Stovax AR0367 User's Manual
Contents
1. Steel Manhattan Coal Effect Stove Range Conventional Flue With upgradeable control valve Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT Do not attempt to burn rubbish in this fire This stove must only be operated with the door secured firmly in position The outer casing of this stove will become hot whilst in operation it is therefore recommended that the appliance be guarded to protect the young and infirm using a suitable guard Ensure that fabrics such as curtains are not positioned above or near to the stoves outer casing Please read these Instructions carefully and keep them in a safe place They will be needed when servicing the fire The commissioning sheet found on page 3 should be completed by the installer PRO617 Issue 4 February 2007 CONTENTS COVERING THE FOLLOWING MODELS MANHATTAN 8619 P8619 APPLIANCE COMMISSIONING CHECKLIST USER INSTRUCTIONS INSTALLATION INSTRUCTIONS Technical Specifications Site Requirements Installation Commissioning SERVICING INSTRUCTIONS Servicing Requirements Fault Finding How to replace parts Basic spare parts list Service r2. has been connected to the top exit flue it will be necessary to lift the support the grille and steep top whilst removing the outer steel casing 1 4 Remove the two front panels as shown See diagrams 3 and 4 ARO878 ARO879 1 6 This should allow full access to all major components 17 2 1 Viewing slot on Marlborough only 254 2 3 SERVICING INSIRUCTIONS REPLACING PARTS 2 BURNER UNIT REMOVAL Turn the gas supply off at the isolation device Ensure the unit is cool Use cover material to front of appliance to protect paintwork etc Remove the door and place to one side 4 nuts Carefully remove the ceramic fuel components to a safe place Remove front cover plate 2 screws Remove cover plate fixing bracket 2 wing nuts Small Stoves only Unscrew pilot union nut on gas valve See diagram 1 ARO391 Disconnect thermocouple from gas valve See diagram 2 Remove ignition lead from electrode Cut cable tie to ignition lead if required ARO943 Loosen main injector nut on airbox and disconnect from injector see diagram 3 A 2 4 3 1 Remove the 2 screws attaching burner to back of unit see diagrams 4 Carefully withdraw burner unit upwards and tilt to remove the burner through door opening Remove the 2 screws holding the heat shield in place Replace in reverse order checking all joints for leaks 3 PILOT UNIT Remove the burner module as described in Servicing Sectio
3. EACHED SUFFICIENT HEAT TYPICALLY 10 TO 20 MINUTES IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN USE WAIT 3 MINUTES BEFORE ATTEMPTING TO RE LIGHT THE APPLIANCE 3 1 312 4 1 4 2 4 3 5 1 5 2 5 3 5 4 3 5 5 0 USER INSTRUCTIONS 3 TURNING THE STOVE OFF To turn the stove off locate the control valve turn the left hand control knob until it points to off The main burner goes out leaving the pilot burning To turn the pilot off locate the control valve turn the right hand control knob until it points to off the pilot goes out 4 UPGRADING YOUR STOVE Your stove is fitted with a control valve that can easily be upgraded to battery powered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training There are two versions of this control which can be obtained through your local Gazco stockist STANDARD REMOTE CONTROL This remote controls the gas appliance after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 THERMOSTATIC AND TIMER REMOTE CONTROL This remote controls the gas appliance after the pilot has been lit In MANUAL MODE it can be used to turn the main burner on and manually regulate it from low through to high and back again It can also be used to turn the main burner leaving
4. Number Dealer s Stamp CORGI Registration Number 5TH SERVICE 6TH SERVICE BEES Me ie RR BIN IR IS RIETI T T Next Service Due asa DU quent Ot oem Sio RENTE OS i i n Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 7TH SERVICE 8TH SERVICE Date Ol SSS Su u u uuu u soe ee ee vn ee USE Date of SEVICE NIRE Next Service DG dias caciasscveisancneddnessiennsenceunnddusartioumscusciuveesanduwosiaes PSE Ss A i m o s s S Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 9TH SERVICE 10TH SERVICE Date al e Eu ETT lI OL O ir MINE O E I n u u suy EEE E E edv sm o DUC oa T i e TT oM Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 23 24 25 Gazco Limited Osprey Road Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E mail info gazco com A member of the Stovax Group
