Tanaka TBC-230 User's Manual
Contents
1. Prior to S N A314250 and After S N B138801 Prior to S N A314250 and After S N B138801 Prior to S N A314250 and After S N B138801 Prior to S N A314250 and After S N B138801 Prior to S N A314250 and After S N B138801 Prior to S N A314250 and After S N B138801 Prior to S N 14250 and After S N B138801 Prior to S N A314250 and After S N B138801 From S N A314251 S N B138800 From S N A314251 S N B138800 From S N A314251 S N B138800 From S N A314251 S N B138800 From S N A314251 S N B138800 From S N A314251 S N B138800 From S N A314251 S N B138800 From S N A314251 S N B138800 From S N A314251 S N B138800 From S N A314251 S N B138800 custsvc nikko tanaka usa com Janaka PARTS TBC 230 CUTTING HEAD amp TOOLS FIGURE 11 ITEM PART NUMBER DESCRIPTION HEAD SEMI AUTO 5 ADAPTER 746451 8x1 25 LHF BODY CUTTING COMMENTS 81320000200 WRENCH HEX 4 8292000080 SPANNER COMBI 13X19 N tr mf www tanakapowerequipment com Page 13 custsvc nikko tanaka usa com Janaka PARTS TBC 230 DECALS FIGURE 12 fanaka TBC 230 MADE IN JAPAN FABRIQUE AU JAPON Do not attach handle above this point 26 ta do 50 can im serious injury to the operator and or bystanders Objects may be Haceown of ncochet in all directions ALWAYS WEAR EYE PROT2. 7980304520 PULLEY STARTER 0720712090 CRANKCASE ASSY 0720712092 CRANKCASE ASSY 99966122240 SEAL OIL 12227 99961600115 BEARING BALL 6001 C3 0900641020 GASKET CRANKCASE 99461050184 1552055080 ROTOR MAGNETO 1552055081 ROTOR MAGNETO 9920108001 1 9910108001 1 lt lt lt lt Includes bearings seals and gasket 293601 B063250 063251 www tanakapowerequipment com P age 2 custsvc nikko tanaka usa com Tanaka PARTS INFORMATION TBC 230 FUEL SYSTEM FIGURE 3 ITEM PART NUMBER DESCRIPTION COMMENTS GASKET INLET MANIFOLD SET CARB INSULATOR GASKET CARBURETOR 99464050224 BOLT HEX 5X22 WS 99414050601 SCREW 5X60 WASHER 5 CAP SWIVEL SHIELD TUBE CLIP 6 3 FILTER FUEL TANK FUEL Before S N D003100 TANK FUEL EVAPO After S N D003101 CAP TANK BLACK RED COLLAR CARBURETOR SET BOLT HEX 5X16 PS BOLT HEX 5X20PS 70003005080 PIPE FUEL 3X5X80 53432710200 GROMMET FUEL PIPE www tanakapowerequipment com Page 3 custsvc nikko tanaka usa com Tanaka PARTS INFORMATION TBC 230 CLUTCH MUFFLER amp ENGINE COVER lt FIGURE 4 8 39 30 Units after S N B205033 built in spark plug cover www tanakapowerequipment com Page 4 custsvc nikko tanaka usa com PARTS INFORMATION TBC 230 CLUTCH MUFFLER amp ENGINE COVER lt FIGURE 4 DESCRIPTION COMMENTS PROTECTOR MUFFLER With built in spark plug cover SCREW COVER WASHER 4 99073045124 SCREW TAPPING 4 5X12 99051050503 BO
3. 1 991 01080 01 1 HEX NUT 8 012 994 64040 185 HEX HOLE BOLT 4X18WS 013 806 07027 20 STARTER BASE 014 806 07070 20 STARTER BASE 015 806 07120 20 STARTER BASE 016 990 73045 144 TAPPING SCREW 4 5X14 017 994 64040 125 HEX HOLE BOLT 4X12WS 020 798 07085 90 STARTER PULLEY ASS Y 021 991 91050 001 SQUARE NUT 5 022 915 07078 20 STARTER MARK S START 060 314 07070 20 SPEGIAL BOLT
