Stovax 8545LUC User's Manual
Contents
1. Place log C on the right hand side of the burner with the location bar on the underside of the log fully located in the long slot in the burner Make sure the log is as far right as possible See diagram 11 17 INSTALLATION INSTRUCTIONS INSTALLATION 5 4 Place the second ash panel to the right of the first with the 5 7 Ensure that the fibreglass seal on the back of the door is pointed end of the panel fitting into the V shape This panel intact locate the door on the four studs and slide back to should locate on the screw holes of the burner skin Ensure the firebox Secure in place using the four dome nuts and that both logs are horizontal to the burner ports tool supplied do not overtigthen the nuts see diagram 17 AR1615 5 5 Place log E across from the rear of log A to log C on the right hand side Again there are cut outs for location The front of the log should sit on the front ash panels and should fit tight to log C See diagram 15 NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVED 6 LIGHTING 6 1 Full instructions are given in the User section under Lighting the Stove AR1616 5 6 Carefully insert the front coal retainer into the front panel of the firebox Take care not the scrape damage the logs This coal retainer sits in two brackets Ensure it is fully inserted leaving approximately a 4 mm gap between the firebox ledge and the bottom of the coal retainer AR1617 18 INSTALLATION INSTRUCT2. Clarendon amp Ashdon Log Effect Stove Range Balanced Flue With upgradeable control valve Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT Do not attempt to burn rubbish in this fire This stove must only be operated with the door secured firmly in position The outer casing of this stove will become hot whilst in operation it is therefore recommended that the appliance be uarded to protect the young and infirm using a suitable guard Ensure that fabrics such as curtains are not positioned above or near to the stoves outer casing Please read these Instructions carefully and keep them in a safe place They will be needed when servicing the fire The commissioning sheet found on page 3 of these instructions should be completed by the installer PRO847 Issue 2 February 2007 CONTENTS COVERING THE FOLLOWING MODELS ASHDON 8546LUC P8546LUC 8544LUC P8544LUC CLARENDON 8545LUC P8545LUC 8547LUC P8547LUC APPLIANCE COMMISIONING CHECKLIST USER INSTRUCTIONS INSTALLATION INSTRUCTIONS Technical Specifications Site Requirements Installation Commissioning SERVICING INSTRUCTIONS Servi
3. To assist in any future correspondence your installer should have completed the commissioning sheet at the front of this manual This records the essential installation details of this appliance In all correspondence always quote the Model No and Serial No INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION COVERING THE FOLLOWING MODELS ASHDON 8546LUC P8546LUC 8544LUC P8544LUC CLARENDON 8545LUC P8545LUC 8547LUC P8547LUC rar 8545LUC 8547LUC Natural 20 mbar 1 x 14 5 8546LUC 8544LUC G20 P8545LUC P8547LUC Propane 37 mbar Q 2 x 12 P8546LUC P8547LUC CECI Rear Exit Flue Wall Wall Thickness _ 200mm 550mm Flue Outlet Size 100 152mm Efficiency Class Gas Inlet Connection Size 8mm RESTRICTOR REQUIREMENT Vertical amp Horizontal Flue Specification Restrictor Size 500mm up to 1490mm 250mm up to 1000mm No Restrictor 1500mm up to 3000mm 250mm up to 5000mm 75mm TOP EXIT VERTICAL ONLY INCLUDING OFFSET Vertical Flue Height from Top of Appliance Restrictor Size 3000mm up to 4990mm 52mm 5000mm up to 1000mm Packing Checklist Qty Description Stove Flue Blanking plate Coal Retainer Log set 5 logs Ash Panel 2 Sections Fixing Kit Containing a 1 Instruction Manual 1 Wood Screw 1 Rawplug 1 Box spanner Packed in appliance ttetetatetatatetette INSTALLATION INSTRUCTIONS SITE REQUIREMENTS
4. Zo SERVICING INSTRUCTIONS REPLACING PARTS 4 3 To release the right hand side of the control cover insert the 6 5 Replace in reverse order narrow blade screwdriver into the slot shown in diagram 9 Lever it gently and pull from the right hand side at the same time The cover will now come off there is a small cylindrical metal spacer inside the cover this must be kept and replaced on the fixing screw during reassembly 6 6 Check all joints for gas leaks check the operation of the thermocouple and ignition lead ARO943 ARO916 7 MAGNETIC SAFETY VALVE 4 4 Disconnect the end of the ignition lead from the valve body see diagram 10 Arrow B note the existing route of the 7 1 Turn the gas supply off at the isolation device Undo the ignition lead thermocouple connection from the back of the gas valve 7 2 Undo the mag valve retaining nut at the back of the control valve gently tap out the mag valve and replace with a new unit Replace the retaining nut and tighten See diagram 11 Arrow A 7 3 Secure the thermocouple in the rear of the gas control Do not over tighten Turn the gas supply on and check the entire pipework and valve joints for any leaks 8 MAIN INJECTOR 8 1 Turn the gas supply off at the isolation device Refer to Section 2 Replacing Parts to remove the main burner ARUN 8 2 Undo the compression nut from the feed pipe at the gas control under the appliance 4 5 Replace with a new ignition
