Stovax PR0696 User's Manual
Contents
1. between Gazco and your local Gazco dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote the Model Number and Serial Number Parts of this appliance become hot during normal use It is therefore recommended that a suitable fire guard be used for protection of young children and the infirm 2 LIGHTING THE FIRE Locate the control valve on the appliance There are two control knobs on the valve the right hand knob controls the pilot ignition and the left hand knob controls the main burner If your appliance has already been upgraded to battery remote control please refer to the instructions provided with the upgrade to operate the remote control The following instructions will work for either situation ARO914 Ensure that the left hand control knob is pointing to off Ensure that the right hand control knob is pointing to off e Press in the right hand control knob and rotate it anti clockwise until a click is heard keep pressing in and the knob is pointing to pilot The pilot should now light If the pilot has not repeat the procedure until it does Keep the control knob pressed for 10 seconds and then release it the pilot should stay alight If the pilot goes out repeat the procedures until it does If the pilot will not light after repeated attempts contact the retailer or installer from whom the appliance was purchased 2 8 Turn the right hand co2. 7 14 Working from the outer edges place the second This device is not a substitute for an independently row of pebbles against the rear of the first row Note the mounted carbon monoxide detector orientation of each pebble as this is important to the performance of the fire See diagram 14 9 FLAME FAILURE DEVICE 9 1 This is a safety feature incorporated in all GAZCO fires which automatically switches off the gas supply if the pilot light goes out and fails to heat the thermocouple 10 RUNNING IN 10 1 The surface coating on the coals used in your GAZCO fire will burn off during the first few hours of use producing a harmless and temporary odour This will disappear after a short period of use If the odour persists ask your installer for advice 7 15 Place the rear row of pebbles on top of the flame baffle these must touch the rear panel See diagram 15 11 SERVICING 11 This fire must be serviced every 12 months by a qualified Gas Engineer In all correspondence always quote the appliance type and serial number which may be found on the data badge located on a chain beneath the control valve 12 VENTILATION 12 1 Any purpose provided ventilation should be checked 7 16 Place th ining fi bbles bet th d and Dp periodically to ensure that it is free from obstruction rear rows See diagram 16 13 INSTALLATION DETAILS 13 1 To assist in any future correspon
3. Ps Wott ot tii C COAL LAYOUT CONTINUED FROM FRONT ROW 7 8 Place four large coals behind the first row and one small coal either end resting up against the side panels See diagram 10 7 9 7 10 Place one small coal either side on top of the flame baffle in each rear corner Then place two large coals in between the two small coals These coals should touch the rear panel See diagram 11 O Finally place five large coals between the second and rear row of coals See diagram 12 7 11 It is essential that gaps are left between the coals to maximise the performance of the appliance PEBBLE LAYOUT CURVED AND FLAT FRONTS 7 12 ALL THE PEBBLES HAVE AN ID NUMBERS ON THE UNDERSIDE ENSURE THE PEBBLES ARE PLACED ONLY IN THEIR CORRECT POSITIONS 7 13 Place the first row of pebbles on top of the front coal resting against the frame front All the numbers must be placed face down so they cannot be seen See diagram 13 USER INSTRUCTIONS 8 OXYGEN DEPLETION SENSOR 8 1 The appliance is fitted with an oxygen sensitive pilot system which acts to cut off the gas supply to the fire should the oxygen in the room fall below its normal level If the fire is turned off by this device it usually indicates that there is a problem with the flue system and this should be inspected by a qualified engineer Do not attempt to use the fire until an engineer says it is safe to do so
