Stovax Stove Range User's Manual
Contents
1. G31 Gross Gross Efficiency Class II Flue Outlet Size 127mm 5 Gas Inlet Connection Size 8mm Minimum Flue Specification T260 N2 0 D 1 Maximum Flue Temperature 180 C Packing Checklist Qty Description Stove Flue Blanking plate Coal Retainer Log set 5 logs Ash Panels 2 sections a RG d d X s Fixing Kit Containing 1 Instruction Manual 1 Wood Screw 1 Rawplug 1 Box spanner Packed in appliance AR1623 1 1 1 2 1 3 1 4 2 1 3 1 Sud 3 3 3 4 3 5 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 FLUE AND CHIMNEY REQUIREMENTS The chimney or flue system must comply with the rules in force and must be a minimum of 127mm in diameter 5 The minimum effect height of the flue or chimney must be 3 metres 10ft Any horizontal flue run from the rear outlet should not exceed 100mm from the back of the appliance The chimney or flue must be free from any obstruction Any damper plates should be removed or secured in the fully open position and no restrictor plates should be fitted The chimney should be swept prior to the installation of the appliance However where it can be seen that the chimney is clean and unobstructed throughout its entire length it need not be swept NOTE If it is intended to fit the stove into a existing brick built chimney without a closure plate a 5 127mm liner must be used Larger lined flues may work but in some instances could2. Marlboroush amp Stockton Log Effect Stove Range Conventional Flue With upgradeable control valve Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT Do not attempt to burn rubbish in this fire This stove must only be operated with the door secured firmly in position The outer casing of this stove will become hot whilst in operation it is therefore recommended that the appliance be uarded to protect the young and infirm using a suitable guard Ensure that fabrics such as curtains are not positioned above or near to the stoves outer casing Please read these Instructions carefully and keep them in a safe place They will be needed when servicing the fire The commissioning sheet found on page 3 of these instructions should be completed by the installer PRO842 Issue 2 February 2007 CONTENTS COVERING THE FOLLOWING MODELS MARLBOROUGH 8610LUC P8610LUC STOCKTON 8617LUC P8617LUC APPLIANCE COMMISIONING CHECKLIST USER INSTRUCTIONS INSTALLATION INSTRUCTIONS Technical Specifications Site Requirements Installation Commissioning SERVICING INSTRUCTIONS servicing Requirements Fau
3. ignite the stove and operate on maximum for 10 minutes Remove the plastic sight plug from the right hand side of the stove Position a lighted smoke match just inside the draught diverter opening and check that all smoke is drawn into the opening by viewing through the sight hole See diagram 1 If there is any doubt run the stove for a further 10 minutes and repeat the test AR1493 If there are any extractor fans in adjacent rooms the test must be repeated with the fans running on maximum and interconnecting doors open IF SPILLAGE PERSISTS DISCONNECT THE APPLIANCE AND SEEK EXPERT ADVICE For future reference record the installation details on the commissioning sheet at the end of the User Section of these instructions 14 SERVICING INSTRUCTIONS SERVICING FAULT FINDING CHARTS 1 4 Correct any faults found during the initial tests and then 1 SERVICING REQUIREMENTS recommission the appliance conducting the usual safety checks This appliance must be serviced at least once a year by a 1 5 Advise the customer of any remedial action taken competent person All tests must be serviced by best practice as described by L 13 7 the current CORGI recommendations Before any tests are undertaken on the appliance conduct a 1 gas soundness test for the property to ensure that there are no gas leaks prior to starting work i Before any tests are undertaken on the appliance it is also recommended to fully check the operation of the ap
4. 3 The installation shall also be completed in accordance with The Building Standards Scotland Regulations issued by the Scottish Development Department For Republic of Ireland reference should be made to the relevant standards governing installations IS813 1996 1 4 Read all these Instructions before commencing installation 1 5 This appliance must be installed in accordance with the rules in force and only used in a sufficiently ventilated space 1 6 Ensure that curtains are not positioned above the stove and that there is at least a clearance of 300mm between the sides of the stove and any curtains 1 7 The manufacturer considers the full outer casing of this stove to be a working surface Therefore it will become hot whilst in operation A suitable guard is recommended to protect young children the aged and the infirm 23 ARO914 Ensure that the left hand control knob is pointing to off 1 8 This stove must only be operated with the door secured 24 firmly in position If any cracks appear in the glass the appliance must not be used until the glass panel is replaced 1 9 Do not attempt to burn rubbish in this stove Ensure that the right hand control knob is pointing to off e 2 5 Press in the right hand control knob and rotate it anticlockwise until a click is heard keep pressing in and the knob is pointing to pilot The pilot should now light If 1 10 Any combustible shelves or surrounding furniture mus