5. IN PLACE BEFORE THE FLUE IS INSTALLED IMPORTANT WHEN INSTALLING A TOP EXIT FLUE REFER TO THE TECHNICAL SPECIFICATIONS ON THIS PAGE FOR THE APPROPRIATE SIZE RESTRICTOR VERTICAL amp HORIZONTAL FLUE TABLE A TOP EXIT FLUE VERTICAL AND HORIZONTAL RESTRICTORS Vertical Flue Height Horizontal Length Restrictor Size From Top of Stove 500mm to 1490mm 250mm to 1000mm 1500mm to 3000mm 250mm to 5000mm 3 2 2 The appliance is factory set for rear exit therefore for top exit the spigots and blanking plates must be reversed See diagram 5 Take care not to drop or damage the gaskets If a restrictor is required fit this between the small outlet spigot and the air duct See diagram 5 The large outer spigot must be fitted with the flue fixing hole facing forward ARO628 3 2 4 To determine the height of the hole for the horizontal flue measure from the hearth to the centre of the elbow See Diagram 6 TAKE CARE WHEN MARKING OUT FOR THE FLUE IT IS DIFFICULT TO MOVE AFTER INSTALLATION A 152mm 6 diameter hole is required to install the flue This can be achieved by either a Core Drill b Hammer amp Chisel It is advisable to drill small holes around the circumference when using method b Make good at both ends of the hole 3 2 5 The final length of horizontal flue pipe incorporates the terminal This is the only section that can be shortened DO NOT ATTEMPT TO SHORTEN ANY OTHER SECTION OF FLUE PIPE The fixin
6. lead following the same route as 8 3 Working from inside the firebox remove the lock nut from the old one Replace the valve cover and the pilot assembly the injector see diagram 12 and withdraw the injector 4 6 Check the operation of the new ignition lead complete with the feed pipe from under the appliance 5 PIEZO i 5 1 The piezo assembly used on this appliance is not serviceable and is unlikely to fail 6 GAS VALVE 6 1 Turn the gas supply off at the isolation device 6 2 Disconnect the 2 x 8mm and 1 x 4mm gas pipe fittings at the back of the gas valve and also disconnect the thermocouple see Diagram 11 Arrow A 6 3 Remove the control valve cover and disconnect the ignition lead from the gas valve see section 4 6 4 Undo the two bolts securing the gas valve to the appliance ARO918 and remove the valve see diagram 11 Arrow C 24 SERVICING INSTRUCTIONS REPLACING PARTS 8 4 Holding the injector with a spanner undo the feed pipe NOTE THE ORIENTATION OF THE INJECTOR 8 5 Reassemble in reverse order turn on the gas supply and check for any leaks 9 PRIMARY AERATION PLATE 9 1 Turn the gas supply off at the isolation device 9 2 Refer to section 2 to remove the main burner 9 3 Remove the two screws on the burner skin to detach the venturi cover from the venturi Slide the venturi cover off the venturi as per diagram 13 AR1608 9 4 Refer to the technical specification and databadge to check the gas typ
7. lengths may be added to the vertical and horizontal see section 1 5 with reference to Diagram 3 Extra lengths may be added see section 1 5 with reference to diagram 3 and the installation instructions of the appliance AR1619 Refer to Table A under 3 2 Installation for identifying when to use the restrictor INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 5 TOP FLUE UP amp OUT WITH ADDITIONAL Extra lengths may be added see section 1 5 with reference BEND to diagram 4 and the installation instructions of the appliance Refer to Table A under 3 3 Installation to identify when to Any additional bend may be used on the horizontal section n E ae either 45 or 90 but the overall horizontal flue run will be reduced Refer to diagram 4 1 7 TOP FLUE VERTICAL OFFSET KIT 8530 8530AN ALL APPLIANCES Used with kit 8524 only see diagram 5 A minimum rise of 500mm 191 2 is required to the first bend EITHER 47 GF bo nape WHEN 1 0 TO 7 499 METRES oi B 1 0 METRE MAX WHEN A 1499 TO 3 0 METRES oa B 4 0 METRES MAX AR1300 AR1299 1 6 TOP FLUE VERTICAL KIT 8524 8524AN ALL APPLIANCES 1 8 OPTIONAL EXTRA FLUE LENGTHS amp BENDS Vertical from the top of the appliance See diagram 5 A minimum vertical rise of 3m 9 10 to a maximum of 10m Anthracite 32 10 Length Finish Finish 8527 8527AN The basic kit comprises 8528 8528AN 940mm 8529 8529AN 1 x 1m
8. terminal lengths 8507 B507AN 1 x 47mm restrictor 8508 8508AN Optional Flue Collar N 8548 Stoves Only 1 x 52mm restrictor 11 Bal 3 2 3 3 3 4 3 5 4 1 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 2 VENTILATION The appliance requires no additional ventilation 3 INSTALLATION OF THE GAS SUPPLY Before installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible Ensure that the gas supply is capable of delivering the required amounts of gas and is in accordance with the rules in force Soft copper tubing and soft soldered joints can be used but must not be closer that 50mm 2 to the underside of the firebox A means of isolating the gas supply to the appliance must be provided independent of any appliance control All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance 4 APPLIANCE LOCATION This fire must stand on a non combustible hearth that is at least 12mm thick and projects 50mm minimum from the base of the fire in all directions AR0604 MINIMUM CLEARANCE 4 2 4 3 The fire is not suitable for installation against a combustible wall All combustible materials must be removed from behind the fire Ensure you comply with all minimum cleaance measurements whether or not to combustible maerials 4 4 The above dimensio
