Sunrise Medical Quickie S-646 User's Manual
Contents
1. 7 Headrest 8 D Foam Back 9 E Seat Tilt ADJUSKMENTS 9 TM40 Single or Dual Switch Actuator 10 G Articulating Ventilator Tray s incs sseccciscesssescccesecesonsssecnnanesteceedvsvecsessesces 10 TM40 Single or Dual Switch Actuator 12 Te Check 12 VI OPERATING GUIDE 13 Az Toggle Switch Activation s sccscescscoceseccnssonnastnanvonsctsdeescoceseessaecceettanens 13 Bu Single Switch Activation cccsaccctvswavstvesessevesssssoscocegecancosssasesauataaseate nods 13 Remote Joystick Activation cccscecceccceeccceeeeeeeeeeeesssssssssessseeeeeeeees 13 D Specialty Drive CONES cccccscsessvennvesesvoeecssssoocesedecenecessacnesnawanseassvens 13 VII MAINTENANCE amp TROUBLESHOOTING TIPS 14 Ac MAINTENANCE 14 By Troubleshooting 1 5 14 VIII WIRING DIAGRAMS i 2 15 IX SUNRISE LIMITED WARRANTY cccccssescceseceetscceeesseneteeceeeeseeeees 16 930576 Rev A 930576 Rev A HU IE Your Chair Its Parts2. 930576 Rev A 16 IX Sunrise Limited Warranty FOR THREE 3 YEARS We warrant the C G power tilt seating system seat frame sub base frame actuator and structural components of this wheelchair against defects in materials and workmanship for three 3 years from the date of first consumer purchase FOR TWO 2 YEARS We warrant the ALM Actuator Lights Module actuator controller for two 2 years from the date of first consumer purchase FOR ONE 1 YEAR We warrant other electronic components such as the single switch actuator controller for one 1 year from the date of the first consumer purchase ADDITIONAL WARRANTY We warrant all other original components such as upholstery plastic rubber parts and painted surfaces for three 3 months from the date of first consumer purchase SUNRISE MEDICAL Sunrise Medical 7477 East Dry Creek Parkway Longmont Colorado 80503 USA 800 333 4000 In Canada 800 263 3390 2002 Sunrise Medical 8 02 930576 Rev A
3. possible Angle should as small as Pal Links should igp be slanted rearward 930576 Rev A 12 V Set up Adjustment amp Use VI Operating Guide 13 Stereo Jack til 0 QTRONIX Power Module H TM40 SINGLE OR DUAL SWITCH ACTUATOR CONTROLLER The TM40 actuator controller can be used to activate the tilt mechanism with either single or dual switch controls 1 Plug limit switch harness assembly A into TM40 limit switch jack B 2 Plug single switch C into TM40 single switch jack D OR plug dual switch E into TM40 dual switch jack F 3 Plug TM40 into the QTRONIX Power Module G 4 Use mating plugs to connect the TM40 to the tilt actuator I CHECK OUT Once the tilt assembly is adjusted it should actuate smoothly and easily All accessories should also perform smoothly 1 Verify seat can achieve full tilt and will return to neutral Verify that the seat frame stops engage the stop pin cushions Verify the motor cuts out once the neutral position is reached Verify no debris is interfering with the glide bearings Verify all hardware is securely tightened WwW 930576 Rev A A TOGGLE SWITCH ACTIVATION 1 To operate pull the toggle switch A back toward rider to tilt back or push toggle for ward away from rider to return to neutral until tilted into th
4. Quickie S 646 In tegrated C G Tilt III Your Chair Its Parts 5 930576 Rev A 1 Push Handle 2 Dual Post Height Adjustable Armrest 3 Remote Joystick 4 Jay Cushion optional 5 Swing Away Footrest Latch Plate 6 Swing Away Footrest Hanger 7 Heel Loop 8 Angle Adjustable Footplate 9 Solid Seat Back 10 Battery Enclosure 11 14 Drive Wheels 12 Caster Housing 13 8 Solid Casters 14 Caster Fork 15 Tilt Toggle Switch not shown 16 Headrest QUICKIE S 646 INTEGRATED C G TILT Weight 150 lb With swing away footrests and armrests without batteries Drive Wheels 14 Mag Tire types Standard pneumatic Option airless insert solid Joystick Standard remote right hand or left hand mount Option swing away retractable joystick Batteries 2 batteries required to operate chair Option GP 24 deep cycle gel Option 22 NF deep cycle gel Battery Charger Standard off board Lester Colors Standard blue black red mid night purple blue velvet pearl pink toxic green forest green bur gundy black opal blue green yel low candy purple candy teal Optional good vibrations leopard graphite Chair Parts Standard black Seat Frame Dimensions Seat Frame width standard 14 24 Seat depth 14 22 adjustable Solid seat back Aluminum seat pan Optional cushions Jay Cushions CG Tilt 3 53 6 53 Backrest Standard Non folding 15 20 Stra
