Taylor Blender custard machine User's Manual
Contents
1. ezoso oo zzo0 oo sooo ooo z sang A os EE SSWI9 ALO SERAN divM GH JuVd SEDYH IPPON GALVYYAS v X91 8 MI489S NAGNOO ALOWAY LYOddNS 941 O9 GO 8 S ONIEGNL ONITdNOO O9 dO 8 ONIEGNL ONITdNOO YOOCLNO Sc0Y AYOSSIDOV V UN S 8 dINOM YOLVOIONI 9NMAdNO9YOLWINSNILIASVO XV4 Ad Ly8Od38 ALMWVNO WNy OY M9 93003 11d 3018 S NVA NAS 0INON 31V439 8438 14930 INAS NOIL9NS 31V4 391843414930 u43dd09 008 0dW3HA11N9 9NMdNOS Y3ddO9 GO08 S GVAHM1NE ONITdNOO HMH 031V483S 8 6X0c b l MIYIS 1901 SONV 14 ZIHM Oc p L 1NN MOH 9 2X81LX0c OV YASNAGNOO ASVOMNVYO HOSSIYANOO 4I L VIH VGadeslVE9IT HOSSIANOD EU 1W14 SSN 91 S YIHSVM dNWOO ONILNNOW SASS1S GVWAH X3H v l 2X81 91 G MIYIS LAN ADNV 14 ZIHM 8 L 91 S 1NN ONILNNOW YOSSAYdNOO LAWWOYD HOO MOV VGEdEs lL VEIT HOSSAYdNOO 99H INOA9IHO QUVO MS SS34ud NVA ONILVINSNI LOOd MS SS38d IWAG ONILVIASNI LOO Yd3 ONILVINSNI LOOG ONT ld GVWAHM1NG LSNG dVO ETIZTULdE IVNINW83 1219078 NOLLdIdDS30 ISI SUBd SEDY Model C043 50 Parts List pct IL 1 eeng SEOH LIINI 3D8VHOSIO V aM ooo oan pico LL TI sol pico LL TI eegen pO cot fr pt cot sr pO cof e e Po nonna ooo teeseo pO w re gw nd 20 000 9 zessto e vO oo z zessto Po INMONSNM NOO ooo or zessto OO do o e zessto O aL oo e zessto Po oons ooo e zessto OOO Pess LL el pico LL TI eran pico far pico fr pic2. Figure 79 Step 11 Repeat these steps for the remaining freezing Figure 77 cylinders Operating Procedures 32 Model C043 Cleaning AN IMPORTANT Failure to follow these cleaning procedures may result in bacterial contamination of the frozen custard product Step 1 Make sure the refrigeration switch is in the OFF position FRIGERATION O Figure 80 Step 2 Close the draw arm plate Figure 81 Step 3 Using lukewarm water prepare an approved 100 PPM sanitizing solution examples 5 gal 19 liters of Kay 5 or 4 gal 15 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 4 Pour the cleaning solution into the hopper Brush clean the sides and bottom of the hopper Figure 82 Step 5 MAKE SURE THE BEATER SWITCH IS IN THE OFF POSITION Figure 83 Step 6 Using the draw valve brush 1 x 2 x 17 clean the mix inlet hole Figure 84 Model C043 33 Operating Procedures Step 7 Step 9 Using the double ended brush clean the inside of After five minutes has elapsed open the draw arm the feed tube plate and drain all the solution from the freezing cylinder Figure 85 Figure 87 Step 10 SE Place the beater switch in the OFF position
3. NOlLdIdISIA Model C043 46 Parts List EPO I9POMN 280100 MOO HLOOL IVNY31X3 8 6 4JHSYM cot e Su n LEO 106b X QISEZ ONIHSNE cot LE TA 709 HIMOT 938 MOTH LAYHS A y y y O ooo o Eegen EPO 30V19 YIHSVG ONIUdS ot e 090 LAVHS 3A180 1V38 cot it A 700 UJHSVO V LIVHS co LE ve 9 90 FANL WIEL did dNV10 IWaS fo ioeo 1709 8 9X8 YIQINOHS MJYIS SS ZO oo i szpotO N3340 N33HS VHALS Y3ZILINVS s9 s13MO9w4 zozoot ooo 1 z6bss0 N3349 N33HS VE31S Y3ZILINVS cot O O EPO LOANS NVI XIN QOYH cot O SST JOHLNOY MO14 d08 cot it S eoero ALLZOVWOE OWAVS LAdC AVTAY Pon 0000 9 eor p90 700 GUVND E3ONIA 3MVE o y eos y amero 101 2 138YV8 OLSINE3HL 39O YA 00 M3898 3NIHOVIN X3H ZE 01 LAN cot it 1 Seenen 10H OS 3dOUd YIOWdS cot it 96080 10H OS 3dOUd OSIG Pv xin w e uon LH MO7 XIV 380Yd O NINO LONA ooo 0OtO 4918 VIO 8 4 310H 9M1d cot LE SU eooo H 8MVZ A3TINd cot it TT 8 L 8ZAYZ AITINd co LL SA EPO LHOIE 30IS V TANVd AO TO O SA 700 1437 301S V TANWd cot LL VA EPO UV38 V TANWd cot LL A 709 UJdAN LNOYA V TANVd cot LL VA 700 HIMOT LNOH 4Y TANVd co LL SL 1 Een LYHOHS 9S 7S2 799 09 GNLS LAN Poco cot e EE RE gt erg GNLS LNN 00 XNV IDYVHOSIO V3NIT sor 1 zze9ro 2 10 St L NHYHL S8 G1O3INVIN cot LL AE LLYM 9 NV4 HOLOWN o y L Y eo eos PO dH HOLLOW SS po LL wese b0DHAAO NVWMA O ooo
4. We begin our instructions at the point where we find the parts disassembled and laid out to air dry from the previous brush cleaning The following procedures will show you how to assemble the parts into the freezer sanitize them and prime the freezer with fresh mix If you are disassembling the freezer for the first time or need information to get to this starting point in our instructions turn to Disassembly on page 35 and start there Assembly MAKE SURE THE BEATER MOTOR SWITCH IS IN THE OFF POSITION Failure to follow this instruction may cause severe personal injury to fingers or hands from hazardous moving parts Operating Procedures Beater Shaft Scraper Blade and Feed Tube Assembly Step 1 Verify that the refrigeration switch and the beater motor switch are both in the OFF position REFRIGERATION OFF HOLD ON 0 Figure 5 Step 2 Place a bead of lubricant around the groove of the beater shaft Figure 6 Operating Procedures Model C043 Step 3 Slide the seal over the shaft and groove until it snaps into place Step 5 Lubricate the beater shaft IMPORTANT DO NOT lubricate the hex end of the beater shaft Figure 7 Step 4 Fill the inside portion of the seal with 1 4 6 mm more lubricant and lubricate the flat side of the seal that fits onto the rear shell bearing Figure 8 Figure 9 Step 6 Inspect each scraper blade for any nicks or
5. e S CIT ZO v HOTAVL LNVOIHENT GES SERIAN HU A Se LuVd NOILdIdISIA Parts List 47 Model C043 tt e Steeg cot LE S Gran SS o LS giw cot NE 700 XNV JDUVHO 8 3DUVHOSIO V aM esor z gggego Er NOLLONS W3NIT sor roro cot LE LI Ern Pot ANO ooo ze Serean cot l azi E co l i S o cot LL VAT cot LL A cot LL ASS TT cot 8 S aeeoo cot O Eegen cot LL S oo cot LE TAE cot LE 028890 ESO JOUVHOSIG v INI gor IL oezsto cot LL SL Een cot AO geen cot 869890 1OS NOLONS IJOLMHSIVA V INI ooo e 6ezz90 cot O TA cot E ATTE cot CI IT cot LL 1 egen an 3 o000s08mN s cor zvvo90 veeo it i oo w e Riego ooy ow e vogo pei is 0098 9x pf e ostze SSsv19 EEN HU A Ee 1uVd m m m m a EPO I POIN YdJ NILYVINSNI LOOg IJO OdV3H YNSS38d 10Y8LNO9 3A IVA X3H 91 6 SSIDOW 3AIVA dWO X3H 91 l SSIDOV 3AIVA dWO Y4asd08 X ISIN 1 SSADOV ANTIVA d3d10S t X URL SSHDOV ANIVA EV09 OILSW1d 0334 V SEN EV09 YINOO NId Hd EV09 UVIYd YINOO WIL CH V1SNO H LNOYS YANYOO WIYL EV09 1431 1NOY 4 8 INJOO NIE L EV09 dv AVL VA 03 YOLYdIOILNY L NOO SNYVHL VA 0 OJS Ave bud AO0k NV EPO ZOU LIVHS Y3IHSVO 10OL EPO IWLISIG NMOGLNNOO YSAWNIL NO 440 NO AYVLOY HOLIMS NO 330 AYVLOY HOLIMS Y 3010S 1Sd Okt SYNSSAYd HOLIMS HS 9S 7S2 799 09 GNLS LAN 91 8 INO9 ASON CGNLS EPO YHAAOO dOLS 300 HSA A