4. ANER COVER 1 ELEMENT CLEANER 1 BOLT CLEANER COVER 1 BODY CLEANER 1 PLATE CHOKE 1 4 4 WASHER 8 COLLAR 8 www tanakapowerequipment com Page 7 custsvc nikko tanaka usa com Janaka PARTS INFORMATION TBC 230 CARBURETOR FIGURE 7 13 J ITEM PART NUMBER DESCRIPTION COMMENTS 4550713990 CARBURETOR SET Includes gasket 5752515380 BODY PUMP 4422515180 PUMP PRIMING 4762515120 COVER DIAPHRAGM 44725108200 BULB PRIMING pakir DIAPHRAGM METERING GASKET DIAPHRAGM Contained in Carb Repair Kit 650 25 140 900 DIAPHRAGM PUMP Not available individually GASKET PUMP JET MAIN 38 O RING RING STOP SWIVEL SCREW THROTTLE SET SCREW SET 7 201 57825007200 SCREEN INLET www tanakapowerequipment com Page 8 custsvc nikko tanaka usa com Janaka PARTS TBC 230 FAN CASE FIGURE 8 27 ITEM PART NUMBER DESCRIPTION SHAFT CLUTCH RING STOP C 12 CUSHION ANTI VIBE BOLT HEX 5X16 BOLT HEX 5 255 CASE FAN ORANGE PIPE HOLDER TPE WASHER 5 COMMENTS WASHER GEAR CASE FITTING METAL www tanakapowerequipment com Page 9 custsvc nikko tanaka usa com Tanaka PARTS INFORMATION TBC 230 DRIVE SHAFT HANDLE lt FIGURE 9 DESCRIPTION COMMENTS SHAFT DRIVE PIPE DRIVE SHAFT BUSHING NUT 5 HANDLE FRONT SCREW 5x30 WS WIRE THROTTLE ASSY LEVER THROTTLE ASSY LEVER THROTTLE SPRING RETURN SWITCH STOP DECAL STOP SWITCH SWITCH STOP SCRE
5. AP CUTTER HOLDER Kit used on 225 230 245PF 2500 99201060061 TBC 225S TBC 255PF 99101060041 5063730020 BRACKET HANDLE A 9203727720 BARRIER BAR 24MM 99053060403 BOLT HEX 6X40 4423369921 BRACKET SAFETY GUARD 44437609200 SPACER BRACKET 4413738020 GUARD SAFETY 4453738020 HOLDER GUARD 3133754720 NUT FIXING L H 8X1 25 3273718090 PIN COTTER 2X20 10 PACK 30060 KIT BLADE GUARD 46191 STRAP SHOULDER PSS 175 SO PT BS Includes mounting bracket hardware www tanakapowerequipment com age custsvc nikko tanaka usa com TECHNICAL SERVICE BULLETIN NUMBER PI 3126 Date Model amp Serial Reason Comments December 2004 TBC 230 TBC 230B A211451 and later We have received field reports that some units may not idle properly or may not be adjustable to an acceptable idle RPM In this situation the likely cause of this is the length of the throttle cable A longer throttle cable which allows for more idle soeed adjustment is listed below and will correct this condition In addition a swivel cap is included to assist with the retention of the new longer throttle wire The new throttle wire inner length changes from the current 87 5mm to 91mm in the new wire After connecting the throttle wire to the carburetor swivel install the swivel cap as shown in Fig 1 6A With the new throttle wire installed it will be necessary to check and adjust the idle RPM Part Number
