant sheathed flexible cable not l
81. T operate the freezer without reading this Operator Manual Failure to follow this instruction may result in equipment damage poor freezer performance health hazards or personal injury A Per IEC 60335 1 and its part 2 standards This appliance is to be used only by trained personnel It is not intended for use by children or people with reduced physical sensory or mental capabilities or lack of experience and knowledge unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety Vine unit is provided with equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame DO NOT use a water jet to clean or rinse the freezer Failure to follow these instructions may result in serious electrical shock Safety DO operate the freezer unless it is properly grounded DO operate the freezer with larger fuses than specified on the freezer data label All repairs must be performed by authorized Taylor service technician The main power supplies to the machine must be disconnected prior to performing any repairs e Connected Units Only Taylor authorized service technicians may install a plug on this unit Stationary
82. cycle failure display will appear In the example the hopper temperature is 140 F 60 C The phase shows that the machine is in the HEAT phase of the treatment cycle When the heating phase is complete the freezer goes into the holding phase of the cycle The holding phase will hold the temperature above 151 F 66 1 C fora minimum of 30 minutes In this example the hopper temperature is 151 F 66 1 C HEAT HOLD 151 0 BRUSH CLEAN MM DD 010917 The final phase of the heat treatment cycle is the cooling phase Now the freezer must cool the mix below 41 F 5 C If the product fails to cool in 2 hours the freezer will lock out This example illustrates that the temperature is being lowered but has not yet reached the set point HEAT COOL 55 0 BRUSH CLEAN MM DD When the entire heat cycle has been completed the normal display will appear showing the machine in the STANDBY mode The machine may now be placed in AUTO or left in STANDBY STANDBY OK 41 0 BRUSH CLEAN MM DD MODE STANDBY Hard Lock There are two causes for a hard lock 1 Fourteen days have elapsed since the last brush cleaning The following screen will be displayed 14 DAY TIMEOUT CLEANING REQ D FREEZER LOCKED PRESS SEL KEY 2 There has been a thermistor failure freezing
83. cylinders See Figure 127 Figure 127 Brush clean the drive hub openings in the rear wall of the mix hoppers See Figure 128 Figure 128 080221 Model PH90 Operating Procedures Using small double end brush brush clean the syrup line fittings Step 6 Prepare a sink with an approved 100 PPM sanitizing solution example 5 Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTUR ER S SPECIFICATIONS Repeat Step 5 with the san itizing solution Step 7 Rinse all parts in the sanitizing solution for a minimum of one minute Step 8 Place disassembled parts on clean and sanitized parts trays Step 9 Wipe clean all exterior surfaces of the freezer Sanitizing the Syrup System Shake Side Two main objectives in your closing procedures must be to 1 Discard all syrup at least once a week 2 Flush the syrup lines at least twice a week This must be done on a regular basis to keep a build up of old syrup from clogging the lines and to break the bacteria chain which develops the tanks and lines Remember Calibrating the syrup flow must be done once every morning especially after flushing the syrup lines Step 1 Sanitizing the syrup tanks Pull back on the collar of the quick disconnect fitting of the air line Allow the air pressure to dissipate from the syrup tank Disconnect the syrup line Remove the syrup tank from its compar
84. d draw valve spinner assembly Remove o ring from pivot pin Disassemble the draw valve spinner assembly Remove the driven spinner by grasping the draw valve and pulling the driven spinner out Remove the spinner shaft seal Remove the two o rings from the draw valve Step 6 From the shake pump cylinder remove the retaining pin valve body piston spring and poppet and the mix inlet tube Remove all o rings and check rings Step 7 Remove the drive shaft from the drive hub in the rear wall of the mix hopper Remove the two small o rings and one large o ring from the drive shaft Disassembly Soft Serve Side Note Failure to remove parts brush clean and re lubricate these parts will result in damage to the related parts These parts must be removed every 14 days or the machine will lockout and not operate in the AUTO mode MAKE SURE POWER SWITCH IS THE OFF POSITION Failure to do so may cause injury from hazardous moving parts or electrocution With the parts tray available for the soft serve side remove the following parts and place them in the parts tray Step 1 Remove the design cap from the bottom of the door spout Step 2 Remove the handscrews freezer door beater shoes scraper blades and drive shaft from the freezing cylinder Step 3 Remove the scraper blade clips from the scraper blades Step 4 Remove the pivot pin and draw handle Step 5 From the soft serve pump cylinder re
85. e body See Figure 111 Figure 111 Step 10 Insert the brush into the bottom side of the inlet valve Move the brush back and forth to scrub this area specifically around the steel ball See Figure 112 Step 11 Advance the brush completely through the inlet valve and pull the brush out of the valve body Step 12 Rinse all parts with clear water Step 13 Sanitize parts following your local sanitization requirements Allow parts to air dry after sanitization Syrup Pump Assembly After pump disassembly and cleaning assemble the pump Step 1 Lubricate and install the seal o ring into the seal See Figure 113 Figure 113 Step 2 Install the seal assembly onto the piston end of the plunger assembly Step 3 Install the washer and spring onto the plunger assembly See Figure 114 Figure 112 Figure 114 Model PH90 Operating Procedures 4 Install the plunger insert into the plunger tube by positioning the end of the insert with the beveled edge and smaller hole to enter into the plunger tube first Step 5 Install the plunger nut onto the plunger tube Step 6 Install the knob o ring into the groove provided in the knob Step 7 Install the plunger tube assembly onto the plunger assembly by inserting the plunger assembly into the larger opening on the plunger tube Push the plunger assembly compressing the spring until the threaded end of the stem projects through t
