Subaru ROBIN RGD3300H User's Manual
Contents
1. Display panel 99999 0 xi Bd xi ub L r ir 1 vida gio l Cr VU Lj I G e Ml L J 30 50 3241 G S8 T o Phi PH LE 7 Mi 5 E x ENGINE jKey BATTERY switch me EN ke A un s u CONTROL BOX 120V 240V AC circuit breaker 2 1 CC3 Blk Si 120V 3 v w H Blu G u wll Js 10 Blu X G 5 O CIR 6 G w f Y 4 ER 2 slc WA YU am ios O 9 w q Grn Y ODA EARTH usi TERMINAL C PUSE DC inal CE D 10A output terminal lt Org o org C Brn Brn W O PIPE FRAME Wiring color cord Black Org Orange w White Brn W Brown White R Red Bm Brown Gry Gray Blu Blue Y Yellow Grn Y Green Yellow I 9 d 2 25 ENGLISH RGD5000H 60Hz 120 240V2. Display panel 99999 o o xi 3 x1 45 x F m sl EI r lu de ni ai Nm qt teal eed t C Gl I 30 5 3041 S8 S7 S6 7 83 A PH LR LZ T 0 G3 Mi gt E z ENGINE Key BATTERY switch Se 1 Dl LANS AM liceo 3 GENERATOR CONTROL BOX 22 120V 240V AC circuit breaker 20 ST Hd Blk O O Bik MET ot E 2 v aD w H BUT wy Va 5 x q Blu G i r X CIR I 6 I G MC f i EE m pm r 5 w amp AC circuit e breaker 9 DC w Grn Y P TERMINAL 4 DC output terminal lt gt Org oo Org Br Brn W Gry PIPE FRAME Wiring color cord Bik Black Org Orange w White Brn W Brown White R Red Bm Brown Gry Gray Blu Blue Y Yellow Grn Y Green Yellow ISSUE EMD GU2359 Cx SUBARU FUJI HEAVY INDUSTRIES LTD INDUSTRIAL PRODUCTS COMPANY 4 40 ASAHI KITAMOTO SHI SAITAMA 364 8511 JAPAN TEL 81 48 593 7798 FAX 81 48 593 7946 http www fhi co jp robin PRINTED IN JAPAN il 2007 April 2 n _
3. W For emergency starting turn the lever at fuel shut off solenoid anti clockwise by at least 90 using suitable pliers The lead seal wire will break off W As soon as the emergency start lever is in the starting position the electric starter or recoil starter can be used See Fig 3 00 The oil level must always be checked before an emergency start as insufficient oil pressure can lead to complete damage of the engine within a very short time A WARNING After this the engine can only be stopped with the starting key in the emergency operating mode if the emergency starting lever is first turned back clockwise to the stop position Immediately after a period of emergency running ascertain the cause of the fault and have it rectified page 21 TROUBLESHOOTING Have the emergency starting lever sealed once again by a ROBIN service point When the automatic electrical shutdown system is used the emergency start described above means that liability for risks must be accepted by the operator Engine manufacture assumes no liability In case of difficulty contact the nearest ROBIN service point d Starting with recoil starter down to 6 C See Fig 3 1 2 Recoil starter can be utilized for emergency starting purpose Before recoil starter operation please read the c Emergency start A CAUTION Follow the starting procedures described below without fail m In case the starting
4. 4 SUBARU 300H e RGD R INSTRUCTIONS FOR USE FUJI HEAVY INDUSTRIES LTD 3ZZ9990342 FAUA O AL UNS RGD3300H Hi Eve 4 ut ENGLISH DANGER Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home Only use OUTSIDE and or garage EVEN IF doors far away from windows and windows are open doors and vents California Proposition 65 A WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Notice FEDERAL EMISSION COMPONENT DEFECT WARRANTY and CALIFORNIA EMISSION CONTROL WARRANTY are applicable to only those engines generators complied with EPA Environmental Protection Agency and CARB California Air Resources Board emission regulations in the U S A Notice To the engines generators exported to and used in the countries other than the U S A warranty service shall be performed by the distributor in each country in accordance with the standard Robin engin
5. electrode is unavailable connect the grounding lug of the generator to the grounding terminal of the using electric tool or appliance See Fig 2 6 GROUND TERMINAL 6 BATTERY INSTALLATION a Attach terminals to a lead acid battery already Recommended Battery Lead acid type charged Mount the battery onto the position as il E Capacity 12V 36A h or larger specified below with its terminals facing inward Size Max 402x 51 x 8 1 lin b Insert each long bolt through the specified hole Lx W x H 260 x 130 x 205 mm its tip pointing outward m Make and Model Interstate SP 40 model c Put the supporting arm on the long bolts and tighten with the butterfly nuts Push the lead acid battery all the way inward d Arrange the wiring so that it won t be damaged by possible vibration caused by the engine e Only after checking that the engine s starter key is in the OFF position securely connect the red cable to the positive terminal And then connect the other cable to the negative terminal Red cable to the terminal Black cable to the terminal A CAUTION Should the connection be made in incorrect manner the engine will be broken Butterfly nut Spring washer Battery bolt Accessory parts Battery stay Bolt and Nut n RED CABEL LESS THAN 205 mm 8 1 in LESS i gt 260 mm 10 2 in L
6. Check to see if engine starting was attempted with appliances already connected to generator Secure connection if necessary Turn off switch on the appliance and disconnect cable from receptacle Reconnect after generator has been started properly r 9 d 2 23 ENGLISH 24 SPECIFICATIONS Model RGD3300H RGD5000H GENERATOR Type Brushless self exciting 2 poles single phase Voltage regulator Condenser type Frequency Hz 60 AC output Rated voltage V 120 120 240 Rated output VA Maximum output VA DC output V A 12 8 3 Power factor 1 0 Over current protector No fuse Breaker Noise level at rated output dB 7m 77 5 79 7 Model 1B30 1B40 Type Air cooled 4 cycle single cylinder diesel engine Displacement ml cu in 347 21 17 462 28 19 Fuel Automobile diesel light oil Fuel tank capacity L US gal 12 0 8 17 Continuous operating hours at rated output h Starting system Electric and Recoil starter Dimensions LXWXH mm in 790 515 576 31 10 20 28 22 68 Dry Weight kg Ib Specifications are subject to change without notice 87 191 8 104 229 3 WIRING DIAGRAM RGD3300H 60Hz 120 240V
7. SUPPLEMENTAL INFORMATION TO THE OWNER S MANUAL FOR 2005 AND LATER CALIFORNIA REGULATIONS FOR OFF ROAD COMPRESSION IGNITION ENGINES The following supplemental information is furnished for California Off Road Compression Ignition Engines This information contains the following specific items CARB related engine parts and engine operating conditions Maintenance instructions for CARB related engine parts Emission control system and adjustments Warranty statement ENGINE PARTS AND OR EQUIPMENT RELATED TO CARB EXHAUST EMISSION REGULATIONS Parts which are mandatory for engine operation The following parts as manufactured according to HATZ specifications are mandatory for engine operation which meets CARB exhaust emission regulations Fuel injector Fuel injection pump Bimetallic Strip e Intake manifold Exhaust manifold Crankcase breather valve Oil filler Cap ntake and exhaust gaskets at head interfaces Only parts manufactured by Hatz and which have passed the Hatz Quality Assurance Program are assured of meeting CARB exhaust emission regulations UNUSUAL OPERATING CONDITIONS The engine must not be operated at a load factor less than 25 96 for an extended period as such operation will cause the fuel injector to foul If such a condition occurs you should contact the nearest HATZ authorized Service Center for necessary repairs The engine is designed and adjusted to operate most efficiently at the
