Sterling SSV-05 User's Manual
Contents
1. lt p gt Operating Instructions Single Conveying Units Compressed Air Venturi Type SSV 05 SSV 05R SSV 052R Bulletin No CV6 600 Part No 882 00243 00 Technical Service Service Department Telephone 800 423 3183 Edition 12 05 XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 1of 36 This operation manual is for Please fill in personally Serial number Built in Date of delivery Number of delivery Date of commissioning Location Group of machines The manufacturer retains all rights to change the information in these operating instructions at any time without notice We assume no liability for any errors or direct or indirect damage resulting in context with these operating instructions Copying translation or publication in any form except for personal use of purchaser requires approval from the manufacturer All rights reserved XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 2 of 36 Please note that our address and phone information has changed Please reference this page for updated contact information These manuals are obsolete and are provided only for their technical information data and capacities Portions of these manuals detailing procedures or precautions in the operation inspection maintenance and repair of the products may be inadequate inaccurate and or incomplete and shouldn t be relied upon Please contact t2. e Operating Personnel Operating personnel are individuals who are responsible for operating the equipment All personnel engaged in the use of the machine should become familiar with its operation as described in the manual Each individual must take responsibility for understanding and following all safety rules Operating personnel should be at least 16 years old e Operator The operator of the equipment production manager foreman etc is the person responsible for all production sequences The operator instructs the operating personnel on what should be done e Operating Instructions The plant operating instructions describe the interaction of the equipment production sequences or methods The plant operating instructions must be compiled by the operator of the equipment e Equipment Foreman When several operating personnel work on one machine the equipment foreman arranges the order The equipment foreman must be appointed by the operator e Trained Personnel Trained personnel are persons who due to their training are authorized to perform the required work XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 6 of 36 1 3 For Your Safety How to Use This Manual Please read this manual carefully before initial operation Understanding the instructions and equipment will help to avoid injuries as well as damage to equipment If you have questions contact the manufacturer The operators of t
3. Connect the control and maintenance unit to the compressed air supply Max input pressure 145 psi 10 bar system pressure 5 Set the pressure on the pressure reducer at 70 90 psi 5 6 bar Figure 3 Venturi Assembly Se Maximum input pressure 145 psi 10 bar system overpressure Maximum output pressure 90 psi 6 bar XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 14 of 36 2 5 Electrical Connection Check with the local electricity board for regulations The operating voltage is 110 V AC PE 50 60 Hz Special voltages available by request The connected load is approximately 15 W The connection is made using a mains connector A separate protection of the socket is not necessary M Connect the plug of the sensor cable to the control unit Vv Plug the main connector into a corresponding socket XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 15 of 36 Chapter 3 Functional Description This functional description is intended for the operating personnel of the equipment General knowledge of operating conveyor units is required Ensure in each case that the operating personnel are sufficiently informed The XSV 05 R and XSV 05 2R are designed for conveying dust free plastic granules and regrind material Only the XSV 05 2R is capable of conveying two materials 3 1 Method of Functioning The single conveyor unit works according to the
4. Venturi Principle An external compressed air supply is needed A venturi meter A is integrated in the venturi assembly The venturi meter aspirates the material in the lower part of the tube C and then conveys the material into the conveyor hopper using compressed air in the upper part B In the hopper loader the material is separated from the air The filling level of conveyor hopper is monitored and controlled by a level sensor located on the sight glass below the receiver Note The venturi assembly is factory pre set for optimum conveying DO NOT ADJUST the venturi assembly Figure 4 Venturi Assembly XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 160f 36 3 2 Control and Maintenance Unit A The unit is switched ON and OFF at the control and maintenance unit B At the regulator the operating pressure is adjusted A water separator is integrated C Regularly inspect the compressed air filter to make sure that it is clean and functioning properly Clean or replace this filter as needed For information see Section 5 1 Maintenance Figure 5 Control and Maintenance Unit XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 17 of 36 Chapter 4 Setup This chapter is intended for the operating personnel of the equipment General knowledge of operating conveyor units is required The functional description must be read and understood Make sure
