Taylor Blender 048887-M User's Manual
Contents
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3. JVA 9 NOILdIHOS3G Available Separately Model H63 40 Parts List 986010 9 eor 72709200 HOSSSHdWOONIVW eor eesezzio 505 856 00 LON HWS 691610 209870 MOLONHOIVHOV 90570 209870 3AQHOIVHOV 0 1 eor z 0 6 0 ee 8 2020 pte tx 3 _ d ee ee 7703 9 ziz 19 9 1 22 1 1 1 SgssiHOoH to ALO T9L LL EL 8 6 6 HAONGAY HV39 XIW GT3IHS QOOH 09H GALVINSNI V TI3HS l4VHS 1 38 424460 5 SLAMOVd 961 ASWO S AVM YHAZILINVS Ove V 0 LOIdS AVT3H 09 09 0 0 0 2 31 4 AV1SY 1 2 19 1008 dWNd 1 19 32 dWNd 109A 19739IAH3S HOLOW 0S9 L LdN8 L 109A IO dINf d 8 8 V9XV Ad 8 S SeMV AATINd 195 NATIV t L X 8
4. cor 310d fF 527650 8 zzv6 0 00 z 0 7660 LX 8 M3HOS AINO eor d TVNIWH31210018 SENS qu AlNO3SVHdd ONIS col 42 1 0018 tt 000 1 2 196 X M qu 1138 9 1 SSVUE LAN 15 9 YOLdVaV 290700 31vadn 585910 HuVM ALO NOILdIHOS3G Available Separately Parts List 37 Model H63 619910 0866 X 014 16 HOOQ L3MSVO EZELLX 145 L IVI LHVd V HOOG so 1V1SAHO 8 000 v1 8 0 ooo 66990 09H LH DNINV310 m 1 4 ooo 9H HO1AV1 03Q 1vO3G MAN B94 UOTAVL 030 W03G 08850 1 5 s a 6680 HY LNNON HOSS3HdWOO 13AWOHO E os esae TSSYZHV Z01SLHV UOSSSUdIN
5. 01 280220 46 981720 310d AVNIH31210018 pU so 989990 8 6 H31VM 3ATVA c0 90 SSsoovsm so 1 1289 ISd 056 SHNSSSYd HOLIMS 000 usr 00 8 2 X Z 3 sok 608200 9 coh 444860 3ATVA L LI pipe epu ie coh amp 1 60 SdO NIVHL O3GIA 0 NOISNVdX3 LOO8 199 Sv OLDN dXS SAIVA 06 8 v DCIW v 1 SS300v 3A TIVA 7 SSIOOVANIWA 000 81 895 0 dO X dl 021 38n L Available Separately Parts List 43 Model H63 Model H63 048384 27 Rev 11 11 QN3 H VA LV 1 Nid OL 1 02_3 150 4 YOLOW 3049119 g Nla OL 0AL 26 1 YOLVLI9V JLYNYILW S LN3NOdNOD ALVIS 9110 oNITQNYH 340438 LINN SNTHONOL 41191519373 211 16 31VNINI 13 S1N3NOdHO2 1 15 01105 OI 39 35199 X1121812313 211 15 SALON 1391038 ANNOYS 4 NO
6. M E 2 PA 4 95 1 m x 25 8 WIS we 9 05 318 2 NOBBIW 5 wie we 5 88 98 1018199 Lavas lt lt 44441 5 l mou 5 5 at m m d ma i 2 3z ie PES T al 82 7 1 NES 25 vnam d 5 2 ONIYIM 10553440 HISNNIIL pg 8 8 ET TAIHA 3 5 lt 32 EE o MoLLOV2 5 Es EE dee TIT 5 g m E mo Tama G 558 E amp 8 J H ES Utes re NS r ges 8 San i 1 ezo BS 4 z Jan SSS D YU YT YT 9 CONTACTOR 9 COMPRESSOR BLK BLK BLK
7. 5 The product is too 5 The product is too soft 6 The mix in the hopper is too cold The mix in the hopper is too warm while in the AUTO mode The drive shaft is stuck in the gear box coupling a a Improper consistency consistency control adjustment The torque rotor is binding Improper lubrication of torque rotor o rings Lubrication of torque rotor guide bearing Not enough air space around unit air cooled The scraper blades are worn Dirty condenser air cooled The mix is out of date i Loss of condenser cooling The temperature is out of adjustment The temperature is out of adjustment The hopper cover is not in position Rounded corners of drive shaft coupling or both Mix and lubricant collected in the drive coupling Product with no syrup blended vanilla should be dispensed at 26 to 28 F 3 3 to 2 2 C Before installing the torque arm check to see if the torque rotor can be rotated freely without binding Lubricate the o rings properly Do not lubricate the guide bearing Allow for adequate air flow across the condenser Replace regularly Clean regularly Use only fresh mix i Locate cause of water loss and correct Call a service technician to adjust hopper temperature Call a service technician to adjust hopper temperature Place the co
8. 4 i O ugro rR E lt 1 1 Qu d VU 1 TWWESINT NEO Ik 2 l YOLIVLNOD TENDS 5 Em I gu YOLOW 5 9 la 5 ES 59 In i a x 2 1 WIESINT 0 1 lt 2 E g E 5 E E LL_I 1 Qu E H VII LN 3979 YO H cS o o dud 78 3 E E B z WORTH 839 ki SESS l 3119 WO 11 1 i ec m Fil 314404 30 217 I ymo E l 4 s we 5 d i 3 TA NO NO IMA 30432 104 23104 E i 1 x gt lt 384 20 318 2 AS xl mi 3 5 1 i a i 4 vo diii QNIYIK SOLON 31738 SS z x i NEL h E 5 133 25882 85 2 5 5 bn 2 mize 9 1L i 804 1 5 8 H 21 5 5 5 5 M 5 z or lt jo a to zz d 5 22 7 al 5 e lt 2 2 IL 8 gt EN gt t z z sys 911 8 si 1 8 4 2 5 i
9. 1 119 ONISNOH 9 6 X 9 4 Hd88 1H 3SOH AdAL ANIT 35 3 44 IH LV LSOWHAH Lt 09 MOOSc 1OOA IO V YALVAH 09H NVd dlHQ V HOLVJIIOV H3OfIQ3H V HV3O ddonaau v YVAD AV T30 45 LV3H CINTA 953417115 10 9 1008 07 LH39 INODOHOO H3L O2 v L dITO YANALSVA Sv L X 8 c9dH HH L 1 MVHO V 3NTVA 6 X dO 9I L L ONIH O NOILdIHOS3G Available Separately 39 Model H63 1777591 CEINEN 120 OVSA WEINI YOLVIIOVUOLON eor 1 09 sor 870850 1Hv1S HOllOVdvO 090 2NOS331 eor 09 052 3 9862560 1HVv1S HOllOVdVO E sr ISON diio 1 sor zozsesro 2 SNSTSJOGNVIS NE E o E E pud 4 jc p Ooo jo p EG EE Er jp p ue E kn pl oo 8 6570 43409 Nu VM 138V1 oo 11860 315NIS 0313 138V1 SIHVdONAON 000 6 HOOQ 38V 00
10. MOTI3A IF NO IVNYJLNI 3070 31422 804 310N I WNIWU3I OL 54 TWNINYSL NOUS 9NIQNIM NIVM 3018 3AON 72 4 WNIMH3L OL 14 N33AL38 NAONB l ELECTRICAL 1 ENCLOSURES Lens LHM G ms 318 134 m18 LHA LHA qas 518 134 na HAVE BROMN WIRE AND CAPACITOR WATER COOLED UNITS DO NOT CONDENSER FAN MOTOR 164315 2126 a ONIYIM YOLOW u31V38 X4313NOVN 3 i TVNN3INI X18 Ta aol AN 590 t y t wie T 51 Yu ok WNUSLNT 134 4 1 015 1 3 a 5 qmm E 5 4 ti ar 990 Pu TR 43 On 38
11. 4016 L H LIN LOV ASTINd LAS X 8 9 4 40161 LOV ASTINd TOL 3 1 TOL 90 THHHV8 HOL SIINH3H L H8O Hd M0Z0 X 3 1OH 1 XIIN V XIIN V ViLHVd 9H O3G V 31 1 NOILISOd t Q31 V 99 IH JOVJH3LNI V 179 1VSHJAINI V 404 dHVMLJOS dIHO 9 V 80d YAddN LH 1479 dCIS THNVd NOILdIHOS3G Available Separately 051103 Parts List 41 Model H63 000 1 9889 0 X GI 041 3911 080 X CI L6Z ONIH O so H3NNI OS 0334 V 440 X GO 9 6 1H H31n0 q334 v 09H H3NHOO 00 0 LNOO SNVH L X dI L62 ONIH O V ANDYOL OILSV Id LOS TOOATS ANVL Em cei ANI 1 1 oso JOVI amp 3OOHOLONIHdS ALO NOILdIHOS3G Available Separately Model H63 42 Parts List 50 659550 HOLOW 8 6 X 0 MW ASTIN so 81 50 HOLOW HOLYLI Y AITINd 214990 HOLV LIDW ASTINd 01 86 550 NOS341 1 18 HOLOW 01 57050 LHVIS HOLIOWdWO HOlOWHa3lv38 01 780950 NOS331
12. LCD Indicator MIX LOW PCB A LED IT LCD Indicator MIX OUT PCB A LED MIXLOW Consistency Control Switch Torque Ir MIXOUT 6 Light Indicator Product Ready M nN ANN HEAT MODE Ve CLEAN MANUALLY WASH Symbol Definitions 5 AUTO venu To better communicate in the International arena the Power Switch words on many of our operator switches and buttons have symbols to indicate their functions Your Taylor When placed in the ON position the power switch equipment is designed with these International allows control panel operation The power switch is symbols located on the left side of the control channel Important To the Operator 10 Model H63 Liquid Crystal Display The Liquid Crystal Display LCD is located on the front control panel The LCD is used to show the current mode of operation and whether or not there is sufficient mix LED Indicator MIX LOW The MIX LOW indicator flashes to indicate that there is a low supply of mix The mix hopper should be filled as soon as possible LED Indicator MIX OUT The MIX OUT indicator flashes to indicate that the mix hopper has an insufficient supply of mix to operate the freezer At this time the freezer will go into the STANDBY mode of operation To return the freezer to the AUTO mode fill the hopper with mix and press the AUTO key The freezer will automatically begin operation Consistency Co
13. Version 2 00 Press the MENU SEL key to view the second screen of the SYSTEM INFORMATION display This screen will indicate the version number and number of language strings Language 1 10 00 English Press the MENU SEL key to view the third screen of the SYSTEM INFORMATION display This screen will indicate the Bill of Material number and serial number for the unit Press the MENU SEL key once to return to the Operator Menu 0H6333C000 K0000000 Screen E is AUTO HEAT TIME This screen is used to set the time of day in which the heat treatment cycle will start Move the cursor under the number you wish to change Press the plus key to increase the number press the minus key to decrease the number When the desired time appears press the MENU SEL key once to return to the OPERATOR MENU AUTO HEAT TIME TIME 12 00 AM Screen F is CURRENT CONDITIONS This screen gives the viscosity of the product and the hopper and barrel temperatures The last line of the display is the compressor countdown safety timer The safety timer prevents the compressor from running more than 11 minutes other than during the cooling phase of the heat treatment cycle Press the MENU SEL key once to view the SERVINGS COUNTER screen HOPPER 38 5 BARREL 28 5 11 00 11 00 The SERVINGS COUNTER screen indicates the number of times the draw switch has closed number of draws since the last brush cleaning or since the last
14. ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities 090130 Each freezer requires one power supply Check the data label on the freezer for fuse circuit ampacity and electrical specifications Refer to the wiring diagram provided inside of the control box for proper power connections FOLLOW YOUR LOCAL ELECTRICAL CODES CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK v unit is provided with an equipotential grounding lug that is to be properly attached to the rear oftheframe by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame A e Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3mm installed in the external installation Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly
15. Operator Menu The OPERATOR MENU is used to enter the operator function displays To access the OPERATOR MENU simply press the MENU SEL key The cursor will flash over the letter A indicating that this is screen A To select a different screen use the arrow keys and move the cursor to the desired screen selection and press the MENU SEL key OPERATOR MENU ABCDEFGHIJK EXIT FROM MENU Screen B is FAULT DESCRIPTION The fault description will indicate if there is a fault with the freezer FAULT DESCRIPTION VARIABLE MESSAGE CLR Important To the Operator 14 Model H63 Clearing Fault Tones 9 BARREL OVER TEMP The barrel temperature has risen too high as follows Clear the tone per instructions in Clearing Fault Tones on To clear the tone for any faults which have been page 15 corrected press the lt arrow key To see if there is 2 more than fault press the MENU SEL key When ThE barrel temperature teaches PESC the last fault is displayed the control will return to the or higher after a power failure OPERATOR MENU To return to the main screen b The barrel temperature has not fallen below move the cursor to and press the MENU SEL key 41 F 5 C by the end of the COOL phase again in the heat cycle Listed below are the variable messages which will 10 POWER FAILURE This message will appear appear along with the corrective action 1 NO FAULT FOUND There
16. Step 1 Pour two gallons 7 6 liters of cool clean water into the mix hopper With the brushes provided scrub the mix hopper mix level sensing probes the outside of the agitator housing and the mix inlet hole Figure 30 Step 2 With a mix pail beneath the door spout press the WASH key Step 3 Open the draw valve on the freezer door Drain all the rinse water from the door spout close the draw valve and press the WASH key cancelling the wash cycle Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear Hopper Cleaning Step 1 Prepare a pail of an approved 100 PPM cleaning solu tion examples 2 1 2 gal 9 5 liters of Kay 5 2 gal 7 6 liters of Stera Sheen USE WARM WA TER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the cleaning solution into the hopper and allow it to flow into the freezing cylinder Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper mix level sensing probes the outside of the agitator housing and mix inlet hole Step 4 Press the WASH key and allow the cleaning solution in the freezing cylinder to agitate for five minutes Step 5 Place an empty pail beneath the door spout Step 6 Open the draw valve on the freezer door and draw off all the solution Step 7 Once the cleaner stops flowing from the door spout close the draw valve and press the WASH key cancelling wash cy
17. 104 40 C at reduced capacities NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor Safety Model H63 Section 4 Operator Parts Identification H63 7 4 onse s sWELD sPLASH wmE oar s oosa o easten sw se stem ores 111114 Model H63 7 Operator Parts Identification H63 Door and Beater Assemblies ITEM DESCRIPTION PART NO ITEM DESCRIPTION PART NO SEAL DRIVE SHAFT 032560 9 O RING 291 ID X 080W 018550 SHAFT BEATER 035527 DOOR A 1 SPOUT METAL X17373 3 BEATER A 7QT 1 PIN X46233 VALVE A DRAW X56119 BEARING FRONT 013116 GASKET DOOR 5 17710 016672 BEARING GUIDE 014496 12 O RING 1 1 16 OD X 139W 013029 12 NUT STUD GENERAL USAGE 021508 14 5 14 BLADE SCRAPER PLASTIC 046237 TORQUE A X17381 CLIP SCRAPER BLADE 8 75 046238 8 ARM TORQUE 014500 Operator Parts Identification 8 Model H63 Accessories s Parmoor ores NOT SHOWN Model H63 9 Operator Parts Identification Section 5 Important To the Operator H63 GR X LIBRATE WASH MENU The following chart identifies the symbol definitions used on the operator switches Description ON Liquid Crystal Display
18. Install the agitator back onto the agitator housing Be sure your hands are sanitized when performing this step Priming Step 1 Place a mix pail beneath the dispensing spout and open the draw valve Pour two gallons 7 6 liters of FRESH mix into the mix hopper and allow it to flow into the freezing cylinder This will force out any remaining sanitizing solution Figure 21 When full strength mix is flowing from the dispensing spout close the draw valve Figure 22 Step 2 When mix stops bubbling down into the freezing cylinder install the assembled air tubes in the mix inlet hole The pin on the inner air tube should be turned and positioned at the bottom of the notch in the outer air tube This will align the holes in the air tubes and allow mix and air to enter the freezing cylinder Figure 23 Model H63 Operating Procedures Step 3 Press the AUTO key When the unit cycles off the product will be ready to serve Figure 24 Step 4 Fill the hopper with fresh mix and place the mix hopper cover in position Note Use only FRESH mix when priming the freezer Daily Closing Procedures THIS PROCEDURE MUST BE PERFORMED ONCE DAILY The function of the Heat Treatment Cycle is to destroy bacteria by raising the temperature of the mix in the freezing cylinder and the hopper to a specified temperature for a specified period of time and then bringing the temperature back down low
19. RED BLK READY LIGHT oe 4 HOPPER E 28 GROUND 8 Le Ea Gg J E 4 81880 INTERFACE PCB 19 2 3 WHT WHT wr J8 JT 4 J6 BARREL HOPPER GLYCOL 1454447 49499 PROBES FUSE 0 ON BLK o49 T BLK POWER OFF SWITCH DPDT ORN COMPRESSOR HIGH PRESSURE LIMIT SWITCH BLK YEL BLU YEL BLU PRP a ORN BLK RED TWO WIRE COMPRESSOR om CONTACTOR GLYCOL AGITATOR 4 4 GLYCOL RRE MOTOR RELAY 85 YEL MOTOR COIL 5 BEATER MOTOR BEATER WHT STARTER MOTOR WHT COIL OVERLOAD SWITCH d war _ BLK BLK 7 FILTER LOAD PANEL SPINNER MOTOR SWITCH OPTIONAL BLK BLK BLK BLK m BLK gt BEATER MOTOR 9 BEATER MOTOR STARTER d fos SS 1 BLK BLK oo BLK roo nnn BLK i GLYCOL j LAT GLYCOL HEATER x COMPRESSOR 4 m a Model H63 BLK 6 BLK WHT 048384 33 BRN COMPRESSOR CONDENSER TERA Rev 11 11
20. Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor The Taylor Company will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in question To the Operator Model H63 Section 3 We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both you and the service technician As an example warning labels have been attached to the freezer to further point out safety precautions to the operator IMPORTANT Failure to adhere to following safety precautions may result in severe personal injury or death Failure to comply with these warnings may damage the machine and its components Component damage will result
21. least once a week 8 The temperature of the mix in the mix hopper and the walk in cooler should be below 40 F 4 4 Important Operator Checklist Regular Maintenance Checks 1 Rotate the scraper blades to allow both sides of the knife edge to wear evenly This will contribute to self sharpening and help maintain fast efficient freezing Replace scraper blades that bent damaged or worn down Before installing beater be certain that the scraper blades are properly attached over the beater pins Check the rear shell bearing for signs of wear excessive mix leakage in rear drip pan and be certain it is properly cleaned Using a screwdriver and cloth towel keep the rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits Dispose of o rings and seals if they are worn torn or fit too loosely and replace with new ones Follow all lubricating procedures as outlined in Assembly On air cooled units check the condenser for accumulation of dirt and lint A dirty condenser will reduce the efficiency and capacity of the machine The condenser should be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins Note For machines equipped with an air filter it will be necess
