Subaru Robin Power Products RGB2510 User's Manual
Contents
1. VN Reglator Key switch 9 758 Y amp s NB 0 75BIk Y 8 o o 7 E kj i 0 75Pik t25LGm Wirlng color cord Brown While R Red Black While Gm Green w White Blu Blue Green White Y Yellow Light blue Org Bm Brown Gy Gray 12 OPTIONAL PARTS HOW TO INSTALL THE WHEEL HANDLE AND HANGER WARNING How to position the Please position the Hanger Kit L mm from the outer side of the frame make sure to measure from the recoil starter side of the frame on the center of the mounting plate of the Hanger Kit as illustrated above For the dimension L please refer to the below table HANDEL Dimension L w Electric starter w Recoil starter LARGE WHEEL HOW TO INSTALL THE BATTERY FRAME AND BATTERY Electric starter type a To the cross bar of the pipe frame under fuel tank install the battery frame and fasten with catchers from the lower side and tighten temporarily with bolts and washers Bolt and washer 8 x20mm 2 pcs b To the base of the frame on the side of the generator instail the battery frame From the lower side of the frame tighten the bolt and washer temporarily Bolt washer8d x20mm 2 pcs c Put the battery base on the battery frame so as to fit to its holes and tighten from the2. INSTRUCTIONS o FOREWORD Thank you for purchasing a Robin generator This manual covers operation and maintenance of the Robin generators All information in this publication is based on the latest production information available at the time of approval for printing Pay special attention to statements preceded by the following words WARNING Indicates strong possibility of severe personal injury loss of life and equipment damage if instructions are not followed CAUTION Indicates a possibility of personal injury or equipment damage if instructions are not followed NOTE Gives helpful information If a problem should arise or if you have any questions about the generator consult an authorized dealer A WARNING u The generator is designed to give safe and dependable service if operated according to instructions Do not operate the generator before you have read and understood the instructions Failure to do so could result in death personal injury or equipment damage CONTENTS 1 SAFETY PRECAUTIONS tree nn nnn ned 2 SPECIFICATIONS 4 4 9 9 s k s q k gt 4 3 COMPONENTS c 9 w 4 4 s v s Y q V a 5 4 CHECKS n 6 5 OPERATING PROCEDURES ZEE 11 6 WATTAGE INFORMATION n e n n 21 7 MAINTENANCE SCHEDULE sss n n n nn 23 8 HOW
3. Clean oil filter Check battery electrolyte level Electric starter type x Clean air cleaner elements EVERY 300 HOURS m Drain water from fuel filter EVERY Check and adjust valve clearance 500 HOURS Check and clean fuel injection nozzle Check and adjust valve seat m Check rotor and stator EVERY 1 000 HOURS m Replace fuel filter Replace engine mount rubber m Overhaul engine EVERY 2 YEARS Replace rubber fuel pipes NOTE m initial oil change should be performed after first twenty 20 hours of use Thereafter change oil every 100 hours Before changing the oil check for a suitable way to dispose of the old Do not pour it down sewage drains onto garden soil or into open streams Your local zoning or environmental regulations will give you more detailed instructions on proper disposal ES 23 8 HOW TO MAINTENANCE ENGINE OIL CHANGE Intervals for oil change Initial oil change After first 25 hours of operation Thereafter Every 100 hours of operation Recommended engine oil Use diesel engine oil of class CC or CD API ranking according to the table below Viscosity grade of oil 10 C to 40 450 F to 104 F SABEN a 10 to 20C E 14 F to 68 F Remove drain plug from the generator base and drain oil thoroughly It is advisable to drain oil while the engine is warm and remove the oil gauge for quick dis