8. Vipe off any spilled fuel before starting the engine See Fig 2 0 A WARNING Make sure you review each warning in order to prevent fire hazard m Do not refill tank while engine is running or hot m Close fuel cock before refueling with fuel m Be careful not to admit dust dirt water or other foreign objects Into fuel m Wipe off spilt fuel thoroughly before starting engine m Keep open flames away W Fuel leakage from fuel hose etc W Bolts and nuts for looseness Components for damage or breakage Generator not resting on or against any adjacent wiring 4 CHECK GENERATOR SURROUNDINGS A WARNING Make sure you review each warning in order to prevent fire hazard m Keep area clear of in flammables or other hazardous materials m Keep generator at least 3 feet 1 meter away from buildings or other structures m Only operate generator in a dry well ventilated area m Keep exhaust pipe clear of foreign objects m Keep generator away from open flame No smoking m Keep generator on a stable and level surface m Do not block generator air vents with paper or other material 5 GROUNDING THE GENERATOR To ground the generator to the earth connect the grounding lug of the generator to the grounding spike driven into the earth or to the conductor which has been already grounded to the earth See Fig 2 GROUNDING SPIKE W If such grounding conductor or grounding
9. kg 5 See Fig D NOTE Please refer to the illustrations on the back page of the front cover or back cover for Fig 1 to 5 indicated in the sentence CONTROL PANEL FUEL TANK FUEL GAUGE Q TANK CAP Q AIR CLEANER Q FUEL COCK Q OIL GAUGE OIL FILLER Q SPEED ADJUSTER O OIL FILTER P OIL DRAIN PLUG FUEL FILTER p RECOIL STARTER B RECOIL STARTER HANDLE MUFFLER p ELECTRIC STARTER CONTROL PANEL AC RECEPTACLES 20A VOLTMETER FULL POWER SWITCH DC FUSE AC CIRCUIT BREAKER HOUR METER Q KEY SWITCH GROUND TERMINAL DC TERMINALS AC RECEPTACLES 30 PRE OPERATION CHECKS See Fig 2 1 CHECK ENGINE OIL See Fig 2 thru Cil quality I 9 d 2 Qualified are all trademark oils which fulfil at least one of the following specifications ACEA B2 E2 or more significant API CD CE CF 4 CG 4 or more significant If engine oil of a poorer quality is used reduce oil change intervals to 150 hours of operation Oil viscosity See Fig 2 Select the viscosity class according to the ambient temperature for cold starts When adding oil or checking the oil level the engine must be horizontal W Remove oil filler screw and add engine oil See Fig 2 capacity Upper level L RGD3300H 1 1 RGD5000H 1 5 m To check the oil lev
10. dust accumulation etc and if necessary clean them See Fig 8 CD 3 ENGINE OIL CHANGE See Fig D The engine must be standing level and be switched off Only change the oil when the engine is warm WARNING Danger of scalding from hot oil Trap the old oil and dispose of it in accordance with local legislation Drain plug Washer m Take out oil drain plug and allow the oil to drain out W Clean the oil drain plug fit a new washer insert and tighten Tightening torque 50 Nm W Add engine oil 4 CHECK AND ADJUST VALVE CLEARANCES See Fig 5 3 thru O Only carry out adjustments when the engine is cold 10 30 m Remove cover to air filter See Fig 5 m Remove noise insulating hood See Fig 5 Remove any contamination adhering to the cover for the cylinder head W Remove screws two screws on 1B20 and 1B30 engines three screws on 1B40 engines and take off the cylinder head cover with gasket See Fig 5 Remove rubber cap from the inspection hole cover W Turn the engine over in the normal direction of rotation until the valves are in the overlap position exhaust valve not yet closed inlet valve starts to open 17 ENGLISH m Turn the crankshaft through 360 in the normal 7 EXHAUST MESH INSERT See Fig 5 thru 00 AWARNING Exhaust system components will naturally be hot and must not be touched direction of rotation a
11. example are qualified workshops Hatz Diesel of America will give you respective addresses if required EMISSION CONTROL SYSTEM AND ADJUSTMENTS The emission control system for this engine is EM Engine Modification No adjustments are needed or possible EPA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS Motorenfabrik Hatz GmbH amp Co KG warrants the emission control system on your engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your engine Your emission control system includes Fuel injection pump Injection nozzle Bimetallic strip Crankcase breather valve assembly Air cleaner housing Oil filler cap ntake and exhaust gaskets at head interfaces Where a warrantable condition exists Motorenfabrik Hatz will repair your engine at no cost to you including diagnosis parts and labor I d 2 ENGLISH MANUFACTURERS WARRANTY COVERAGE 2005 and later certified nonroad compression ignition engines are warranted for 1500 hours of operation or two years of use whichever first occurs If any emission related part on your engine is defective the part will be repaired or replaced by Motorenfabrik Hatz OWNERS WARRANTY RESPONSIBILITIES As the engine owner you are responsible for the performance of the required maintenance listed in your owner s manual Motorenfabrik Hatz re
12. following conditions e Air temperature of 25 C 77 F Atmospheric pressure of 100 kPa 14 5 psi Relative humidity of 30 Operation of the engine at conditions other than above will affect performance and exhaust emissions Normally the equipment manufacturer takes this into account during the design of the machine and your equipment will perform within specifications over a wide range of climatic conditions However if you must operate your equipment under very unusual climatic conditions please contact your nearest Hatz distributor for advice I d 2 ENGLISH MAINTENANCE SCHEDULE CARB RELATED PARTS The following minimum intervals are being adopted for adjustment cleaning repair or replacement of following components At 1 500 hours and 1 500 hours intervals thereafter Fuel injector tips cleaning only At 3 000 hours and 3000 hours intervals thereafter Fuel Injectors The exhaust quality of engines can be influenced by the execution the quality of execution of above described maintenance work Therefore the maintenance work has to be carried out by a qualified workshop Hatz authorised workshops for example are qualified workshops Hatz Diesel of America will give you respective addresses if required EMISSION CONTROL SYSTEM AND ADJUSTMENTS The emission control system for this engine is EM Engine Modification No adjustments are needed or possible CALIFORNIA E
13. near gasoline or gaseous fuel because of the potential lt danger of explosion or fire Do not fill the fuel tank with fuel while the engine is running Do not smoke or use open flame near the fuel tank Be careful not to spill fuel during refueling If fuel is spilt wipe it off and let dry before starting the engine A WARNING Do not place in flammables near the generator Be careful not to place fuel matches gunpowder oily cloths straw trash or any other in flammables near the generator WARNING Do not operate the generator inside a room cave tunnel or other insufficiently ventilated area Always operate it in a well ventilated area otherwise the engine may become overheated and the poisonous carbon monoxide gas an odorless colorless poison gas contained in the exhaust gas will endanger human lives im Operate generator only outdoors and far from open windows doors ventilation intakes and other openings LI Keep the generator at least 1 meter 3 feet away including overhead from O im Y any structure or building use WARNING Do not enclose the generator nor cover it with a box The generator has a built in forced air cooling system and may become overheated if it is enclosed If generator has been covered to protect it from the weather during non use be sure to remove it and keep it well away from the area during generator use AWARNIN