86. e screen will display INITIALIZING There will be four types of data the system will check LANGUAGE SYSTEM DATA CONFIG DATA and LOCKOUT DATA During the INITIALIZING LANGUAGE screen the alarm will be on If the system data configuration data or lockout history data has become corrupt the following screen will alert the operator that the system settings may have been changed NVRAM FAULT RESET TO DEFAULTS PRESS SEL KEY Once the system has initialized the SAFETY TIMEOUT screen is displayed and the alarm is turned on SAFETY TIMEOUT ANY KEY ABORTS This screen will be displayed with the alarm on for 60 seconds or until any keypad is pressed After the safety timeout has been completed and the power switch is OFF one of the following screens is displayed The first screen is displayed if the machine is not in a brush clean state If any of the requirements for a brush clean have not been met the time displayed will remain at 5 00 minutes When all the requirements for a brush cleaning are met and the five minutes expire the screen will change to the second screen which is the standard power switch OFF screen POWER SWITCH OFF TIME 4 40 HOPPER BARREL POWER SWITCH OFF When the power switch is set in the ON position the system mode of operation screen is displayed In this example the machine is ON but no mode of operation has been selected The second line of the display indicates whethe
87. ed for at least 10 seconds per port Install the restrictor cap Operating Procedures 36 Model PH90 Sanitizing Soft Serve Side Step 1 Prepare a pail of approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the sanitizing solution over all parts in the bottom of the mix hopper and allow it to flow into the freezing cylinder Note You have just sanitized the mix hopper and parts therefore be sure your hands are clean and sanitized before going on in these instructions While the solution is flowing into the freezing cylinder take particular care to brush clean the mix level sensing probes the mix hopper mix inlet hole the outside of the agitator drive shaft housing the agitator the air mix pump pump clip mix feed tube and cotter pin Step 3 Prepare one more pail of sanitizing solution per instructions in Step 1 Step 4 Install the pump assembly at the rear of the mix hopper To position the pump on the drive hub align the drive hole in the piston with the drive crank of the drive shaft Secure the pump in place by slipping the pump clip over the collar of the pump making sure the clip fits into the grooves in the collar See Figure 57 Figure 57 Step 5 Pour the 2 gallons 7 6 liters of sanitizing solution into the mix hopper Step 6 P
88. eezer is in the process of a heat cycle Clean Manually When the CLEAN MANUALLY light is flashing it indicates that the machine must be disassembled and brush cleaned within 24 hours When all four indicator lights are flashing this signifies a locked condition When MIX LOW and MIX OUT lights are flashing only this signifies an unlocked condition Flavor Selector Keypad Four shake flavors are offered from the Model PH90 freezer chocolate strawberry vanilla unflavored product and an optional flavor Press the desired shake flavor keypad and open the draw valve Product and syrup will automatically blend to produce the chosen flavor Liquid Crystal Display Located on the front control panel is the Liquid Crystal Display LCD The LCD is used to show what mode of operation the freezer is in and whether or not there is sufficient mix Heater Switch The heater switch is located under the control panel on the right hand side of the unit When placed in the ON position the heater switch controls power to the heated syrup topping rail Reset Mechanism The reset buttons are located in the syrup compartment behind the syrup tanks There is one for each side of the freezer The reset mechanism protects the beater motor from an overload condition Should an overload occur the reset mechanism will trip To properly reset the freezer place the power switch in the OFF position Press the reset button firmly Turn the p
89. embly See Figure 4 Figure 4 Note The holes in the scraper blade must fit over the pins to prevent damage Holding the blades on the beater assembly insert the drive shaft of the beater assembly through the rear shell bearing in the freezing cylinder and engage the square end firmly into the drive coupling See Figure 5 Note When properly seated the beater will not protrude beyond the front of the freezing cylinder Figure 5 Step 2 Assemble the freezer door Place the freezer door o ring into the groove on the back of the freezer door DO NOT lubricate the o ring Lubricate the outside diameter of the front bearing Slide the front bearing into the door hub See Figure 6 Figure 6 Step 3 Install the freezer door Position the freezer door on the 4 studs on the front of the freezing cylinder Install the handscrews Tighten equally in a criss cross pattern to insure the door is snug Do not over tighten See Figure 7 Figure 7 Operating Procedures Model PH90 4 Assemble the draw valve spinner assembly Inspect draw valve o rings for cuts or nicks Replace if cut or nicked If draw valve o rings are in good condition slide the two o rings into the grooves of the draw valve and lubricate See Figure 8 TAYLOR VB HP Figure 8 Lubricate the outer diameter of the spinner shaft seal Fill the cups on each end of the seal with lubricant
90. formance and damage to the machine For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed high ambient temperatures of 104 40 C at reduced capacities NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor Safety Model PH90 Operator Parts Identification Section 4 4 9 7 5 7 lt lt 7 AN ABO 4 Operator Parts Identification Model PH90 90 Exploded View Parts Identification PANELUPPER SIDE RIGHT 06682 Ce PIN RETAINING HOPPER 043934 GUIDE A DRIP PAN MIX PUMP REAR SHOWN Operator Parts Identification Model PH90 Beater Door Assembly Shake Side lt BEARING DOOR FRONT 055688 _ __ 5 ___ navor 091216 Model 90 Operator Parts Identification Beater Door Assembly Soft Serve Side BLADE 5 050346 Freez Doonan Pese 79 HANDE
91. g Procedures 5 With under the door spout press the WASH and PUMP keypads Open the draw valve and start to drain the product from the freezing cylinder and mix hopper See Figure 121 Figure 121 Step 6 When the flow of product stops press the WASH and PUMP keypads and close the draw valve Discard this product See Figure 122 Figure 122 With the parts tray available remove the following parts and place them in parts tray Step 7 Remove the locking clip and mix feed tube Remove the pump clip and the assembled air mix pump Step 8 Remove the syrup lines from the freezer door by rotating the syrup line fittings and pulling out Shake side only Repeat Steps 2 through 7 for the soft serve side of the freezer Rinsing To rinse both sides of the freezer the steps will be the same Therefore first rinse the shake side then go back and duplicate these procedures for the soft serve side Step 1 Pour two gallons 7 6 liters of cool clean water into the mix hopper With the proper brushes scrub the mix hopper mix level sensing probes the outside of the agitator drive shaft housing and the mix inlet hole See Figure 123 12029 Figure 123 Note Do not brush clean the mix inlet hole while the machine is in the WASH mode Step 2 With a mix pail beneath the door spout press the WASH keypad See Figure 124 PUMP AUTO MENU Figure 124