4. Extension cords when not in use should be stored in a dry and well ventilated area Always switch off generator s no fuse breaker and disconnect tools or appliances when not in use before servicing adjusting or installing accessories and attachments CAUTION In case that the engine dose not stop by turning key switch to OFF then push the stop lever right side until the engine stops completely After that consult with your nearest Robin dealer or service shop 2 SPECIFICATIONS E 12V 8 3A Rated voltage Maximum output ALTERNATOR Rated output Rated power factor DC output No fuse breaker Over current protector DY27 2D DY23 2D Type Air cooled 4 cycle Diesel engine 230 mL 265 mL Displacement Diesel light oil 78L Fuel tank capacity Rated continuous 50 Hz 8 4 hours SPESE Sisa 60 Hz 7 1 hours 6 0 hours Recoil starter Electric starter as Option 536 mm 709 mm Dry Weight Electric starter type 95 kg 58 5 kg Specifications are subject to change without notice Electric starter is available as option c e 6 6 hours 3 COMPONENTS NO FUSE BREAKER SPEED CONTROL LEVER VOLTMETER ROCKER COVER AIR CLEANER KEY SWITCH Electric starter as option FUEL INJECTION PUMP AC RECEPTACLE RECOIL STARTER DC OUTPUT TERMINAL STOP LEVER FUEL FILTER DC FUSE FUEL COCK EARTH TERMINALE
5. OIL FILTER TANK CAP MUFFLER __ FUEL GAUGE FUEL TANK ELECTRIC STARTER OIL GAUGE BATTERY Electric starter as option Electric starter as option 4 PRE OPERATION CHECKS CHECK ENGINE OIL Before checking or refilling oil be sure generator is located on stable and level sur ace with engine stopped m Remove oil filler cap and check the engine oil level m If oil level is below the lower level line refill with suitable oil see table to upper level line Do not screw in the oil filler cap when checking oil level OIL GAUGE m Change oil if contaminated See How To Maintenance Oil capacity UPPER LEVEL LOWER LEVEL RGD2510 RGD3310 Recommended engine oil Use diesel engine oil of class CC or CD API ranking according to the table below Temperature Viscosity grade of oil 10 to 40 C SAE 30 10 to 20 CAUTION Do not use gasoline engine oil Use diesel engine oil only Low grade oil or deteriorated oil cause engine trouble and shorten engine life Do not screw in the oil gauge when checking oil level CHECK ENGINE FUEL WARNING Do not refuel while smoking or near open flame or other such potential fire hazards Otherwise fire accident may occur Check fuel level at fuel level gauge FUEL GAUGE m lf fuel level is low refill with automobile diesel fuel CAUTION Use automobile diesel fuel only Fuel tank capacity R
6. breaker turns off during operation the generator is over loaded or the appliance is defective Stop the generator immediately check the appliance and or generator for overloading or detect and have repaired as necessary by Robin dealer or service shop FULL SWITCH Select the voltage using the FULL POWER SWITCH in accordance with the electrical appliance Refer to TABLE 2 CAUTION Change the FULL POWER SWITCH after turning the no fuse breaker to OFF NOTE Voltmeter always indicates the lower voltage whichever the FULL POWER SWITCH is set Switch position Lower Voltage Receptacle Higher Voltage Receptacle 110V or 120V Activated full rated output 110 220V or 120 240V Activated half of rated output Activated full rated output TABLE 2 2 DC APPLICATION DC output capacity of generator is 12V 8 3 A 100 W Use DC output for charging batteries only ae m Connect positive red terminal on generator to positive terminal on battery m Connect negative black terminal generator to negative terminal on battery Both AC and DC output can be used at the same time if the total output is within rated output of the generator SAFETY PRECAUTIONS WHILE CHARGING explosive hydrogen gas is discharged through vent holes in the battery during the charging process Do not allow spark or open flame around the generator or battery during the charging pro