22. serving counter reset A maximum of 32 767 draws can be recorded an additional draw will cause the counter to restart at zero Pressing the MENU SEL key will return the display to the Operator Menu SERVINGS COUNTER DRAWS 12 Draws are counted during the AUTO mode of operation only Important To the Operator 16 Model H63 Screen is HEAT CYCLE DATA The information from the previous heat treatment cycles can be obtained through this screen The most recent heat treatment cycle data will be shown first press the plus key to scroll through the remaining heat cycle displays If a heat treatment cycle failure should occur a two character message will appear on the second line of the screen Press the MENU SEL key once to return to the OPERATOR MENU 00 00 HEAT 00 00 OVER 00 00 00 00 TEMP AT END Listed below are the variable messages which could appear HT Failure in the heating phase CL Failure in the cooling phase TT Failure in meeting total heat treatment cycle time requirement Mix out condition Operator interruption PF Power failure If a power failure occurs but the heat treatment cycle does not fail an asterisk will appear on the 3rd line of the display Beater overload High pressure cut out TH Failed thermistor probe PS Power switch placed in the OFF position Mix Low Condition 14 14 Day Timeout Occurred RC Heat Cycle Record Cleared Pressing the
23. 85 azo NOW 2 PROBE EE D J2 pz 1 our 13 I GND 225 5V TcLERR ern yer RED BLK szk READY LIGHT Em 1 8 1 HOPPER 5 5 j GROUND 8 085 Leos 4 En 4 E E E a JA INTERFACE PCB J9 2 3 qr war WHT BARREL HOPPER GLYCOL ul THERMISTOR PROBES IEEE ERES wa eng xj 7A I Ah BLK GRN YEL POWER I SWITCH DPDT 1 l COMPRESSOR HIGH PRESSURE ORN 1 LIMIT SWITCH BLK YEL BLU YEL BLU PRP ORN TWO WIRE RED iron CORD a COMPRESSOR E STARTER 1 CONTACTOR GLYCOL COIL COIL GLYCOL HEATER 96 95 WHT PUMP RELAY AG I TATO 1 94 56 YEL MOTOR COIL MOTOR OVERLOAD SWITCH WHT EEL WU CR FILTER LOAD PANEL SPINNER MOTOR SWITCH OPTIONAL BLK GRN YEL BEATER MOTOR BLK BLK m 1 BEATER MOTOR 4 STARTER BEATER MOTOR STARTER lc erae E 1 BLK BLK BLK BLK i GLYCOL HEATER RELAY GLYCOL HEATER dus GRN YEL E A BLK BLK Wk BLK Model H63 COMPRESSOR BLK f BLK CONTACTOR COMPRESSOR oe BLK war 048384
24. Step 2 Remove the Seal from the drive shaft e O rings and guide bearing from the torque rotor e Draw valve from the freezer door e O rings from the draw valve e Gasket and front bearing from the freezer door Note To remove o rings use a single service towel to grasp the o ring Apply pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can be easily removed Ifthere is more than one o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward rings without falling into the open grooves Step 3 Remove the o rings from the inner and outer air tubes Step 4 Return to the freezer with a small amount of cleaning solution With the black bristle brush brush clean the rear shell bearing at the back of the freezing cylinder Figure 31 Step 5 Remove the rear drip pan from the front panel and take to the sink for cleaning Note Ifthe drip panis filled with an excessive amount of mix refer to the Troubleshooting Guide Step 6 Thoroughly brush clean all disassembled parts in the cleaning solution making sure all lubricant and mix film is removed Take particular care to brush clean the draw valve core in the freezer door Place all the cleaned parts on a clean dry surface to air dry overnight Step 7 Wipe clean all exteri
25. and non flammable with an Ozone Depleting Potential ODP of zero 0 However any gas under pressure is potentially hazardous and must be handled with caution NEVER fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 8096 will allow for normal expansion Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately BX sor reminds technicians to be cautious of government laws regarding refrigerant recovery recycling and reclaiming systems If you have any questions regarding these laws please contact the factory Service Department Jan R404A refrigerant used conjunction with polyolester oils is extremely moisture absorbent When opening a refrigeration system the maximum time the system is open must not exceed 15 minutes Cap all open tubing to prevent humid air or water from being absorbed by the oil 090130 Model H63 To the Installer Section 2 The Model 6 shake freezer has been carefully engineered and manufactured to give you dependable operation This unit when properly operated and cared for will produce a consistent quality product Like all mechanical products it will require cleaning and maintenance A minimum amount of care is necessary if the operating
26. certain other countries Rockton IL 61072 Table of Contents Model H63 Section 1 The following are general installation instructions For complete installation details please see the check out card Installer Safety In all areas of the world equipment should be installed in accordance with existing local codes Please contact your local authorities if you have any questions Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment e Only authorized Taylor service personnel should perform installation and repairs on the equipment e Authorized service personnel should consult OSHA Standard 29CFRI910 147 or the applicable code of the local area for the industry standards on lockout tagout procedures before beginning any installation or repairs e Authorized service personnel must ensure that the proper PPE is available and worn when required during installation and service e Authorized service personnel must remove all metal jewelry rings and watches before working on electrical equipment main power supply s to the freezer must be disconnected prior to performing any repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment Note All rep
27. enough to retard spoilage The Heat Treatment Cycle will start at the time designated in the Auto Heat Time Important The level of mix in the mix hopper must be at the line on the agitator paddle The mix low light must not be ON Note If the CLEAN MANUALLY light is flashing the machine must be disassembled and brush cleaned within 24 hours The freezer must first be in the STANDBY or AUTO mode before the HEAT cycle may be started MAKE SURE YOUR HANDS ARE SANITIZED BEFORE PERFORMING THESE NEXT STEPS Step 1 Remove the hopper cover assembled air tube and agitator Take these parts to the sink for further cleaning and sanitizing Note Pressing the arrow key will stop the agitator rotation for ten seconds Figure 25 Step 2 Remove the rear drip pan front drip tray and splash shield and take to the sink for further cleaning Rinse these parts in cool clean water Prepare a small amount of an approved cleaning solution and brush clean parts Step 3 Place the front drip tray and splash shield on a clean dry surface to air dry overnight or until the heating cycle is complete Step 4 Prepare a small amount of an approved 100 PPM sani tizing solution USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Sani tize the air tube assembly agitator hopper cover and rear drip pan Important Install the agitator back onto the agitator housing Note Press the arrow key to stop th
28. return to the STANDBY mode The LCD will display the message HEAT TREAT CYCLE FAILURE FREEZER LOCKED PRESS SEL KEY The product may not be safe to serve The freezer will be locked out of the AUTO mode Discard product and brush clean machine Daily Opening Procedures Evaluate the condition of LED s lights and screen messages Hard Lock or Soft Lock etc before performing opening procedures As indicated in the illustration below 4 flashing LED s indicate a locked condition LOCKED A HARD OR SOFT 47 CLEAN MANUALLY Me ES HEAT MODE CLEAN MANUALLY Figure 27 AN SURE YOUR HANDS ARE CLEAN AND SANITIZED BEFORE PERFORMING THESE NEXT STEPS Step 1 When the heating cycle is complete the normal dis play will appear showing the machine in the STAND BY mode Prepare a small amount of an approved 100 PPM sanitizing solution examples 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Sanitize the front drip tray and splash shield in this solution Step 2 Return to the freezer with a small amount of sanitizing solution Dip the end brush into the sanitizing solution and brush clean the door spout and bottom of the draw valve Note To assure sanitary conditions are maintained brush clean each item for a total of 60 seconds repeatedly dipping the brush in sanitizing solution 090130 Model H63 25 Operating Procedures Rin
