Studer Innotec CFC-01 User's Manual
Contents
1. mvertR there is a correct AC voltage at the input XP COMPACT V5 4 25 77 STUDER INNOTEC XP COMPACT 6 Installation Maintenance Apart from the periodic controls mentioned for the connections the XP COMPACT does need any maintenance Keep the appliance clean and from time to time wipe it clean with a damp cloth 7 Declaration of CE Compliance Hereby we state that the products described in this user manual comply with the following standards EN 61000 6 1 EN 61000 6 3 EN 55014 EN 55022 EN 61000 3 2 Dir 89 336 EEC LVD 73 23 EEC EN 50091 2 EN 60950 1 CH 1950 Sion the 1st of March 2003 STUDER INNOTEC R Studer a XP COMPACT V5 4 26 77 STUDER INNOTEC XP COMPACT 8 Technical Data Model XPC 1400 12 XPC 2200 24 XPC 2200 48 Inverter Nominal battery voltage 12V 24V 48V Input voltage range 9 5 16V 19 32V 38 64V Continuous power 25 C 1100VA 1600VA 1600VA Power 30 min 25 C 1400VA 2200VA 2200VA Maximum power load 5 sec 3 x Pnom Maximum load up to short circuit Maximum asymmetric load up to Pcont Stand by adjustment 1 to 25W Cos 0 1 1 Maximum efficiency 94 95 Consumption OFF Stand by ON 0 5 0 6 4W 0 8 0 9 7W 1 2 1 3 7W Output voltage 230Vac 10 0 Output frequency crystal controlled 50Hz 0 05 Total harmonic distortion lt 4 lt 2 Dynamic behaviour on load change 0 to 100 0 5 ms Overload and short circui2. 4 8 1 Set the transfer voltage threshold The voltage threshold of the transfer can be adjusted between 150 to 230V with the turning knobs 23 From factory this value is 200V Most appliances can work on this voltage When the Input voltages reach the selected value on turning knob the inverter switches off and the AC INPUT goes directly on the AC OUTPUT When the voltage INPUT is less of 20V the value set the transfer is stopped and the OUTPUT switches back on the inverter Note Don t use the turning knobs TRANSFER 23 to adjust the AC OUTPUT voltage This is only it s only a voltage threshold level to enable or disable the transfer 4 8 2 FAST UPS MODE for the Transfer Switch The quick and break free Transfer mode is programmed with a slide switch Transfer De lay OFF which is on the front side cable connections side The aim of the XP COMPACT is to supply the appliance with a break free alternating volt age When the incoming voltage AC IN no longer matches values which have been set with the Turning Knob 23 the inverter switches on at once The transfer is carried out in 0 02 seconds This quick transfer ensures a break free function for most appliances If you have an alternating voltage back at the input AC IN transfer system starts up again with out any break and the inverter is stopped 4 8 3 Delayed mode of the Transfer System The delayed mode of the transfer system Transfer Delay ON is programmed
3. CFC 01 Battery temp sensor 58 x 51 5 x 22mm 3 m cable CT 35 Data may change without any notice XP COMPACT V5 4 27 77
4. exceptionally precise voltage and stabilized frequency In order to start large electric motors the user has the possibility to use a short surge power which is 3 times the nominal power of the XP COMPACT The inverter is protected against overload and short circuit A power stage with the latest MOS FET power transistors a toroidal transformer and a fast regulating system makes a robust and reliable inverter with the highest efficiency A 1 20 Watt adjustable charge detection system allows the smallest energy consumption and ensures a long life for the battery 2 2 2 The transfer system XP COMPACT can be connected to an AC source For example a stand by emergency generator or the AC network With the transfer system on one side you have an alternating voltage at the output for the use of consumer appliances On the other side the battery park is being charged The distribution of energy between the consumer appliances and battery charger is automatic 2 2 3 The battery charger The built in battery charger is so designed that it can charge the battery quickly and fully A microprocessor controlled Step charging process ensures the optimal charging of the battery The desired charging current can be set continuously from 0 to 20 37 45 A as per the model The setting is made accordingly to the battery capacity and power available The battery charger is designed for lead acid and lead gel batteries Thanks to the floating charge system the
5. inverter and transfer can be disabled This is useful for specific applications witch required to disable some of these three functions If you press the buttons 19 and 20 more than 2 seconds you can have access to the different possibilities shown in the following diagram In programming mode the display shows only the different types of program with the three LED s 2 7 and 9 to each function To change the type of programming press shortly the button 20 until you reach the right function used according to the table below After 10 seconds the XP COMPACT exits the programming mode and loads the new change In user mode the disabled functions are displayed by blinking LED So you can see which mode is disabled 5 5 1 Diagram of the different modes O Shows an off LED Shows a blinking LED O Shows a lighted LED acn O D O acour All the functions are enabled This is the A factory setting CHARGER 2 Los gt O INVERTER acn O D O acour The inverter is disabled Only the transfer switch and the charger will work normal CHARGER D INVERTER ly acout Inverter and charger are both disabled ACIN Q O O gt O O Only the transfer switch function is ena inom NERTER bled in input voltage and frequency is OK acn g O D O acour Charger and transfer switch are disabled the inverter will work continuously even if CHARGER
6. damage the system Don t open before disconnect line C and battery VV T E Auxiliary Contact K as 16A 250Vac AC Input T2 w w ZE E zaa Za Remote control Temp lolo 2 ninja j it k Q A Battery Battery cable already installed B SOLAR Connection terminal for Solar modules C Remote contr Connection terminal for Remote Control RCC 01 D Equalize Slide switch for equalization of the Battery E Transfer delay Slide switch for Transfer Delay F Temp Connection terminal for Temperature sensor CT 35 G Aux Contact Connection terminal for Auxiliary Contact H AC Input Connection terminal for AC input Located directly above this terminal is the automatic safety cut out for this terminal J ID Plate Identification plate with Technical data and Serial number K AC Output Connection terminal for AC output L Caution Caution Check Polarity before connecting the battery M Don t Do not open without disconnecting all terminals N 16A Protection 16A Protection switch for the Transfer system XP COMPACT V5 4 11 77 STUDER INNOTEC XP COMPACT 3 5 Cabling Connecting the XP COMPACT is a very important step of the installation You must take care that all connection work is carried out in a clean and correct way and that under no circumstance a cable is connected to a wrong terminal Connecting of the XP COMPACT must be carrie