7. generator nor cover it with a box The generator has a built in forced air cooling system and may become overheated if it is enclosed If generator has been covered to protect it from the weather during non use be sure to remove it and keep it well away from the area during generator use N Operate the generator on a level surface It is not necessary to prepare a special foundation for the generator However the generator will vibrate on an irregular surface so choose a level place without surface irregularities If the generator is tilted or moved during operation fuel may spill and or the generator tip over causing a hazardous situation Proper lubrication cannot be expected if the generator is operated on a steep incline or slope In such a case piston seizure may occur even if the oil is above the upper level A Pay attention to the wiring or extension cords from the generator to the connected device If the wire is under the generator or in contact with vibrating part it may break and possibly cause a fire generator burnout or electric shock hazard Replace damaged or worn cords immediately Do not operate in rain in wet or damp conditions or with wet hands The operator may suffer severe electric shock if the generator is wet due to rain or snow AN If wet wipe and dry it well before starting Do not pour water directly over the generator nor wash it with water extremely careful that
8. otherwise a fire accident may occur a Drain fuel from fuel tanks and lines by removing fuel filter b Every 300 hours of operation drain water from fuel filter c After every 1000 hours of operation replace the fuel filter with a new one d After cleaning or replacing fuel filter refill the fuel and turn the fuel cock to OPEN position For starting engine wait one minute until air is bleeded from the fuel lines automatically FUEL PIPE REPLACEMENT Replace rubber fuel pipes every 2 years If a fuel leak is found from a crack in fuel pipe replace the all rubber pipes at once BATTERY MAINTENANCE Electric starter type Check battery electrolyte level before everyday operation If battery electrolyte level is low add distilled water in the following procedures UPPER LEVEL a Remove filler caps from the battery b Fill each compartment with distilled water up to the upper level mark LOWER LEVEL CAUTION Battery electrolyte is strong enough to cause sight loss burn skin or damage clothing If electrolyte gets in your eyes flush them right away with large quantity of water and consult a doctor immediately for treatment u Be sure to connect the positive battery cable with red mark to the positive terminal of the battery 9 PREPARATION FOR STORAGE DISCHARGE FUEL NO SMOKING m the drain screw of the fuel filter Open the fue
9. tool multiply the voltage figure of the appliance tool by the amperage amps figure of same The voltage and amperage amps information can be found on a name plate which is normally attached to electrical appliances and tools Applicable Wattage W Incandescent lamp 2 000 2 200 2 700 3 000 Fluorescent lamp Electric tool 1 400 1 500 1 800 2 100 Mercury lamp 1 200 1 300 160 1 800 Pump compressor 500 50 80 900 VOLTAGE DROP IN ELECTRIC EXTENSION CORDS When long electric extension cord is used to connect an appliance or tool with the generator a certain amount of voltage drop occurs in the extension cord which lessens the effective voltage available to the appliance or tool The chart below has been prepared to illustrate the approximate voltage loss when an extension cord of 300 feet approx 100 meters is used to connect an appliance or tool to the generator Nominal cross Resistance Current Amp section NON LEE E EIC Fem ow zer peo gs s os pn e pepe p pev mes osr 5s iowa esr jeep v Allowable strands current strands dia Voltage drop 7 MAINTENANCE SCHEDULE Check oil level m Check all components according to PRE OPERATION CHECKS m Change engine oil Change more often if used in dusty or dirty environments EVERY 100 HOURS
10. 9 n o D DC output terminal 4 RGD2510 U K 50Hz 110V 220V BS GRNERATOR 1 25Bm Sarge absorber De AC Winding 1 Field s m 9 5 2 Auxillary Winding inding tor condenser DC CONTROL BOX No fuse breaker Voltmeter AU 1 1 1 r I 1 oh 0 750rg I 0 750rg AC oulpul ondenser C Condenser Diode slack terminal AC output receptacle AC outpul tecoplacle DC oulput 1 1 k Earth Ground terminal Earth Ground terminal 5 RGD2510 EUROPE GRNERATOR CONTROL BOX GENERA a i s p No fuse breaker 679 receptacle receptacla 1 oulput x Sarge absorbor AC Winding 1 Voltmeter Earth Ground tarminal da i x Condanser a z 5 Fusa o DC output Diode stack terminal I Ass GRNERATOR CONTROLBOX 2 0Bm gt m g 2 2 z AC output a lt 9 receptacle gt 3 20W 8 2 00Blu cu output 9 9 aderire lor 1 25Gm Y condenser DC Winding Earth Ground terminal x Condenser Condenser 1 25R n o 4 DG oulput Diode slack t
