StreamLight VF-PS1 User's Manual
Contents
1. Charge lamp 1 3 3 Grounding capacitor switching method The inverter is grounded through a capacitor The leakage current from the inverter can be reduced using the Switching switch on the main circuit terminal board This switching device is used to detach the capacitor from the grounding circuit or to reduce its capacitance Some models have capacitors that can be detached completely while others have capacitors whose capacitances can be reduced VFPS1 4007PDE to 4220PDE don t have this switch Note 1 Please note that without the capacitor the inverter does not comply with the EMC directive With default setting PLE type drives comply with EN55011 class A and PDE type drives comply with EN55011 class B For detailed information refer to 7 1 1 Note 2 When attaching or detaching the capacitor be sure to turn off power VFPS1 4007PLE 4220PLE Danger If you are using one of VFPS1 4007PLE 4055PLE inverter of 4075PLE 4220PLE inverter with the cable between inverter to the motor which length is 100m or more in case of detaching the grounding capacitor be sure to set the carrier frequency CF at Prohibited 4KHz or less If the carrier frequency is set above 4kHz internal parts of the inverter may overheat and be damaged A switch enables to detach the grounding capacitor However if you are using one of VFPS1 4007PLE2. DC terminals and Input terminals Output terminals Grounding terminals R L1 S L2 T L3 PA PB 1 vena U T1 V T2 WT3 Tightening torque pala Tightening torgue Tightening torque S N m Ib ins mm N m Ib ins mm mm 4300PLE 24 212 22 24 212 22 24 212 22 4370PLE 4450PLE 24 212 22 24 212 22 24 212 22 4550PLE 4900PLE 41 360 34 41 360 34 41 360 34 4007PDE 4022PDE 0 7 6 3 8 5 4037PDE 4055PDE 0 7 6 3 8 z 4075PDE 4110PDE 14 152 9 4150PDE 1 7 15 2 11 4185PDE 4220 2 2 19 6 16 lt E 4300PDE 4 8 38 4 19 24 212 22 24 212 22 4370PDE 4450PDE i 62 6 24 24 212 22 24 212 22 4550PDE 4900PDE 25 221 27 41 360 34 41 360 34 1 For 4300PLE to 4900PLE and 4300PDE to 4900PDE these values are for PE terminals cage type ones Refer to following table for tightening torque for other grounding terminals Recommended tightening torque for power terminal screws N m Ib ins M 3 0 6 5 3 4 1 4 12 4 M5 3 0 26 6 M6 5 4 47 8 M8 12 0 106 M10 24 0 212 M12 41 0 360 A 10 TOSHIBA E6581429 1 3 2 Detaching the cover lt Danger Never remove the front cover while power is on or within 15 minutes after power off Never turn on the power while the front cover is open Circuit boards are exposed when the front cover is removed and contact with them will result in
3. Applicable UL AIC A 4 motor Inverter type form Output current A Interrupting Fuse class ef power circuit of power circuit Mir A current A AWG AWG AWG KW capacity 3 3 3 0 75 VFPS1 4007PLE PDE 2 1 CF 8 AIC 5000A CC 6Amax 14 14 14 1 5 VFPS1 4015PLE PDE 3 4 CF 8 AIC 5000A CC 6Amax 14 14 14 22 VFPS1 4022PLE PDE 4 8 CF 8 AIC 5000 CC 12Amax 14 14 14 3 7 VFPS1 4037PLE PDE 7 6 CF 8 AIC 5000A J 15Amax 12 12 14 55 VFPS1 4055PLE PDE 11 0 CF 8 AIC 5000A J 25Amax 10 10 12 75 VFPS1 4075PLE PDE 14 0 CF 8 AIC 5000A J 40Amax 10 10 12 11 VFPS1 4110PLE PDE 21 0 CF 8 AIC 5000A J 40Amax 8 8 10 15 VFPS1 4150PLE PDE 27 0 CF 8 AIC 5000A J 60Amax 6 6 10 18 5 VFPS1 4185PLE PDE 34 0 CF 4 AIC 5000A J 70Amax 6 6 10 22 VFPS1 4220PLE PDE 40 0 CF 4 AIC 5000A J 70Amax 6 6 10 30 VFPS1 4300PLE PDE 52 0 CF 4 AIC 5000A J 80Amax 4 4 10 37 VFPS1 4370PLE PDE 65 0 CF 4 AIC 5000A J 90Amax 3 3 8 45 VFPS1 4450PLE PDE 77 0 4 AIC 10000A J 110Amax 1 1 8 55 VFPS1 4550PLE PDE 96 0 CF 4 AIC 10000A J 150Amax 1 0 1 0 6 75 VFPS1 4750PLE PDE 124 0 CF 4 AIC 10000 J 175 3 0 3 0 6 90 VFPS1 4900PCE PDE 156 0 CF 4 AIC 10000A J 225Amax 250MCM 250MCM 2 1 UL output current is different from unit rating output current 2 The value of the UL rated output current is applicable when the carrier frequency CF is less than the value shown in the table 3
4. o Selects the position of 1000 times of minimum setting unit Selects the position of 100 times of minimum setting unit Selects the position of 10 times of minimum setting unit Selects the position of minimum setting unit In this case 0 1 GGGOG C 3 TOSHIBA E6581429 2 After selecting the position of a figure you want to change specify confirm a value with the control dial In this example 30 0Hz is specified Basic Parameters Functions of function keys Panel frequency The functions keys allow you to select the position or decimal place of each figure operation frequency you want to increment or Output frequency 0 012 decrement with the control dial 30 0Hz Selects the position of 1000 times of minimum setting unit min 0 0 max 60 0 Selects the position of 100 times of minimum setting unit s1000 x10 x1 Selects the position of 10 times of minimum setting unit Selects the position of minimum setting unit In this case 0 1 When you confirm the value specified the screen goes back to the top window of Top View Mode To change the frequency during operation Press the control dial during operation to display the operation panel operation frequency menu and turn the control dial to change the setting 3 3 2 Using an EASY key function The F1 function key can be used as a substitute for the EASY key described in the
5. 1 Selections for use of the Toshiba 4 pole standard motor with power supply voltage of 400V 50Hz 2 Choose the MCCB according to the power supply capacity For comply with UL and CSA standard use the fuse certified by UL and CSA 3 When using on the motor side during commercial power supply operation choose the MC with class AC 3 rated current for the motor rated current 4 Attach surge killers to the magnetic contactor and exciting coil of the relay 5 In the case the magnetic contactor MC with 2a type auxiliary contacts is used for the control circuit raise the reliability of the contact by using 2a type contacts in parallel connection H 2 TOSHIBA E6581429 9 Table of For parameters refer to the instruction manual E6581386 However for totally enclosed box type drives only ollowing points are different Title Communication No Function Adjustment range CF 0300 PWM carrier frequency 1 0 16 0kHz 1 1 Although instruction manual E6581386 describes that the carrier frequency is adjustable between 2 5 to 8 0kHz for 90kW model it is adjustable between 1 0 to 16 0kHz for totally enclosed box type 90kW model For standard default settings refer to following table Torque Base frequency Acc dec PWM Dynamic Allowable Inverter side Motor rated boost voltage time carrier braking continuous switching capacity In
6. TOSHIBA E6581429 6 List of function key functions Each function key is corresponding to the function whose abbreviation or graphic symbol is displayed at the bottom of the window and over the key And by pressing a function key corresponding function is performed Top View Mode FWD 60 0 Hz STOP 0 0 Press the F1 key to perform this function Press the F2 key to perform this function Press the F3 key to perform this function Press the F4 key to perform this function Here are the functions keys available and their functions Function key Display Function Reference Position Item Quick Swiehes between Quick mode and Standard 3 3 2 Setting mode Loc Rem Switches between Local and Remote 3 3 2 F1 key Far left Update Measurement for Peak Minimum Hold starts 3 3 2 Top Goes to the Top View Mode 3 2 F9 F1 Displays parameters in the number range of 900 224 displays parameters in the number range of 100 x1000 Selects the position of 1000 times of minimum setting unit 3 3 1 Lng Goes to the Language selection window 3 3 3 F2 key Left center Displays the previous window 4 x100 Selects the position of 100 times of minimum setting unit 3 3 1 KA Displays the next window 4 F3 key Right x10 Selects the position of 10 times of minimum setting unit 3 3 1 center Back Display
7. 3 1 Press the STOP RESET key Blinking code TE is displayed in the upper right corner Top View Mode EOFF Of the window FWD 60 0 Hz RUN 60 0 Emergency stop Quick Lng 2 Then press the STOP RESET key again The Emergency Stop window appears and the blinking code Top View Mode E is displayed FWD 60 0Hz Emergency stop Quick Lng 3 Then press the STOP RESET key again The Trip window appears and the blinking code CLr is Top View Mode displayed FWD 60 0 Hz qr Trip reset STOP Key Quick Lng 4 Last of all press the STOP RESET key once again to reset the inverter C 6 TOSHIBA E6581429 4 Searchin setting J parameters In the Parameter Setup Mode you can set basic parameters and extended parameters This mode also allows you to use the history function parameter f H in the manual E6581386 and the changed parameter search function parameter in the manual E6581386 easily by simply selecting the desired function from a menu Parameter Setup Mode Category Selection Functions of function keys History function 5 Goes to the Top View Mode Basic Parameters Extended Parameters Goes to the Status Monitor Mode Changed Parameters Top When Quick mode is selected The window shown in the figure right appears when Quick mode Parameter Setup Mode is selected