7. screwdriver Nr 1 and the connection on the SOLAR terminal with a screwdriver Nr 2 The conductor cross section on the terminals AC INPUT AC OUTPUT 16A 230VAC of the connecting cable must be minimum 2 5mm2 All connecting cables and also the mounted battery cables must be fixed with strain relief clamps The XP COMPACT is delivered with battery cables already connected The battery cables must never be extended If the extension is unavoidable then the conductor cross section must be elevated accordingly To protect the battery cable a fuse corresponding to the conductor cross section must be fixed directly on to the battery All cables must be tightly screwed in place For safety a yearly control is recommended In mobile installations control must be carried out more often Connecting must be done by qualified personnel Material such as cable connectors and distribution boxes fuses etc used in the installation must comply with the respective valid low voltage installation rules and regulations vee Hr XP COMPACT V5 4 10 77 STUDER INNOTEC XP COMPACT 3 3 2 Protection cover of the terminals connections The protection is available as an option Order ref CFC 01 and avoid to do wrong hazardous connection on the terminals 230Vac It mounted with strain relief clamps for the cable 3 4 Connection Plan Caution check battery polarity before connecting Awrong connection could
8. will 13 OFF it back on is only follow automatically possible manually 14 EQUALIZE Battery equalizing is set State of charge of the battery Display the value of the output power in of Pnom in Inverter Mode and the charge current in Amps in Charger Mode 15 18 LED 15 Absorption time is running POWER 25 MONITOR 4 4 Push buttons 19 ON OFF Turning the XP COMPACT on and off Help Button for Programming 20 RESET Alarm Signal off Help Button for Programming 21 Aux Contact Control Aux contact Help Button for Programming 4 5 Turning Knobs 22 CHARGER Adjustment for max Charging Current Adjustment for Transfer Voltage Threshold TRANSFER 23 TRANSFER INVERTER 24 STANDBY Adjustment for Standby system 4 6 The Inverter An Inverter is built in the XP COMPACT which generates a sinusoidal alternating voltage of a very high quality With this Inverter any 230Vac alternating voltage appliance up to the nominal power of your XP COMPACT can be operated Thanks to the generous dimensioning of the XP COMPACT you can operate appliances requiring higher power than the nominal power of the XP COMPACT for a short time The XP COMPACT provides up to 3 times the nominal power to start motors The Inverter mode is displayed through LED 9 Inverter If the Inverter Mode is disabled see chap 5 5 LED 9 will blink If the LED 9 is lit the Inve
9. with the slide switch on front with the cable connections The XP COMPACT provides a break free alternating voltage for the appliance A quick transfer switch is not always sensitive nor is it always desired For example when the appliances are operated by a small back up generator An overload of a short period on such a generator i e start of a vacuum cleaner etc has the effect of decreasing the voltage for a short time As in such cases the transfer to the Inverter is not desired the transfer system can be programmed with a delay When the slide switch Transfer delay is in the On position the transfer to the inverter takes place with a delay of 5 seconds If the voltage falls below 100Vac the transfer takes place without delay The transfer switching to the Inverter takes place without any break XP COMPACT V5 4 19 77 STUDER INNOTEC XP COMPACT 4 9 The Solar charge controller option The XP COMPACT also has a Solar Charge Controller built in For charging the batteries Solar modules can be connected to the screw terminal SOLAR The in built controller is a Shunt controller for the maximum input current of 30A for XPC 1400 12 and XPC 2200 24 and 20A for XPC 2200 48 The operating voltage of solar panels to be connected must match the actual operating voltage of the XP COMPACT and never exceeds the max rated value Under no circumstances should any other systems such as wind generator be connected at the input of the S
10. ACT 3 Mounting and installing 3 1 Installation place The location of the XP COMPACT must be driven by the following criteria Protection from unauthorized handling Dry dust free room no condensation Never install directly over the battery and never in a cabinet together with the batteries Keep ventilation holes free In mobile installations it is important to keep the vibrations down as low as possible 3 2 Fixing 3 2 1 Fixing the XP COMPACT Basically the XP COMPACT can be installed in any desired location Preferred is that the appliance be wall mounted with battery cables downwards The XP COMPACT is fixed on the wall with four screws through the four holes diameter 5 5mm which are accessible from the outside In motor vehicles XP COMPACT must be fixed on vibrations reducing elements The XP COMPACT must not be fixed on a combustible base as the back of the casing can get hot and reach up to 80 degree Celsius 3 2 2 Protection cover IP 23 This cover IP23 Order ref CIP 23 can be easily installed after the fixation of the XP COMPACT For that release a little the too screws down and more the tow up Then it s possible to pass the IP 23 cover between the XP COMPACT and the wall The cover must touch the screws Lock on the four screws it s ready 3 3 Connections 3 3 1 General instructions on connecting The cable connection on the terminals AC INPUT AC OUTPUT 16A 230VAC are carried out with a
11. C OUT 100 i 200 inverter 0 4 3 Light Emitting Diodes LED values is at the AC IN input LED Marking LED lit LED blinks Voltage A voltage outside the self adjusted corresponding to values is at the AC IN input or the XP 1 AC IN self adjusted COMPACT is in synchronization phases 2 CHARGER Battery charger is working The battery charger is locked OFF see chap 4 7 or provisory out of order In that last case it will restart within 10 seconds Connected solar 6 7 TRANSFER 3 ne modules are delivering energy 4 Program Program mode for Aux Contact 5 Contact Auxiliary Contact is active activated Contact Aux Cont Transfer system is active In coming voltage is being sent directly to AC manual manually activated Transfer bypass is disabled see chap 4 8 OUT outlet There is a voltage The Inverter is in Standby Mode 8 AC OUT at the AC OUT outlet 9 INVERTER Inverter is working Forced Inverter Mode see chap 4 6 XP COMPACT V5 4 14 77 STUDER INNOTEC XP COMPACT For the time being the XP COMPACT is out of service because of overheating The XP COMPACT is out of service because of overload or short circuit Battery voltage is too low XP COMPACT is Over Temp 11 Overload Batt Low High Battery voltage is or was to high XP COMPACT is for the time being turned off Turning turned off Turning it back on