92. hase has a time limit If any one of the three phases fail to reach the proper temperatures within the time limit the cycle will automatically abort and return to the STANDBY mode The LCD will display the message HEAT TREAT CYCLE FAILURE FREEZER LOCKED PRESS SELKEY The product may not be safe to serve The freezer will be locked out of the AUTO mode Discard the product and brush clean the machine Daily Opening Procedures Evaluate the condition of LED s lights and screen messages Hard Lock or Soft Lock etc before performing opening procedures As indicated in the illustration below 4 flashing LED s indicate a locked condition LOCKED 7 HARD OR SOFT CLEAN MANUALLY UNLOCKED oa 2 CLEAN LOW MODE MANUALLY Figure 76 LV se SURE YOUR HANDS ARE CLEAN AND SANITIZED BEFORE PERFORMING THESE NEXT STEPS 080221 Step 1 With the drain plugs closed check the water level in the two heated topping wells Fill the wells with water to the indicating mark on the bottom of the well Step 2 Place the heater switches in the ON position Caution As soon as the heater switches are turned on the topping wells will begin heating This heating process will take 2 1 2 hours to reach temperature The water level in the wells should be checked daily Step 3 Prepare pail of an approved 100 PPM sanitizing solu tion examples 2 1 2 ga
93. he smaller opening on the plunger tube and the insert See Figure 115 Step 9 Lubricate and install the 1 o ring onto the groove provided on the discharge tube See Figure 116 Figure 116 Step 10 Lubricate and install the 1 5 16 o ring into the valve body See Figure 117 Figure 115 Step 8 Install the knob with the knob o ring onto the threaded end of the plunger assembly Hold the plunger assembly so that the plunger tube compressing the spring is pulled toward the piston end as far as it will go Tighten the knob by turning it clockwise Figure 117 Step 11 Install the discharge tube onto the smaller opening in the valve body by aligning the flats on the discharge tube with the locking grooves on the valve body Push down the discharge tube until it is seated into the valve body opening Turn the discharge tube clockwise to fully engage it into locking grooves on the valve body Operating Procedures Model PH90 12 Install the cylinder onto the larger opening the valve body by tilting the cylinder away from the discharge tube and sliding the widest section of flange under the center locking groove on the valve body Align the tabs on the cylinder with the locking grooves on the valve body Turn the cylinder clockwise until the tabs fully engage into the locking grooves on the valve body Step 13 Install the lid by inserting the discharge tube through the smaller hole
94. ighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion To the Installer Model PH90 Beater Rotation Beater rotation must be clockwise as viewed looking into the freezing cylinder Note The following procedures must be performed by an authorized Taylor service technician To correct rotation on a three phase unit interchange any two incoming power supply lines at freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow diagram printed on motor Electrical connections are made directly to the terminal block The terminal block is provided in the main control box located behind the panel in the rear of the syrup compartment Refrigerant In consideration of our environment Taylor proudly uses only earth friendly HFC refrigerants The HFC refrigerant used in this unit is R404A This refrigerant is generally considered non toxic and non flammable with an Ozone Depleting Potential ODP of zero 0 However any gas under pressure is potentially hazardous and must be handled with caution NEVER fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 80 will allow f
95. in the lid Slide the lid until the larger hole fits around the top of the cylinder The discharge tube lock nut will secure the lid in position Step 14 Install the discharge tube lock nut Step 15 Lubricate and install the plunger assembly into the cylinder opening in the pump body See Figure 118 Figure 118 Step 16 Tighten the plunger nut by turning it clockwise See Figure 119 Figure 119 Manual Brush Cleaning This Procedure Must Be Done Every Two Weeks ALWAYS FOLLOW LOCAL HEALTH CODES To disassemble the Model PH90 the following items will be needed Two cleaning and sanitizing pails for each side of the freezer e Necessary brushes provided with freezer Cleaning solution e Sanitizing solution e Single service towels Draining Product From The Freezing Cylinder To drain the product from the freezing cylinder for both sides the steps will be the same Therefore first drain the product from the shake side then go back and duplicate these procedures for the soft serve side Step 1 Place the heater switches in the OFF position Step 2 Cancel automatic operation by pressing the AUTO keypad See Figure 120 Figure 120 Step 3 Remove the shake cup holder Set it aside for cleaning later with all parts Shake side only Step 4 Remove the hopper cover and agitator Take these parts to the sink to wash rinse and sanitize Model PH90 55 Operatin
96. ion in the outlet fitting of the pump See Figure 61 Figure 61 Step 13 Remove the design cap Step 14 Return to the freezer with a small amount of sanitizing solution Dip the door spout brush into the sanitizing solution and brush clean the door spout and bottom of the draw valve Note To assure sanitary conditions are maintained brush clean each item for a total of 60 seconds repeatedly dipping the brush in sanitizing solution Install the design cap Note You have just sanitized all food contact surfaces of the freezer Operating Procedures 38 Model PH90 Priming Shake Side Note Evaluate the condition of LED s lights and screen messages before performing priming procedures If all 4 LED s are flashing the unit is locked Step 1 With a mix pail beneath the door spout open the draw valve Pour 2 1 2 gallons 9 5 liters of FRESH mix into the mix hopper and allow it to flow into the freezing cylinder This will force out any remaining sanitizing solution When full strength mix is flowing from the door spout close the draw valve Step 2 When mix stops bubbling down into the freezing cylinder insert the mix feed tube Remove the cotter pin from the outlet fitting of the mix pump Insert the outlet end of the mix feed tube into the mix inlet hole in the mix hopper Place the inlet end of the mix feed tube into the outlet fitting of the mix pump Secure with cotter pin See Figure 62