8. Power Removal safety function Built in Power Removal safety function which complies with EN954 1 category 3 and IEC EN 61508 1 SIL2 function Input output terminal input Possible to select positive logic or negative logic with programmable input output terminal function menu Note 1 Note 2 Default setting positive logic Sink source switching Possible to switch between minus common CC and plus common P24 for control terminal Default setting minus common CC Failure detection signal 1c contact output 250 2 1 250Vac 1A cos 0 4 30Vdc 1A Low speed speed reach Note 2 signal output Open collector output 24Vdc max 50mA output impedance 33Q Note 2 Upper lower limit frequency signal output Open collector output 24Vdc max 50mA output impedance 33Q output signal meter Note 3 Output for frequency Output for ammeter Analog output 1mAdc full scale DC ammeter or 7 5Vdc 1mA voltmeter output Pulse train frequency Open collector output 24Vdc max 50mA Communication function RS 485 standard 2 channel equipped connector modular 8P CC Link DeviceNet and PROFIBUS DP are optional Use environments Indoor use Altitude 3000m or less current reduction necessary if 1000m or more Place not exposed to direct sunlight and free of corrosive and explosive gases Ambient temperature 10 to 50 C Remove the up
9. Mandatory electric shock The following steps must be performed before wiring 1 Turn off all input power to the inverter 2 Wait at least 15 minutes and remove screws on front cover and open the front cover In this step take care not to touch inside the inverter drive 3 Check that the charge lamp is no longer lit and remove the front cover 4 Use a tester that can measure DC voltage 800VDC or more and check to make sure that the voltage to the DC main circuits between and PC is 45V or less If these steps are not properly performed the wiring will cause electric shock W Front cover Before removing the front cover in order to wire for power terminals or control terminals detach the cable for operation panel as shown below 1 Remove screws 2 Open the front cover 3 Detach the cable for operation panel After wiring connect the cable for operation panel to its original location before closing front cover Note Attach the front cover correctly Imperfect attachment may result in failure of IP54 compliance A 11 TOSHIBA E6581429 E Charge lamp Charge lamp is inside the unit front cover open Never remove the front cover while power is on or within 15 minutes after power off nor turn on the power while the front cover is open They can result in electric shock Location of charge lamp depends on type form VFPS1 4300PLE 4900PLE VFPS1 4300PDE 4900PDE
10. lt Derating curves in E6581386 manual are only for standard models For totally enclosed box type refer to following derating curves 0 75 2 2 30kW 3 7 5 5kW t 100 100 40C 3 3 909 90 T 4c 2 8 80 5 80 50C 3 8 70 8 70 soc 8 60 8 60 50 50 40 40 kHz BkHz 12 2 16kHz 4kHz BkHz 12KHz 16kHz Carrier frequency CF Carrier frequency CF 7 5 15 22 37 90kW 100 5 100 8 8 90 90 a ao 40 C 2 80 80 2 40 C 2 8 70 8 70 50C 60 soc 8 60 50 50 40 40 4kHz BkHz 12KHz 16kHz BkHz 12kHz 16KHz Carrier frequency CF Carrier frequency CF A 14 TOSHIBA E6581429 2 Connection of equipment 2 1 Cautions on wiring I Wiring Following power terminals are cage type ones Input terminals of VFPS1 4007PDE to 4220PDE All power terminals of VFPS1 4300PLE to 4900PLE VFPS1 4300PDE to 4900PDE For tightening torque and cable stripping length refer to 1 3 1 2 For power terminal other than above use sleeved pressure terminal to connect This is because the space between terminals is small Connect sleeved pressure terminals so that adjacent terminals do not touch each other For ground terminal use wires of the size that is equivalent to or larger than those given in table b
11. reduction filter suppressing filter Power supply Motor Inverter Urt 512 VIT2 W T3 PO PA PB Zero phase reactor Simplified radio noise filter Braking resistor Note Note This inverter have DC reactor included and have advantage of reducing input current reducing harmonics and power factor improvement So no DC reactor option is available In case of requirement of additional reduction of harmonics or more power factor improvement input AC reactor is recommended Main circuit Terminal symbol Terminal function O Grounding terminal for inverter casing R L1 S L2 T L3 Power input terminal 0 75 110KW Three phase 380 480V 50 60Hz U T1 V T2 W T3 Connect to a 3 phase induction motor Connect a braking resistor BOER Change the parameters Pb Pbr and PbCP if necessary This is a negative potential terminal in the internal DC main circuit DC power supply can be input PC across the PA terminals positive potential For 400V 30kW or more models an optional circuit is needed to suppress a rush current PO Do not use B 4 TOSHIBA E6581429 3 Operations 3 1 Settings to be made at first power on When the inverter is powered on at the first time after purchase the Language selection window shown below appears on the LCD panel In this window select the language you want to display on the scree
12. 104 124 Form 2 kVA Note1 amp Ouputcurent 33 44 54 g1 42 16 225 305 37 4355 585 715 85 103 437 163 A Note2 Output voltage Three phase 380 480V The maximum output voltage is equal to the input supply voltage Overload MES a 110 1 minute current rating Dynamic Built in dynamic braking drive circuit EE braking circuit 9 i 5 Dynamic A braking resistor An external breaking resistor optional s gt Voltage frequency Three phase 380 480V 50 60Hz Note3 28 All bl Eh co Voltage 10 15 Note 4 Frequency 5 Totally enclosed JEM1030 IP54 UL Type 12 Note 5 Protective method Forced air cooled Cooling method Cooling fan noise 43 43 43 55 55 56 56 58 60 60 60 64 64 64 64 64 Color RAL7016 IEC61800 3 category C2 EN55011 E os 2 E PLE type class A Group 1 filter Built in 1EC61800 3 category C3 EN55011 class A Group 2 filter Built in PDE type IEC61800 3 category C1 EN55011 class B Group 1 filter Built in DC reactor Built in Note 1 Capacity is calculated at 440V Note 2 Rated output current when the PWM carrier frequency parameter CF is 8kHz or less Refer to 1 4 1 Derating curves for details Note 3 An external power supply backup available
13. 14 Check the product A 1 2 Contents of the product code A 1 3 Structure of the main body A 2 1 3 1 Names and functions A 2 1 3 2 Detaching the cover A 11 1 3 3 Grounding capacitor switching method A 12 1 3 4 In case of adopting external braking resistor Optional A 13 1 4 Notes on the application A 14 1 4 1 Installation 4 2 Connection of equipment B 2 1 Cautions on wiring B 2 2 Standard connections B 2 2 3 Description of terminals B 3 2 3 1 Main circuit terminals B 3 3 Operations C 1 34 Settings to be made at first power on 1 3 2 Setting monitor modes 3 3 Operation in Top View Mode 3 3 1 Setting panel operation frequency 3 3 2 Using an EASY key function 3 3 3 Selecting a language to be displayed 3 3 4 Performing jog run 3 3 5 Emergency stop reset operation mmm 4 Searching and setting parameters 4 1 Searching for the change histories of parameters History function 4 2 Setting a basic parameter 4 3 Setting an extended parameter emen 44 Searching for parameters whose setting has been changed Changed Parameters mmm 5 Monitoring the operation status 54 Displaying details of an item monitored 6 L ist of function Key functiOnis t i Aa Aa aaa an Gana ett an aaa aa das 7 Measures to satisfy the standards niic menig ryn inner hnnan nny nyn ynd 74 How to cope with the CE standard 74 1 Measures to satisfy the EMC directive
14. 7 2 Measures to be taken to satisfy the UL CSA standards 7 2 1 Cautions as to peripheral devices Ze Conforming to UL Type 12 8 Selection of peripheral devices 8 1 Selection of wiring materials and devices 9 Table of parameters nennen nennennennennennen nennen te tte te tente n nane nte nnne tnn tte tte anna anae tette tete co 10 Specifications 10 1 Models and their standard specifications 10 2 gt O tside dimensions and Wigs Gb AN ena aka nada nn A derit TOSHIBA E6581429 1 Read first 1 1 Check the product Type indication Inverter main unit Name plate o TOSHIBA i TRANSISTOR INVERTER VF PS1 J VFPS1 4007PLE WN 1 0 75kW 1 8 KVA 1HP Series name INPUT OUTPUT Type indication k Power supply yp uv 300 480 380480 n e Motor capacity Fie sore 01 ww icm Jen wana md SC S000 FUSE CC 124 Ibin 14 Nm Carton box Warning label Serial No 2630 08112405 0001 4 k Made in eese Motor Protective Device Class 10 Name plate C 6 224530 G usteo 170M IND CONT EQ TOSHIBA CORPORATION TSIJ Operation panel 1 Type indication label Instruction manuals 2 volumes This manual E6581386