12. User s and installer s Manual Sine wave Inverter Battery charger Transfersystem XP COMPACT XPC 1400 12 XP COMPACT XPC 2200 24 XP COMPACT XPC 2200 48 Temperature sensor CT 35 Remote control RCC 01 Solar charge regulator Cxxxx S AC cable cover CFC 01 IP 23 top cover C IP23 l p8 Mi MM STUDER INNOTEC A TEL 41 0 27 205 60 80 Rue des Casernes 57 FAX 41 0 27 205 60 88 CH 1950 Sion STUDER E MAIL info studer innotec com STUDER INNOTEC XP COMPACT English descriptions caeris ie Knee Sue eae Sets eit ue cea RR E 5 1 General Information 5 85 ccsis fap cdescoucssking hed ssDaneetacianeaavsdedandstesescengeveavslviaeiaens 5 1 1 Operating iINStructions 42 2208 haat eet io a ee oa a 5 1 2 Quality and Warranty cz cat Soeleide ee conte ot see csra Soest os Ponds ca cans Sieel hats oa ata ES 5 1 37 Watranty Disclaimers a a a a 5 1 4 Liability Disclaimer n a O OR 6 15 SWainiNg miis a a a a a ea aa aR 6 1 6 Special preca tioNS s masssnnpepina tnan n n n an a Raed adie 6 2 INTFOGCUCHION cenana a A E a AR 7 2 1 Principle Schematic cc20s2 3 6 uae naerenn eee 7 2 2 Description of the main functions c scs cession ieaccses tess Wheat eeniattees tev eerenieedaons 8 2 3 Battery COMnMe Gln zt nan bat Aart Conon Aten uh es 9 3 Mounting and installing 0 0 0 0 ccc ecceseesceseeseeseeeeesseesessecsesseeseeeenes 10 3 1 l stallaton plaCEts foe ia ccc onan stan E a a a tach acta ae 10 3 2 FIXING meng
13. arge Absorption Equalization time zation Ww time LED LED 13 LED 12 LED 11 LED 10 10 14 12 13 LED 10 11 12 24 48 12 24 48 12 24 48 12 24 48 12 24 48 12 24 48 14 12 0 24 0 48 0 13 7 27 4 548 16 2 32 4 648 16 2 32 4 64 8 4h 3h 15 11 8 23 6 47 2 13 6 27 2 544 156 31 2 62 4 15 9 31 8 63 6 3h 2h 16 11 6 23 2 46 4 13 5 27 0 54 0 15 30 60 15 6 31 2 62 4 2h th 17 11 4 22 8 456 13 4 268 53 6 14 4 28 8 57 6 15 3 30 6 61 2 th 40 18 11 2 22 4 448 13 3 266 53 2 14 2 28 4 56 8 15 30 60 0 1 20 The heavy printed values show the standard settings 5 4 Auxiliary contact 5 4 1 Principle The Auxiliary Contact can be basically programmed for any operating situation of the XP COMPACT which is indicated with a LED The programming is possible for one or more operating situations If the contact is programmed for many situations it is activated as soon as the XP COMPACT finds itself in any one of the programmed situations That means that the work of the contact meets that of the logic OR Function 5 4 2 The programming of the Auxiliary Contact The programming of the Auxiliary Contact is carried out in the following Steps The Push Button 21 Program presses down for min 2 seconds The LED 4 Program is lit as an indication that the XP COMPACT is in program mode A blinking LED shows the programmed condition for the
14. arth L Live connected to the appliance case XP COMPACT V5 4 12 77 STUDER INNOTEC XP COMPACT 3 6 4 Connect the solar modules SOLAR Only for solar option Solar modules are connected on these terminals Under no circumstances should any other energy source i e wind generator be connected to these terminals Only solar modules must be connected with two cables Depending on the power of the modules the cable cross section should be 2 5 up to 6mm2 Before connecting it is necessary to check with a Voltmeter that the voltage of the Module meets the following values XPC 1400 12 17 25V 30A XPC 2200 24 34 45V 30A XPC 2200 48 68 90V 20A 3 6 5 Connection to Auxiliary Contact This contact is a potential free change over contact the currents and voltages allowed for this contact are max 16A 250Vac The LED 5 Contact active shows the position of them alight mind active and off mind non active The schematic view of the connections on the front show the relay in the non active mode 3 6 6 Connection to Remote control The Remote Control RCC 01 is connected in the terminal marked Remote control with a 20m long cable and a RJ11 8 connector The Remote Control can be plugged IN or plugged OUT during any operation situation Push in the connector softly until you hear the click showing that the connector is locked The same applies to the plug in the Remote Control The length of the cable for Remote Co
15. auxiliary contact LED 10 11 12 13 factory setting With the Push Button 20 select select the desired condition in which the contact should be activated With the Push Button 19 Change status confirm or change the status for this condition If desired with the Push Button 20 select select another condition in which the contact should be activated With the Push Button 19 Change status confirm or change the status for this condition If during 30 seconds no buttons are pushed then the settled values XP COMPACT V5 4 23 77 STUDER INNOTEC XP COMPACT are automatically stored and the XP COMPACT switches back to normal operating condition 5 4 3 Auxiliary Contact as generator starter As per the battery capacity When in the programming of the Auxiliary Contact the Battery Capacity LED 15 18 is used as a condition you must then take note of the following requirements If you have to start an emergency back up supply with a battery having a certain residual capacity then two battery levels must be programmed The first i e Battery 25 LED 17 for the starting or activating the Auxiliary Contact and the second i e Battery 100 LED15 for stopping or disabling the Auxiliary Contact Programmed like this the Auxiliary Contact works with the lowest set condition and stops when it has reached the highest programmed condition through charging Example start of a generator with the XP COMPACT In order to program the auxiliary c
16. batteries The batteries must always be stored or placed in a well ventilated room they should be placed in such a way that there is no danger of short circuit through carelessness Never charge frozen batteries 1 6 Special precautions While working on batteries there should always be a second person close to you or within your voice range in case help is needed XP COMPACT V5 4 6 77 STUDER INNOTEC XP COMPACT Plenty of fresh water and soap must be ready at hand so that in case of acid coming in contact with skin eyes and clothes the areas in question can be thoroughly washed If acid enters the eyes you must thoroughly wash them with cold running water for at least 15 minutes It is recommended that you immediately consult a medical doctor Baking powder neutralizes battery acid electrolyte Always keep some at hand Special care must be taken when working with metal tools near or on the batteries With tools such as screwdrivers spanners etc short circuits can result Sparks produced by the short circuit can cause an explosion When working on batteries all personal metal items such as rings necklaces and bracelets must be removed Batteries are so powerful that short circuit with these items can melt them and thus cause severe burns Always follow the battery manufacturer instructions Under certain conditions XP COMPACT or a connected generator can start automatically While working on an electrical