14. pasa e 2 COMPONENTS RE ERR Ead e dde d RR RECEN 5 PRE OPERATION CHECKS 5 OPERATING PROCEDURES YER ESI ER 8 WATTAGE INFORMATION 13 MAINTENANGE passe lalla ha qap tapas Ue ead 15 PERIODIC OPERATION AND 20 TRANSPORTING ue napadani gua usaq ee 20 PREPARATION FOR STORAGE 21 TROUBLESHOOTING lap epen de he peeks 21 SPECIFICATIONS i 3 do RACER Rd Ra PAR para 24 WIRING DIAGRAM xime un y Rar E RP e wa EGG ad Rec Rea eg 25 NOTE Please refer to the illustrations on the back page of the front cover or back cover for Fig 1 to 5 indicated in the sentence ENGLISH SAFETY PRECAUTIONS Please make sure you review each precaution carefully Pay special attention to statement preceded by the following words DANGER indicates a possibility of death or serious injury if instructions not followed WARNING indicates a strong possibility of severe personal injury or loss of life if instructions are not followed PY ne CAUTION indicates a possibility of personal injury or equipment damage if instructions are not followed AWARNING SO Do not operate the generator
15. the generator and ruin it or cause electric shock hazard Use the transfer switch for connecting to domestic circuit A WARNING No smoking while handling the battery The battery emits flammable hydrogen gas which can explode if exposed to electric arcing or open flame SO Keep the area well ventilated and keep open flames sparks away when handling the battery iS WARNING Engine becomes extremely hot during and for some time after operation Keep combustible materials well away from generator area Be very careful not to touch any parts of the hot engine especially the muffler area or serious burns may result gt AWARNING Keep children and all bystanders at a safe distance from work areas AWARNING It is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend to use All operators must read understand and follow the tool appliance owners manual Tool and appliance applications and limitations must be understood Follow all directions given on labels and warnings Keep all instruction manuals and literature in a safe place for future reference AWARNING Use only LISTED extension cords When a tool or appliance is used outdoors use only extension cords marked For Outdoor Use Extension cords when not in use should be stored in a dry and well ventilated area AWARNING Always switch off generator s AC circuit breaker and disconnect tools or appliances whe
16. ATION See Fig 4 a Check the voltmeter for proper voltage approx 120V W This generator is thoroughly tested and adjusted in the factory If the generator does not produce the specified voltage consult your nearest Robin dealer or service shop b Turn off the switch es of the electrical appliance s before connecting to the generator c Insert the plug s of the electrical appliance s into the receptacle See Fig 4 Check the amperage of the receptacles used referring to TABLE 1 and be sure not to take a current exceeding the specified amperage m Be sure that the total wattage of all appliances dose not exceed the rated output of the generator d Turn the AC circuit breaker to the position ON See Fig 4 0 GFCI Ground Fault NEMA NEMA Up to 20A 5 20R 5 20p Circuit Interrupter Receptacle duplex NEMA NEMA 5 30R 5 Up to 20 L14 20R L14 20P Locking Receptacle TABLE 1 Up to 30A Locking Receptacle A WARNING m To take power out from the TWIST LOCK RECEPTACLE insert the plug into the receptacle and turn it clockwise to the lock position See Fig 4 m Be sure to ground the generator if the connected electrical device is grounded 10 Do not put foreign objects into the plug receptacle NOTE When the AC circuit breaker turns off during operation the generator is over loaded or the appliance is defective Stop the genera
17. ESS THAN 130 mm 5 1 in RED CABEL I 9 d 2 ENGLISH OPERATING PROCEDURES See Fig 3 4 1 STARTING THE GENERATOR WARNING Do not run the engine in closed or badly ventilated rooms danger of poisoning Before starting the engine ensure that no one is in the danger area close to the engine or equipment and that all protective guards are fitted ACAUTION Check the oil level before each operations as outlined on page 5 a Before starting See Fig 3 thru Make sure the appliance is disconnected m Turn the fuel cock to OPEN position See Fig 3 CD OPEN CLOSE W Turn the AC circuit breaker to the OFF position See Fig 3 2 O ON OFF W First of all set the speed adjuster to the STOP position See Fig 3 3 then move it to the starting position SPEED ADJUSTER STOP position 1 2 START position Set speed adjustment lever either to 1 2 START or max START position as desired or necessary See Fig 3 0 Starting at a lower speed will help to prevent exhaust smoke Move speed adjuster to the START RUN position See Fig 3 8 Now the engine is ready for starting b Starting See Fig 8 thru ACAUTION m Do not connect defective appliances including lines and plugs m Be sure appliances are not connected to generator when starting up Starting the generator with an appliance connected co
18. G Operate the generator on a level surface It is not necessary to prepare a special foundation for the generator However the generator will vibrate on an irregular surface so choose a level place without surface irregularities If the generator is tilted or moved during operation fuel may spill and or the generator may tip over causing a hazardous situation Proper lubrication cannot be expected if the generator is operated on a steep incline or slope In such a case piston seizure may occur even if the oil is above the upper level AWARNING Pay attention to the wiring or extension cords from the generator to the connected device If the wire is under the generator or in contact with a vibrating part it may break and possibly cause a fire generator burnout or electric shock hazard Replace damaged or worn cords immediately A WARNING Do not operate in rain in wet or damp conditions or with wet hands The operator may suffer severe electric shock if the generator is wet due to rain or snow WARNING If wet wipe and dry it well before starting Do not pour water directly over the generator nor wash it with water r 9 d 2 A WARNING Be extremely careful that all necessary electrical grounding procedures are followed during each and every use Failure to do so can be fatal WARNING Do not contact the generator to a commercial power line Connection to a commercial power line may short circuit
19. MISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Motorenfabrik Hatz GmbH amp Co KG are pleased to explain the emission control system warranty on your 2005 and later off road compression ignition engine In California new off road compression ignition engines must be designed built and equipped to meet the State s stringent anti smog standards Motorenfabrik Hatz GmbH amp Co KG must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your engine Your emission control system may include parts such as the fuel injection system and the air induction system Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists Motorenfabrik Hatz will repair your small off road engine at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE The 2005 and later off road compression ignition engine is warranted for 1500 hours of operation or two years of use whichever first occurs If any emission related part on your engine is defective the part will be repaired or replaced by Motorenfabrik Hatz GmbH amp Co KG OWNER S WARRANTY RESPONSIBILITIES As the off road compression ignition engine owner you are responsible for the performance of the required maintenance listed in y
20. NEVER USE WATER TO CLEAN GENERATOR W Pull starter handle until resistance is felt leaving handle in that position W Store generator in a well ventilated low humidity area TROUBLESHOOTING I 9 d 2 When generator engine fails to start after several attempts or if no electricity is available at the output socket check the following chart If your generator still fails to start or generate electricity contact your nearest Robin dealer or service shop for further information or corrective procedures Engine Malfunctions Engine does not start or not immediately but can be turned over easily as usual Possible causes Speed control lever in stop or idle position No fuel in the injection pump Insufficient compression Incorrect valve clearance Cylinders and or piston rings worn Injector not functioning Remedy Move lever to START position Add fuel Systematically check the entire fuel supply system If still no fault found check engine feed line check fuel filter Check valve clearances adjust if necessary See workshop manual See workshop manual At low temperatures Fuel has inadequate resistance to low temperatures Starting speed below 400 min Viscosity of oil too high Battery charge too low Check whether clear not turbid fuel emerges at the fuel line detached from the injection pump If turbid or separated either warm up the en
21. SUBARU Robin DIESEL WARTUNG MAINTENANCE ENTRETIEN MANTENIMIENTO MANUTENZIONE STUNDEN HOURS HEURES HORAS ORE BEI BEDARF IF NECESSARY SI NECESSAIRE EN CASO DE NECESIDAD SE NECESSARIO On new or reconditioned engines after the first 25 operating hours always m Change engine oil W Examine screw connections Do not tighten the cylinder head fastening If the engine is not used frequently change the engine oil after 12 months at the latest regard less of the actual number of hours it has been in operation 16 ACAUTION Make sure the engine is stopped before starting any maintenance servicing or repair NOTE It is recommended to use ear protection when performing operation maintenance and repair of the generator set 1 CHECK ENGINE OIL LEVEL See Fig 2 3 To check the oil level the engine must be standing level and be switched off W Remove any dirt from the oil dipstick area W Remove dipstick and clean it m To check the oil screw the dipstick back in and then remove it again W Check the dipstick oil level and if necessary add oil to the max mark See Fig 2 2 CHECK COMBUSTION AND COOLING AIR INTAKE See Fig D O Heavy contamination is an indication that increased dust accumulation necessitates a correspondingly shorter maintenance interval W Check air intake points for severe blockage due to leaves heavy
22. aler or service center with questions regarding power surge of certain appliances or power tools m Electrical loads such as incandescent lamps and hot plates require the same wattage to start as is needed to maintain use W Loads such as fluorescent lamps require 1 2 to 2 times the indicated wattage during start up W Loads for mercury lamps require 2 to 3 times the indicated wattage during start up m Electrical motors require a large starting current Power requirements depend on the type of motor and its use Once enough surge is attained to start the motor the appliance will require only 50 to 30 of the wattage to continue running W Most electrical tools require 1 2 to 3 times their wattage for running under load during use For example a 5000 watt generator can power a 1800 to 4000 watt electrical tool W Loads such as submersible pumps and air compressors require a very large force to start They need 3 to 5 times the normal running wattage in order to start For example a 5000 watt generator would only be able to drive a 1000 to 1700 watt pump NOTE The following wattage chart is general guide only Refer to your specific appliance for correct wattage To determine the total wattage required to run a particular electrical appliance or tool multiply the voltage figure of the appliance tool by the amperage amps figure of same The voltage and amperage amps information can be found on a name plate which is n
23. ary contact your local ROBIN service station dependent upon the purity of the diesel oil being used and if necessary may have to be reduced to 250 hours 6 CHECKING SCREW CONNECTIONS W Check the tightness of all threaded connections AWARNING When working on the fuel system do not and take up slack if necessary provided that expose it to naked flames do not smoke these can be reached during maintenance work Keep the entire area clean so that no dirt Do not tighten the cylinder head bolts reaches the fuel Fuel particles may damage the injection system 18 Double fuel filter system This system consists of a maintenance free external filter and a replaceable cartridge filter The advantage of this system consists in retaining dirt particles which might get into the fuel system on filter replacement upstream of the following external filter so that they cannot endanger the injection system ACAUTION This external filter must not be replaced Only replace the fuel filter consulting with your nearest service dealer 9 DRY TYPE AIR CLEANER See Fig 5 3 thru 13 However the filter cartridge should always be replaced after 500 operating hours at the latest W Remove the air cleaner cover See Fig 5 W Unscrew and remove knurled nut and take off air cleaner element See Fig 5 12 knurled nut m Clean the filter compartment and the cover Dirt and other
24. cable is pulled in short length engine does not start due to no cranking the piston does not reached to the TDC m In case of poor pulling force at low speed engine does not start due to no activation of centrifugal decompression mechanism W Pull the starting cable out by the handle until you feel a slight resistance See Fig 3 m Let the cable run back in this way the entire length of the starting cable can be used to start the engine W Devices which are not securely fastened should be restrained with the foot W Grip the handle with both hands W Commence pulling the starting cable vigorously and at an increasing speed do not jerk it violently until the engine starts See Fig 31 12 CAUTION If after several attempts of starting the exhaust begins to emit white smoke move the speed adjustment lever to the STOP position and pull the starting cable out slowly 5 times Repeat the a Before starting r n d 2 2 USING ELECTRIC POWER NOTE m Check the voltmeter for proper voltage If no generating condition is found out approx 120V please consult nearest ROBIN dealer ENGLISH A WARNING Make sure that the appliance is switched OFF before connecting it to the generator m Do not move the generator while it is running m Be sure to ground the generator if the connected appliance is grounded Failure to ground unit may lead to electrical shock 1 AC APPLIC