6. To the Installer A This unit has many sharp edges that can cause severe injuries Site Preparation Review the area where the unit will be installed before uncrating the unit Make sure all possible hazards to the user or equipment have been addressed Air Cooled Units DO NOT obstruct air intake and discharge openings C043 The minimum air clearance requirement is 3 76 mm on one side and the rear of the unit and 0 on the other side Note A minimum clearance of 36 914 mm is required on one side to allow for the installation and removal of the side drip pan RC35 Requires a minimum air clearance of 6 152 mm on three sides An air deflector must be installed on the condenser side if the floor clearance is less than 5 127 mm Note The legs are typically mounted on 4 x 4 lumber to achieve the minimum floor clearance Failure to allow adequate air clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed in high ambient temperatures of 104 40 C at reduced capacities d 3 This unit must NOT be installed in an area where a water jet or hose can be used NEVER use a water jet or hose to rinse or clean the unit Failure to follow this instruction may result in electro
7. one year from the original date of unit installation with a replacement parts warranty of three months Class 212 Parts The warranty for new equipment Class 212 parts is two years from the original date of unit installation with a replacement parts warranty of twelve months Warranty Explanation Class 512 Parts The warranty for new equipment Class 512 parts is five years from the original date of unit installation with a replacement parts warranty of twelve months Class 000 Parts Class 000 parts are considered wear items no warranty Class Parts See warranty explanation on the back of the check out card CAUTION Warranty is valid only if the parts are authorized Taylor parts purchased from an authorized Taylor Distributor and the required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty claims on equipment or parts if non approved parts or refrigerant were installed in the machine system modifications were performed beyond factory recommendations or it is determined that the failure was caused by neglect or abuse Model C043 43 Warranty Explanation Parts List i 11 EPO I9POMN cot Y E aswon 147 XIN YOLSINYSHL TOULNOO cot LL TE MOY H8XTbL OV H3SNIUNOD ct LE else AV 3V INNOW HOSSJYdANOD LINWOH9 ct LE A SS V d NO9 DNILNMON 3A3378 A A LL AT LV0ZS3V WXZS LEE HOSSIUANOD ot o T Open 700 JAIS IINYd d119 o
8. thus seeking their way into the service industry Some of these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this machine s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your compressor warranty It will be the owner s responsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor The Taylor Company will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the
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10. a clean dry surface to air examples Kay 5 or Stera Sheen USE dry overnight WARM WATER AND FOLLOW THE MANUFAC TURER S SPECIFICATIONS Step 9 Empty clean and reinstall the rear drip pan 10722 O Figure 101 Figure 100 Step 10 Step 7 Wipe clean all exterior surfaces of the freezer with a Repeat Step 2 using the sanitizing solution clean sanitized towel Operating Procedures 38 Model C043 Section 7 During Cleaning and Sanitizing ZN ALWAYS FOLLOW LOCAL HEALTH CODES Cleaning and sanitizing schedules are governed by federal state or local regulatory agencies and must be followed accordingly If the unit has a Standby mode it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority The following check points should be stressed during the cleaning and sanitizing operations A CLEANING AND SANITIZING MUST BE PERFORMED DAILY Troubleshooting Bacterial Count Thoroughly clean and sanitize the machine regularly including complete disassembly and brush cleaning Use all brushes supplied for thorough cleaning The brushes are specially designed to reach all mix passageways Use the white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder Use the black
11. position and set the timer for five minutes BEATER 3 OFF ON De 5 Figure 26 Step 11 After five minutes have elapsed open the draw arm plate and drain the sanitizer into the empty mix pail Note If your machine is equipped with a trough drain the sanitizer into the trough Step 12 Place the beater switch in the OFF position and the flow adjustment knob in the CLOSE position Figure 27 Model C043 Operating Procedures ra Your hands must be clean and sanitized before proceeding with the next steps Step 13 Remove the splash guards from the doors Figure 28 Step 14 Remove the chute from the hopper Figure 29 Step 15 Install the feed tube assembly into the mix inlet hole located at the bottom of the hopper Make sure the feed tube is completely seated in the mix inlet hole Figure 30 Step 16 Place one end of the flow control rod into the hole located on the feed tube Place the other end of the rod into the hole on the front flow control lever Figure 31 Step 17 Discard the sanitizer Repeat these steps for the remaining freezing cylinders Operating Procedures Model C043 Priming Custard Step 2 On the front half of the hoppers install the hopper KEEP FINGERS OUT OF FILL AND covers that have the raised lip DISCHARGE OPENINGS Failure to do so may result in severe personal injury c
12. signs of excessive wear If any nicks or signs of wear are present replace the blade X 11337 Figure 10 Model C043 15 Operating Procedures Step 7 Starting at the hex end of the beater shaft place a metal leaf spring arched upward over the two pins closest to that end Install the long scraper blade on top of the leaf spring Note There is only one long scraper blade per beater Figure 11 Step 8 Place a leaf spring and a short scraper blade on the next set of pins Step 9 Hold the two leaf springs and scraper blades in place Slide the beater shaft into the freezing cylinder until the scraper blades are held in place by the freezing cylinder Rotate the beater shaft counter clockwise until the next set of pins is facing up Figure 12 Step 10 Place a leaf spring and a short scraper blade on the next set of pins Slide the beater shaft into the freezing cylinder until the blade is held in place by the freezing cylinder Rotate the beater shaft counter clockwise until the next set of pins is facing up Step 11 Continue adding leaf springs and short scraper blades to the beater shaft until all 12 blades are installed Step 12 Slide the beater shaft into the freezing cylinder rotating the beater shaft slightly counter clockwise Engage the hex end firmly into the drive coupling at the back of the machine The square portion of the beater shaft assembly should fit completely inside t