15. Quick mode This window displays the parameter currently selected for Quick AU4 Automatic function set mode Pt V f control mode FH Maximum frequency Functions of function keys ACC Acceleration time 1 Goes to the Top View Mode Displays the previous window Top 4 9 Mon Displays the next window 8 Goes to the Status Monitor Mode DEC Deceleration time 1 4 1 Searching for the change histories of parameters History function The change histories of recent 5 parameters can be displayed in a list form 1 Select confirm History function using the control dial The change histories beginning at the latest one are displayed If the number of change histories exceeds 5 the oldest history is deleted Functions of function keys Goes to the Top View Mode In this window settings can be changed By pressing the control dial it displays the parameter setting window in which you can change settings as required For the steps to be followed see the following pages D 1 TOSHIBA E6581429 4 2 Setting a basic parameter When Quick mode is selected using the EASY key function skip step 1 Go straight to step 2 1 Select confirm Basic parameters using the control dial The Basic Parameters window appears Parameter Setup Mode Functions of function keys Basic Parameters Goes to the Top View Mode
16. R F nput terminal board information y Standard terminal board Input t inal rd inf i Input terminal 2 L8 L7 L2 L1 board inormation v Optional terminal board Output terminal 1 FL OUT1 OUT2 Output BUT board information Standard terminal board Output terminal 2 R4 R3 0T4 0T3 Output ermina s oa loman v Optional terminal board Version of APP CPU CPU2 version information Application E Version of MOT CPU CPU2 version information Motor Past trip 1 latest Trip history information 1 latest Past trip 2 Trip history information 2 Past trip 3 Trip history information 3 Past trip 4 history information 4 V Parts replacement alarm Parts replacement alarm information Cumulative run time Cumulative run time informatiton x 1 The display item shows the case of a default setting E 1 TOSHIBA E6581429 5 1 Displaying details of an item monitored 1 Select confirm the desired item using the control dial Ex Select confirm Output current The monitor window of the item selected appears Depending on the item selected no monitor window may be displayed Functions of function keys Goes to the Top View Mode Goes to the Parameter Setup Mode W How to use monitor windows Monitor windows can be broadly classified under the following three types Type of window 1 Displays a value and a g
17. Warning la Applicable motor Invert rated output capacity m Power supply Related input current Related output current Serial No bel Inverter Type 7 DANGER 1 Operation panel is not attached to the inverter main unit at the delivery Refer to 1 3 1 and attach the panel to the unit before installing the inverter 1 2 Contents of the product code Explanation of the type and form written on the label Type Form Special specification code VFPS 1j 4 o 0 7 P L E W N Aj2 2 Model name Voltage class Applicable motor capacity Operation panel Additional functions I Additional functions II Special ificati TOSVERT 4 880V 480V 004 0 4KW 185 18 5kW P Provided 7 Built in EMC filer E Totally enclosed Speciicalion code VF PS1 series 007 0 75KW 220 22KW class A box type ADO Special 015 1 5KW 300 30KW basic filter Y Others specification code 022 2 2kW 370 37KW D Built in EMC filter non standard Cis a number 037 3 7kW 450 45kW class B 055 5 5kW 550 55kW 075 7 5kW 750 75kW basic filter 110 11KW 900 90KW Default interface 150 15kW logic 1 WN Negative WP Positive 1 This code represents the factory default logic setting You can switch from one input output logic to t
18. 10 VFPS1 4075PLE PDE 11 15 VEPS1 4110PLE PDE 260 525 275 220 511 C 20 23 45 20 VFPS1 4150PLE PDE 296 560 304 250 544 D 25 29 18 5 25 VFPS1 4185PLE PDE 22 30 VEPS1 4220PLE PDE 315 665 305 270 647 E 36 41 30 40 VFPS1 4300PLE PDE 285 720 301 245 700 F 34 39 37 50 VFPS1 4370PLE PDE 45 60 VFPS1 4450PLE PDE 285 880 332 245 860 G 43 49 55 75 VFPS1 4550PLE PDE 75 100 VFPS1 4750PLE PDE 362 1000 353 300 975 H 69 80 90 125 VFPS1 4900PLE PDE Note 1 The values in parentheses are values for PDE type Bi Outline drawing 4 616 qt 1 1 c 2 9 2 a c o E 5 2 c e oz ST 5 2 x amp le E 1 Eww o Um O 24 Miiesalaion menson O 6 EU Fig A JA TOSHIBA E6581429 4 616 H1 Installation dimension c A 5 c c 2 5 v 2 45 Fig Fig 4 5 TOSHIBA H1 Installation dimension 4 016 J 6 15 y So 31 5 W instalation mension H1 Installation dimension H 15 E6581429 4 016
19. 4055PLE inverter or one of 4075PLE 4220PLE inverter with the cable between inverter to the motor which length is 100m or more detaching the grounding capacitor must be followed with setting the carrier frequency CF at 4KHz or less Be sure to read the above precaution To connect and ground the capacitor push in the button 1 For 4007PLE 4055PLE inverter the switch is fixed with a label saying CF SFr lt 4kHz If such a label is affixed to your inverter you should set the carrier frequency CF at 4kHz or less according to the instructions when switching Pull up this part to detach x the capacitor to prevent it E from being grounded A 12 TOSHIBA E6581429 W VFPS1 4300PLE 4900PLE A switch or switches enable to reduce grounding capacitance Io Small To change the capacitance mu Small from small to large push in the button Factory default position To change the capacitance from large to small pull up the button 2 VFPS1 4300PLE have two switches For details refer to main circuit terminal VFPS1 4007PDE 4220PDE There is no switch W VFPS1 4300PDE 4900PDE A switch enables to reduce grounding capacitance To change the capacitance from small to large slide the Switch in direction shown left Factory default position To change the capacitance from large to small slide the
20. 7 1690 7 8 54 100 6 11 0 VFPS1 4015PLE PDE 3 1 1690 7 1 45 60 6 11 0 VFPS1 4022PLE PDE 4 5 1680 5 9 41 70 6 67 0 VFPS1 4037PLE PDE 7 4 1690 4 9 36 70 6 11 1 VFPS1 4055PLE PDE 10 5 1730 3 9 34 70 3 89 1 VFPS1 4075PLE PDE 14 1 1730 3 4 33 70 3 89 1 VFPS1 4110PLE PDE 20 3 1730 2 8 27 60 3 89 1 VFPS1 4150PLE PDE 27 3 1730 2 5 27 60 3 89 1 VFPS1 4185PLE PDE 34 0 1750 2 6 27 70 2 78 1 VFPS1 4220PLE PDE 40 0 1750 24 27 70 2 78 1 VFPS1 4300PLE PDE 54 0 1745 2 2 26 70 3 06 1 VFPS1 4370PLE PDE 67 0 1750 1 8 27 70 2 78 2 VFPS1 4450PLE PDE 80 0 1750 1 7 26 60 2 78 2 VFPS1 4550PLE PDE 98 0 1755 1 6 24 70 2 50 2 VFPS1 4750PLE PDE 129 0 1775 1 5 28 50 1 39 2 VFPS1 4900PLE PDE 153 0 1775 1 3 26 50 1 39 2 TOSHIBA E6581429 10 Specifications 10 1 Models and their standard specifications 1 Standard specifications Item Specification Voltage class 400V class Applicable motor kW 0 75 1 5 22 3 7 5 5 7 5 11 15 18 5 22 30 37 45 55 75 90 Applicable motor HP 1 2 3 5 7 5 10 15 20 25 30 40 50 60 19 100 125 Type VFPS1 PLE type 4007PLE 4015PLE 4022PLE 4037PLE 4055PLE 4075PLE 4110PLE 4150PLE M185PLE 4220PLE 4300PLE 4370PLE 4450PLE 4550PLE 750 4900PLE PDE type 4007PDE 4015PDE 4022PDE 4037PDE 4055PLE 4075PDE 4110PDE 4150PDE J4185PDE 4220PDE 4300PDE 4370PDE J4450PDE 4550PDE 4750PDE 4900PDE Output capacit upa apa 18 1 69 12 17 23 28 45 54 65
21. The cables used must be 75 copper cables within 40 C ambient temperature 7 2 2 Conforming to UL Type 12 Drives with UL Type 12 conformity are optional Contact your nearest Toshiba inverter distributor for them TOSHIBA E6581429 8 Selectio ral ices 8 1 Selection of wiring materials and devices Wire size Applicable Main circuit DC terminal Braking resistor motor Inverter type form Input terminal Output terminal Braking unit Earth cable optional A kw R S T U VW Optional AWG AwG mm AWG mm AwG mm AwG mm 0 75 VFPS1 4007PLE PDE 14 1 5 14 1 5 14 1 5 14 1 5 14 2 5 1 5 VFPS1 4015PLE PDE 14 1 5 14 1 5 14 1 5 14 1 5 14 2 5 2 2 VFPS1 4022PLE PDE 14 1 5 14 1 5 14 1 5 14 1 5 14 2 5 37 VFPS1 4037PLE PDE 12 1 5 12 1 5 14 1 5 14 1 5 14 2 5 5 5 VFPS1 4055PLE PDE 10 1 5 10 1 5 12 1 5 14 1 5 14 2 5 7 5 VFPS1 4075PLE PDE 10 1 5 10 2 5 10 2 5 14 1 5 14 2 5 11 VFPS1 4110PLE PDE 8 4 8 4 8 4 10 25 12 4 15 VFPS1 4150PLE PDE 6 6 6 6 8 6 10 4 10 6 18 5 VFPS1 4185PLE PDE 6 6 6 6 6 10 8 6 10 6 22 VFPS1 4220PLE PDE 6 10 6 10 4 16 8 10 10 10 30 VFPS1 4300PLE PDE 4 16 4 16 4 25 4 16 4 16 37 VFPS1 4370PLE PDE 3 25 3 25 2 25 4 25 4 16 45 VFPS1 4450PLE PDE 1 25 1 25 1 35 3 25 4 16 55 VFPS1 4550PLE PDE 1 0 35 1 0 35 2 0 50 2 35 2 35 75 VFPS1 4750PLE PDE 3 0 70 3 0 70 4 0 95 1 0 70 2 35 90 VFPS1 490
22. gt Refer to Section 2 3 2 of instruction manual E6581386 for each switch functions 8 The functions assigned to terminals OUT1 VI II and RR S4 can be switched by changing parameter settings For details refer to Section 2 3 2 of instruction manual E6581386 9 To supply control power from an external power supply for backing up the control power supplied from the inverter an optional control power backup device CPS0022 is required In such a case the backup device is used at the same time with the internal power supply of the inverter To back up control power set the parameter F647 Control power supply backup option failure monitoring properly For more information refer to 6 33 22 of instruction manual E6581386 10 For PWR connection conforming to safety standards refer to Section 9 3 of instruction manual E6581386 B 3 TOSHIBA E6581429 2 3 Description of terminals 2 3 1 Main circuit terminals This diagram shows an example of wiring of the main circuit Use options if necessary Power supply and motor connections Power supply Connect the power Connect the motor cables to RL1 S L2 cables to U T1 V T2 Ru 912 um vte Motor i i i and T L3 and W T3 i i i Connection with peripheral equipment High attenuation No fuse Magnetic Input AC radio noise Surge breaker contactor reactor