5. OD y uarysi sspuodas Z Ue 1972918 SIU S 919 YM sinus yun sew nun jPA4 1u oun O WIN spuooes 09 S A uey aJoui ou JO UNY gaspeqeyep y uo paes ainssaid ay ye seS au SI nj uo Suiuuni 3114 Y YUM un Sew asUuey ON auge Aes 1O Id IM 30 id xo ooe doy 9 EA JO De u poos uon euuoo o dnooouuou S n9J pu 1224407 AJ JY 01 pea yoiym ssumy 10 10 adid QU YUM SI ul9 qo4d gu Aes 1O Id IM yun 3o id y asuey syu wanb y BUDIM ureddelp 99g y78U 7991109 y JO awe 1o id au S saspeqeyep y uo p s aunssaid sed y si 3uluuni 1o id y PIM 08 SUI 1oJ q spuooss Q 1se 1e ul peusnd qou jouoo y dae pue 1o id u11u8 1 eje y ueop meds au 310us p noo upruw dja 1005 Jeon Sa quu sse 3o id ay punoue suqap ou si 4 y eunsu3 ASA NI LAO SAOD Jald YO LIT AVIS LON TIIM LO ld MOAHOD IVNOILON 38H YIIV I IWY TS AljaJ pue a eA seg pue ozaid ay aorjday poq aayeA ay 0 ozeid y wou duunf 1eds e s oq e eA au AdO ozaid y WOJ Ped opoj a a y BAOWAY Adj pue 3224107 slu uoduioo OZ Id Jo uone2o 1224102 JO JOaY uonei do Wed 10 puids qou jouoo p Sewep JO BANDIJap JO pau Alja1 pue 3224107 1 uinq 1o id aui Jasay amp Ap2o4100 payesado Sul q a eA JU S Anes p ased uo Z uonoasg 3 nsuo Alja1 pue pe pono ay e
6. TRUCTIONS COMMISSIONING 1 COMMISSIONING Close all openable doors and windows in the room Ignite the stove and operate on maximum for 10 minutes Position a lighted smoke match just inside the draught diverter opening and check that all smoke is drawn into the opening In restricted locations a mirror can be used See diagram 1 If there is any doubt run the stove for a further 10 minutes and repeat the test If there are any extractor fans in adjacent rooms the test must be repeated with the fans running on maximum and interconnecting doors open IF SPILLAGE PERSISTS DISCONNECT THE APPLIANCE AND SEEK EXPERT ADVICE For future reference record the installation details on the Appliance Commissioning Checklist of these instructions 14 1 1 1 2 1 3 1 4 1 5 IGNITION FUNCTIONAL CHECK 1 SERVICING INSTRUCTIONS SERVICING FAULT FINDING CHARTS 1 SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person All tests must be serviced by best practice as described by the current CORGI recommendations Refer to ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS In User Instructions section 5 Before any tests are undertaken on the appliance conduct a gas soundness test for the property to ensure there are no gas leaks prior to starting work Before any tests are undertaken on the appliance it is also recommended to fully check the operation of the appliance Specia
7. as types it will be necessary to change the following items Pilot Unit Control Valve Main Injector Aeration Plate if required Databadge The relevant parts can be ordered as a conventional kit from Gazco Always quote the appliance type and serial number when ordering spare parts NOTE THE CONTROL VALVE IS FACTORY PRESET FOR CORRECT GAS TYPE AND MODEL A NEW UNIT WILL NEED TO BE ORDERED WHEN CHANGING BETWEEN GAS TYPES SERVICING INSTRUCTIONS REPLACING PARTS 12 CONTROL UPGRADE See Installation section 1 13 SHORT SPARES LIST Aeration Plate Flue Sensor Sensor Lead x 2 n Set for Appliance 22 SERVICE RECORDS 1ST SERVICE 2ND SERVICE Date Of SEVICE sssini syreenin erakar sai i eindini Date of SP pesca nag acts ts ekani n EE ii Next Service DUG ssinssevivinciaiasnsseviees destdvasavstmvassaainarciansaeiassiswiodes o Tl D ip u u sens ices E E E T Sino MMC RR RR oni Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 3RD SERVICE 4TH SERVICE Date Of S tvlG6 lua sa ssasaaqaysaswanpasakaqhasakusshoquhaphwqawkuskuqkaqsa Date of SaeiwIGeu uha yyassykaqkakaiawapavakkaputayaykuqauykuqqqawyiawakaqa Next ServiceDue epa IU PER HE pesquero D p D spa W sup Dealer s Stamp CORGI Registration