4. leaving the eye horizontal See diagram 4 Convector 2 Hotbox AR1204 AR1205 Pass the 2 cables through the holes in the bracket on the back of the firebox and pull taut so that the stop ends sit tightly against the top of the bracket See diagram 5 13 6 4 6 5 6 6 6 7 Convector AR1156 Pass the cables vertically through the 2 sets of eyebolts and thread the ends through the holes in the lower back of the firebox Pass the gas supply pipe through the hole in the rubber seal refer to section 5 2 and push the appliance into place Thread the cables through the tensioner bolts and push the threaded portions through the holes in the firebox so that the lock nut sits against the back wall ensure that the nut is screwed fully up to the head of the tensioner to allow maximum adjustment Slide the locking nipples onto the cables pull the cables taut and tighten the locking screw Adjust the lock nuts using a 10mm spanner until the silicone sealing strip forms a tight seal between the fireplace opening and the firebox flange See diagram 6 AR1157 Coil up the surplus cable and locate in the back of the fire box NEVER SHORTEN THE CABLES THEY WILL BE REQUIRED WHEN SERVICING THE APPLIANCE INSTALLATION INSTRUCTIONS INSTALLATION B SCREW FIXING METHOD 6 8 Alternatively this appliance can be secured back to the fire place opening using the screws and rawl plugs provided Place the
5. mag unit retaining nut at the back of the control parts be sure to quote the appliance type and serial number valve behind the thermocouple nut Use only genuine Gazco replacement parts Non standard components will invalidate the guarantee and may be dangerous 9 SPARES PART LISTS CERAMICS FRONT COAL BLACK 400 FRONT COAL GREY CE0401 FLAME BAFFLE BLACK CE0402 6 4 After removing the retaining nut the mag unit can be tapped FLAME BAFFLE GREY CE0403 out and a replacement fitted BURNER COVER GASKET 273 6 5 Replace the mag unit retaining nut and tighten Note this is CONVECTOR SIDE LH 408 gas tight seal CONVECTOR SIDE RH 409 6 Replace the th le and check f leaks 6 6 Replace the thermocouple and check for gas leaks CONVECTOR REAR PANEL 6 7 After reassembly carry out the flame failure functional check CONVECTOR TOP PANEL 411 as detailed in the flow chart especially the mag unit drop out im HOTBOX SIDE LH CE0404 HOTBOX SIDE RH CE0405 7 MAIN INJECTOR HOTBOX REAR PANEL CE0406 PANEL CE0407 7 1 Remove the fire refer to section 1 5 0 COAL SET CE0412 7 2 With the fire removed undo the injector compression nut and valve nut see diagram 12 arrows D and E pull the pipe PEBBLESEI CE0455 clear of the injector body NATURAL GAS PARTS MAIN INJECTOR IN0007 PILOT ASSEMBLY 10036 GAS VALVE GC0088 LPG PARTS MAIN INJECTOR IN0025 PILOT ASSEMBLY 10037 GAS VA
6. CERAMIC COMPONENTS POINTS 7 1 TO 7 5 ARE COMMON TO ALL FUEL TYPES AND LAYOUTS Position the burner cover gasket on the burner skin ensuring the holes align with the ports Take care as the front left hand hole is offset compared to the others See diagram 9 arrow A AR1175 7 2 Position the flame baffle centrally on the tray and ensure the stepped lower edge engages against the rear edge of the burner skin See diagram 10 AR1159 INSTALLATION INSTRUCTIONS INSTALLATION 7 3 Place the rear panel against the rear of the box and slide RICHMOND AND NOT FOR A FLAT FRONTED FRAME the side panels on either side of the flame baffle Ensure they FRONT ROW COAL LAYOUT USING FLAT FIRE FRONTS locate in the brackets at the top of the firebox DO NOT SLIDE THEM ALL THE WAY BACK See diagram 11 7 6 The front row is the only difference in coal layout Place one large coal centrally on the front coal resting against the frame Then place three small coals either side See diagram 14 AR1161 7 4 Locate the top panel on top of the rear and side panels AR1166 Finally push the sides fully towards the rear panel This will retain the top panel See diagram 12 FRONT ROW COAL LAYOUT USING CURVED FIRE FRONTS 7 7 Place three large coals resting on top of the front coal and against the front of the frame then place two small coals either side of the large ones See diagram 15 AR1162 7 5 Place the front coal centrally in
7. E 5 1 Your fire is fitted with a control valve that can easily be upgraded to battery powered remote control This upgrade USER INSTRUCTIONS can be fitted by anyone capable of simple DIY jobs and requires no special training This upgrade can be obtained through your local Gazco stockist 5 2 STANDARD REMOTE CONTROL This remote control can control the fire after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 pili 6 CLEANING THE FIRE 7 3 Place the rear panel against the rear of the box and slide the side panels on either side of the flame baffle Ensure they locate in the brackets at the top of the firebox DO NOT gasket SLIDE THEM ALL THE WAY BACK See diagram 5 6 2 Clean the burner and tray assembly using a vacuum cleaner with soft brush attachment ensure all debris is removed from the burner ports 6 1 Remove the ceramic coals or pebbles and place on a dry clean surface Remove the fuel bed and the burner cover 6 3 Replace the ceramics by referring to section 7 7 ARRANGEMENT OF FUEL BED COMPONENTS NOTE CERAMIC PARTS ARE FRAGILE THE SIDE AND REAR PANELS ARE REVERSIBLE ONE SIDE IS PLAIN THE OTHER SIDE IS REEDED ASK THE CUSTOMER WHICH SIDE IS PREFERRED AT THIS STAGE 7 4 Locate the top panel on top of the rear and side panels ONLY USE THE CORRECT TY