11. GD2510 RGD3310 7 8L A WARNING Make sure you review each warning in order to prevent fire hazard Do not refill tank while engine is running or hot m Close fuel cock before refueling with fuel Be careful not to admit dust dirt water or other foreign objects into fuel Wipe off spilt fuel thoroughly before starting engine Keep open flames away AIR DISCHARGE FROM FUEL LINE Air discharge from fuel line is required only when starting the engine in the following conditions a Starting the brand new engine for the first time b Restarting the engine after the engine has stopped due to fuel shortage c Starting the engine after the fuel filter cleaning Air discharging procedure Set the speed control lever at FAST speed position and pull the recoil starter handle slowly 2 or 3 times Air will be discharged from fuel line automatically m f the fuel tank is refilled before it is emptied air discharge work is unnecessary m f the high pressure pipe is disassembled for the purpose of T servicing injection nozzle discharge P amp e air from the high pressure pipe by the following procedure amp A Ze Set the speed control lever at FAST x speed position and detach the cap nut of the high pressure pipe the side E CAP NUT ES of the nozzle and pull the recoil PN SSS w starter handle slowly until s
12. TO MAINTENANCE q q aq 4d 9 24 9 PREPARATION FOR STORAGE 28 10 TROUBLESHOOTING AR BR I GR 29 11 WIRING DIAGRAM e a e n a bo e n sn s o 5 30 12 OPTIONAL PARTS n n ng ng lg ng n ng 288 37 1 PRECAUTIONS Do not operate the generator near diesel fuel gasoline or gaseous fuel because of the potential danger of explosion or fire Do not fill the fuel tank with fuel while the engine is running Do not smoke nor use open flame near the fuel tank Be careful not to spill fuel during refueling If fuel is spilt wipe it off and let dry before starting the engine Do not place inflammables near the generator Be careful not to place fuel matches gunpowder oily cloths straw trash or any other inflammables near the generator Do operate the generator inside room tunnel other insufficiently ventilated area Always operate it in a well ventilated area otherwise the engine may become overheated and the poisonous carbon monoxide gas contained in the exhaust gases will endanger human lives Keep the generator at least 1 meter 3 feet away from any structure or building during use If the generator must be used indoors the area must be well ventilated and extreme caution must be taken regarding the discharge of exhaust gases Do not enclose the
13. all necessary electrical grounding procedures are followed during each and every use Failure to do so can be fatal N Do not contact the generator to a commercial power line Connection to commercial power line may short circuit the generator and ruin it or cause electric shock hazard Use the transfer switch for connecting to domestic circuit No smoking while handling the battery The battery emits flammable hydrogen gas which can explode if exposed to electric arcing or open flame Keep the area well ventilated and keep open flames sparks away when handling the battery Engine becomes extremely hot during for some time after operation Keep combustible materials well away from generator area Be very careful not to touch any parts of the hot engine especially the muffler area or serious burns may result N Keep children and all bystanders at a safe distance from work areas 2 It is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend to use All operators must read understand and follow the tool appliance owners manual Tool and appliance applications and limitations must be understood Follow all directions given on labels and warnings Keep all instruction manuals and literature in a safe place for future reference AN Use only LISTED extension cords When a tool or appliance is used outdoors use only extension cords marked For Outdoor Use