8. ce above the stove See diagram 2 Appliance Location 2 7 2 8 3 1 3 3 3 4 10 AR0891 The stove is fitted with the Gazco Flue Sure System which acts to cut off the gas supply to the appliance in the event of incorrect operation of the flue If the system acts to shut off the gas supply this indicates there is insufficient flue pull If this occurs a minimum of 10 minutes should be allowed before trying to relight Continued operation of this safety device means there may be a serious problem with the flue system and a qualified gas engineer must inspect DO NOT USE THE STOVE UNTIL AN ENGINEER SAYS IT IS SAFE TO DO SO Do not tamper with the Flue Sure System Use only genuine Gazco replacement parts when servicing the system refer to Servicing Instructions Replacing Parts THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT TYPICALLY 10 TO 20 MINUTES 3 INSTALLATION OF THE STOVE Open the carton containing the engine assembly and carefully remove the engine It will now be necessary to decide upon top or rear flue exit the stove is factory built for rear flue exit but it may be changed to top exit by simply using the following method Remove the flue spigot from the rear of the stove and replace with the blanking plate from the top of the stove Refit flue spigot to top of stove When installing with a top flue please note the flue pipe fits through a hole in the top grill the dimens
9. ce the steel top onto the casing so that the 2 lugs on the underside locate the top centrally within the casing Place 4 FUEL BED ARRANGEMENT the cast iron grille into the recess in the centre of the top panel and locate the blanking plate into the grill if required See diagram 7 To access the ceramic fuel pieces it will be necessary to remove the glass door Lift off the decorative steel trim see Diagram 8 and remove the 6 screws holding the glass frame See Diagram 9 ARO882 3 11 Check the pull of the flue system by applying a lighted smoke pellet to the flue system opening If there is a definite flow into the chimney proceed with the installation if not warm the chimney for a few minutes and 9 repeat the test IF THERE IS STILL NO DEFINITE FLOW THE FLUE MAY REQUIRE ATTENTION SEEK EXPERT ADVICE 3 12 The flue system may now be connected to the stove ensure that all joints are sealed with suitable fire resistant sealant It is also recommended that a physical retention method may be used at the flue spigot joint self tapping screws being favoured 3 13 Connect a suitable pressure gauge to the test point located on the inlet fitting and turn the gas supply on Light the appliance and check all gas joints for possible leaks Turn the appliance to maximum and check that the supply ARO877 pressure is stated on the databadge Turn the gas off and 4 1 replace the test point screw turn the gas on and ch
10. d a copy of the service visit report is available for inspection by a Gazco engineer 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 USER INSTRUCTIONS 1 GENERAL Installation and servicing must be carried out by a competent person in accordance with Gas Safety Installation and Use Regulations 1998 the relevant British Standards for Installation appropriate Codes of Practice and in accordance with the manufacturers instructions It is a requirement that a CORGI registered engineer be used for this purpose as they are approved by the HSE under the above regulations This appliance is suitable for use in G B and I E using Natural Gas at a supply pressure of 20mbar or LPG at a supply pressure of 29mbar Butane or 37mbar propane The installation shall also be completed in accordance with The Building Regulations issued by The Department of The Environment The Building Standards Scotland Regulations issued by the Scottish Development Department For Republic of Ireland reference should be made to the relevant standards governing installations IS813 1996 Read all these instructions before commencing installation This appliance must be installed in accordance with the rules in force and only used in a sufficiently ventilated space Ensure that curtains are not positioned above the stove and that there is at least a clearance of 300mm between the sides of the stove and any curtains The manufacturer c
11. e cold start flue problems resulting in nuisance shutdown Lined flues above 7 175mm are not recommended 2 VENTILATION The large stove has a rated output in excess of 7Kw and requires a minimum of 11cm permanent effective free air This is in addition to any window that opens and although it must communicate with the outside air whenver possible it can communicate with an adjacent room providing such space has a similar opening to the outside The small and medium stoves have a rated output below 7Kw and do not normally require any additional ventilation 3 INSTALLATION OF THE GAS SUPPLY Before installation ensure the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible Ensure that the gas supply is capable of delivering the required amount of gas and is in accordance with the rules in force Soft copper tubing and soft soldered joints can be used but must not be closer than 50mm to the base of the tray A means of isolating the gas supply to the appliance must be provided independent of any appliance control All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance 4 APPLIANCE LOCATION This stove must stand on a non combustible hearth that is at least 12mm thick and projects 50mm minimum from the base of the stove in all directions Do not install in a room that contains a bat