17. batteries can remain continuously connected 2 2 4 The solar charge controller optional With the built in solar charge controller the XP COMPACT is a complete solar power center In a solar installation this controller ensures that the batteries are charged correctly With the XP COMPACT batteries can be charged with a generator and with the solar modules at the same time The charging of batteries with both energy sources is carried out fully automatically 2 2 5 Remote control As an option a remote control RCC 01 can be connected to XP COMPACT All operating features and displays save the adjustment levels 22 23 24 26 are available on the remote control It is supplied with a 20m long cable This cable can be up to 40m long On the remote control output power and charging current are also displayed XP COMPACT V5 4 8 77 STUDER INNOTEC XP COMPACT 2 3 Battery connecting Lead acid batteries are normally available in blocks of 2V 6V or 12V In most cases to generate the necessary operating voltage and the capacity of the batteries for the XP COMPACT many batteries have to be connected together in parallel and or in series Here are 3 examples of connection 2 3 1 Connection in parallel PC 1400 12 DADAN LLL LLL PARRA XPC 1400 12 oath SODAS BULL LLL Pee LLL Foa AD XPC 2200 24 T 4 4 2 TTET XPC 2200 48 TS UU Pee Lt ee LULL PAAR XP COMPACT V5 4 9 77 STUDER INNOTEC XP COMP
18. c in chap 4 7 1 4 8 The Transfer system When an AC voltage is at the input AC IN of the XP COMPACT the LED 1 AC IN is lit When this voltage matches the lowest adjusted value set by the Turning Knob 23 TRANSFER and the frequency is between 44Hz and 65Hz this voltage is switched directly to the battery charger and to the output AC OUT The LED 7 TRANSFER is XP COMPACT V5 4 18 77 STUDER INNOTEC XP COMPACT lit The inverter is switched off and the battery charger switched on This process is automatic unless the charger mode or the transfer mode is disabled see Chap 5 5 The maximum current of the Transfer switch is 16A That means through this system consuming devices up to a maximum of al 3700 Watt can be operated When the Battery Charger is working part of this power is used for charging according to the power sharing system The Transfer system is protected against overload with a circuit breaker on the AC Input side of the XP COMPACT If the system has been overloaded the button pin of the fuse will pop out To put the automatic safety system back in to operating you must push this pin back Note in the Inverter operation The XP COMPACT generates a true sinusoidal and quartz stabilized output voltage However if the XP COMPACT is supplied from a grid or a generator and the transfer contact is active then you have at the output AC OUT the same voltage as that at the input This voltage can not be modified by the XP COMPACT
19. d out in the following order In case of dismantling this order must be reversed 3 6 Pre installation settings Before you start with the cabling of the XP COMPACT you must set the type of battery In case sealed gel batteries are used then you must set the small slide switch Equalize which is on the front with the connection terminals in OFF position In case of normal lead acid batteries these can handle a higher equalizing charge the same slide switch can be set in ON position In case of doubt leave the setting in OFF position This will allow an equalizing cycle higher end of charge voltage during the next charge process Since then equalizing will occur every 25 usual cycles 3 6 1 Connection to battery Get the batteries ready for connection Matching battery terminals matching fuse on a clamp Prepare battery cables if necessary press on cable tabs shoes Connect red cable on Plus Pole and the black cable on the Minus Pole On connecting the second cable to the battery pole a spark is produced because for a short time high current flows in the XP COMPACT to charge the capacitors For this reason follow strictly the safety measures described in this manual Check if the red LED OFF 13 is lit If it is not lit press shortly on the switch ON OFF 19 now OFF should be lit On connecting the battery the XP COMPACT needs 1 2 Minutes to calculate the actual capacity of the battery During this time the bat
20. ete capt tr Dre atte nae ets rt e a open sey PRE enue coer Ean an a ta 10 3 3 CONMECTIONS isc cacsnlattessyaieviastutegunetvusmtevia weaneigeanacutage view aaeeeiai 10 3 4 Connection Planerne ite E EEEE T EA E EE 11 39 Cabling sere cada coccte aun ccarnsnensatakencsatenpracanesuace sua E a A TE 12 3 6 Pre installation settings s sesesesesesesesesesesesesesesrsrsrsresesesesesesesesesesesesesesese 12 4 Controlee ian a e A E N Na 13 4 1 Display and Control PArAMETETS cece eceseetseteessesecseceseeecesesseeecseseeeseeeees 13 4 2 Display and control parameters on remote control panel optional 14 4 3 Light Emitting Diodes LED acces ecosst fesenatcazeuneihsdesctaadetner esatuth eiia inaa 14 4 4 Push BDUHONS ie oarn ced Rh a ately tok tec EES 15 4S TTRPMURIOLISTIODS i ek Mla ch a Be Sat EN te hala EE 15 O64 Te Wivenen sare Bledel Shey ara Ma ee Bk 15 As TMG DAWery CMAN Ge Niue sssas suse teccaie sce acetals zach uote ie wale Sars cesee tll aG 16 Age The Transfer systemers oe cleat atch cece ttcaned A a i 18 4 9 The Solar charge controller Option cccccescseescseescsseeseeseesessecseeeeeseees 20 4 10 The Multifunctional Contact ccsscscssies evtsseceatisghereansdeeotavneten abeduensdrtneevsaerdencaiwes 20 4 11 The Remote Control ROC 01 oc cccsecssesscseeeecsseeecssessesecseseecseeeeeees 21 4 12 The Temperature sensor CT 35 c cc cccscssesscssesscseeeecsseeecssesseesecsessecseeereees 21 5 Prog
21. ft to your wishes as to where and how you would like to use it The example and the setting of this contact are explained in chapter 5 4 In factory we program this for a dysfunction alarm The contact is active when one of these situations is detected Over temperature LED 10 lit Overload LED 11 lit Over or less voltage of batteries LED 12 lit or blinking XP COMPACT is turned off manually or with a fault LED 13 lit In case this function is not wished it must be modified by programming according to procedure in chap 5 4 XP COMPACT V5 4 20 77 STUDER INNOTEC XP COMPACT 4 11 The Remote Control RCC 01 As an option a Remote Control can be connected to the XP COMPACT All operating controls and Myer INVERTER CHARGER COMPACT TRANSFER ACIN O OAC OUT displays except from level adjustment are available on CHARGER INVERTER the Remote Control The eer RESET Remote Control is supplied ery with a 20m long cable It can 7 iagi AN ver temp as long as 40m The Remote FOAL bs O8 Control is suitable for surface Komi mounting on the wall or on to dn ts Lowniigh a switch board It is fixed with Caan oFF 4 screws The XP COMPACT can also be programmed with AUXILIARY CONTACT the Remote Control The Doe Programming is descry bed in the section Programming The output power and the charging currents are displayed on the Remote Control In the Remote Control there is an additio