5. amp XSV 05 2R Single Conveying Units Venturi Style Tof 36 e Check all lines hoses and coupling pieces regularly for leakage and damage Any errors must be eliminated immediately e The unit may only be used if all corresponding components have been properly connected and are in accordance with relevant regulations e Observe the safety instructions for the connected units Maintenance Responsibility e Before beginning maintenance work M Assign a supervisor V Inform all other responsible operating personnel V Turn off the main power supply MV Setall compressed air lines on the unit at zero pressure M Repair work should ONLY be done by qualified personnel e ALWAYS turn off the main supply for all electrical work to avoid risk of death or injury e NEVER operate on a unit that is partially disassembled This can cause serious injuries including amputation and electric shock e Incase of functional disturbances switch the unit off IMMEDIATELY Any errors must be eliminated to avoid accidents XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 8 of 36 1 4 Unit Safety e The unit may ONLY be used for conveying cylindrical plastic granules and regrind on injection molding machines e NEVER change the settings unless you are able to foresee the consequences e Use ONLY original manufacturer parts e Follow a regular maintenance schedule e Keep records of all maintenance and repair work
6. compressed air 6 Replace the screen and gasket ring as needed if damage you detect damage Assembly 1 Assemble the screen and the gasket ring 2 Check the screen for proper fit 3 Clean the hopper loader using a vacuum cleaner 4 Close the hopper lid 5 Close the toggle type fastener 6 Assemble the filter cartridge 5 3 Adjusting the Level Probe E See Chapter 4 Setup L Order number level probe ID 85480 XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 24 of 36 5 4 Troubleshooting PROBLEM REMEDY See Test Steps Below The unit is not conveying and is not A B G H active The unit is not conveying the compressed air valve is switched when the device is switched on The unit is not conveying the C D E F 1 J K compressed air is flowing The unit is overfilled G L M The unit is not filled properly C D E F 1 J K L Test steps Make sure the unit is switched ON Make sure the unit is plugged in and the proper voltage is present Make sure sufficient compressed air is available 70 90 psi 5 6 bar Make sure the venturi assembly is inserted in the material Make sure the compressed air hose is properly connected to the venturi assembly Make sure the compressed air hose is properly connected to the maintenance unit Make sure the level sensor is properly adjusted Make sure the cable of the level sensor is properly connected Make sure the filter to is
7. for this purpose At greater heights personnel must wear the proper equipment for protection against falling Use only suitable lifting gear which is in proper working order and load suspension devices with adequate carrying capacity Do not stand or work under suspended loads Make sure that the electric motors switch cabinets are adequately protected against moisture Use only proper work shop equipment Before starting maintenance work appoint a Supervisor Inform the responsible personnel before any maintenance work on the system is started Never operate the equipment when it is partially disassembled All maintenance and repair work not described in this chapter may only be carried out by service personnel or authorized personnel appointed by the manufacturer XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 210f 36 Disconnect the equipment from main electrical supply before starting maintenance procedures to ensure that it cannot be switched on unintentionally Depressurize all compressed air piping of the equipment before starting maintenance work Please observe the maintenance intervals Before starting maintenance work clean the equipment of oil fuel or lubricants Ensure that materials and incidentals required for operation as well as spare parts are disposed of properly and in an environmentally sound manner Use only original manufacturer spare parts Keep record of all