12. eck the test point for leaks Place the flame baffle onto the shelf at the rear of the tray and push up against the rear ledge see diagram 10 ARO365 12 INSTALLATION INSTRUCTIONS INSTALLATION 4 2 Locate the front coal moulding in front of the flame baffle ensuring that the end legs sit flat against the burner skin see diagram 11 ARO369 4 6 Ensure that the rope seal on the back of the glass frame is intact Replace the glass frame ensuring that the 6 screws are tightened evenly DO NOT OVERTIGHTEN see diagram 15 AR0366 4 3 Place three large coals on the front coal so that they lean against the flame baffle and the four large coals on the flame baffle so that they sit on the fingers see diagram 12 ARO887 NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVED OR WHEN THE GLASS IS BROKEN 4 7 Secure the glass frame assembly using the 6 screws provided tighten evenly and do not overtighten See ARO367 diagram 15 4 8 Hang the dcorative steel trim onto the glass frame as shown 4 4 Place two small coals at each end of the front coal so that See diagram 17 they lean against the flame baffle and a further two large coals on the flame baffle one at each end see diagram 13 AR0368 5 LIGHTING 4 5 Place five small coals along the rear of the flame baffle f f L l resting against the rear ledge see diagram 14 5 1 Full instructions are given in Section 2 13 1 1 132 INSTALLATION INS
13. ecords PAGE 10 14 15 15 15 17 22 23 APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims Ee I homeem 000 j howwem S j CT NN m Lh Appliance working pressure on High Setting in figures e g 20 mb NB All other gas appliances must be operating on full Pu S T 5 Does ventilation meet appliance requirements Have controls been upgraded Upgradeable models only 8455 Standard 8456 Programmable Time amp Temperature DEALER AND INSTALLER INFORMATION Installation Company COn T ener rage Engineer Date of Purchase Contact No NO ID a za es peg oceanic Corgi Reg No Serial NO Date of Installation This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second year to the extent permitted by law if the annual service recommended in the Instructions for Use has been completed by a Corgi registered engineer an
14. ejdey epoapeje eu aorjday Alja1 pue peo y aor day A PA SU UI ozaid ay Wold payoejap M opouj je at S S331 3 A JPA BY U uA 1eds e alayj s ysoMedid 10 id y WO uius dn eui p oH said S A paye nsul YM po n2 WO pea pono y BAOWAY 100d uono uuoo SI JO payoejap awovaq pea uoniu8l ser syu w anb y BUDIM WeLISeIp 33S gyeyUOZIOY Jauing 1ojid au S p pp 9A EA y SBOP o rd aui 1u8I 01 A PA y ayesadO eale y ueop eds y Moys p noO u3IuA 7239 JOOS eoo 89 Ajquuasse 3ojid ay punoe suqep ou si ajay ainsuy MaVdS ON 41031HO IVNOILON 14 NOILINDI 16 SERVICING INSTRUCTIONS REPLACING PARTS 1 GENERAL 1 1 All principal components can be replaced without removing the stove from its installation although it will be necessary to remove the door and steel outer casing in order to access most components In order to remove the casing using the following procedure 1 2 Lift off the decorative steel trim see diagram 1 and remove the 6 screws holding the glass frame See diagram 2 AROS880 ARO0883 ARO881 1 5 Lift the RH decorative panel to disengage from its locating brackets and remove from the stove see diagram 4 It may not be necessary to remove the LH side AR0887 Carefully remove the top blanking plate and cast iron grille and place to one side remove the steel top see diagram 16 If the unit