14. ce and unplug Check to make sure generator is not connected to an appliance if oil level is low with oil to upper level line of the oil gauge Check engine level Check if low warning lamp is turned on Check if battery is connected in reverse polarity Correct the connection of battery cables Charge the battery or replace it with a new one Check if battery is discharged When No Electricity Is Generated at Receptacle After making sure that the total wattage of the electrical appliance is within permissible limits and there are no defects in the appliance turn the AC breaker to the ON position If breakers continue to actuate consult your nearest servicing dealer Check AC plug for loose connection Secure connection if necessary Check to make sure no fuse breaker or no fuse breaker is in the ON position Check to see if engine starting was Turn off switch on the appliance turn attempted with appliances already AC breaker OFF and disconnect connected to generator and AC breaker cable from receptacle Reconnect after was in the ON position generator has been started properly if your generator still fails to start or generate electricity contact your nearest Robin dealer or service shop for further information or corrective procedures 11 WIRING DIAGRAM 1 RGD2510 110V 120V GRNERATOR Sarge absarber AC W
15. cess m Electrolyte fluid can burn eyes and clothing Be extremely careful to avoid contact If injured wash the affected area immediately with large Hanes of water and consult a doctor for treatment m When charging a large capacity battery or totally discharged battery excessive current may force the DC out In such cases use a battery charger to charge a large battery with AC output 3 FUSE REPLACEMENT a If a fuse burns out check for the cause FUSE of trouble and make the necessary repairs before installing the new fuse b Be sure to use the correct fuse incorrect fuse may cause damage to the generator c The fuse rating for DC output is 10A STOPPING THE GENERATOR CAUTION Damage to the generator or appliance may result if generator is stopped under load With tools or appliances connected 1 Stopping by speed control lever a Turn off the power switch of the appliance or disconnect all power cords from generator receptacles including DC12 volt terminals if they are being used b Turn the no fuse breaker to the OFF position stop RUN START RA c Push the stop lever to the STOP position CAUTION If your engine is an electric starter type be sure to turn the key switch to OFF position after stopping d Then turn the fuel cock to CLOSE position 2 For the engine with sensor a Turn off the power s
16. ch at the STOP position USING ELECTRIC POWER WARNING m Make sure that the appliance is switched OFF before connecting it to the generator u Do not move the generator while it is running a Be sure to ground the generator if the connected appliance is grounded Failure to ground unit may lead to electrical shock 1 AC APPLICATION a Check the voltmeter for proper voltage m This generator is thoroughly tested and adjusted in the factory If the generator does not produce the specified voltage consult your nearest Robin dealer or service shop b Turn off the switch es of the electrical appliance s before connecting to the generator c Insert the plug s of the electrical appliance s into the receptacle d Turn the no fuse breaker to the position ON Check the the receptacles used referring to TABLE 1 and be sure not to take a current exceeding the specified up to 15 ampere amperage sure that the total up to 20 ampere dose not exceed the rated wattage of all appliances output of the generator up to total 15 ampere from two receptacles up to 30 amperes WARNING take power out from the TWIST HD LOCK RECEPTACLE insert the plug into the receptacle and turn P it clockwise to the lock position m Be sure to ground the generator if the connected electrical device Is grounded NOTE When the no fuse