29. severe personal injury to fingers or hands from hazardous moving parts This unit has many sharp edges that can cause severe injuries DO NOT put objects or fingers in the door spout This may contaminate the product and cause severe personal injury from blade contact USE EXTREME CAUTION when removing the beater asssembly The scraper blades are very sharp This freezer must be placed a level surface Failure to comply may result in personal injury or equipment damage 090130 DO NOT draw product or attempt to disassemble the unit during the HEAT cycle The product is hot and under extreme pressure Cleaning sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly Please refer to the cleaning section of this manual for the proper procedure to clean this unit DO NOT obstruct air intake and discharge openings Air cooled units require a minimum of 6 152 mm of clearance around all sides of the freezer and 7 1 2 191 mm on the bottom to allow for adequate air flow across the condenser Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed high ambient temperatures of
30. when disconnected not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by authorized personnel to the local codes e Supply cords used with this unit shall oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion To the Installer Model H63 Beater Rotation Beater rotation must be clockwise as viewed looking into the freezing cylinder Note The following procedures must be performed by an authorized Taylor service technician To correct rotation on a three phase unit interchange any two incoming power supply lines at freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow the diagram printed on the motor Electrical connections are made directly to the terminal block provided in the main control box mounted on the right hand side of the freezer Refrigerant In consideration of our environment Taylor proudly uses only earth friendly HFC refrigerants The HFC refrigerant used in this unit is R404A This refrigerant is generally considered non toxic
31. 58 BRN COMPRESSOR CONDENSER DIM paren ipa ron Rev 11 11
32. AN ON MM DD control is in the OFF mode and the machine needs to be disassembled and brush cleaned Hard Lock There are two causes for a hard lock MODE OFF 1 Fourteen days have elapsed since the last MIX OK brush cleaning The following screen will be displayed HOPPER TEMP 41 0 F FREEZER LOCKED 14 DAY TIMEOUT CLEANING REQ D FREEZER LOCKED Once the unit is unlocked only the MIX OUT and MIX PRESS SEL KEY LOW LED s will flash Soft Lock If a heat treatment cycle has not been initiated within the last 24 hours all four LED s on the front of the machine will light and a message will appear on the LCD Line 3 of the LCD will indicate the reason the message appears 2 There has been a thermistor failure freezing cylinder hopper or glycol during the heat treatment process SYSTEM FAULT SERVICE REQ D FREEZER LOCKED PRESS SEL KEY NO HEAT TREAT START BECAUSE VARIABLE MESSAGE Allfour LED s on the front of the freezer will light Press PRESS SEL KEY the MENU SEL key Model H63 13 Important To the Operator Following are the variable messages which will appear on line 3 1 POWER SWITCH OFF Power switch was in the OFF position 2 MIX OUT PRESENT There was a mix out condition present 3 AUTO STANDBY OFF The unit was not in the AUTO or STANDBY mode 4 HEAT CYCLE TRIED A heat treatment cycle was not attempted in the last 24 hours AUTO HEAT TIME wa
33. CO ss ee on 6 810 T33HM WALS 8 9 AMS H31SVO 9298 0 XHS LH NV319 sw L00 009H N d YIN 9 318v9 HAMOd QNOO 2 318 0 dier onzr cot 220 0r00 0 HTIQA1I0 1 002 NO88lH 318V9 doroner co lt 510 0 00 0 HdlS dlS 1 7 Ot L NOSSIH 318vO 31vadn 55910 SLYVd HuVM ALO NOILdIHOS3G u i Available Separately Model H63 38 Parts List 6677 LO 222222221 1 0928 0 TWAOWSY ONIH O 1001 PTA eC X GO 91 ONTO 0 00 z 420 X GO 9 1dvHsanouol 38nld334H3NNI 000 S 0959810 080 L6Z ONIH O 00 251990 QO8E6 S X 1421 5 o0 Parts List MINE 100410 ooo yer p __ 3 pr NE Ooo O p eS ee 4 es NOTIVO 1996 067 70 100 07 LOTO 1 1 eee pA 000 62080 31vadn 55910 SLYVd HuVM ALO ANNL V LAS NATIV 91 X 2 8 LHNOVIA LHNOVIA dVO
34. Figure 5 Step 3 Install the torque rotor assembly Assemble the torque rotor by sliding the two o rings on the front of the shaft and lubricate them thoroughly to prevent leaking Place the white plastic guide bearing on the rear of the rotor shaft DO NOT lubricate plastic guide bearing Figure 6 Insert the torque rotor plastic guide bearing end first making sure that it fits into the hole in the beater drive shaft Rotate it several times to check for proper positioning Figure 7 Model H63 Operating Procedures Step 4 Install the draw valve Slide the two o rings onto the draw valve and lubricate Figure 8 Lubricate the inside of the door spout top and bottom and insert the draw valve into the freezer door from the top It will be necessary to rotate the draw valve to the right when assembling the door to the freezer Figure 9 Step 5 Assemble the freezer door Place the large rubber gasket into the groove on the back side of the freezer door DO NOT lubricate the gasket Slide the white plastic front bearing onto the bearing hub making certain that the flanged end of the bearing is resting against the freezer door DO NOT lubricate the front bearing Figure 10 Install the freezer door Locate the torque rotor in the center hole of the freezer door Position the door on the four studs on the front of the freezing cylinder and firmly push it into place
35. Install the four handscrews on the studs and finger tighten equally in a criss cross pattern to insure the door is snug Do not over tighten Figure 11 Operating Procedures 20 Model H63 Step 6 Step 9 Install the rear drip pan Slide the drip pan into the hole Slide the three o rings into the grooves of the inner air in the front panel tube Figure 14 Slide the two o rings into the grooves of the outer air tube Figure 12 Step 7 Install the torque arm Position the torque arm by slipping it up through the slot in the operating arm and then down into the hole in the torque rotor shaft Check the torque arm by moving it back and forth to be sure it moves freely and easily Step 8 Install the front drip tray and splash shield Figure 15 Step 10 Lay the inner air tube outer air tube and agitator in the bottom of the mix hopper for sanitizing Figure 13 Figure 16 Model H63 21 Operating Procedures Sanitizing Step 1 Prepare a pail of an approved 100 PPM sanitizing solu tion examples 2 1 2 gal 9 5 liters of Kay 5 2 gal 7 6 liters of Stera Sheen USE WARM WA TER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the sanitizing solution over all the parts in the bottom of the mix hopper and allow it to flow into the freezing cylinder Note You have just sanitized the mix hopper and parts therefore be
36. Replace regularly Follow lubrication procedures in Assembly Call service technician to replace rear shell bearing Call service technician Install correctly Troubleshooting Guide 34 Model H63 PROBLEM PROBABLE CAUSE REMEDY NE M 12 No freezer operation after operation after placing unit in the AUTO mode 13 Liquid Crystal Display is blank after power switch is placed in the ON position 14 Product not feeding into freezing cylinder Unit unplugged unplugged Circuit breaker off or blown fuse Beater motor out on reset Compressor off on high pressure cut out Water turned off water cooled units Unit unplugged Circuit breaker off or blown fuse Screen intensity out of adjustment Inadequate mix in hopper Mix inlet hole frozen up Assembled air tubes installed incorrectly Plug into wall receptacle Turn circuit breaker on or replace fuse Clear the tone and reset freezer Clear the tone Place unit in the AUTO mode If problem persists contact service technician Re establish water supply Plug into wall receptacle Turn circuit breaker on or replace fuse Call service technician to adjust Fill hopper with mix Hopper temperature needs adjustment Call service technician Install in mix inlet hole using end with the hole in it Pi
37. airs must be performed by an authorized Taylor Service Technician This unit has many sharp edges that can cause severe injuries To the Installer Site Preparation Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed high ambient temperatures of 104 40 at reduced capacities This unit must NOT be installed in an area where a water jet or hose can be used NEVER use a water jet or hose to rinse or clean the unit Failure to follow this instruction may result in electrocution AA unit must be installed on a level surface to avoid the hazard of tipping Extreme care should be taken in moving this equipment for any reason Two or more persons are required to safely move this unit Failure to comply may result in personal injury or equipment damage Uncrate the unit and inspect it for damage Report any damage to your Taylor Distributor This piece of equipment is made in the USA and has USA sizes of hardware All metric conversions are approximate and vary in size 090130 Model H63 To the Installer Air Cooled Units DO NOT obstruct air intake and discharge openings Air cooled units require a minimum of 6 152