15. h or shower A 811mm B 527 mm C 12mm ARO604 MINIMUM CLEARANCE 4 3 4 4 The stove is not suitable for installation against a combustible wall All combustible materials must be removed from behind the stove Ensure you comply with all minimum clearance measurements whether or not to combustible materials AR0891 B 150 mm Air space to non 5ustible AR0531 The above dimensions povide adequate clearance at the side and rear of the fire so that the controls can be reached 1 1 1 2 1 3 1 4 2 1 2 2 3 2 4 2 5 2 6 INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT ENSURE THAT THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE REFER TO DATABADGE AND TECHNICAL SPECIFICATIONS OF THIS BOOKLET FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SERVICING INSTRUCTIONS REPLACING PARTS 1 CONTROL UPGRADE This stove is fitted with a control valve that can be easily upgraded to battery powered remote control There are two versions of this control which can be obtained through your local Gazco stockist This upgrade can be fitted before or after installation but if side clearances are limited then it will be easier to upgrade the stove before installation Full instructions are included with the kit STANDARD REMOTE CONTROL This remote controls the gas appliance after the pilot has been lit It can turn the main bur
16. he single screw that secures the left hand side of the control cover see diagram 10 AR0943 6 4 To release the right hand side of the control cover insert 7 3 Reassemble the interrupter block and leads Secure the the narrow blade screwdriver into the slot shown in diagram thermocouple connection in the rear of the gas control Do 11 Lever it gently and pull from the right hand side at the not overtighten Turn the pa supply on and check the same time The cover will now come off There is a small entire pipework and valve joints for any leaks cylindrical metal spacer inside the cover This must be kept and replaced on the fixing screw during re assembly 8 MAIN INJECTOR 8 1 Turn the gas supply off at the isolation device Locate the main injector on the LH side of the airbox undo the compression nut and pull the pipe clear of the injector body see diagram 13 A 8 2 Rotate the injector until it is fully removed and install the 6 5 Disconnect the ignition lead from the gas valve 6 6 Undo the two bolts securing the gas valve to the appliance and remove the valve 6 7 Replace in reverse order 6 8 Check all joints for gas leaks Check operation of the thermocouple and ignition lead ARO498 7 MAGNETIC SAFETY VALVE correct replacement injector Reassemble and turn the gas supply on check for leaks 7 1 Turn the gas supply off at the isolation device Undo the thermocouple connection from the back of the gas
17. ion T300 N2 O D 1 Maximum flue temperature 260 C Packing Checklist Qty Description Stove Flue Blanking plate Flue In fill plate Coal set Flame Baffle Front Coal Fixing kit containing Instruction Manual Wood screws Rawlplugs NS INS eee A RO O0 LX j o2 Box spanner Packed in appliance D A B mm ins mm ins mm ins mm ins mm 27 s 709 27 683 16 42 17 453 5 145 TA ie 1 3 1 4 2 1 3 1 2 2 3 3 3 4 a 4 1 4 2 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 FLUE AND CHIMNEY REQUIREMENTS The chimney or flue system must comply with the rules in force and must be a minimum of 127mm in diameter 5 The minimum height of the flue or chimney must be 3 metres 10ft Any horizontal flue run from the rear outlet should not exceed 100mm from the back of the appliance The chimney or flue must be free from any obstruction Any damper plates should be removed or secured in the fully open position and no restrictor plates should be fitted The chimney should be swept prior to the installation of the appliance but where it can be seen that the chimney is clean and unobstructed throughout its entire length it need not be swept NOTE If it is intended to fit the stove into an existing brick built chimney without a closure plate a 5 127mm liner must be used Larger lined flues may work but in some instances could caus
18. ions are for floor fixing a top flue installation with clearance for side panels Position the engine assembly in its intended location and mark the position of the two floor fixing holes at the base of each side of the subframe minimum fixing dimensions to a rear wall are shown in diagram 2 INSTALLATION INSIRUCTIONS INSTALLATION 3 5 Remove the assembly and drill the two holes using a No 12 masonry bit Push the rawl plugs into the holes and place the engine assembly in position secure to the floor using the screws provided See diagram 2 ARO878 AR0879 AR0631 3 8 Secure the upper front panel using the 4 nuts and bolts provided See diagram 5 3 4 Having run the gas supply to the stove PURGE THE SUPPLY PIPE this is essential to expel any debris that may block the gas controls connect the gas supply to the 8mm compression elbow at the RH rear corner of the stove ensuring that the pipe position does not interfere with the location of the outer steel casing See diagram 3 AROS880 3 9 Locate the lower panels onto the lugs as shown See diagram 6 ARO0934 3 7 Open the second carton and carefully remove the steel outer casing components Remove the protective plastic coating from the two side assemblies and lower them onto the engine assembly until the lugs locate as shown check that the feet are touching the hearth See diagram 4 ARO881 11 INSTALLATION INSTRUCTIONS INSTALLATION 3 10 Pla