9. uA s nus PUN Sew UN emau yun Sew asueyy Wun uun Jo WIN 10 1d ayy adueyD spuodas 09 JO UNY pue uoll99uuoo ldnooouu u ay USIL y aoejday SAA gspuooas 4 uey 6 1 osed A 8A JO xOeq 1972948 s14 S 212 uo WeiseIpD 235 Ul poos uono uuoo p YUM synys yun u18u 19909 ay Sew UN emau jdnovow y s JO we jy Jo id aU S uun Jo WIN spuo2 s 09 uey SAA dJOW OU JO UNY SAA pue JOa107 all y 0 pe ele gaspeqeyep au ssum JO 440Madid sa8peqeyep ou uo p s ainssaid ON 24 YM S WAIGO1d ON uo payers aunssaud ay ye sed au ses y si Buluuni SI n y uo BuluUNL 941 y YM 1o d y PIM SJA Aeys 1o id y M ON 03 8UM B10Jaq spuodas OL 1se 7e u paysnd qouy jo 4UOD y daay pue 1o id y 1u8 1 ease ayy Jeajo S Jueds y WOYs p no2 yory 279 100s jeo 8 a A quu sse 1o id ay punoiue siuq p ou s aay insu3 ASN NI LAO SAOOD d42lld YO LIT AVLS LON TIIM 1O ld MOJHOD IWNOLLINNA 43 11IV4i WV H 21 1 1 1 2 2 1 2 2 2 3 SERVICING INSTRUCTIONS REPLACING PARTS 1 GENERAL All principal components can be replaced without removing the stove from its installation although it is essential that the gas supply to the appliance is turned off at the isolation device before proceeding further If for any reason the flue has to be removed from the stove the seals
10. wall apply a bead of suitable weatherproof sealant silicone or similar around the perimeter of the back face of the terminal B Diagram 3 Feed the flue through the wall ensuring it travels smoothly Working from inside engage the flue in the inner and outer spigots making sure the rubber seals on the spigots are not damaged ARO603 From the outside insert the four screws in the flanges of the flue terminal ensuring the sealant has formed a water tight joint to the wall Finally secure the flue to the spigot by drilling a 3 5mm hole through the larger hole in the spigot and insert the stainless steel screw provided refer to C in Diagram 3 14 INSTALLATION INSTRUCTIONS INSTALLATION 3 2 TOP EXIT 3 2 3 If the horizontal terminal is used assemble the required amount of vertical flue including the 90 elbow onto the stove Drill through the fixing hole in the spigot using a 3 2 1 There are two types of top exit flues available one with a 3 5mm drill and secure with the screw provided Do not vertical terminal the other with a horizontal terminal forget the optional decorative collar if you have purchased Minimum and maximum flue lengths are shown in Diagram one A wall plate is supplied to secure the flue to the inside 3 under Site Requirements 1 4 There is an optional wall Bend the tab to 90 and loosely place on the elbow decorative collar part No 8548 to cover the gap between the top plate and the flue THIS MUST BE
11. 1 FLUE AND CHIMNEY REQUIREMENTS PL TIMBER PRAMED Berens 1 5 It will be necessary to provide additional clearance when the fire passes through a wall containing any combustible materials so as to prevent a fire hazard NOTE This appliance can only be installed in conjunction with the flue supplied 1 1 The flue must be sited in accordance with BS5440 Part 1 latest editon See diagram 1 1 6 The hole through which the flue will pass must have a steel sleeve which is positioned so that an air gap of at least 1 2 Any terminal which is less than 2 metres above any access 25mm is maintained between the outer surface of the flue level ground balcony or above a flat roof to which people and any part of the sleeve Reo eee Oe I Wile oan 1 7 For further guidance on the installation of gas appliances in 1 3 All vertical and horizontal flues must be securely fixed and timber framed buildings contact your local buildings control fire precautions followed in accordance with local and authority nallonal copes Q n NOTE ATTENTION MUST BE GIVEN TO ALLOWING 1 4 A restrictor may be required Refer to Technical ADEQUATE CLEARANCE AT THE SIDES AND REAR OF Specifications on previous page THE STOVE TO PROVIDE ACCESS FOR SERVICING Rieti Gates oer port roct Freon a verte hen papa or ayl papas ete __ EL Som Froan 8 surtaca lacing Pa ieemanay dalio paa 8 1 2 um mra DAY i Hiis Pii Proc ik beet on ee eee ee Fion Fa mii
12. AR1609 Remove the two fixing screws from the pilot bracket see diagram 3 Gently draw the assemble away from the firebox to give access to the nuts and ignition lead NOTE TAKE CARE NOT TO DAMAGE THE GASKET ARO614 SERVICING INSTRUCTIONS REPLACING PARTS 3 4 To remove the pilot injector undo the compression nut on the pilot feed pipe and withdraw the injector which will be hooked onto the olive When replacing an injector always make sure it is hooked onto the olive before inserting it into the pilot burner See diagram 4 AR1604 3 5 To remove the electrode disconnect the ignition lead and AR0943 undo the retaining nut The electrode can now be removed note the orientation of the electrode terminal when reassembling See diagram 5 3 7 To remove the gasket disconnect all the above components and withdraw the gasket If it is damaged replace with a new item Always replace the gasket first when reassembling the pilot components 4 IGNITION LEAD 4 1 Gain access to the back of the pilot assembly see Section 3 above and disconnect the ignition lead from the electrode 4 2 Undo the single screw that secures the left hand side of the control cover see Diagram 8 ARO616 3 6 To remove the thermocouple undo the retaining nut and withdraw the thermocouple see diagram 6 Undo the thermocouple from the back of the gas valve see diagram 7 arrow A Reassemble in reverse order Do not overtighten ARO915