22. harge Absorption Equalization time time 12V 24V 48V 12V 24V 48V 12V 24V 48V 12V 24V 48V 12 24 48V 12 24 48V 11 6 23 2 46 4 13 5 27 0 54 0 14 4 28 8 57 6 15 6 31 2 62 4 2h 20 These values can be modified by mean of the optional remote control 4 7 3 Equalization charging Before you program the XP COMPACT for Equalization charge you must check with your supplier that the batteries are suitable for this process Equalization is recommended for the lead acid batteries in order to mix well the electrolyte fluid and to clean the lead plates If the XP COMPACT is operating with a lead acid battery which is suitable for equalization the slide switch Equalize which is on the cable connection side must be placed in the ON position In this setting every 25 charge cycles an equalization is carried out for 20 minutes factory setting During such a charge cycle the LED 14 is lit and during equalizing it is blinking Charge cycle with equalization can be started independently from the actual program For this purpose the slide switch must be slid from OFF to the ON position The LED 14 will light up If the periodic equalization is not required slide switch must be slid back to the OFF position after the completion of the manual cycle The equalizing voltage can be changed How to proceed is explained in chap 5 3 Batteries not designed for equa
23. installation you must ensure that these appliances are disconnected beforehand from the installation 2 Introduction The XP COMPACT is a sine wave inverter with integrated battery charger with many additional functions it has been developed to be used as stand alone no grid feeding AC provider or as continuous break free current supply provider UPS 2 1 Principle schematic EEA E i AGIN AC OUT L AC input line PE grid or genset 2n2nF PE AC output line N N 2x2 7MQ AUX CONTACT Auxiliary dry contact Internal bridge f Not mounted 1 Pore Microprocessor control rire unit Solar generator _7 Transfer delay F EJ Equalize Inverter charger i RJ11 RJ45 Display aw an en en eo an ee ee e aa e eo e a om om an am amaemnmanaenaoenananada Max 40m Temp Remote control Notes 1 The neutral of the appliance is not connected to the earth whatever the function mode is If requested and according to the local regulation an automatic XP COMPACT V5 4 7 77 STUDER INNOTEC XP COMPACT connection between Neutral and earth in inverter mode only may be done by installing a bridge internally to the unit Please contact your installer regarding this point 2 Remote control for remote adjustment of the input limit See chap 4 6 3 2 2 Description of the main functions 2 2 1 The inverter The sine wave inverter XP COMPACT generates a sinusoidal AC voltage with an
24. ion time o have to be changed ere These four red LED s show the function set O O Change status Low voltage LED 13 ON OFF Float charge LED 12 Batt Low high Absorption End of charge LED 11 Overload Equalization LED 10 Overtemp Absorption Time LED 10 11 12 13 altogether XP COMPACT V5 4 22 77 STUDER INNOTEC XP COMPACT With the Push Button 19 Change status set the desired parameter voltage or time to modify LED 14 15 16 17 18 Push Button 19 Change status to set the desired value according to the table 5 3 2 If desired repeat the operation with any other parameter voltage or time to be changed If during 30 seconds no buttons are pressed the selected values are automatically stored and the XP COMPACT switches back in to the normal operating status The voltage levels and times changed through programming are only first active with the next charge cycle The voltage level which is not suitable can greatly reduce the battery life or could even destroy it Therefore check beforehand with your battery supplier 5 3 2 Table of voltage and timing threshold The voltage levels low voltage float charge end of charge and equalization and the duration of the absorption charge can be changed The display of these voltages and the times in the program mode are in accordance with the diagram shown below ae Absorption Equali a Low voltage Float ch
25. lar modules and a twilight switching function is desired you can connect small solar cells with the nominal voltage of the XP COMPACT on to the SOLAR terminals for the purpose of measuring the light intensity To function as a twilight switch the Auxiliary Contact must be programmed so that the condition SOLAR CHARGE LED 3 is active Programming must be carried out in steps and in accordance with the description for the programming of the Auxiliary Contact 5 4 5 Power cut of the second priority loads The auxiliary contact can also be used to cut the power of less priority loads when the battery state of charge is lower than a given threshold In that case only one of the battery state of charge or the transfer function will be programmed as power cut criteria The second priority loads will be supplied only when the generator is ON or when the battery has a sufficient threshold 5 4 6 Manual operating of Auxiliary Contact XP COMPACT V5 4 24 77 STUDER INNOTEC XP COMPACT The Auxiliary Contact can be operated at any time with the Push Button 21 AUX CONTACT The LED 6 Contact manual lights up as information that the Contact is manually operated and LED 5 Contact active lights up when the Contact is active By pushing the Push Button 21 a second time the Contact is disabled By pushing it the third time automatic functions are restored 5 5 Disabling some of the XP COMPACT functions Each different function charger
26. lize should never been charged this way CAUTION During the equalization process the batteries produce a lot more gas DANGER OF AN EXPLOSION The battery room must be well ventilated XP COMPACT V5 4 17 77 STUDER INNOTEC XP COMPACT Equalization mode should never be used when using Gel Batteries 4 7 4 Charging current The maximum charging current for the battery can be adjusted with the Turning Knob 22 CHARGER The charging current of the battery should be set to approximately 10 20 of the battery capacity at C10 This means that the charging current for a battery with 300Ah should be set between 30 60A The charging current is displayed on POWER MONITOR 25 of the front panel or on the Remote Control 4 7 5 Battery Condition Built in microprocessor with a specially developed algorithm calculates the actual state of charge of the battery and displays it on LED 15 18 The LED 14 is lit when the system is carrying out a charge cycle with equalization Notice the exact measure of the battery state of charge with electrical parameters is al most impossible The display of the state of charge is always more or less precise The measure system built in the XP COMPACT takes into account the battery voltage the discharge and charge current as well as the undulation of the voltage If the battery and the XP COMPACT are used according to their technical data the battery state of charge is displayed accurately In the foll