38. arrow key on any HEAT CYCLE DATA screen will cause the extended data screen to be displayed This screen shows the hopper barrel and glycol temperatures and the amount of time the freezer spent in the phase of the heat cycle when the heat cycle completed or was terminated HOPPER 151 0 BARREL 134 5 GLYCOL 178 0 PHASE TIME 1 20 1 Screen is the LOCKOUT HISTORY This screen displays a history of the last 40 hard locks soft locks and brush clean dates Page numbers are indicated in the upper right hand corner Page 1 always contains the most recent failure Press the key to cycle through the pages The second line of the screen displays the date and time a failure occurs The third line indicates the reason for a failure or will indicate a successful brush cleaning has occurred Some failures occur for multiple reasons When this occurs a page will be generated for each reason Press the MENU SEL key once to return to the Operator Menu LOCKOUT HISTORY 5 21 02 02 08 SOFTLOCK ABORT Screen is the SERVICE MENU This screen can only be accessed by a service technician Screen J is the STANDBY MODE To place the freezer in the STANDBY mode move the cursor under the word yes Press the MENU SEL key to execute the command Pressing the MENU SEL key again will return you to the main screen To exit the STANDBY mode and place the unit in AUTO press the AUTO key once Pressin
39. ary to vacuum clean the filters on a monthly schedule On water cooled units check the water lines for kinks or leaks Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes Deteriorated cracked water lines should be replaced only by an authorized Taylor mechanic 051214 Model H63 29 Important Operator Checklist Winter Storage If the place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions On water cooled freezers disconnect the water supply Relieve pressure on spring in water valve Use air pressure on the outlet side to blow out any water remaining in the condenser This is extremely important Failure to follow this procedure may cause severe and costly damage to the refrigeration system 081111 Disconnect the freezer from the main power source to prevent possible electrical damage Your local Taylor Distributor can perform this service for you Wrap detachable parts of the freezer such as the beater blades the drive shaft and the freezer door and place them in a dry protected place Rubber trim parts and gaskets can be protected by wrapping with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin Important Operator Chec
40. ator 12 Model H63 The final phase of the heat treatment cycle is the The next display is the screen which will appear after cooling phase Now the freezer must cool the mix the failure message To comply with health codes heat below 41 F 5 C If the product fails to cool in two treatment system freezers must complete a heat hours the freezer will lock out treatment cycle daily and must also be brush cleaned every 14 days Brush cleaning is the normal This example illustrates that the temperature is being disassembly and cleaning procedures Failure to lowered but has not yet reached the set point follow these guidelines will cause the control to lock the freezer out of the AUTO mode Press the WASH key MODE HEAT PHASE COOL Note The heat treatment schedule can be adjusted HOPPER TEMP 55 0 F from 2 to 14 days Always comply with local guidelines BRUSH CLEAN ON MM DD for the maximum number of days allowed between brush clean cycles The entire heat treatment cycle must be completed in four hours NO AUTO OPERATION ALLOWED UNTIL When the entire heat cycle has been completed the normal display will appear showing the machine in the STANDBY mode The machine may now be placed in the AUTO mode or left in the STANDBY mode BRUSH CLEANING PRESS WASH KEY MODE STANDBY MIX OK The next display is the screen which will appear after HOPPER 41 0 F the brush cleaning message and illustrates that the BRUSH CLE
41. cle Disassembly Note Failure to remove parts brush clean and then air dry these parts will result in damage to the related parts These parts must be removed every 14 days or the machine will lock out and will not operate in the AUTO mode A BE SURE THE CONTROL SWITCH IS IN THE OFF POSITION Failure to do so may cause injury from electrocution or hazardous moving parts Step 1 Lift out the torque arm Disengage the draw arm from the draw valve bracket and rotate the bracket to the right Step 2 Remove the handscrews freezer door torque rotor assembly beater scraper blades and drive shaft from the freezing cylinder Take these parts to the sink for cleaning Hint If the guide bearing is not connected to the end of the torque rotor shaft it is still lodged in the beater drive shaft To remove the guide bearing insert the torque arm into the side hole of the drive shaft and push the bearing forward Step 3 Remove the front drip tray and splash shield 090130 Model H63 27 Operating Procedures Brush Cleaning Step 1 Prepare a sink with an approved cleaning solution examples Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS IMPORTANT Follow label directions as too STRONG ofa solution can cause parts damage while too MILD of a solution will not provide adequate cleaning Make sure all brushes provided with the freezer are available for brush cleaning
42. e agitator motion for 10 seconds Operating Procedures 24 Model H63 Step 5 Install the air tube assembly Lift and turn the inner air tube of the assembled air tubes so the pin rests on top of the outer air tube This will close the hole in the assembled air tubes preventing mix in the hopper from entering the freezing cylinder during the heating and standby process Figure 26 Replace the hopper cover and install the rear drip pan Step 6 Return to the freezer with a small amount of cleaning solution Dip the end brush into the cleaning solution and brush clean the door spout and bottom of the draw valve Note To assure sanitary conditions are maintained brush each item for a total of 60 seconds repeatedly dipping the brush in cleaning solution Rinse a single service towel in cleaning solution and wipe down the freezer door and area around the bottom of the freezer door Note Once the heating cycle has started it cannot be interrupted The heating cycle will take a maximum of 4 hours to complete DO NOT draw product or attempt to disassemble the unit during the HEAT cycle The product is hot When the heating cycle is complete the control will return to the STANDBY mode There are three phases of the heat cycle Heating Holding and Cooling Each phase has a time limit If any 1 of the 3 phases fails to reach the proper temperatures within the time limit the cycle will automatically abort and
43. e last line of the display shows the month and date MM month DD day that the machine needs to be disassembled and brush cleaned MODE ON MIX OK HOPPER TEMP 40 0F BRUSH CLEAN ON MM DD The next display indicates the freezer is operating in two different modes The following information is given The machine is operating in the WASH mode and the mix level in the hopper is low The temperature of the mix hopper is 40 F 4 4 C and the machine needs to be brush cleaned on October 31st MODE WASH MIX LOW HOPPER TEMP 40 0 F BRUSH CLEAN ON 10 31 The following displays pertain to the HEAT cycle While in the heating phase you will see this display It shows the present temperature of the hopper MODE HEAT PHASE HEAT HOPPER 140 0 F BRUSH CLEAN ON MM DD The mix temperature must be raised above 151 F 66 1 within 90 minutes or the freezer will be locked in STANDBY and the cycle failure display will appear In the example the hopper temperature is 140 F 60 The phase shows that the machine is in the heat phase of the heat treatment cycle When the heating phase is complete the freezer goes into the holding phase of the cycle The holding phase will hold the temperature above 151 F 66 1 C fora minimum of 30 minutes In this example the hopper temperature is 151 F 66 1 MODE HEAT PHASE HOLD HOPPER 151 0 F BRUSH CLEAN ON MM DD Important To the Oper