13. IONS COMMISSIONING 1 COMMISSIONING 1 1 Having run the gas supply to the stove PURGE THE SUPPLY PIPE this is essential to expel any debris that may block the gas controls Connect the gas supply to the 8mm compression elbow at the RH rear corner of the stove see diagram 1 1 2 Connect a suitable pressure gauge to the test point located on the inlet fitting and turn the gas supply on Light the appliance and check all gas joints for possible leaks Turn the appliance to maximum and check that the supply pressure is as stated on the data badge Turn the gas off and replace the test point screw turn the gas on and check the test point for leaks ARO934 1 3 Check that the installation instructions and any local regulations are complied with Check that all seals are in good condition Complete the Appliance Commissioning Checklist at the front of these Instructions Explain the operation of the appliance to the end user Hand the completed instructions to the User for safe keeping as the information will be required when making any guarantee claims 19 SERVICING INSTRUCTIONS SERVICING FAULT FINDING CHARTS 1 4 Correct any faults found during the initial tests and then 1 SERVICING REQUIREMENTS recommission the appliance conducting the usual safety checks This appliance must be serviced at least once a year by a 1 5 Advise the customer of any remedial action taken competent person All tests must be serviced by b
14. IT IS DIFFICULT TO MOVE AFTER INSTALLATION A 152mm 6 diameter hole is required to install the flue This can be achieved by either a Core Drill b Hammer amp Chisel It is advisable to drill small holes around the circumference when using method b Make good at both ends of the hole INSTALLATION INSTRUCTIONS INSTALLATION 3 1 5 To set the flue length measure the total wall thickness then add 65mm This total flue length will give the minimum clearance of 50mm between the rear of the stove and the wall To cut the flue to length using a hacksaw first insert the square cardboard fitment into the flue This will support the inner flue Cut through the flue and fitment See diagram 2 ENSURE THE REMAINING FITMENT IS REMOVED FROM THE FLUE File the cut edges of the flue smooth ARO606 Any terminal which is less than 2 meters above any access level ground balcony or above a flat roof to which people have access is to be fitted with the guard supplied see diagram 4 ARO630 3 1 6 From outside locate the flue assembly into the hole until the terminal is flat against the wall Ensure the terminal is vertical NOTE THE ORIENTATION OF THE TERMINAL See diagram 3 Mark the four fixing holes remove the terminal and drill the holes inserting the rawplugs supplied DO NOT FIX THE FLUE AT THIS STAGE 3 1 7 Position the stove ensuring all appropriate clearances are observed 3 1 8 Before fixing the flue in the
15. P EXIT VERTICAL FLUE 3 3 1 If a vertical only flue system has been purchased refer to Site Requirements Diagram 5 The following areas need careful consideration a Terminal positions b Flue supports c d Weatherproofing Fire precautions For all of the above local and national codes of practice must be adhered to TABLE A TOP EXIT VERTICAL ONLY INCLUDING OFFSET Vertical Height Restrictor Size From Floor 4 HANDLING amp DISPOSAL OF FIRE CERAMICS The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respira
16. cing Requirements Fault Finding How to replace parts Basic spare parts list Service Record PAGE 13 19 20 20 20 22 25 26 APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims OS a a nn _ C C CC C C C lD T 3 sea a _ r sss Q sa S wine A T S Appliance working pressure on High Setting NB All other gas appliances must be operating on full sam _ _ C sC s C D P D i C YT Have controls been upgraded Upgradeable models only 8455 Standard yes No 8456 Programmable Time amp Temperature YES DEALER AND INSTALLER INFORMATION Installation Company Contact NO dy fcenc terete keen netasinem mines tcenmcasouevedaant Engineer Date of Purchase Contact No Model No aegis eed eis eiie Corgi Reg No Serial IN osc ua u Sees inl ohare ca ba an debe La ka Zaa Date of Installation This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second year to the extent permitted by law if the annual s
17. d sit on the front ash panels and should fit tight to log C See diagram 8 AR1616 7 8 Carefully insert the front coal retainer into the front panel of the firebox Take care not the scrape damage the logs This coal retainer sits in two brackets Ensure it is fully inserted leaving approximately a 4 mm gap between the firebox ledge and the bottom of the coal retainer pele Ewa Zi NZ ms eer Ne AR1617 7 9 Ensure that the fibreglass seal on the back of the door is intact locate the door on the four studs and slide back to the firebox Secure in place using the four dome nuts and tool supplied Do not overtigthen the nuts see diagram 10 ARO540 NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVED 8 1 9 1 10 1 USER INSTRUCTIONS 8 THE FLAME FAILURE DEVICE This is a safety feature incorporated in all GAZCO fires which automatically switches off the gas supply if the pilot light goes out and fails to heat the thermocouple 9 RUNNING IN The surface coating on your GAZCO fires will burn off during the first 24 hour of use producing a harmless and temporary odour This will disappear after the short period of use If the odour persists ask your installer for advice 10 SERVICING The fire must be serviced every 12 months by a qualified Gas Engineer In all correspondence always quote the appliance type and serial number which may be found on the data badge 11 INSTALLATION DETAILS