19. l checks 1 3 1 Clean any lint or fluff from the pilot pay particular attention to the aeration hole in the side of the pilot 1 3 2 Clean away any fluff or lint from under the burner 1 3 3 Check the spark gap on the pilot is correct Correct any faults found during the initial tests and then re commission the appliance conducting the usual safety checks Advise the customer of any remedial action taken Does the pilot light Is the control being Will the pilot light with a match operated correctly PILOT WILL NOT LIGHT Ensure there is no debris around the pilot assembly e g soot etc which could short the spark clean the area ignition lead see diagram 1 Servicing Check alignment of pilot burner head Change the Operate the valve Is there a spark E D O O c ui gt Y aB m 5D c 8 o gt Oc o Requirements 15 Check isolation tap and Is the gas turned on to the appliance gas meter retry Is the gas pressure correct Correct and Purge the gas pipes Has the system got any air in it and retry There is a blockage in the system check the inlet test point the mag seating valve and pilot filter SYSTEM OK SEE NO SPARK CHART SERVICING INSTRUCTIONS FAULT FINDING CHARTS MO WALSAS SOK spuooas Z uey 1972918 SIU S OO YAM sinus Pun gew UN jema euim JO un SPUODES 09 JO wnwIxew e 10 UNY Ad pue UONDIUU
20. n 2 above Carefully cut the cable ties holding the thermocouple to the pilot pipe Remove the HT lead from the electrode undo the two retaining screws and remove the pilot See diagram 5 3 2 3 3 4 1 4 2 SERVICING INSTRUCTIONS REPLACING PARTS When replacing the pilot ensure the thermocouple follows its original route i e along the pilot pipe Attach the thermocouple to the pipe with new cable ties Set the spark gap See diagram 6 4 IGNITION LEAD AND PIEZO Gain access to the back of the pilot assembly see section 2 and disconnect the ignition lead from the electrode Remove the front cover from the control valve see diagrams 7 and 8 Disconnect the other end of the ignition lead from the valve body Note the existing route of the ignition lead 4 3 4 4 5 1 i 6 1 6 2 Replace with a new ignition lead following the same route as the old one Replace the valve cover and the pilot assembly Check operation of the new ignition lead 5 PIEZO The piezo assembly used on this appliance is not serviceable and is unlikely to fail If a new piezo is required it will be necessary to change the gas valve Refer to Section 6 6 GAS VALVE Turn the gas supply off at the isolation device Disconnect the 2x8mm and 1x4mm gas pipe fittings at the back of the gas valve and also disconnect the thermocouple see diagram 9 ARO0943 SERVICING INSTRUCTIONS REPLACING PARTS 6 3 Undo t
21. n the flame baffle one at each end see diagram 8 ARO368 Place five small coals along the rear of the flame baffle resting against the rear ledge see diagram 9 ARO369 Ensure that the rope seal on the back of the glass frame is intact Replace the glass frame ensuring that the 6 screws are tightened evenly DO NOT OVERTIGHTEN see diagram 10 ARO887 NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVED OR WHEN THE GLASS IS BROKEN Z 8 1 9 1 10 1 USER INSTRUCTIONS 7 GAZCO FLUE SURE SYSTEM The stove is fitted with the Gazco Flue Sure System which will act to cut off the gas supply to the burner in the event of incorrect operation of the flue If the system acts to cut off the gas supply this indicates that there is insufficient flue pull If this occurs a minimum of 10 minutes should be allowed before trying to relight Continued operation of this safety device means there may be a serious problem with the flue system A qualified gas engineer should inspect this Do not use the stove until an engineer says it is safe to do so 8 THE FLAME FAILURE DEVICE This is a safety feature incorporated in all GAZCO fires which automatically switches off the gas supply if the pilot light goes out and fails to heat the thermocouple 9 RUNNING IN The surface coating on your GAZCO stove will burn off during the first 24 hours of operation on high producing a harmless and temporary odour If the odour persi