8. LVE GC0088 MISCELLANEOUS IGNITION LEAD GC0090 7 3 Rotate the injector until it is fully removed MAG UNIT GC0092 7 4 Replace with the correct replacement injector When CONTROL COVER GC0087 ordering always state the model gas type and serial number PERDER AER 7 5 Reassemble and turn the gas supply on check for any leaks 23 1ST SERVICE Dealer s Stamp 3RD SERVICE Dealer s Stamp 5TH SERVICE Dealer s Stamp 7TH SERVICE Dealer s Stamp 9TH SERVICE Dealer s Stamp SERVICE RECORDS 2ND SERVICE Next Service due O ae eR Dealer s Stamp 4TH SERVICE Next Service due Signed Dealer s Stamp 6TH SERVICE Next Service due DING eae ed eee saad ee Chav ee aaa Dealer s Stamp 8TH SERVICE Next Service due O da ee hee ace wars Dealer s Stamp 10TH SERVICE Next Service due Signed iiss E we Coa eee Dealer s Stamp Gazco Limited Osprey Road Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E Mail info gazco com
9. P de a Logic Hotbox amp Convector Fire With upgradable control valve Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT The chimney must be swept before installation Do not attempt to burn rubbish on this fire This fire has a naked flame A suitable guard should be used for the protection of young children the elderly or infirm This appliance is intended for decorative purposes only Please read these instructions carefully and keep them in a safe place They will be needed when servicing the fire The commissioning sheet on page 3 MUST be completed by the Installer PRO696 Issue January 2008 Covering the following models Hotbox Convector 8306PBUC 8308PBUC P80306PBUC P8308PBUC 8306MCUC 8308MCUC P8306MCUC P8308MCUC CONTENTS APPLIANCE COMMISSIONING CHECKLIST USER INSTRUCTIONS INSTALLATION INSTRUCTIONS Technical Specifications Site Requirements Installation Commissioning SERVICING INSTRUCTIONS Servicing Requirements Fault Finding How to replace parts Basic spare parts list Service Records PAGE 10 12 17 18 18 19 21 23 24 AP
10. PE AND QUANTITY OF Finally push the sides fully towards the rear panel This will CERAMIC COMPONENTS POINTS 7 1 TO 7 5 ARE retain the top panel See diagram 6 COMMON TO ALL FUEL TYPES AND LAYOUTS 7 1 Position the burner cover gasket on the burner skin ensuring the holes align with the ports Take care as the front left hand hole is offset compared to the others See diagram 3 arrow A 7 5 Place the front coal centrally in the channel at the front of the tray See diagram 7 The relationship between the front coal and flame baffle is shown in diagram 7 7 2 Position the flame baffle centrally on the tray and ensure the stepped lower edge engages against the rear edge of the burner skin See diagram 4 AR1163 7 6 7 7 USER INSTRUCTIONS COAL LAYOUT NOTE THERE ARE TWO LARGE COALS IN A SEPARATE BAG INSIDE THE MAIN BAG FOR USE WITH A CURVED FRONT SUCH AS THE HOLYROOD AND RICHMOND AND NOT FOR A FLAT FRONTED FRAME A FRONT ROW COAL LAYOUT USING FLAT FIRE FRONTS This first row marks the only difference in coal layout between the flat fronts and curved fronts Place one large coal centrally on the front coal resting against the frame Then place three small coals either side See diagram 8 B FRONT ROW COAL LAYOUT USING CURVED FIRE FRONTS Place three large coals resting on top of the front coal and against the front of the frame then place two small coals either side of the large ones See diagram 9
11. PLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims FLUE CHECK 1 Flue is correct for appliance 2 flow test 3 Spillage test GAS CHECK Gas soundness amp let by test Standing pressure test Appliance working pressure on High Setting NB All other gas appliances must be operating on full Gas rate Does ventilation meet appliance requirements Have controls been upgraded Upgradeable models only 8455 Standard DEALER AND INSTALLER INFORMATION Installation Company Contac pasa Engineer Date of Purchase Contact No Model No Corgi Reg No Serial oviedo bateas Date of Installation Gas Type 1 1 1 2 1 3 1 4 1 5 2 1 2 2 2 3 2 4 2 5 lit 2 6 2 7 USER INSTRUCTIONS 1 GENERAL Installation and servicing must only be carried out by a competent person In all correspondence please quote the appliance type and serial number which can be found on the data badge adjacent to the control knob Ensure that curtains are not positioned above the fire and that there is a 300mm minimum clearance between the sides of the fire and any curtains This product is guaranteed for 12 months from the date of installation as set out in the terms and conditions of sale