18. e Model No and Serial No The manufacturer considers the full outer casing of this stove to be a working surface It will become hot whilst in operation A suitable guard is recommended to protect young children the aged and infirm Please ensure the commissioning checklist is completed by your installer as this is a requirement of your Guarantee 2 LIGHTING THE STOVE Locate the control valve on the appliance There are two control knobs on the valve the right hand knob controls the pilot ignition and the left hand knob controls the main burner If your appliance has already been upgraded to battery remote control please refer to the instructions provided with the upgrade to operate the remote control The following instructions will work for either situation AR0914 Ensure that the left hand control knob is pointing to off 2 4 2 5 2 6 2 7 2 8 2 9 3 1 3 2 4 1 4 2 4 3 Ensure that the right hand control knob is pointing to off Press in the right hand control knob and rotate it anticlockwise until a click is heard keep pressing in and the knob is pointing to pilot The pilot should now light If the pilot has not lit repeat the procedure until it does Keep the control knob pressed in for 10 seconds and then release it the pilot should stay alight If the pilot goes out repeat the procedure until does If the pilot will not light after repeated attempts contact the retailer
19. e and its required aeration plate Change the aeration plate if necessary ARO619 9 5 Reassemble in reverse order with correct aeration plate s Note Even if no aeration plate is required the small screw s must be replaced 10 CHANGING BETWEEN GAS TYPES In order to change between gas types it will be necessary to change the following items Pilot Injector Control Valve Main Injector Main Burner Aeration Plate Databadge The relevant parts can be ordered from the parts list always quote the appliance type and serial number when ordering spare parts NOTE THE CONTROL VALVE IS FACTORY PRESET FOR THE CORRECT GAS TYPE AND MODEL A NEW UNIT WILL NEED TO BE ORDERED WHEN CHANGING BETWEEN GAS TYPES 11 CONTROL UPGRADE See section 4 in User Instructions 12 SHORT SPARES LIST Short spares list Bal flue po A po 2m 2m 37mb PI0011 Magnetic unit PI0053 PI0052 GC0088K GC0090 CEO583 Gas valve Gasvalve Complete log set CEO588 Left ash panel CEO589 Right ash panel CEO590 Standard upgrade kit Thermostat timer kit 8456 SERVICE RECORDS 1ST SERVICE Dealer s Stamp CORGI Registration Number 3RD SERVICE Dealer s Stamp CORGI Registration Number 5TH SERVICE Dealer s Stamp CORGI Registration Number 7TH SERVICE Dealer s Stamp CORGI Registration Number 9TH SERVICE Dealer s Stamp CORGI Registration Number 26 2ND SERVICE Dealer s Stamp CORGI Regist
20. ervice recommended in the Instructions for Use has been completed by a Corgi registered engineer and a copy of the service visit report is available for inspection by a Gazco engineer 2 1 2 2 2 3 USER INSTRUCTIONS 1 GENERAL Installation and servicing must be carried out by a competent person In all correspondence please quote the appliance type and serial number which can be found on the data badge located at the rear of the stove Ensure curtains are not positioned above the stove and that there is at least a clearance of 300mm between the sides of the stove and any curtains If any cracks are observed in the glass panel do not use appliance until the glass has been replaced If for any reason the flue has to removed from the stove the seals must be replaced in the inner telescopic section and the inner spigot Do not obstruct the flue terminal in any way i e by planting flowers trees shrubs etc in the near vicinity or by leaning objects up against the terminal guard Do not use a garden sprinkler so as to allow excessive amounts of water into the flue terminal Do not stand or place objects on the terminal guard as this will deform This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote th
21. est practice as described by the current CORGI recommendations 1 43 i Before any test are undertaken on the appliance conduct a gas soundness test for the property to ensure that there are no gas leaks prior to starting work Before any tests are undertaken on the appliance it is also recommended to fully check the operation of the appliance Special checks 1 3 1 Clean any lint or fluff from the pilot 1 3 2 Clean away any fluff or lint from under the burner 1 3 3 Check that the spark gap on the pilot is correct 1 3 4 Check all of the screws which secure the burner skins and tighten if they are loose A YES Does the pilot light Is the control being operated correctly SYSTEM OK Is the gas pressure correct Noe w X T fas oO gt S z W O ES a 5 g z 2 O O s WN oO T Is the gas turned on to the appliance Clean the area I 9 i O Z O i a IGNITION FUNCTIONAL CHECK 1 Correct and retry Replacing Parts Section 2 There is a block in the system Check the inlet test point and the mag seating N LLI LLJ ZI lt O L 5z z 0 aZ O Oz O SE z Consult User Instructions and retry Check alignment of pilot burner head Change the ignition lead See Check isolation tap and gas meter Purge the gas pipes and retry c s fae Q N o s o pes p 2 g 2 gt o