6. Changes Old Part New Part Description 885 38451 91 Throttle wire complete 560 07120 20 Swivel cap 2 885 38451 91 Throttle wire set Nikko Tanaka Engineering U S A Ltd 1028 4th Street SW Bldg Auburn WA 98001 Phone 253 333 1200 Fax 253 333 1212 S START Order Number A TBC2501 D TPH2501 TPS 2501 TPE2501 B TBC230 230B 230D TBC290 290D 340 340D Old amp New for model A Old for model B amp C 10 New for model amp C NUMBER NUMBER 756 07075 00 756 07120 00 756 07027 00 S Start Parts Information Q TY O _ A B C DESCRIPTION S START KIT TBC2501 S START KIT TBC230 S START KIT TBC290 000 762 07075 90 RECOIL STARTER BODY ASS Y 000 762 07085 90 RECOIL STARTER BODY ASS Y 000 762 07027 90 RECOIL STARTER BODY ASS Y 001 85 07085 20 STARTER HANDLE 002 772 07085 80 RECOIL STARTER BODY COMP 003 783 07085 20 RECOIL ROPE 004 780 07085 20 RECOIL SPRING 005 786 07085 20 SPRING PLATE 006 1 778 07027 90 RECOIL SPRING CASE ASS Y 006 1 778 07085 90 RECOIL SPRING CASE ASS Y 006 1 778 07075 90 RECOIL SPRING CASE ASS Y 006 778 07085 91 SORING CASE ASS Y 007 328 07085 20 STARTER BUSH 008 1 774 07075 20 STARTER PULLEY 008 1 774 07085 20 STARTER PULLEY 008 1 774 07027 20 STARTER PULLEY 008 774 07085 21 STARTER PULLEY 009 182 07085 20 SPECIAL WASHER 5 2X15 010 990 72050 144 TAPPING SCREW 5X14 01
7. ECTION bystanders at 50 feet 15 m away reduce Ine chance of hearmndg toss always wear proleclon Tareguce tne risk of imbry from loss of control usa metal 1 blade on curwed shaft grass trimrmer Never use a metal Made on any Drusheutter without barrier bar or ENCycta handle configuration and safety strap Lisa of blade may Cause sudden sideways forward backward molian od ine Drusnouller when ine blade conlacts sclid object Sag Owners manual for inedel detaus Janaka PART NUMBER DESCRIPTION QTY COMMENTS 12 1 9060713420 DECAL TBC 230 1 12 3 19290713720 DECAL TBC 230 12 4 92337400200 DECAL LEVEL 1 12 10 9193 82020 DECAL CAUTION A 1 12 18 9233 28620 DECAL LEVEL 12 26 9233738F20 DECAL LEVEL 1 www tanakapowerequipment com Page 14 custsvc nikko tanaka usa com Janaka PARTS INFORMATION 748503 BLADE 2 8 5 Single Shoulder Strap Model 746191 WARNING Read the owners manual and follow all warnings and safety instructions Failure to do so can result in serious injury to the operator and or bystanders Never attempt to mount a steel blade to a machine that is not specifically de signed for that purpose Never at tempt to mount a steel blade with out using all components of the blade attachment kit including shoulder strap and barrier safety bar PART NUMBER DESCRIPTION QTY COMMENTS 3113844020 C
8. LT HEX 5X50 99201050061 N GASKET MUFFLER 1330654020 SHIELD HEAT 99463040154 BOLT HEX AX15 PS 25 0712420 COVER PLUG WASHER CLUTCH B SHOE CLUTCH SPRING CLUTCH PLATE CLUTCH 35700601200 BOLT STEP CLUTCH 99464050184 BOLT HEX 5X18 WS WASHER 8 SCREW TAPPING 4 5X20 S N B205033 BOLT HEX 5X30 WS CLAMP CORD 20210200201 GROMMET SECONDARY CORD S N B205033 0110641020 COVER COLLAR GASKET MUFFLER PIPE EXHAUST SCREW 4X8 S 7320099F 90 SET SPARK ARRESTER N www tanakapowerequipment com Page 5 custsvc nikko tanaka usa com Janaka PARTS TBC 230 RECOIL STARTER e FIGURE 5 748744 Consider ordering the 748744 S Start Kit if you are replacing the starter assy It decreases the pull effort by 60 They are dependable and easy to install ITEM PART NUMBER DESCRIPTION COMMENTS 7620304590 STARTER ASS Y 7720304580 BODY STARTER PULLEY STARTER SPRING RECOIL ARM SWING SCREW SET 5 7710304520 STAY PULLEY 5 7830304520 ROPE STARTER 6 7 5 8 17850304520 HANDLE STARTER 5 9 3153334020 NUT SPECIAL 5MM 5 24 99463040154 HEX HOLE BOLT 4X15 PS NOT INCLUDED WITH ASSEMBLY www tanakapowerequipment com Page 6 custsvc nikko tanaka usa com 7560712000 Optional S Start Kit l Il eee KR Tanaka PARTS INFORMATION TBC 230 AIR CLEANER FIGURE 6 ITEM PART NUMBER DESCRIPTION QTY COMMENTS CLEANER ASS Y 1 SET CLE