13. the flow Gs adjustment knob to 5 Run the remaining mix Step 7 through the freezing cylinder and properly dispose of Repeat these steps for the remaining freezing the mix cylinders Operating Procedures 30 Model C043 Rinsing Step 1 Place the hopper refrigeration switch in the OFF position OPPER RIGERATIGN ON Figure 71 Step 2 Make sure the refrigeration switch is in the OFF position FRIGERATION O Figure 72 Step 3 Close the draw arm plate and remove the product chute Figure 73 Step 4 Install the splash guard Figure 74 Step 5 With a pail beneath the draw arm plate pour four gallons 15 liters of cool clean water into the hopper Note Use the faucet if the machine is equipped with one Figure 75 Model C043 31 Operating Procedures Step 6 Step 8 With the brushes provided scrub the mix hopper Open the draw plate and drain the rinse water from the freezing cylinder Figure 78 Step 9 Figure 76 Repeat this procedure until all mix residue is gone and the water is clear Step 7 Step 10 Place the beater switch in the ON position Place the beater switch in the OFF position
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16. LURE TO DO GO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK ANo NOT operate this freezer with larger fuses than specified on the unit s data label Failure to follow this instruction may result in electrocution or damage to the machine 111216 Y unit is provided with an equipotential grounding lug that is to be properly attached to the rear ofthe frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame A appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation Nota that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by the authorized personnel to the local codes A cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the te
17. Model C043 Section 1 The following are general installation instructions For complete installation details please see the check out card Installer Safety A In all areas of the world equipment should be installed in accordance with existing local codes Please contact your local authorities if you have any questions Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment e Only authorized Taylor service personnel should perform installation and repairs on the equipment e Authorized service personnel should consult OSHA Standard 29CFRI910 147 or the applicable code of the local area for the industry standards on lockout tagout procedures before beginning any installation or repairs e Authorized service personnel must ensure that the proper PPE is available and worn when required during installation and service e Authorized service personnel must remove all metal jewelry rings and watches before working on electrical equipment A The main power supply s to the freezer must be disconnected prior to performing any repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment Note All repairs must be performed by an authorized Taylor Service Technician
18. Model C043 General Market Custard Machine Original Operating Instructions TAY LOTR 7 22 10 Original Publication Updated 8 2 12 068359 M Complete this page for quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on the C043 data label Model Number Serial Number Electrical Specs Voltage Phase Maximum Fuse Size Minimum Wire Ampacity Part Number Information found on RC35 data label Model Number Serial Numbers Electrical Specs Voltage Phase Maximum Fuse Size Minimum Wire Ampacity July 2010 Taylor All rights reserved 068359 M TAYLOR The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Cycle Amps Amps Cycle Amps Amps Taylor Company 750 N Blackhawk Blvd Rockton IL 61072 y Dk Dk Dn SEN PE EEN Table of Contents Section 1 Tovthe Installers Aber e ege Me et dree eet de kh ue 1 Section 2 TO the Operator visado as A 4 Section 3 Y IO A eege RN ER 5 Section 4 Operator Parts Identification 8 EE ARREBATO ey A cs ME pe or TS fi UE Glo ee 8 Beater Door amp Hopper Assemblies 10 WCCOSSONGS el Neg o Obed eed eet os ed ee 12 Section 5 Important to Operator 13 Section 6 Operating Procedures 14 PISSOIMDIV ee e a dE dee 14 SSES EE 18 Priming U
19. N position and set the timer for three minutes REFRIGERATION OFF HOLD ON 2 Figure 46 Step 8 After three minutes have expired open the draw arm plate to check for proper frozen lemon ice consistency If the lemon ice is too soft close the draw arm plate for 20 to 30 seconds and repeat Operating Procedures 24 Model C043 Note If lemon ice does not dispense use the rake to clean the draw arm plate area Figure 47 Step 9 When frozen lemon ice appears close the draw arm plate Using sanitized hands install a sanitized product chute Figure 48 Step 10 Open the draw arm plate and secure it in place Figure 49 Step 11 Continue to run the frozen lemon ice into the holding cabinet until the desired amount is obtained Adjust the mix flow as needed to maintain proper product consistency Turn the flow adjustment knob clockwise if the product is too firm and counter clockwise if the product is too soft Figure 50 Step 12 Place the lemon ice freezing cylinder refrigeration switch in the OFF position between runs If a changeover to another flavor or product is desired refer to the Preparing for Shutdown section of this manual on page 29 FRIGERATION O ON Figure 51 Model C043 Operating Procedures Hold Cycle During Op
20. NOO YANIVYLS Wo OU kd IWNYSAHL GVO1THAAOt dv S 9 OL y ASWHd YALYVLS DO cl X0Z6 dWOO DNIddS EV09 NVI UNOYHS EV09 NVS GNOYHS TAMOIN TISHS dV34 ONId vag 66850 Twas dl d 3dIN9D ONIldv3g SSVYE LAN 1901 ONIYVSE YSHSVM EPO GALVINSNI V TISHS SOHd MOVE EL ONId 3 NOlLdIdISIA Model C043 48 Parts List peor LL Open cor Ir i LyS LEX cot e A JOS NOLLONS S4SOLNHSIWWA W ANIT sor e z 9z98p0 10S NOILLONS 4JOLMHS IVA V 3NN sor e ze 700 SATWA LITIN OIT v aN esor e tego PO co e vos v09 NOLLONS V3NM eo 4 sogzzo EPO I POIN LNAWNSITWV V TOOL ASIAYAS HOS 319VWIIVAV TWNINYSL 34373 1S V HOLSIEVA Sv l X SYOV9 Z GIONS 1IOS ANIVA 4AGO8 S 480 94 4 GIONSTOS SATVA 300 8 Z SSOLNHS SNTVA AGO 8 S4SOLNHS SNTVA 300 Z L X 8 08 3H L dX3 3N IVA NOILdIdISIA Parts List 49 Model C043 BECH GINOM V ANT Y ISNIONOD yYISNIONOD YOSSIEAMNOD YOSSIEAMNOD YOSSIEANOD dn Y 08Z 16065 N S oo v ezeto cor v soso cor zzvevl cor engl cor zex om oeo oo sol oo ses cor ona oo sozero oo voz cor severo cor ezvevl ooo v zwo ooo sso cor isoo cor sseo zis ses ooo v sso00 oo v ees wu v zezsto ooo v eg ooo v serzeo als veel oo 6toso oo
21. NSS38d 1O0YLNOI 3A IVA SSWI9 ALO ganan divM SEO 1uVd NOlLdIdISIA Model C043 52 Parts List G IE 0 L2 01 Wou mo 114130 YadWAr de TIVL O YIAHNF Ide 1 0 OWI ZOO OO IVI 1N3Y34410 4 570 0341034 YIJHNP 200 AY INIYUNI WOSSIUdWOS XIN ZC YOLI 2042 S DA Lavls MN pT a E EE ell EN W i Win COMPRESSOR D G CO ON ot et CN NO S co gt Qw O Ook NW4 NO 1V8391Y 438 XIW 340 LNOLND d H ayod vg H Jee 418 z ai NYO LHM NO 1HM NYO 178 1718 JUN LHM Xv 4119 KE UN 089 dl 34914 335 ge SE Ei eeh dee E 3 TiNd LIS TOYINOO NO B3L3MOILNILOS 3SHVOI NY cdf 335 418 QA EI MO TINI 138 Y313W011N310d 2017 s 20044 VY9 LHM NYO Zen XIN ES 8 E 23 IS A Tm ee od mo Tt 135 TOYINO NO WSLINOTINSLOd em 3 gt 2 lt 07109 HUNN og TOYLNOD 2 3 ls di YOLS IWYFHL ON M