22. g holes for the wall plate can only be marked on the wall Use the wall plate as a template The securing tab can be either on top or underneath the flue See diagram 7 ARO627 15 INSTALLATION INSTRUCTIONS INSTALLATION 3 2 6 To determine the length of the terminal flue section measure from the outside of the wall to the stop on the 90 elbow Horizontal flue sections may fitted between the elbow and the terminal section See diagram 7 ARO629 3 2 7 Once the length of the terminal has been obtained mark the flue all the way round insert the cardboard fitment as shown in diagram 8 This will support the inner flue When cutting take care not to damage the edges of the flue File any sharp edges from the cut end of the flue AR0630a REMOVE ANY CARDBOARD FIIMENT REMAINING 3 2 8 Remove the stove and flue assembly from the hearth and drill the four fixing holes for the wall plate insert the rawlplugs supplied Assemble the horizontal flue onto the elbow and reposition the stove ensuring the flue slides smoothly through the wall alternatively place the flue terminal in the wall place the stove on the hearth and connect the flue to the elbow Reposition the stove 3 2 9 Fix the wall plate to the wall using the four black screws provided Drill through the fixing tab of the wall plate using a 3 5mm drill and secure with the screw provided Make good and weatherproof around the outside of the flue 16 3 3 TO
23. hen servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material 6 CLEANING THE FIRE Only clean the stove when it is cold Remove the four black nuts retaining the door Take care when removing the door as it is heavy Remove all of the ceramic logs being especialy careful handling the front ash panels The logs should not require cleaning Do not use a vacuum cleaner or brush to clean the logs any large pieces of debris may be removed by hand Ensure any debris is removed from the burner ports Replace the ceramics and door referring to section 7 Use a damp cloth to clean the outer casing of the appliance 7 FUEL BED ARRANGEMENTS Remove the cast iron door using the tool provided Remove the front coal retainer by lifting vertically NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLING TO AVOID DAMAGING THE OUTER CASING The fuel bed consists of 5 logs and 2 ash panels The logs have letters A B C D and E moulded into them for identification Take the rear log A and place it up against the rear of the fire sitting on the two flat ledges of
24. must be replaced 2 MAIN BURNER Turn the gas supply off at the isolation device remove the 2l door and place to one side carefully remove the ceramic fuel bed components Remove the three securing screws two at the rear and one i at the front left hand side See diagram 1 Raise the left hand side of the burner to clear the bracket draw the left hand side forward The burner venturi is engaged over the injector When removing the burner be sure to clear the injector this will release the right hand side of the burner Take care when removing the burner so as not to damage the pilot burner 3 3 AR1605 To replace the burner engage the venturi over the injector ensuring the burner sits on top of the fixing bracket Push the burner to the right and whilst holding insert the three fixing screws NOTE BEFORE REPLACING THE BURNER ENSURE THE SILICONE SEAL AROUND THE INJECTOR IS INTACT AND CHECK THAT VENTURI COVER IS ATTACHED 22 3 PILOT UNIT The pilot assembly consists of five components which can be individually changed these are 1 Pilot burner bracket 2 3 4 5 Pilot injector Electrode Thermocouple Gasket was Yr er wa Turn the gas supply off at the isolation device remove the door and place to one side carefully remove the ceramic fuel bed components Refer to Section 2 to remove the main burner Remove the thermocouple baffle taking note of how it is positioned Refer to Diagram 2
25. ns provide adequate clearance at the 5 1 5 2 5 3 12 side and rear of the fire so that the controls can be rached and a spillage test performed where applicable B 150 mm Air space to non combustible AR0531 5 TIMBER FRAMED BUILDINGS It will be necessary to provide additional clearance when the fire passes through a wall containing any combustible materials as so to prevent a fire hazard The hole through which the flue will pass must have a steel sleeve which is positioned so that an air gap of at least 25mm is maintained between the outer surface of the flue and any part of the sleeve For further guidance on the installation of gas appliances in timber framed buildings contact your local buildings control authority NOTE ATTENTION MUST BE GIVEN TO ALLOWING ADEQUATE CLEARANCE AT THE SIDES AND REAR OF THE STOVE TO PROVIDE ACCESS FOR SERVICING 1 1 1 2 1 3 1 4 2 1 2 2 2 3 2 4 2 5 2 6 INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT ENSURE THAT THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE REFER TO DATABADGE AND TECHNICAL SPECIFICATIONS OF THIS BOOKLET FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SECTION 10 REPLACING PARTS 1 CONTROL UPGRADE This stove is fitted with a control valve that can be easily upgraded to battery powered remote control There are two versions of this control which can be obtained th