5. If using a swing away abductor be sure not to tilt with the abductor swung away Otherwise the abductor may collide with the tilt actuator when return ing the untilted position D CHANGES amp ADJUSTMENTS AWARNING Never use non Quickie parts or make changes to your chair unless authorized by Sunrise Doing so will void the warranty and may create a safety hazard 1 If you modify or adjust this chair it may increase the risk of fall or tip over 2 Modifications unauthorized by Sunrise constitutes remanufacturing of the wheelchair This voids the warranty The rider then assumes all future liability for the wheelchair 930576 Rev A TOOLS YOU WILL NEED Basic Tool Kit To set up adjust and maintain your chair you will need the following tools e 5 32 Allen wrench e 3 16 Allen wrench e 5 16 Allen wrench e 9 16 box and open end wrench e Phillips screwdriver 1 e Standard slot screwdriver NOTE Setting the wheelchair on a flat surface such as a table or a workbench helps make these procedures easier A BATTERY REMOVAL To remove batteries for transport or service 1 Unlatch both the right and left battery box rear cover retaining fasteners A by flipping back both latches and rotating one half turn 2 Lower battery box rear cover B until the cover is fully extended and supported by the cables C 3 Disconnect the battery harness cables 4 Slide out battery tray using handle 5 Remove batteries D AW
6. seat is tilted about 30 b Adjust the stop pin A to the desired posi tions The stop pin lock nuts B determine the resting position of the seat When coming to a rest the seat should contact both pins simulta neously c Tighten the stop pin lock nuts d Raise the seat up once again e Remove the access cover on the actuator hous ing C f Position the most rearward limit switch D such that the actuator shuts down when the seat contacts the stop pins A NOTE Do not loosen the screw any more than is nec essary to slide the limit switch in its track If the screw is over loosened it may come out and be difficult to replace NOTE The limit switch adjustment should not allow the motor to stall as the seat frame contacts the stop pins 2 Drive Lock out Angle The drive lock out angle is adjustable a Tilt the seat back at least 30 b Remove the access cover on the actuator c Adjust the middle limit switch E until the desired lock out position is achieved d Replace the access cover on the actuator hous ing C NOTE The drive lock out should be set such that the chair cannot be driven with the seat tilted to an angle of greater than 15 930576 Rev A V Set up Adjustment amp Use F CASTER LOCK OUT 1 The rear anti tip casters incorporate a lock out mechanism to prevent the chair from sagging rearward when tilting To adjust the tilt angle a
7. ARNING Batteries may weigh up to 55 lbs Care must be taken to avoid injury when lifting B SOLID SEAT BACK amp LATERAL THORACIC SUPPORTS 1 To adjust the height of the lateral support mount loosen the adjustment screw until the receiver slides freely on the back posts Tighten the adjustment screw when the proper height is determined 2 Assess and fit the lateral thoracic supports Assess client for proper positioning of the later al thoracic supports Each support is indepen dent and be adjusted for your client s clini cal need SAP DR ARAN A AWARNING A minimum of 1 2 5 cm of clearance should exist between the top of the lateral support and the user s pit 930576 Rev A V Set up Adjustment amp Use 1 adjust the height angle width of the lateral thoracic support pads loosen the top bolts and slide to correct width Tighten bolt to bolt plate If more adjustment is neces sary loosen the internally mounted bolts and slide in the track to the desired height and width The angle is obtained by tilting the bracket as needed Tighten the bolts adjust the depth of the lateral thoracic pads turn the middle bracket so that the slots are on side Adjust to desired depth Re tighten the bolts HEADREST Mounting a headrest The Solid Seat Back has a universal headrest plate mounted to it Care should be taken to use the proper screw len