97. ions as too STRONG of a solution can cause parts damage while too MILD ofa solution will not provide adequate cleaning Make sure all brushes provided with the freezer are available for brush cleaning Step 2 Remove the from the drive shaft e O rings and guide bearing from the torque rotor Draw valve from the freezer door O rings from the draw Spinner bearing from the draw valve Gasket and front bearing from the freezer door Note To remove o rings use a single service towel to grasp the o ring Apply pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can be easily removed If there is more than one o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward rings without falling into the open grooves Step 3 Remove the o rings from the pump feed tubes Step 4 Thoroughly brush clean all disassembled parts and parts trays in the cleaning solution making sure all lubricant and mix film is removed Be sure to brush all surfaces and holes especially holes in the pump valve body and the small syrup holes in the shake freezer door Rinse all parts with clean warm water Step 5 Return to the freezer with a small amount of cleaning solution and the black brush Brush clean the rear shell bearings at the back of the freezing
98. l 9 5 liters of Kay 5 2 gal 7 6 liters of Stera Sheen USE WARM WA TER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Sanitize the topping pumps by placing the entire pump assembly in the pail of sanitiz ing solution Pump the solution through to thoroughly sanitize the pump Step 4 Fill all four topping containers with topping Place the stainless steel topping containers in the heated wells Place the remaining two topping containers in the unheated wells Cover the containers Step 5 Sanitize the two topping ladles and place in the cold topping containers Place the topping pumps in the heated topping containers Shake Side Step 1 When the heating cycle is complete the normal dis play will appear showing the machine in the STANDBY mode Prepare a small amount of an approved 100 PPM sanitizing solution examples Kay 5 or Stera Sheen in WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFI CATIONS Step 2 Remove the syrup hole plugs and spout cap with o ring from the freezer door Sanitize the restrictor cap syrup hole plugs spout cap and o ring shake cup holder front drip tray and splash shield in this solution Operating Procedures Model PH90 Return to the freezer with a small amount of sanitizing solution With a pail below the door spout dip the door spout brush into the sanitizing solution and brush clean the syrup ports in the freezer door door spout bottom of
99. l PH90 UBIDIUYD9 1858 UO 440 06 991 OLNV 941 0 0 pedAsy OLNY y JO 1001 99 ASIMMOO10 Buluan 51 yeys yeu 859002 apis ay y 859 4 NO 01 1989 y 889 4 440 01 yoUMsS JOMOd 1009 0 JOJOW 1 78591 UO s 197898 OLNV y UNI JOU SUYIN 99 19591 YSNd 51 YOUMS y 0 SI JOJOWW JOU UBIDIUYD9 9 4 4014 0 55 197991 dniAs 10 apis 5 2 1 06
100. lade and syrup line fittings See Figure 67 Note To assure sanitary conditions are maintained brush each item for a total of 60 seconds repeatedly dipping the brush in cleaning solution Figure 67 With the syrup port brush brush each syrup hole 10 to 15 times Dip the brush in the cleaning solution before brushing each port See Figure 68 Figure 68 Fill the squeeze bottle with cleaning solution With a pail beneath the door insert the adapter end of the squeeze bottle into the syrup port and squeeze the bottle firmly This action will force solution out of the adjacent port and down around the spinner This procedure should be performed for at least 10 seconds per port See Figure 69 Figure 69 Model PH90 41 Operating Procedures Place the spout cap o ring in the spout cap Fill the spout cap with sanitizing solution While holding the draw valve closed install the spout cap over the end of the door spout This will cause sanitizing solution to back flow through the syrup ports See Figure 70 Figure 70 Install the syrup hole plugs in the syrup ports in the freezer door See Figure 71 Figure 71 Rinse a single service towel in cleaning solution and wipe down the freezer door and area around the bottom of the freezer door 010917 Soft Serve Side THIS PROCEDURE MUST BE DONE ONCE EVERY 24 HOURS DO NOT d
101. lubricating parts use an approved food grade lubricant example Taylor Lube Hi Performance Figure 20 Model PH90 27 Operating Procedures Insert the drive shaft through the rear shell bearing in the freezing cylinder and engage the hex end firmly into the drive coupling See Figure 21 Figure 21 Step 2 Install the beater assembly First check the scraper blades for any nicks or signs of wear If any nicks are present or if the blades are worn replace both blades If the blades are in good condition install the scraper blade clips over the scraper blades Place the rear scraper blade over the rear holding pin on the beater See Figure 22 Note Scraper blades should be replaced every 3 months Figure 22 Note The hole on the scraper blade must fit securely over the pin to prevent costly damage Holding the rear blade on the beater slide it into the freezing cylinder halfway Install the front scraper blade over the front holding pin See Figure 23 Figure 23 Install the beater shoes See Figure 24 Figure 24 Slide the beater assembly the rest of the way into the freezing cylinder Make sure the beater assembly is in position over the drive shaft Turn the beater slightly to be certain that the beater is properly seated When in position the beater will not protrude beyond the front of the freezing cylinder See Figure 25 Figure 25 Operating Procedures
102. move the retaining pin valve body piston spring and poppet and the mix inlet tube Remove all o rings and check rings Step 6 Remove the drive shaft from the drive hub in the rear wall of the mix hopper See Figure 126 Figure 126 Operating Procedures 58 Model PH90 Remove the two small o rings one large o ring from the drive shaft Step 7 Remove the front drip tray and splash shield Remove the ladles from the two cold topping containers Step 8 Remove the long drip pan from the front panel the two short drip pans from the rear panel and the two notched drip pans from the left and right side panels Take these items to the sink for cleaning Note If the drip pans are filled with an excessive amount of mix it is an indication that the drive shaft seals cup seals or o rings should be replaced or properly lubricated Brush Cleaning We recommend brush cleaning all the shake parts then go back and duplicate these steps where they apply for brush cleaning all the soft serve parts By doing so you will not confuse or interchange these parts for assembly the next morning Place the parts in their proper place in the parts tray Step 1 Prepare a sink with an approved cleaning solution example Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS If another approved cleaner is used dilute according to label instructions IMPOR TANT Follow label direct