23. manual E6581386 5 22 The name of the function assigned to the F1 key is displayed in the lower left corner of the window and the F1 key can be used as the EASY key Quick Quick mode standard setting mode switching Top View Mode F750 0 FWD 60 0 Hz STOP Loc Rem Local Remote key F750 2 Update Monitor peak minimum hold trigger F750 3 O O Hz Shortcut key function F750 1 cannot be used Even if the parameter is set so the name of the function is not displayed on the screen Quick Loc Rem Update 1 Quick mode standard setting mode switching function Standard Setting mode is selected at power on parameter PSEL 0 gt When power is turned on Quick is displayed F1 key is in OFF State n this case top window of Parameter Setup Mode is ordinary one If the F1 key is pressed while Quick is displayed it turns to highlighted PAMER F1 key is in ON State n this case the Quick mode window appears as the top window of Parameter Setup Mode Quick mode is selected at power on parameter PSEL 1 gt When power is turned on highlighted f Quick is displayed F1 key is in OFF State n this case the Quick mode window appears as the top window of Parameter Setup Mode If the F1 key is pressed while Quick A is displayed it turns to normal Quick F1 key is in ON State n this case top window of Parameter Setup Mode is ordinary one lt A
24. optional Type CPS002Z Note 4 10 when the inverter is used continuously load of 100 Note 5 Drives with UL Type 12 conformity are optional Contact your nearest Toshiba inverter distributor for them J 1 TOSHIBA 2 Common specification E6581429 Item Specification Control specification Control system Sinusoidal PWM control Output voltage adjustment Main circuit voltage feedback control Switchable between automatic adjustment fix control off Output frequency range Setting between 0 01 to 500Hz Default max frequency is set to 0 01 to 60Hz Maximum frequency adjustment 30 to 500Hz Minimum setting steps of frequency 0 01Hz operation panel input 60Hz base 0 02Hz analog input 60Hz base 11 bit O to 10Vdc Frequency accuracy Analog input 0 2 of the maximum output frequency at 25 10 Digital input 0 01 0 022Hz of the output frequency Voltage frequency characteristics V f constant square reduction torque control automatic torque boost vector calculation control base frequency adjustment 1 and 2 25 to 500Hz V f 5 point arbitrary setting torque boost adjustment 0 to 30 start frequency adjustment 0 to 10Hz stop frequency adjustment 0 to 30Hz Frequency setting signal 3kQ potentiometer possible to connect to 1 to 10kQ rated potentiometer 0 to 10Vdc input impedance Zin 30kQ O to 10Vdc Zin 22kQ 4 to 20mAdc Zin 2420 T
25. 0PLE PDE 250MCM 95 250MCM 70 250MCM 120 2 0 95 2 50 1 The recommended cable size is that of the cable e g 600V class HIV cable with continuous maximum permissible temperature of 75 C The ambient temperature is assumed to be 40 C or below The interconnect cable length is assumed to be 30m or less 2 For the control circuit use shielded wires whose size cross section is 0 75mm or more 3 For the earth cable use wires larger than the specified ones in size cross section 4 Recommended wire size for an optional braking resistor Refer to instruction manual E6581386 5 19 for use of external braking resistor H 1 TOSHIBA E6581429 Selection of wiring equipment Applicable motor No fuse breaker MCCB Magnetic contactor MC Inverter type form Input current A kW Rated current A Rated current AC 1 0 75 VFPS1 4007PLE PDE 1 8 4 25 1 5 VFPS1 4015PLE PDE 3 5 6 3 25 2 2 VFPS1 4022PLE PDE 5 10 25 3 7 VFPS1 4037PLE PDE 8 8 14 25 5 5 VFPS1 4055PLE PDE 11 4 25 25 7 5 VFPS1 4075PLE PDE 15 8 25 25 11 VFPS1 4110PLE PDE 21 9 30 32 15 VFPS1 4150PLE PDE 30 5 40 40 18 5 VFPS1 4185PLE PDE 37 5 60 50 22 VFPS1 4220PLE PDE 43 6 60 50 30 VFPS1 4300PLE PDE 56 7 100 80 37 VFPS1 4370PLE PDE 69 5 100 125 45 VFPS1 4450PLE PDE 85 1 125 125 55 VFPS1 4550PLE PDE 104 8 150 125 75 VFPS1 4750PLE PDE 140 3 200 250 90 VFPS1 4900PLE PDE 171 8 200 250
26. 0V kal 4 Voltage signal 0 10V or current signal 4 0 20mA Ammeter or voltmeter External potentiometer or voltage signal between RR S4 and CCA 0 10V 1 ADC reactor DCL is incorporated in the position shown the figure above External DC reactor cannot be used 2 For 30kW to 90kW drives an additional DC reactor is incorporated in the position shown the figure above 8 The noise filter is built in 4 External braking resistor option Dynamic braking drive circuit GTR7 is built in as standard 5 To supply a DC power connect the cables to the PA and PC terminals 6 If you want to use DC power supply to operate 30kW or more inverters be sure to contact your supplier customer support center because an inrush current limiting circuit is required in such a case 7 gt Refer to Section 2 3 2 of instruction manual E6581386 for each switch functions 8 The functions assigned to terminals OUT1 and RR S4 can be switched by changing parameter settings For details refer to Section 2 3 2 of instruction manual E6581386 9 To supply control power from an external power supply for backing up the control power supplied from the inverter an optional control power backup device CPS002Z is required In such a case the backup device is used at the same time with the internal power supply of the inverter To back up control power set the parameter F647 Control power supply backup option failure monit
27. 5 EC61800 3 category C1 EN55011 class B Group 1 EC61800 3 category C2 VFPS1 4185PDE VFPS1 4450PDE 2 16 50 EN55011 class A Group 1 100 EC61800 3 category C3 EN55011 class A Group 2 2 8 25 EC61800 3 category C1 EN55011 class B Group 1 VFPS1 4550PDE VFPS1 4900PDE 50 poet he calego Jae EN55011 class A Group 1 100 EC61800 3 category C3 EN55011 class A Group 2 2 Use shielded power cables and control signal cables for the input and output lines of the inverter Route the cables and wires so as to minimize their lengths Keep a distance between the power cable and the control cable and between the input and output wires of the power cable Do not route them in parallel or bind them together instead cross at right angle 3 To limit the radiation noise from cables fix the motor cable to the wiring port plate with metal cable gland 4 To further limit the radiation noise insert a zero phase reactor in the inverter output line and insert ferrite cores in the earth cables G 1 TOSHIBA E6581429 E Ex Countermeasure inverter wiring PLE type Power supply wiring Shielded cables Power supply wiring cables R L1 S L2 T L3 Motor wiring Shielded cables R L1 S L2 T L3 Motor wiring Shielded cables Fix with nonmetal cable gland U T1 V T2 W T3 Fix with nonmetal cable gland U T1 V T2 W T3 Fix with metal cable gland Fix with metal cable gl
28. AU1 Automatic acc dec 8 DISGIAU the BreviGus window AU2 Automatic torgue boost ay bey P 4 04 Automatic function set Displays the next window CMOd Command input mode FMOd Frequency input mode 1 Top Ka 2 Select confirm the parameter you want to change using the control dial Ex Select confirm Command input mode and Base frequency 1 The Parameter Setting window appears If the selected parameter is changed by selecting a If the setting selected is menu item the menu item selected is highlighted changed by selecting a menu and marked with a checkmark item Basic Parameters CMOd Displays the previous window Command input mode Displays the next window 1 Panel LCD option 2 RS485 2wire 3 RS485 3wire Functions of function keys If the selected parameter is changed by specifying a If the setting selected is value the value specified is displayed In addition changed by specifying a the minimum allowable value min and the maximum value allowable value max are displayed at the bottom of the Basic Parameters window vL Base frequency 1 Functions of function keys The functions keys allow you to select the position or decimal place 60 0 of each figure operation frequency you want to increment or 2 decrement with the control dial min 25 0 max 500 0 Selects the position of 1000 times of minimum set
29. E6581429 TOSHIBA Instruction Manual Totally enclosed box type Inverter TOSVERT VF PS1 TOSHIBA NOTICE 1 Make sure that this instruction manual is delivered to the end user of the inverter unit 2 This manual gives supplementary information of some items referred in the instruction manual E6581386 supplied with the product Read this manual Safety precautions lanan Introduction Contents Read first Connection of equipment Operations Searching and setting parameters Monitoring the operation status List of function key functions Measures to satisfy the standards Selection of peripheral devices Table of parameters Specifications c and E6581386 before installing or operating the inverter unit and store them in a safe place for reference TOSHIBA E6581429 Safety precautions Thoroughly familiarize yourself with the symbols and indications shown in l Safety Precautions of the instruction manual E6581386 and below and then continue to read manuals Make sure that you observe all cautions given Transportation amp installation N Caution Handle the inverter unit with a crane Lifting heavy inverters can cause injury to persons Taking care of safety for users handle carefully in order not to damage the inverter Carefully lift up the inverter hanging wires on the hanging bolts or holes on the top or bottom of the inverter