26. or installer from whom the appliance was purchased Turn the right hand control to point to main burner The appliance can now be controlled using the left hand control knob Turn the left hand control knob to point to low fire lt the main burner will light on low The burner can now be controlled between low and high settings Turn the control knob anti clockwise to increase the flame height and clockwise to decrease the flame height THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT TYPICALLY 10 TO 20 MINUTES IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN USE WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT THE APPLIANCE 3 TURNING OFF THE STOVE To turn the stove off locate the control valve turn the left hand control knob until it points to off The main burner will go out leaving the pilot burning To turn the pilot off locate the control valve turn the right hand control knob until it points to off the pilot will go out 4 UPGRADING YOUR STOVE Your stove is fitted with a control valve that can be easily upgraded to battery powered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training There are two versions of this control which can be obtained through your local Gazco stockist STANDARD REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit It can turn the main burner on and
27. ph mth Pa Bg A i F rz m ao ua n Pam pot an gng te o ee feed fr ee a ee f nr ee ee ee Pe ARO602 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 2 REAR FLUE 8526 Terminal dimensions 395 x 200 x 200 mm H x W x D Cut to length as required on site ARO630 Guard Supplied 1 3 TOP EXIT Two types of top exit flue terminal are available horizontal and vertical For a horizontal terminal decide on the terminal position and measure the height from the top of the appliance to the centre of the required hole For minimum and maximum flue dimensions see diagram 3 Access must be either above or at the side of the installation to allow the flue to be assembled on top of the appliance When a horizontal terminal is used the vertical sections are assembled first then the 90 degree elbow and finally the horizontal section including the terminal If a masonry installation is to be built a suitable lintel must be used to support the opening Only the horizontal terminal section can be reduced in size Refer to Balanced Flue Technical Information for details of flue length 1G 1 4 TOP FLUE UP amp OUT KIT 8523 8523AN Vertical from the top of the appliance then horizontally out See diagram 3 The basic kit comprises 1 x 500mm vertical length 1 x 500mm terminal length cut to length on site 1 x 90 degree elbow 1 x wall plate 1 x 75mm restrictor fixing screws The kit is the minimum required Extra
28. pics m oO x Q Ensure there is no debris around the pilot assembly e g soot etc which could short the spark 20 INSTRUCTIONS SERVICING SERVICING FAULT FINDING CHARTS Aja pue pea apo oaja ayy aoejday poq aAleA y 0 oz ld y wo duinf yeds e sa0q Ajen y ayesadgQ ozaid ay woy pe po4115 DY DAOW DY Ad pue 31107 slu uoduuoo5 ozaid Jo uONed0 7991102 10 yD9YD uonei do Wed 10 puids qouy Jouo5 pasewep JO AANDaJap BU D9YD Aljad pue 91109 Aad de8 aposoaja ay 1 s 2J Ju doid SJA p lei do Bulaq anjeA ay S AOI SUONONAYSU si sn BY NSU yun 1o id y aoejday AOI pe p uiquio2 y aoR day gdA PA y u OZaId y WO p yoe e p DIM DO1159 y S 3 91 AAPA ay UBYM yJeds e aay s Jomadid 1oj id ayy wo wuy dn ay pjoy suai paye Nsul YUM pO412 WO Peo po11 5 9 BY DAOW DY idod uon3 uuo23 sI JO p u2el p uuo32 q pea uoniu8i seH Oz 8ed uo Wweiseip gyequOzoY Jauing 1o id ay s 201 Ajea ay s op 1o id y 4451 O A PA y ayeJadO L Hed HEYD BUIPUI 1 nej uoniu8 wo eale ayy Jeajo Jueds y ous p no2 YoIYM 9 100s jeo 8 Ajquasse 1ojid y punoiue suq p OU s aay auNsUy MaVdS ON MOAHO IWNOILOINNA NOILINDI MO WALSAS SAA gspuodas uey 1 1e 48 sIU S P1 ON e
29. ration Number 4TH SERVICE Dealer s Stamp CORGI Registration Number 6TH SERVICE Dealer s Stamp CORGI Registration Number 8TH SERVICE Dealer s Stamp CORGI Registration Number 10TH SERVICE Dealer s Stamp CORGI Registration Number Gazco Limited Osprey Road Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E mail info gazco com A member of the Stovax Group
30. regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 THERMOSTATIC AND TIMER REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit In MANUAL MODE it can be used to turn the main burner on and manually regulate it from low through to high and back again It can also be used to turn the main burner off leaving the pilot burning In AUTO MODE it will automatically regulate the room temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during two on periods GAZCO PART NUMBER 8456 USER INSTRUCTIONS 5 HANDLING amp DISPOSAL OF FIRE CERAMICS 5 1 5 2 5 3 5 4 5 5 6 1 6 2 6 3 6 4 6 5 6 6 6 7 7 1 The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it W