25. commends that you retain all receipts covering maintenance on your engine but Motorenfabrik Hatz cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the engine owner you should be aware however that Motorenfabrik Hatz may deny you warranty coverage if your engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your engine to a Motorenfabrik Hatz authorized service center as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact HATZ DIESEL OF AMERICA Inc at 262 544 0254 HATZ DIESEL SUPPLEMENTAL WARRANTY FOR 2005 AND LATER EPA CERTIFIED ENGINES PARTS WITH SUPPLEMENTAL LIMITED WARRANTY The following limited warranty is supplemental to the standard HATZ DIESEL LIMITED ENGINE WARRANTY and covers 2005 and later EPA certified engines and applies to the following exhaust emission related components Fuel injection pump njection nozzle Bimetallic strip Crankcase breather valve assembly Air cleaner housing Oil filler cap ntake and exhaust gaskets at head interfaces SUPPLEMENTAL LIMITED WARRANTY Hatz Diesel of America Inc hereinafter referred to as HATZ warrants each of th
26. dard HATZ DIESEL LIMITED ENGINE WARRANTY and covers 2005 and later California certified off road compression ignition engines and applies to the following exhaust emission related components Fuel injector Fuel injection pump Bimetallic Strip ntake manifold Exhaust manifold e Crankcase breather valve Oil filler Cap ntake and exhaust gaskets at head interfaces I o l 2 ENGLISH SUPPLEMENTAL LIMITED WARRANTY Hatz Diesel of America Inc hereinafter referred to as HATZ warrants each of the above listed parts when installed in a new engine sold by Hatz to be free from defects in material and workmanship under normal use and service for a period of twenty four 24 months after the date of delivery to the original retail purchaser and Hatz will at their option repair or replace at Hatz s sales headquarters or at a point designated by Hatz any part or parts which shall appear to the satisfaction of Hatz upon inspection at such point to have been defective in material or workmanship Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part Any replacement part which is equivalent in performance and durability may be used in non warranty maintenance or repairs and will not reduce the overall engine warrranty obligations of Hatz However Hatz is not responsible for fail
27. e above listed parts when installed in a new engine sold by Hatz to be free from defects in material and workmanship under normal use and service only under the named warranty coverage conditions after the date of delivery to the original retail purchaser and Hatz will at their option repair or replace at Hatz s sales headquarters or at a point designated by Hatz any part or parts which shall appear to the satisfaction of Hatz upon inspection at such point to have been defective in material or workmanship e Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part e Any replacement part which is equivalent in performance and durability may be used in non warranty maintenance or repairs and will not reduce the overall engine warrranty obligations of Hatz However Hatz is not responsible for failure of such replacement parts or failure of any other parts directly caused by failure of such replacement parts e This warranty does not obligate Hatz to bear any transportation charges in connection with the repair or replacement of defective parts This warranty is transferrable to subsequent owners only under the named warranty coverage conditions e In order to obtain service under this warranty the retail purchaser should contact Hatz Diesel of America Inc at 262 544 0254 for information and the nearest service center Th
28. e generator warranty policy as applicable SUPPLEMENTAL INFORMATION TO THE OWNER S MANUAL FOR 2005 AND LATER EPA CERTIFIED NONROAD COMPRESSION IGNITION ENGINES EPA EMISSION CONTROL SUPPLEMENTAL WARRANTY STATEMENT r 9 d 2 ENGLISH MAINTENANCE AND WARRANTY SUPPLEMENTAL INFORMATION TO THE OWNERS MANUAL FOR 2005 AND LATER EPA CERTIFIED NONROAD COMPRESSION IGNITION ENGINES The following supplemental information is furnished for EPA Nonroad Compression Ignition Engines which are certified according to 40 CFR Part 89 This information contains the following specific items e EPA related engine parts and engine operating conditions e Maintenance instructions for EPA related engine parts e Emission control system and adjustments e Warranty statement ENGINE PARTS AND OR EQUIPMENT RELATED TO EPA EXHAUST EMISSION REGULATIONS Parts which are mandatory for engine operation The following parts as manufactured according to HATZ specifications are mandatory for engine operation which meets EPA exhaust emission regulations Fuel injection pump Injection nozzle Bimetallic strip Crankcase breather valve assembly Air cleaner housing Oil filler cap ntake and exhaust gaskets at head interfaces Only parts manufactured by Hatz and which have passed the Hatz Quality Assurance Program are assured of meeting EPA exhaust emission regulations UNUSUAL OPERATING CONDITIONS The engin
29. e must not be operated at a load factor less than 25 for an extended period as such operation will cause the fuel injector to foul If such a condition occurs you should contact the nearest HATZ authorized Service Center for necessary repairs The engine is designed and adjusted to operate most efficiently at the following conditions Air temperature of 25 C 77 F Atmospheric pressure of 100 kPa 14 5 psi Relative humidity of 30 96 Operation of the engine at conditions other than above will affect performance and exhaust emissions Normally the equipment manufacturer takes this into account during the design of the machine and your equipment will perform within specifications over a wide range of climatic conditions However if you must operate your equipment under very unusual climatic conditions please contact your nearest Hatz distributor for advice MAINTENANCE SCHEDULE EPA RELATED PARTS The following minimum intervals are being adopted for adjustment cleaning repair or replacement of following components At 1 500 hours and 1 500 hours intervals thereafter Fuel injector tips cleaning only At 3 000 hours and 3 000 hours intervals thereafter e Fuel injector The exhaust quality of the engines can be influenced by the execution the quality of execution of above described maintenance work Therefore the maintenance work has to be carried out by a qualified workshop Hatz authorised workshops for
30. e retail purchaser will not be charged for diagnostic labor which leads to the determination that a warranted part is defective nor for the repair or replacement of warranted parts if the work is performed at an authorized Hatz service center If other engine components are damaged due to a failure of the above listed warranted parts still under warranty these other engine components will also be repaired or replaced at no charge e This warranty shall not apply to any engine which shall have been installed or operated in a manner not recommended by Hatz nor to any engine which shall have been repaired altered neglected or used in any way which in the opinion of Hatz adversely affects its performance nor to any engine in which parts not authorized by Hatz have been used which parts or the use of which have damaged or caused defects in or otherwise adversely affected the engine or its performance nor to normal maintenance service or replacement of normal service items Hatz reserves the right to modify alter and improve any engine or parts without incurring any obligation to replace any engine or parts previously sold with such modified altered or improved engine or parts r o d 2 ENGLISH SUPPLEMENTAL INFORMATION TO THE OWNER S MANUAL FOR 2005 AND LATER CALIFORNIA REGULATIONS FOR OFF ROAD COMPRESSION IGNITION ENGINES CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT MAINTENANCE AND WARRANTY