30. Mandatory ES us Note 1 Always keep the two sling ropes in balance when lifting the inverter and take care that unexpected force does not apply to the inverter during lifting Note 2 Always protect the inverter with a cover when transporting it Note 3 Do not put your hand in the wiring port or do not hold it when transporting the inverter The main unit must be installed on a base that can bear the unit s weight If the unit is installed on a base that cannot withstand that weight the unit may fall resulting in injury Install a mechanical brake whenever the motor requires a brake device which retains the motor shaft Failure to do so could lead to injury to persons because the inverter itself has no function of mechanically retaining the brake shaft TOSHIBA E6581429 Il Introduction Thank you for your purchase of the totally enclosed box type for IP54 Inverter TOSVERT VF PS1 Note Drives with UL Type 12 conformity are optional Contact your nearest Toshiba inverter distributor for them TOSHIBA E6581429 Contents I Safety precautions aaeoa NGANA GAN AA Gana lati Hte aaa nagan ngangen FR 1 Il Introduction OO 2 1 Read first O A
31. REV 2 Displays the previous window F106 Input terminal priority Displays the next window F9 4 F2 Displays parameters in the number range of 900 2 The number displayed increments each time this key is pressed 2 Change the parameter setting To do this perform steps 2 and 3 in the 3 2 Setting a basic parameter section D 3 TOSHIBA E6581429 4 4 Searching for parameters whose setting has been changed Changed Parameters This function displays parameters whose current settings are different from their default settings and their present settings 1 Select confirm Changed Parameters using the control dial The Changed Parameters window appears Parameter Setup Mode Changed Parameters Functions of function keys Goes to the Top View Mode U Waiting for search Displays in reverse order parameters whose setting were changed Displays in normal order parameters whose setting were changed Back Next 2 Search for the desired parameter by pressing the F3 or F4 key repeatedly The title function and current setting of the parameter selected are displayed GO Parameter Setup Mode Changed Parameters Functions of function keys CMOd Goes to the Top View Mode Command input mode Displays in reverse order parameters whose setting were changed 1 Panel LCD option Displays in normal ord
32. Switch in direction shown left 1 3 4 In case of adopting external braking resistor Optional To wire for external braking resistor an attention is needed because PA terminal have a wiring to the internal DC reactor Refer to followings when you wire for external braking resistor W0 75 22kW PA terminal screw With reference of the figure right make the each Feo e k solderless terminal in back to back and fasten y lt Dn P marpa them with the screw Wiring to the external em braking resistor W30 90kW Fasten with the screw both of copper bar connected to the PA terminal and the stripped cable for external braking resistor 13 TOSHIBA E6581429 1 4 Notes on the application 1 4 1 Installation B Installation environment Operate in areas where ambient temperature ranges from 10 C to 50 10cm or more Where ambient temperature will rise above 40 C derating of rated current is needed Install the inverter in a well ventilated place and mount it or more VF PS1 5cm or more on a flat metal plate in portrait operation Leave a space of 10cm or more on the upper and lower sides of the inverter and a space of 5cm or more on each side This inverter have a structure with IP54 conformity 10 IP54 is a structure that protects the contents from dust and harmful effects of water that drops from every direction How to install WiDerating curves
33. and Control wiring Shielded cables Control wiring Shielded cables Login input output 50 F 51 53 Login input output SU F 1 3 RES PWR NO RES PWR NO P24 PLC OUT1 P24 PLC OUT1 OUT2 CC OUT2 CC Fix with nonmetal cable gland Fix with nonmetal cable gland Note1 For cables other than above refer to the example of countermeasure in instruction manual E6581386 9 1 2 Note2 Wiring port plate have holes only for cables listed in above In case of wiring other cables please add hole for each cable Mounting and connecting the shielded motor cable with metal cable gland not supplied with the drive Fix the motor cable to the wiring port plate with metal cable gland with reference to the figure below EN N 5 N Shieldi AN Tapered ring b 22 Rubber bush Shielding Cover G 2 TOSHIBA E6581429 E Wiring port plate PLE type PDE type E OG D F A B H J mm mm mm mm mm mm mm mm mm 4007PLE 4022PLE 975 97 5 84 91 5 83 74 209 as 4037PLE 4055PLE 111 5 111 5 84 91 5 83 74 205 a 065 4075PLE 4110PLE 179 117 9 78 5 86 5 98 93 55 20 den 4150PLE 1482 141 2 84 78 8 132 132 9 4 dsa 4185PLE 4220PLE 155 2 148 2 80 88 8 132 144 95 Gen 4300PLE 158 4 158 4 84 73 8 141 139 a
34. e pee BO 4370PLE 4450PLE 167 5 167 5 96 768 141 138 a a n 4550PLE 4900PLE 189 191 97 69 5 207 228 Gan a any 4007PDE 4022PDE 175 5 97 5 84 445 130 121 eh hee hers 4037PDE 4055PDE 189 5 111 5 84 44 5 130 121 E bes 4075PDE 4110PDE 192 9 117 9 78 5 56 5 128 123 E is 4150PDE 233 2 141 2 84 73 8 137 137 aT d E he 4185PDE 4220PDE 2402 148 2 80 88 8 132 144 AR Born 4300PDE 226 5 158 5 84 74 141 139 bi be 4370PDE 4450PDE 2505 1675 96 768 141 188 arn nep Ber 4550PDE 4900PDE 271 191 97 106 170 5 1915 om an be Note Values in are for UL Type 12 conformity type Drives with UL Type 12 conformity are optional Contact your nearest Toshiba inverter distributor for them TOSHIBA E6581429 7 2 Measurements to be taken to satisfy the UL CSA standards 7 2 1 Caution as to peripheral devices When installing a no fuse circuit breaker or a fuse box on the primary side of the inverter use UL certified one The UL certification test on this inverter was conducted under the AIC conditions shown in table below current that flows in the event of a short circuit in the power supply Note that AIC currents vary depending on the capacity of the motor used AIC and maximum input voltage Applicable motor AIC Maximum input voltage KW A V 0 4 37 5 000 480 45 90 10 000 AIC Fuse and Wire sizes Input wire size Output wire size Grounding
35. efer to 5 Monitoring the operation status The figures below show the top windows of these modes To change from one mode to another press the ESC key Top View Mode FWD 60 0Hz STOP ec 0 0 Hz View Mode Status Monitor Mode Parameter Setup Mode Real time information Category Selection L Rotative direction FWD History function Frequency reference Basic Parameters Extended Parameters Changed Parameters Output current Input voltage Output voltage Top it v Top Status Monitor Mode Parameter Setup Mode When Quick mode is selected with lt the EASY key other windows are displayed 2 TOSHIBA E6581429 3 3 Operation in Top View Mode When the inverter is powered on it enters this mode first which allows you to monitor the operating status set an operation frequency use EASY key and switch between languages When Panel Jog Run is selected a jog run frequency also can be specified in this mode W Explanation of the top window Display of commands Display of Display of commands executed executed operating status FWD or REV is displayed to indicate the direction of rotation The operation frequency is displayed in the form of OO Tan View Mode Display of operating status FWD 60 0Hz RUN is displayed during operation STOP is displayed during a stop Trip is displayed
36. elow and always ground the inverter Use as large as and short a ground wire as possible and wire it as close as possible to the inverter P Grounding wire size Grounding wire size Voltage class Applicable Motor AWG Note mm Note 0 75 7 5KW 14 2 5 KW 12 4 15 18 5kW 10 6 400V 22kW 10 10 30 45kW 4 16 55 75kW 2 35 90kW 2 50 Note1 The recommended cable size is that of the cable e g 600V class HIV cable with continuous maximum permissible temperature of 75 C The ambient temperature is assumed to be 40 C or below The interconnect cable length is assumed to be 30m or less B 1 TOSHIBA E6581429 2 2 Standard connections Standard connection diagram sink logic The figure below shows an example of typical wiring in the main circuit 200V 0 4 45kW 400V 0 75 75kW inverter This inverter has following three setting monitor modes Main circuit power source 400V class 0 75 75kW Three phase 380 480V 50 60Hz G Pd Man PB PC Motor MCCB zl U T1 62 se Man V T2 7 2 drut wad 2 Forward run signal Reverse run signal Reset Preset speed 1 Preset speed 2 Preset speed 3 GELA 9 Control CCo d Common p circuit sbumes ynejeg From a 8 SWA MIJI RR S4 PP 0 0 0 a Voltage signal 10 1