9. Tanaka Illustrated Parts Manual Model Number P N 31496 TBC 230 Rev 000 GRASS TRIMMER Date 6 12 08 THIS CATALOC EE Easy Searchable PDF File FREE Acrobat Reader Nikko Tanaka Engineering U S A Ltd 1028 4 Street SW Bldg B Auburn WA 98001 Phone 253 333 1200 Fax 253 333 1212 www tanakapowerequipment com custsvc nikko tanaka usa com Janaka 15701570900 0181166021 0010713091 99461050184 0170631 200 04100601210 0300007090 03901620200 03706500200 0460713081 0460713580 99962081225 06810100200 1782054620 99463040154 1672054691 56020517200 1780136 800 www tanakapowerequipment com PARTS INFORMATION DESCRIPTION CAP SPARK PLUG ASSEMBLY PLUG SPARK CYLINDER SET BOLT HEX 5X18 S GASKET CYLINDER RING PISTON SET PISTON CIRCLIP PISTON PIN PIN PISTON CRANKSHAFT CRANKSHAFT BEARING NEEDLE F 810 KEY WOODRUFF 3X13X4 5 CORD B BOLT HEX 4X15 PS COIL IGNITION CAP RUBBER CORD STOP Page 1 TBC 230 CYLINDER PISTON CRANKSHAFT FIGURE 1 1 COMMENTS Includes gasket oiston rings amp circlios B063250 B063251 B063250 custsvc nikko tanaka usa com Janaka PARTS TBC 230 CRANKCASE FLYWHEEL PULLEY FIGURE 2 PART NUMBER DESCRIPTION COMMENTS 33000200210 SHIM 12 2X19X 10 Shims are as needed to obtain correct 33000200220 SHIM 12 2X19X 15 side clearance 33000200230 SHIM 12 2X19X 20 33000200240 SHIM 12 2X19X 30
10. W 5X30 NUT 5 1640701701 TUBE PROTECTION 7x170 9093845320 GRIP SHAFT www tanakapowerequipment com Page 10 custsvc nikko tanaka usa com Includes swivel cap Janaka PARTS TBC 230 GEAR CASE amp SAFETY GUARD lt FIGURE 10 From S N A314251 B138800 Prior to S N A314250 and After S N B138801 E 26 www tanakapowerequipment com Page 11 custsvc nikko tanaka usa com Tanaka PARTS INFORMATION TBC 230 GEAR CASE amp SAFETY GUARD FIGURE 10 DESCRIPTION ITEM PART NUMBER lt COMMENTS 99350009002 99961609002 3003836021 99416050121 3163815020 99961626000 3043845120 99961600003 99351026002 3103836020 99053060203 99210060062 4423741720 4413782080 7973782020 99101040011 3013836000 99201040011 99414040121 3033836020 99053060303 99210060062 99201060061 4423845120 4413845120 4453825320 99011050151 7973782020 9920105001 1 99174050010 SAFETY GUARD KIT CASE GEAR ASSY BOLT HEX HOLE 5X25S RING STOP C 24 IN RING STOP C9 BEARING BALL H609Z CASE GEAR SCREW 5X12 PS BOLT FITTING M8 BEARING BALL 626 SHAFT GEAR BEARING BALL 6000D RING STOP IN C 26 HOLDER CUTTER BOLT HEX 6X20 WASHER S 6 BRACKET SAFETY GUARD GUARD SAFETY LIMITER LINE COVER GEAR CASE SCREW 6X30 WASHER 6 BRACKET GUARD SAFETY GUARD GUARD HOLDER SCREW 5X15 www tanakapowerequipment com Page 12 NYJ Cn
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