17. charging b Remove oil filter from the crankcase and clean it in the clean fuel _ c Replace the oil filter and drain plug firmly d Pour fresh oil into the oil filter neck up to the upper level mark of the oil gauge e Replace the oil gauge firmly CAUTION Do not use gasoline engine oil Use diesel engine oil only m Do not screw in the fuel gauge when checking oii level 24 CLEANING AIR CLEANER If the air cleaner elements are dirty or clogged with dust the engine performs SECONDARY ELEMENT poorly and sometimes results in shortening of engine life Always keep the air cleaner elements clean m Every 100 hours of operation clean the primary and secondary elements with detergent and water PRIMARY ELEMENT Dry the elements thoroughly and then replace them into the air cleaner When operating the generator under extremely dusty conditions clean the air cleaner elements every 30 to 50 hours operation CAUTION a Do not clean elements in kerosene gasoline diesel fuel or any other kinds of oil u Do not wet elements before replacing into the air cleaner CHANGING FUEL FILTER Fuel injection pump is a very delicate mechanism If dust or water is contained in the fuel the plunger in the injection pump may be damaged or seized up Therefore clean or replace fuel filter periodically A WARNING Do not smoke while draining fuel and cleaning fuel filter
18. erminal Assy x Winding Fuse x 1 7 RGD3310 220V 240V GRNERATOR CONTROLBOX J o 2 0Bm a E B 5 AC output l EI 9 5 P 3 m 2 0DBlu 2 0W 8 c z I 1651 9 Auxillary a LE 1 25Gm Y nang 1 Earth lor condenser Ground terminal e ondanser so f gm ou d 5 DC Winding Fuse 4 25R c p gt 4 DC culpul Diode stack terminal Assy 8 RGD3310 110V 220V GRNERATOR CONTROLBOX ss 00 No fuse AC outpul Sarge absorber Se E e D AC oulpul receptacle Vollmeter AC Winding 2 Winding 1 o a c b Auxillary Winding 5 E Y condanser a St 8 Earth 5 Ground tarminal 0 750rg Fuse 8 1 25 DC output Dioda stack terminal 9 RGD3310 U K 50Hz 110V 220V BS GBNERATOR 2 CONTROLBOX i No fuse breaker Full power nus 7 oro 2 H a g 8 9 AC output 52 2 5 22 3 u i AC oulput receptacle Voltmaler Winding 2 Auxilia Winding DC W
19. g in order to prevent fire hazard Keep area clear of inflammables or other hazardous materials Keep generator at least 3 feet 1 meter away from buildings or other structures a Only operate generator in a dry well ventilated area Keep exhaust pipe clear of foreign objects Keep generator away from open flame No smoking u Keep generator on a stable and level surface Do not block generator air vents with paper or other material 5 OPERATING PROCEDURES WARNING Before starting the engine check that no obstructions around the generator m Make sure that no appliance is connected to the generator when starting up Starting the generator with an appliance connected and switched on may result in damage to the generator and r appliance STARTING THE ENGINE 1 Starting by recoil starter a Check the oil and fuel level b Turn the fuel cock to OPEN position c Make sure no appliance is connected to the generator d Turn the no fuse breaker to the OFF position e Set the speed control lever to FAST speed position f Pull the recoil starter handle slowly and when you feel resistance return it to its original position Pull the starter handle swiftly with both hands unti the red mark on the rope appears CAUTION m Be sure to pull the recoil starter handle forcibly m Do not pull out the rope ail the way g After the engine starts allow the starte
20. inding ondanser 0 750rg lt 0 7509 arth Ground terminal 1 Ci Fusa 1 259 0 DC oulput lerminal Condenser Diode stack 10 RGD3310 EUROPE GRNERATOR CONTROL BOX e s AC output AC oulpul receptacie No fuse braaker x AC Winding 1 Sarga absorber D Field Winding 444 Vollmeter 1 25Gm Earth Ground term nal a 5 z lt Auxiliary Winding for condenser DC winding o M a ondenser Fuse 1 25R 0 0 3 output terminal Condanser 11 ELECTRIC option GRNERATOR CONTROL BOX 4 1 lt e Lu ee ae 4 1 i ENGINE Ground terminal DG Winding GENERATOR 1 1 1 256 Oil pressure switch Earth Ground terminal t D ENGINE B CONTROL BOX 13 ELECTRIC STARTER WITH OIL option GRNERATOR CONTROL BOX I d pee re E S UPS roO 9 75 O 4 2 4 4 2 1 i x CI 0 75Y gt S y d 0 75 ENGINE E MM Cz 1 28Gm Y sensor E