8. maintenance and repair procedures 5 1 Maintenance Intervals Daily Check the setting of the pressure regulator Empty the water separator Check danger signs on the unit for legibility and completeness Monthly Clean the cartridge filter and screen depending on accumulation of dust Blow out the filter from the inside using compressed air Check the electrical connections for proper functioning Every 6 Check all electrical and mechanical connections for proper fit months Replace filter and screen depending on accumulation of dust The maintenance intervals provided are average values The maintenance intervals might be shortened due to your individual process conditions XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 22 of 36 5 2 Cleaning Replacing the Filter Cartridge Switch the unit OFF gt gt Disconnect the main electrical plug Figure 7 XSV 05 Figure 8 XSV 05 R XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 23 of 36 Disassembly 1 Remove the filter cartridge A 2 Blow out the filter cartridge A from the inside out using compressed air or replace the filter 3 Open the toggle type fastener B and fold the hopper lid upward C 4 Check the screen D within the lid for material residue If you are disassembling the screen for cleaning draw the screen out of the fit of the gasket ring 5 Clean the screen D using
9. not clogged Make sure the screen is not clogged Make sure the conveyor vinyl flexible hose is properly connected Make sure the compressed air supply is properly adjusted XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 25 of 36 Notes XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 26 of 36 Chapter 6 Technical Data 330 Ibs h 149 7 kg hr Weight Approx 6 61 Ibs 3 kg Operating voltage 110 V AC PE 50 60 Hz standard Special voltage on request Connected load Approx 15 W Total noise level lt 75 dB A Compressed air supply 70 90 psi 5 6 bar Max product temperature 176 F 80 C XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 2 of 36 6 1 Dimension Sheet XSV 05 Sy SS EY ca 850 mm 33 56 Ppt TS ar ale F s x a 11 81 ca 300 mm Dimensions and data are not binding All dimensions are in mm in All data are subject to change XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 28 of 36 XSV 05 R T T e a E Efa S i a A E E ZZ n ra Sth mm TI j Dimensions and data are not binding All dimensions are in mm in All data are subject to change XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 29 of 36 XSV 05 2R Dimensions and data are not binding All dimensions are in mm in
10. that in each case the operating personnel are sufficiently informed 4 1 Preparations M Check to see if the venturi assembly is inserted in the material to be conveyed M Switch the compressed air supply ON at the compressed air source M Switch the conveyor unit electrical switch ON at the control and maintenance unit The conveyor unit should now convey until the conveyor hopper is filled up to the level sensor 4 2 Setting the Mixing Ratio of the Components XSV 05 2R Units The mixing ratio of the components is adjusted at the regulator By changing the regulator pressure of each material you will adjust the rate at which each material is conveyed into the conveyor hopper This will determine the ratio of two materials entering a conveyor hopper The adjustment of the regulator will vary according to the material flow properties particle size and conveying distance XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 180f 36 4 3 Basic Setting of the Filling Level in the Conveyor Hopper The filling level in the conveyor hopper is mainly determined by the level sensor Figure 6 Conveyor Hopper Filling Level Too Low 1 Using a screwdriver turn the adjustment screw of the level sensor A rotation counter clockwise Check the filling level during the next conveying procedure Repeat the process until the desired filling level in the conveyor hopper is reached Filling Level Too H
11. All data are subject to change XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 30 of 36 6 2 Spare Parts Lists XSV 05 XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 31 of 36 XSV 05R ae 6 9 10 XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 32 of 36 XSV 05 2R 10 XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 33 of 36 Spare Parts List See figures on previous pages for parts location Ll Eek i CT18491 Screen XSV 05 only CT29252 Screen XSV O5R or XSV 05 2R 2 Lid gasket XSV 05 only Lid gasket XSV 05R or XSV 05 2R Vinyl flexible hose 1 25 x 10 ft Proximity sensor ee E ee eee 9 732 00066 00 Solenoid valve 230 V Filter regulator Regulator valve XSV 2R only not shown 12 CT31683 Venturi assembly 1 25 XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 34 of 36 6 3 Quick Start Guide XSV Venturi Loader Unpack all parts Check for the following Conveying hopper with level sensor Control and maintenance unit Venturi assembly Vinyl flexible hose Compressed air hose Operating instructions Mount the conveying hopper using the flange provided on its base Mount the control module at a location that is readily accessible Make sure that the compressed air hose and level sensor cable are long enough to reach the control module Connect
