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Tanaka TPE-2501 User's Manual
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1. Spark Arrestor If your unit comes with spark arrestor screen and yet your local regulation requires use of spark arrestor for prevention against a possible fire please attach it to the muffler by removing muffler protector and other related parts The spark arrestor meets the regulation of SAE J335 SEP90 and CSA CAN3 Z62 1 M77 www tanaka usa com 9 custsve tanaka ism com Tanaka Teaia aare anar a anoal Maintenance schedule Below you will find some general maintenance instructions For further information please contact your service dealer Daily maintenance Clean the exterior of the unit Check the blade guard for damage or cracks Change the guard in case of impacts or cracks Check that the cutting attachment is properly centered sharp and without cracks As off centered cutting attachment induces heavy vibrations that may damage the unit Check that the cutting attachment nut is sufficiently tightened Check that nuts and screws are sufficiently tightened Weekly maintenance Check the starter especially cord and return spring Clean the exterior of the spark plug Remove it and check the electrode gap Adjust it to 0 6 mm or change the spark plug Clean the cooling fins on the cylinder and make sure the air intake at the starter is not clogged Check that the angle gear is filled with grease up to lean the air filter Monthly maintenance Rinse the fuel tank with gasoline lean the
2. cutting attachment may be spinning during carburetor adjustments 2S WARNING Never start the engine without the complete clutch cover and tube assembled Otherwise the clutch can come loose and cause personal injuries In the carburetor fuel is mixed with air When the engine is test run at the factory the L carburetor is basically adjusted A further adjustment may be required according to climate and altitude The carburetor has one adjustment possibility T Idle speed adjustment screw Idle speed adjustment T Check that the air filter is clean When the idle speed is correct the blade will not rotate If adjustment is required close Clockwise the T screw with the engine running until the blade starts to rotate Open counterclockwise the screw until the blade stops You have reached the correct idle speed when the engine runs smoothly in all positions well below the rpm when the blade starts to rotate If the blade still rotates after idle speed adjustment contact your service workshop NOTE Standard Idle rpm is 2500 3000 rpm WARNING rA See a a aa pa de ro aenar bda i Air filter Fig 3 2 The air filter must be cleaned from dust and dirt in order to avoid Carburetor malfunctions i a alice Engine power reduction e Unnecessary wear on the engine parts A Abnormal fuel consumption amp Clan the air fiter day or more often f working nexeptonly dusty areas saat v Cleaning th
3. TE When it is hard to insert drive shaft up to the marked position on the drive shaft tube turn drive shaft by the cutter mounting end clockwise or counterclockwise Tighten tube locking bolt lining up the hole in the shaft tube Then tighten clamp bolt securely 3 Installation of handle Fig 1 2 Attach the handle to the drive shaft tube with the angle towards the engine Adjust the location to the most comfortable position before operation Throttle wire stop cord Remove air cleaner cover Fig 1 3 Connect stop cords Fig 1 4 Connect throttle wire end to carburetor Fig 1 5 Cover throttle wire and stop cords together with protective tube provided up to air cleaner cover Fig 1 6 www tanaka usa com 4 custsve tanaka ism com Tanaka Taaa aE cl pec a anoal FETT Installation of blade guard Fig 1 7 1 Install blade quard 1 on gear case 4 temporarily by clamping with guard brackets 2 and screws 3 Then tighten as need 2 Line up the slot of guard bracket 2 with the same of gear case 4 then tighten screws 3 securely Fig 1 78 Installation of wheel Fig 1 7C 1 Installation the wheel as the illustration 2 After installation check if the wheel turns smoothly Installation of blade Fig 1 8 1 Before installation of blade take off left hand threaded fixing nut 1 cutter holder cap 2 from the blade shaft 2 Install bla