44. ell as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste 090130 To the Operator The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor Compressor Warranty Disclaimer The refrigeration compressor s on this machine are warranted for the term indicated on the warranty card accompanying this machine However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this machine s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your compressor warranty It will be the owner s responsibility to make this fact known to any technician he employs should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine
45. g the AUTO key again will place the unit in the OFF mode STANDBY MODE STANDBY Model H63 17 Important To the Operator Section 6 The Model H63 has a one 7 quart 6 6 liter freezing cylinder This automatic freezer offers one flavor We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night s brush cleaning These opening procedures will show you how to assemble these parts into the freezer sanitize them and prime the freezer with fresh mix in preparation to serve your first shake If you are disassembling the machine for the first time or need information to get to this starting point in our instructions turn to page 27 Disassembly and start there Assembly Note When lubricating parts use an approved food grade lubricant example Taylor Lube HP A MAKE SURE THE POWER SWITCH IS IN THE OFF POSITION Failure to do so may cause injury from hazardous moving parts or electrocution Be certain your hands are sanitized before assembling the freezer Step 1 Lubricate the groove and shaft portion of the beater drive shaft Slide the seal over the shaft and groove until it snaps into place DO NOT lubricate the hex end of the drive shaft Fill the inside portion of the seal with 1 4 more lubricant Lubricate the flat side of the seal that comes in contact with the bearing Operating Procedu
46. in part replacement expense and service repair expense DO NOT operate the freezer without reading this Operator Manual Failure to follow this instruction may result in equipment damage poor freezer performance health hazards or personal injury Per IEC 60335 1 and its part 2 standards This appliance is to be used only by trained personnel It is not intended for use by children or people with reduced physical sensory or mental capabilities or lack of experience and knowledge unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety v unit is provided with an equipotential grounding lug that is to be properly attached to the rear oftheframe by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame DO NOT use a water jet to clean or rinse the freezer Failure to follow these instructions may result in serious electrical shock Safety NOT operate the freezer unless it is properly grounded NOT operate the freezer with larger fuses than specified on the freezer data label e NOT attempt any repairs unless the main power supply to the freezer has been disconnected Contact your local authorized Taylor Distributor for service Stationary appliances which are not equipped with a power cord and a plug
47. klist 30 Model H63 Section 8 1 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY NE _ S 1 Softlock message message appears on LCD a a More than 24 hours since than 24 hours since the last heat cycle The power switch is in the OFF position The freezer is not in the AUTO or STANDBY mode Mix out condition The agitator is not installed The agitator is not rotating a The freezer must go through a heat cycle every 24 hours The freezer must now be disassembled and brush cleaned or placed in a heat cycle The power switch must be in the ON position The freezer must now be disassembled and brush cleaned or placed in a heat cycle The freezer must be in the AUTO or STANDBY mode The freezer must now be disassembled and brush cleaned or placed in a heat cycle The level of mix in the mix hopper must be above the MIX OUT probe before starting the heat cycle The freezer must now be disassembled and brush cleaned or placed in a heat cycle The agitator must be cleaned and installed before starting the heat cycle The freezer must now be disassembled and brush cleaned The agitator must be cleaned before starting the heat cycle Disassemble the freezer and brush clean Model H63 31 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY _ 2 Hardlockmessage message appears on LCD No product being dis
48. mm of clearance around all sides of the freezer and 7 1 2 191 mm on the bottom to allow for adequate air flow across the condenser Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor Water Connections Water Cooled Units Only An adequate cold water supply must be provided with a hand shut off valve On the underside rear of the base pan two 3 8 5 water connections for inlet and outlet have been provided for easy hook up 1 2 inside diameter water lines should be connected to the machine Flexible lines are recommended if local codes permit Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve There will be only one water and one water out connection DO NOT install a hand shut off valve on the water out line Water should always flow in this order first through the automatic water valve second through the condenser and third through the outlet fitting to an open trap drain A A back flow prevention device is required on the incoming water connection side Please refer to the applicable National State and local codes for determining the proper configuration Electrical Connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC
49. n 7 ACCOSSONES qe cabot Valeo Reda Cara aser sue lat dues 9 Section 5 Important To the 10 Symbol Definitions es abt 10 Power 22 sud ati Gto E atiende s GR d e arua 10 Liquid Crystal Display 11 Consistency Control a cus fou ns quce ey Eas Sete nk 11 Product Ready Light s eee ee Ree RE eee 11 PRESSE s s sah eet aus teet yb ee br nes ebd 11 Operating Screen Descriptions 11 Op ratok 14 Section 6 Operating Procedures 18 ASSOmDIV oen te 18 vind fa 22 aede eun eu qiu do Meals tac sere ae eU o 23 Daily Closing Procedures 24 Daily Opening 25 Model H63 Table of Contents Table of Contents Page 2 Manual Brush Cleaning 3 teehee et oe E RE ede ate ht Fem kab 26 Draining Product From The Freezing Cylinder 26 RINSING caw Kine ie wee aus ae ades Ok Roe Kain na
50. n Call service When the MENU SEL key is pressed the controller technician will return to the previous LCD screen to allow for correction of the calendar entry The controller will not 8 HOPPER OVER TEMP The hopper advance to the next screen until a valid date has been temperature has risen too high as follows Clear entered Once a valid date has been entered pressing the tone per instructions in Clearing Fault the MENU SEL key will display a the Daylight Saving Tones on page 15 Time screen a The hopper temperature reaches 41 F 5 C or higher after a power failure DAYLIGHT SAVING TIME ENABLE DISABLE b The hopper temperature has not fallen below 41 F 5 C by the end of the COOL phase in the heat cycle 060807 Model H63 15 Important To the Operator Pressing the lt arrow key or the gt arrow key will move the cursor left or right respectively Pressing the MENU SEL key while under ENABLE will accept the selection and will automatically increase the clock one hour at 2 00 a m onthe first Sunday in every April It will decrease one hour at 2 00 a m on the last Sunday in every October Pressing the MENU SEL key while under DISABLE will accept the selection and operate normally Pressing the MENU SEL key again will accept the selection and return to the OPERATOR MENU Screen D is SYSTEM INFORMATION The first screen will indicate the software version used in the unit SOFTWARE VERSION H63 Control UVC2
51. n on inner air tube must be positioned at the bottom of the notch in the outer air tube Model H63 35 Troubleshooting Guide Section 9 Parts Replacement Schedule verv onone wer E sws 1 1 Double Ended Brush Inspect amp Replace if Minimum Necessary Black Bristle Brush 1 x 2 Inspect amp Replace if Minimum 1 Necessary White Bristle Brush 1 1 2 x 2 Inspect amp Replace if Minimum 1 Necessary White Bristle Brush 3 x 7 Inspect amp Replace if Minimum 1 Necessary End Brush Inspect amp Replace if Minimum 1 Necessary Parts Replacement Schedule 36 Model H63 Parts List Section 10 qa raler 620 0700 70 1 5 00 41 0 170610 HV3H HSf1HH 9 6620 61 650 lH SS 1f10dS HOOQ QN3 HSf1HH 69 710 X dO 2 L L JAYA MVHO HSf1H8 so 00 e 000 00 e 00 e oo 210610 wed V00 cc 0vO d8 OfYId IVNIINH3 LoIOO 18 600 0260 0 dZ OfYId IVNIINH3 L oIOO 18 c00 cc 0vO d9 001 S00 cc 0vO 401 IVNIINH3 LDI0DO 1H ee 21 6 pM Re