22. O TINA LAS YILINOIINILOD INIA vlad GA gt z A wi z ge ld 33S w S ia se S Tak NO E ES ENS XIN 0109 EN gong TONINO ny Ge en EE NOI 1YYJ914434 CIE 478 3 5 pm lt d aw NYO7LHM dno ON Wig EI Ev XIN 440 D I D NA yuo 1 o LEDS uh an 56 gt el pT Tare wi EZE de 14911 e Y31V38 LO Wl XIW Gay WA v2 CG 0 OUUUO DAME so D GE DT 118 AS wo WO OLY YO 4 MA IST yg 931714 1103 MW o e AAA ae DN EE 330 6 LHM b nd Oo 11 PITA NI9 ER aert O i 210 ani Qn ER TAM 418 1109 AW138 E E 490 IRAN me mm Eng ae Je WA v2 La E FE ODOT OTe Pon ke D I im ma ma e ON II qiowatos arnon Nao e oy LHM G10N3 10 1HM 0 18 NOILONS 04 rem 11 HS TE TAO Ea SC maa yg Om He Oat es KREMER 10019311 431W38 ATE avis eng dh By yY31v38 EE ZC Wea YT ey 118 j e YaLUVIS Y3LV38 yalyvls y3lv39 VI 1198 O O O e SNOTLIGNOD ONISVHA J1I9NIS AYYWIYd HOND Q3L9JLOYd MIN Y YOSSFYdNOD Non EI q n A1384N93S 3NV44 ANNOYS Gi oF Oy 089 a yi WW TH Ba 20034 DA G gt a EN SES 20011 EIER Oot il ae IN MO TINA 139 TOYLNOD NO YILINOLINILOd ISYVO9 ae MO TINY 13S YALINOLLNILOd 2011 A a
23. Place the beater switch in the ON position Set the timer for five minutes Figure 88 Step 11 Figure 86 Repeat these steps for each freezing cylinder Operating Procedures 34 Model C043 Disassembly Step 1 Remove the door assembly Figure 91 Step 4 While removing the beater shaft take each blade and leaf spring off and place them in a container for cleaning Figure 89 Step 2 Disassemble the door assembly Remove the gasket from the product door Figure 92 Step 5 Remove the rear seal from the beater shaft Use a single use towel to remove the lubricant from the seal before taking it to the sink for cleaning Figure 90 Step 3 Remove the front bearing from the door or beater shaft Figure 93 Model C043 35 Operating Procedures Note If the rear seal remains in the drive coupling at the back of the machine instead of coming out with the beater shaft perform the following e Reinstall three blades and leaf springs on the beater shaft e Slide the beater shaft back into the freezing cylinder until the hex end is firmly engaged in the drive coupling Remove the beater shaft by pulling it straight out e Repeat as necessary until the rear seal is removed Step 6 Remove the hopper covers the feed tube and the flow control rod Figure 94 Step 7 Take all the parts to the sink for co
24. SUAL nta dd 21 Priming Lemon lce x cae arene tere IAE 23 Hold Cycle During Operation ae gg ee ie rer tardar seek we 26 Resuming Production During Operation 28 Preparing for SNUtdOWN ieseni o ten EE 29 A AAA erleedegen eebe reet eg 31 Cleaning BEE 33 Oe E dee ee dl 35 PA OO 36 Section 7 Important Operator Checklist 39 During Cleaning and Sanitizing 39 Troubleshooting Bacterial Count 39 Regular Maintenance Checks 00 0c eee eee eee eee eee 39 Winter Storages dna ded ale ee E ee E e A0 Model C043 Table of Contents Table of Contents Page 2 Section 8 Troubleshooting Guide 41 Section 9 Parts Replacement Schedule 0 0000005 42 Section 10 Warranty Explanation 0 0 e eee eee 43 Section 11 Panis LISS EE 44 Wining Diagrams lt lt succes cc Praia 53 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice Note Only instructions originating from the factory or its authorized translation representative s are considered to be the original set of instructions July 2010 Taylor Original Publication Updated August 2012 All rights reserved 068359 M TAYLOR The word Taylor and the Crown design Taylor Company are registered trademarks in the United States 750 N Blackhawk Blvd of America and certain other countries Rockton IL 61072 Table of Contents
25. bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder Be sure there is a generous amount of cleaning solution on the brush Important Operator Checklist IF LOCAL HEALTH CODES PERMIT THE USE OF RERUN make sure the mix rerun is stored in a sanitized covered stainless steel container and used the following day DO NOT prime the machine with rerun When using rerun skim off the foam and discard Mix the rerun with fresh mix in a ratio of 50 50 during the days operation On a designated day of the week run the mix as low as feasible and discard it after closing This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts Properly prepare the cleaning and sanitizing solutions Read and follow the label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing The temperature of the mix in the mix hopper and walk in cooler should be below 40 F 4 4 C Regular Maintenance Checks 1 Replace scraper blades that are nicked or damaged Before installing the beater assembly be certain that scraper blades and leaf springs are properly attached to the beater shaft Check the rear shell bearing for signs of wear excessive mix leakage in rear drip pan and be certain it is pro
26. cution Model C043 To the Installer An unit must be installed on a level surface to avoid the hazard of tipping Extreme care should be taken in moving this equipment for any reason Two or more persons are required to safely move this unit Failure to comply may result in personal injury or equipment damage Uncrate the unit and inspect it for damage Report any damage to your Taylor Distributor This piece of equipment is made in the USA and has USA sizes of hardware All metric conversions are approximate and vary in size Electrical Connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities FOLLOW YOUR LOCAL ELECTRICAL CODES Each unit requires one power supply for each data label on the unit Check the data label on the freezer for branch circuit overcurrent protection or fuse circuit ampacity and other electrical specifications Refer to the wiring diagram provided inside the electrical box for proper power connections CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAI
27. de SI 11v130 Id 335 ER NY E deal EI 8 a Le E E 0109 NIVM 0YYOg TOYLNOD e lo SC yOLSIWY3HI 9 Gell See 134 gt z NO 1V43914338 LH917 ZS mo 0 cs XIN 00Y J34 O vi 0 6 vm tee SE VUn ma LHM A 79 e en hl EIDEN mo GRIES E EIER Oe IVA 12 _ CH LL a 1HM N78 130 L 4 Z n 10 OLY YO 1 WA 0627 yg EME Wero DN EE ie LHM H THAI NYS 210 GC d YYO LHM we 210 3011 017 TH d a SE 1109 AY138 Coi Leg 2 y 18 400783 1N 1 OO 0 Thi insu E OWA b Y90 183 1NI C VA 134 LHM NYX9 LHM LHM 1418 nid e ON LHM alongados ainor NYO 0 LHM 010N3105 1HM N 18 NO LONS 440 CHA II LY T LHM S 710 038 wan IER O 178 mia 8 E Ou daluvts YOOTURINI Y3LV39 EI vi iva dle Y31V38 aly 431V38 e yd aq ay yg eil wig ele 1718 o YILUVIS Vi og YJLUVIS YI1V39 wg Wd gt a NA KA S SNOTLIGNOD ONISVHd 319NIS AYYNIYHd IA VA Y30NA GFLIFLOYUd YALVIG Y YOSSAYdWOD EI an AI18N93S 3NV8W ANNOYS