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6. back panel without force required If not positioned correctly the bracket will sit at an angle See Diagram 18 20 AR1447 AR1448 10 PRIMARY AERATION PLATE 10 1 Turn the gas supply off at the isolation device 10 2 Refer to Section 2 to remove the main burner 10 3 Remove the two screws on the burner skin to detach the venturi cover from the venturi Slide the venturi cover off the venturi as per diagram 19 AR1608 10 4 Change the aeration plates to those stated in the technical specification for the gas the product will be using refer to the databadge AR0619 SERVICING INSTRUCTIONS REPLACING PARTS 11 CHANGING BETWEEN GAS TYPES In order to change between gas types it will be necessary to change the following items Pilot Injector Control Valve Main Injector Main Burner Aeration Plate if required Databadge The relevant parts can be ordered from Gazco always quote the appliance type and serial number when ordering spare parts NOTE THE CONTROL VALVE IS FACTORY PRESET FOR CORRECT GAS TYPE AND MODEL A NEW UNIT WILL NEED TO BE ORDERED WHEN CHANGING BETWEEN GAS TYPES 12 CONTROL UPGRADE See Installation Section 1 13 SHORT SPARES LIST 20mb 29mb 37mb PI0026 PI0052 Thermostat timer kit 8456 21 SERVICE RECORDS 1ST SERVICE Dealer s Stamp CORGI Registration Number 3RD SERVICE Dealer s Stamp CORGI Registration Number 5TH SERVICE D
7. retaining nut and 4 3 To release the right hand side of the control cover insert the withdraw the thermocouple Undo the thermocouple from narrow blade screwdriver into the slot shown in diagram 8 the back of the gas valve See Diagrams 5 and 6 Reassemble Lever it gently and pull from the right hand side at the same in reverse order Do not overtighten time The cover will now come off There is a small cylindrical metal spacer inside the cover this must be kept and replaced on the fixing screw during reassembly ARO916 ARO617 4 4 Disconnect the end of the ignition lead from the valve body see diagram 9 Arrow B note the existing route of the ignition lead ARO943 ARO943a NOTE SPECIAL CARE SHOULD BE TAKEN WHEN REPLACING THE THERMOCOUPLE TO THE BACK OF THE GAS VALVE ENSURING THAT THE SENSOR WIRES 45 FOR THE GAZCO FLUE SURE SYSTEM ARE NOT l DISCONNECTED Replace with a new ignition lead following the same route as the old one Replace the valve cover and the pilot assembly 4 6 Check the operation of the new ignition lead 4 IGNITION LEAD 5 PIEZO 4 1 Gain access to the back of the pilot assembly see Section 3 above and disconnect the ignition lead from the electrode 4 2 Undo the single screw that secures the left hand side of the control cover see Diagram 7 5 1 The piezo assembly used on this appliance is not serviceable and is unlikely to fail 6 GAS VALVE 6 1 Turn the gas supply off at the isol
8. tool provided The main ceramic components are inside the firebox NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLING TO AVOID DAMAGING THE OUTER CASING The fuel bed consists of 5 logs and 2 ash panels The logs have letters A B C D and E moulded into them for identification Take the rear log A and place it up against the rear of the fire sitting on the two flat ledges of the burner The two legs of the log should sit between the rear burner ports See diagram 3 Ensure an equal gap between each side of the log and the side of the firebox AR1610 Place log B on the left hand side of the burner with the location bar on the underside of the log fully located in the long slot of the burner Make sure the log is as far to the left as possible See diagram 4 AR1611 INSTALLATION INSTRUCTIONS INSTALLATION 5 3 Place log C on the right hand side of the burner with the location bar on the underside of the log fully located in the long slot in the burner Make sure the log is as far right as possible See diagram 5 AR1615 RBCS 7 5 7 Place log E across from the rear of log A to log C on the KOON AY S V s right hand side Again there are cut outs for location The front of the log should sit on the front ash panels and should s ARIDIZ fit tight to log C See diagram 9 5 4 Place log D across from the rear log A to log B on the left hand side There are cut outs in both logs for locati