31. el remove the dipstick clean it then screw it back in and finally remove it again Check the oil level on the dipstick and if necessary top up to the max level See Fig 2 2 CHECK FUEL A WARNING Stop the engine before refilling the fuel tank Never refuel near a naked flame or sparks which could start a fire Don t smoke Use only pure fuel and clean filling equipment Take care not to spill fuel All diesel fuels which satisfy the following 3 CHECKING COMPONENT PARTS specifications are suitable Check following items before starting engine ENGLISH EN 590 or BS 2869 A1 A2 or ASTM D 975 1D 2D W Remove fuel tank cap m Before the first start or if the fuel tank has been run dry completely fill the fuel tank with diesel The bleeding of the fuel system is automatically Fuel tank capacity L RGD3300H 12 0 RGD5000H 12 0 NOTE If a double fuel filter system is provided wait for a short time after replenishing fuel approx 1 to 2 minutes for automatic bleeding to be completed W Close and fix fuel tank cap m At temperatures below 0 C winter grade fuel should be used or paraffin added to the fuel well in advance Lowest ambient temperature Paraffin content for when starting in Summer fuel Winter fuel 0 upto 10 20 10 upto 15 30 15 upto 20 50 20 upto 30 _ W
32. foreign bodies must not be allowed to enter the engine s air inlet points Air cleaner element m The filter cartridge should either be renewed or depending upon the degree of contamination cleaned or checked as follows CLEANING THE FILTER CARTRIDGE Dry contamination Use compressed air to blow through the filter cartridge from the inside outwards until no further dirt emerges See Fig 5 13 ACAUTION The pressure must not exceed 5 kg cm Moist or oily contamination Renew the filter cartridge CHECKING THE FILTER CARTRIDGE m Check filter cartridge s gasket surface for damage See Fig 5 13 O Gasket surface m Check the filter cartridge for cracks or any other type of damage to the paper filter by holding it inclined towards the light or by shining a light source through it r n d 2 A CAUTION The slightest damage to the paper filter rules out it being used any longer W Re assemble the filter cartridge in the reverse order of work 10 OIL FILTER See Fig 5 0 thru 9 The oil filter should be cleaned at the same time as the engine oil is changed since oil escapes when the filter is removed The engine must be standing horizontally and switched off WARNING Danger of scalding from hot oil Trap the old oil and dispose of it in accordance with local legislation Loosen screw with approx 5 rotations See Fig 5 02 m Remove oil filter fro
33. gine or drain the complete fuel supply system Refill with winter grade fuel to which paraffin has been added Change lubricating oil and add oil of the correct viscosity class Check the battery if necessary contact a service station Engine fires but does not run Speed control lever not moved far enough towards START Fuel filter blocked Move lever to START position Renew fuel filter 21 Malfunctions Starter motor does not operate or engine does not turn over ENGLISH Possible causes Fault in the electrical system Battery and or other cables incorrectly connected up Cable connections loose and or oxidised Battery faulty and or flat Starter motor faulty Faulty relays monitoring element Remedy Check electrical system and its component See also the workshop manual Engine cuts out of its own accord during operation Fuel supply interrupted Tank has run empty Fuel filter blocked Tank venting inadequate Air in the fuel system Mechanical faults Add fuel Change fuel filter Ensure adequte tank venting Check fuel system for penetration of air Check air vent valve Contact a ROBIN service station Engine output and speed both drop Fuel supply interrupted Tank has run empty Fuel filter blocked Tank breathing inadequate Air in the fuel system Speed control lever does not remain in desired positio
34. ly Key switch and fuel cock normally operated m No leakage of engine oil and fuel TRANSPORTING When transporting the generator make sure that the fuel should be drained from the tank AWARNING m To prevent fuel spillage due to the vibration and impact never transport the generator with the fuel filled in the tank m Secure the tank cap thoroughly m To avoid the risk of the fuel flammability never leave the generator in an area exposed to direct sunlight or high temperatures for a long time m Keep the fuel in the exclusive fuel storage tank made by steel when transporting a Turn the fuel cock to the CLOSE position b Drain the fuel from the tank c Secure the tank cap ACAUTION m Do not place any heavy objects on the generator m Select and place the generator in the proper position of the transport vehicle so that the generator not be moved or fallen down Fix the generator with rope as necessary PREPARATION FOR STORAGE The following procedures should be followed prior to storage of your generator for periods of 6 months or longer m Drain fuel from fuel tank carefully by disconnecting the fuel line Fuel left in the fuel tank will eventually deteriorate making engine starting difficult m Change engine oil W Check for loose bolts and screws tighten them if necessary W Clean generator thoroughly with oiled cloth Spray with preservative if available
35. m The fuse rating for DC output is 10 r 9 d 2 11 3 FULL POWER SWITCH Select the voltage using the FULL POWER SWITCH in accordance with the electrical appliance Refer to TABLE 2 ENGLISH ACAUTION Change the FULL POWER SWITCH after turning the AC circuit breaker to OFF NOTE Voltmeter always indicates the lower voltage whichever the FULL POWER SWITCH is set Switch position Lower Voltage Receptacle Higher Voltage Receptacle 120V Activated full rated output 120 240V Activated half of rated output Activated full rated output TABLE 2 4 STOPPING THE GENERATOR a Turn off the power switch of the electric equipment and unplug the cord from receptacle of the generator b Allow the engine about 3 minutes to cool down at no load before stopping c Move the speed adjustment lever back to the STOP position The engine cuts out See Fig 4 8 SPEED ADJUSTER STOP position ACAUTION Be sure to turn the key switch to STOP position after stopping 12 WATTAGE INFORMATION Some appliances need a surge of energy when starting This means that the amount of electrical power needed to start the appliance may exceed the amount needed to maintain its use Electrical appliances and tools normally come with a label indicating voltage cycles Hz amperage amps r 9 d 2 and electrical power needed to the appliance or tool Check with your nearest de