28. eration The HOLD cycle is only used for custard NOT lemon ice Step 1 Place the flow adjustment knob in the CLOSE position Set the timer for one minute Figure 52 Step 2 After one minute has expired place the refrigeration switch in the HOLD position for custard Note The HOLD cycle is not used for lemon ice RATION ON Figure 53 Step 3 When the frozen custard stops flowing takes approximately two minutes place the beater motor switch in the OFF position Figure 54 Step 4 Use the rake to remove as much custard from the product door as possible Figure 55 Operating Procedures 26 Model C043 Step 5 Close the draw arm plate Make sure the left stud nut is snug and then the right stud nut Figure 56 Step 6 Remove the custard chute and take it to the sink for cleaning and sanitizing Figure 57 Step 7 Close the dipping cabinet cover Step 8 Prepare a squeeze bottle of approved 100 PPM sanitizing solution Squeeze the sanitizing solution around the draw arm plate and stud nuts to remove any left over product If necessary brush clean the area with the door spout brush and rinse with the sanitizing solution Figure 58 Step 9 Repeat these steps for the remaining freezing cylinder
29. government laws regarding refrigerant recovery recycling and reclaiming systems If you have any questions regarding these laws please contact the factory Service Department ZV mo R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent When opening a refrigeration system the maximum time the system is open must not exceed 15 minutes Cap all open tubing to prevent humid air or water from being absorbed by the oil Model C043 To the Installer Section 2 Your freezer has been carefully engineered and manufactured to give you dependable operation This unit when properly operated and cared for will produce a consistent quality product Like all mechanical products it will require cleaning and maintenance A minimum amount of care and attention is necessary H the operating procedures outlined in this manual are followed closely This Operator s Manual should be read before operating or performing any maintenance on your equipment Your Taylor freezer will NOT eventually compensate for and correct any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that personnel responsible for the equipment s operation both assembly and disassembly go through these procedures together in order to be properly trained and to make sure that no confusion exists In the event you should require
30. he freezing cylinder The bearing support pin will extend beyond the freezing cylinder Note It may be helpful to use the beater removal tool to turn the beater while installing the beater Figure 13 Note The drip pan is a convenient place to store the beater removal tool Step 13 Install the front bearing on the bearing support pin Figure 14 Step 14 Repeat the assembly instructions on the remaining freezing cylinders Operating Procedures Model C043 Door Assembly Step 1 With the door in a horizontal position install the draw arm plate Install all three short stud nuts and leave them loose O This Side UP JL i Figure 16 Step 4 Seat the door on the freezer studs To ensure the door gasket doesn t fall off hold the door flush with the freezing cylinder with one hand while installing the stud nuts with the other hand Hand tighten the stud nuts equally in a criss cross pattern to insure the door is snug Figure 15 Step 2 Turn the door over and install the door gasket Note DO NOT lubricate the gasket as this will cause the gasket to leak over time Step 3 Press all around the gasket to ensure a flush secure fit in the groove The gasket may have to be stretched slightly to get it into the proper position To ensure that the gasket is correctly positioned verify that the middle section of the gasket is arched SE upward If the middle section of t
31. he gasket is Step 5 concave or extends into the middle of the seal turn Repeat the assembly instructions on the the gasket over as it is upside down remaining freezing cylinders 111216 Model C043 17 Operating Procedures Sanitizing Step 1 Using lukewarm water prepare an approved 100 PPM sanitizing solution examples 5 gal 19 liters of Kay 5 or 4 gal 15 liters of Stera Sheen0 USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Place the feed tube and the flow control rod flat on the bottom of the hopper Figure 18 Step 3 Place the product chutes in the hopper Figure 19 Step 4 Make sure the draw arm plate is closed and the short door stud nuts are snug Figure 20 Step 5 Attach the splash guards to the door studs Figure 21 Step 6 Make sure the refrigeration switch and the hopper refrigeration switch are in the OFF position HOPPER REFRIGERATION EE ER sch O OM IMPORTANT Refrigeration should NOT be on when water is present in the freezing cylinder or hopper REFRIGERATION Operating Procedures 18 Model C043 Step 7 Place an empty mix pail under the draw arm plate if the machine is not equipped with a trough Figure 23 Step 8 Pour the sanitizing solution into the hopper Figure 24 Step 9 Brush clean the mix hopper Figure 25 Step 10 Place the beater switch in the ON
32. her equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion Failure to follow these instructions may result in electrocution Contact your local authorized Taylor Distributor for service 111216 Model C043 Safety e DO NOT allow untrained personnel to operate this machine DO NOT operate the freezer unless all service panels and access doors are restrained with screws DO NOT remove any internal operating parts example freezer door beater scraper blades etc unless all control switches are in the OFF position Failure to followthese instructions may result in severe personal injury from hazardous moving parts A This unit has many sharp edges that can cause severe injuries DO NOT put objects or fingers in the fill or discharge openings This may contaminate the product and cause severe personal injury USE EXTREME CAUTION when removing the beater asssembly The scraper blades are very sharp Loi This freezer must be placed on a level surface Failure to comply may result in personal injury or equipment damage A Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly Please refer to the cleaning section of this manual for the pro