37. er parameters whose Back Next setting were changed E In this window settings can be changed By pressing the control dial it displays the parameter setting window in which you can change settings as required For the steps to be followed see the previous sections o9 D 4 TOSHIBA E6581429 5 Monitoring the operation status In the Status Monitor Mode you can monitor various kinds of statuses and information such as the operating status of the inverter information on the terminal board and trip information Status Monitor Mode Real time information Functions of function keys Rotative direction FWD 5 Goes to the Top View Mode Frequency reference 60 0Hz Displays the previous window Qul cu reni po 2 Sp ay P Input voltage 99 Displays the next window Output voltage 50 Goes to the Parameter Setup Mode w Here are the items that can be monitored in this mode and an explanation of them Items displayed Description Display of details Rotative direction Rotating direction Set item of parameter F711 and its current Freguency reference v value Set item of parameter F712 and its current Output current P v value E Set item of parameter F713 and its current Input voltage d value Output voltage 4 co of parameter F714 and its current inal Input terminal 1 S4 S3
38. erminal M5 screw VFPS1 4037PLE 4055PLE PO PA PB PC Grounding capacitor Switching switch Grounding terminal M5screw A 5 TOSHIBA E6581429 VFPS1 4037PDE 4055PDE 4 slotted head screw ejeje Grounding terminal M5 screw RL1 512 PO PB PC UTA V T2 Grounding capacitor Switching switch Grounding terminal M5 screw A 6 TOSHIBA E6581429 VFPS1 4150PLE Grounding capacitor Switching switch VFPS1 4150PDE M4 slotted head screw PO PB PC U T1 V T2 W T3 R L1 T L8 S L2 Grounding terminal M6 screw R Grounding terminal M5 screw o e Grounding capacitor switching switch M6 screw PO PA PB PC U T1 V T2 w T3 grounding terminal 5 screw A 7 TOSHIBA E6581429 VFPS1 4185PDE 4220PDE Grounding terminal M6 screw Grounding terminal M5 screw VFPS1 4300PLE Grounding capacitor Switching switch M10 hexagon socket set screw Jere Te y Jee Grounding terminal M10 hexagon socket set screw Grounding terminal M5 screw VFPS1 4300PDE M5 slotted head screw M10 hexagon socket set screw R L1 512 TAS 2 Sle IQ UL yr Grounding terminal M10 hexagon socket set screw Grounding terminal M6 screw Grounding terminal M5 screw A 8 TOSHIBA E6581429 VFPS1 4370PLE 4450PLE Groundin
39. erminal board base frequency The characteristic can be set arbitrarily by two point setting Compliant with 6 types of input analog input RR VI II RX RX2 pulse input and binary BCD input RX2 binary BCD input optional Frequency jump 3 places Setting of jump frequency and width Upper and lower limit frequencies Upper limit frequency 0 to max frequency lower limit frequency 0 to upper limit frequency PWM carrier frequency Adjustable between 1 0 to 16kHz PID control Adjustment of proportional gain integral time differential time and delay filter Operation specifications Acceleration deceleration time 0 01 to 6000 sec Selectable from among acceleration deceleration times 1 and 2 Automatic acceleration deceleration function S pattern acceleration deceleration 1 and 2 pattern adjustable DC braking Adjustment of braking start frequency 0 to 120Hz braking 0 to 10026 and braking time 0 to 20 sec With emergency stop braking function and motor shaft fix control function Forward run reverse run With F CC closed to forward run with R CC closed to reverse run with both closed to reverse run With Note 1 ST CC opened to coast stop Emergency stop by panel operation or terminal board Jog run Jog mode if selected allows jog operation from the operation panel Note 1 Jog run operation by terminal board is possible by setting the parameters Preset speed operati
40. g capacitor switching switch M10 hexagon socket set screw e meer Te ym BUND M10 hexagon socket set screw Grounding terminal M5 screw M6 slotted head screw M10 hexagon socket set screw SA2 T L3 g aa o Ke I se P Te F Grounding terminal M10 hexagon socket set screw Grounding terminal M6 screw Grounding terminal M5 screw VFPS1 4550PLE 4900PLE Grounding capacitor switching switch M16 hexagon socket set screw Em 51 gt M Uu mom R L1 S L2 TAS UT V T2 W T3 PO PA PB PC PE e U g H U U U I p ee N UU l ay Grounding terminal M16 hexagon socket set screw Grounding terminal M8 screw TOSHIBA E6581429 VFPS1 4550PDE 4900 PDE M20 hexagon socket head cap screw M16 hexagon socket set screw grounding terminal M8 screw Following power terminals are cage type ones Input terminals of VFPS1 4007PDE to 4220PDE All power terminals of VFPS1 4300PLE to 4900PLE VFPS1 4300PDE to 4900PDE For tightening torque and cable stripping length refer to the table below O00 Mf _ P Ae rm o UT WT2 WT3 aci S L2 TAS mmf d Q PE N grounding terminal M16 hexagon socket set screw
41. ge low current overtorque motor overload output phase failure The items in the parentheses are selectable Operation frequency operation frequency command forward run reverse run output current DC 5 voltage output voltage compensated frequency terminal board input output information CPU version 5 LCD control EEPROM version past trip history cumulative operation time speed feedback torque torque 2 panel Monitoring command torgue current exiting current PID feedback value motor overload factor inverter overload gt function factor PBR overload factor PBR load factor input power output power peak output current peak DC E voltage Motor counter pseudo PG position pulse RR input VI II input RX input RX2 input FM output a AM output meter adjustment fix output flash memory version main circuit EEPROM version types of connection option previous default setting previous automatic control AU2 Free unit display Display of optional units other than output frequency motor speed line speed etc current Switch voltage volt switch Automatic edit Searches automatically parameters that are different from the standard default setting parameters Easy function to find changed parameters User default User parameter settings can be saved as default settings Allows to reset the parameters to the setting user defined parameter settings LED Charge display Displays main circuit capacitor charging
42. he Top View Mode 2 Select confirm the desired language with the control dial In this example Japanese is selected Language selection Functions of function keys V English B Goes to the Top View Mode Top When Panel Jog Run is selected parameter F262 1 CMOd 1 JOG is displayed in the lower right corner of the window When JOG is displayed jog run can be performed using the F4 key The switching to jog run cannot be performed during operation When switching to Jog Run mode operation has to be stopped temporarily 3 3 4 Performing jog run Top View Mode FWD 60 0 Hz STOP 5 TOSHIBA E6581429 1 Press the F4 key to carry out jog run The jog run frequency is displayed on the eda Top View Mode In this example the operation frequency is set at 5 0Hz FWD 60 0 Hz JOG Operation continues as long as the F4 key is pressed and it stops when the F4 key is released 5 0 Hz Functions of function keys 5 Switches between Quick mode and Standard Setting mode Goes to the Language selection window Quick Lng Executes a jog run command 3 3 5 Emergency stop reset operation To make an emergency stop or to reset the inverter follow these steps An emergency stop can be made when operation is performed with the terminal board inputs parameter CMOd 0 2 3 or 4
43. he current window AV There are windows that precede and or follow the current window There is no window that precedes or follows the current window About changing parameter settings By default the inverter is set with parameters to the mode in which it controls the operation of the machine via a terminal board Moreover the inverter is set so that the switching between forward run and reverse run cannot be performed using its operation panel To operate the inverter using this unit parameter settings need to be changed as described below Parameter CMOd Command input mode Parameter FMOd Frequency input mode 1 Parameter Fr Panel FWD REV selection 1 Pane LCD option Pane LCD option 4 2 Forward switchable 3 Reverse switchable This change of parameter settings makes it possible to start operation using the RUN key to stop operation using the STOP RESET key and to switch between forward run and reverse run using the FWD REV key Furthermore it allows you to set an operation frequency using the control dial gt Refer to 3 3 1 Setting a panel operation frequency A 4 TOSHIBA E6581429 2 Main circuit terminal VFPS1 4007PLE 4022PLE PO PA PB PC pm Sg M4 screw y Ed 2 Grounding capacitor switching switch Grounding terminal M5 screw VFPS1 4007PDE 4022PDE M4 slotted head screw Grounding t