27. ly partly tightened screws and nuts after change of fuses or cables connecting Transport damage i e through bad handling and or packing XP COMPACT V5 4 5 77 STUDER INNOTEC XP COMPACT Damage from atmospheric over voltage lightning 1 4 Liability Disclaimer Respecting this manual servicing and method of installation functioning application and maintenance of the appliance can not be controlled or supervised by STUDER INNOTEC Hence we do not accept any liability and responsibility for damages losses and costs which result through the use of this appliance or which result through incorrect installation incorrect operation or wrong application and maintenance or which by some other means maybe connected to each other The use of STUDER INNOTEC s inverters does exclusively involve the users liability This device is not designed for applications involving health care and medical treatments where the patient life is concerned and where any mishap may be lethal Similarly we do not accept any liability for any violation of the patents rights or violation of any third party s rights resulting from the use of this appliance STUDER INNOTEC reserves the right to modify the technical data or these operating instructions without any prior notice 1 5 Warning This manual must be readily available for the user at any time The user must be familiar with the precautions and safety aspects in the country of installation During o
28. nal Alarm Contact and a built in Control Input These two functions are available through Tip jack RJ11 4 for use This Auxiliary Contact is Front Work Contact ma 0 5A which is independent from the Auxiliary Contact of the XP COMPACT This con tact is active in case of an alarm of the XP COMPACT The Control Input is connected in parallel to the ON OFF push button The XP COMPACT can be switched on or off through this input with an impulse button or an impulse contact Caution No external voltage should be connected to this Input Control Order Number for Remote Control RCC 01 Dimensions H x B x T 111 5 x 136 5 x 25mm 4 12 The Temperature sensor CT 35 Operating voltage of lead acid batteries change depends on the temperature To correct the operating voltages according to the actual temperatures a temperature sensor can be connected to the XP COMPACT The compensation through the sensor is 3mV C Cell Order Number CT 35 Dimensions H x B x T 58 x 51 5 x 22mm RCC 01 COMPACT Remote control Dry contact only yo Q XP COMPACT V5 4 21 77 STUDER INNOTEC XP COMPACT 5 Programming possible only with the remote control RCC 01 The XP COMPACT except for 60Hz versions is equipped with a Flash processor fitted out with EEPROM Memory which means that even when it is disconnected from the battery the parameters that were programmed for the application remain after a new c
29. ng time or it has been working in too high surrounding temperatures it will switch off The LED 10 Over Temp is lit and the LED 13 OFF blinks After cooling down the inverter switches back on automatically One minute before the inverter switches off for too high temperature it gives out an acoustic alarm signal If the Auxiliary Contact has been programmed to detect the high temperature then it synchronizes the relay with the alarm signal In this way for example an emergency back up system can be started without any break in the energy supply 4 6 4 Battery Condition Deep discharge of the lead acid batteries leads to high losses in capacity and early aging That is why the battery condition is continuously controlled and supervised With low volt age the inverter switches off The LED 12 L H Batt is lit and the LED 13 OFF blinks When the battery voltage gets up to 12 1V 24 2V 48 4V the Inverter switches on automatically One minute before the Inverter switches off due to low voltage it gives out an acoustic alarm signal If the Auxiliary Contact has been programmed to detect the low voltage then it synchronizes the Aux Contact with the alarm signal In this way for example an emergency back up system can be started without any break in the energy supply The low voltage is set to 11 6V 23 2V 46 4V These settings are standard for most batteries These voltage levels are maintained by the built in Battery Manageme
30. nt System of the XP COMPACT by matching the load and the battery condition This setting is comparable with the levels of 10 8V 21 6V 43 2 which are given for most batteries at nominal load All voltage levels can be programmed See the instructions under the section on Programming Check with your battery supplier which voltage values should be set 4 7 The battery charger 4 7 1 Cycle of charge The full automatic XP COMPACT Battery Charger is adjusted at the factory so that most lead acid and lead gel batteries can be charged to the maximum As soon as the minimum alternating voltage for the AC IN set on the Turning Knob 23 is available XP COMPACT V5 4 16 77 STUDER INNOTEC XP COMPACT at the input LED 1 AC IN is lit the Battery Charger is switched on automatically LED 2 CHARGER is lit The battery is fully automatically charged matching to the charge level the adjusted volt age levels and the charge current Thanks to the built in Float Charge System the batteries can be left connected for unlimited time with the Battery Charger switched on During the charging phase the appliances at the outlet AC OUT are continually supplied with power LED 8 AC OUT is lit The charger functions are shown in the following diagram Vicell B Equalizing time Absorption time D Floating time p 4 7 2 Default values for battery voltage thresholds t eee Absorption Equalization Low voltage Float c
31. ntrol should not exceed 40m We deliver it with 20m cable 3 6 7 Connection to Temperature Sensor Temp The temperature sensor CT 35 is connected in the terminal marked Temp with a 3m long cable and a RJ11 6 connector The temperature sensor can be plugged IN or plugged OUT during any operating situation Push in the connector softly until you hear the click showing that the connector is locked The temperature sensor must be glued to the wall of the battery or near it The Temperature Sensor cable must not be tied together with the battery cables or laid in a rope bundle 4 Control 4 1 Display and control parameters AC OUT AC IN a aan lt O TNL Search mode CHARGER INVERTER Current adj 22 mf 7 sd 24 Standby adj 0 OS 20W Off Alarm Reset O ir ON lt x __4 OFF emporary off Solar charge 3 Equalize 14 i Batt bili Absorption _7 Batt undervolt S lt Batt overvolt BATTERY XP COMPACT V5 4 13 77 STUDER INNOTEC XP COMPACT 4 2 Display and control parameters on remote control panel optional Lre AC IN CHARGER SOLAR CHARGE EQUALIZE Progam Contact active O Contact manual AUXILIARY CONTACT Program RCC O1 INVERTER CHARGER TRANSFER INVERTER RESET ALARM Select Over Temp Overload Battery LowHigh Charger OFF ON OFF Change status COMPACT A A