33. horized service the refrigeration system technician The mix low indicator is a Inadequate level of mix in a Fill the mix hopper with 21 illuminated the mix hopper mix b Bad electrical connection b Call an authorized service technician The mix low indicator is a The level of mix in the mix a Fill the hopper with mix if illuminated and the hopper is inadequate and further production is product is too stiff the flow rate is too slow required If no further production is required open the flow control all the way and place the refrigeration switch in the OFF position Beater motor won t start a The beater motor overload a Turn the machine off has tripped Press the reset button and restart the machine b The power switch is inthe b Place the power switch in OFF position the ON position c The beater motor switch is c Place the beater motor in the OFF position switch in the ON position d The circuit breaker is off d Turn the breaker on or or the fuse is blown replace the fuse Model C043 41 Important Operator Checklist Section 9 Parts Replacement Schedule PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY ESE __ EIN EXE __ INSPECT REPLACE NECESSARY mam Tam 1 ESA mamen 1 ESE EX A ESA EEC __ SSA seras OR eeneg NECIO O A ma S Parts Replacement Schedule 42 Model C043 Section 10 Class 103 Parts The warranty for new equipment Class 103 parts is
34. igeration switch activates the hopper refrigeration Operational Refrigeration Switch Place the operational refrigeration switch in the ON position to allow the product to dispense During No Sale periods place the switch in the HOLD position to keep the product refrigerated in the freezing cylinder Flow Adjustment Knob The flow adjustment knob adjusts the flow of product into the freezing cylinders Note Whenever an adjustment is made first turn the adjustment knob all the way to 5 and then back to the desired number Mix Low Indicator Light When the mix low indicator light is illuminated the mix hopper has a low supply of mix and should be refilled as soon as possible Beater Motor Switch The beater motor switch activates the beater motor Digital Countdown Timer The digital countdown timer is used to keep track of the time needed to control product quality Model C043 13 Operator Parts Identification Section 6 This machine is a three flavor custard freezer It has three 30 quart 28 liter hoppers The mix flows by gravity through an adjustable flow control into the freezing cylinders This unit has been designed to produce a rich tasting custard product that can be drawn off and served from a holding cabinet The overrun is typically 20 25 and varies depending on the mix formulation and the finished product temperature 18 to 21 F 7 8 to 6 1 C
35. ill be made later follow the Hold Cycle During Operation instructions starting on page 26 Step 13 Repeat these steps for the remaining freezing cylinders Priming Lemon Ice KEEP FINGERS OUT OF FILL AND DISCHARGE OPENINGS Failure to do so may result in severe personal injury contaminated product or component damage Step 1 Verify that the flow adjustment knob is in the CLOSE position and the beater motor switch is in the OFF position Figure 41 Step 2 Close the draw arm plate Make sure the left stud nut is snug and then the right stud nut 10723 Figure 42 Model C043 Operating Procedures Step 3 On the front half of the hoppers install the hopper covers that have the raised lip Figure 43 Step 4 Fill the hopper with lemon ice mixture Note Use only FRESH MIX when priming the freezer Step 5 On the back half of the hoppers install the hopper covers that have the concave lip For maximum capacity the hopper should be full Figure 44 Step 6 Turn the flow adjustment knob to 1 and set the timer for one minute Note Whenever adjustments are made always turn the adjustment knob all the way to 5 and then back to the desired number 120213 Figure 45 Step 7 After one minute has expired place the beater and refrigeration switches in the O
36. ing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freezers disconnect the water supply Relieve pressure on the spring in the water valve Use air pressure on the outlet side to blow out any water remaining in the condenser This is extremely important Failure to follow this procedure may cause severe and costly damage to the refrigeration system Your local Taylor Distributor can perform this winter storage service for you Wrap detachable parts of the freezer such as beater blades beater shaft and freezer door and place them in a protected dry place Rubber trim parts and gaskets can be protected by wrapping them with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin It is recommended that an authorized service technician perform winter storage draining to insure all water has been removed This will guard against freezing and rupturing of the components Important Operator Checklist 40 Model C043 Section 8 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY Kos 1 The product is too stiff a Flow rate is too slow a Adjust the flow rate 2 Thescraper blades make a Flow rate is too slow a Adjust the flow rate 21 a chattering noise 3 The product is too soft a Flow rate is too fast a Adjust the flow rate b There is a problem with b Call an aut
37. just the mix flow as needed to maintain proper product consistency When the desired amount is obtained and more custard will be made later follow the Hold Cycle During Operation instructions starting on page 26 Figure 65 Preparing for Shutdown Perform the following procedures to remove the remaining custard in the freezing cylinder when there is mix in the hopper Step 1 Place the refrigeration switch in the OFF position FRIGERATION O ON Figure 66 Step 2 Set the timer for 20 minutes This allows the freezing cylinder enough time to warm before removing the remaining custard Model C043 29 Operating Procedures Step 3 Place the beater switch in the ON position Figure 67 Step 4 Open the dipping cabinet cover Close the draw arm plate Using sanitized hands install a sanitized custard chute Figure 69 Note If local health codes permit the use of rerun place a sanitized NSF approved rerun container beneath the opening of the front plate and run the remaining mix into the container See page 39 for instructions regarding the proper use of rerun Step 6 After all the custard has drained from the hopper remove the hopper cover the flow control rod and the feed tube Figure 68 Steps Figure 70 Open the draw arm plate and turn