4. Tanaka Owner s Manual Model Numbers PIN 28575 TPE 2501 TPE 2510 Date 02 27 01 TPE 250PF TPE 270PF PN POLE EDGERS TPE 270PF Supplier To The Outdoor Power Equipment Industry TSM ne 1028 4 Street SW Auburn WA 98001 Phone 253 333 1200 Fax 259 3331212 ww tanakapowerequipment com ustsve tanaks ism com TPE 2501 TPE 2640 TPE 270PFIPN TPE 250PF Tanaka Owner s Manual Before using this unit Read the operator s manual carefully Check that the cutting equipment is correctly assembled and adjusted Start the unit and check the carburetor adjustment See Maintenance The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm Read understand and follow all warnings and instructions in this manual and on the unit Always wear eye head and ear protectors when using this unit It is important that you read fully understand and observe the following safety precautions and wamings Careless or improper use of the unit may cause serious or fatal injury Keep all children bystanders and helpers 15m 50ft away from the unit If anyone approaches you stop the engine and cutting attachment immediately www tanaka usa com 1 custsve tanaka ism com Tanaka Teaia annette anar a anoal 1 What is What Since this manual covers several models there may be so
5. at least 3 m 10 ft from the fueling area before starting Before fueling clean the tank cap area carefully to ensure that no dirt falls into the tank Make sure that the fuel is well mixed by shaking the container before fueling www tanaka usa com 6 custsve tanaka ism com Tanaka TER aE anara tt Starting Fig 2 2 CAUTION Before starting make sure the cutting attachment does not touch anything 1 Set ignition switch 1 to ON position Push priming bulb 4 several times so that fuel flows through bulb into carburetor if so equipped Fig 2 2B 3 2 With the safety lever 2 pressed if so equipped pull throttle trigger and push lock button 3 then slowly release the throttle trigger first then the safety lever This will lock the throttle in starting position 3 Set choke lever to CLOSED position 5 Fig 2 28 3 4 Pull recoil starter briskly taking care to keep the handle in your grasp and not allowing it to snap back 5 When you hear the engine want to start return choke lever to RUN position open Then pull recoil starter briskly again NOTE If engine does not start repeat procedures from 2 to 5 6 After starting engine pull throttle lever to release lock button Cutting Fig 2 4 2 4B Use edger properly Use only for edging the type of grass and other growth for which the machine is designed Do not abuse engine 1 Adjust cutting depth by loosening knob nut 1 and moving locat
6. de 3 on the shaft and then replace the cutter holder cap and fixing nut in order NOTE When installing cutter holder cap 2 be sure to set concave side facing blade 3 Insert the locking bar 4 into the hole of the cutter holder 5 and gear case by lining up each hole 4 Tighten the fixing nut securely clockwise to loosen counter clockwise to tighten www tanaka usa com 5 custsve tanaka ism com Tanaka Teira aare anar a anoal Fig 4 Operating procedures WARNING This unit is equipped with a two stroke engine Always run the engine on fuel which is mixed with oil Provide good ventilation when fueling or handling fuel Fuel Always use branded 89 octane unleaded gasoline Use Tanaka two cycle oil or a quality two cycle oil at mixing ratio of 25 50 1 Gasoline A Oil B only for the state of California at 50 1 Never use multi grade oil 10 W 30 or waste oil Always mix fuel and oil in a separate clean container Always stat by filing half the amount of fuel which isto be used Then add the whole amount of oil Mix shake the fuel mixture Add the remaining amount of fuel Mix shake the fuel mix thoroughly before filing the fuel tank Fueling ASWARNING Always shut off the engine before refueling Slowly open the fuel tank when filing up with fuel so that possible over pressure disappears Tighten the fuel cap carefully after fueling Always move the unit
7. e air filter Remove the air filter cover and the filter 1 Rinse it in warm soap suds Check that the filter is dry before reassembly An air filter that has been used for some time cannot be cleaned completely Therefore it must regularly be replaced by a new one A damaged filter must always be replaced Fuel filter Fig 3 28 Drain all fuel from fuel tank and pull fuel filter line from tank Pull filter element out of holder assembly Replace filter if it appears to be discolored or hardened from use The filter has a white felt ike appearance when new www tanaka usa com 8 custsve tanaka ism com Tanaka Taira aare ysis annal Spark plug Fig 3 3 The spark plug condition is influenced by An incorrect carburetor setting Wrong fuel mixture too much oil in the gasoline A dirty air fiter Hard running conditions such as cold weather These factors cause deposits on the spark plug electrodes which may result in malfunction and starting difficulties If the engine is low on power dificult to start or runs poorly at idling speed always check the spark plug first If the spark plug is dirty clean it and check the electrode gap Readjust if necessary The correct gap is 0 6 mm The spark plug should be replaced after about 100 operation hours or earlier if the electrodes are badly eroded NOTE In some areas local law requires using a resistor spark plug to suppress ignition signals If this machine was origi