9. FINITE FLOW THE FLUE MAY REQUIRE ATTENTION SEEK EXPERT ADVICE INSTALLATION INSTRUCTIONS INSTALLATION 3 6 The flue system may now be connected to the stove Ensure that all joints are sealed with a suitable fire resistant sealant It is also recommended that a physical retention method be used at the flue spigot joint self tapping screws being favoured 3 7 Connect a suitable pressure gauge to the test point located on the inlet fitting and turn the gas supply on Light the appliance and check all gas joints for gas soundness Turn the appliance to maximum and check that the supply pressure is as stated on the databadge Turn the gas off and replace the test point screw Turn the gas on and check the test point for gas soundness CLOSURE PLATE INSTALLATION NOTE The stove is also suitable for installation onto a fireplace opening The following method illustrates how this can be achieved with the aid of the optional closure plate and spigot extension Ensure the fireplace dimensions are as shown in diagram 2 3 8 Place the closure plate against the fireplace opening and ensure that there is sufficient overlap around the perimeter to allow a fume tight seal to be made Cut straight across the top of the plate if trimming is required 3 9 Seal the plate to the opening and the hearth with a suitable heat resisting material Ensure that any relief opening at the bottom of the plate is left unobstructed 3 10 Secure the spigot exte
10. TS HEAT FOR A CONSIDERABLE TIME AFTER SHUTDOWN NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLING Remove the door by undoing the four dome nuts using the tool supplied and place to one side Carefully remove the ceramic fuel bed components and place to one side taking care to protect floor coverings etc PLEASE HANDLE WITH CARE The logs should not require cleaning Do not use a vacuum cleaner or brush to clean the logs Any large pieces of debris may be removed by hand Ensure any debris is removed from the burner ports Replace the ceramics and door referring to Section 7 below Use a damp cloth to clean the outer casing of the appliance 7 FUEL BED ARRANGEMENTS Remove the cast iron door using the tool provided Remove the front coal retainer by lifting vertically NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLING TO AVOID DAMAGING THE OUTER CASING The fuel bed consists of 5 logs and 2 ash panels The logs have letters A B C D and E moulded into them for identification Take the rear log A and place it up against the rear of the fire sitting on the two flat ledges of the burner The two legs of the log should sit between the rear burner ports See diagram 3 Ensure there is an equal gap between each side of the log and the side of the firebox AR1610 USER INSTRUCTIONS 7 2 Place log B on the left hand side of the burner with the location bar on the underside of the log fully
11. a Corgi registered engineer and a copy of the service visit report is available for inspection by a Gazco engineer USER INSTRUCTIONS with your local Gazco dealer if you have any questions In 1 GENERAL all correspondence always quote the Model No and Serial No Please ensure the commissioning checklist is completed 1 1 Installation and servicing must be carried out by a by your installer as this is a requirement of your Guarantee competent person in accordance with Gas Safety Installation and Use Regulations 1998 the relevant British Standards for 2 LIGHTING THE STOVE Installation appropriate Codes of Practice and in accordance with the manufacturer s instructions It is recommended that a CORGI registered engineer be used for this purpose as 2 1 Locate the control valve on the appliance There are two they are approved by the HSE under the above regulations control knobs on the valve the right hand knob controls the 1 2 This appliance is suitable for use in G B and I E using ana Ignition anid SR JT Rani op s urner Natural Gas at a supply pressure of 20mbar or LPG at a supply pressure of 29mbar Butane or 37mbar Propane 2 2 If your appliance has already been upgraded to battery remote control please refer to the instructions provided with the upgrade to operate the remote control The following The Building Regulations issued by The Department of The instructions will work for either situation Environment 1