32. olar Charge Controller The Solar Charge Controller works automatically and is always in operation As soon as the energy is delivered from the Solar Charge Controller LED 3 SOLAR CHARGE is lit and the batteries are being charged The Solar Charge Controller works even when the Battery Charger is functioning The way of working is the principally the same as that of the Battery Charger The function is described in the section on Battery Charger The programming and the adjustments are carried out in accordance with the same conditions Check with your battery supplier which adjustments must be carried out for your battery 4 10 The Multifunctional Contact In the XP COMPACT there is a built in programmable power relay The potential free change over contact NO NC of this power relay is connected to the screw terminal AUX CONTACT Maximum Contact load 230Vac 12Vdc 24Vdc 16A gt 36Vdc 3A With the Push Button 21 AUXILIARY CONTACT the contact can be manually switched on or off independently from programming and from the operating situation The LED 5 Contact active shows the status of the contact The drawing up the screw terminal AUX CONTACT is the inactive position mode LED 5 Contact active off The switching on and off of this contact can be freely programmed for every operating situation of the XP COMPACT witch situation is indicated with a LED There is no limitation to its application and it is le
33. onnection to the battery It is possible to reinitialize RESET the XP COMPACT by pressing simultaneously on the three push buttons 19 20 21 during at least 2 seconds A beep will confirm the RESET The inverter switches off after this operation It can be turned on again after the beep The programmed parameters will remain 5 1 Standard setting The XP COMPACT is delivered with the following default settings Auxiliary contact active in case of defect or manual turn off with the LED 10 11 12 13 Battery voltage Low voltage 11 6V 23 2V 46 4V Float Charge 13 5V 27 0V 54 0V End of Charge Voltage 14 4V 28 8V 57 6V Equalization 15 6V 31 2V 62 4V Absorption Time 2 Hours Equalizing Time 20 Minutes 5 2 Reset value default settings To come back to the default settings press simultaneously on the push buttons 20 21 during at least 2 seconds A beep will confirm the comeback to the factory settings The inverter switches off after this operation It can be turned on again after the beep 5 3 Battery voltages and absorption time 5 3 1 Set the voltage and timing threshold g O RESET ALARM The programming is done in accordance with j er the following steps Bes Push and hold down the Push Button 21 02 ovrt Program and the Push Button 19 Change 15 status for minimum 2 seconds D ovn simultaneously BattLownigh With the Push Button 20 select select which D O of the battery level and of the absorpt
34. ontact to start at 25 and to stop at 75 of the battery state of charge here is the procedure to follow Press the key AUX CONTACT Program 21 during at least 2 seconds Then the states will be displayed blinking factory settings LED s 10 11 12 13 As these states are not wished for the start of the generator they must be disabled With the key select 20 select the LED s to disable the active LED s are blinking and disable them with the key 19 Change Status Select the other LED s to switch off with the key select 20 and switch them off with the key 19 Change Status until all are disabled Then select the LED 17 with the key select 20 and activate the contact with the key 19 Change Status The generator will start once the LED 17 switches of Then select the LED 16 with the key select 20 and activate the contact with the key 19 Change Status The generator will stop once the LED 16 switches on lf no key is activated during 30 seconds the normal operation states are displayed automatically again For a control the key Program can be pressed at least 2 seconds The values set are displayed blinking 5 4 4 Auxiliary Contact as Twilight Witch with solar charger option The Auxiliary Contact of the XP COMPACT can also be used as a twilight switch i e to operate automatically the exterior lighting With it the connected solar modules measure the light intensity If the XP COMPACT is operating without so
35. owing cases of use the display can diverge Battery charge or discharge with too high currents yA pa is f 14 0 Equalizing cycle Battery cable cross section too small s owa Battery connections badly tightened or corroded 5 G Charge of the battery with external battery Battery 75 100 _ charger Discharge of the battery with users not 16 Battery 50 75 connected to the XP COMPACT Work with defective or sulphated batteries 17 Battery 25 50 This means that the display can within few minutes 418 Battery 0 25 during the charge commute from 25 to 75 or during the discharge to the opposite direction As many of the working cases mentioned above often occur the measure system of the XP COMPACT takes into account during the charge only the peaks of the voltage undulation As a consequence the battery voltage at the start of the absorption stage measured by a voltmeter will appear deeper By decrease of the charge current the voltage will reach the exact values For safety reasons you must get the recommended charge voltage and charge currents from your battery supplier The voltage levels and charge characteristics can be changed through Programming The instruction for programming of battery charger is in the section Programming Chap 5 3 The correct charging is mandatory for a safe function and a long life of the battery The battery charger functions are described by the graphi
36. peration of XP COMPACT high voltages are generated at the connections and inside of the appliance which could be lethal Work on the appliance and on the installation should only be carried out by skilled and trained people The whole installation connected with the XP COMPACT must comply with the rules and codes in force People without the written authorization from STUDER INNOTEC are strictly forbidden to carry out any change or repair on the appliances For authorized changes only original parts are to be used The XP COMPACT may only be used when it has been installed in accordance with these instructions and all parts have been correctly assembled and installed The XP COMPACT may only be connected to lead acid or lead gel batteries Caution Even when a XP COMPACT has been disconnected from all connections at the OUTPUT point there could still be deadly voltages present To remove these voltages you must switch on the XP COMPACT ON with the ON OFF switch After one minute the electronics are discharged and any work can now be safely carried out The XP COMPACT is only suitable for internal use and under no circumstances should it be subjected to snow rain or any other wet conditions By installations in motorized vehicles the XP COMPACT must be protected from water spray and any other wet conditions Caution In normal use lead acid and lead gel batteries give out explosive gases Never smoke or allow a spark or flame in the vicinity of