52. ntrol The viscosity thickness of the shake is controlled by a sensing device called the consistency control The consistency control knob is located to the lower right of the control channel To achieve a thicker shake turn the knob clockwise and counterclockwise to achieve a thinner shake consistency Allow the refrigeration system to cycle on and off 2 or 3 times before an accurate consistency can be evaluated Product Ready Light The Product Ready Indicator Light illuminates when the product is ready to serve Reset Mechanism The reset button is located under the right side panel The reset mechanism protects the beater motor from an overload condition If an overload occurs the reset mechanism will trip To properly reset the freezer press the reset button firmly and clear the tone per instructions in Clearing Fault Tones on page 15 If the reset mechanism trips again contact your authorized Taylor Distributor to resolve the problem Warning Do not use metal objects to press the reset button Failure to comply may result in severe personal injury or death Operating Screen Descriptions When the machine is powered the system will initialize The screen will display INITIALIZING There will be four types of data the system will check LANGUAGE SYSTEM DATA CONFIG DATA and LOCKOUT DATA During the INITIALIZING LANGUAGE screen the alarm will be on If the system data configuration data or lockout hist
53. or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3mm installed in the external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by authorized personnel to the local codes Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion Failure to follow these instructions may result in electrocution Contact your local authorized Taylor Distributor for service 111114 Model H63 Safety e NOT allow untrained personnel to operate this machine DO NOT operate the freezer unless all service panels and access doors are restrained with screws remove any internal operating parts examples freezer door beater scraper blades etc unless all control switches are in the OFF position Failure to follow these instructions may result in
54. or surfaces of the freezer Operating Procedures 28 Model H63 Section 7 During Cleaning and Sanitizing Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly The following check points should be stressed during the cleaning and sanitizing operations CLEANING AND SANITIZING MUST BE PERFORMED EVERY 14 DAYS ALWAYS FOLLOW LOCAL HEALTH CODES Troubleshooting Bacterial Count 1 Thoroughly clean and sanitize the machine regularly including complete disassembly and brush cleaning 2 Use all the brushes supplied for thorough cleaning The brushes are specially designed to reach all the mix passageways 3 Use the white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder 4 Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder Be sure to have a generous amount of cleaning solution on the brush 5 Properly prepare the cleaning and sanitizing solutions Read and follow the label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing 6 Empty all syrup from the tanks and discard at least once a week 7 Thoroughly clean and sanitize the syrup lines at
55. ory data has become corrupt the following screen will alert the operator that the system settings may have been changed NVRAM FAULT RESET TO DEFAULTS PRESS SEL KEY Model H63 11 Important To the Operator Once the system has initialized the SAFETY TIMEOUT screen is displayed and the alarm is turned on SAFETY TIMEOUT ANY KEY ABORTS This screen will be displayed with the alarm on for 60 seconds or until any key is pressed After the safety timeout has been completed and the power switch is OFF one of the following screens is displayed The first screen is displayed if the machine is not ina brush clean state POWER SWITCH OFF TIME 4 30 MIX OUT HOPPER 62 1 BARREL 67 7 If any of the requirements for a brush clean have not been met the time displayed will remain at 5 00 minutes When all the requirements for a brush cleaning are met and the five minutes expire the screen will change to the second screen which is the standard power switch OFF screen POWER SWITCH OFF When the power switch is set in the ON position the system mode of operation screen is displayed In this example the machine is ON but no mode of operation has been selected The second line of the display indicates whether there is a sufficient supply of mix in the hopper or if there is a LOW or OUT mix condition The third line of the display shows the temperature of the mix hopper After pressing the AUTO key th
56. pensed with draw valve open and machine in the AUTO mode 4 The product is too stiff a Therehasbeena thermistor failure freezing cylinder hopper or glycol during the heat treatment process More than 14 days since last brush cleaning There is a freeze up in the mix inlet hole The assembled air tubes are installed incorrectly Beater rotating counter clockwise There is an inadequate amount of mix in the hopper Improper lubrication of torque rotor o rings Improper consistency control adjustment The torque rotor is binding Torque arm not installed a The freezer must be disassembled and brush cleaned The freezer must be disassembled and brush cleaned every 14 days Call a service technician to adjust hopper temperature Install in the mix inlet hole using the end with the hole in it Pin on inner air tube must be positioned at the bottom of notch in the outer air tube Contact service technician to correct rotation to clockwise Fill the hopper with mix Lubricate the o rings properly Product with no syrup blended vanilla should be dispensed at 26 to 28 F 3 3 to 2 2 C Before installing the torque arm check to see if the torque rotor can be rotated freely without binding Install torque arm Troubleshooting Guide 32 Model H63 PROBLEM PROBABLE CAUSE REMEDY
57. procedures outlined in this manual are followed closely This Operators Manual should be read before operating or performing any maintenance on your equipment Your Taylor freezer will NOT eventually compensate for and correct any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that personnel responsible for the equipments operation both assembly and disassembly go through these procedures together in order to be properly trained and to make sure that no confusion exists In the event you should require technical assistance please contact your local authorized Taylor Distributor Note Warranty is valid only if the parts are authorized Taylor parts purchased from an authorized Taylor Distributor and the required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty claims on equipment or parts if non approved parts or refrigerant were installed in the machine system modifications were performed beyond factory recommendations or it is determined that the failure was caused by neglect or abuse Note Constant research results steady improvements therefore information in this manual is subject to change without notice f the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as w
58. res e ul Figure 1 Note Make sure the seal is not installed inside out The ridge that protrudes in the center of the seal should be on the outside Install the drive shaft Insert the drive shaft into the freezing cylinder hex end first and into the rear shell bearing until the seal fits securely over the rear shell bearing Be certain the drive shaft fits into the drive coupling without binding Figure 2 Operating Procedures 18 Model H63 Step 2 Install the beater assembly First check scraper blades for any nicks or signs of wear If any nicks are present replace both blades If blades are in good condition install the scraper blade clips on the scraper blades Place the rear scraper blade over the rear holding pin on the beater Figure 3 Note The hole on the scraper blade must fit securely over the pin to prevent costly damage Hold the rear blade on the beater and slide it halfway into the freezing cylinder Install the front scraper blade over the front holding pin Slide the beater assembly completely into the freezing cylinder Figure 4 Make sure the beater assembly is in position over the drive shaft Turn the beater slightly to be certain that the beater is properly seated When in position the beater will not protrude beyondthe front of the freezing cylinder