12. REMENTS 1 FLUE AND CHIMNEY REQUIREMENTS 1 1 The chimney or flue system must comply with the rules in force and must be a minimum of 125mm 5 in diameter Pre cast flues must conform to BS1289 1986 The cross sectional area of the flue must be 16500 mm2 with a minimum dimension of 90mm When fitting the appliance to a pre cast flue the total minimum depth of fire opening necessary is D 215mm This allows a 25mm space behind the appliance for debris required on this type of flue system This is achieved either by using A a 115mm deep starter block B a 25mm plasterboard and sealed space C 75mm Gazco space part number 8315 with a marble slip or similar inserted behind the spacer front flange see diagram 1 Or the total depth can be achieved by using a deeper starter block remedial building work to the front of the fireplace opening and a marble slip or similar or a combination of this NEVER PLASTER DIRECT TO THE FACE OF A PRECAST FLUE USE ADHESIVE TO FIX THE PLASTERBOARD TO THE FACE OF THE FLUE AND FINALLY SKIM THE PLASTERBOARD 1 2 1 3 1 4 1 5 1 6 The appliance can also be fitted into a metal flue box with a 5 125mm diameter flexible liner In this installation a 1 25mm rebated fire surround must be used Refer to diagram 2 for dimensions Class 1 flues Chimneys over 9 x 9 must be lined A flue restrictor is provided with the Logic convector This must be fitted when th
13. S REPLACING PARTS 4 2 Gently pull the ignition lead off the electrode See diagram 5 arrow A WAL 4 3 Remove the two screws securing the pilot assembly See diagram 6 arrow B 4 4 Undo the thermocouple connection at the back of the gas valve and the pilot pipe at the pilot elbow See diagram 7 arrows B and C 4 5 Replace with a new pilot assembly set the spark gap See diagram 8 22 4 6 After reassembly check for gas soundness and carry out a flame failure functional check details in the flow chart especially the mag drop out time 5 GAS VALVE 5 1 Remove the fire refer to section 1 5 2 Disconnect the 2x8mm and 1x4mm gas pipe fittings at the back of the gas valve and also disconnect the thermocouple see diagram 9 arrows B and E 5 4 Undo the two bolts securing the gas valve to the appliance and remove the valve SERVICING INSTRUCTIONS REPLACING PARTS 5 5 Replace in reverse order 8 CHANGING BETWEEN GAS TYPES 5 6 Check all joints for gas leaks check operation of the th le and ignition lead A ee The following parts must be changed when converting an appliance from one gas type to another 6 MAG UNIT Burner assembly NGA8306 LPGAP8306 6 1 Remove the fire refer to section 1 Data badge PRO393L 6 2 Under the thermocouple nut See diagram 11 arrow B Note The control valve will be set for the particular appliance and gas type In all instances when ordering new 6 3 Undo the
14. UO 528 ay ON ON yeu e YUM 1481 ean SAA 3ulaq ay S ON 1y81 1011d ay 21491 1 y SHA pue sadid 528 ay ading pue 3991103 al seg pue de uonejos pay pue pea y S des pue g se SI jdnovow y pue ay u m q des pue 100q SI9sn NSUO peds e PdO 4 295 ajoy uongee ay 10 JOaYD eave eds ay 1095 yolym aja 4005 jeo 83 Ajquuasse y ou s LHOIT LON TIIM LO ld L IWNOILINNA NOLLINOI 19 SERVICING INSTRUCTIONS FAULT FINDING CHARTS FLAME FAILURE FUNCTIONAL CHECK PILOT WILL NOT STAY LIT OR FIRE GOES OUT If the appliance goes out in use continually this may mean that the oxygen depletion sensor has been activated The appliance should not be used until the cause has been found and rectified Ensure there is no debris around the pilot assembly e g coal soot etc Check for fluff in the pilot aeration hole See diagram 7 Light the pilot and keep the control knob pushed in at least 10 seconds before letting go With the pilot running is the running on full is gas pressure as the gas at the stated on the pressur
15. dence your installer should have completed this commissioning sheet this records the essential installation details of the appliance In all correspondence always quote the Model Number and Serial Number AR1174 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Covering the following models Hotbox Convector 8306PBUC 8308PBUC P80306PBUC P8308PBUC 8306MCUC 8308MCUC P8306MCUC P8308MCUC GAS CATEGORY Toy Propane Gas Type G20 G30 G31 Working Pressure 37mb Gross Input KW 67 Low 30 Gas Rate m 0 252 Low 0 4113 Nox Class Injector Size 400 180 Aeration Size 6 x 15 Rear 23 x 15 Front Min flue size 5 diameter Min flue size pre cast 90mm x 183mm 16 500mm2 min Min flue specification T260 N2 0 D 1 Gas Inlet 8mm Weight Gros APPLICABLE FRONTS HOTBOX CONVECTOR DESIGNIO 8251MA 82511R 8251GP 8251 8251IR 8251GP EVOLUTION 8255MB 8255BS 8257MB 8257BS HOLYROOD 8391 8391 8397 8397 8150 8150 INFINITI 8249B5 ET RICHMOND 8678 SPANISH 8382 8385 8388 8153 8388 8153 VICTORIAN CONVECTOR 4262 4263 ART NOUVEAU CONVECTOR 4264 4265 COMBINATION CONVECTOR 4362 4363 AR a INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION OVERALL EXTERNAL DIMENSIONS SIDE VIEW Convector Hotbox MINIMUM DEBRIS COLLECTION SPACE REQUIREMENTS EXISTING MASONRY CHIMNEYS ONLY Convector Hotbox OVERALL EXTERNAL DIMENSIONS PLAN VIEW INSTALLATION INSTRUCTIONS SITE REQUI