12. ance control All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance 4 1 4 APPLIANCE LOCATION This fire must stand on a non combustible hearth that is at least 12mm thick and projects 50mm minimum from the base of the fire in all directions 4 2 Do not install in a room that contains a bath or shower A 580 mm B 445 mm 12 mm AR0604 MINIMUM CLEARANCE 4 3 4 4 The fire is not suitable for installation against a combustible wall All combustible materials must be removed from behind the fire Ensure you comply with all minimum cleaance measurements whether or not to combustible materials A 225 mm B 150 mm AR0522 A 50 mm B 150 mm AR0531 Air space to non combustible The above dimensions provide adquate clearance at the side and rear of the fire so that the controls can be reached 1 1 1 2 1 3 1 4 2 1 2 2 2 3 2 4 2 5 2 6 2 7 INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT ENSURE THAT THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE REFER TO DATABADGE AND TECHNICAL SPECIFICATIONS OF THIS BOOKLET FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SECTION 11 REPLACING PARTS 1 CONTROL UPGRADE This stove is fitted with a control valve that can be easily upgraded to battery powered remote control There are two versions of this contro
13. atically regulate the room temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during two ON periods GAZCO PART NUMBER 8456 5 HANDLING amp DISPOSAL OF FIRE CERAMICS The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material 6 1 6 2 6 3 6 4 6 5 6 7 7 1 6 CLEANING THE FIRE WARNING DO NOT ATTEMPT TO CLEAN THE STOVE UNTIL IN A COLD CONDITION THE STOVE RETAINS I
14. ation device 6 2 Disconnect the 2 x 8mm and 1 x 4mm gas pipe fittings at the back of the gas valve and also disconnect the thermocouple see Diagram 10 Arrow A 6 3 Remove the control valve cover and disconnect the ignition lead from the gas valve see section 4 6 4 Undo the two bolts securing the gas valve to the appliance and remove the valve see diagram 10 Arrow C AR0915 6 5 Replace in reverse order 18 6 6 7 1 Veo 7 3 8 1 8 2 8 3 SERVICING INSTRUCTIONS REPLACING PARTS Check all joints for gas leaks Check the operation of the thermocouple and ignition lead AR0943b 7 MAGNETIC SAFETY VALVE Turn the gas supply off at the isolation device Undo the thermocouple connection from the back of the gas valve Pull the sensor leads clear and remove the interrupter block Undo the mag valve retaining nut at the back of the control valve Gently tap out the mag valve and replace with a new unit Replace the retaining nut and tighten See diagram 11 Arrow A ARO943c Reassemble the interrupter block and leads Secure the thermocouple connection in the rear of the gas control Do not overtighten Turn the gas supply on and check the entire pipework and valve joints for any leaks 8 MAIN INJECTOR Turn the gas supply off at the isolation device Refer to Section 2 Replacing Parts to remove the main burner Undo the compression nut from the feed pipe at the gas control under the ap
15. burner engage the venturi over the injector ensuring the burner sits on top of the fixing bracket Push the burner to the right and whilst holding insert the three fixing screws NOTE BEFORE REPLACING THE BURNER ENSURE THE SILICONE SEAL AROUND THE INJECTOR IS INTACT AND CHECK THAT VENTURI COVER IS ATTACHED 3 PILOT UNIT The pilot assembly consists of four components that can be individually changed these are 1 Pilot burner bracket 2 Pilot injector 3 Electrode 4 Thermocouple Turn the gas supply off at the isolation device Remove the door and place to one side and carefully remove the ceramic fuelbed components 17 3 3 3 4 3 5 3 6 Remove the main burner See Section 2 above Remove the two fixing screws from the pilot bracket See Diagram 2 Gently draw the assembly away from the firebox to give access to the nuts and ignition lead AR0614 To remove the pilot injector undo the compression nut on the pilot feed pipe and withdraw the injector which will be hooked onto the olive When replacing an injector always make sure it is hooked onto the olive before inserting it into the pilot burner See diagram 3 AR1604 To remove the electrode disconnect the ignition lead and undo the retaining nut The electrode can now be removed Note the orientation of the electrode terminal when reassembling See diagram 4 SERVICING INSTRUCTIONS REPLACING PARTS 3 7 To remove the thermocouple undo the