103. nstallation and repairs on the equipment e Authorized service personnel should consult OSHA Standard 29CFRI910 147 or the applicable code of the local area for the industry standards on lockout tagout procedures before beginning any installation or repairs e Authorized service personnel must ensure that the proper PPE is available and worn when required during installation and service e Authorized service personnel must remove all metal jewelry rings and watches before working on electrical equipment power supply s to the freezer must be disconnected prior to performing any repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment Note All repairs must be performed by an authorized Taylor Service Technician This unit has many sharp edges that can cause severe injuries To the Installer Site Preparation Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed high ambient temperatures of 104 40 C at reduced capacities This unit must NOT be installed in an area where a water je
104. ontainer Operate the pump until only warm water flows from the discharge tube Step 2 Remove the pump from the container of water for disassembly Step 3 Remove the plunger assembly from the pump body by turning the plunger nut counterclockwise Figure 98 See Figure 98 Step 4 To remove the knob compress the spring toward the knob using the washer Compress it enough to grab onto the plunger with your hand for support Begin removing the knob with your other hand See Figure 99 Figure 99 Step 5 Remove the knob o ring Step 6 Remove the plunger nut from the plunger tube Operating Procedures 50 Model PH90 7 10 Remove the plunger tube and the insert from the Remove the seal o ring from the seal See plunger assembly See Figure 100 Figure 103 Figure 103 Figure 100 Step 11 Step 8 Remove the discharge tube lock nut by turning it Remove the spring and washer from the plunger counterclockwise Remove the discharge lock nut assembly See Figure 101 from the discharge tube See Figure 104 Figure 104 Figure 101 Step 12 Remove the lid by sliding it off the discharge tube Step 9 Remove the seal assembly from the plunger Step 13 assembly See Figure 102 Remove the cylinder from the valve body See Figure 105 Figure 102 Figure 105 Model PH90 51 Operating Procedures 14 Remove the discharge tube from the valve body See Figure 10
105. or normal expansion Use only R134a refrigerant that conforms to the AHI standard 700 specification The use of any other refrigerant may expose users and operators to unexpected safety hazards 3 Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately BX sos reminds technicians to be cautious of government laws regarding refrigerant recovery recycling and reclaiming systems If you have any questions regarding these laws please contact the factory Service Department AN scone R404A refrigerant used conjunction with polyolester oils is extremely moisture absorbent When opening a refrigeration system the maximum time the system is open must not exceed 15 minutes Cap all open tubing to prevent humid air or water from being absorbed by the oil 120810 Model 90 To the Installer Section 2 The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation The Taylor Model PH90 when properly operated and cared for will produce a consistent quality product Like all mechanical products this machine will require cleaning and maintenance A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely
106. out any water remaining in the condensers This is extremely important Failure to follow this procedure may cause severe and costly damage to the refrigeration system 080221 Your local Taylor Distributor can perform this service for you Wrap detachable parts of the freezer such as beater assembly and freezer door and place in a protected dry place Rubber trim parts and gaskets can be protected by wrapping with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin Important Operator Checklist 62 Model PH90 Troubleshooting Guide JSNW 192994 014 y snw y XIU 10 SUL 6100 yeoy MOU 15 1929914 16 10 OLNV u 192994 mou 192994 y yeoy usnig MOU 15 1929894 94 sunoy 2 2 snw 1
107. ove the restrictor cap from the freezer door spout Take the agitator hopper cover shake cup holder drip pans front drip tray splash shield and restrictor cap to the sink for further cleaning and sanitizing Take the syrup hole plugs spout cap and spout cap o ring to the sink for further cleaning and sanitizing Rinse these parts in cool clean water Prepare a small amount of an approved cleaning solution example Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFI CATIONS to brush clean the parts Place the restrictor cap front drip tray shake cup holder and splash shield on a clean dry surface to air dry overnight or until the heating cycle is complete Prepare a small amount of an approved 100 PPM sanitizing solution USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFI CATIONS and sanitize the syrup hole plugs spout cap spout cap o ring rear drip pan agitator and hopper cover Operating Procedures 40 Model PH90 3 Important Install the agitator back onto the agitator drive shaft housing Replace the hopper cover See Figure 66 Figure 66 Step 4 Remove the syrup lines from the freezer door Step 5 Return to the freezer with a small amount of cleaning solution With a pail below the door spout dip the door spout brush into the cleaning solution and brush clean the syrup ports in the freezer door door spout and bottom of the driven spinner spinner b
108. ower switch to the ON position Clear the fault Press the WASH keypad and observe the freezer s performance Open the side access panel to check if the beater motor is turning the drive shaft in a clockwise from the operator end direction without binding Do not use metal objects to press the reset button Failure to follow this instruction may result in electrocution If it is turning properly press the WASH keypad to cancel the cycle Press the AUTO keypad on both sides of the machine to resume normal operation If the freezer shuts down again contact service technician Important To the Operator 16 Model PH90 Adjustable Draw Handle The soft serve side of the freezer features an adjustable draw handle to provide the best portion control giving a better consistent quality to your product and controlling costs The draw handle should be adjusted to provide a flow rate of 5 to 7 1 2 oz of product by weight per 10 seconds To INCREASE the flow rate turn the screw COUNTERCLOCKWISE and CLOCKWISE to DECREASE the flow rate In addition for purposes of SANITIZING and RINSING the flow rate can be increased by removing the pivot pin and placing the restrictive bar on the TOP When drawing product always have the restrictive bar on the BOTTOM A IMPORTANT Once the draw rate is set tighten the lock nut with a wrench Operating Screen Descriptions When the machine is powered the system will initialize Th