12. ar iat assagaineadipaec suena alate ASR 5 12 Explanations and INIOMMaAUlON coann eis a Pieacdihetene ene scare acon etGatires 6 1o FOr rour alely deterrent ate ere ns geet Se oa er ce er eon ee T FOW 10 USCTMS MQNUGl seipa a E A E VWVAIMINGS GANG Precautions wsccteciusans pete abe at ool ewtendataaedtiakeraane E aaia Maintenance Responsibility 0 0 cece cece cence cence nets eee eeeaeeeeeeneaaeeteeennnaaes 8 WAPOF the safety Of ING WINS pies eiactetet ocsecasd eet thers estan E 9 CHAPTER 2 INSTALLATION INSTRUCTIONG 11 A Vs SSNS al MTOM MANION ccweceeaiaeciis ceasancelintevouanact N OAA 11 2 2 Installing the CONVEY or HOD DON cites chet cde cn etch shee eesensd etcneain E cadence adielsomes 12 2 3 Installing the Control and Maintenance Unit cc cccceeccceeeeaeeeceeeeseeeseeeseeeeseeesaees 13 2 4 Connecting the Compressed Air Supply ccceccceeecseecseecseeeeeeeseceseeeeeeeeeteeetaeeeaeeees 14 2 9 JEIOCUIGal COMMECUON ria ste distacsirtlainadensaiessaa a a 15 CHAPTER 3 FUNCTIONAL DESCRIPTION 16 Sel MeNod Or FUNCIONO sesters tai Mad titel N A E 16 3 2 CONUOl Gnd Maintenance UNIE sisone a a a a wad clamncleealalaes 17 CHAPTER 4 SELUP irainei ceed aes ce eee eae A 18 7 ha We t aO ener ee amen ee ret oe een Ae eRe en a ne ee ee 18 4 2 Setting the Mixing Ratio of the COMPONENSS ccc ceeccceeceseeeceeeeceeeceeeeeeeeceeeseeesaees 18 4 3 Basic Settin
13. e Be aware that electronic subassemblies may be damaged by static discharge e Before initial operation and at regular intervals check all electrical connections for proper fit e NEVER modify sensors without knowing their precise functions e Make sure all plugs are connected properly e Note the carrying capacity of the machine flange e Read the operating manuals of the connected units XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 9 of 36 Chapter 2 Installation These installation instructions are intended for people with skills in electrical and mechanical areas due to their training experience and received instructions Personnel using these installation instructions must be educated about regulations for accident prevention operating conditions and safety regulations Make sure all personnel are informed accordingly The installation instructions provided in the corresponding operating instructions apply for all connected equipment Follow safety regulations with regard to lifting gear handling All installation work must be carried out with the electrical power and compressed air supply OFF For installation work taking place at heights of over approx 6 feet use only ladders or similar equipment and working platforms intended for this purpose At greater heights the proper equipment for protection against falling must be worn Use only suitable lifting gear which is in proper
14. earest you Let us install your system The Contract Department offers any or all of these services project planning system packages including drawings equipment labor and construction materials and union or non union installations For assistance with your sales or system contracting needs please Call North Central and South America 1 262 641 8600 or 1 847 273 7700 Monday Friday 8am 5pm CST Europe Middle East Africa 48 22 390 9720 India 91 21 35329112 Asia Australia 86 512 8717 1919 Facilities ACS offers facilities around the world to service you no matter where you are located For more information please visit us at www acscorporate com United States Asia Australia India ACS India ACS Schaumburg Corporate Offices ACS Suzhou Gat No 191 1 Sandbhor Complex 1100 E Woodfield Road 109 Xingpu Road SIP Mhalunge Chakan Tal Khed Suite 588 Suzhou China 215126 Dist Pune 410501 India Schaumburg IL 60173 Phone 86 8717 1919 Phone 91 21 35329112 Phone 1 847 273 7700 Fax 86 512 8 17 1916 Fax 91 20 40147576 Fax 1 847 273 7804 l l Europe Middle East Africa ACS New Berlin Manufacturing Facility 2900 S 160 Street ACS Warsaw New Berlin WI 53151 UI Dzia kowa 115 Phone 1 262 641 8600 02 234 Warszawa Fax 1 262 641 8653 Phone 48 22 390 9720 Fax 48 22 390 9724 Table of Contents CHAPTER 1 SAFETY INSTRUCTIONS 4 Fiann and SYVIMDOIS sae ccd aye tinea sal
15. g instructions are to be used by everyone who is assigned activities connected with the equipment Knowledge of the English language is required Make sure that all operating personnel are familiar with the operating instructions and the function of the equipment XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 4 of 36 1 1 Warnings and Symbols The following warnings and symbols are used in these operating instructions This symbol indicates DANGER Death or serious injury is possible if the corresponding instructions regulations or warnings are not observed This symbol indicates that serious injury is possible if the corresponding instructions regulations or warnings are not observed This symbol indicates that extensive damage to equipment is possible if the corresponding instructions regulations or warnings are not observed This symbol indicates information that is necessary for becoming familiar with the equipment i e technical correlations This symbol indicates that a technical term is explained at this point XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 5 of 36 1 2 Explanations and Information Various terms and designations are used frequently in these operating instructions to ensure clarity Therefore please note that the terms used in the text are defined as follows e Equipment Equipment can mean an individual unit a machine or an installation