31. rough your local Gazco stockist This upgrade can be fitted before or after installation but if side clearances are limited then it will be easier to upgrade the stove before installation Full instructions are included with the kit STANDARD REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 THERMOSTATIC AND TIMER REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit In MANUAL MODE it can be used to turn the main burner on and manually regulate it from low through to high and back again It can also be used to turn the main burner off leaving the pilot burning In AUTO MODE it will automatically regulate the room temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during two on periods GAZCO PART NUMBER 8456 2 SAFETY PRECAUTIONS This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space Please read these instructions before installation and use of this appliance These instructions must be left intact with the user Do not attempt to burn rubbish on this appliance In your own interest and those of safety this appliance m
32. the burner The two legs of the log should sit between the rear burner ports See diagram 2 Ensure there is an equal gap between each side of the log and the side of the firebox 7 2 723 Place log B on the left hand side of the burner with the location bar on the underside of the log fully located in the long slot of the burner Make sure the log is as far to the left as possible See diagram 3 AR1611 Place log C on the right hand side of the burner with the location bar on the underside of the log fully located in the long slot in the burner Make sure the log is as far right as possible See diagram 4 AR1612 USER INSTRUCTIONS 7 4 Place log D across from the rear log A to log B on the left hand side There are cut outs in both logs for location See diagram 5 AR1613 7 5 There are two ash panels which lay across the front of the burner skin Place the panel with the flat edge facing the left side of the firebox There are location holes on this log which fit over the screw holes of the burner skin AR1614 7 6 Place the second ash panel to the right of the first with the pointed end of the panel fitting into the V shape This panel should locate on the screw holes of the burner skin Ensure that both logs are horizontal to the burner ports AR1615 7 7 Place log E across from the rear of log A to log C on the right hand side Again there are cut outs for location The front of the log shoul
33. tory tract wash hands thoroughly after handling the material 5 7 INSTALLATION INSTRUCTIONS INSTALLATION 5 FUELBED ARRANGEMENTS Remove the cast iron door using the tool provided The main ceramic components are inside the firebox NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLING TO AVOID DAMAGING THE OUTER CASING y A A e AS Z The fuel bed consists of 5 logs and 2 ash panels The logs have letters A B C D and E moulded into them for ey A 2 identification Seay 4 VW 0 om Take the rear log A and place it up against the rear of the h fire sitting on the two flat ledges of the burner The two legs of the log should sit between the rear burner ports See diagram 9 Ensure an equal gap between each side of the 5 2 Place log D across from the rear log A to log B on the left log and the side of the firebox hand side There are cut outs in both logs for location See diagram 12 x Q on AR1612 AR1613 5 8 Place log B on the left hand side of the burner with the 5 1 location bar on the underside of the log fully located in the 5 3 There are two ash panels which lay across the front of the long slot of the burner Make sure the log is as far to the left burner skin Place the panel with the flat edge facing the left as possible See diagram 10 side of the firebox There are location holes on this log which fit over the screw holes of the burner skin AR1611 AR1614
34. ust be installed by a competent person in accordance with local and national codes of practice Failure to install the appliance correctly could lead to prosecution Keep all plastic bags away from young children Do not place any object on or near to the stove Allow adequate clearance above the stove IF THE APPLAINCE IS EXTINGUISHED OR GOES OUT I N USE WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT THE APPLIANCE 13 3 INSTALLATION OF THE STOVE NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLING TO AVOID DAMAGING THE OUTER CASING 3 1 Remove the outer sleeve and associated packaging from the stove The ceramic logs are located behind the door Remove the cast iron door using the tool provided Remove the box and place in a safe location REFER TO SITE REQUIREMENTS SECTION FOR ALL FLUE OPTIONS The appliance is suitable for top or rear flue exit If a rear flue has been purchased proceed to 3 1 below If a top exit is required proceed to 3 2 3 1 REAR EXIT FLUE 3 1 3 Remove the adjustable flue assembly and terminal guard from the box Take care not to lose the fixings 3 1 4 Decide on the final stove position and ensure that all external flue terminal clearances are complied with See Section 1 Site Requirements Mark the centreline of the appliance on the wall and mark the height from the top of the hearth to the centre of the flue See diagram 1 A ARO605 TAKE CARE WHEN MARKING OUT FOR THE FLUE
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