109. per See Figure 51 Lay the agitator in the bottom of the mix hopper for sanitizing See Figure 49 Figure 51 Note For ease in installing the pump position the ball Figure 49 crank of the drive shaft in the 3 o clock position Operating Procedures 34 Model PH90 Sanitizing Shake Side Step 1 Prepare a pail of approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the sanitizing solution over all parts in the bottom of the mix hopper and allow it to flow into the freezing cylinder Note You have just sanitized the mix hopper and parts therefore be sure your hands are clean and sanitized before going on in these instructions While the solution is flowing into the freezing cylinder take particular care to brush clean the mix level sensing probes the mix hopper mix inlet hole the outside of the agitator drive shaft housing the agitator the air mix pump pump clip mix feed tube and cotter pin Step 3 Prepare two more pails of the sanitizing solution per instructions in Step 1 Step 4 Install the pump assembly at the rear of the mix hopper To position the pump on the drive hub align the drive hole in the piston with the drive crank of the drive shaft Secure the pump in place by slipping the pump clip over the collar of the pump making s
110. r there is a sufficient supply of mix in the hopper or if there is a LOW or OUT mix condition The third line of the display shows the temperature of the mix hopper After pressing the AUTO keypad the last line of the display shows the month and date MM month DD day that the machine needs to be disassembled and brush cleaned MODE MIX HOPPER BRUSH CLEAN ON MM DD Model PH90 17 Important To the Operator This display indicates the freezer is operating 3 different modes The following information is given The left side of the freezer is operating in the STANDBY mode and the mix level in the hopper is OUT The right side is operating in the WASH and PUMP modes and the mix level in the hopper is LOW The temperature of the mix in both hoppers is 40 F 4 4 C and the machine needs to be brush cleaned on October 3151 STANDBY OUT 10 31 WSH PMP LOW 40 0F 40 0F BRUSH CLEAN ON The following displays pertain to the HEAT cycle While in the heating phase you will see this display It shows the present temperature of the hopper HEAT MODE HEAT PHASE 140 0F HOPPER BRUSH CLEAN ON MM DD DO NOT draw product or attempt to disassemble the unit during the HEAT cycle The product is hot and under extreme pressure The mix temperature must be raised above 151 F 66 1 C within 90 minutes or the freezer will be locked in STANDBY and the
111. raw product or attempt to disassemble the unit during the HEAT cycle The product is hot and under extreme pressure Important The level of mix in the mix hopper must be above the mix low probe Note If the CLEAN MANUALLY light is flashing do not add mix The machine must be disassembled and brush cleaned within 24 hours Both sides of the freezer must be in the AUTO mode before the HEAT cycle may be started Step 1 Place the heater switches in the OFF position See Figure 72 SYRUP HEATER Figure 72 Step 2 Remove the hopper cover MAKE SURE YOUR HANDS ARE CLEAN AND SANITIZED BEFORE PERFORMING THESE NEXT STEPS Note Pressing the CAL key will stop agitator movement for 10 seconds At end of 10 seconds press the CAL key again to return to the mode screen Remove the agitator from the mix hopper Remove the design cap from the freezer door spout Take the agitator hopper cover and design cap to the sink for further cleaning and sanitizing Operating Procedures 42 Model PH90 Rinse these parts in cool clean water Prepare a small amount of an approved cleaning solution examples Kay 5 Stera Sheen USE WARM WATER AND FOLLOW THE 5 SPECI FICATIONS and brush clean the parts Place the design on clean dry surface to air dry overnight or until the heating cycle is complete Prepare a small amount of an approved 100 PPM sanitizing solution in WA
112. rd line indicates the reason for a failure or will indicate a successful brush cleaning has occurred Some failures occur for multiple reasons When this occurs a page will be generated for each reason Press the SEL keypad once to return to the Operator Menu or twice to return to the Main Screen LOCKOUT HISTORY 11 21 99 02 08 SOFTLOCK ABORT Screen I is the SERVICE MENU This screen only be accessed by a service technician Screen J is the STANDBY MODE To place the left side of the freezer in the STANDBY mode move the cursor under the word yes Press the SEL keypad to execute the command and bring up the screen for the right side of the freezer To place the right side of the freezer in the STANDBY mode move the cursor under the word yes When the SEL keypad is pressed the command will be executed To exit the STANDBY mode and place the unit in AUTO press the AUTO keypad once Pressing the AUTO keypad again will place the unit in the OFF mode STANDBY MODE Important To the Operator 22 Model PH90 Section 6 Equipment Set Up Evaluate the condition of lights and screen messages Hard Lock or Soft Lock etc before performing opening procedures If all four LED s on the front of the unit are lit the unit is locked See Figure 1 LOCKED 2 HARD OR SOFT MODE UNLOCKED 33 00
113. refore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste 081210 To the Operator The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor Compressor Warranty Disclaimer The refrigeration compressor s on this machine are warranted for the term indicated on the warranty card accompanying this machine However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised drop in replacements for numerous applications It should be noted that in the event of ordinary service to this machine s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your compressor warranty It will be the owner s responsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement
114. s are in the OFF position Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts This unit has many sharp edges that can cause severe injuries put objects or fingers the door spout This may contaminate the product and cause severe personal injury from blade contact USE EXTREME CAUTION when removing the beater asssembly The scraper blades are very sharp CAUTION SHARP EDGES Two people are required to handle the cup cone dispenser Protective gloves must be worn and the mounting holes must NOT be used to lift or hold the dispenser Failure to follow this instruction can result in personal injury to fingers or equipment damage DO NOT draw product during the HEAT cycle because of high product temperatures 081210 This freezer must be placed level surface Failure to comply may result in personal injury or equipment damage Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly Please refer to the cleaning section of this manual for the proper procedure to clean this unit DO NOT obstruct air intake and discharge openings Air cooled units require a minimum of 3 76 mm minimum air space all sides Install the deflector provided to prevent recirculation of warm air Failure to follow this instruction may cause poor freezer per