16. e flue is 9 x 9 or when the flue pull is excessive This is fitted from inside the appliance across the outlet at the top of the convector box with two screws provided The minimum effective height of the flue or chimney must be 3 m 10ft The chimney or flue must be free from any obstruction Any damper plates should be removed or secured in the fully open position and no restrictor plates should be fitted The chimney should be swept immediately prior to the installation of the appliance unless it can be seen to be clean and unobstructed throughout its entire length Ensure that there is a smooth taper transition from the fireplace opening into the chimney or flue The flue pull should be checked prior to installation of the appliance Apply a smoke pellet to the flue or chimney opening and ensure that the smoke is drawn into the opening If there is not a definite flow preheat the chimney A Minimum precast flue starter block depth 115mm for a few minutes and re test the flow B Plasterboard and adhesive seal all around fire opening IF THERE IS STILL NO DEFINITE FLOW THE CHIMNEY Gazco spacer 8315 MAY REQUIRE ATTENTION SEEK EXPERT ADVICE D Minimum total depth including 25mm for debris 2 APPLIANCE LOCATION 2 1 This appliance must stand on a non combustible hearth that is at least 12mm thick and 50mm thick at least at the periphery 2 2 It must be fitted into a non combustible opening 2 3 T
17. e stated data badge Problem is with on the data badge the pipe work or fittings which lead to the fire Correct and retry Will the pilot With the fire stay lit Run for 60 sec s turn off time Is the pilot interval until mag flame of the Is thermocouple unit shuts with a correct length connection good click Is this greater See diagram 7 in back of valve than 7 seconds Replace ODS unit Will the pilot stay lit Change the Change ODS unit mag unit SYSTEM O K YES Tighten the connection and NO retr YES turn off time interval until mag unit shuts with a click Is this greater than 7 seconds 20 SERVICING INSTRUCTIONS REPLACING PARTS 2 3 release the right hand side of the control cover insert the 1 GENERAL narrow blade screwdriver into the slot shown in diagram 3 lever it gently and pull from the right hand side at the same time The cover will now come off there is a small cylindrical metal spacer inside the cover this must be kept and replaced on the fixing screw during re assembly In order to service any of the following parts on the appliance it will be necessary to remove the burner unit from the firebox To remove the burner unit proceed as follows 1 1 Turn off the gas supply at the isolation device located under the appliance 1 2 Disconnect the gas supply pipe leaving the isolation device on the supply pipe and not the appliance 1 3 Remove the l
18. ed only in a sufficiently ventilated space Please read all instructions before installation and use of this appliance These instructions must be left intact with the user Do not attempt to burn rubbish on this appliance In your own interest and those of safety this appliance must be installed by a competent person in accordance with local and national codes of practice Failure to install the appliance correctly could lead to prosecution Keep all plastic bags away from young children 4 INSTALLATION OF THE GAS SUPPLY NATURAL GAS 20mbar BUTANE 29mbar PROPANE 37mbar P8306MCUC P8308MCUC P8308MCUC P8308PBUC 8306MCUC 8306PCUC 8308MCUC 8308PBUC TO CHANGE FROM ONE GAS TYPE TO ANOTHER A COMPLETE ENGINE ASSEMBLY WILL BE REQUIRED SEE SECTION 8 SERVICING INSTRUCTIONS 12 4 1 4 2 4 3 4 4 4 5 5 1 5 2 5 3 Before installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible See table above Ensure that the gas supply is capable of delivering the required amount of gas and is in accordance with the rules in force Please refer to the technical specification for the correct working pressure for the gas used Soft copper tubing and soft soldered joints can be used but must not be closer than 50mm 2 to the underside of the burner An isolation device is provided with the appliance Al