59. s advanced or a power loss was experienced at the time the cycle was to occur or a heat cycle failure not due to a thermistor failure If the following screen appears a soft lock has occurred during the heat treatment cycle HEAT TREAT CYCLE FAILURE FREEZER LOCKED PRESS SEL KEY If the temperature of the product has not fallen below 41 F 5 C by the end of the COOL cycle the following screen will appear PRODUCT OVER TEMP FREEZER LOCKED PRESS SEL KEY Press the MENU SEL key to advance to the next display When one of these messages appears automatic freezer operation cannot take place until the freezer is disassembled and brush cleaned or has completed a heat treatment cycle The next display will instruct the operator to start aheat treatment cycle manually by pressing the AUTO key or to disassemble and brush clean the freezer If the AUTO key is pressed the freezer will automatically start the heat treatment cycle and only the heat cycle LED will light NO AUTO OPERATION ALLOWED PRESS AUTO FOR HEAT CYCLE WASH TO BRUSH CLEAN If the WASH key is pressed the next display will appear and the freezer will have to be disassembled and brush cleaned MODE OFF MIX OK HOPPER TEMP 41 0F FREEZER LOCKED Once the freezer is unlocked by starting a heat treatment cycle only the heat cycle LED will light If the freezer is unlocked by brush cleaning the mix low and mix out LED s will light
60. se a single service towel in sanitizing solution and wipe down the freezer door and area around the bottom of the freezer door Replace the front drip tray and splash shield MAKE SURE YOUR HANDS ARE SANITIZED BEFORE PERFORMING THIS NEXT STEP Step 3 Lift hopper cover and turn the inner air tube of the assembled air tubes so the pin rests at the bottom of the notch of the outer air tube Figure 28 Step 4 Press the AUTO key to resume normal operation When the unit cycles off product is ready to serve Manual Brush Cleaning THIS PROCEDURE MUST BE PERFORMED EVERY 14 DAYS ALWAYS FOLLOW LOCAL HEALTH CODES To disassemble your unit the following items will be needed Two cleaning pails e Necessary brushes provided with freezer e Cleaning solution e Single service towels Draining Product From The Freezing Cylinder Step 1 Press the AUTO key cancelling compressor and beater motor operation Step 2 Remove the hopper cover agitator and assembled air tube from the mix hopper Take these parts to the sink for cleaning Step 3 With a pail under the door spout press the WASH key Open the draw valve and drain the remaining product from the freezing cylinder and mix hopper Figure 29 Step 4 When the flow of product stops press the WASH key cancelling the wash cycle and close the draw valve Discard this product Operating Procedures 26 Model H63 Rinsing
61. sure your hands are sanitized before going on in these instructions Step 3 While the solution is flowing into the freezing cylinder take particular care to brush clean the mix level sensing probes the mix hopper mix inlet hole inner and outer air tubes the outside of the agitator housing and the agitator Brush the exposed sides of the hopper Step 4 Place the power switch in the ON position Step 5 Press the WASH key and allow the sanitizing solution in the freezing cylinder to agitate for five minutes Step 6 With a pail beneath the dispensing spout open and close the draw valve six times Draw off the remaining sanitizing solution Figure 18 Step 7 Once the sanitizer stops flowing from the dispensing spout close the draw valve and press the WASH key cancelling the beater motor operation Note Be sure your hands are clean and sanitized before continuing these instructions Step 8 Lubricate the o rings on the inner and outer air tubes Place the inner air tube inside the outer air tube and lay in bottom of mix hopper Figure 17 090130 Figure 19 Operating Procedures Model H63 Step 9 Stand the assembled air tubes in the corner of the mix hopper and place the agitator on the agitator housing Figure 20 Note If the agitator stops turning during normal operation remove the agitator from the agitator housing and brush clean these parts with sanitizing solution
62. tes 27 MOpper CleaninG ss Cae sae saw cube edu 27 Disassembly set cade pa soo nae whe ede Rp gres ade Ros ace os 27 Brush Cleaning 1 25 23 029 8 xy LE LOAD uL 28 Section 7 Important Operator 29 During Cleaning and Sanitizing 29 Troubleshooting Bacterial Count 29 Regular Maintenance 29 Winter ede kd isa SOT edge E 30 Section 8 Troubleshooting Guide 31 Section 9 Parts Replacement 36 Section 10 Parts MEI Merc P 37 Wiring DIA GRAINS greed iura leues der Tant ed bal as af 44 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice Note Only instructions originating from the factory or its authorized translation representative s are considered to be the original set of instructions May 2002 Taylor Original Publication Updated November 2011 All rights reserved 048887 M TAYLOR The word Taylor and the Crown design Taylor Company are registered trademarks in the United States 750 N Blackhawk Blvd of America and
63. ver in position Call service technician to correct cause and replace the necessary components Do not lubricate end of drive shaft Brush clean rear shell bearing area regularly Model H63 33 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY ee 9 The 9 The freezing cylinder walls cylinder walls are scored 10 Excessive mix leakage from the dispensing spout 11 Excessive mix leakage into the rear drip pan a The beater assembly is assembly is bent The front bearing is missing or worn The gear box is out of alignment The beater pins are broken The draw valve o rings are worn or missing There is unadequate lubrication on the draw valve o rings The wrong type of lubricant was being used Example petroleum base lubricant Worn or missing seal on drive shaft Inadequate lubrication of drive shaft Bad rear shell bearing Drive shaft and beater working forward Seal installed inside out on drive shaft a Call a service technician to repair or replace beater and to correct cause of insufficient mix in freezing cylinder Install or replace front bearing Call a service technician to realign gear box Call service technician to repair or replace Replace regularly Lubricate properly Use food grade lubricant Example Taylor Lube High Performance
64. was no fault found in the freezer Nothing will appear on the screen after this variable message appears in the FAULT DESCRIPTION if a power failure has occurred Clear the tone per instructions in Clearing Fault Tones on page 15 Screen is SET CLOCK This screen will display the current date and time The date and time may only be changed after the freezer has been manually brush 2 nS ene puton cleaned but before it has been placed in the AUTO 2 mode Move the cursor under the number you wish to Clearing Fault Tones on page 15 change Press the plus key to increase the number CHK REFRIG SYS PSI Pace he power switch the OFF position Wait 5 minutes for MENU SEL once to return d ihe OPERATOR the machine to cool Place the power switch in MENU y the ON position Clear the tone per instructions in Clearing Fault Tones on page 15 SET CLOCK 4 COMP TOO LONG Place the power 10 21 AM 5 07 2002 switch in the OFF position Call service technician Clear the tone per instructions in Clearing Fault Tones on page 15 5 HOPPER THERM BAD Place the power If an invalid date is entered the following screen will switch in the OFF position Call service appear technician SET CLOCK 6 BARREL THERM BAD Place the power 10 34 AM 02 30 2002 switch in the OFF position Call service INVALID DATE technician 7 GLYCOL THERM BAD Place the power switch in the OFF positio
65. y Dan Model H63 Shake Freezer Original Operating Instructions TAYLOR 048887 M 5 09 02 Original Publication Updated 11 14 11 Complete this page for quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on the data label Model Number Serial Number Electrical Specs Voltage Phase Maximum Fuse Size Minimum Wire Ampacity May 2002 Taylor All rights reserved 048887 M TAYLOR The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Cycle Taylor Company 750 N Blackhawk Blvd Rockton IL 61072 p jb Ban Table of Contents Section 1 To the Installer 1 Installer Safety ME DOCE 1 Site PrepaldloN Cor bos d a 1 Ait COO UNITS Ser ode er a 2 Water Connections Water Cooled Units Only 2 Electrical Connections ed ERE tees eee bee E 2 Boater 1 cux v zoe ux ipa ix 3 PROTO CANE Sess tube NDA Imm pbi I MEE 3 Section 2 To the Operator 4 Section 3 Safety oo stu bie moto vius NO astu addit 5 Section 4 Operator Parts Identificatio
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