115. sani tizing solution examples Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS the design cap in this solution Step 2 Return to the freezer with a small amount of sanitizing solution Dip the door spout brush into the sanitizing solution and brush clean the door spout and bottom of the draw valve See Figure 82 Note To assure sanitary conditions are maintained brush clean each item for a total of 60 seconds repeatedly dipping the brush in sanitizing solution 080221 Figure 82 Install the design cap on the freezer door spout See Figure 83 Rinse a single service towel in sanitizing solution and wipe down the freezer door and area around the bottom of the freezer door Replace the front drip tray and splash shield Figure 83 Operating Procedures Model PH90 3 When ready to resume normal operation press the AUTO keypad See Figure 84 Note This procedure should be done 15 minutes before product is expected to be served Figure 84 Syrup System Two main objectives in your opening procedures must be to 1 fillthe syrup tanks and 2 calibrate the syrup flow This must be checked daily to insure the high quality shake you desire Discard syrup weekly and flush syrup lines at least once week This will prevent syrup clogging the lines and will break the bacteria chain See page 60 to sanitize the syrup system
116. t or hose can be used NEVER use a water jet or hose to rinse or clean the unit Failure to follow this instruction may result in electrocution A unit must be installed on a level surface to avoid the hazard of tipping Extreme care should be taken in moving this equipment for any reason Two or more persons are required to safely move this unit Failure to comply may result in personal injury or equipment damage Uncrate the unit and inspect it for damage Report any damage to your Taylor Distributor This piece of equipment is made in the USA and has USA sizes of hardware All metric conversions are approximate and vary in size This machine is designed for indoor use only NOT install the machine an area where a water jet could be used Failure to follow this instruction may result in serious electrical shock 081210 Model PH90 To the Installer Air Cooled Units DO NOT obstruct air intake and discharge openings Air cooled units require a minimum of 3 76 mm of clearance around all sides of the freezer to allow for adequate air flow across the condensers Install the deflector provided to prevent recirculation of warm air Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressors Water Connections Water Cooled Units Only An adequate cold water supply must be provided with a hand shut off valve
117. the driven spinner and spinner blade and syrup line fittings See Figure 77 Note To assure sanitary conditions are maintained brush clean each item for a total of 60 seconds repeatedly dipping the brush in sanitizing solution Win Figure 77 With the syrup port brush brush each syrup port hole 10 to 15 times Dip the brush in sanitizing solution before brushing each port See Figure 78 Figure 78 Fill the squeeze bottle with sanitizing solution With a pail beneath the door insert the adapter end of the squeeze bottle into the syrup port and squeeze the bottle firmly This action will force solution out of the adjacent port and down around the spinner This procedure should be performed for at least 10 seconds per port See Figure 79 Figure 79 Install the restrictor cap on the freezer door spout See Figure 80 Rinse a single service towel clean sanitized towel directly removed from the sanitizer bucket in sanitizing solution and wipe down the freezer door and area around the bottom of the freezer door Install the shake cup holder Figure 80 Model PH90 Operating Procedures 4 When ready to resume normal operation press the AUTO keypad See Figure 81 Note This procedure should be done 3 4 hours before the first shake is served to build up ice crystals Figure 81 Soft Serve Side Step 1 Prepare a small amount of an approved 100 PPM
118. the syrup sampler to the fitting on one of the Remove the syrup tank lid by lifting up on the locking syrup lines See Figure 90 lever Fill the syrup tank with syrup to the indicating mark on the label DO NOT overfill the tanks See Figure 88 Figure 88 90 Replace the tank lid match and connect the spiral Push the corresponding flavor button for that syrup wrapped syrup line to the syrup tank Connect the air flavor See Figure 91 line to the syrup tank Repeat this procedure for all syrup tanks Step 2 Calibrating the syrup flow must be done on a daily basis It is vital that the correct amount of syrup be incorporated into the mix to obtain a quality shake The cause of too thin shakes is often too much syrup The cause of too thick shakes is often too little syrup To determine the rate of syrup flow you will need a syrup sampler and a calibration cup indicating fluid ounces The proper rate of syrup flow 1 1 oz 30 ml of syrup in 5 seconds Once this rate is set the correct amount of syrup will be blended with the shake base regardless of the size of shake served See Figure 89 Figure 91 Hold an empty courtesy cup beneath the exit point of the syrup line Press the CAL keypad calibrate A message will appear on the LCD See Figure 92 SYRUP SYSTEM PRESS START CAL CONTINUOUS STOP Figure 89 Figure 92 Operating Procedures 48 Model PH90
119. tment Remove the syrup tank lid by lifting up on the locking lever and discard the remaining syrup Rinse the syrup tank with clean warm water 080221 Prepare 1 2 gallon 1 9 liters of the recommended sanitizing solution with warm water in the syrup tank Brush clean the inside and outside of the tank Remove the syrup line fitting Remove the dip tube and o ring from the syrup tank Thoroughly brush clean the dip tube syrup line fitting and o ring using the sanitizing solution Reassemble the dip tube o ring and syrup line fitting Pour off all the sanitizing solution and place the tank in an upside down position clean dry surface to air dry Repeat this procedure for all the syrup tanks Step 2 Sanitizing the syrup lines Prepare one gallon 3 8 liters of the recommended sanitizing solution with warm water in the spare syrup tank Replace and lock the tank lid in position Place this tank in the syrup compartment Connect one of the air lines and the corresponding syrup line to the syrup tank filled with sanitizing solution Place the power switch in the ON position This will activate the air compressor to supply pressure to the syrup system Install the syrup sampler to the fitting of the syrup line Press the corresponding flavor button for the syrup line being sanitized Place an empty pail beneath the exit point of the syrup line Press the CAL keypad A message will appear on the LCD