19. edure until it does 11 6 Keep the control knob pressed for 10 seconds and then 1 2 If the fire spills run for a further 10 minutes and re check If release it the pilot should stay alight If the pilot goes out the flue restrictor plate has been fitted to the fire this can be repeat the procedures until it does removed to assist flue flow if required Convector only 11 7 If the pilot will not light after repeated attempts contact the 1 3 If there are extractor fans in the room or adjacent rooms the retailer or installer from whom the appliance was purchased spillage test must be repeated with the extractors running on maximum 11 8 Turn the right hand control to point to main burner gt The IF SPILLAGE PERSISTS DISCONNECT THE APPLIANCE appliance can now be controlled using the left hand control AND SEEK EXPERT ADVICE knob For future reference record the installation details on the 11 9 Turn the left hand control knob to point to low fire gt commissioning sheet on page 3 of these instructions the main burner will light on low The burner can now be controlled between low and high settings Turn the control knob anti clockwise increase the flame height and clockwise to decrease the flame height THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT TYPICALLY 10 TO 20 MINUTES 17 SERVICING INSTRUCTIONS SERVICING 1 SERVICING REQUIREMENTS This appliance must be serviced at least once a year b
20. en into account during the installation of this appliance This appliance has a nominal input not exceeding 7 0kw and therefore does not normally require ant additional permanent ventilation If however spillage is detected when commissioning the appliance there may be insufficient natural ventilation and additional ventilation may be required For ventilation requirements in the Republic of Ireland it will be necessary to refer to the relevant rules in force AIR VENTS MUST NOT BE RESTRICTED 1 1 1 2 2 1 2 2 3 1 3 2 3 3 3 4 3 5 INSTALLATION INSTRUCTIONS INSTALLATION 1 UNPACKING Remove the appliance from its packaging and check that it is complete and undamaged Put the loose ceramic parts to one side so that they are not damaged during installation 2 CONTROL UPGRADE Your fire is fitted with a control valve that can be easily upgraded to battery powered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training This upgrade can be obtained through your local Gazco stockist STANDARD REMOTE CONTROL This remote control can control the fire after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 3 SAFETY PRECAUTIONS This appliance must be installed in accordance with the rules in force and us
21. firebox centrally in the opening and mark the positions of the 4 fixing holes Drill the holes and insert the 4 rawl plugs See diagram 7 AR1158 6 9 Offer the firebox into the opening and ensure that the gas supply pipe passes through the rubber seal 6 10 Refit the burner assembly and secure the 6 pozidriv screws Connect the gas supply to the inlet connection on the burner unit and tighten It may be necessary to support the inlet connection with another spanner whilst tightening this joint See diagram 8 AR1175 6 11 Turn on the gas supply to the appliance and check for leaks Light the fire and check all joints on the appliance for leaks 6 12 Remove the sealing screw from the inlet connection and connect a suitable U gauge manometer Light the fire and turn to the maximum position refer to the data badge and ensure that the running pressure is correct If the pressure varies significantly from that on the data badge this may indicate a supply problem and will require immediate attention 6 13 Turn the appliance off disconnect the U gauge and replace the sealing screw Relight the appliance and check the sealing screw for leaks 14 7 1 7 ARRANGEMENT OF FUEL BED COMPONENTS NOTE CERAMIC PARTS ARE FRAGILE THE SIDE AND REAR PANELS ARE REVERSIBLE ONE SIDE IS PLAIN THE OTHER SIDE IS REEDED ASK THE CUSTOMER WHICH SIDE IS PREFERRED AT THIS STAGE ONLY USE THE CORRECT TYPE AND QUANTITY OF
22. hese appliances must be hearth mounted into a fireplace opening conforming to National Standards The minimum dimensions shall be as shown in diagram 2 Hearth level AR1217 When fitting the Logic Convector fire and a Stovax Cast Iron Convector fireplace to a precast letter box flue with a standard starter block the 8315 spacer kit will be required together with an extra deep 142mm rebate surround The Combination Convector breast Fireplace requires a 75mm stud work chimney breast 10 2 4 2 5 2 6 3 1 3 2 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS ARO184 Ensure that no naked flame or incandescent part of the fire bed projects beyond the vertical plane of the fireplace opening The appliance must not be installed in any room that contains a bath or shower Ensure clearances to combustible materials see diagram 3 ARO707 3 GAS SUPPLY Before installation ensure that the local distribution conditions identification of gas and pressure and the adjustment of the appliance are compatible Ensure that the gas supply is capable of delivering the required amount of gas and is in accordance with the rules in force 3 3 This appliance is supplied complete with a factory fitted isolation device incorporated into the inlet connection no further isolation device is therefore required 11 4 1 4 VENTILATION It is important to ensure that any national ventilation requirements are tak