38. mplete disassembly and brush cleaning Step 8 Repeat these steps for each freezing cylinder Brush Cleaning A IMPORTANT Failure to follow these cleaning procedures may result in bacterial contamination of the frozen custard product Step 1 Prepare a sink with an approved cleaning solution examples Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFAC TURER S SPECIFICATIONS If another approved cleaner is used dilute it according to the label instructions IMPORTANT Follow the label direc tions Too STRONG of a solution can cause parts damage while too MILD of a solution will not provide adequate cleaning Figure 95 Make sure all brushes provided with the freezer are available for brush cleaning Operating Procedures 36 Model C043 Step 2 Step 4 Thoroughly brush clean all disassembled parts in the Return to the freezer with a small amount of cleaning solution making sure all lubricant and mix cleaning solution Brush clean the rear shell bearing film is removed at the back of each freezing cylinder with the black NY H WY S d bristle brush Figure 96 Figure 98 Step 3 BN Step 5 Use the double ended brush to clean the inside of Brush clean the freezing cylinder with the long white the feed tube brush Figure 97 Figure 99 Model C043 37 Operating Procedures Step 6 Step 8 Prepare a sink with an approved sanitizing solution Place all cleaned parts on
39. o O E O wa LL TI el pico LL TI wegen OOO Pess LL TI ven En LIINI 3D8VHOSIO W al eor 88990 pico srr pc i el OOO w LL gwl O w re l O w ff zaw pico LL gl A ess y so g SSWI9 ALO gIIINAN divM SEO LuvVd SEDYH IPPON 06 40S8 X 14b 1 SSADOV ANTVA YAddOO S8 E X Sc l X Sc l 331 ISd S0 NV4 348NSSIYA HIOLIMS IvAd 348NSSIYdA HOLIMS RECH MO 14 YIV LYIMS S 08 NV4 ANOYHS QWAH X3H lt 1X8 91 6 MI489S HU HMH ISNN 8 XcE 0l MAYOS HMH 091V483S v X91 8 MI49S YHSM X3H GALLOTS 8 EX0l MAYOS YHSM X3H GALLOTS 8 EX0l MAYOS YHSM X3H GALLOTS 8 EX0l MAYOS YHSM X3H GALLOTS 8 EX0l MAYOS YHSM X3H GALLOTS 8 EX0l MAYOS YHSM X3H GALLOTS 8 X0l MAYOS 09 0S O0ve 80 WO 3 10d AV 134 91 1INv439l4434 43A13938 ABEE dOL TANVd LHDIY SEOs ACIS 1TANVd 1331 GEOUs ACIS TANVd G OUx MOVE 1INVd AOZE ANY NNyY YOLIOWAWO HO9 A0 lt 803 M OS NVA YOLOW LNO Sv l NYHL Se l G1IOAINVIN DECH LAILNO YASNAGNOO ANII GEOU ONIJIM 199V 1 dyVHS YASNACNOO NYVM OO Y IAOO NAVM 139V 1 c9dH 1NV4 39 18 439 139V1 8 9 SSIDOW 331 8 SSIDOW 331 NOlLdIdISIA Parts List 51 Model C043 SEDYH IPPON o HAD 00m 6zeto 1907 39NV13 ZIHM 91 8 LAN GC LAIN 83AI3038 W3NIT gor oroso Y3070S 8 8 8 ADIHI INIVA SEH NOLLONS W3NIT sor 08zsz0 S8 S Hdd HOLVINDAY SATWA oC LIINI SOUVHOSIG v 3NIT cor IL pobbpol Y3010Sv X IL SSAOOV AATWA IJO dv3H Y
40. on location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipments frame 4 DO NOT use a water jet to clean or rinse the freezer Failure to follow these instructions may result in serious electrical shock Safety DONOT operate the freezer unless it is properly grounded DO NOT operate the freezer with larger fuses than specified on the freezer data label e Al repairs must be performed by an authorized Taylor service technician The main power supplies to the machine must be disconnected prior to performing any repairs e Cord Connected Units Only Taylor authorized service technicians may install a plug on this unit e Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected or not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current and be installed by authorized personnel to the local codes e Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or ot
41. ontaminated product or component damage Step 1 IMPORTANT Verify that the flow adjustment knob is in the CLOSE position and the beater motor switch is in the OFF position The draw arm plate must be closed Figure 33 Step 3 Place the hopper refrigeration knob in the ON position and set the timer for 30 minutes OPPER ERATION ON mane Sa Figure 34 e e Step 4 Note The flow adjustment knob is used to adjust After 30 minutes have expired fill the hopper with the flow of mix Turning the adjustment knob fresh mix clockwise increases the flow A counter clockwise turn decreases the flow Adjust the mix flow as Note Use only FRESH MIX when priming the needed to maintain proper product consistency freezer Model C043 21 Operating Procedures Step 5 On the back half of the hoppers install the hopper covers that have the concave lip For maximum capacity the hopper should be full Figure 35 Step 6 Place the beater switch and the refrigeration switch in the ON position Set the timer for one minute Note The refrigeration switch will not activate unless the beater switch is on REFRIGERATION OFF HOLD g Figure 36 120213 Step 7 After one minute has expired turn the flow adjustment knob to 1 and set the timer for three minu
42. or Parts Identification Beater Door amp Hopper Assemblies Figure 2 110207 Model C043 10 Operator Parts Identification Beater Door amp Hopper Assemblies Parts Identification ITEM DESCRIPTION PART NO ITEM DESCRIPTION PART NO CHUTE SHORT 063618 SPRING DASHER BLADE 063693 DOOR A C043 X63611 SER 10 BLADE SCRAPER REAR 063640 NUT STUD 043666 SHAFT A DASHER X63689 E E BLADE SCRAPER 30 PITCH EE zz 110207 Model C043 11 Operator Parts Identification Accessories Figure 3 ITEM DESCRIPTION PART NO BRUSH DBL END PUMP 8 FEED 013072 BRUSH DRAW VALVE 1 0D X 013073 2X17 ITEM DESCRIPTION PART NO Co CU Je For replacement brush heads only order 063843 1 and 063844 1 A sample container of sanitizer is sent with the unit For reorders order Stera Sheen part no 055492 100 packs or Kay 5 part no 041082 125 packs 6 BRUSHEND DOOR SPOUTS 039779 Operator Parts Identification 12 Model C043 Section 5 Important to Operator Figure 4 ITEM DESCRIPTION HOPPER REFRIGERATION SWITCH OPERATIONAL REFRIGERATION SWITCH FLOW ADJUSTMENT KNOB MIX LOW INDICATOR LIGHT BEATER MOTOR SWITCH za DIGITAL COUNTDOWN TIMER Hopper Refrigeration Switch The hopper refr
43. per procedure to clean this unit DO NOT obstruct air intake and discharge openings C043 The minimum air clearance requirement is 3 76 mm on one side and the rear of the unit and 0 on the other side Note A minimum clearance of 36 914 mm is required on one side to allow for the installation and removal of the side drip pan RC35 Requires a minimum air clearance of 6 152 mm on three sides An air deflector must be installed on the condenser side if floor clearance is less than 5 127 mm Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed in high ambient temperatures of 104 40 C at reduced capacities NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor Safety Model C043 Notes Model C043 7 Safety Operator Parts Identification Section 4 Model C043 Operator Parts Identification Exploded View Parts Identification 6 TUBE A FEED PASTO Den 8 ScREW 14 20xa 6 PHIL TRUSS 038872 3 COVER A PANELSIDE 0043 x65687 Model C043 9 Operat