120. to page 75 for the normal replacement schedule Replace any defective parts immediately and discard the old Step 2 Assemble the piston Slide the o ring into the groove of the piston DO NOT lubricate this o ring See Figure 37 15002 Q Figure 37 Step 3 Assemble the valve body Slide two large and one small o ring and two large and one small check ring into their respective grooves on the valve body See Figure 38 Figure 38 Model PH90 Operating Procedures Note Check rings have two smooth surfaces Insert the narrow end of the valve body into the open concave shape indicates an incorrect assembly Turn end of the piston See Figure 41 the check ring inside out to correctly expose the flat surface See Figure 39 Figure 41 Figure 39 Step 5 Step 4 Lightly lubricate the inside of the pump cylinder at the Lightly lubricate the inside wall of the piston with a bottom with a paper thin layer of lubricant See paper thin layer of lubricant example Taylor Lube Hi Figure 42 Performance See Figure 40 Figure 40 Figure 42 Operating Procedures 32 Model PH90 Insert the already assembled piston and valve body into the bottom of the pump cylinder See Figure 43 Figure 43 Note The drive hole in the piston must be visible through the drive hole opening in the pump cylinder and the aligning ball located at the base of the valve body must be positioned into the notch at the
121. ure the clip fits into the grooves in the collar See Figure 52 Figure 52 Step 5 Pour the sanitizing solution into the mix hopper The sanitizing solution should be within 1 25 mm of the top of the hopper Step 6 Push one end of the vinyl sanitizing tube onto the air inlet tube for the pump Be sure the free end is submerged in the sanitizing solution in the hopper See Figure 53 Figure 53 Step 7 Brush the exposed sides of the hopper Wait at least five minutes before proceeding with these instructions Step 8 Place the power switch to the ON position Step 9 Press the WASH keypad This will cause the sanitizing solution in the freezing cylinder to be agitated See Figure 54 PUMP AUTO MENU Figure 54 081210 Model PH90 Operating Procedures 10 With pail beneath the door spout open the draw valve and press the PUMP keypad Open and close the draw valve six times Open the draw valve and draw off 2 quarts 1 9 liters of sanitizing solution Remove the vinyl sanitizing tube from the air mix pump and draw off the remaining sanitizing solution Step 11 Press the WASH and PUMP keypads and close the draw valve See Figure 55 Figure 55 Note Be sure your hands are clean and sanitized before going on in these instructions Step 12 Place the agitator on the agitator drive shaft housing See Figure 56 Note To stop agitator movement press
122. ush one end of the vinyl sanitizing tube onto the air inlet tube for the pump Be sure the free end is submerged in the sanitizing solution in the hopper See Figure 58 Figure 58 Step 7 Brush the exposed sides of the hopper Wait at least 5 minutes before proceeding with these instructions Step 8 Press the WASH keypad This will cause the sanitizing solution in the freezing cylinder to be agitated Step 9 With a pail beneath the door spout open the draw valve and press the PUMP keypad Open and close the draw valve 6 times Open the draw valve and draw off 2 quarts 1 9 liters of sanitizing solution Remove the vinyl sanitizing tube from the air mix pump and draw off the remaining sanitizing solution 081210 Model PH90 37 Operating Procedures 10 Press the WASH and PUMP keypads and close the draw valve See Figure 59 Figure 59 Note Be sure your hands are clean and sanitized before going on in these instructions Step 11 Press the CAL keypad and place the agitator on the agitator drive shaft housing See Figure 60 Figure 60 Note If agitator should stop turning during normal operation with sanitized hands remove agitator from agitator drive shaft housing and brush clean with sanitizing solution Install the agitator back onto the agitator drive shaft housing Step 12 Stand the mix feed tube in the corner of the mix hopper Place the cotter pin in posit
123. witches and buttons have symbols to indicate their functions Your Taylor equipment is designed with these International symbols The following chart identifies the symbol definitions on alo CALIBRATE MENU LOW HEAT MODE CLEAN MANUALLY BRUSH CLEAN CHOCOLATE Y STRAWBERRY VANILLA OPTIONAL Model PH90 15 Important To the Operator Power Switch The power switch is located under the control panel on the left hand side of the unit When placed in the ON position the power switch allows Softech panel operation Indicator Lights Mix Low When the MIX LOW light begins to flash it indicates the mix hopper has a low supply of mix and should be refilled as soon as possible The word LOW will also display on the LCD indicator next to the word MIX Mix Out When the MIX OUT light begins to flash it indicates the mix hopper has been almost completely exhausted and has an insufficient supply of mix to operate the freezer The word OUT will also display on the LCD indicator next to the word MIX At this time the AUTO mode is locked out and the freezer will be placed in the STANDBY mode To initiate the refrigeration system add mix to the mix hopper and press the AUTO keypad The freezer will automatically begin operation Heat Mode When the HEAT MODE light is flashing it indicates that the fr
124. y This will contribute to self sharpening and help maintain fast efficient freezing 2 Replace blades that are bent damaged or worn 3 Before installing beater be certain that scraper blades are properly attached over the beater pins 4 Dispose of o rings and seals that are worn torn or fit too loosely and replace with new ones 2 Use all brushes supplied for thorough cleaning The brushes specially designed to reach 5 Check rear shell bearing for signs of wear mix passageways excessive mix leakage in rear drip pan and be certain it is properly cleaned 3 Use the white bristle brush to clean the mix inlet 1 hole which extends from the mix hopper down 6 Using a screwdriver and cloth towel keep the to the rear of the freezing cylinder rear shell bearing and the female drive socket clean and free of lubricant and mix deposits 4 Use the black bristle brush to thoroughly clean 1 the rear shell bearing located at the rear of the 7 Follow all lubricating procedures as outlined in freezing cylinder and the drive hub opening in Assembly the rear wall of the mix hopper Be sure to have generous amount of cleaning solution on the 8 On air cooled units Check the condensers and brush air filters for accumulation of dirt and lint Dirty condensers or air filters will reduce the 5 Properly prepare the cleaning and

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