16. g of the Filling Level in the Conveyor or HOPPE cccceeceeeeeeeeeeeeeees 19 Fine Adjustment of the Filling Level in the Convey or Hoppet 00 000008 20 CHAPTER 5 MAINTENANCE 0000000 es 21 5 1 Maintenance Intervals sssini a opin aaa la iai eria ae 22 5 2 Cleaning Replacing the Filter Cartridge cccccceccsecceeceeeceeeeeeeeeeceeeeseeeeeeteeeteeeeaeeees 23 EIS AS STONY eiei ana E E sans aes tee T 24 POS SCION cpa sale a eaten sliened pita aeke iad oae tere sine actee mee on alen ele enemies 24 5 3 AGI USTING Ne Level ir NODC epee ioetn te ike aaecenspetete eteadetastacysialehtelt wcueentuetetneuanceteetecuste teenies 24 54 TPOUDIESMOOUMG rrari fetish senor eceer ras wash en Sala as aiacc N cacdo ree eee cee A 25 CHAPTER 6 TECHNICAL DATA 00020 cee 27 6 1 DIMENSION ONEEN a E 28 02 Spare Pans GSIS acycs asses annann a T AE O 31 6 3 Quick Start Guide XSV LOa dE D cece cee eee eee e eee ee eeeee te eeeeeeeenateeeeganteeenanees 34 604 Tecmical ASSISTANCE Ginesosecaaciescemereaaddnanadsauesdawnae etnies vee dais bctakeetiaiea aed cae E 36 XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 3 of 36 Chapter 1 Safety Instructions These safety instructions apply to anyone near the equipment operation Please inform everyone near the operating equipment about the direct and indirect hazards associated with the equipment These operatin
17. he ACS Group for more current information about these manuals and their warnings and precautions Parts and Service Department The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications which will maximize your equipment s performance and efficiency To assist in expediting your phone or fax order please have the model and serial number of your unit when you contact us A customer replacement parts list is included in this manual for your convenience ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service For immediate assistance please contact e North Central and South America 8am 5pm CST 1 800 483 3919 for drying conveying heating and cooling and automation For size reduction 1 800 229 2919 North America emergencies after 50m CST 847 439 5855 North America email acsuscanadacustserv corpemail com e Mexico Central amp South America Email acslatinamericacustserv corpemail com e Europe Middle East amp Africa 48 22 390 9720 Email acseuropecustserv corpemail com e India 91 21 35329112 Email acsindiacustserv corpemail com e Asia Australia 86 512 8717 1919 Email acsasiacustserv corpemail com Sales and Contracting Department Our products are sold by a worldwide network of independent sales representatives Contact our Sales Department for the name of the sales representative n
18. his unit must be at least 16 years old Store this manual near the site of the machine so that it is readily available to the operators Faulty operation may lead to accidents Note that for reasons of brevity not every possible case of operation or maintenance can be mentioned in this manual Be aware of all safety instructions and danger signs on the unit This will avoid injuries and damage to material Prepare precise instructions of the unit using this manual Faulty operation can lead to accidents Warnings and Precautions Only PROPERLY TRAINED individuals familiar with the information in this manual should use this equipment Proper clothing should be worn at all times in order to avoid injuries Compare the connected loads to those of the main supply to avoid electrical shock When using lifting gear pay close attention to the corresponding instructions to avoid accidents Operate this equipment within the local regulations and requirements of the plant NEVER modify or alter the unit without the manufacturer s permission If the unit has been switched off for safety reasons it must be protected from unauthorized use The unit is exclusively intended for conveying plastic granules and regrind Any other usage is not permitted This unit is not suitable for processing foods Attachments that are not delivered by the manufacturer must be constructed according to the safety standard EN 294 XSV 05 XSV 05 R
19. igh 1 Using a screwdriver turn the adjustment screw A of the level sensor 1 4 rotation clockwise Check the filling level during the next conveying procedure Repeat the process until the desired filling level in the conveyor hopper is reached XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 19 of 36 Fine Adjustment of the Filling Level in the Conveyor Hopper Ll Before the fine adjustment carry through a basic adjustment During operation use a screwdriver to carefully turn the adjustment screw A of the level sensor until the desired filling level is reached y Clockwise rotation makes the filling level fall Amt a Counter clockwise rotation makes the filling level rise If the filling level in the conveyor hopper cannot be lowered far enough using the level sensor the pressure on the control and maintenance unit can be reduced gradually XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 20 of 36 Chapter 5 Maintenance This chapter is intended for persons with skills in electrical and mechanical areas due to their training and experience Personnel using the information in this chapter must be educated about accident prevention operating conditions and safety regulations Make sure that all personnel are informed accordingly For maintenance work taking place at heights of over approx 6 ft use only ladders or similar equipment and working platforms intended