37. ramming possible only with the remote control RCC 01 22 5 1 Standard Setting eei it eraenienn eae e a Pm T Ni 22 5 2 Reset value default settings ssiic checdeuccestde teh ozienceddisistes bela locctdelghsietedaeey 22 5 3 Battery voltages and absorption time ec ccceceseesceeesceeeseesecseeeeeseeeees 22 5 4 Auxillary contacts inna ee cat acta a a aa a aaia 23 5 5 Disabling some of the XP COMPACT functions eeeeeeeeeeeeeeeeeees 25 6 Installation Maintenance 000 0000 ccc cseeeeeeseeseeeceeeseeseeesecseeaeeeaeeas 26 7 Declaration of CE Compliance ccccceeesceeeeceseeseeseeseeseeseeeees 26 8 Technical Daa ii esiscitiaee eu ianaiawd oe a ae RA 27 XP COMPACT V5 4 2 77 STUDER INNOTEC XP COMPACT English description 1 General Information 1 1 Operating instructions This manual is part of the delivery package of every XP COMPACT inverter charger It serves as guidelines for safe and efficient operation of XP COMPACT The instructions are only valid for use with the following devices and options XP COMPACT XPC 1400 12 XP COMPACT XPC 2200 24 XP COMPACT XPC 2200 48 Temperature sensor CT 35 AC cable cover CFC 01 Remote Control RCC 01 IP23 cover C IP23 Solar charge controller CxxxxS Every person who installs a XP COMPACT and or works with it must be fully familiar with the content of this manual and must follow exactly all the warning and safety instructions Installation of or any work on the XP COMPACT must be carried o
38. rter is in operation and you have 230Vac at the output AC OUT The actual power of the connected appliance is displayed on the power monitor 25 and on the Remote Control XP COMPACT V5 4 15 77 STUDER INNOTEC XP COMPACT 4 6 1 Charge detection system Standby In order to avoid unnecessary discharge of the battery the inverter switches OFF automatically if no appliance is connected and switches ON automatically again if appliance is connected The LED 8 blinks if the inverter is in Standby Mode The switching on starting level can be adjusted with the turning knob 24 STANDBY Adjusting the switching on level is as follows Switch off all consuming devices turn the Turning Knob 24 to the right until the LED 8 is blinking switch on the smallest consuming device i e Mobile phone charger turn the Turning Knob slowly to the left until LED 8 is lit If the Standby Mode is not wanted turn the Turning Knob 24 to the left to the OFF position 4 6 2 Overload If the Inverter is too long or too heavily overloaded it switches off The LED 11 Overload is lit and LED 13 OFF blinks After ca 10 seconds the Inverter switches on automatically If the Inverter is overloaded four times one after another in a short time then it no longer switches on automatically The LED 13 remains lit Press the push button 19 ON OFF in order to switch on the Inverter 4 6 3 Overheating Over Temp If the Inverter has been overloaded for a lo
39. t protection Automatic disconnection with 3 time restart attempt Overheat protection Acoustic warning before shut off with automatic restart Battery charger 4 STEP I U Uo Equalize every 25 cycles Charging current adjustable 0 37A 0 20A Input current balance adjustment Power Sharing n a Maximum input voltage 265Vac Minimum input voltage Adjustable threshold from 150 to 230Vac Input frequency 45 65Hz Power Factor Correction PFC EN 61000 3 2 Maximum charge current A Absorption time 7 0 4h End charge cycle voltage 28 8V Floating voltage 27 2V Equalization voltage 31 2V Deep discharge protection 21 6V 3mV C cell General data Multifunction contact potential free 3 points 16A 250Vac Max current on transfer relay __16A 3 7KVA 16A 3 7kVA_ 16A 3 7KVA Transfer time lt 20 ms Weight 11 7 kg 12 6 kg Dimension h x x L mm 124x215x410 Protection index IP20 IP23 with top cover CxxxxIP23 Certification ECE R 10 E24 yes yes n a EN 61000 6 1 EN 61000 6 3 EN 55014 EN 55022 CE conformity EN 61000 3 2 Dir 89 336 EEC LVD 73 23 EEC EN 50091 2 EN 60950 1 Operating temperature range 20 to 55 C Ventilation from 45 C Acoustic level without with ventilation _ _ _ lt 10dB lt 35 dB Warran 2 years Solar charge controller __ XPC xxxx S Remote control 112 x 138 x 25mm 20 m cable RCC 01 IP 23 top cover C IP23 AC cable cover
40. tery condition is shown as 100 charged LED 14 17 lit If the LED 12 Battery Low High is lit the battery charge is too low If the LED 12 Battery Low High is blinking the battery charge is too high Caution With a wrong battery voltage the XP COMPACT can be destroyed for example connecting a XPC 1400 12 toa 48V Battery Nevertheless if the XP COMPACT had been connected with reverse polarity it is highly probable that the fuse inside the casing is defect Before opening the casing cover all terminals must be disconnected including the battery If the XP COMPACT does not function after the changing of the fuse and correcting of the polarity it means that it is defect and must be sent for repair 3 6 2 Connection to the 230Vac consumer appliances AC OUTPUT The 230V consumer appliances must be connected to the terminals AC OUTPUT with cables which cross section has to follow the local rules in force usually 2 5mm2 Connections are marked as follows N Neutral PE Earth connected to the appliance box L Live Caution High voltages can be there Make sure that the XP COMPACT is turned off LED 13 lighting before the connection 3 6 3 Connection to the 230Vac Input AC INPUT The 230V supply from network or from a generator must be connected to the input terminals AC INPUT with cables which cross section depends on the power source usually 2 5mm2 Connections are marked as follows N Neutral PE E
41. ut by a skilled and trained personnel Installation and application must comply with the respective local installations codes and safety regulations 1 2 Quality and Warranty During production and assembling all XP COMPACT appliances go through many controls and tests Production controls and tests are carried out in accordance with firm and established procedures Every XP COMPACT has its own serial number which helps to refer back to its original data in the event of controls or repairs That is why you should never remove the identification plate showing the serial number The production assembly and tests on all XP COMPACT appliances are totally carried out in our company in Sion Switzerland The warranty for these appliances is valid for uses and operating possibilities mentioned in this manual The warranty period for the XP COMPACT is 2 years 1 3 Warranty Disclaimer We do not accept any liability for any damages occurring through use manipulation working situation and handling which are not explicitly mentioned in these operating instructions Following cases are not covered by the warranty High voltage at INPUT i e 48V at the Battery INPUT of XP COMPACT 1400 12 Reverse polarity on Battery connections reversed Running liquid or oxidation through condensation in the appliance Defects caused by force physical or mechanical means Changes not explicitly authorized by STUDER INNOTEC Not or on
Download Pdf Manuals
Related Search