16. cause cold start flue problems resulting in nuisance shutdown Lined flues above 7 175mm are not recommended Due to recent changes to European chimney standards new flues and chimneys are now described by their temperature pressure and resistance to corrosion condensation and fire To assist in identifying the correct flue system the minimum flue specification is shown in the technical specification of this book Existing chimneys are not covered by this system Closure Plate Installation This appliance can be installed into a standard fireplace opening with the optional closure plate and spigot extension made for the appliance Note the stove and plate will require removing when carrying out the annual service Not suitable for precast letterbox flues 2 VENTILATION Consult the rules in force Note This appliance does not normally require any additional ventilation when installed in G B 3 INSTALLATION OF THE GAS SUPPLY Before installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible Ensure that the gas supply is capable of delivering the required amount of gas and is in accordance with the rules in force Soft copper tubing and soft soldered joints can be used but must not be closer than 50mm to the base of the tray A means of isolating the gas supply to the appliance must be provided independent of any appli
17. ealer s Stamp CORGI Registration Number 7TH SERVICE Dealer s Stamp CORGI Registration Number 9TH SERVICE Dealer s Stamp CORGI Registration Number 22 2ND SERVICE Dealer s Stamp CORGI Registration Number 4TH SERVICE Dealer s Stamp CORGI Registration Number 6TH SERVICE Dealer s Stamp CORGI Registration Number 8TH SERVICE Dealer s Stamp CORGI Registration Number 10TH SERVICE Dealer s Stamp CORGI Registration Number Gazco Limited Osprey Road Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E mail info gazco com A member of the Stovax Group
18. hanged to top exit by using the following method Remove the flue spigot from the rear of the stove and replace with the blanking plate from the top of the stove and vice versa Position the stove ensuring all appropriate clearances are observed Using a pencil mark the position of the holes in the fixing brackets attached to the inside of the rear legs Remove the stove and drill the holes using a number 12 masonry drill Push rawlplugs into the holes and insert the woodscrews until the head is approximately 3mm proud of the hearth Place the stove in position over the bracket so that the screw heads locate in the large part of the slot Push the stove back so that the screw heads engage fully into the narrow part of the slot tighten the screws if desired Having run the gas supply to the stove PURGE THE SUPPLY PIPE this is essential to expel any debris that may block the gas controls Connect the gas supply to the 8mm compression elbow at the right hand rear corner of the stove There is a cutout in the right hand rear leg to enable a direct straight connection to be made to the rear of the stove See diagram 1 A gas soundness check must be completed up to the gas inlet connection ARO934 Check the pull of the flue system by applying a lighted smoke pellet to the flue system opening If there is a definite flow into the chimney proceed with the installation If not warm the chimney for a few minutes IF THERE IS STILL NO DE
19. l which can be obtained through your local Gazco stockist This upgrade can be fitted before or after installation but if side clearances are limited then it will be easier to upgrade the stove before installation Full instructions are included with the kit STANDARD REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 THERMOSTATIC AND TIMER REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit In MANUAL MODE it can be used to turn the main burner on and manually regulate it from low through to high and back again It can also be used to turn the main burner off leaving the pilot burning In AUTO MODE it will automatically regulate the room temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during two on periods GAZCO PART NUMBER 8456 2 SAFETY PRECAUTIONS This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space Place read these instructions before installation and use of this appliance All the instructions must be left intact with the user In your own interests and those of safety this appliance must be installed b
20. ler for advice 11 SERVICING A qualified gas engineer must service the stove every 12 months In all correspondence always quote the appliance type and the Serial Number that may be found on the databadge on the appliance 12 VENTILATION Any purpose provided ventilation should be checked periodically to ensure that it is free from obstruction 13 INSTALLATION DETAILS To assist in any future correspondence your installer should have completed the commissioning sheet at the front of this manual This records the essential installation details of this appliance In all correspondence always quote the Model No and Serial No 14 HOT SURFACES The manufacturer consider the full outer casing of this stove to be a working surface Therefore it will become hot whilst in operation A suitable guard is recommended to protect young children the aged and the infirm INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION COVERING THE FOLLOWING MODELS MARLBOROUGH 8610LUC P8610LUC STOCKTON 8617LUC P8617LUC Model Gas Gas Working NOX Aeration Injector Gas Rate Input kW Gross Country CAT Type Pressure Class m h High Low Marlborough 8610LUC l H Natural 20 mbar 3 14 5 375 0 623 6 6 3 6 GB IE G20 Gross Gross Marlborough P8610LUC lap Propane 37 mbar 3 11 5 x 2 165 0 232 6 4 3 6 GB IE G31 Gross Gross 375 0 623 6 6 3 6 GB IE Gross Gross G20 Stockton P8617LUC lop Propane 37mbar