22. ner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 THERMOSTATIC AND TIMER REMOTE CONTROL This remote controls the gas appliance after the pilot has been lit In MANUAL MODE it can be used to turn the main burner on and manually regulate it from low through to high and back again It can also be used to turn the main burner leaving the pilot burning In AUTO MODE it will automatically regulate the room temperature to a pre set temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during the two ON periods GAZCO PART NUMBER 8456 2 SAFETY PRECAUTIONS This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space Place read these instructions before installation and use of this appliance All the instructions must be left intact with the user In your own interest and those of safety this appliance must be installed by a competent person in accordance with local and national codes of practice Failure to install the appliance correctly could lead to prosecution This appliance is intended for use on a governed gas installation and set to the required pressure Keep all plastic bags away from young children Do not place any object on or near to the stove Allow adequate clearan
23. o control knobs on the valve right controls the pilot ignition left controls the main burner If your appliance has already been upgraded to battery remote control please refer to the instructions provided with the upgrade to operate the remote control The ARO914 following instructions work for either situation Ensure that the left hand control knob is pointing to off Ensure that the right hand control knob is pointing to off Press in the right hand control knob and keeping he knob depressed turn it anti clockwise until a click is heard and the knob is pointing to pilot The pilot should now light If the pilot does not light release the knob and repeat the procedure until it does Keep the control knob pressed in for 10 seconds and then release it the pilot should stay alight If the pilot goes out repeat the procedures until it remains lit If the pilot does not light after repeated attempts contact the retailer or installer from whom the appliance was purchased Turn the right hand control to point to main burner The appliance can now be controlled using the left hand control knob Turn the left hand control knob to point to low fire the main burner lights on low The burner can now be controlled between low and high settings Turn the control knob anticlockwise to increase the flame height and clockwise to decrease the flame height THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS R
24. ommended to remove any dust accumulated in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material 6 FUEL BED ARRANGEMENT To access the ceramic fuel pieces it will be necessary to remove the glass door Lift off the decorative steel trim see Diagram 3 and remove the 6 screws holding the glass frame See Diagram 4 AR0883 4 AR0877 USER INSTRUCTIONS Steel Manhattan 6 1 Place the flame baffle onto the shelf at the rear of the tray and push up against the rear ledge see diagram 5 ARO365 6 2 Locate the front coal moulding in front of the flame baffle ensuring that the end legs sit flat against the burner skin see diagram 6 ARO3 66 6 3 Place three large coals on the front coal so that they lean against the flame baffle and the four large coals on the flame baffle so that they sit on the fingers see diagram 7 ARO367 6 4 6 5 6 6 Place two small coals at each end of the front coal so that they lean against the flame baffle and a further two large coals o