44. he other using slide switch SW1 more details refer to the manual E6581386 Section 2 3 2 A 1 TOSHIBA E6581429 1 3 Structure of the main body 1 3 1 Names and functions 1 Outside view Operation panel Note Side view Wiring port plate Cooling fan Bottom view Note Operation panel is not attached to the inverter main unit at the delivery Attach the panel at the position of the upper figure before installing the inverter A 2 TOSHIBA E6581429 W Operation panel Totally enclosed box type VF PS1 series have a special operation panel 10 1 LCD panel For explanation of windows displayed see the next page 2 to 5 F1 to F4 function keys The function of each function key varies depending on the window currently displayed Refer to the next page and 6 List of function key functions 6 ESC key Each time this key is pressed modes change from one to another Also pressing this key brings you back to the window one level higher in the window hierarchy 7 FWD REV key Each time this key is pressed the direction of operation changes between forward run and reverse run To use this key parameter settings need to be changed Refer to the next page 8 RUN key The drive starts operation To use this key parameter settings need to be changed Refer to the nest page 9 STOP RESET key The drive stops operation To use this
45. in the event of tripping 2 Display of output frequency The operation frequency is displayed in the form of OO Overheat alarm CO Display of alarm trip In case of alarm or trip Its code is displayed Display of alarm trip information In case of alarm or trip Its information is displayed Display of output frequency Display of alarm trip Functions of function keys G Switches between Quick mode and Standard Setting mode Display of alarm trip message Goes to the Language selection window 3 3 1 Setting a panel operation frequency Only when Frequency input mode selection 1 parameter FMOd is set at 4 panel operation frequency setting is activated 1 Press the control dial The panel frequency window appears r Em Basic Parameters The current operation frequency setting is displayed at the center FC of the window m 4 J Panel frequency The current output frequency is displayed in the upper right section of the window Output frequency 0 04 The minimum allowable frequency min and the maximum 0 0Hz allowable frequency max are displayed at the bottom of the min 0 0 max 60 0 window 1000 x1 unctions of function keys 2 8 he functions keys allow you to select the position or decimal place each figure operation frequency you want to increment or decrement with the control dial
46. key parameter settings need to be changed Refer to the next page In case the inverter has tripped pressing this key twice in a row resets the inverter If multiple commands are entered by pressing the three keys F2 F3 and F4 or ESC FWD and RUN in rapid succession a stop command will be issued instead to stop operation 10 Control dial In a menu window turn the dial clockwise or counterclockwise to select a menu item the item selected is highlighted and press the dial to confirm the menu item selected Turn the dial clockwise to select an item that follows the item currently selected Turn the dial counterclockwise to select an item that precedes the item currently selected Selecting a menu item by turning the dial clockwise or counterclockwise and confirm the item selected by pressing the dial are referred to as select confirm an item In a value setting window turn the dial clockwise or counterclockwise to increment or decrement the value displayed and press the dial to confirm the value specified 1 Turn the dial clockwise to increment the value Turn the dial counterclockwise to decrement the value Turning the dial clockwise or counterclockwise to increment or decrement the value displayed and pressing the dial to confirm the value specified are referred to as specify confirm a value 1 Some settings are executed only by tuning the control dial A 3 TOSHIBA E6581429 LCD
47. lways Quick mode parameter PSEL 2 gt lt Highlighted is displayed The Quick mode window appears as the top window of Parameter Setup Mode n this case F1 key is not active C4 TOSHIBA E6581429 2 Local Remote key function is displayed IF1 key is in OFF State In this state remote controlled operation via terminal board is available If the F1 key is pressed while Loc is displayed it turns to F1 key is in ON State In this state local operation with operation panel is available There is no need to switch to local operation mode by changing parameter settings F1 key is not active while the drive is operating 3 Monitor peak minimum hold trigger function Update is displayed F1 key is in OFF State In this case the instant he F1 key is pressed a measurement for peak minimum hold starts While the F1 key is pressed highlighted MERR is displayed 1 key is in ON State 3 3 3 Selecting a language to be displayed A language to be displayed on the screen can be selected between Japanese and English In this window the language selected at the first power on can also be changed to the other language 1 Press the F2 Lng key The Language selection window appears on the screen The language selected is highlighted and marked with a Language selection checkmark V English Functions of function keys 5 Goes to t
48. n 1 The Language Selection window appears This window appears only when the unit is turned on at the first time after purchase Language selection English 2 Select the desired language using the control dial and push the dial In this example English is selected There is no need to select confirm the language Language selection English 3 The Startup window is displayed and soon replaced by the top window of Top View Mode TOSHIBA CONNECTION IN PROGRESS V1 1 IE04 This shows the version of the installed software The contents of the window may be somewhat different from those of your LCD panel Top View Mode FWD 0 0 Hz STOP 0 0 C 1 TOSHIBA E6581429 3 2 Setting monitor modes This inverter has following three setting monitor modes 1 Top View Mode When the inverter is powered on it enters this mode first The top window displays the operating status In this mode you can set a panel operation frequency use a function key as the EASY key and so on Refer to 3 3 Operation in Top View Mode 2 Parameter Setup Mode This mode allows you to set parameters gt Referto 4 Searching and setting parameters 3 Status Monitor Mode This mode allows you to monitor various kinds of statuses and information such as the operating status of the inverter and information on the terminal board 3 R
49. on By changing the combination of open close between S1 S2 S3 RR S4 CC set frequency 15 speed Note 1 operation Te Selectable between acceleration deceleration time torque limit and V f by set frequency Retry Capable of restarting after a check of the main circuit elements in case the protective function is activated Max 10 times selectable arbitrarily Waiting time adjustment 0 to 10 sec Soft stall Automatic load reduction control at overloading Default OFF Cooling fan ON OFF The cooling fan will be stopped automatically to assure long life when unnecessary However the fan inside the drive will always runs Operation panel key operation ON OFF control Key prohibition selectable for frequency setting etc All key operations can also be prohibited Regenerative power ride through control Possible to keep the motor running using its regenerative energy in case of a momentary power failure Default OFF Auto restart operation Possible to restart the motor in coasting in accordance with its speed and direction Default OFF Commercial inverter switching Possible to switch operation by commercial power source or inverter Drooping function When two or more inverters are used to operate a single load this function prevents load from concentrating on one inverter due to unbalance Override function External input signal adjustment is possible to the operation frequenc
50. oring properly For more information refer to 6 33 22 of instruction manual E6581386 10 For PWR connection conforming to safety standards refer to Section 9 3 of instruction manual E6581386 2 TOSHIBA E6581429 Standard connection diagram source logic The figure below shows an example of typical wiring in the main circuit 200V 0 4 45kW 400V 0 75 75kW inverter This inverter has following three setting monitor modes Main circuit power source 400V class 0 75 75kW Three phase 380 480V 50 60Hz Forward run signal Reverse run signal Reset Preset speed 1 Preset speed 2 Preset speed 3 5 jnejeg Voltage signal 0 10V or current signal 4 0 20mA Ammeter or voltmeter External potentiometer or voltage signal between RR S4 and CCA 0 10V 1 A DC reactor DCL is incorporated in the position shown the figure above External DC reactor cannot be used 2 For 30kW to 90kW drives an additional DC reactor is incorporated in the position shown the figure above 8 The noise filter is built in 4 External braking resistor option Dynamic braking drive circuit GTR7 is built in as standard 5 To supply a DC power connect the cables to the and PC terminals 6 If you want to use a DC power supply to operate 30kW or more inverters be sure to contact your supplier customer support center because an inrush current limiting circuit is required in such a case 7