21. inding 1 1 25W AC output receptacle Field Winding 1 25DBlu 1 AC Winding 2 Auxiliary condenser DC Winding AC ouiput receptacle Voltmeler 1 25Gm Y 0 750rg 0 75Orq 0 75 0 75 xs ondenser 1258 lt Condenser output terminal Diode slack Sarga absorber CONTROL BOX A e a Earth Ground terminal AC Winding 1 gt Se 2 2 Winding 2 Auxiliary Winding tor condenser DC Winding LI 1 25W d lt 1 250 _ lt 1 25 No tusa Breaker lam AC oulput receptacte Voltmeler Fusa 1 25 autput terminal Earth Ground lerminal 3 RGD2510 110V 120V CONTROL BOX No fuse breaker _GRNERATOR 1 25Bm Y e 5 s in 9 g 125W t 1 250Blu T m z e 1 25LBlu Auxiliary Windlng for condenser DC Winding Voltmeler 00 i 1 I 1 1 Q 75Blk o a o o d x x Condansar Condensar D 75BIk REC1 AC oulput receptacle Diode stack Assy AC outpul 1 251 1 25
22. l cock A WARNING Do not smoke while discharging fuel otherwise the fire accident may occur LUBRICATING ENGINE OIL Change engine oil with fresh Pour 4 to 5 cc engine oil into the auxiliary fuel inlet and pull the recoil starter handle slowly 2 or 3 times Do not siart the engine CLEAN AND STORE m Pull the starter handle slowly until resistance is felt and leave it in that position m Disconnect battery and charge it Electric Starter type u Clean the engine thoroughly with an oiled cloth put the cover on and store the generator indoors in a well ventilated low humidity area BATTERY CHARGING Electric Starter type m The battery discharges itself even when not connected therefore it is necessary to recharge once a month 10 TROUBLESHOOTING When generator engine fails to start after several attempts or if no electricity is available at the output socket check the following chart If your generator still fails to start or generate electricity contact your nearest Robin dealer or service shop for further information or corrective procedures When Engine Fails to Start Refill tank making sure not to overfill Check fuel level Check if fuel cock is in CLOSE position Turn the fuel cock to OPEN position Check if water is entered into fuel filter Drain water from fuel filter If connected turn off the power switch of the connected applian
23. lower part of the battery frame with bolt and washer and flange nuts from the upper part Bolt and washer 6 x40mm 4 pcs torque Flange nut6 g oo mes 4 pcs 50 to 60 kg cm d Tighten firmly all the bolts Tightening torque 120 to 140 kg cm e Connect the battery cable to the battery f Fix the battery with battery bolt and battery stay Springwasher6 t 2 pcs reed torque pg ME NE IM Ld E E 2 pcs 50 to 60 kg cm a BOLT and WASHER BATTERY e BATTERY 8 x 20 mm 2 pcs BATTERY STAY PIPE FRAME M b BOLT and WASHER BATTERY BASE 8 x 20 mm 2 pcs BATTERY amp c and WASHER c FLANGE NUT FRAME 6 x 40 mm 4 pcs 6 4 pcs ISSUE EMD GU1876 FUJI HEAVY INDUSTRIES LTD INDUSTRIAL PRODUCTS COMPANY 4 410 Asahi Kitamoto shi Saitama 364 8511 Japan Phone 81 48 593 7798 81 48 593 7946 Website http www fhi co jp robin PRINTED IN JAPAN April 2004 CE SK
24. r handle to return to its original position while still holding the handle h Warm up the engine without a load for a 2 or 3 minutes i if the engine dose not start yet pour 2 to 3 cc of diesel fuel into an auxiliary fuel inlet locating by the side of the rocker cover while pulling recoil starter handle slowly Return the plug in the inlet port and start the engine 2 Starting by key switch a Check the oil and fuel level b Turn the fuel cock to OPEN position c Make sure no appliance is connected to the generator d Turn the no fuse breaker to the OFF position e Set the speed control lever to FAST speed position f Insert the key into the key switch and turn it clockwise to the ON position to start the engine g Then turn the key further to the a START position The engine will be started by starting motor UD RUN START Ni lt h After starting engine allow the engine warm up for 2 or 3 minutes CAUTION x Do not run the starting motor over 5 seconds continuously If the engine fails to start return the key to the ON position and wait about 10 seconds then start again a Do not turn the key switch to START when the engine is running to prevent damage of starting motor When starting the engine by recoil starter set the key switch at the ON position and pull the starter handle a After stopping the engine be sure to set the key swit