8. exterior of the carburetor and the space around it Clean the fan and the space around it www tanaka usa com 10 custsve tanaka ism com Tanaka TPE 2501 TPE 2640 TPE 270PFIPN TPE 250PF 6 Specifications Owner s Manual Model TPE 2501 TPE 250PF TPE 2510 TPE 270PF PN Engine Size 24 mi QA cu in 26 mi 1 58 cu in Carburetion Walbro Diaphragm System Optional _ w Priming Pump Spark Plug NGK BM 7A or equivalent NGK BPH 6 A or CHAMPION CI6Y or equivalent equivalent Fuel Mixed Fuel of Gasoline amp 2 cyde engine oil at 25 Fuel Tank Capacity 0 50 16 971 oz O76570 06502002 0 Dry Weight kg __ 5 9 13 0 bs GOUs2bs 61034bs 6 7 14 7 1 Standard and or Steel Cutting Blade Optional Accessories Note To improve the performance the specifications are subject to change without notice www tanaka usa com 1 custsve tanaka ism com
9. i vibration systems do not guarantee that you will not sustain white finger disease or carpel tunnel syndrome Therefore continual and regular users should monitor closely the condition of their hands and fingers If any of the above symptoms appear seek medical advice immediately Cutting safety Inspect the area to be cut before each use Remove objects which can be thrown or become entangled For respiratory protection wear an aerosol protection mask when cutting the grass after insecticide is scattered Keep others including children animals bystanders and helpers outside the 15 m hazard zone Stop the engine immediately if you are approached Always keep the engine on the right side of your body Hold the too firmly with both hands Keep firm footing and balance Do not over reach Keep all parts of your body away from the muffler and cutting attachment when the engine is running Keep cutting attachment below waist level Maintenance safety Maintain the tool according to recommended procedures Disconnect the spark plug before performing maintenance except for carburetor adjustments Keep others away when making carburetor adjustments Use only genuine replacement parts as recommended by the manufacturer Transport and storage Carry the tool by hand with the engine stopped and the muffier away from your body Allow the engine to cool empty the fuel tank and secure the tool before storing or transpo
10. ion of wheel up or down To increase cutting depth move the wheel location upwards and to decrease move it lower After the location is decided tighten knob nut 1 securely NOTE The adjustment should be made after engine stopped completely and stop switch is in stop position 2 Always hold unit firmly with both hands and keep your body well balanced 3 Always operate rza the power edger positioned at the right side of the operator Fig 2 4C i z SWaRNING Operate the unit from position where guards block the line of sight to the cutting blade WARNING If cutter should strike against stones or other debris stop the engine and make sure that the cutter and related parts are undamaged When grass or vines wrap around cutler stop engine and blade and remove it Stopping Fig 2 5 Decrease engine speed and run at an idle for a few minutes then turn off ignition switch AY WARNING A blade can injure while it continues to spin after the engine is stopped or power control is released When the unit is turned off make sure the cutting attachment has stopped before the unit is set down www tanaka usa com 7 custsve tanaka ism com Tanaka Teaia aare sgh ee anoal 5 Maintenance MAINTENANCE REPLACEMENT OR RE PAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY NONROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL Carburetor adjustment Fig 3 1 Z WARNING The
11. me difference between pictures and your Unit Use the instructions that apply to your unit 1 Fuel Cap 2 Throttle Trigger 3 Starter Handle 4 Blade guard 5 Blade 6 Drive shaft pipe 7 Loop handle 8 Spark plug 9 Ignition Switch 10 Depth guide wheel 11 Lock Button 8 Knob nut Choke lever www tanaka usa com 2 custsve tanaka ism com Tanaka Tira aE ar a roal 2 Warnings and safety instructions Operator safety Always wear a safety face shield or goggles Always wear heavy long pants boots and gloves Do not wear loose clothing jewelry short pants sandals or go barefoot Secure hair so it is above shoulder length Do not operate that tool when you are tied ill or under the influence of alcohol drugs or medication Never let a child or inexperienced person operate the machine Wear hearing protection Never start or run the engine inside a closed room or building Breathing exhaust fumes can kil Keep handles free of oil and fuel Keep hands away from cutting equipment Do not grab or hold the unit by the cutting equipment When the unit is tumed off make sure the cutting attachment has stopped before the unit is set down When operation is prolonged take a break from time to time so that you may avoid possible white finger disease which is caused by vibration Too safety Inspect the entire tool before each use Replace damaged parts Check for f