44. perly cleaned Using a long brush and a cloth towel keep the rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits Dispose of seals if they are worn torn or fit too loosely and replace with new ones 120802 Model C043 Important Operator Checklist 5 Follow all lubricating procedures as outlined in Assembly 6 If your machine is air cooled check the condenser for accumulation of dirt and lint Dirty condensers will reduce the efficiency and capacity of the machine Condensers should be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins Note For machines equipped with an air filter it will be necessary to vacuum clean the filters on a monthly schedule AN coon Always disconnect electrical power prior to cleaning the condenser Failure to follow this instruction may result in electrocution 7 If your machine is water cooled check the water lines for kinks or leaks Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes Deteriorated or cracked water lines should be replaced only by an authorized Taylor distributor Winter Storage If the place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freez
45. rminals and protect the insulation of the conductors from abrasion O Beater rotation must be counter clockwise as viewed looking into the freezing cylinder Note The following procedures should be performed by a trained service technician To correct rotation on a three phase unit interchange any two incoming power supply lines at the freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow diagram printed on motor Electrical connections are made directly to the terminal block provided behind the lower rear panel To the Installer Model C043 Refrigerant In consideration of our environment Taylor proudly uses only earth friendly HFC refrigerants The HFC refrigerant used in this unit is R404A This refrigerant is generally considered non toxic and non flammable with an Ozone Depleting Potential ODP of zero 0 However any gas under pressure is potentially hazardous and must be handled with caution NEVER fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 80 will allow for normal expansion Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately Taylor reminds technicians to be cautious of
46. s Model C043 Operating Procedures Resuming Production During Step 3 Set the timer for one minute After the minute Operation expires open the flow control assembly to 1 and set the timer for three minutes Step 1 Note Whenever an adjustment is made first turn Place the beater switch in the ON position the adjustment knob all the way to 5 and then back to the desired number BEATER MORO Figure 61 Figure 59 Step 4 After three minutes have expired open the draw arm plate If the custard is too soft close the draw arm plate and wait one minute Repeat as necessary Step 2 Place the refrigeration switch in the ON position REFRIGERATION BEATER OFF HOLD ON 3 OFF DESC Figure 60 Figure 62 120213 Operating Procedures 28 Model C043 Step 5 When custard appears adjust the flow adjustment knob to gain the desired custard texture Turn the flow adjustment knob clockwise if the product is too firm and counter clockwise if the product is too soft Figure 63 Step 6 When the product looks servable close the draw arm plate Using sanitized hands install a sanitized custard chute Figure 64 Step 7 Open the draw arm plate Continue to run the frozen custard into the holding cabinet until the desired amount is obtained Ad
47. technical assistance please contact your local authorized Taylor Distributor Note Warranty is valid only if the parts are authorized Taylor parts purchased from an authorized Taylor Distributor and the required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty claims on equipment or parts if non approved parts or refrigerant were installed in the machine system modifications were performed beyond factory recommendations or it is determined that the failure was caused by neglect or abuse mmm f the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste To the Operator The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor Compressor Warranty Disclaimer The refrigeration compressors on this machine are warranted for the term indicated on the warranty card accompanying this machine However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed
48. tes Note Whenever an adjustment is made first turn the adjustment knob all the way to 5 and then back to the desired number Figure 37 Step 8 After three minutes have expired open the draw arm plate If the custard is too soft close the draw arm plate and wait one minute Repeat until the custard looks servable Step 9 Close the draw arm plate Using sanitized hands install a sanitized product chute Figure 38 Operating Procedures Model C043 Step 10 Open the draw arm plate Figure 39 Note A chattering noise indicates that not enough mix is entering the freezing cylinder It may be necessary to increase the flow of mix into the freezing cylinder Increase the flow control knob only 1 2 a number at a time It takes 3 5 minutes to see the results of the adjustment Whenever an adjustment is made first turn the adjustment knob all the way to 5 and then back to the desired number Step 11 Continue to run the frozen custard into the holding cabinet until the desired amount is obtained Adjust the mix flow as needed to maintain proper product consistency For maximum capacity make sure the hopper is full and the flow is adjusted as high as possible within the acceptable product temperature range Figure 40 Step 12 When the desired amount is obtained and more custard w
49. unit in question To the Operator Model C043 Section 3 We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both you and the service technician As an example warning labels have been attached to the freezer to further point out safety precautions to the operator AN IMPORTANT Failure to adhere to the following safety precautions may result in severe personal injury or death Failure to comply with these warnings may damage the machine and its components Component damage will result in part replacement expense and service repair expense Cl DO NOT operate the freezer without reading this Operator Manual Failure to follow this instruction may result in equipment damage poor freezer performance health hazards or personal injury Per IEC 60335 1 and its part 2 standards This appliance is to be used only by trained personnel It is not intended for use by children or people with reduced physical sensory or mental capabilities or lack of experience and knowledge unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety Y unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer The installati
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