25. trical appliances and tools normally come with a label indicating voltage cycles Hz amperage amps and electrical power needed to run the appliance or tool Check with your nearest dealer or service center with questions regarding power surge of certain appliances or power tools Electrical loads such as incandescent lamps and hot plates require the same wattage to start as is needed to maintain use m Loads such as fluorescent lamps require 1 2 to 2 times the indicated wattage during start up Loads for mercury lamps require 2 to 3 times the indicated wattage during start up Electrical motors require a large starting current Power requirements depend on the type of motor and its use Once enough surge is attained to start the motor the appliance will require only 50 to 30 of the wattage to continue running m Most electrical tools require 1 2 to 3 times their wattage for running under load during use For example a 5 000 watt generator can power a 1800 to 4000 watt electrical tool Loads such as submersible pumps and air compressors require a very large force to start They need 3 to 5 times the normal running wattage in order to start For example a 5 000 watt generator would only be able to drive a 1 000 to 1 700 watt pump NOTE The following wattage chart is general guide only Refer to your specific appliance for correct wattage To determine the total wattage required to run a particular electrical appliance or
26. ufficient SNe fuel is injected CAUTION When discharging air from fuel line be sure to fill fuel tank with enough fuel at least 2 L BATTERY INSTALLATION Recommended Battery Type Storage Battery Capacity 12 V 24 AH J Size 185 L x 125 W x 175 H 1 Install the recommended battery in position by means of the bracket and long bolts accessory 2 Only after checking the key switch is in the O STOP position securely connect the battery cable from the starter motor to the positive terminal Then connect the other cable with the negative terminal CAUTION Battery cables shouid connect to the correct terminal without fail GROUNDING THE GENERATOR ground the generator to the earth connect the grounding lug of the generator to the grounding spike driven into the earth or to the conductor which has been already grounded to the earth m if such grounding conductor or grounding electrode is unavailable connect the grounding lug of the generator to the grounding terminal of GROUNDING SPIKE the using electric tool or appliance p CHECKING COMPONENT PARTS Check following items before starting engine a Fuel leakage from fuel hose etc m Bolts and nuts for looseness m Components for damage or breakage m Generator not resting or against any adjacent wiring CHECK GENERATOR SURROUNDINGS WARNING Make sure you review each warnin
27. witch of the appliance or disconnect all power cords from generator receptacles including DC12 volt terminals if they are being used b Turn the no fuse breaker to the OFF position c Push the stop lever to the STOP position f If your engine is an electric starter type turn the key switch to OFF position Then engine automatically stops CAUTION If the engine does not stop by turning key switch to OFF stop it in the following procedures Push the red stop lever right side until the engine stops completely Ld STOP START m After stopping consult your nearest Robin dealer or service shop d Then turn the fuel cock to CLOSE position OIL SENSOR OPTION a The oil sensor detects the fall in oil level in the crankcase and automatically stops the engine when the oil level falls below a predetermined level b When engine has stopped automatically switch off generator s no fuse breaker check the oil level Refill engine oil to the upper level and restart the engine c If the engine does not start by usual starting procedures check the oil level CAUTION x Do not remove OIL SENSOR PROBE when refilling with oil x 6 WATTAGE INFORMATION Some appliances need a surge of energy when starting This means that the amount of electrical power needed to start the appliance may exceed the amount needed to maintain its use Elec
Download Pdf Manuals
Related Search