12. nally equipped with resistor spark plug use same type of spark plug for replacement Muffler Fig 3 38 Remove the muffler and clean out any excess carbon from the exhaust port or muffler inlet every 100 hours of operation Cylinder Engine cooling Fig 3 3C The engine is air cooled and air must circulate freely around engine and over cooling fins on cylinder head to prevent overheating Every 100 Operating hours or once a year more often if conditions require clean fins and external surfaces of engine of dust dirt and oll deposits which can contribute to improper cooling NOTE Do not operate engine with engine shroud or muffler guard removed as this will cause overheating and engine damage Blade 1 Fig 3 4 WARNING Wear protective gloves when handling or performing maintenance on the blade When replacing blade purchase one recommended by TANAKA with a 25 4mm one inch fitting hole Use correct blade for the type of work When replacing blade use appropriate tools Discard blades that are bent warped cracked broken or damaged in any way Angle transmission Fig 3 5 Check angle transmission or angle gear for grease level about every 50 hours of operation by removing the grease filler plug on the side of angle transmission If no grease can be seen on the flanks of the gears fill the transmission with a quality lithium based multipurpose grease up to 3 4 Do not completely fill the transmission
13. rting in a vehicle Empty the fuel tank before storing the tool Tt is recommended that the fuel be emptied after each use IF fuel is left in the tank store so fuel will not leak Sore tool out of the reach of children Clean the unit carefully and store t in a dry place Make sure engine switch is off when transporting or storing When transporting in a vehicle cover blade with blade cover If situations occur which are not covered in this manual take care and have a good judgment Contact your dealer if you need assistance Pay special attention to statements preceded by the following words WARNING Indicates a strong possibility of severe personal injury or loss of ife if instructions are not followed CAUTION Indicates a possibility of personal injury or equipment damage if instructions are not followed NOTE Helpful information for correct function and use www tanaka usa com custsve tanaka ism com Tanaka treat restore rrr Pease Owner s Manual 3 Assembly procedures Drive shaft to engine Fig 1 1 Loosen tube locking bolt 1 about ten turns so that the bolt point will not obstruct drive shaft tube to be inserted When inserting drive shaft tube hold the tube locking bolt outward preventing Inside fitting from obstructing as well Insert the drive shaft into the clutch case of the engine properly until the marked position 2 on the drive shaft tube meets the clutch case NO
14. uel leaks and make sure all fasteners are in place and securely fastened Replace parts that are cracked chipped or damaged in any way before using the tool Make sure the safety guard is propery attached Keep others away when making carburetor adjustments Use only accessories as recommended for this tools by the manufacturer A WARNING Never modify the tool in any way Do not use your cutting tool for any job except that for which it is intended Fuel safety NOTE Empty the fuel tank before storing the tool Especially in case of over three month storage it is a must otherwise fuel may corrode causing carburetor damage It is recommended that the fuel be emptied after each use If fuel is left in the tank store so fuel will not leak Mix and pour fuel outdoors and where there are no sparks or flames Use a container approved for fuel Donot smoke or allow smoking near fuel or the tool or while using the tool Wipe up all fuel spills before starting engine Move at least 3 m 10ft away from fueling site before starting engine Stop engine before removing fue cap Empty the fuel tank before storing the tool It is recommended that the fuel be emptied after each use IF fuel is left in the tank store so fuel will not leak Store tool and fuel in area where fuel vapors cannot reach sparks or open flames from water heaters electric motors or switches furnaces etc AS WARNING Ant
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