8. Quickie S 646 Integrated C G Tilt SUPPLIER THIS MANUAL MUST BE GIVEN TO THE RIDER OF THIS WHEELCHAIR RIDER BEFORE USING THIS WHEELCHAIR READ THIS ENTIRE MANUAL AND SAVE FOR FUTURE REFERENCE SUNRISE MEDICAL User Instruction Manual Supplement 2 I Introduction Note II Table of Contents 3 INTRODUCTION INTRODUCTION NOTE ccccccccccccccceeeeeeeeeeeeeseeseeseeseseeceeccseesseeeeeeaeeees 2 NOTE This supplement contains information on the operation and adjustments for the CCT E Ua ON 11 TABLE 3 he Quickie S I ion Manual for additi ices EMI informa pn Manat orada ana nope IILYOUR CHAIR AND ITS 4 tion warnings tips for attendants set up adjustment and use information operaning guide wiring aagiams an BV WARNINGS A 6 warranty information regarding the Quickie S 646 As Sold Seat 6 Sunrise Medical B Driving nn sie 6 Customer Service Department C THLE NG e 6 7477 East Dry Creek Parkway Longmont Colorado 80503 SET UP ADJUSTMENT amp 7 303 218 4500 or 800 333 4000 A Battery Removal 7 B Solid Seat Back amp Lateral Thoracic Supports
9. and servicing will improve performance and extend wheelchair life NOTE Check weekly and use a clean dry cloth or compressed air as needed to keep glide bearings free of debris CHECK Charge Batteries Glide bearings free of debris Check tires for proper inflation level Check batteries for proper electrolyte level wet cell only Check plugs and connectors for proper connections Check all moving parts for wear Inspect all nuts bolts and fasteners for looseness or wear Inspect upholstery for wear Remove and inspect motor brushes Servicing by authorized Supplier B TROUBLESHOOTING TIPS If you should notice your C G Tilt system binding up not running in a smooth fash ion or emitting an unusual noise during use a foreign matter may have come into contact with the glide bearings If this occurs use a clean dry cloth or compressed air to clear or if needed please see your authorized Sunrise supplier If your tilt system will not function check to ensure the tilt lock out sensor is seated properly in its mount The wires should lead out of the sensor toward the front of the chair 930576 Rev A VIII Wiring Diagrams 15 TM40 Actuator Controller Independent Switch Control ALM Actuator Controller Integrated Control Power Module
10. at the same position as the towel bar 930576 Rev A aie rt ay V Set up Adjustment amp Use 11 9 Fasten the split clamps F such that the clamps capture both the towel bar C and the swing arm cross member Rotate the position of the swing arm cross member underneath the towel bar and as close to the seat back as possible Tighten the split clamps F Do not fully tighten Clamps should be tight so that the clamp does not rotate except with sufficient hand force Ensure that the lower four links G are posi tioned such that the upper portion of the links are slanted rearward beyond the vertical as shown in the accompanying figure Begin tilting the system If the vent tray binds or interferes with the battery box return the tilt to an upright position and rotate the clamps around Tilt the system once again and observe what happens You may need to go through sev eral iterations of clamp position before finding the most appropriate clamp location You will know when you have achieved the appropriate position when the vent tray articulates just past the vent battery box when tilting and tucks up close to the back rest when fully upright It is important to keep the angle between the swing arm E and the vent tray platform D as small as possible This will prevent the system from inadvertently binding due to vibration or impact
11. e desired position 2 The toggle switch will return to neutral when released and the seating system will stop mov ing B SINGLE SWITCH ACTIVATION 1 Depress and hold single switch to tilt back into the desired position 2 Depress and hold single switch to return to neutral until tilted into the desired position C REMOTE JOYSTICK ACTIVATION OPTIONAL From the off position 1 Push the on off mode select toggle switch A down once to turn the chair on 2 Push the on off mode select toggle switch A up twice to move index to tilt mode noted by two 2 actuator lights B 3 Push the joystick C either forward or backward until tilted into the desired position 4 Push the on off mode select toggle switch A up once to return to drive mode D SPECIALTY DRIVE CONTROLS Please refer to your QTRONIX USCM User Instruction Manual CAUTION The tilt lock out feature will activate and the chair will not tilt on slopes steeper than 6 degrees CAUTION The power base drive lock out feature will activate and the chair cannot be driven if the seating system is tilted more than 15 930576 Rev A 14 VII Maintenance Troubleshooting A MAINTENANCE You should check the items on this chart at the indicated intervals If any of the items are loose worn bent or distorted immediately have them checked and or repaired by your authorized Sunrise supplier Frequent maintenance