25. onsiders the full outer casing of this stove to be a working surface which becomes hot whilst in operation A suitable guard is recommended to protect young children the aged and the infirm This stove must only be operated with the door secured firmly in position If any cracks appear in the glass the appliance must not be used until the glass panel is replaced Do not attempt to burn rubbish in this stove 1 10 Any combustible shelves or surrounding furniture must only 1 11 be fitted in accordance with the minimum dimensions detailed in diagram 1 1010mm Contact a competent service engineer to carry out relevant spillage checks etc following home improvements carried out after installation of this stove e g the fitting of double glazing 2 1 2 2 235 2 4 2 5 2 6 2 240 2 9 In all correspondence please quote the appliance type and serial number which can be found on the databadge at the rear of the stove This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote the Model No and Serial No Please ensure the commissioning checklist is completed by your installer this is a requirement of your Guarantee 2 LIGHTING THE APPLIANCE Locate the control valve on the appliance There are tw
26. sts ask your retailer for advice 10 SERVICING A qualified gas engineer must service the stove every 12 months In all correspondence always quote the appliance type and the Serial Number found on the data badge on the appliance 11 VENTILATION Any purpose provided ventilation should be checked periodically to ensure it is free from obstruction 12 INSTALLATION DETAILS To assist in any future correspondence your installer should have completed the Appliance Commissioning Checklist in this manual This records the essential installation details of this appliance In all correspondence always quote the Model No and Serial No 13 HOT SURFACES Parts of this appliance become hot during normal use It is recommended that a suitable fire guard be used for protection of young children and the infirm Indeed all parts of the appliance should be treated as a working surface except for the control area INSTALLATION INSIRUCTIONS TECHNICAL SPECIFICATION Covering Models MANHATTAN 8619 P8619 isis Working NOX Aeration Injector Gas a Input kW Gross Country Pressure Class Manhattan 8619 Naural Gas G20 20 mbar 11 mm 0 629 6 6 6 6 GB IE Gross Gross Steel Manhattan P8619 l LPG Propane G31 37 mbar 5 215 5 x 2 170 0 237 6 30 3 25 GB IE LPG Butane G30 29 mbar 0 18 Gross Gross Efficiency Class Il Flue Outlet Size 127 mm 5 Gas Inlet Connection Size 8 mm Minimum flue specificat
27. the pilot burning In AUTO MODE it will automatically regulate the room temperature to a pre set temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during the two ON periods GAZCO PART NUMBER 8456 5 CLEANING THE FIRE WARNING DO NOT ATTEMPT TO CLEAN THE STOVE UNTIL IT IS COLD THE STOVE RETAINS ITS HEAT FOR A CONSIDERABLE TIME AFTER SHUTDOWN Carefully remove the ceramic fuel bed components and place to one side taking care to protect floor coverings etc PLEASE HANDLE WITH CARE The coals should not require cleaning Do not use a vacuum cleaner or brush to clean the coals any large pieces of debris can be removed by hand Ensure any debris is removed from the burner ports Replace the ceramics by referring to section 6 Use a damp cloth to clean the outer casing of the appliance Advice on Handling and disposal of fire ceramics The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is rec
28. valve Pull the sensor leads clear and remove the interrupter block 7 2 Undo the magnetic valve retaining nut from the back of the control valve Gently tap out the magnetic valve and replace with a new unit Replace the retaining nut and tighten See diagram 12 20 SERVICING INSTRUCTIONS REPLACING PARTS 9 GAZCO FLUE SURE SYSTEM If the stove has been installed in a restrictive location it may be necessary to remove the stove from its location 9 1 Locate the sensor in the draught diverter opening and gently pull the two wires off the terminals Undo the two taptite screws and remove the sensor and the two plastic spacers See diagram 14 AR0380 9 2 Refit a new sensor ensuring the spacers are located between the sensor and the bracket Replace the two leads 9 3 If it has been necessary to remove the stove ensure that all disturbed gas joints are checked for gas soundness when reinstalled and repeat the flue clearance test as detailed in the Commissioning Section 10 PRIMARY AERATION PLATE 10 1 Turn the gas supply off at the isolation device 10 2 Locate the aeration plate on the underside of the airbox and remove the Nyloc nut see diagram 15 ARO381 21 10 3 Remove the plate and replace with the correct size ensure that the hole s in the plate align correctly with the holes in the underside of the airbox and replace the Nyloc nut 11 CHANGING BETWEEN GAS TYPES In order to change between g
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