20. r hopper and on the venturi assemblies using the hose clamps that are part of the supply Note The hopper should not touch any other component 4 3 In 110 mm 11 mm o 2 00 CoO mma Vi N 4 3 In l o F 110 mm aye Ir XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 12 of 36 2 3 Installing the Control and Maintenance Unit Install the control and maintenance unit at a freely accessible site Check the length of the connection cable and the length of the supplied hoses to the venturi assemblies Figure 2 Control and Maintenance Unit E During installation check the length of the air supply lines XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 13 of 36 2 4 Connecting the Compressed Air Supply Before connecting the compressed air supply check the following M Check compressed air piping for correct installation and assembly M Check the fittings length and quality of the hose connections for agreement with requirements M Check all compressed air lines for leakages You need a compressed air supply with 70 90 psi 5 6 bar system pressure The air should be free of oil and water 1 Find the compressed air hose which has been supplied 2 Connect it to the venturi assembly and to the control and maintenance unit 3 The compressed air hose is firmly pressed into each connecting socket 4
21. s Department Call 630 595 1060 Monday Friday 8am 5pm CST Our products are sold by a worldwide network of independent sales representatives Contact our Sales Department for the name of the sales representative nearest you Contract Department Call 630 595 1060 Monday Friday 8am 5pm CST Let us install your system The Contract Department offers any or all of these services project planning system packages including drawings equipment labor and construction materials and union or non union installations XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 36 of 36
22. the compressed air supply from the control module to the fitting located on the material pick up wand Connect shop compressed air to the regulator on the control module Compressed air connection must be 70 90 psi 5 6 bar Plus the control module into the main power socket Make sure that the correct voltage is being used Adjust the level sensor to sense the material that is being conveyed into the conveying hopper Maintain the unit as stated in Chapter 5 of this manual XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 35 of 36 6 4 Technical Assistance Parts Department Call toll free 7am 5pm CST 800 423 3183 or call 630 595 1060 Fax 630 475 7005 The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications which will maximize your equipment s performance and efficiency To assist in expediting your phone or fax order please have the model and serial number of your unit when you contact us A customer replacement parts list is included in this manual for your convenience ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service Service Department Call toll free 8am 5pm CST 800 233 4819 or call 630 595 1060 Emergencies after 50m CST call 847 439 5655 We have a qualified service department ready to help Service contracts are available for most products Sale
23. working order and load suspension devices with sufficient carrying capacity Do not stand or work under suspended loads Use suitable workshop equipment Install the equipment such that all parts are easily accessible this facilitates maintenance and repair work XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 100f 36 2 1 General Information Unpack all parts of the single conveyor unit and make sure that every thing is available e conveyor hopper with level sensor 1 e control and maintenance unit 2 e one venturi assembly 3 e one section of vinyl flexible hose 4 with two hose clamps e compressed air hose e operating instructions The XSV 05 2R comes with two venturi assemblies The XSV 05 2R comes with two sets of vinyl flexible hose and four hose clamps Figure 1 XSV 05 Parts XSV 05 XSV 05 R amp XSV 05 2R Single Conveying Units Venturi Style 11 of 36 2 2 Installing the Conveyor Hopper The single conveyor unit is insensitive to shocks and can be installed directly on the processing machine Make sure that all connections are tight so that the conveying performance is not impaired The conveyor hopper is equipped with a universal flange M Depending on the position drill the holes for fastening the conveyor hopper to the processing machine MV Mount the conveyor hopper on the processing machine VJ Install the vinyl flexible hose on the conveyo
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