21. located in the long slot of the burner Make sure the log is as far to the left as possible See diagram 4 AR1611 Z 3 Place log C on the right hand side of the burner with the location bar on the underside of the log fully located in the long slot in the burner Make sure the log is as far right as possible See diagram 5 AR1612 7 4 Place log D across from the rear log A to log B on the left hand side There are cut outs in both logs for location See diagram 6 AR1613 7 5 There are two ash panels which lay across the front of the burner skin Place the panel with the flat edge facing the left side of the firebox There are location holes on this log which fit over the screw holes of the burner skin AR1614 7 6 Place the second ash panel to the right of the first with the pointed end of the panel fitting into the V shape This panel should locate on the screw holes of the burner skin Ensure that both logs are horizontal to the burner ports AR1615 7 7 Place log E across from the rear of log A to log C on the right hand side Again there are cut outs for location The front of the log should sit on the front ash panels and should fit tight to log C See diagram 9 AR1616 USER INSTRUCTIONS 7 8 Carefully insert the front coal retainer into the front panel of the firebox Take care not the scrape damage the logs This coal retainer sits in two brackets Ensure it is fully inserted leaving approxima
22. lt Finding How to replace parts Basic spare parts list Service Record PAGE 15 15 15 17 21 22 APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims o sn amma 2 O T 3 see o Gas emeek O o y e DEC u NN Appliance working pressure on High Setting NB All other gas appliances must be operating on full homm OOO DK I S a Have controls been upgraded Upgradeable models only 8455 Standard 8456 Programmable Time amp Temperature DEALER AND INSTALLER INFORMATION Installation Company Ei risa i Engineer Date of Purchase Contact No Model No C Q Corgi Reg No Serial Ni cease dM kde Et EE Et aea TET RR OR PM en ORU Cte ont Date of Installation Gas Type This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second year to the extent permitted by law if the annual service recommended in the Instructions for Use has been completed by
23. nsion to the engine assembly and seal with heat resisting tape or similar Position the engine assembly ensuring that the 50mm rear clearance is maintained then proceed with the installation as detailed in points 3 2 to 3 7 above See diagram 2 A 50mm min B 15mm min C 50mm min AR0377 4 HANDLING amp DISPOSAL OF FIRE CERAMICS The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated 11 in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material 5 FUELBED ARRANGEMENTS Remove the cast iron door using the
24. on See diagram 6 AR1616 5 8 Carefully insert the front coal retainer into the front panel of the firebox Take care not the scrape damage the logs This coal retainer sits in two brackets Ensure it is fully inserted leaving approximately a 4 mm gap between the firebox 5 5 There are two ash panels which lay across the front of the ledge and the bottom of the coal retainer burner skin Place the panel with the flat edge facing the left side of the firebox There are location holes on this log which fit over the screw holes of the burner skin AR1613 e A a a w J AR1617 AR1614 5 6 Place the second ash panel to the right of the first with the pointed end of the panel fitting into the V shape This panel should locate on the screw holes of the burner skin Ensure that both logs are horizontal to the burner ports 12 INSTALLATION INSTRUCTIONS INSTALLATION 5 9 Ensure that the fibreglass seal on the back of the door is intact locate the door on the four studs and slide back to the firebox Secure in place using the four dome nuts and tool supplied do not overtigthen the nuts see diagram 11 AR0390 NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVED OR WHEN THE GLASS IS BROKEN 6 LIGHTING 6 1 Full instructions are given in the User section under Lighting the Stove 13 1 1 1 2 INSTALLATION INSTRUCTIONS COMMISSIONING 1 COMMISSIONING Close all openable doors and windows in the room