36. m housing See Fig 5 15 m Use an air line to blow out oil filter dirt from the inside outwards See Fig 5 49 AWARNING Persons handling compressed air must wear protective goggles m Check joint washer whether it is damaged replacement if necessary See Fig 5 12 W Check joint washer whether it is damaged and correctly fitted replace oil filter if necessary m Lubricate joint washer before fitting m Putin oil filter and press until limit stop See Fig 5 19 W Check whether tension springs sit close to oil filter with both ends before tightening screw W Check the oil level and restore to the max level if required page 5 1 CHECK ENGINE OIL 19 ENGLISH 20 PERIODIC OPERATION AND INSPECTION When furnishing the generator as emergency electric power source periodic operation and inspection are needed Fuel and engine oil will be deteriorated with time and this causes that the engine is difficult to start and as the results improper engine operation and fault ACAUTION Since the fuel will be deteriorated with time replace fuel with fresh one periodically once every three 3 months is recommended a Check the fuel engine oil and air cleaner b Start engine c With appliance such as lightings activated run the engine for over ten minutes d Check for the following items Proper engine running Adequate output and the indicator lamp turned on proper
37. n Add fuel Change fuel filter Provide adequate tank breathing Check fuel system for penetration of air Check air vent valve Lock the lever into position Engine output and speed fall black smoke from exhaust Air cleaner contaminated Valve clearances incorrect Injector not functioning Clean or renew the air cleaner Adjust valve clearances See workshop manual Engine becomes very hot Indicator lamp for cylinder temperature comes on Too much lubricating oil in engine Inadequate cooling Contamination of entire cooling air zone Air duct panels not properly sealed Drain off lubricating oil as far as upper mark on dipstick Clean cooling air zone Check cooling air deflector plates and shafts for completeness and airtight seal Moisture condensate emerging from exhaust 22 Operation off load for a prolonged period Operate the machine at about 70 load until moisture no longer emerges from the exhaust When Electricity Is Generated at Receptacle Check to make sure AC circuit breaker or AC circuit breaker is in the ON position Check AC receptacle and DC terminals for loose connection After making sure that the total wattage of the electrical appliance is within permissible limits and there are no defects in the appliance turn the AC breaker to the ON position If breakers continue to actuate consult your nearest servicing dealer
38. n not in use before servicing adjusting or installing accessories and attachments A CAUTION Make sure the engine is stopped before starting any maintenance servicing or repair Make sure maintenance and repair of the generator set are performed by properly trained personnel only Symbols Meanings In accordance with the European requirements Directives the specified symbols as shown in the following table are used for the products and this instruction manual ENGLISH Read the operator s instruction manual Stay clear of the hot surface Exhaust gas is poisonous Do not operate in an unventilated room Stop the engine before refueling IN position of a power and Engine bistable push control OFF power and Engine Alternating current Protective earth ground Add oil Battery charging condition Direct current Plus positive polarity Minus negative polarity OUT position of a Choke bistable push control cold starting aid Rated power kW Continuous power Rated frequency Hz Rated voltage V Maximum ambient temperature Maximum site altitude above sea level m Fire open light and smoking prohibited Caution risk of electric shock Do not connect the generator to the commercial power lines HOT avoid touching the hot area Engine start Electric start Fuel start Open Fuel stop Close Rated power factor Rated current A Mass
39. nd align exactly to the OT marking See Fig 5 6 W Check valve clearances with feeler gauge See Fig 5 7 m If valve clearances require adjusting slacken off while the engine is running or until it has cooled down after being stopped screw and turn hex nut until feeler gauge can be pulled through with just slight resistance when screw is retightened Fit cover for cylinder head and tighten evenly always using a new gasket m Re attach parts previously removed from engine Do not forget replace the rubber cap at the Unscrew hex nut and remove the exhaust mesh insert See Fig 5 Remove any deposits in the mesh insert by means of a wire brush Check the exhaust mesh insert for cracks or damage and if necessary replace with a new inspection hole cover W Screw on hexagon nut by approx 1 turn See Fig 5 09 m Carry out a brief test run then check the cover for leaks W Insert exhaust screen with hook into hole then pull outwards again so that the hook is retained See Fig 5 10 WARNING m Tighten the hexagon nut fully 5 COOLING AIR AREA The engine must be switched off and cooled down before cleaning W f severely contaminated clean the cooling fins 8 CHANGING FUEL FILTER ELEMENT See Fig 5 1 The maintenance intervals for the fuel filter are on the cylinder and cylinder head and also the fan blades in the flywheel If necess
40. ormally attached to electrical appliances and tools Applicable Wattage approx W Applications RGD3300H RGD5000H 13 ENGLISH VOLTAGE DROP IN ELECTRIC EXTENSION CORDS When a long electric extension cord is used to connect an appliance or tool to the generator a certain amount of voltage drop or loss occurs in the extension cord which reduces the effective voltage available for the appliance or tool The chart below has been prepared to illustrate the approximate voltage loss when an extension cord of 300 feet approx 100 meters is used to connect an appliance or tool to the generator Allowable Resistance Current Amp current strands dia fasv av Nominal cross section gt lt Voltage drop NN lt lt sonas rass rsv sv revii rev lt N lt lt 14 MAINTENANCE DAILY INSPECTION Before running the generator check the following service items Clean air cleaner element Leakage of fuel and engine oil Enough clean engine oil AC and DC terminals for damage r 9 d 2 Excessive vibration noise Safe surroundings Loose or broken bolts and nuts PERIODIC MAINTENANCE Periodic maintenance is vital to safe and efficient operation of your generator Check the table below for periodic maintenance intervals AWARNING Only carry out maintenance work wi
41. our owner s manual Motorenfabrik Hatz GmbH amp Co KG recommends that you retain all receipts covering maintenance on your off road compression ignition engine but Motorenfabrik Hatz GmbH amp Co KG cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the off road compression ignition engine owner you should however be aware that Motorenfabrik Hatz GmbH amp Co KG may deny you warranty coverage if your off road compression ignition engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications Your engine is designed to operate on diesel fuel only Use of any other fuel may result in your engine no longer operating in compliance with California s emission requirements You are responsible for initiating the warranty process The ARB suggests that you present your off road compression ignition engine to a Motorenfabrik Hatz authorised dealer as soon as a problem exists The warranty repairs should be completed by the dealer as expeditiously as possible If you have any questions regarding your warranty rights and responsibilities you should contact HATZ DIESEL OF AMERICA Inc at 262 544 0254 HATZ DIESEL SUPPLEMENTAL WARRANTY FOR 2005 AND LATER CALIFORNIA CERTIFIED OFF ROAD COMPRESSION IGNITION ENGINES PARTS WITH SUPPLEMENTAL LIMITED WARRANTY The following limited warranty is supplemental to the stan