23. l supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance 5 PREPARING THE APPLIANCE Remove the 6 burner retaining screws and withdraw the burner unit from its location See diagram 1 arrows B Decide on the retention method If cable fixings are to be used remove the two knockout holes on the rear of the box using a sharp hammer blow See diagram 2 AR1154 Remove the backing from the self adhesive silicone sealing strip and apply to the rear flange of the firebox ensuring that it is positioned as close to the outer edge as is practically possible See diagram 3 INSTALLATION INSTRUCTIONS INSTALLATION le AR1154 5 4 Gas pipe entry must come through the right hand side of 6 1 6 2 6 3 the box The rubber seal must be cut using a sharp knife to allow the isolating elbow to pass through it Ensure the rubber is not damaged when doing this A means of isolation is provided with the appliance This must be fitted to the supply pipe prior to installing the firebox 6 INSTALLATION OF THE APPLIANCE Ensure that the fireplace opening is in compliance with the requirements of section 2 Site Requirements then proceed as follows A CABLE RETENTION METHOD Mark the position of the 4 fixing holes on the rear of the fireplace opening and drill the holes using a No 12 masonry drill bit Insert the 4 fibre rawl plugs and screw the eyebolts in as far as possible
24. ntrol to point to main burner The appliance can now be controlled using the left hand control knob 2 9 the left hand control knob to point to low fire lt gt the main burner will light on low The burner can now be controlled between low and high settings Turn the control knob anti clockwise increase the flame height and clockwise to decrease the flame height THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT TYPICALLY 10 TO 20 MINUTES 3 TURNING THE FIRE OFF 3 1 To turn the fire off locate the control valve turn the left hand control knob until it points to off The main burner will go out leaving the pilot burning 3 2 To turn the pilot off locate the control valve turn the right hand control knob until it points to off 0 the pilot will go out 4 LIGHTING THE FIRE WITH A MATCH If the pilot does not ignite as described in Section 2 please consult your GAZCO dealer to rectify the problem However the appliance may be lit as a temporary measure using the following procedure 4 1 Press in the right hand control knob and rotate it anti clockwise until a click is heard keep pressing in and the knob is pointing to pilot es apply a lighted match to the pilot hood see diagram 2 2 AR1164 4 2 When the pilot is alight extinguish the match and continue to depress for 5 to 10 seconds 4 3 The fire may now be controlled as previously described 5 UPGRADING YOUR FIR
25. oose coals or pebbles and place on a dry clean surface 1 4 Remove the decorative frame fret and ash cover There are two screws securing the frame to the appliance Refer to frame instructions 1 5 Remove the front coal flame baffle and all the ceramic liners All these items are very fragile so store them carefully 2 4 Disconnect the ignition lead from the gas valve and the pilot See diagram 4 arrow A 1 6 Remove the six screws securing the burner unit to the fire firebox See diagram 1 2 5 Replace with a new ignition lead following the same route as the old one Replace the valve cover and the pilot assembly 1 7 The burner unit can now be removed 2 6 Check the operation of the new ignition lead 2 IGNITION LEAD 2 7 Replace the fret 2 1 Remove the fire Refer to section 1 3 PIEZO 2 2 Undo the single screw that secures the left hand side of the control cover See diagram 2 3 1 The piezo assembly used on this appliance is not serviceable and is unlikely to fail If a new piezo is required it will be necessary to change the gas valve refer to section 5 4 ODS PILOT UNIT Note The pilot unit on the appliance is a non serviceable unit due to the complex nature of its manufacture Replacement of the complete unit must be carried out when one of the following items becomes faulty Pilot injector Ignition electrode Thermocouple 4 1 Remove the fire refer to section 1 21 SERVICING INSTRUCTION