25. pliance Working from inside the firebox remove the lock nut from the injector see diagram 12 and withdraw the injector complete with the feed pipe from under the appliance See diagram 12 19 8 4 8 5 9 1 9 2 ARO618 Holding the injector with a spanner undo the feed pipe NOTE THE ORIENTATION OF THE INJECTOR Reassemble in reverse order Turn on the gas supply and check for any leaks 9 GAZCO FLUE SURE SYSTEM Remove the front door by undoing the four dome nuts and remove the cast iron door NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLINC Carefully remove the coal retainer and ceramic components and place to one side Remove the burner casting by removing the three screws located on the sides of the burner skin AR1605 Remove the screw on the back panel and remove the panel Refer to Diagram 14 AR1606 SERVICING INSTRUCTIONS REPLACING PARTS 9 3 Undo the two screws at the back of the firebox and carefully withdraw the bracket AR1607 9 4 Disconnect the two slender wires Undo the two taptite screws and remove the sensor and the two plastic spacers See diagram 16 AR1446 9 5 Refit the new sensor ensuring that the plastic spacers are between the sensor and the bracket Refit the leads See Diagram 17 AR1452 9 6 Feed the cable back through the hole as you replace the bracket When the bracket is located correctly it will sit flush with the
26. pliance Special checks 1 3 1 Clean any lint or fluff from the pilot 1 3 2 Clean away any fluff or lint from under the burner 1 3 3 Check that the spark gap on the pilot is correct AR0620 1 3 4 Check all of the screws which secure the burner skins and tighten if they are loose YES Does the pilot light Is the control being operated correctly SYSTEM OK Is the gas pressure correct Noe zc a5 X T E E e e gt E S z 43 ja O Eb a 5 g z 2 O O s un 2mm e T Is the gas turned on to the appliance Clean the area I 9 i rm O Z z O a IGNITION FUNCTIONAL CHECK 1 Correct and retry Replacing Parts Section 2 There is a block in the system Check the inlet test point and the mag seating N LLI LLJ ZI lt O zu 5z rm T us z O OZ O SE z Consult User Instructions and retry Check alignment of pilot burner head Change the ignition lead See Check isolation tap and gas meter Purge the gas pipes and retry Cs s fae Q un o s o pes p 2 o 2 gt o C m oO x Q Ensure there is no debris around the pilot assembly e g soot etc which could short the spark 15 INSTRUCTIONS SERVICING SERVICING FAULT FINDING CHARTS AljaJ pue l gt O WILSAS jun 1o id y aoejday pe epoa2eje y e ejdes player Z uey iun Sew gueyy AOI 493e248 sip
27. r 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult USER INSTRUCTIONS 3 TURNING OFF THE STOVE 3 1 To turn the stove off locate the control valve turn the left hand control knob until it points to off 6 The main burner will go out leaving the pilot burning 3 2 To turn the pilot off locate the control valve turn the right hand control knob until it points to off the pilot will go Out 4 UPGRADING YOUR STOVE 4 1 Your stove is fitted with a control valve that can be easily upgraded to battery powered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training There are two versions of this control which can be obtained through your local Gazco stockist 4 2 STANDARD REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 4 3 THERMOSTATIC AND TIMER REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit In MANUAL MODE it can be used to turn the main burner on and manually regulate it from low through to high and back again It can also be used to turn the main burner off leaving the pilot burning In AUTO MODE it will autom
28. s AOI Med HEYD suononnsu si sn oui 3jnsuo duipurJ 3jne4 uoniu8 wo OL 1se 1e u paysnd qouy jo3uoo y daay pue 1o id y 1u8 1 eae ay Jeajo eds y Moys p noo YoIYyM 219 eade ay Jeajo eds y 3104s p noo upluA 219 100s jeo 8 Aquuesse 3o id y punoie suqep ou s aay insu3 100s jeo 8 A quu sse 1o id ay punoue suqep ou s aay insu3 el VdS ON ASN NI LAO 309 d42lld YO LIT AVLS LON TIIM LO ld MOAHO IVNOILON NOILINDI 3O34HO IVNOLLON 38 Y1IIV WV H 16 1 1 2 1 2 2 2 3 3 1 3 2 SERVICING INSTRUCTIONS REPLACING PARTS 1 GENERAL All principal components can be replaced without removing the stove from its installation although it is essential that the gas supply to the appliance is turned off at the isolation device before proceeding further 2 MAIN BURNER Turn the gas supply off at the isolation device remove the door and place to one side carefully remove the ceramic fuel bed components Remove the three securing screws two at the rear and one at the front left hand side See diagram 1 Raise the left hand side of the burner to clear the bracket draw the left hand side forward The burner venturi is engaged over the injector When removing the burner be sure to clear the injector this will release the right hand side of the burner Take care when removing the burner so as not to damage the pilot burner AR1605 To replace the