42. rmal maintenance service or replacement of normal service items Hatz reserves the right to modify alter and improve any engine or parts without incurring any obligation to replace any engine or parts previously sold with such modified altered or improved engine or parts FOREWORD Thank you very much for purchasing a ROBIN GENERATOR This manual covers operation and maintenance of the ROBIN GENERATOR This ROBIN GENERATOR can be used for general electrical equipments appliances lamps tools as an AC power source With regards to DC application the terminals are used only for charging 12 volt battery Never use this generator for any other purposes Please take a moment to familiarize yourself with the proper operation and maintenance procedures in order to maximize the safe and efficient use of this product Keep this owner s manual at hand so that you can refer to it at any time Due to constant efforts to improve our products certain procedures and specifications are subject to change without notice When ordering spare parts always give us the MODEL PRODUCTION NUMBER PROD No and SERIAL NUMBER SER No of your Product Please fill in the following blanks after checking the production number on your product Location of label is different depending on the product model PROD NO SER NO PROD No SER No Label SAFETY PRECAUTIONS
43. th the engine switched off Observe all relevant laws and regulations governing the handling and disposal of used oil filters and cleaning agents Protect the starting key against unauthorised use On engines with an electric starter disconnect the battery s negative terminal When maintenance work has been completed check that all tools have been removed from the engine and all protective guards fitted again Before starting the engine ensure that there are no persons in the danger area close to the engine or equipment Maintenance chart ENGINE Maintenance interval Maintenance work required Every 8 15 operating hours Check oil level or before each Check combustion and cooling air intake zone daily start up Change engine oil Every 250 Check and ad ust valve clearances Clean cooling air area Check screw connections Clean mesh insert for exhaust operating hours Every 500 Change fuel filter element operating hours Dry type air cleaner maintenance Every 1000 operating hours Clean the oil filter 00 lt 15 Maintenance chart GENERATOR r Maintenance interval Maintenance work required 9 5 every Clean generator and check bolt and nuts 2 operating hours Check AC receptacles z or natora eae Check DC termianl daily start up Check rotor Every 1000 operating hours Check stator Replace engine mount 1B20 0 2 mm 1B30 0 1 mm 1B40 0 1 mm
44. tor immediately check the appliance and or generator for overloading and have repaired as necessary by Robin dealer or service shop e Turn on the switch of the appliance 2 DC APPLICATION See Fig 4 The DC terminal is used only for charging 12 volt batteries It provides up to 12V 8 3A 100W of maximum power Positive terminal RED Negative terminal BLACK CONNECTION OF CABLE Connect positive terminal red on generator to positive terminal on battery W Connect negative terminal black on generator to negative terminal on battery SAFETY PRECAUTIONS WHILE CHARGING W An explosive hydrogen gas is discharged through vent holes in the battery during the charging process Do not allow spark or open flame around the generator or battery during the charging process W Electrolyte fluid can burn eyes and clothing Be extremely careful to avoid contact If injured wash the affected area immediately with large quantities of water and consult a doctor for treatment W When charging a large capacity battery or totally discharged battery excessive current may force the DC out In such cases use a battery charger to charge a large battery with AC output FUSE REPLACEMENT See Fig 4 8 W f a fuse burns out check for the cause of trouble and make the necessary repairs before installing the new fuse FUSE m Be sure to use the correct fuse An incorrect fuse may cause damage to the generator
45. uld result in damage to the generator and or appliance and in personal injury m Insert the key and depress and turn it to position RUN See Fig 3 STOP RUN START m Turn the key to position START See Fig B D W Release the key as soon as the engine runs The starting key must spring back to position RUN and remain there during engine operation W The battery charge and oil pressure lights should extinguish directly after the engine starts The display lamp lights up to show that the engine is running See Fig 3 8 Q Engine Operation Indicator Light Battery Charge Indicator Light Oil Pressure Warning Light Engine Temperature Warning Light W Prior to starting up again the key has to be returned to position STOP When the engine is running the starter repeat lock in the ignition switch will prevent the starter from engaging and suffering damage See Fig 3 8 A CAUTION m Do not run the starting motor over 5 seconds continuously If the engine fails to start return the key to the RUN position and wait about 10 seconds then start again m When starting the engine by recoil starter set the key switch at the RUN position and pull the starter handle c Emergency start See Fig 3 0 If the shut off valve is blocking the fuel supply as a result of an electrical fault and the engine therefore cannot be started an emergency start can be attempted Proceed as follows for this
46. ure of such replacement parts or failure of any other parts directly caused by failure of such replacement parts e This warranty does not obligate Hatz to bear any transportation charges in connection with the repair or replacement of defective parts This warranty is transferrable to subsequent owners within the original twenty four 24 months time period n order to obtain service under this warranty the retail purchaser should contact Hatz Diesel of America Inc at 262 544 0254 for information and the nearest service center The retail purchaser will not be charged for diagnostic labor which leads to the determination that a warranted part is defective nor for the repair or replacement of warranted parts if the work is performed at an authorized Hatz service center If other engine components are damaged due to a failure of the above listed warranted parts still under warranty these other engine components will also be repaired or replaced at no charge This warranty shall not apply to any engine which shall have been installed or operated in a manner not recommended by Hatz nor to any engine which shall have been repaired altered neglected or used in any way which in the opinion of Hatz adversely affects its performance nor to any engine in which parts not authorized by Hatz have been used which parts or the use of which have damaged or caused defects in or otherwise adversely affected the engine or its performance nor to no
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