26. row of pebbles on top of the front coal resting against the frame front All the numbers must be placed face down so they cannot be seen See diagram 19 AR1174 7 14 Working from the outer edges place the second row of pebbles against the rear of the first row Note the 16 INSTALLATION INSTRUCTIONS INSTALLATION COMMISSIONING 11 LIGHTING THE FIRE 1 COMMISSIONING 1 1 Close all windows and doors to the room check all controls 11 1 Locate the control valve on the appliance There are two and allow fire to burn on maximum for 5 minutes Test for control knobs on the valve the right hand knob controls spillage of flue products using a smoke match Pass the the pilot ignition and the left hand knob controls the main lighted smoke match along the top front edge just inside the burner opening or canopy See diagram 1 11 2 If your appliance has already been upgraded to battery remote control please refer to the instructions provided Hotbox with the upgrade to operate the remote control The following instructions will work for either situation ARO726 ARO914 Convector 11 3 Ensure that the left hand control knob is pointing to off 11 4 Ensure that the right hand control knob is pointing to off 11 5 Press in the right hand control knob and rotate it anti clockwise until a click is heard keep pressing in and the knob is pointing to pilot es The pilot should now light If the pilot has not lit repeat the proc
27. the channel at the front of the tray See diagram 13 The relationship between the front coal and flame baffle is shown in diagram 13 COAL LAYOUT CONTINUED FROM FRONT ROW 7 8 Place four large coals behind the first row and one small coal either end resting up against the side panels See diagram 16 AR1163 AR1160 COAL LAYOUT NOTE THERE ARE TWO LARGE COALS IN A SEPARATE BAG INSIDE THE MAIN BAG FOR USE WITH A 7 9 Place one small coal either side on top of the flame baffle in CURVED FRONT SUCH AS THE HOLYROOD AND each rear corner Then place two large coals in between the 15 INSTALLATION INSTRUCTIONS INSTALLATION two small coals These coals should touch the rear panel orientation of each pebble as this is important to the See diagram 17 performance of the fire See diagram 20 gt 4 Q APUC 7 15 Place the rear row of pebbles on top of the flame baffle 7 10 Finally place five large coals between the second and rear these must touch the rear panel See diagram 21 row of coals See diagram 18 7 11 It is essential that gaps are left between the coals to maximise 7 16 Place the remaining five pebbles between the second and the performance of the appliance rear rows See diagram 22 PEBBLE LAYOUT CURVED AND FLAT FRONTS 7 12 ALL THE PEBBLES HAVE AN ID NUMBER ON THE UNDERSIDE ENSURE THE PEBBLES ARE PLACED ONLY IN THEIR CORRECT POSITIONS 7 13 Place the first
28. y woy pea ay pue 31107 ozaid Jo uones0 1094409 104 DIYI uoneiado we ajpuids qouy 10 10 DIYI pue 12905 1 y 1959 ON ppauo9 payeiado Bulag AJLA aU S suonon ysul siasn 1115009 soe day BABA ozaid ay S SADI ay UIYM e si10meadid ay wG E pjoy YUM pea ayy anoway SIA SI JO 8 SAA use pue u m q des au SAA 1012 ay ay 198 0 y ay uea eds ay 1095 aya 7005 8a Ajquiasse 30 ay suq p ou s ainsuy AYVAS ON ADIH9 NOLLINOI SAA 108 545 y seH MO WALSAS pue 05 295 Buneas Sew y quod 159 Waysds e s 91941 ON Aue SAA SHA 109109 ainssaid 528 ay ON SJA acuer dde 0
29. y a competent person All tests must be serviced by best practice as described by the current CORGI recommendations Before any tests are undertaken on the appliance conduct a gas soundness test for the property to ensure that there are no gas leaks prior to starting work Before any tests are undertaken on the appliance it is also recommended to fully check the operation of the appliance Special checks 1 3 1 Clean any lint or fluff from the pilot pay particular attention to the aeration hole in the side of the pilot 1 3 2 Clean away any fluff or lint from under the burner 1 3 3 Check that the spark gap on the pilot is correct Correct any faults found during the initial tests and then recommission the appliance conducting the usual safety checks Advise the customer of any remedial action taken As part of the annual service the space behind the firebox must be inspected for any debris which may have fallen down the chimney Remove the gas fire from the firebox as detailed below Inspect the space behind the firebox for debris and the condition of the chimney the flue flow test should be carried out now Remove any debris and carry out any necessary remedial work 18 SERVICING INSTRUCTIONS FAULT FINDING CHARTS S 3 AIPA ay aoe day Anas pue pea ay a9e day Poq au ozaid ay zeds e sa0q ay ajeliado ozaid a
Download Pdf Manuals
Related Search