51. panel This section explains the features of windows available using the top window of Status Monitor Mode as an example Status Monitor Mode Real time information Rotative direction Frequency reference Output current Input voltage Output voltage Top 1 Displays the mode currently selected 2 Displays the operating status of the inverter with a graphical symbol 4 Rotating In operation 9 Operation impossible While the frequency is set at OHz the RUN key is pressed EOFF blinking Waiting for emergency stop operation 3 4 Displays the title or status of the window Displays settings both in a menu form and numerically or a list of various kinds of information 5 Displays the function assigned to each function key in an abbreviation or graphical symbol The abbreviations and graphical symbols in the window correspond to the F1 to F4 keys respectively starting from the left Top In this example pressing the F1 key displays the Top View Mode window E3 In this example pressing the F2 key displays the previous window KA In this example pressing the F3 key displays the next window Prm In this example pressing the F4 key displays the Parameter Setting Mode window For details refer to 5 List of function key functions 6 Graphical symbols displayed vary depending on whether there are windows that precede or follow t
52. per cover if 40 C or more max 60 C Note 4 Storage temperature 25 to 70 Environments Relative humidity 20 to 93 free from condensation Vibration 5 9m s 0 6G or less 10 to 55Hz Compliant with JIS C60068 2 6 Note 1 15 contact input terminals of which 8 are options are programmable contact input terminals and they make it possible to arbitrarily select from about 80 types of signals Note 2 Programmable ON OFF output terminals make it possible to arbitrarily select from about 180 types of signals Note 3 Programmable analog output terminals make it possible to arbitrarily select from about 50 types of signals Note 4 When using inverters where the ambient temperature will rise above 40 C derate the output current Note 5 This function protects inverters from overcurrent due to output circuit ground fault J 3 10 TOSHIBA 10 2 Outside dimensions and mass E6581429 Outside dimensions and weight Applicable Applicable Dimensions mm Approximate motor motor Inverter type Drawing mass kW HP W H D WI HI kg Note 1 0 75 1 VFPS1 4007PLE PDE 1 5 2 VFPS1 4015PLE PDE 240 490 261 200 476 A 13 15 22 3 VFPS1 4022PLE PDE 3 7 5 VFPS1 4037PLE PDE 5 5 7 5 VFPS1 4055PLE PDE 240 490 2ra 200 A 8 B 18418 7 5
53. raph This type of window displays an analog value such as an output frequency output current or output voltage Ex Output current It displays the current value in both of numerical form and graph form In addition the minimum allowable value min and the maximum allowable value max are also displayed at the bottom of the window Type of window 2 Displays information a graph form This type of window displays input output terminal information and parts replacement alarm Ex Input terminal S4 S3 R F It displays the ON OFF status of each terminal signal or alarm signal in a graph form If the arrow 4 is moved to a terminal or alarm symbol the name of the function assigned to the terminal or the name of the alarm is displayed Type of window 3 Displays information in a list form This type of window displays detailed past trip information Ex Past trip 1 latest It displays the conditions under which the inverter was operated at the occurrence of tripping E 2 Status Monitor Mode e Output current 22 185 Prm Status Monitor Mode Output current 22 Status Monitor Mode Input terminal 1 S4 S3 R F gt Forward run Prm Past trip 1 latest E Emergency stop Sequence number Output frequency Rotative direction Frequency reference Output current Top 2
54. s in reverse order parameters whose setting were 4 4 changed No function Mon Goes to the Status Monitor Mode 3 2 Prm Goes to the Parameter Setup Mode 3 2 F1 F9 Displays parameters in the number range of 100 4 3 F4 key Far right displays parameters in the number range of 900 x1 Selects the position of minimum setting unit 3 3 1 Next Displays in normal order parameters whose setting were changed JOG Executes a jog run command 3 3 4 1 TOSHIBA E6581429 7 Measures to satisfy the standards 7 1 How to cope with the CE standards 7 1 1 Measures to satisfy the EMC directive Concrete measures to EMC directive are shown below 1 This inverter installs a EMC filter inside So the conducted and radiated noise can be reduced EMC directive compliance Requirements Inverter type form EWA Came Length p motor Conducted noise level frequency CF connecting cable KHz m C 2 4 10 1 61800 3 category C2 VFPS1 4007PLE VFPS1 4055PLE SERM 4 1716 5 EN55011 class A Group 1 2 4 10 VFPS1 4075PLE VFPS1 4185PLE 41 16 5 VFPS1 4220PLE 2 16 25 EE YN EN55011 class A Group 2 2 2 5 50 VFPS1 4300PLE VFPS1 4900PLE 2 6716 25 20 EC61800 3 category C1 EN55011 class B Group 1 EC61800 3 category C2 VFPS1 4007PDE VFPS1 4150PDE 2 16 50 EN55011 class A Group 1 100 EC61800 3 category C3 EN55011 class A Group 2 2
55. ting unit 1000 x1 Selects the position of 100 times of minimum setting unit E 2 Selects the position of 10 times of minimum setting unit GGOGO Selects the position of minimum setting unit In this case 0 1 D 2 TOSHIBA E6581429 3 Using the control dial select confirm an item or specify confirm a value In this example Panel LCD option is selected and confirmed or frequency of 90 0Hz is specified and confirmed When the change you made is saved the title of the If the setting selected is parameter stops blinking and the screen returns to the changed by selecting a previous window menu Basic Parameters CMOd Command input mode 0 Terminal s 1 Panel LCD option 2 RS485 2wire 3 RS485 3wire it wv If the setting selected is changed by specifying a value Basic Parameters Base frequency 1 min 25 0 max 500 0 1000 FIN x1 4 3 Setting an extended parameter 1 Select confirm Extended parameters using the control dial The Extended Parameters window appears Parameter Setup Mode Extended Parameters Low speed signal freq Functions of function keys Displays parameters in the number range of 900 F101 Speed reach frequency The number displayed decrements each time this key F102 Speed reach freq band is pressed F105 Priority of FWD
56. verter type frequency resistance braking waiting time vb vlv ACC DEC resistance F172 F171 F500 F501 Pbr PbCP F356 F405 VFPS1 4007PLE PDE 8 0 1 10 0 8 0 200 0 0 12 0 57 0 75 VFPS1 4015PLE PDE 6 0 oA 10 0 8 0 200 0 0 12 0 57 1 50 VFPS1 4022PLE PDE 6 0 1 10 0 8 0 200 0 0 12 0 57 2 20 VFPS1 4037PLE PDE 6 0 i 10 0 8 0 160 0 0 12 0 67 3 70 VFPS1 4055PLE PDE 4 0 1 10 0 8 0 80 0 0 24 0 87 5 50 VFPS1 4075PLE PDE 4 0 1 10 0 8 0 60 0 0 44 0 87 7 50 VFPS1 4110PLE PDE 4 0 1 10 0 8 0 40 0 0 66 1 07 11 00 VFPS1 4150PLE PDE 3 0 1 10 0 8 0 30 0 0 88 1 07 15 00 VFPS1 4185PLE PDE 3 0 1 30 0 4 0 30 0 0 88 1 37 18 50 VFPS1 4220PLE PDE 3 0 1 30 0 4 0 15 0 1 76 1 37 22 00 VFPS1 4300PLE PDE 3 0 11 30 0 4 0 15 0 1 76 1 37 30 00 VFPS1 4370PLE PDE 3 0 1 30 0 4 0 8 0 1 76 1 37 37 00 VFPS1 4450PLE PDE 3 0 1 30 0 4 0 8 0 1 76 1 37 45 00 VFPS1 4550PLE PDE 3 0 1 30 0 4 0 8 0 1 76 1 37 55 00 VFPS1 4750PLE PDE 2 0 1 60 0 4 0 8 0 1 76 1 37 75 00 VFPS1 4900PLE PDE 2 0 e 60 0 4 0 3 7 7 40 1 37 90 00 1 Inverter with a model number ending with WN 460 WP 400 Motor rated Motor rated Motor Motor Motor Motor Display unit current rotation speed constanti constant2 constant3 constant4 selection for Inverter type torque boost no load current leak inductance rated slip integral output F407 power F406 410 411 412 413 749 VFPS1 4007PLE PDE 1
57. y command value Protective function Protective function Stall prevention current limit overcurrent overvoltage short circuit on the load side ground fault on the load side Note 5 undervoltage momentary power failure 15ms or more non stop control at momentary power failure overload protection arm overload at starting overcurrent on the load side at starting overcurrent and overload at dynamic braking resistance fin overheat emergency stop Electronic thermal characteristic Switchable between standard motor constant torque VF motor adjustment of overload protection and stall prevention level Reset Reset by 1a contact closed or 1b contact opened or by operation panel Or power source OFF ON This function is also used to save and clear trip records Continued overleaf J 2 TOSHIBA E6581429 Continued Item Specification arms Stall prevention during operation overload limit overload undervoltage on power source side DC circuit undervoltage setting error in retry upper limit lower limit Overcurrent overvoltage fin overheat short circuit on the load side ground fault on the load side inverter overload arm overcurrent at starting overcurrent on the load side at starting EEPROM error Causes of MA RAM error ROM error transmission error dynamic braking resistor overcurrent overload emergency failures f stop undervolta
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