29. t only the pilot has not lit repeat the procedure until it does be fitted in accordance with the minimum dimensions 2 6 PEE Ne Keep the control knob pressed in for 10 seconds and then detailed in Diagram 1 release it the pilot should stay alight If the pilot goes out repeat the procedure until does 2 7 If the pilot will not light after repeated attempts contact the retailer or installer from whom the appliance was purchased 2 8 Turn the right hand control to point to main burner The appliance can now be controlled using the left hand control knob B 150mm 2 9 Turn the left hand control knob to point to low fire the main burner will light on low The burner can now be controlled between low and high settings Turn the control knob anti clockwise to increase the flame height and clockwise to decrease the flame height ARO522 THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT 1 11 Contact a competent service engineer to carry out relevant TYPICALLY 10 TO 20 MINUTES spillage checks etc following home improvements carried out after installation of this stove e g the fitting of double glazing IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN USE WAIT 3 MINUTES BEFORE 1 12 In all correspondence please quote the appliance type and ATTEMPTING TO RELIGHT THE APPLIANCE Serial Number which can be found on the databadge at the rear of the stove 1 13 This product is guaranteed fo
30. tely a 4 mm gap between the firebox ledge and the bottom of the coal retainer arsa B UU Zana AR1617 7 9 Ensure that the fibreglass seal on the back of the door is intact locate the door on the four studs and slide back to the firebox Secure in place using the four dome nuts and tool supplied Do not overtigthen the nuts see diagram 11 AR0390 NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVED 8 GAZCO FLUE SURE SYSTEM 8 1 The stove is fitted with the Gazco Flue Sure System which will act to cut off the gas supply to the burners in the event of incorrect operation of the flue If the system acts to cut off the gas supply this indicates that there is insufficient flue pull If this occurs a minimum of 10 minutes should be allowed before trying to relight Continued operation of this safety device means there may be a serious problem with the flue system A qualified gas engineer should inspect this DO NOT USE THE STOVE UNTIL AN ENGINEER SAYS IT IS SAFE TO DO SO 9 THE FLAME FAILURE DEVICE 9 1 This is a safety feature incorporated in all GAZCO fires which automatically switches off the gas supply if the pilot light goes out and fails to heat the thermocouple 10 1 14 1 10 RUNNING IN The surface coating on your GAZCO fires will burn off during the first 24 hours of use producing a harmless and temporary odour This will disappear after the short period of use If the odour persists ask your retai
31. y a competent person in accordance with local and national codes of practice Failure to install the appliance correctly could lead to prosecution This appliance is intended for use on a governed gas installation and set to the required pressure Keep all plastic bags away from young children Do not place any object on or near to the stove Allow adequate clearance above the stove See diagram 2 Site Requirements Appliance Location The stove is fitted with the Gazco Flue Sure System which will act to cut off the gas supply to the appliance in the event of incorrect operation of the flue If the system acts to shut off the gas supply this indicates that there is insufficient flue pull If this occurs a minimum of 10 minutes should be 2 8 allowed before trying to relight Continued operation of this safety device means that there may be a serious problem with the flue system a qualified gas engineer should inspect this DO NOT USE THE STOVE UNTIL AN ENGINEER SAYS IT IS SAFE TO DO SO The Flue Sure System must not be tampered with Use only genuine Gazco replacement parts when servicing the system refer to Servicing section Replacing Parts 3 INSTALLATION OF THE STOVE FLUE PIPE INSTALLATION 3 1 3 1 1 2 2 3 3 3 4 345 Open the carton and remove accessory carton and stove unit It will now be necessary to decide upon top or rear flue exit the stove is factory built for rear flue exit but it may be c
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