12. gth when mounting 2 Adjusting the height of the headrest a Loosen the hand lever handle A b Raise or lower the headrest to the desired height c Tighten the hand lever handle A Adjusting the position of the headrest mount a Use the 3 16 Allen wrench to loosen the three 3 socket head cap screws on the upper pivot bracket B b Adjust the headrest position NOTE Angle front to back distance and left to right 4 position are adjustable in this step c Use the 3 16 Allen wrench to tighten the three 3 socket head cap screws on the upper pivot bracket B Adjusting the position of the headrest pad a Use the 5 32 Allen wrench to loosen the three 3 socket head cap screws at the base of the headrest C b Adjust the headrest to the desired position Note Ball and socket can be moved for rotational headrest adjustment in this step c Use the 5 32 Allen wrench to tighten the three 3 socket head cap screws at the base of the headrest C 930576 Rev A V Set up Adjustment amp Use 9 D FOAM BACK Secure the foam and cover to the shell To secure the back foam and cover on the Solid Seat Back slide the top edge of the cover over the top lip of the shell Press the back in place against the shell E SEAT TILT ADJUSTMENTS 1 Initial Tilt Angle The upright angle can be adjusted to suit the rider a Operate the tilt system until the
13. ight Backpost standard Footrest Standard Swing away with angle adjustable footplates and heel loops Option elevating legrests and multi position Casters Standard 8 solid Option 8 pneumatic 9 pneumatic solid Armrests Standard dual post flip back Option height adjustable dual post or single post with desk or full length waterfall pads or stan dard armpads Wheel Locks Option Push to lock Option 6 extension handles Swing Away Lateral Thoracic Supports Option Curved Option Straight Headrest Standard 8 x 5 or 7 x 4 5 headrest pad All features may not be available with some chair setups or in conjunction with another chair feature Please consult your supplier for more information Your authorized supplier can also provide you with more information on accessories 930576 Rev A 6 IV Warnings V Set up Adjustment amp Use 7 A SOLID SEAT BACK AWARNING Do not use the Solid Seat back to push or lift the wheelchair Improper use may cause the back to unexpectedly detach from the wheelchair B DRIVING AWARNING You should drive your chair with the tilt at the minimum angle However if nec essary the chair can be driven with the tilt at an angle of no greater than 15 C TILTING AWARNING To prevent damage and personal injury avoid tilting near objects such as walls tables or chairs To avoid injury ensure other people especially children are clear of the system
14. t which they lock out follow the instructions below a Adjust the height of the anti tip lock out actuator levers A b Adjust the cable position B at the anti tip mount and the anti tip lock out actuator lever mount brackets C 2 Proper adjustment of the anti tip lock out levers can be verified when three conditions exist a The anti tip lock out levers under the anti tip lower links are retracted when the seat frame is on the forward stops b The anti tip lock out levers A located at the front stop pins D do not rotate to the point that they can not be engaged by the seat frame forward cross tube when the seat frame is lowered toward the forward stop pins c When the seat frame is elevated off the anti tip lock out actuator levers A the anti tip lock out levers are free to engage the anti tip lower links G ARTICULATING VENTILATOR TRAY 1 Attach the Vent Tray to the S 646 Frame a Slip the vent tray battery cage A over the rear frame tube of the S 646 B b Fasten the battery cage to the frame using the two bolts provided Attach Vent Tray Swing Arm to the Towel Bar a Position the Power C G Tilt system in the fully upright position b Adjust the towel bar C to the desired height c Position the vent tray platform D such that it is level with the floor and within 1 5 of the seat back d Adjust the length of the vent tray swing arm E such that the swing arm cross member is virtually
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